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ABB Oy 2008
Key benefits :
Compact and complete products
ABB LV AC Drives - 2008
Motors M
3 AC
multidrive
Supply Section 6-pulse Supply Unit
ABB LV AC Drives - 2008
Drive Sections
M M M
Optional I/O
Analog I/O extension
ABB LV AC Drives - 2008
LONWORKS CANopen Siemens Building Automation Landis Division FLN Johnson Controls N2 EtherCAT
for fast and safe crane control for effective separation of solids from liquids and coordinates speed difference control for reliable and safe extrusion for load sharing between mechanically connected motors for sequential closed loop control of pumps and fans for high quality yarn production for positioning and synchronising in machinery applications for precise and safe winches control
Winch control
Benefits
Savings in energy, space, installation, cabling and maintenance Less training, engineering, commissioning, documentation, spares and support needed Fast and accurate control, immediate response to load changes Ready made demanding applications. Tailor made solutions or customers applications Large scale of options, ratings and voltages Easy to choose, easy to buy, easy to use
Single drives
Premium Technology - DTC Adaptive Programming Easy installation Environmentally sound products
ABB LV AC Drives - 2008
User-friendly
Everything inside
ABB LV AC Drives - 2008
Start-up Assistant
For options like contactor and motor thermal protection Fuse switch as standard
Highly programmable and can easily be adapted to different applications Extremely compact and narrow bookshelf-style unit with a free-standing enclosure
ABB LV AC Drives - 2008
2 mounting directions (bookshelf or sideways) All the important features and options inbuilt
Customized solutions
Wide variety of different standardised configurations including all ACS800-01/02 options Custom design by application engineering
45 - 1450 kW / (3~ 380 V to 415 V supply) 55 - 1900 kW / (3~ 380 V to 500 V supply) 45 - 2800 kW / (3~ 525 V to 690 V supply)
Frequency 0 to 300 Hz Marine design available as option Flexible and programmable drive built in a robust cabinet Provides high performance and high overload capacity
R6
R7&R8
Drive modules
Protection classes
IP20 for frames R2 to R6, IP55 optional IP00 for frames R7, R8 and n*R8i
Optional RITTAL cabinet mechanical kit Includes rectifier- and DC-supplied inverter modules LCL filter standard with ISU modules Highly flexible, configurable and programmable drive Compact and integrated design
ABB LV AC Drives - 2008
means reduced floor space modular construction enables easy installation and maintenance
R7i R8i D3 / D4
ABB LV AC Drives - 2008
R5i
R4i
R3i
R2i
Inverter modules Frame sizes R2i - R7i 1.1 to 160 kW, 380 to 690 V
Inverter modules Frame size R8i - 4*R8i 110 - 2000 kW, 380 to 690 V
Rectifier modules Frame sizes D3 - x*D4 150 to 4200 kW, 380 to 690 V
ACS800 multidrives
Multidrives
ACS800 multidrives
Basic design concept of an ACS800 multidrive:
Common DC bus bar Single power line connection Shared energy and motor-to-motor braking without braking chopper or regenerative supply unit Reduced line current Energy savings Common braking resourced to several drives
ABB LV AC Drives - 2008
ACS800 multidrives
ACS800 multidrive product offering
Drive units from R2i to 12 x R8i Protection class
IP21 as standard Optional IP22 / IP42 / IP54
Coated boards as standard Does not require use of separate MCC Built-in redundancy through parallel connected modules
ABB LV AC Drives - 2008
ACS800 multidrives
Integration and compact design
Reduced floor space Options inside the drive Easy handling, also with retrofits
Simpler construction
Easier installation Easier maintenance Higher availability
Large number of options, ratings and voltages Ready-made for demanding applications
ACS800 multidrives
Redundancy
Built-in redundancy through parallel connected modules Each module is a complete three-phase inverter Enables running with partial load if one module fails Provides for higher drive availability and greater process uptime
ABB LV AC Drives - 2008
V
V
M
ACS800 multidrive
= ~
U V W U V W U V W
ACS800 multidrives
ACS800-x07 multidrive cabinets
Power range : 1.1 - 5600 kW Voltage from 380 V to 690 V From R2i up to 12*R8i IP21, optional IP22, IP42, IP54 Smart inverter concept including all ACS800 single drives features High efficiency, with latest IGBT technology Wheeled module with plug-in connectors - fast maintenance
ABB LV AC Drives - 2008
ACS800 multidrives
ACS800-x07 multidrive cabinets
ACS800 multidrives
ACS800-x07 multidrive cabinets : R2i to R5i
DC-fed module 1,1 kW to 55 kW, 380V - 690V Based on ACS800-01 (single drive) RMIO-board inside Protection class IP20 (with door open) Coated boards as standard Options:
Prevention of unexpected start up I/Os and fieldbus connection capacitor-charging circuit (inside module)
ACS800 multidrives
ACS800-x07 multidrive cabinets : R8i to 12*R8i
Bookshelf design Only one core module size for 160 to 5600 kW Small dimensions, high output power Half size compared to previous product Higher efficiency, with latest IGBT technology Plug in connectors fast maintenance Advanced self diagnostic with redundancy in parallel connected units
ABB LV AC Drives - 2008
Self adjusting cooling according to conditions Reduced noise level, extended life time, energy savings
Liquid-cooled drives
"All inside" theme, ready-made package Very low noise level Efficient heat transfer Easy maintenance
ABB LV AC Drives - 2008
Optional units
Liquid cooling unit 70 or 195 kW Dynamic braking unit R7i 5xR8i Input unit 400, 600 and 1000mm Output unit 300 2 x 600mm RFI-filter (<1000A, 300mm), Sine-filter (400 or 1000mm)
ABB LV AC Drives - 2008
The current will normally lag the voltage resulting to Power Factor lower than 1.0 The voltage is normally distorted Overall distortion is the Total Harmonic Distortion (THD) Harmful effects of harmonics
Excessive heating of devices Damage to sensitive electronic equipment Interference with communications equipment
ABB LV AC Drives - 2008
Simple alternative to
Multi-pulse solutions
ABB LV AC Drives - 2008
Operation principle
IGBT line supply controls the current
Sinusoidal line current Low distortion below switching frequency
Diode supply
Current spectrum of low harmonic drive
100 10
Disturbance free
Diode supply
0,0001 0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000
Active supply
Frequency [Hz]
Total current distortion less than 5% Power factor 1.0 at any load conditions Optional inbuilt EMC filters for categories C2 and C3
ABB LV AC Drives - 2008
Standard du/dt filter at high powers Power factor 1.0 at any load conditions Line contactor (small power types) Standard EMC filter category C3, optional C2
ABB LV AC Drives - 2008
Removable air circuit breaker (high power types) Full motor voltage even with unstable network voltage
Regenerative drives
Filter L1 Supply L2 L3
Inverter
DC link + C Ud
Power
200 100
1 2
+
3 4 5
Time
Voltage boosting
It is possible to set DC voltage reference to higher value and use 500 Vac class equipment in 400 Vac network
Built-in redundancy through parallel connected modules in high power range Each module is a complete three-phase inverter
Frequency Converter
Back to reg. drives Back to single drives Back to ACS800 products
Main components changeable from one direction Ultra fast cooling fan change
Voltage classes
400 V, 500 V and 690 V
Versatile certifications
CE, UL, CSA, C-Tick
Energy savings