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Revision: 3 Jun 1998
Front Cover Introduction Precautions Index Pages Specifications Section Back Cover
Chapter 1 Product Description Chapter 2 Theory of Operation Chapter 3 Disassembly & Assembly Appendix
Notes: Detailed circuit board component diagrams may be found in the Appendix section of this manual.
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EMP-7300
EPSON
INTRODUCTION
This Service Manual describes of the hardware information which is necessary for the smooth field service of the XGA DATA PROJECTOR EMP-7300 and the trouble shooting. As the primary technologies will be supplied with the service bulletin, you may update this manual.
TRADEMARK
IBM and DOS/V are the trademark or the registered trademark of International Business Machines Corporation. Macintosh and Power Book are the registered trademarks of Apple Computer Inc. Windows is the trademark of Microsoft Corporation. EPSON is the trademark of SEIKO EPSON CORPORATION.
NOTICES
1. This document should not be reproduced in whole or in part without the written permission of SEIKO EPSON CORPORATION. 2. Any of description in this document is the subject to change without notice in future. 3. The information and specification in this document are the most up-to-date at the time of publication. However, we are unable to guarantee the accuracy of printed material after the date of publication. In case of any mistake or lack of description, please kindly notify us to correct. 4. Any influence by utilizing the document may be out of our responsibility regardless the item 3 above. 1998 SEIKO EPSON CORPORATION
Record of Revisions
History REVA Issued Date 1998,February.13 Alternation Preliminary Issued
Memo Random
Free area to memorize any important technical information here.
PRECAUTIONS
1. MAINTAIN THE SAFETY OF OPERATORS
(1) PROTECTION FROM ELECTRIC SHOCK * Whenever doing any repair work on the product, be sure to turn off the power switch and remove the electric power cable from the electrical outlet. * Whenever inevitably turning the power on to the product opening the case or cover (repair process) be sure to take off any metallic materials such as a watch, cuffs, rings, and tie pins which may touch the metallic part of the product and dangerous of electric shock. (2) PROTECTION FROM ACCIDENTAL INJURY * Be sure not to touch the lamp inner housing and its circumstances after the power is turned off, they may be heated up even after the cooling down process was ended. Also make sure not to touch the light source and its circumstances during the operation of repair as turning the power on. * Make sure to protect your hands by gloves from sharp edges during assembly and disassembly. * Do not look into the light source or lens while the light is on. Protect eyes from being damaged. (3) PROTECTION FROM ACCIDENTS * Any operation should be done while the device placed on a flat and stable place to prevent the device or parts from being dropped. Be careful not to place tools and parts on the device or at your feet. * Whenever doing any repair work on the product, be sure to away from a place for foreigner come across in order to prevent the product from being used in incomplete condition or accidental near miss. Be sure not to leave the product during any repair work. * Be sure to use attached power cable when you supply the power to the product.
2. SAFETY MAINTENANCE
(1) ELECTROSTATIC DISCHARGE * Whenever doing any repair work on the product, be sure to wear the wristband and the electrostatic mat with grounding. When replacing any electric components (Boards and Optical engine), it is recommended to touch the electrostatic plastic bag of the component to the metallic part of the product once before take the component out from the plastic bag.
(2) LIMITATION OF PARTS * Use only authorized or supplied parts from EPSON for the replacement of mechanical parts including the lamp inner housing, fuse, air filter and so on. * Use only the power cable and the interface cables attached with the product. (3) Others * Visually checks the distortion or dirt at the connectors of the power cable. If dirty, clean off, and if distorted, replace the cable in order to avoid firing by the flush over phenomenon. * When plug the internal connector cables or the interface cables, be sure to fully plug into the connectors until it stack to the connector edge. * When remove the FPC cable of the light valve are sure to remove the connector lock in advance. The connector lock should be unlocked by pulling up the both end of connector lock simultaneously with tweezers. * Whenever doing removal of parts or repair work on the product, make sure that the work is done in a clean room, free of dust and dirt in order to keep the optical element away from dirt.
4. OTHERS
* Any questions on the RS-361/RS-376 maintenance including supply of the service parts or contents of the document would like to be contacted to the below address. Any technical information about amendments is occasionally available as the service bulletin. SEIKO EPSON CORPORATION 4897 OH-AZA SHIMAUCHI, MATSUMOTO-SHI, NAGANO-KEN 390 JAPAN TEL: 81-263-47-5603 FAX: 81-263-48-5680 ATTN: Visual Device Customer Support Group
2.15.1 Interlock Switch ............................................................................. 2-31 2.15.2 Safety Switch ................................................................................ 2-32 2.15.3 Lamp House Thermistor................................................................ 2-33 2.15.4 LV Thermistor ............................................................................... 2-34 2.15.5 Front Temperature Thermistor ...................................................... 2-35
Chapter 4 Troubleshooting
4.1. Before Starting Troubleshooting Procedures.............................................. 4-1 4.1.1. Tools and Accessories Required for Troubleshooting ...................... 4-1 4.1.2. Field Replacement Parts .................................................................. 4-1 4.2. Entry .......................................................................................................... 4-2
Appendix
Parts table Circuit diagram Exploded diagram Hardware comparison table
FEATURE OF EMP-7300
* Portable light weight, compact size The new type of power unit and circuit board and the simple structure enables to minimize the body in A4 file size with the weight of 6.7kg. An optional carrying case will be useful in transporting. * Bright and clear image The micro lens array, the new type of UHE-120W lamp (950lm.ANSI) and the optical block enable to achieve a wide projection image from 30" to 300" (projection distance : 1.2 to 12 m). An optional high brightness screen will supply the high brightness even in the light ambient. * High resolution full color (16770 thousands colors) 3 (R, G, and B) of TN liquid crystal panels of 786,432 pixel will supply XGA resolution of 1024 x768 dots. * Standard attachment of remote controller The projector can be controlled using a handheld remote control unit, with menus being provided for Image source switching and Image adjustment. The remote control can also be used as a wireless mouse to control mouse operations on the computer screen during presentations. The ELP LINK IITM software that comes with the projector provides a number of add-on features that are designed to make presentations more effective. * Connectivity with various computers The advanced data signal determination function enables EMP-7300 to connect with various computers such as IBM-compatible PCs and laptops, Macintosh. It also determines video signal of NTSC, PAL or SECAM in composite video, S-Video format. * Advanced Image Real-time Resizer The projector also features a new patented AIrRTM (Advanced Image Real-time Resizer) chip for supporting of miscellaneous computer output, as well as full XGA output. No matter what type of output is used, the result is full-size video image of outstanding clarity. * Simple Maintenance The maintenance easy. Number of image adjustment process is not required. * Theft - proof Kensington lock is available with hole on the lower case.
REV.A 1-1
Operator panel
Resize button Operation indicator Power button Source button Blank button
Figure1- 1
REV.A 1-2
Lamp cover
Front foot
Rear foot
REV.A 1-3
Driver board
LV Thermister
Prism duct
Driver board
Exhaust fan
Inlet unit
REV.A 1-4
CD10AJ board
CD10MJ board
CD10RJ board
CD10VJ board
Foot adjuster A
Lamp Thermister
Safety switch
REV.A 1-5
Filter board
CN board
Inlet unit
REV.A 1-6
Source button
Menu button
Effect button
Blank button Custom button Resize button Freeze button Volume button Mute button
Power button
Front view
Rear view
Battery cover
REV.A 1-7
1.3 CONNECTION
1.3.1 Connecting to a PC
Computer 1
Figure1- 13
REV.A 1-8
Figure1- 14
* Attached accessories Dip switch settings are required according to the machine type. Refer to the following table for detail. (Default setting is MAC13 mode.)
Table1- 1 MAC Adapter Dip Switch settings
Switch A Switch B
Mode VGA 640x480 13 640x480 16 832x624 19 1024x768 21 1152x870 13 Multi Res. 14 Multi Res. 17 Multi Res. 21 Multi Res.
MAC Adapter
Switch A ON 3,4,5 1,2,5 2,4,5 2,3,5 1,2,3,4,5 1,2,5 1,2,5 1,2,5 1,2,5
REV.A 1-9
Video
Audio L
Audio R
REV.A 1-10
CD10DR board
REV.A 1-11
CD10MJ board
CD10AJ board
REV.A 1-12
Switch panel
REV.A 1-13
Receptor board
Receptor board
Receptor board
REV.A 1-14
1.5 SPECIFICATIONS
Table1- 2 specifications
OPTICAL FEATURES Display method Poly-silicon TFT (MLA built) color liquid crystal display (R/G/B three panels) Full lines, twelve phase block series Dichroic mirror separation and prism combine method Minimum 30 inch to maximum 300 inch 1.2 m to 12 m 1024 x768 dots, 2,359,296 pixels (786,432 x 3) Zoom lens F2.0 - 2.3 (55-72 mm) Manual Manual(1:1.3) 120 W (AC drive) UHE lamp,(type ELPLP05) 2000 hours at 50% brightness Typical:950Lm(ANSI), Average:85% of typical Dynamic speaker(3W-8) x 2 (stereo) External speaker 3.5mm Stereo mini-jack Internal speaker output is stopped when mini-jack is plugged. Output signal:0 to 500mVrms load imperdance:600 Audio signal(stereo) from the video devices. Input interface is separated with R(Right) and L(Left). Interface type:RCA jack Input signal:500mVrms Host computer 1 Audio input (stereo) Interface type:3.5mm Stereo mini-jack Input signal: 500mVrms/47K Host computer 2 Audio input (stereo) Interface type:3.5mm Stereo mini-jack Input signal: 500mVrms/47K For controlling EMP-7300 operating mode and controlling host computer from EMP-7300. Signal is detected with internal receptor board. Control range: Within 10 m and 30 degree wide (right/left), 15 degree wide (upper/lower) from receptor of LCP. Host computer RGB output Interface type: HD-15pin(DDC1/2B compatible) Input signal: Luminous 0.714Vp-p,Chrominous 0.284Vp-p. Interface type: Min-DIN 4pin S-Video is prior to composite video. Input signal: 0.7Vp-p, 75 sync: negative 0.3Vp-p Interface type: RCA jack TV signal type: NTSC 3.58MHz AL 4.43MHz SECAM 4.43MHz Auto identification(Default)
Optical method Projection image size Projection distance Resolution Projection Lens Focus adjustment Zooming adjustment Light Source Life(Lamp inner housing) Average iluminance AUDIO FEATURES Output for internal speaker Audio out Interface
Audio 1 interface (For Computer 1) Audio 2 interface (For Computer 2) REMOTE CONTROL Wireless remote controller
REV.A 1-15
COMPONENT VIDEO INPUT (For EHQ option interface) Input signal: 0.7Vp-p, 75 This interface is as RGB video input sync: negative 0.3Vp-p terminal as well,then distinguish the Interface type: BNC jack signal classification automatically. Y :Commonjack as Video In G R-Y:Commonjack as Video In B B-Y:Commonjack as Video In R POWER SUPPLY Input Voltage Power Consumption Dimensions
Weight ENVIRONMENT Operational temperature Storage temperature Operational humidity/ Storage humidity Operational/storage Altitude
AC100-120V /200-240V 10% (50/60Hz) Approx. 260 W (Standby mode:30W) 300 mm (W) x 120 mm (H) x 363 mm (D) 300 mm (W) x 129 mm (H) x 400 mm (D) include foot adjuster and lens. Approx. 6.7 kg +5 to +40 degrees centigrrate -10 to +60 degrees centigrrate (non condensing) 20% to 80% / 10% to 90% (non condensing) 3048m / 6096m
REV.A 1-16
Figure1- 35
D-SUB 15 (HD)
1 6 11
Pin 1 2 3 4 5 6 7 8
Terminal Red video Green video Blue video Monitor (ID bit 2) GND Red video GND Green video GND Blue video GND
Pin 9 10 11 12 13 14 15
Terminal +5V Synchronous GND Monitor (ID bit 0) SDA Horizontal synchronization Vertical synchronization SCL
REV.A 1-17
H H H H H H H H H
1 pin: GND 2 pin: Computer audio input L 3 pin: Computer audio input R The other pins: NC
H H H H H H H H H
1,4 pin: GND 2 pin: Audio output L 3 pin: Audio output R 5 pin: Detection of Line-out jack insertion The other pins: NC
1.6.4 S-Video
Mini DIN 4-pin with a detection pin
1,2,6 pin: GND 3 pin: Y signal input 4 pin: C signal input 5 pin: Input detection terminal
4 2
3 1
REV.A 1-18
1.6.5 Video
RCA Gold plating (only insertion part), Color: yellow Light angle H=15mm
Multi-mouse jack 13-pin jack Signal meanings are different according to the operation mode.
4 8 12 13
1 5 9
REV.A 1-19
Pin 1 2 3 4 5 6 7 8 9 10 11 12 13
PS/2 Mousel XA XB Reserved Reserved LEFT Reserved Reserved Reserved Reserved Reserved Reserved PCV(+5V) GND
98 Mouse XA XB YA YB LEFT RIGHT Reserved Reserved Reserved Reserved Reserved PCV(+5V) GND
Mac. Mouse XA Reserved Reserved Reserved Reserved LEFT Reserved Reserved Reserved Reserved Reserved PCV(+5V) GND
Serial Mouse Reserved Reserved TXD READY GND GND GND Reserved Reserved Reserved Reserved Reserved GND
PC serial/ Mac.serial Reserved Reserved Reserved Reserved Reserved Reserved Reserved TXD RXD DTR DSR Reserved GND
1.6.8 Receptor
REV.A 1-20
2.1 HARDWARE
The hardware of EMP-7300 XGA data projector is distinguished in the optical system and the electrical system. The lower level beyond the breaking line in the Figure2-1 show the optical system, and the upper level shows the electrical system.
POWER SUPPLY UNIT Generates DC voltage (+5V,+12V,+22V, +3.3V) for the electric circuit. Generates AC voltage for the Light Source. CD10MA BOARD Conduct setting of the initial operation of circuit and control the computer interface. Conduct the internal control (Sensor, Fan, Speaker, Switch Panel) CD10DR BOARD Generate the R/G/B video signal and output to the Light valves. CD10MJ Mouse/ COM1/2 Computer 1/2 CD10PJ Audio Out Audio 1/2 S-Video Video in
CD10AJ
CD10VJ
SWITCH PANEL
BLOWER FAN*3
EXHAUST FAN *2
LIGHT GUIDE UNIT Divide the light Into 3 (R/G/B) by Lens, filter, and Mirror
Note *1: Cooling fan cools the light valves of R/G/B (LCD panel) Note *2: Exhaust fan exhausts mainly the heated air around the light source. Note *3: Blower fan exhausts mainly the heated air in the power supply unit.
(Projection process outline) 1.Digital or analog R/G/B signal is provided from a computer 1 or 2 to the CD10MA board through CD10PJ board. Analog signal (S-Video or Video signal) is provided to the CD10MA board through CD10VJ board. (Analog signal should be once changed into digital signal by the CD10MA board.) 2.Video signal (digital) is once stored in the video memory (SRAM) on the CD10MA board , then the CD10DR board generates signals to drive the light valves R/G/B. 3.The light valves R/G/B are individual panels each others. LCD driver signals generated CD10DR board drive LCD shutter. (They work to shut or transmit the lights from the light guide unit.) 4.The lights transmitted through the light valves will be combined the prism and projected through the projection lens unit.
REV.A 2-1
CN500
CN800 (IF-B)
CN100
CD10MA board
CN400(SW) CN652 CN621 CN650 CN900 (LAMP-FAN) (AIR-TH) (F-RC) CN600(PS)
CN651 (LAMP-TH)
Lamp Thermister
Lamp
F a n
Exhaust fan
CN103
CD10DR board
Figure2- 2
REV.A 2-2
FC board
Figure2- 4
Figure2- 5
REV.A 2-3
Caution: Take care not to cause any shock or mechanical stress to the optical engine and also not to disassemble it. Otherwise, the pixel divergence may occur. The alignment adjustment for each other is applied in the factory, and also electrical correction is applied with CD10DR board according to the each optical engine. Therefor do not separate or exchange the each unit to the others.
Table2- 1 Unit function
UNIT NAME FUNCTION & REMARKS LAMP INNER HOUSING Include one UHE LAMP as a light source. CD10FU board is mounted for lamp inner housing detection. LIGHT GUIDE UNIT Disperse the light from the light source and uniform by the lens array A/B. (Ultraviolet ray also eliminated.) Disperse the light in three (R/G/B) factors, with condensor lens and mirror. Consist of three light valves, polarization plate and prism unit. Each light valve controls shutter of pixels with twelve levels. Prism unit composes R/G/B optical signals and transfers to the projection lens unit.
Caution: Exhaust fan, Light guide unit ,Optical head /Prism unit, Projection lens unit and CD10DR board are treat as one parts named Optical engine.
REV.A 2-4
Front temperature
POWER CONTROL
CD10MA BOARD
BLOWER FAN
+3.3V
REV.A 2-5
* The input signal from the safety switch is prepared for the protection of over heat. It shuts the supply of AC power with overheat condition. Safety switch is mounted on the light guide unit closed to the lamp inner housing.
NOTE : Protection is the transient detection type, it is recoverable with power on.
REV.A 2-6
* The blower fan (connect to the CN622 on the CD10MA board) is built for exhausting the heat generated in the power supply unit. The heat exhausted by the blower fan will be exhausted outside by the exhaust fan which is connected to the connector CN 621 on the CD10MA board.
PIN 1
CN600
PIN 20
Signal +5V_S +5V 3.3V 12V_F PWDS PWON L GND A GND -12V +12V +22V L GND LPSTC BACTA
Figure2- 8
REV.A 2-7
REV.A 2-8
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Figure2- 11 CD10MA board circuit block
REV.A
2-9
If the above phenomenon is observed, it is necessary to replace the light source bulb (lamp inner housing) Then please turn on the switch. The fuse involved in the lamp will melt and short out so that lamp timer will be reset automatically. The temperature detection circuit (three of thermisters) the section is more than certain degrees, the circuit causes an interrupt to the CPU, then shut the power supply regulation.
REV.A 2-10
Figure2- 13
REV.A 2-11
REV.A 2-12
IC250
BD0 to 7
CLK/SCL/SDA CLR/HSYSC/ VSYNC
P3V
M12V SCL/SDA
RD1 to 12
CN700 RED CN800 GREEN
GD1 to 12
CN900 BLUE
BD1 to 12
Figure2- 14
REV.A 2-13
Figure2- 15
Figure2- 16
REV.A 2-14
REV.A 2-15
The CD10AU board circuit block is shown below. C N 1 0 0 IC102 PREAMPLIFIER Audio L/R Line Out L/R SW 1/2 IC107 AMPLIFIER ONTIME IN1/2 IC105 AUDIO CONTROLLER
IC104
3D EFECTOR
AMP
CN102 BV REGULATOR SPEAKER L C N 1 0 1 LINE OUT DETECT SCL/SDA IC603 RESET MUTE (CONNECT TO CD10MA BOARD CN402)
Figure2- 19 CD10AU board circuit block
Audio input signals from computer 1/2 (via Audio In 1/2) or from a video device (via Audio In L/R) are first input to the 3D effector and amplified by the sound preamplifier, then output to the Audio Out interface or the built-in speaker through the 3D effector again. The sound controller performs the audio-signal output selection based on the SCL / SDA (serial data / clock) signals provided from the CD10MA board.
REV.A 2-16
REV.A 2-17
Repeater J100 C N 1 0 0
CN101
Mouse/Com1
CN102
Mouse/Com2
You must use the cable appointed our company for Mouse/COM interface. Exclusive connector cable is not only connect signals but also connect to ground line in part and return to the other signal line inside.
REV.A 2-18
Figure2- 24 CD10AJ board Connect to CD10VJ board CN300 IC300 Selector IN3 IN1 IN2 IC301 Selector Filter circuit IN2 IN1
DET
Audio1
J300
R L
Filter circuit
Audio L
Audio2
J301
R L
C N 3 0 1
Audio Out
J302
R L
Filter circuit
* When the outside speakers connect to Audio out, Line Out Detect signal is ON, then stop audio output to the internal speaker connected CD10AU board controlled by CD10MA board.
REV.A 2-19
Figure2- 26
Figure2- 27
CN100
(Connect to CD10MA board CN800) J105 CN101 RCA-R RCA-L S.DET VJDET AGND DSEL YELLOW RED WHITE SW100 BNC switch
Figure2- 28
S-Video
REV.A 2-20
Figure2- 29
Figure2- 30
CN 2 (RGB Input 1) 0 0
Computer 1
Filter circuit
IC207
R-IN G-IN B-IN (Connect to CD10MA board CN201) CN204 PCHS PCVS CP05/07 +5V/GNB
CN203
CN 2 (RGB Input 2) 0 1
Computer 2
Filter Circuit
IC206
IC203 RGB
IC204
Figure2- 31
REV.A 2-21
Figure2- 32
IC300 GP1U102X 2 1 2 1 100 2 0.1 CHIP VCC VOUT GND GND 4 3
R300 47 1
Figure2- 33
Each receptor board is connected to CN 900(Front)/901(Rear) on the CD10MA board, its output signal (serial data) is connected to I/F control CPU after wired OR is applied on CD10MA board. 1. The CD10MA board performs the power ON/OFF operation and the starting up menus, utilizing the serial data received from the remote controller (button switches and pointers). 2. The serial signal send to the CD10DR board via the CD10MA board performs the display control (Freeze / Blank). 3. The serial signal send to the CD10VJ board via the CD10MA board performs the mute control and the audio volume control. The figure 2-26 shows remote control circuit block.
REV.A 2-22
CD10MA board CN900 CD10RC (Front) Remote control FI board Infrared Ray (Rear) CN901 IC 902 IC901 I/FCPU
REV.A 2-23
CD10AJ board
CN 300
CN100
CN101
Audio L Audio R
The audio input signals from computers or an audio device are first amplified by the control circuit on the CD10AU board, then are output to the speakers. The speakers are connected to CN 102 / 103 on the CD10AU board. Detecting the connection to an external speaker (Audio Out), the CD10MA board only determines the use of the built-in speaker or the external speaker.
REV.A 2-24
MIRROR L
GDM
CDM CONDENSOR LENS G LENS ARRAY ADJUSTING SPRING LENS ADJUSTING SCREW MIRROR B CONDENSOR LENS R MIRROR C UNIT LENS ADJUSTING SCREW CONDENSOR LENS D CONDENSOR LENS E CONDENSOR LENS B MIRROR R UNIT
Figure2- 38
REV.A 2-25
(1) Lens Array A/B Dispersion of the light from the light source lamp by the Lens Array A/B roughly uniform the brightness. The UV filter coated on the surface of the multi-lens array eliminates ultraviolet rays. The light dispersed through the Lens Array A/B is further dispersed through PBS for the light intensity to be uniformed. (2) CDM CDM is a light filter looks red in the visual light. The CDM(A) filter transmit only the red light and reflect blue and green lights from the light source. (3) GDM GDM is a light filter looks blue in the visual light. The GDM filter transmit only the blue light from the light source. Since the input light to the GDM is only blue and green lights by the CDM as described above, green light is reflected by the GDM and provided to the condenser lens G. (4) Condenser Lens L The condenser lens L collects the light dispersed by the Lens Array A/B in order to protect reduction and provide to the mirror L at the next stage. (5) Condenser Lens R/G/B To collect the lights dispersed into polarization plate on the optical head. (6) Mirror R/C Unit and Lens Adjusting Screw Reflect the light to the condenser lens E/B. The reflection angle can be adjustable with lens adjusting screw. (7) Mirror B Reflect the light to the condenser lens E. (8) Lens Array Adjusting Screw Adjusting the Lens Array A/B position to obtain the best uniformity of source light.
REV.A 2-26
Figure2- 39
Figure2- 40
REV.A 2-27
counted the total running hours and has written the running data in IC 413. The lamp will run only 100 hours after the orange and the red lamp indicators start to blink alternately, so you should replace the lamp as soon as possible. (If the lamp indicators blink alternately from beginning, the lamp life is no more than 100 hours. Therefore the lamp life may be suddenly terminated.) 2.When the total running hour exceeds 2000 hours (the lamp is used),the lamp will not run before you replace it with a new lamp inner housing.(You cant replace with used lamp inner housing ) Once you start up with a new lamp inner housing, the fuse on the FU board is blown, so it doesnt recognize as a new one. The figure 2-33 shows the control circuit.
Lamp indicator
EEPROM (IC413)
Generator (X400)
CD10MA Board
+5VD
AC power 1K 7.5
LFUSE
CN500 Lamp inner housing Lamp CD10FU board CN100 1 CD10FC Board 2 CD10DR Board +5V CN103 Signal meaning LTPCL: Light power supply control signal LSTAT LPFAL: Light power supply failure LLIFE: Lamp life LFUSE: FU board fuse is blown
REV.A 2-28
REV.A 2-29
LV thermistor
REV.A 2-30
Interlock switch
Figure2- 43
The interlock switch is installed on the AC power source line. Consequently, if the lamp cover is open, the AC power source is shut off and you can not turn on the power.
REV.A 2-31
To the safety switch the power supply unit cable with fasten tab is connected. When the temperature rises to certain degrees, every regulating operations of the power supply unit are stopped and power is shut off. This switch runs once, you can not start up the power, before the temperature falls to certain degrees. In this case, you must also consider the lamp thermistor trouble or the CD10MA board trouble.
REV.A 2-32
The lamp house thermistor is connected to CN 651 on the CD10MA board. When it becomes the overheat condition, to main CPU it output the interrupt signal and shuts off the power regulation on the power supply unit via CN 600.
REV.A 2-33
2.15.4 LV Thermistor
This is the temperature detection thermistor installed top the light valve. If the cooling is not sufficient because of the cooling fan failure (installed at the bottom of the light valve) or filter contamination (installed at the top of the light valve), the power is shut off to protect the light valves from overheat. The thermal stability of the light valve (Liquid crystal panel) is not so good. The power shut off control is the same as the lamp house thermistors written in 2.15.3.
LV Thermister
Figure2- 46 LV thermistor
REV.A 2-34
REV.A 2-35
1) Remove any ring, wrist watch, cuff buttons, or other metal accessories that are likely to get in contact with the equipment. 2) Wear gloves. 3) Wear a wrist band and ground it. Place a ground mat. 4) Turn off the main unit and the host computer. 5) Unplug the power cord from the main unit and service outlet. (Even if the power is off condition, back-up bias is regulated and supplied to the circuit board when the power code is connected to the service outlet.) 6) Disconnect the interface cable from the main unit. 7) Clean the air filter, interface and case cover with a vacuum cleaner. (2) Required tools and accessories Prepare the tools and accessories listed in the table below.
Table3- 1 Tool requirement
Name Phillips screwdriver 2 (-)Phillips screwdriver Tweezers Brush Vacuum cleaner Paper wiper Air blower Glove Wrist band,Groung map Q.t.y 1 1 1 1 1 Some 1 1 1 Supply Market Market Market Market Market Market Market Market Market Use Dissasemble the case and interiors Remove lamp cover and air filter cover Unlock the FPC connnector on D.R board Burush off the dust around fan Clean the fan and filter Clean the projection lens Clean the fan and filter. Avoide finger injury Avoide electro ststic influence
(3) Limitation of disassembly (Optical engine handling) The disassembly of the mechanical section is detailed in paragraph 3.2. The optical engine is one replaceable part. When you order the maintenance parts or request our repair service, perform works by the units listed in the table on next page. The optical components listed in the table are required the mechanical alignment or electrical correction in the control circuit. (writing the image adjustment data)
REV.A 3-1
Table3- 2
1 2 3 4 5 Optical head unit Prism unit Light guide unit Projection lens unit CD10DR board These units are specified as Optical engine. (Treat as one replaceable part in the field maintenance.)
* Do not disassemble the Optical engine. * Do not exchange any unit on the optical engine to the others.
Mechanical adjustments for optical engine. 1. Optical Head Unit The alignment (height/left and right/concurrent) of the polarization plates (include R/G/B light valves) is applied in the factory. If the alignment is modified, clear color image will not be made, because of the color divergence. Caution: Do not apply any mechanical stress to the polarization plate, and also not loosen the screws. 2. Prism Unit To synthesize the light output from each polarization plate (include R/G/B light valves), the alignment (concurrent to the polarization plate) of the prism unit is applied in our factory. If the alignment is modified, clear image will not be made, because of the pixel divergence to R/G/B synthesizing and projection lens unit, being out of focus and color uniformity. Caution: Do not loosen the prism unit fixing screws. 3. Light guide unit The alignment of the light guide unit on the optical head unit is applied (gap and concurrent to the polarization plate) in our factory. If the alignment is modified, clear image will not be made, because of being out of the brightness uniformity on the display screen (brightness or chroma is not uniform on the screen.) In consideration of the alignment of the lens array and the mirrors, and also their combinations, the factory setting is applied to the light guide unit to support the best display performance. (If the alignment is modified or the location is changed, there comes distortion on the display screen, therefore clear image will nit be made.) Caution: Do not disassemble the light guide unit. If you remove the upper guide cover from the unit, the alignment of lenses or mirrors may be unintentionally changed and also dust may stick to the unit. Since EMP-7300 requires very precise adjustment, it can not be adjusted in the field.
REV.A 3-2
4. Projection lens unit The alignment of the projection lens unit is applied (position and fixing torque) in our factory. If the alignment is modified, clear image will not be made, because of the pixel divergence. Electrical corrections (CD10DR board) Some parts in the mechanical section of the optical system require some mechanical adjustments mentioned above. In the control circuit (CD10DR board), the output driver for the display signal is slightly different from the output driver of other device (CD10DR board) in individuality. The mechanical section itself of the optical system (e.g. light valves) must be electrically corrected. Therefore to obtain the best image, not only the mechanical adjustment but the electric correction is required. For this reason some correction values are written to Flash ROM of the CD10DR board on factory shipping. For matching the optical system and electrical system, the electric correction is necessary. Consequently, the CD10DR board and the optical block (consists of optical head / light guide unit) make one set. At the factory shipment, following correction data are stored in the Flash ROM on the CD10DR board according to the specified optical engine. Gamma adjustment data Flicker adjustment data Ghost contrast adjustment data Sub contrast adjustment data For the writing correction values, an expensive, special device and also skillful engineer are necessary, therefore it can not adjust in the field. Caution for field maintenance Observe the following procedure, when you repair. Otherwise, display quality is not guaranteed, and also EPSON repair service is not available. 1). Do not disassemble the block. (Do not loosen any screws.) 2). If either the optical block or the CD10DR board becomes wrong, replace them in set. And when you send back them to us for repair, send back them in set (by optical engine). 3).The optical block and the CD10DR board make the optical engine set, so never change its combination (e.g. use only the CD10DR board for the other repair parts).
REV.A 3-3
(4) Precautions Precautions given to the individual assembly and disassembly procedures. Read them carefully before starting the assembly or disassembly procedure. A set of general precautions are given below. As you disassemble the main unit, dust that is sticked to the internal fans and air filters is likely to migrate and contaminate the light valves R, G, and B which are the heart of the display mechanism, thus deteriorating the display quality. Accordingly, before reassembling, check the dust inside of the main unit and, if necessary, clean them with a vacuum cleaner. The light valves R, G, and B and circuit board assemblies are highly sensitive to static electricity. When you remove a optical engine or circuit board ,place it in an antistatic bag immediately. When you perform the assembly or disassembly operations listed below, check the pertinent unit and its surfaces for any dirt before reinstalling them. If the unit is found dirty, clean it. 1). Removing the optical engine. 2). Removing the lamp inner housing. 3). Removing the air filter frame. The speaker unit incorporates a permanent magnet. Keep it away from electromagnetic media such as floppy disks and magnetic cards. Handle the optical engine(projection lens and light guide units) with care as they are highly susceptible to vibration and shock. Do not try to disassemble any part (e.g., power supply unit) that is not covered in this manual.
REV.A 3-4
Receptor BD (3.2.7)
CD10AJ/MJ/PJ/VJ board(3.2.10)
FC board (3.2.18)
Cooling fan/Exhaust fan/ optical head unit/ Left guide unit (3.2.20)
REV.A 3-5
Screws
Figure3- 2
Screws
Handle
Figure3- 3
1. Remove the lamp cover unit two fixing screws from the bottom of lower case. Screw:-M4*7 B/Ni: P/N1038173 (mounting torque: 4.5 kg.cm = 3.9 lb.inch) 2. Remove two lamp inner housing fixing screws. Screw:-M4*7 B/Ni: P/N1038173 (mounting torque: 4.5 kg.cm = 3.9 lb.inch) 3. Pull up the handle on the lamp inner housing and remove the lamp unit. Caution: When installing the lamp unit, take care not to touch the lamp's reflector with a hand (to prevent the reflector from being contaminated).
REV.A 3-6
Figure3- 4
1. Remove the Air Filter Flame Unit Pull down the tab from the bottom of lower case.
REV.A 3-7
screw
Figure3- 5
screw
Figure3- 6
1. Pull up the handle. 2. Remove the two screws under the handle, fixing lower case and upper case. Screw: +M4*14 F/Zn Bind: P/N1021825 (mounting torque: 6.5kg.cm = 5.6lb.inch) 3. Remove two upper case unit fixing screws on right sides. 4. Remove two upper case unit fixing screws on left sides. Screw: +M4*9 F/ZB :P/N1034033 (mounting torque: 6.5kg.cm = 5.6lb.inch) 5. Hold the left and right sides of the upper case unit and lightly pull the upper case straight up a little. (Continued on the next page)
REV.A 3-8
Figure3- 7
Switch panel cable CN1400
Figure3- 8
5. Disconnect the switch panel cable from connector (CN 1400) on the CD10MA board. 6. Remove the upper case. 7. Remove the handle out of the lower case unit.
REV.A 3-9
3.2.4
Tab(B)
Tab(A)
Figure3- 9
1. Pull down the four tabs from inside, then detach the tape sealing. 2. Remove the switch panel.
Switch panel
Figure3- 10
Caution: When installing the switch panel ,ensure the switch panel spring is placed on the upper case.
REV.A 3-10
screw
screw
Figure3- 11
(1) Speaker Unit Right 1). Remove two screws fixing the speaker unit (right) . Screw: +M3*6 F/Ni: P/N1033122 (mounting torque: 4.5kg.cm = 3.9lb.inch) 2). Disconnect the speaker cable from CN602 on the CD10MA board. (2) Speaker Unit Left 1).Remove two screws fixing the speaker unit (left) . Screw: +M3*6 F/Ni: P/N1033122 (mounting torque: 4.5kg.cm = 3.9lb.inch) 2) Disconnect the speaker cable from CN601 on the CD10MA board.
Caution: 1)The speaker unit incorporates a permanent magnet. Keep it away from electromagnetic media such as floppy disks and magnetic cards. 2) When fixing a speaker, align the two speaker holes with those of the frame, then secure them with same tightening torque. 3) Do not broken or detach the speaker cushions.
REV.A 3-11
screw
Figure3- 12
1. Remove three screws fixing speaker bracket on the lower case, then remove speaker bracket. Screw: +M3*6 F/Ni: P/N1033122 (mounting torque: 4.5kg.cm = 3.9lb.inch) Screw: +M3*8 F/ZN Bind : P/N1021824 (mounting torque: 4.5kg.cm = 3.9lb.inch) 2. Disconnect the connector on CD10AU board. 3. Remove two screws fixing CD10AU board on the speaker bracket , then remove CD10AU board. Screw: +M3*6 F/Ni: P/N1033122 (mounting torque: 4.5kg.cm = 3.9lb.inch)
screws
Figure3- 13
REV.A 3-12
Figure3-14
1. Disconnect the cable connector on the FI board. 2. Remove the screw fixing the FI board on the power supply unit. Screw: +M3*6 F/Ni: P/N1033122 (mounting torque: 4.5kg.cm = 3.9lb.inch) (2) RI Board (Located on the power supply unit)
Receptor board
screw
Figure3- 15
1. Disconnect the cable connector on the RI board. 2. Remove the screw fixing the RI board on the power supply unit. Screw: +M3*6 F/Ni: P/N1033122 (mounting torque: 4.5kg.cm = 3.9lb.inch) Caution: When installing the receptor board assembly, align the hole on the board with the boss on the frame before tightening the screw.
REV.A 3-13
Figure3- 16
CN1401(S-DET)
CN550
CN1800 (IF-B)
CN252 (PC-IN)
CN1400(SW)
CD10MA board
CN651 (LAMP-TH)
Figure3- 17
REV.A 3-14
screw screws
screws
Figure3- 18
2. Remove six fixing screws on the CD10MA board. Screw: +M3*6 F/Ni: P/N1033122 (mounting torque: 4.5kg.cm = 3.9lb.inch) 3. Grasp the CD10MA board on the left side and disconnect the connector from the CD10DR board.
Caution: Never apply any mechanical stress to the CD10MA board to avoid malfunction caused by wire breaking or solder flaking.
REV.A 3-15
Figure3- 19
1. Remove four screws fixing the rear case on the bottom of lower case. Screw: +M3*8 F/ZN Bind : P/N1021824 (mounting torque: 4.5kg.cm = 3.9lb.inch) Screw: +M3*6 F/Ni: P/N1033122 (mounting torque: 4.5kg.cm = 3.9lb.inch) 2. Disconnect the connectors on the CD10VJ board. 3. Grasp the both side of the rear case unit, then pull it out.
Caution: When installing the rear case unit assembly, slowly push it.
REV.A 3-16
Figure3- 20
Figure3- 21
1.
Remove four screws fixing the panel, then remove the panel. Screw: +M3*6 F/Ni: P/N1033122 (mounting torque: 4.5kg.cm = 3.9lb.inch) 2. Remove two screws fixing the metal flame (upper), then remove the metal flame. 3. Remove two screws fixing the metal flame (lower), then remove the metal flame. (CD10VJ board is glued on the metal flame.) Screw: +M3*6 F/Ni: P/N1033122 (mounting torque: 4.5kg.cm = 3.9lb.inch)
CD10AJ board
CD10PJ board
Figure3- 22
REV.A 3-17
CD10AJ board
CD10MJ board
CD10PJ board
Figure3- 23
Figure3- 24
4.
Remove two screws fixing CD10AJ board, then remove CD10AJ board. Screw: +M3*6 F/Ni: P/N1033122 (mounting torque: 4.5kg.cm = 3.9lb.inch) 5. Remove four screws fixing CD10MJ board, then remove CD10MJ board. Screw: +M3*6 F/Ni: P/N1033122 (mounting torque: 4.5kg.cm = 3.9lb.inch) Screw: +M3*6 F/ZB: P/N1034713 (mounting torque: 4.5kg.cm = 3.9lb.inch) 6. Remove two screws and six hex stud screws fixing CD10AJ board, then remove CD10AJ board. Screw: +M3*6 F/Ni: P/N1033122 (mounting torque: 4.5kg.cm = 3.9lb.inch) Screw: hexagon screw: P/N1032134 (mounting torque: 4.5kg.cm = 3.9lb.inch)
REV.A 3-18
Lamp Thermister
Figure3- 25
1. Remove the screw fixing the lamp thermistor on the light guide unit. Screw: +M3*12 F/Zn Bind: P/N1021823 (mounting torque: 6.0kg.cm = 5.2lb.inch)
REV.A 3-19
screws
.
Figure3- 26
1. Remove the clamp screw fixing the LV thermistor cable. Screw: +M2.5*5 F/ZN: P/N1034261 (mounting torque: 4.5kg.cm = 3.9lb.inch) 2. Remove two screws fixing prism duct. Screw: +M3*8 F/ZB: P/N1033691 (mounting torque: 6.0kg.cm = 5.2lb.inch) 3. Remove the prism duct, lifting it straight up.
Caution: When you replace the prism duct, make sure that three FCC cables are not caught between light guide unit and it. The filter on the prism duct is susceptible to dust and dirt. When installing the prism duct, check its cleanness and clean it if necessary. When installing the prism duct, make sure that direction is right.
REV.A 3-20
3.2.13.
Prerequisite condition:3.2.3/3.2.7/3.2.8
Safety switch
screws
Figure3- 27
1. Disconnect the Fast-on tab terminals of the two cables connected to the safety switch. 2. Remove two fixing screws from the safety switch and detach the safety switch. Screw: +M3*12 F/Zn Bind: P-Tight P/N1021823 (mounting torque: 6.0 kg.cm = 5.2 lb.inch) Caution: When removing the Fast-on terminals, do not apply excessive force to the terminals on the safety switch in the horizontal or vertical direction. * The polarity of the cables is not significant; connect them to any terminals on the safety switch.
REV.A 3-21
3.2.14.
screws
Figure3- 28
1. Remove three screws fixing speaker bracket to the optical head chassis. Screw: +M3*4 F/ZN: P/N1021795 (mounting torque: 4.0kg.cm = 3.5lb.inch) Screw: +M3*6 F/Ni: P/N1033122 (mounting torque: 4.5kg.cm = 3.9lb.inch) 2. Remove four optical block fixing screws. Screw: +M4*14 F/ZN Bind :P/N1021825 (mounting torque: 6.5kg.cm = 5.6lb.inch) 3. Pull out the speaker bracket. 4. Pull the optical engine straight up from the lower case.
Figure3- 29
REV.A 3-22
3.2.15.
Power cable
Safety switch
Figure3- 30
1. Remove two wire cables connecting the safety switch. 2. Remove two screws (with washer) fixing the power supply cable connector, then remove the power supply cable. Screw: +M3*10 F/Zn: P/N1038273 (mounting torque: 6.5kg.cm = 5.6lb.inch)
REV.A 3-23
Screws
Screws are located on the bottom of power supply unit, thus screws are not shown on the figure B
Figure3- 31
3. Remove three screws fixing base area of the power supply unit. Screw : M3*8 F/ZN Bind: P/N1021824 (mounting torque: 6.5kg.cm = 5.6lb.inch) 4. Remove the power supply unit, lifting it straight up. Caution: When removing the power supply unit, take care not to bend or damage the two bosses on the lower case unit. When installing the power supply unit, align the power supply unit positioning holes with these bosses. The cooling fan and its peripheral parts in the power supply unit is susceptible to dust and dirt. When installing the power supply unit, check fan's cleanness and clean it if necessary. (2) PBS Thermistor
PBS Thermister
Figure3- 32
1). Take off the tapes fixing the PBS thermistor on the power supply unit. 2). Separate the PBS Thermistor from cable clamp.
REV.A 3-24
3.2.16.
Lever
Figure3- 33
Figure3- 34
1. Remove two screws fixing the Foot Unit on the lower case, then remove the Foot Unit. Screw: +M3*15 F/Zn Bind: P-Tight P/N1039678 (mounting torque: 6.0 kg.cm = 5.2 lb.inch) 2. Remove the OP ring D on the foot adjuster. 3. Push the lever, then remove the foot adjuster.
REV.A 3-25
3.2.17.
CN700
CN800
CN900
CN100
1. Remove five hex stud screws fixing the CD10DR board. Screw: hexagon screw P/N1033069 (mounting torque: 6.0kg.cm = 5.2lb.inch) 2. Disconnect the connectors from CN 100. 3. Disconnect the FPC cables from CN 700/800/900. 4. Pull it straight up.
CN103
CN700 CN104 (Adjustment) CN800
CD10DR board
LV Thermister
CN900 CN100(fuse)
Caution: Before disconnecting the FPC cable from the connectors, softly pull each connector straight up to unlock it.
REV.A 3-26
3.2.18.
FC Board
Screw
Figure3- 37
1. Disconnect the cable connector CN1 on the FC Board. 2. To detach the FC Board, remove the screw on it. Screw: +M3*12 F/Zn Bind: P-Tight P/N1021823 (mounting torque: 6.0 kg.cm = 5.2 lb.inch)
REV.A 3-27
3.2.19.
Caution: This paragraph is limited for references. Do not take the disassemble operations.
Figure3- 38
Figure3- 39
1. Remove four screws fixing the projection lens unit (PLU) and remove the projection lens unit.(Hold the projection lens unit with your hand before removing all screws.) Screw: +M4*10 F/ZN: P/N1034026 (mounting torque: 6.0 kg.cm = 5.2 lb.inch) Caution: 1) When installing the projection lens unit, align the two bosses on the frame with the positioning holes before tightening the screws. Tighten the screws with a torque of 6.0 kg. Do not make the screws too tight (too large mounting torque may damage the projection lens unit). 2) Take care not to touch the lens surface of the projection lens unit with a hand (to prevent their surface from being contaminated).
REV.A 3-28
3.2.20. Removing the Cooling Fan / Optical Head Unit / Light Guide Unit/Exhaust fan
Caution: This paragraph is limited for references. Do not disassemble expect fans. (You can remove the cooling fan and exhaust fan for cleaning purpose.) Prerequisite condition: 3.2.3/3.2.7/3.2.8/3.2.14
Screws
Figure3- 40
(1) Cooling fan 1. Remove two cooling fan fixing screws and remove the cooling fan. Screw: +M4*20 F/ZN S2W1: P/N1033711 (mounting torque: 6.0kg.cm = 5.2lb.inch) Caution: When installing the cooling fan, place it so that the label side faces down (on the aluminum die-cast side) and that its cable is oriented as shown in the photo. Clean the cooling fan until it is free of dust and dirt.
REV.A 3-29
Screws
Screws
Figure3- 41
(2) Optical head unit/Light guide unit 1. Remove four fixing screws in the bottom of the light guide unit. Screw: +M4*6 F/ZN: P/N1004532 (mounting torque: 6.0kg.cm = 5.2lb.inch) Caution: Do not touch the three light bulb screens on the optical head unit with a hand or bend the FPC cable. When installing the light guide unit on the optical head unit, align the two bosses (beside the screws of front side ) to the holes of the optical head unit before tightening the screws. Do not disassemble or bend the light valve on the optical head unit. (Three light valves are required factory adjustment.)
REV.A 3-30
Figure3- 42
Cable connector
Figure3- 43
1. Disconnect the cable connector CN806 on the CD10MA board. 2. Remove two fixing screws on the exhaust fan. Screw: +M4*35 F/ZB: P Tight P/N1033696 (mounting torque: 6.0kg.cm = 5.2lb.inch) 3. Remove the exhaust fan. Caution: 1) When installing the exhaust fan, take care with the orientation of it. Installing the fan in the reverse orientation may result in a device failure or extended cooling time because of an overheat condition. Make sure that the label on the fan faces outward. 2) The exhaust fan unit and its peripherals are susceptible to dust and dirt. When installing the exhaust fan unit, check its cleanness and clean it if necessary.
REV.A 3-31
Chapter 4 Troubleshooting
REV.A 4-1
4.2. Entry
Follow the flowchart shown below when starting troubleshooting EMP-7300 problems and proceed to the pertinent detailed flowchart (given on the next and subsequent pates).
Start
Outside view
Visual check for outside view. (Check out the any damage on the cover area.)
Ensure internal cable connections on the CD10MA board . (Remove the upper case unit.)
Power ON/OFF
Ensure power on/off and initialization (No signal display). (Connect power cable and turn on the power.)
Display/Picture quality
Ensure screen display and picture quality. (Connect host computer, video device and RGB monitor.)
Audio out
Switch panel
Remote controller
Ensure ELP communication functions from remote controller. (ELP communication kit II option is necessary.)
Others
Figure4- 1
REV.A 4-2
Outside view
Start
Turn off the power then remove power and interface cables.
Any transformation or crack are not presented. Upper case is secured to the lower case with screws.(Refer to 3.2.3) Dirt condition is not presented on the receptor window (front/rear) on the Upper case unit.
Switch panel
Button switches should move in smoothly. Switch panel is fixed on the upper case with four tabs.
Focus ring and zoom ring are adjustable.(move it in easily) Projection lens unit Dirt condition is not presented on the lens surface.
-Any transformation or crack are not presented. Fixing screw on the Air filter frame is not loosen. Tab on the Air filter frame is not transformed. Dirt condition is not presented on the Air filter frame. Dirt condition is not presented on the cooling fan.(cooling fan is located under the Air filter frame. Two of fixing screw on the Lamp cover are not loosen.
Lamp cover
Tab on the Lamp cover is not transformed. Any transformation or discoloration are not presented on the Lamp inner
housing frame and power cable connector. Any damage or dirt condition is not presented on the reflector and circumferences.
Any transformation or discoloration are not presented on the interface Interface connectors connector. (Rust may cause discoloration.) Any damage or dirt condition is not presented on the Socket Discoloration is not presented on the connector terminal AC inlet Any damage or dirt condition is not presented on the Socket
Attach the air filter frame, lamp inner housing and lamp cover.
Figure4- 2
REV.A 4-3
CD10AU board
Cooling fan
CD10RC board
CD10MJ board
Lamp Thermister
CD10AJ board
Blower fan
CD10RC board
CD10PJ board
CD10VJ board
Figure4- 3
REV.A 4-4
Power ON/OFF
Disconnect all interface cable and projection lens cover then connect the power cable.
Start
B
YES
Press Power button on the switch panel. YES Operation or lamp indicator become lights or blink.?
Does Exhaust fan work? NO Replace Exhaust fan YES Does Exhaust fan work?
Does Operation and lamp indicator change the condition 1 to 3 which are shown next page table.? NO Refer to the table on next page according to the lamp indication.
NO Press Power button on the remote controller. Operation or lamp indicator YES become lights or blink.? NO Does AC power apply to the YES connector on the power supply unit.? 1 NO Does the lamp cover secure to lower case.? YES -Disconnect power cable. -Disconnect fast-on tab on the safety switch. -Measure the safety switch resistance. Does the safety switch resistance is almost 0 ohm? 2 YES NO
YES Press Power button on the switch panel. Operation or lamp indicator become lights NO or blink.? YES Press Power button on the switch panel. Operation or lamp indicator become lights NO or blink.? YES Press Power button on the switch panel. Operation or lamp indicator become lights NO or blink.?
B
1 : AC Measurement point
NO
Go to Start
2 : Measure the resistance when the safety switch is not hot condition.
Figure4- 4
REV.A 4-5
Does AC power is applied to YES the connector on the Power supply unit.? NO Connect AC cable to the other outlet. Does AC power is applied to YES the connector on the Power supply unit.? NO Replace the power supply unit.
< Suspect cause reason > (1)Stop at the condition 1 or 8. - CD10MAboard, Driver board(Optical engine), Power supply unit. (2)Stop at the condition 2. - CD10MA board, Power supply unit, Lamp inner housing. (3)Stop at the condition 4. -Exhaust fan, Lamp Thermister,
Go to start
(4)Stop at the condition 6.(Power on problem) -AC input, Power supply unit(include interlock switch), CD10MA board, Safety switch. (5)Stop at the condition 7. (Sometimes occur during operation.) -Air filter frame(dirt condition), Exhaust fan, Power supply unit, CD10MA board, Thermister(LV/PBS/Lamp)
Figure4- 5
(6)Stop at the condition 9 or 10. -Lamp inner housing,, FC board. (7)Stop at the condition 11. -Power supply unit, Lamp inner housing.
REV.A 4-6
Display/Picture quality
Start
Does screen appear? NO Does light source lamp on? NO Replace Lamp inner housing.
YES
Does fine image appear by YES Go to adjusting focus and zoom ring. next page. NO Press Menu button on the switch panel or remote controller.
YES
YES
NO Does Menu screen appear? YES Take the adjustment shown in the table 1.
Table1 Does light source lamp on? NO Replace Lamp Thermister. YES Computer In 1/2 Brightness Contrast Synchroniz ation Tracking Video In/ S-Video Brightness Contrast Saturation Tint Mode Does fine image appear? NO Replace CD10MA board. YES
YES
Does fine image appear? NO Take the adjustment shown in the table 1.
YES
YES
YES
Figure4- 6
REV.A 4-7
Does screen appear.? NO Change the video input by pressing Source button. Does screen appear.? NO Replace CD10MA board.
YES
NO Connect the proper device which are not checked. YES Does screen appear on the YES CRT.? NO Replace monitor cable.
A
Does screen appear.? NO Replace computer cable. YES Does screen appear.? Press Auto button. YES
Does picture quality is good.? YES NO Take the adjustment shown in the table 1(page 4-8).
B
NO Replace Optical engine.
Go to Audio out
C
Does picture quality is good.? YES NO
Figure4- 7
REV.A 4-8
Audio output
Start
A
Connect the audio cable to the Audio In 1 or 2 interface. Does volume control works? YES NO Replace CD10AU board. Does audio device is plugged YES to the Audio interface?
Does internal speaker R/L output the sound? NO Re-connect the CN402 on the CD10MA board. Does internal speaker R/L output the sound? NO Replace speaker R/L.
YES
YES
YES
YES
A
NO Replace CD10AU board. Connect the external speaker to the Audio out. Does external speaker output YES the sound? NO Replace CD10AU board.
Does internal speaker R/L output the sound? NO Replace CD10AU board.
YES
YES
Does internal speaker R/L output the sound? NO Replace CD10MA board.
Figure4- 8
REV.A 4-9
Switch panel
Start
Does Power button works? YES Does Menu button works? YES Does Source button works?
NO
NO
NO
NO
YES Does Resize button works? YES Does Volume button works? YES Does Mute button works? YES Does Tracking +/- button works? YES NO NO NO NO NO
YES
NO
Go to Remote controller.
YES
YES
Figure4- 9
REV.A 4-10
Remote controller
Start
YES
Does all switches except Effect1 to 5 are works correctly? NO Exchange remote controller.
YES
Go to Mouse/ Com
NO Replace batteries.
control.
YES
Does all switches except Effect1 to 5 are works correctly? NO Replace CD10MA board.
NO Does power ON/OFF are available? NO Re-connect CN900/901 on the CD10MA board. Does power ON/OFF are available? NO Replace CD10RC board. YES Does remote controller works YES with 10m distance? YES YES Replace CD10RC board.
YES
Does power ON/OFF are available? NO Replace the cable between CD10MA toCD10RC board.
YES
Figure4- 10
REV.A 4-11
Mouse/Com
ELP communication kit II option is necessary. Above option is not installed, ignore the following check out flowchart
Start
NO
YES Does Function assignment for Effect button 1 to 5 are available? Does Remote controller works correctly? NO Does Remote controller works correctly?
NO
NO
YES Does presentation and projector control functions are available with Remote controller?
YES NO
YES
NO
YES
ReplaceCD10MA board.
Go to Others.
Figure4- 11
REV.A 4-12
Others
Start
Noise problem? NO
YES
Suspect following defects. Exhaust fan, cooling fan and inhale fan on the power supply unit. Power supply unit (Vibration noise from pulse transformer)
Overheat problem?
YES
NO
Suspect following defects. Thermister (LV/PBS/Lamp) Exhaust fan, Cooling fan Air filter frame (Dirt condition)
YES
NO
Suspect following defects. Optical engine (May cause with dirt condition on the light guide unit, projection lens unit and light valve on the optical head unit.)
YES
Suspect following defects. AC input(Include power line transit or distortion) Power supply unit CD10MA board Cable connection (fail to make condition.)
Figure4- 12
REV.A 4-13