Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
PQR analysis 10 9 8 7 6 5 4 3 2 1 0
Delivery performance
Forecasting
Product introduction
Production smoothing
Inventory turns
Kanban
anagement
Production smoothing
Value stream mapping Right-sized equipment 10 Takt time 9 8 Sustainment of gains One-piece flow 7 6 Handling reduction Pull system 5 4 3 2 Line balancing SMED (setup) 1 0 Value-added ratio TPM Machine reliability Jidoka (autonomation) Standard work OEE Flow velocity Productivity (labor cost) Facility layout
First-pass quality
Process control
Information flow
Poka-yoke
Supplier quality
Waste reduction
rocess control
Waste reduction
Effective leadership Team building Profitability Safety focus WIIFM (incentives) Change management
Vision 10 9 8 7 6 5 4 3 2 1 0
Action plan Policy deployment Enfranchisement Performance-based pay Skills training CI culture Kaizen promotion office Morale
rmance-based pay
1 Lean Manufacturing Techniques LMT Value stream mapping Takt time One-piece flow Pull system SMED (setup) OEE Flow velocity Productivity (labor cost) Facility layout Standard work Jidoka (autonomation) Machine reliability TPM Value-added ratio Line balancing Handling reduction Sustainment of gains Right-sized equipment
3 Sales, Production, Inventory Management SPIP PQR analysis Forecasting Production smoothing Kanban Supermarket Visual pull signals Capacity planning Standard WIP Inventory turns Product introduction Delivery performance
Goal 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10
Actual
Total Organizational Buy-in TOB Vision Action plan Policy deployment Enfranchisement Performance-based pay Skills training CI culture Kaizen promotion office Morale Visuals/communication Lean training Change management WIIFM (incentives) Safety focus Profitability Team building Effective leadership
Goal 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10
Actual
Goal 10 10 10 10 10 10 10 10 10 10 10
Actual
Total Quality Management TQM SPC Best practices Process control Poka-yoke Waste reduction 5-S ISO 9000 structure Quality assurance Problem-solving tools Supplier quality Information flow First-pass quality Prevention vs. detection
Goal 10 10 10 10 10 10 10 10 10 10 10 10 10
Actual
Value stream mapping Right-sized equipment 10 Takt time 9 Sustainment of gains 8 One-piece flow 7 6 Handling reduction Pull system 5 4 3 2 Line balancing SMED (setup) 1 0
Delivery performance
Forecasting
Product introduction
Production smoothing
Inventory turns
Kanban
Information flow
Poka-yoke
Skills training
Supplier quality Waste reduction
CI culture Kaizen promotion office Morale Quality assurance ISO 9000 structure
Problem-solving tools 5-S