Course description

UNITROL 6080 Training

Configuration and Commissioning of UNITROL 6080 for SAE
Course goal UNITROL 6080 is a microprocessor-based system using the state-of-the-art technologies currently available. Its design is based on ABBs high performance controller family AC 800PEC. The course goal is to teach students to start-up, adjust, operate, maintain, commission and troubleshoot prefabricated UNITROL 6080 excitation system Learning objectives Upon completion of this course, the students: n remembers the synchronous machine and its operating conditions n know the various D1,D3,D4 frame sizes of UNITROL 6080 systems n are familiar with the principle mode of operation of the electronic devices n can read and interpret the hardware drawing of the various D1,D3,D4 frame sizes of UNITROL 6080 n operate the voltage regulator using the excitation control terminal n are able to use the PECTool for software upload and download and IP addressing n configure IO using ECT n localize and replace defective components on a faulty system n perform functional tests and are able to tune the closed loop circuits such as AVR, Limiter etc. n are able to put D1,D3,D4 of UNITROL 6080 systems for the SEA region into service using ECT n achieve "Basic" level of the UNITROL 6080 certification program for commissioning. Participants Application, Test, Service and Commissioning Engineers Prerequisites Basic knowledge of electronics and power generation Personal computer knowledge is required Good understanding in English language Topics n Basic of excitation system and operating condition of the synchronous machine n Configurations of UNITROL 6080 for various AVR and SES configuration, redundancy principle, application range n The power circuits of the excitation system such us power supply modes, field breaker configuration, field discharge circuit, field flashing circuit.
n Setting, Indication and principle of operation of the hardware devices CCM6080 board I/O interfaces HMI and Communications Excitation Control Terminal ECT Service Control Panel SCP Converter types and cooling system Field Circuit Breaker n Principle of operation of the software n Voltage regulator with limiters and power system stabilizer n Superimposed cos phi / VAr control n Channel and follow-up control n Monitoring and protection n Logic control n Ethernet addressing and communication to upper control systems n How to use the PECTool for SW download and upload Setting of TCPIP n How to use the Local Control Terminal ECT How to setup up a particular configuration How to change parameters, how to record signals using the data logger and trending features How to configure IO's Alarm Indications, Fault logger function Software downloads, upload n How to perform functional tests and FAT n How to tune closed loop circuits, AVR, FCR, Limiter, VAR and PF control n Trouble shooting and commissioning procedures n Hands-on Training using UN6080 training equipment

Methods Lectures for introduction Practical exercise using UNITROL 6080 excitation training equipment Hands-on training using generator-grid simulator Duration 10 working days Number of Participants: max. 10

Course description

UNITROL 6080 Training

Configuration and Commissioning of UNITROL 6080 for SAE
Course outline Day 1
n n Course overview Basic of excitation systems Introduction to UN6080 system topology The hardware arrangement and principle operation of the hardware devices n n

Day 2
How to read the hardware drawing The power converters utilized by UN6080I Introduction to the most important software functions and tools The redundancy principle Introduction to the training equipment and simulator How to operate UN6080 using ECT n

Day 3
How to use the PECTool for SW upload, download and Ethernet addressing How to use the Excitation Control Terminal - Operator panel - Trending - Datalogger - Power chart - Event recorder - ECT settings - Parameter structure and setting n

Day 4
How to use ECT cont. Exercises using ECT and simulators n

Day 5
How to use the Local Control Panel LCP Commissioning procedures Maintenance aspects The users manual and other documents

n n n

n n

Day 6
n Hands-on training using the generator-grid simulator Exercise 1-12 n

Day 7
Hands-on training using the generator-grid simulator Exercise 12-20 n

Day 8
Hands-on training using the generator-grid simulator Exercise 20-27 n n n

Day 9
How to configure IOs using ECT Fieldbus communication more hands-on exercises n n n

Day 10
cont. day 9 finalizing all exercises Introduction to the UNITROL certification process How to apply for PCS 2 Course conclusion and feedback