Erection Manual

TE DOC 141-03/01

Page: 1/9 Date: 05/ 01 / 09 By: Special Lift Prod. Line

Goods lift type car

ERECTION Manual MECHANICAL SECTION

TK

Hydraulic Lift

Updates

91 572 300

ThyssenKrupp Elevator Manufacturing France

Erection Manual
TE DOC 141-03/01

Page: 2/9 Date: 05/ 01 / 09 By: Special Lift Prod. Line

PHASE 00 UNLOADING PREPARATION (AGENCY PHASE) Unloading the lorry Checking the number of packages Positioning the equipment near the lift shaft Site arrangements Installing the fitters PHASE 01 GUIDE RAILS AND PIT Handling and distributing the equipment (guide rails, mounting brackets, sling, governors, jack head follower guide, etc.) Erecting the scaffolding Measuring the shaft, installing and marking Installing the pit equipment Inserting the guide rails Attaching the first guide rails Attaching and adjusting the guides Installing the columns, jacks and jack head follower guides Installing the overspeed governor PHASE 02 SLING Installing the sling Installing the car PHASE 03 MACHINERY AND COUPLING Laying the pipes Installing the power unit and controller Filling with oil Car/anchor coupling Machinery electrification Installing the worksite controller PHASE 04 LANDING DOORS Handling and distributing the doors Installing and attaching the doors Installing the weather strips PHASE 05 SHAFT ELECTRIFICATION Installing the prewired column and shaft lighting Installing the cable and selection screens Installing the magnetic switches and connecting the safety devices Connecting the landing buttons and locks PHASE 06 CAR AND CAR DOOR Handling the equipment Assembling the car and car door Shaft electrification PHASE 07 ADJUSTING AND TESTING Adjusting the landing doors Adjusting the electric controller and stops Performance tests Cleaning the device PHASE 08 FINISHING DELIVERIES (AGENCY PHASE) Pre-delivery checks Finishes Touching up Taking down the site Final inspection

OPERATIONS INCLUDED IN THE HYDRAULIC ERECTION MANUAL

OPERATIONS INCLUDED IN THE SLING AND CAR ERECTION MANUAL (ATTACHED)

OPERATIONS INCLUDED IN THE HYDRAULIC ERECTION MANUAL

ERECTION DESCRIBED IN SPECIFIC PRODUCT DOCUMENTATION

TK

Hydraulic Lift

Updates

No. 91 572 000

ThyssenKrupp Elevator Manufacturing France

Erection Manual
TE DOC 141-03/01

Page: 3/9 Date: 05/ 01 / 09 By: Special Lift Prod. Line

Contents
CONTENTS.............................................................................................................................................................................. 3 GENERAL SAFETY REGULATIONS ................................................................................................................................ 4 SAFETY IN THE WORK PLACE (REMINDER OF THE MAIN PROVISIONS) ..................................................................................... 4 SHAFT WORK:......................................................................................................................................................................... 4 FITTER TOOL LIST ................................................................................................................................................................... 5 INSTALLING THE CAR....................................................................................................................................................... 6 DETAILS A: ............................................................................................................................................................................ 6 DETAILS A: ............................................................................................................................................................................ 7 DETAILS B: ............................................................................................................................................................................ 7 DETAILS C: ............................................................................................................................................................................ 8 DETAILS D: ............................................................................................................................................................................ 8 DETAILS E: ............................................................................................................................................................................ 9 DETAILS F: ............................................................................................................................................................................ 9

TK

Hydraulic Lift

Updates

No. 91 572 000

ThyssenKrupp Elevator Manufacturing France

Erection Manual
TE DOC 141-03/01

Page: 4/9 Date: 05/ 01 / 09 By: Special Lift Prod. Line

General safety regulations

Safety in the work place (reminder of the main provisions)
Wear personal safety equipment (hard hat, gloves, safety boots, etc.). Comply with the recommended work methods. To ensure this you have all been given a safety booklet which recaps the various regulations to be observed when performing erection, servicing and repair work on lifts and mechanical escalators. We wish to draw your attention to the requirement and obligation to strictly comply with these regulations both in your own interest and in that of your fellow workers and users. Failure to abide by these regulations constitutes a fault which may have serious consequences for which you shall be held liable. Comply with these regulations: your own life and physical safety and that of others depend on it. Within the context of safety, you must: Check that statutory guard rails have been fitted on each landing bay. Whenever there is a risk of falling down the shaft, fit an anchoring ring of at least 1800 mm above the landing floor, wear the harness and attach the safety belt. When working in the shaft, provide statutory guard rails if the floor-to-wall distance is greater than 200 mm. If a landing bay barrier is temporarily removed to allow equipment to be introduced and there is a risk of falling down the shaft, wear the harness and attach the safety belt.

Furthermore, the ladder should not be treated as a regular working position. It may be used occasionally for short jobs. Similarly, given the risk involved, working above one another is prohibited. To provide lighting from the shaft to the start of the work site, install and attach a class II - IP 55 halogen floodlight to the masonry for approval. Individual safety equipment must be inspected by an accredited body (A.I.F) once a year. (Safety harness, strap reel, two-metre lanyard for harness, snap hooks for harness, Rup Chuck and Rup Chuck lanyard.) In general, the regulations governing the safety of workers in the workplace must always be observed.

!
Shaft work:
Important: when working either from the landing or from the car roof, always bear in mind the possibility of becoming trapped. Take plenty of precautions: Use the switch on the car roof Keep the doors in the open position when working from the landing. Never shunt the lock contacts with a fixed shunt. When working on a car roof which is not fitted with guard rails, use of the safety harness together with the fall-arresting strap reel is mandatory. Never leave a car roof via any opening other than a landing door after restoring the lift to normal operation. (There is a risk that the car might suddenly start).

TK

Hydraulic Lift

Updates

No. 91 572 000

ThyssenKrupp Elevator Manufacturing France

Erection Manual
TE DOC 141-03/01

Page: 5/9 Date: 05/ 01 / 09 By: Special Lift Prod. Line

Fitter tool list

Hard hat, safety glasses, work gloves, safety boots, safety harness, harness snap hooks, harness lanyard and shackles BO 5 tool box, tape measure and thickness gauges Open-end spanners, offset ring spanners, combination spanners, box wrenches, socket wrenches and Allen keys Reversible ratchet + sockets Cable-tie pliers, stripping pliers, nippers, lock-grip pliers, combination pliers and multi-grip pliers Hammer, centre punch, files, screwdrivers, drills, protected chisel, saw, masons set square and plumb lines Tester Pocket torch and inspection lamp First-aid kit Hoist Torque wrench

TK

Hydraulic Lift

Updates

No. 91 572 000

ThyssenKrupp Elevator Manufacturing France

Erection Manual
TE DOC 141-03/01

Page: 6/9 Date: 05/ 01 / 09 By: Special Lift Prod. Line

Installing the car

TK

Hydraulic Lift

Updates

No. 91 572 000

ThyssenKrupp Elevator Manufacturing France

Erection Manual
TE DOC 141-03/01

Page: 7/9 Date: 05/ 01 / 09 By: Special Lift Prod. Line

Details A:

Details B:

TK

Hydraulic Lift

Updates

No. 91 572 000

ThyssenKrupp Elevator Manufacturing France

Erection Manual
TE DOC 141-03/01

Page: 8/9 Date: 05/ 01 / 09 By: Special Lift Prod. Line

Details C:

Details D:

TK

Hydraulic Lift

Updates

No. 91 572 000

ThyssenKrupp Elevator Manufacturing France

Erection Manual
TE DOC 141-03/01

Page: 9/9 Date: 05/ 01 / 09 By: Special Lift Prod. Line

Details E:

Details F:

TK

Hydraulic Lift

Updates

No. 91 572 000

ThyssenKrupp Elevator Manufacturing France