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REM 610
REM 610
1MRS 755723
Issued: 11.05.2005 Status: Edited from 1MRS755121 (C) Version: A/11.05.2005 Data subject to change without notice
Features
Three-phase thermal overload protection Three-phase motor start-up supervision based on thermal stress calculation with speed switch blocking ability Three-phase overcurrent protection with definite-time characteristic and speed switch blocking ability Three-phase short-circuit protection with instantaneous or definite-time characteristic Three-phase undercurrent (loss of load) protection with definite-time characteristic Non-directional ground-fault protection with definite-time characteristic Three-phase unbalance protection based on the negative-phase-sequence current with inverse definite minimum time characteristic Phase reversal protection based on the negative-phase-sequence current Cumulative start-up time counter with restart disable function Circuit-breaker failure protection Temperature protection elements with definite-time characteristic Emergency start function Optional RTD module - with six measuring inputs - supports PTC thermistors and various RTD sensors - three additional galvanically isolated digital inputs Disturbance recorder - recording time up to 80 seconds - triggering by one or several internal or digital input signals - records four analogue channels and up to eight user-selectable digital channels - adjustable sampling rate Non-volatile memory for - up to 100 event codes with time stamp - setting values - disturbance recorder data
- recorded data of the five last events with time stamp - number of pickups for protection elements - operation target messages and LEDs showing the status at the moment of power failure Battery back-up for real-time clock Battery charge supervision Four accurate current inputs Two galvanically isolated digital inputs and three additional digital inputs on the optional RTD module Time synchronization via a digital input All settings can be modified with a PC HMI with an alphanumeric LCD and manoeuvring buttons - eight programmable LEDs Detachable plug-in unit Three normally open power output contacts Trip-circuit supervision Two change-over signal output contacts Output contact functions freely configurable for desired operation Optical front communication connection: wirelessly or via cable Optional rear communication module with plastic fibre-optic, combined fibreoptic (plastic and glass) or RS-485 connection for system communication using the SPAbus, IEC 60870-5-103 or Modbus (RTU and ASCII) communication protocol Continuous self-supervision of electronics and software. At an internal relay fault, all protection elements and outputs will be blocked. User-selectable rated frequency 50/60 Hz User-selectable password protection for the HMI Display of primary current values Demand values Multi-language support
REM 610
1MRS 755723
Application
REM 610 is a versatile multifunction protection relay mainly designed for protection of standard medium and large MV asynchronous motors in a wide range of motor applications. It handles fault conditions during motor start up, normal run, idling, and cooling down at standstill, e.g. in pump, fan, mill or crusher applications. The large number of integrated protection functions makes REM 610 a complete protection against motor damage.
The relay can be used with both circuitbreaker controlled and contactor controlled drives. REM 610 can equally well be used to protect, for instance, feeder cables and power transformers which require thermal overload protection and single-, two- or three-phase overcurrent or non-directional ground-fault protection.
Design
REM 610 is based on a microprocessor environment. A self-supervision system continuously monitors the operation of the relay. The HMI includes a Liquid Crystal Display (LCD) which makes the local use of the relay safe and easy. Local control of the relay via serial communication can be carried out with a computer connected to the front communication port. Remote control can be carried out via the rear connector connected to the control and monitoring system through the serial communication bus.
REM 610 requires a secured auxiliary voltage supply to operate. The internal power supply of the relay forms the voltages required by the relay electronics. The power supply is a galvanically isolated (flyback-type) DC/DC converter. When the auxiliary voltage is connected, the green indicator LED (ready) on the front panel will be on. For detailed information on power supply, refer to Table 3. The primary side of the power supply is protected with a fuse located on the PCB of the relay.
Settings
There are two alternative setting groups available, setting groups 1 and 2. Either of these setting groups can be used as the actual settings, one at a time. Both groups have their related registers. By switching between the setting groups, a whole group of settings can be changed at the same time. This can be done in any of the following ways: Group configuration: via the HMI entering parameter V150 via serial communication
Group selection: switching between group 1 and group 2 is accomplished by means of a digital input The setting values can be altered via the HMI or with a PC provided with the Relay Setting Tool. Before the relay is connected to a system it must be assured that the relay has been given the correct settings, refer to the Table 1.
REM 610
1MRS 755723
Description
FLA secondary scaling factor Safe stall time Weighting factor Time constant multiplier Prior alarm level Ambient temperature
Setting range
0.50...2.50 1) 2...120 s 2) 20...100% 1...64 50...100% 20...80% 0...70C 1.0010.0 x FLA 0.30...80.0 s 0.50...20.0 x FLA 0.05...30.0 s 1.0...100% In CT 0.05...300 s 30...80% FLA 2...600 s 0.100.50 x FLA
Default setting
1 2s 50% 1 95% 40% 40C 1.00 x FLA 0.30 s 1.00 x FLA 0.05 s 1.0% In CT 0.05 s 50% FLA 2s 0.20 x FLA 5 5s 2 s/h 0.10 s 0C 1s 0C 1s 0C 1s 0C 1s 0C 1s 0C 1s 0C 1s 0C 1s 0C 1s 0C 1s
49 RESTDIS Restart disable level 48/14 Start-up current for motor or picup value of PICUP/FLA element 48/14 48/14 TDLY Start-up time for motor or operate time of element 48/14 50P/FLA 50P TDLY 51N / In CT 51N TDLY 37/FLA 37 TDLY Picup value of element 50P Operate time of element 50P Picup value of element 51N Operate time of element 51N Picup value of element 37 Operate time of element 37
46 Picup value of element 46 PICUP/FLA 46 TDIAL 66 Trip Fail RTD1A RTD1A TDLY RTD1T RTD1T TDLY RTD2A RTD2A TDLY RTD2T RTD2T TDLY RTD3A RTD3A TDLY RTD3T RTD3T TDLY RTD4A RTD4A TDLY RTD4T RTD4T TDLY RTD5A RTD5A TDLY RTD5T RTD5T TDLY Restart disable value Operate time of CBFAIL Alarm value RTD1A Operate time RTD1A TDLY Trip value RTD1T Operate time RTD1T TDLY Alarm value RTD2A Operate time RTD2A TDLY Trip value RTD2T Operate time RTD2T TDLY Alarm value RTD3A Operate time RTD3A TDLY Trip value RTD3T Operate time RTD3T TDLY Alarm value RTD4A Operate time RTD4A TDLY Trip value RTD4T Operate time RTD4T TDLY Alarm value RTD5A Operate time RTD5A TDLY Trip value RTD5T Operate time RTD5T TDLY
Time constant of element 46 at IDMT characteristic 5...100 5...500 s 2...250 s/h 0.10...60.0 s 0...200C 1...100 s 0...200C 1...100 s 0...200C 1...100 s 0...200C 1...100 s 0...200C 1...100 s 0...200C 1...100 s 0...200C 1...100 s 0...200C 1...100 s 0...200C 1...100 s 0...200C 1...100 s
REM 610
1MRS 755723
Description
Alarm value RTD6A Operate time RTD6A TDLY Trip value RTD6T Operate time RTD6T TDLY Trip value PTC1 Trip value PTC2
Setting range
0...200C 1...100 s 0...200C 1...100 s 0.1...15.0 k 0.1...15.0 k
2) The setting step is 0.5.
Default setting
0C 1s 0C 1s 0.1 k 0.1 k
1) The FLA secondary scaling factor has only one setting and thus switching between setting groups does not apply.
REM 610
1MRS 755723
Technical data
Table 2: Dimensions
Width Height Depth Weight of the relay Weight of the spare unit frame 177 mm, case 164 mm frame 177 mm (4U), case 160 mm case 149.3 mm ~3.5 kg ~1.8 kg
164
160
177 (4U)
149.3
180.1
Fig. 1
30.8
177
.
Ur=100/110/120/220/240 V ac Ur=110/125/220/250 V dc Ur=24/48/60 V dc 85...110% of Ur (ac) 80...120% of Ur (dc) 80...120% of Ur (dc) <9 W/13 W
Max 12% of the dc value <50 ms at Uaux rated <350 ms +100C T2A/250 V
Dimensions_a
REM 610
1MRS 755723
REM 610
1MRS 755723
- for contact discharge - for air discharge Radio frequency interference tests: - Conducted, common mode
- Radiated, amplitude-modulated
- Radiated, pulse-modulated
REM 610
1MRS 755723
Electromagnetic emission tests - Conducted, RF-emission (Mains terminal) - Radiated RF-emission CE approval
Mechanical tests
Vibration tests (sinusoidal) Shock and bump test According to the IEC 60255-21-1, class I According to the IEC 60255-21-2, class I
10
Connection diagrams
Fig. 2
A B C
0 1
CS C
+
CS T
M 3~
Uaux + +
DI1
23 24 1 2
IRF
3 4 5
SO2
6 7 8
SO1
9 10 11
PO3
12 13
PO2
14 15
PO1
16 17 18 19
X2.1
7 6 5 4 3 21 22 8 1 2 3 4 5 6
X3.1
X4.1
~
SGF1/7
Optional
SGB5 SGB4 SGB2
9
9
Self-supervision
SGB3
IRF Warning
SGB1
49
SGR5
* Restart disable ALARM TRIP PICUP TRIP
1 2
SGR4
1 2
SGR3
1 2
SGR2
1 2
SGR1
1 2
9 9
10 10
10
10
10
/(48/14)
3 4
3 4
3 4
3 4
3 4
50P
11 11
11
11
11
Blocking
PICUP TRIP
5 6
5 6
5 6
5 6
5 6
37
12 12
12
12
12
Blocking
PICUP TRIP
7 8
7 8
7 8
7 8
7 8
51N
X3.1
7
+
9 13
13
Optional
14 14
13 13
13
Blocking
PICUP TRIP
10
10
10
10
10
46
14 14
14
RTD/PTC1 8
DIFF COMMON + DIFF COMMON + DIFF COMMON + DIFF COMMON + DIFF COMMON + DIFF COMMON
Blocking
PICUP TRIP
11 12
11 12
11 12
11 12
11 12
9 10
66
Emergency start ** Restart disable TRIP MOTOR ST
13 13 13 13 13
RTD2 11
12 13
14
14
14
14
14
RTD3 14
15 16
ALARM TRIP
16 17
16 17
16 17
16 17
16 17
RTD4/PTC2 17
18 19
ALARM TRIP
18 19
18 19
18 19
18 19
18 19
Restart disable
RTD5 20
21 22
8 6 7 1 2 3 4
5
8 6 7
1 2 3 4 5 6 7 1 2 3 4 6 7 1 2 3 4
* Restart disable signal from 49 ** Restart disable signal from 66 TRIP External restart disable RESTART DISABLE
6 7
1 2 3 4
RTD6 23
24
External trip
EXT TRIP
15
15
15
15
15
External triggering of CBFAIL Indications cleared Output contacts unlatched Memorized values cleared Setting group selection Time sync
= Factory default
SGF1...SGF5 SGL1...SGL8
ConnDiagr1REM610_ANSIa
REM 610
1MRS 755723
11
12
Fig. 3
A B C
0 1
M 3~
+ Uaux
CS C CS T
DI2
DI1
23 24 1 2
IRF
3 4 5
SO2
6 7 8
SO1
9 10 11
PO3
12 13
PO2
14 15
PO1
16 17 18 19
X2.1
7 6 5 21 22 8 1 2 3 4 5 6
X3.1
X4.1
~
SGF1/7
Optional
SGB5 SGB4 SGB2
9
9
Self-supervision
IRF Warning
SGB3
SGB1
49 Emergency start
SGR5
* Restart disable ALARM TRIP PICUP TRIP
1 2
SGR4
1 2
SGR3
1 2 3 4 3 4 3 4
SGR2
1 2 3 4
SGR1
1 2
9 9
10 10
10
10
10
Speed switch/blocking
3 4
50P
11 11
11
11
11
Blocking
PICUP TRIP
5 6
5 6
5 6
5 6
5 6
37
12 12
12 13 13
12
12 13
Blocking
PICUP TRIP
7 8
7 8
7 8
7 8
7 8
51N
13 13
X3.1
7
+
Optional
14 14
Blocking
PICUP TRIP
10
10
10
10
10
46
14 14
14
RTD/PTC1
DIFF COMMON + DIFF COMMON + DIFF COMMON + DIFF COMMON + DIFF COMMON + DIFF COMMON
8 9 10
PICUP TRIP
11 12
11 12
11 12
11 12
11 12
** Restart disable
RTD2 11
12 13
13 14 16 17
13 14 16 17
13 14 16 17
13 14 16 17
13 14 16 17
RTD3 14
15 16
49/38-2
Emergency start
RTD4/PTC2 17
18 19
ALARM TRIP
18 19
18 19
18 19
18 19
18 19
Restart inhibit
RTD5 20
21 22
8 6 7 1 2 3 4
5
8 6 7
1 2 3 4 5 6 7 1 2 3 4 6 7 1 2 3 4
* Restart disable signal from 49 ** Restart disable signal from 66 TRIP External restart disable RESTART DISABLE
6 7
1 2 3 4
RTD6 23
24
External trip
EXT TRIP
15
15
15
15
15
Residual current is measured via a summation connection of the phase current transformers.
5 5
5
External triggering of CBFAIL Indications cleared Output contacts unlatched Memorized values cleared Setting group selection Time sync
= Factory default
SGF1...SGF5 SGL1...SGL8
ConnDiagr2REM610_ANSIa
1MRS 755723
REM 610
Fig. 4
A B C
-
CS T
+ +
CS C
M 3~
Uaux
DI2
DI1
23 24 1 2
IRF
3 4 5
SO2
6 7 8
SO1
9 10 11
PO3
12 13
PO2
14 15
PO1
16 17 18 19
X2.1
7 6 5 21 22 8 1 2 3 4 5 6
X3.1
X4.1
~
SGF1/7
Optional
SGB5 SGB4 SGB2
9
9
Self-supervision
SGB3
IRF Warning
SGB1
Emergency start
49
SGR5
* Restart disable ALARM TRIP PICUP TRIP PICUP TRIP
1 2 3 4 5 6
SGR4
1 2
SGR3
1 2
SGR2
1 2
SGR1
1 2
9 9
10 10
10
10
10
Speed switch/blocking
3 4 5 6
3 4 5 6
3 4 5 6
3 4 5 6
50P
11 11
11
11
11
Blocking
37
12 12
12 13 13
13
12
12
Blocking
PICUP TRIP
7 8
7 8
7 8
7 8
7 8
51N
X3.1
7
+
Optional
14 14
13 13
Blocking
PICUP TRIP
10
10
10
10
10
46
14 14
14
RTD1/PTC1 8
DIFF COMMON + DIFF COMMON + DIFF COMMON + DIFF COMMON + DIFF COMMON + DIFF COMMON
Blocking
PICUP TRIP
11 12
11 12
11 12
11 12
11 12
9 10
66
Emergency start ** Restart disable
RTD2 11
12 13
13 14 16 17
13 14 16 17
13 14 16 17
13 14 16 17
13 14 16 17
RTD3 14
15 16
49/38-2
Emergency start
RTD4/PTC2 17
18 19
ALARM TRIP
18 19
18 19
18 19
18 19
18 19
Restart disble
* Restart inhibit signal from > ** Restart inhibit signal from tsi
8 8
RTD5 20
21 22
8 6 7 1 2 3 4
5
8 6 7
1 2 3 4 5 6 7 1 2 3 4 6 7 1 2 3 4
RTD6 23
24
REM 610 connected to a contactor controlled motor with the trips routed to trip the contactor.
5 5
5
External triggering of CBFAIL Indications cleared Output contacts unlatched Memorized values cleared Setting group selection Time sync
= Factory default
SGF1...SGF5 SGL1...SGL8
ConnDiagr3REM610_ANSIa
REM 610
1MRS 755723
13
REM 610
1MRS 755723
Ordering information
When ordering REM 610 protection relays and/or accessories, please specify the following: Order number HMI language set number Quantity
REM610B55HCMP XX
Language set:
The order number identifies the protection relay type and hardware as described in figures below and is labelled on the marking strip under the lower handle of the relay. Use the ordering key below to generate the order number when ordering complete protection relays.
Communication module: P = plastic fibre G = plastic and glass fibre R = RS-485 N = none RTD/Thermistor module: M= included N = none Power supply: H = 100-240 V ac/110-250 V dc, 2xDI (110/125/220/250 V dc), 3xPO, 2xSO L = 24-60 V dc, 2xDI (24/48/60/110/125/220/250 V dc), 3xPO, 2xSO 5 = 5A, 1=1A 5 = 5A, 1=1A
Fig. 5
Ordering key
Use the ordering key in fig. 6 to generate the order number when ordering spare units.
REM610B55HSNS XX
Language set: HMI language set number
RTD/Thermistor module: M= included N = none Power supply: H = 100-240 V ac/110-250 V dc, 2xDI (110/125/220/250 V dc), 3xPO, 2xSO L = 24-60 V dc, 2xDI (24/48/60/110/125/220/250 V dc), 3xPO, 2xSO 5 = 5A, 1=1A 5 = 5A, 1=1A
OrdInfo2REM610_ANSIa
Fig. 6
HMI language set numbers, corresponding terminology and languages included, are described in table 16 below: Table 16: HMI language set numbers
Language set number 01 02 11 Terminology IEC IEC ANSI Languages English, Svenska, Suomi English, Deutsch, Francais, Italiano, Espaol English (US), Espaol, Portuguese
Note: The spare unit is a plain plug-in unit without enclosure, terminal connections and the optional communication module.
14
OrdInfo1REM610_ANSIa
REM 610
1MRS 755723
The following tool versions are needed to support the new functions and features of REM 610 release B:
CAP 501 Relay Setting Tool CAP 505 Relay Setting Tool SMS 510 Substation Monitoring System LIB 510 Library for MicroSCADA v. 8.4.4 CAP 501 v. 2.3.0-5 or later CAP 505 v. 2.3.0-5 or later SMS 510 v. 1.1.0 or later LIB 510 v. 4.0.5-3 or later
References
Available manuals:
Item
Technical Reference Manual, ANSI version Operators Manual, ANSI version Installation Manual
Order number
1MRS755537 1MRS755538 1MRS752265-MUM
15
ABB Oy
Distribution Automation P.O. Box 699 FI-65101 Vaasa, FINLAND Tel +358 10 22 11 Fax +358 10 224 1094 www.abb.com/substationautomation