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nondimensionalized
reactivity. Sintering changes the surface texture over multiple cycles with the formation of
macroscopic pores as well as the shrinkage of microscopic pores. Such structural changes
largely dictate the decline by more than 60% over as few as 10 cycles [5, 6].
Several methods such as sorbent doping, hydration, and preparation by wet precipita-
tion have been suggested [7, 8], with limited success to increase the reactivity and to sustain
it over repeated cycles. Based on our theoretical predictions, we suggest the use of isolated
nanoparticles dispersed on a scaffold to solve this issue in principle. Sub-100-nm isolated
particles offer the distinct advantage of short heat (4 ns) and mass diffusion times (8 ns
for CO
2
in CaCO
3
). In 1974, Barker [9] experimentally demonstrated enhanced reactivity
of 10 nm size particles in a powder to 93% with no detectable decline over 30 cycles in a
24-h period. More recent work [10] has demonstrated high conversion for nanometer-sized
CaO particles at even faster rates. Experiments on nanoparticles reported in the literature
[4, 5] did not yield repeatability in conversion over a large number of cycles mainly due to
the use of powdered samples that sinter easily. Advanced manufacturing techniques such as
electrohydrodynamic printing [11] can disperse isolated nanoparticles on textured surfaces
with high areas, avoiding sintering.
Figure 1 illustrates a conceptual scaffold that holds calcium oxide particles with-
out sintering. The scaffolding mesh structure has micrometer-scale pillars to increase the
surface area per volume of the structure. Calcium oxide particles are placed on the micropil-
lars such that the successive particles are separated by a distance greater than the expected
radial expansion of the particles in the carbonation reaction. This avoids sintering during
carbonation. We estimate an 30% increase in size in a 100-nm particle. Therefore, 100-
nm particles should be placed with a minimum center-to-center gap of 130 nm to prevent
sintering. In this article, we assume that the calcium oxide particle held in a scaffolding
structure could be treated as an isolated particle suspended in a gas mixture containing
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Figure 1 Concept design of a scaffolding structure to hold CaO particles without sintering. The supporting
structure has a high surface area per unit volume due to the micropillars shown in the gure. The distance
between any two successive calcium oxide particles should be greater than the radial expansion of the particle
upon carbonation to prevent sintering.
carbon dioxide. The model and the results presented in this article advance the use of iso-
lated sub-micrometer-sized lime particles in calcium looping as a means to achieve carbon
sequestration and thermochemical energy storage.
THEORY
An estimate of the carbonation time characteristics of CaO nanoparticles requires
consideration of the pore structure, CO
2
diffusion rates, and reaction kinetics. The seminal
random pore model is a useful starting point in analyzing conversion behavior. In their
earliest version of the random pore model [12], Bhatia and Perlmutter assumed kinetic
control for reactions inside pores and correlated the local reaction extent X to the pore
structure parameter as X = 1 exp
_
_
1 +
4
__
, where is a dimensionless time
incorporating kinetics and porosity. Assuming uniform reaction extent within the particle
and a kinetic regime for reactions on the external surface, the overall conversion was given
as X = 1
_
1
_
3
exp
_
_
1 +
4
__
, where the new parameter includes the effect
of particle size. However, the pores inside CaO particles result in a CO
2
concentration
gradient, leading to a nonuniform reaction extent within the particle, thereby invalidating
the assumption of uniform reaction extent. The kinetic control regime assumption is also
invalid for CaO carbonation reactions because CO
2
diffusion through the product layer
controls the reaction rate. For these reasons, the expression above cannot be used to study
the particle size dependence of CaO carbonation reaction times. In a later version of the
random pore model [13], the effects of intraparticle diffusion resistance and the product
layer diffusion resistance were incorporated to account for the nonuniform reaction extent
X inside the pores. However, the reaction on the external surface of the particle, which is
important at nanometer scales, was not considered in calculating the overall reaction extent.
In our model, we calculate conversion in the pores as well as on the external sur-
face considering all possible resistances involved in the reaction. We calculate the reaction
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CARBONATION OF LIME 207
extent in the pores X (, t)using the random pore model and combine it with reaction on the
external surface calculated using the shrinking core model to obtain the overall conversion
X(t) as
X(t) = 1 3
_
R
i
(t)
R
0
=0
(1 X(, t))
2
d, (1)
where is the radial position nondimensionalized with respect to the particle radius R
O
,
and R
i
(t) is the position of the external reacting surface at time t obtained by using the
shrinking core model.
Diffusion and Conversion Inside the Nanoparticle
In this section, we describe the random pore model used to calculate the reaction
extent in the core of the nanoparticle. We assume that the CaO nanoparticle is a porous
sphere exposed to a carbon dioxide and nitrogen gas mixture at a temperature of 650
C and
1 atm pressure with a CO
2
mole fraction of 0.15.
As depicted in Figure 2, the concentration of CO
2
decreases from C
b
in the bulk
stream to C
s
at the particle surface due to external mass transfer resistance, R
m,ER
. It fur-
ther decreases to C(, t) due to intrapellet resistance, R
m,IPR
, offered by the pores inside the
Figure 2 Schematic of a CaO nanoparticle suspended in a mixture of CO
2
and N
2
environment at 650
C. Carbon
dioxide gas diffuses into the particle through the pores (white) and the calcium carbonate product layer (grey) to
reach the reaction surface of calcium oxide (black) where the carbonation reaction takes place. Notations used for
concentration of CO
2
at various positions with respect to the particle are shown along the horizontal line at the
bottom of the gure.
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208 K.V. VALAVALA ET AL.
particle. Finally, the concentration drops to C
i
(, t) at the reaction surface inside the pores
due to resistance from the CaCO
3
product layer, R
m,PLR
. The concentrations are nondimen-
sionalized using bulk concentration C
b
as the normalizing quantity and are represented with
asterisks.
We assume pseudo-steady-state conditions during the carbonation reaction. This
implies that the change in CO
2
concentration at any position over a short period of time
due to the reaction is negligible compared to the CO
2
ow rate. Under this assumption, the
diffusionconsumption equation for CO
2
diffusion and the subsequent reaction is
1
2
D
e
C
_
=
R
2
o
MD
e0
C
b
(1 V
0
)
dX(, t)
dt
. (2)
The associated boundary conditions reecting the spherical symmetry and external mass
transfer resistance are
C
=0
= 0 (3)
C
=1
=
Sh(1 C
)
D
e
. (4)
Solving Eqs. (2)(4) provides the local conversion prole X(, t), which can be used to
evaluate the overall conversion time characteristics.
We now describe the variables that are present in the above equations and provide
expressions to evaluate these variables. The initial intrapellet diffusivity D
e0
at the begin-
ning of the reaction is dened as the harmonic mean of molecular diffusivity D
M
of CO
2
and Knudsen diffusivity D
K
through the pores
1
D
e0
=
1
D
M
+
1
D
K
. (5)
The intrapellet diffusivity D
e
(, t) normalized with respect to its initial value D
e0
is
expressed in terms of the local conversion, X(, t) as
D
e
(, t) =
D
e
D
e0
=
_
1
(Z 1)(1 V
0
)X(, t)
V
0
_
2
. (6)
The Sherwood number (Sh) in Eq. (4) dened as Sh = k
m
R
O
/D
e0
requires evaluation of
the convective mass transfer coefcient k
m
. The continuum ow regime expressions for Sh
cannot be used here because the mean free path of the gas is comparable to size of the
particle. The mean free path of CO
2
N
2
gas mixture at 650
4
3
Kn +1.0161
4
3
Kn +1
_
1
. (7)
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CARBONATION OF LIME 209
The rate of conversion dX/dt in Eq. (2) is expressed in terms of the concentration prole
C
(, t) by correlating changes in the pore structure to the chemical kinetics of the reaction
using modications to the random pore model [13]. The random pore model assumes that
pores are cylindrical with size distribution f (r), where f (r) is the length of pores with radius
in the range r and r +dr. By assuming that no pores are formed or destroyed during the
reaction, the following equation can be written to balance the number of pores
f
t
+
t
_
f
dr
dt
_
= 0. (8)
Assuming that the reaction is of rst order with respect to the concentration of CO
2
and is
proportional to the surface area of the solid reactant CaO available, the rate of change of
the pore radius is given by
dr
dt
= k(C
i
C
e
), (9)
where k is the rate constant of the carbonation reaction, and C
e
is the CO
2
equilibrium
concentration in the carbonationcalcination reaction. Total pore length L
E
, pore surface
area S
E
, and pore volume V
E
per unit volume of space are obtained in terms of their initial
values L
0
, S
0
, and V
0
by multiplying Eq. (8) by 1, 2r, and r
2
, respectively, and integrating
over the pore radius from zero to innity. L
E
, S
E
, and V
E
are then corrected to account for
pore overlap [16] to obtain corresponding corrected expressions L, S, and V. The corrected
expression for the volume enclosed by the unreacted CaO surface V is given by
V = 1 (1 V
0
)exp
_
kC
b
t
0
(C
i
C
e
)dt
1 V
0
. (S
0
+kL
0
C
b
t
0
(C
i
C
e
)dt)
_
. (10)
In the random pore model, the concentration of CO
2
at the unreacted CaO surface, C
i
, is
assumed to be independent of time and the integration is written as C
i
t. Here we account
for the changing concentration using
t
0
(C
i
C
e
)dt instead.
Using Eq. (10), the local conversion X(, t) inside the particle at the radial posi-
tion is
1 X(, t) =
(1 V)
(1 V
0
)
= exp
_
kC
b
t
0
(C
i
C
e
)dt
1 V
0
. (S
0
+kL
0
C
b
t
0
(C
i
C
e
)dt)
_
.
(11)
Differentiating Eq. (11) with respect to t provides the local conversion rate dX(, t)/dt as
dX(, t)
dt
=
kC
b
S
o
(1 V
0
)
(C
i
C
e
)(1 X(, t))
_
1 +
2kL
0
C
b
t
0
(C
i
C
e
)dt
S
o
_
. (12)
Equation (12) expresses dX(, t)/dt as a function of C
i
, and the left-hand side of Eq. (2) is
a function of C. Therefore, in order to be able to use dX(, t)/dt from Eq. (12) in Eq. (2),
C
i
needs to be expressed in terms of C. This relation is obtained [13] by analyzing the
resistance offered by the CaCO
3
product layer to the ow of CO
2
from the CaCO
3
surface
to the unreacted CaO surface. Assuming that the product layer thickness is small, growth
of the product layer can be expressed as
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210 K.V. VALAVALA ET AL.
= ZkC
b
t
0
(C
i
C
e
)dt. (13)
Balancing the CO
2
diffusion rate through the product layer of diffusivity D
p
and the rate of
consumption of CO
2
at the CaCO
3
CaO interface, we get
D
p
(C
i
)
=
k(C
i
C
e
)
M
. (14)
Eliminating from Eqs. (13) and (14), the concentration of CO
2
at the reaction surface
C
i
can be related to the concentration of CO
2
in the pores, C. Now, Eqs. (2)(4) can be
discretized and solved using the control volume method for concentration proles C
(, t),
which, in turn, provides the local conversion prole X(, t) in the pores.
Conversion at the External Surface
As the reaction proceeds, the outer CaO reacting surface recedes from R
O
to R
i
(t).
Because the molar volume of CaCO
3
formed is greater than that of CaO, the particle radius
itself expands to R
s
(t), given by
4
3
(R
s
(t)
3
R
i
(t)
3
) = Z
4
3
(R
3
O
R
i
(t)
3
). (15)
As discussed previously, the external surface reaction is incorporated in the overall calcula-
tion in the form of the upper limit R
i
(t)/R
O
of the integral in Eq. (1). We calculate the radial
position of the external reaction surface R
i
(t) by using the shrinking core model under a
pseudo-steady-state assumption [17]. The overall resistance to the ow of CO
2
at time t,
H
ex
, is [18]
H
ex
=
1
4
_
1
k
m
R
2
O
+
1
D
P
_
1
R
i
(t)
1
R
s
(t)
_
+
M
kR
i
(t)
2
_
. (16)
The three terms in Eq. (15) are the external mass transfer resistance, product layer diffu-
sion resistance, and carbonation reaction resistance, respectively. The external resistance in
Eq. (16) was calculated using the convective mass transfer coefcient given in Eq. (7) and
was found to be 8 orders of magnitude smaller than other resistances even for particles as
small as 50 nm. The rate of mole consumption of CO
2
during the time interval t to t +dt
is now given by (C
b
C
e
)/H
ex
. Stoichiometry considerations provide the rate of change of
the radial position of the CaCO
3
CaO interface as
C
b
C
e
H
ex
=
M
d
dt
_
4R
3
3
_
R
i
= 4
M
R
i
(t)
2
dR
i
(t)
dt
. (17)
RESULTS
The equations presented in the previous section were numerically solved by using
the control volume method [19]. The rate and diffusion constants were obtained from
experimental results [2022]. We validated the calculation methodology by matching our
numerical results to the analytical results obtained in the random pore model at particle
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CARBONATION OF LIME 211
sizes above 1 m. In this section, we compare our numerical results with experimental
data for both micrometer- and nanometer-sized particles. We follow this comparison with
a discussion on relative contribution of various ow resistances to the overall conversion
characteristics at various particle sizes.
For the purpose of comparing our theoretical model with experimental results, we
chose two data sets [23, 24] in which the particle size is in the regime of interest and
information regarding pore distribution, carbonation conditions, and the conversion time
characteristics are available. The rst data set was from the experiments of Martavaltzi
and Lemonidou [24] on pure nonisolated CaO obtained from calcium acetate with a par-
ticle radius of 550 nm. The second data set was from the work of Broda and Mller
[23], whose sorbent preparation method produces particles of radius 85 nm with mayen-
ite (Ca
12
Al
14
O
33
) as the inert supporting material. The weight percentage gain data in the
second publication were converted to conversion time data by assuming that all Al
2
O
3
was
converted to mayenite and, therefore, the remaining CaO weight percentage in the sorbent
was 69%.
Figure 3 compares predictions from the model with experimental results. Because the
ow rate of CO
2
increases from zero to its steady value in a thermogravimetric analyzer, the
initial reaction rates from experiments were smaller than those predicted at the beginning
stages of the reaction. The experiments did not provide measurements of product layer
diffusivity. Because the product layer diffusivity value is not universal but varies depending
on the source of CaO, precursor type, and preparation technique [25], we used the product
layer diffusivity as a tting parameter in these calculations. The values used for the t
were close to the experimentally determined values of product layer diffusivities [20, 21,
26], thereby establishing the validity of our model. The tted activation energy and the
preexponential factor for the product layer diffusivity were 178.5 KJ/mol and 2.25 10
5
m
2
/s respectively for the rst data set, yielding a diffusivity of 4.7 10
15
m
2
/s at 690
C,
which is very close to the corresponding value of 4.85 10
15
m
2
/s obtained at the same
Figure 3 Comparison of conversion time characteristics from our theoretical model and experimental results for
CaO particles with a radius of 85 nm (squares) and a radius of 550 nm (circles). The advantage of using isolated
nanoparticles over nonisolated micrometer-sized particles can be seen from the results shown in the gure.
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212 K.V. VALAVALA ET AL.
temperature by Grasa et al. [21]. The t to the second data set employed the same activation
energy and the preexponential factor was 8 10
5
m
2
/s. We suspect that the higher value
of product layer diffusivity in the alumina-supported CaO particles compared to the pristine
particles could arise from additional CO
2
diffusion through unfused CaO grain boundaries.
The results in Figure 3 highlight the advantage of using nanometer-sized particles that are
supported by an inert framework over unsupported micrometer-sized particles.
We now investigate the impact of decreasing size on intraparticle diffusion. Diffusion
inside pores results in carbonation proceeding faster away from the center of the par-
ticle. For large particle sizes, the CO
2
concentration gradient is signicant and leads to
nonuniform reaction rates, decreasing the overall conversion. Figure 4 shows the effect of
intraparticle resistance on the conversion time characteristics for three particle sizes. The
solid lines in the gure were obtained by assuming the initial intraparticle diffusivity, D
eo
,
to be innite. Under this assumption, the concentration of CO
2
and therefore the reaction
extent are uniform throughout the particle. Thus, CaO particles reach complete conversion
regardless of size under this condition. However, smaller particles reach completion faster.
This is due to reaction on the external surface, discussed later in this section.
The dotted lines in Figure 4 were calculated using the value of initial intraparticle
diffusivity obtained from Eq. (12). With nite intraparticle diffusivity, the concentration
of the CO
2
decreased as we move from the external surface to the center of the particle.
Consequently, the local reaction rate was slower at the center of the particle and was faster
away from the center. In time, pores further away from the center of the particle closed
down and the reaction remained incomplete near the center. This was evident in particles
of size greater than 1.5 m. For example, in particles of size 5 m, conversion stopped
at around 75%. A nite intraparticle diffusivity did not lead to pore closure in particles
smaller than 1.5 m. Thus, pore closure is not an important issue with nanoparticles.
The large surface area available in nanoparticles signicantly accelerates conversion.
Based on measurements of specic surface area of pores [12], the ratio of external area to
Figure 4 Conversion time characteristics for isolated CaO particles with radii of 50 nm, 100 nm, and 5 m with
nite (dotted lines) and innite (solid lines) intraparticle diffusivity. Particles larger than 1.5 m experience pore
closure.
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CARBONATION OF LIME 213
Figure 5 Inuence of external surface reaction on conversion time at various particle sizes. Reaction on the
external surface contributes signicantly toward the overall conversion rate for particle size less than 500 nm.
pore surface increased twofold from 0.7 to 1.4 as the particle size decreased from 100 to
50 nm. Figure 5 shows the difference in times taken to reach half conversion with and with-
out inclusion of the reaction on the outer surface. The solid horizontal line corresponds to
the original random pore model and shows that the conversion time remained independent
of particle size, depending only on the pore structure. The dashed line represents the half
times calculated using the modied model including external surface reaction. It can be
seen from Figure 5 that conversion time for a 100 nm particle is ve times lower than that
for a 3 m particle due to availability of external surface area. This advantage is lost when
particles sinter, resulting in low conversion of nanoparticles [5].
Finally, we comment on thermal energy storage density for a system of dispersed
nanoparticles. The theoretical limit of storage density for CaCO
3
is 4.8 GJ/m
3
. Recent
advances in the fabrication of high-surface-area alumina templates [27] make these an
ideal scaffold for dispersing nanoparticles. The hexagonal cells (50-nm periodicity) in the
alumina template enable large area fraction coverage (>75%) of nanoparticles. Using two
particles per pore led to an effective storage density >0.2 GJ/m
3
, excluding CO
2
storage.
CONCLUSION
In conclusion, we investigated the theoretical carbonation of CaO nanoparticles for
thermochemical storage using a modied random pore model. Comparisons with exper-
imental data validated the proposed model and clearly highlight the advantage of using
isolated nanoparticles. Our model further provides insight into three important advantages
of using isolated nanoparticles to achieve fast and repeatable conversions. First, pore clo-
sure is unimportant for particles smaller than 1.5 m. Second, reaction on external surface
dominates over reaction in pores in particles smaller than 70 nm. Irrespective of the domi-
nating reacting surface, sub-micrometer sized particles achieve complete conversion. Third,
subcontinuum transport of the reactant to the nanoparticle surface does not pose any limi-
tation on the conversion time, even when the Knudsen number is 6 (for a 50-nm particle).
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214 K.V. VALAVALA ET AL.
All of the above advantages of using nanoparticles are lost if particles are allowed to sinter.
However, the use of templates or scaffolds potentially avoids this issue and represents an
important direction for future experimental work in this area.
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