P0554 003 Catalogs - REV-A

DOCUMENT COVER SHEET
PROJECT NAME : KUDGI STPP (3 x 800MW) SG Package CONTRACT NO. : CS-9573-102-2-FC-COA-5658 ITEM : CONTROL VALVES DOCUMENT TITLE : CATALOGS
A REV.
20.05.2013 DATE
For approval
DESCRIPTION
Bejoy K B
Sheeba P Varghese
Jose Paul
Biju Simon
DGN
CHECK REVW
APPR
MIL Controls Ltd

SUPPLIER
(A Government of India Enterprise)

CONTRACTOR
NTPC Limited.
DOOSAN POWER SYSTEMS INDIA PRIVATE LIMITED

Q.S.G.M
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION Co., Ltd. Korea

CATEGORY DOCUMENT NO. DOOSAN NTPC Approval DT12001-XX-XXXXX 9573-102-XXX-X-XXX SHEET X X REV. A 00
TABLE OF CONTENTS
Model Numbering System ---------------------------------------------------------------------------------------------------------- 2 Available Sizes and Ratings ------------------------------------------------------------------------------------------------------- 2 General Data ----------------------------------------------------------------------------------------------------------------------------- 3 Seat Leakage Class -------------------------------------------------------------------------------------------------------------------- 3 Construction ----------------------------------------------------------------------------------------------------------------------- 4-5, 9 Cv Charts -------------------------------------------------------------------------------------------------------------------- 6-8, 10-12 71000 Series Angle Valves ------------------------------------------------------------------------------------------------------- 13 37-38 Series Actuator Selection -------------------------------------------------------------------------------------------- 14-28 Weights & Dimensions -------------------------------------------------------------------------------------------------------- 29-30 Installation & Recommendation ------------------------------------------------------------------------------------------- 31-32 INDRODUCTION Hallmarks of exceptional service requirements of control valves are four fold: high pressure drop capability, high capacity, tight shut-off and high temperature capability. 41000 series exhibits these characteristics in all valve sizes. Key design features are:
HIGHER ALLOWABLE PRESSURE DROPS 41000 series control valves provide exceptional and dependable performance over a wide range of pressure drops typical of severe services. Just as important, it handles a vast majority of all shut-off pressures with standard pneumatic spring-diaphragm actuators. GREATER CAPACITY WITH LOW RECOVERY Rated capacity for each 41000 series valve is at top levels established for contemporary cage guided valves. These unusually high capacities are attained with minimum pressure recovery, as indicated by the high critical flow factors, which minimises possibility of cavitation in liquid service. TIGHT SHUT-OFF 41000 series valves can provide single-seat leak tightness of Class IV in accordance with ANSI/FCI 70.2, or the exceptional leak tightness of Class V. WIDE TEMPERATURE RANGE Standard 41000 series valves handle temperatures from -30C to 566C. Standard bonnet is designed with a moderately finned extension, so no bonnet change is necessary in this temperature range. Optional bonnet design makes 41000 series control valves suitable for o operations upto -196 C. HIGH PERFORMANCE MATERIAL IS STANDARD Without exception, the material specified as standard for 41000 series valves have been tested and selected to provide trouble free operation in services with high pressures and extreme temperatures. The superior trim material employed ensures durability of the valve for any severe application. SIMPLE, HIGH PERFORMANCE TRIM DESIGN Every valve is available with standard and reduced Cv cages. For balanced design, common plug and seat result in reduced spare parts inventory. For applications where cavitation or high noise is anticipated, standard cage is replaced with multi-hole cage. Clamped seat and cage facilitate easy trim removal and valve maintenance. VARIETY OF SPECIALLY ENGINEERED TRIM PACKAGES Lo-dB / Anti-Cavitation Single Stage Trim: Provides excellent noise attenuation for compressible fluids and cavitation protection for liquid service. Lo-dB / Anti-Cavitation Multi-Stage Trim: Designed for noise control on gas or steam at high pressure drop ratios and high pressure drops for liquid service. Auxiliary Shut-off Pilot Plug: Used for tight shut-off requirements, with a pilot plug closing the balancing holes in shut-off condition. Tec Seal Ring: Tight shut off attained by arresting the leakage past the seal ring by means of a pressure energised polymeric seal ring located in the plug pressing against the walls of the cage. Static Seal Ring: Designed for high pressure tight shut-off and continuous throttling applications. The special seal ring with a longer heel located in the cage imparts excellent dynamic stability while throttling.
MIL 41000 - General Information
NUMBERING SYSTEM
Body Series
Plug Type
0. Undefined 1. Low Capacity Unbalanced 2. With Pressure-energised Polymeric Seal Ring (Static) 3. With Pressure-energised Polymeric Seal Ring (Dynamic) 4. With Auxiliary Shut-off Pilot Plug 5. With Metallic Seal Ring 6. With Polymeric Seal Ring 7. High Capacity Unbalanced 9. With Graphite Seal Ring
Trim Characteristic
0. 1. 2. 3. X. Undefined Linear Equal % Customised On-Off
Cage Type
0. Undefined 1. Standard 2. Single Stage Lo-dB / Anti-Cav 3. Multi-Stage with Diffuser Seat Ring 4. Multi-Stage Lo-dB
41. Cage Guided Globe 71. Cage Guided Angle
STANDARD SIZES / RATINGS

RATING (ANSI)(2) VALVE SIZE(1) ( Inch ) (Inch Inch)
0.75, 1 U U U
1.5 UB US US
2 UB USB USB
2.5 U US US
3 USB SB SB
4 USB SB SB
6 UB SB B
8 UB B B
10 B B B
12 B B B
14 B B B
16 B -
18 B -
20 B -
24 B -
150#-600# 900#-1500# 2500#
U : Unbalanced - 41100/41700
B : Balanced - 41300/41400/41500/41600/41900
S : Static Seal - 41200
STANDARD END CONNECTIONS

VALVE SIZE(1) (Inch)
(2)
ANSI CLASS(2)
150# to 600#
900# to 1500#
2500#
0.75 to 2 2.5 3 to 14 16 to 24
FSB FB FB FB
FSB FB FB B : Butt Weld
FSB FB FB -
F : Flanged (RF, RTJ, T&G, FF)

(1) (2)
S : Socket Weld
: For details refer Cv charts : DIN, JIS, BS or other ratings and end connections can usually be supplied, consult MIL.
MIL 41000 - General Information
GENERAL DATA
BODY Type: High Capacity Globe or Angle TRIMS CAGE: : Single stage(Cylindrical Ported or Lo-dB/Anti-Cav) or Multi-Stage (Lo-dB/Anti-Cav)
Standard Flow Directions: Unbalanced Valves (411/700): FTO (3) / FTC (4) Pressure-energised Seal Rings (412/300): FTO Auxiliary Shut-off Pilot Plug (41400) : FTC Balanced Valves (415/6/900)(Liquid): FTC Balanced Valves (415/6/900)(Gas/Steam): FTO Single Stage Low Noise Valves (41002): FTO Single Stage Anti-Cavitation Valves (41002): FTC Anti-Cav / Lo-dB Valves with Diffuser(41003): FTC Multi-Stage LodB Valves (41004): FTO
BONNET -30 C to 566 C -30 C to -100 C o o -100 C to -196 C
o o o o
Characteristic :
Standard Linear,Equal% or On-off Lo-dB/Anti-Cav Linear, Mod. Equal% (on request) Special Application Customised PLUG: Balanced or Unbalanced
Pressure Balanced with Spring-energised, Metallic, Polymeric or Graphite Seal Rings. Unbalanced without Seal Rings.
ACTUATOR : Stud bolted with moderately finned extension : Extended Bonnet (AB) : Cryogenic Bonnet (CB) Type: MIL 37/38 Pneumatic Spring Diaphragm Actuators with optional Hand Wheels. (Ref. Page 14 to 28 for Actuator Selection) MIL 67/68 Pneumatic Piston Cylinder Actuators with optional Hand Wheels.(For Actuator Selection, consult MIL) Options: Electrical, Hand Operated.
GLAND PACKING Type: With Teflon (<180 C ) or Graphite (>180 C ) moulded split rings. Option: Eco-Lock Gland Sealing System.
LEAKAGE CLASS / TEMPERATURE RANGE

TEMPERATURE RANGE(C)(5) MODEL Min. 41100 41200(6) 41300 41400 41500 41600(8) 41700 41900 Class II : Class III : Class IV : Class V :
(3)
Max. 566 315 315 566 566 150 427 566
VALVE SIZE (Inch) 0.75 to 3 1.5 to 6 1.5 to 20 3 to 20 1.5 to 4
MAXIMUM SEAT LEAKAGE CLASS
(AS PER ANSI/FCI 70.2) Standard IV IV IV IV II III IV IV III IV V Optional (9) V V V V
-196 -46 -46 -196 -196 -30 -27 -196
(7)
6 to 20 1.5 to 20 0.75 to 8 1.5 to 4 6 to 20
0.5% of maximum rated capacity at 50 psig to atmosphere 0.1% of maximum rated capacity at 50 psig to atmosphere 0.01% of maximum rated capacity at 50 psig to atmosphere 5 x 104 ml per minute of water per inch of orifice diameter per psi differential (9)
: Flow to open (4) : Flow to close : Special designs available for applications outside the given temperature range, consult MIL.
(5) (6)
: For 41200, max. working pressure : 400 bar :For 41300, max. working pressure: 200 bar (8) : Special designs available upto 305 C, consult MIL (9) : This class is usually specified for critical applications where the control valve may be required to be closed for long periods of time with high differential pressure across the seating surfaces. Test media shall be water at the maximum operating differential pressure.
(7)
MIL 41000 - Construction
1 2 3
6 7 10
Backup Ring Seal Ring
5
Cage Plug
12 19
11
13
14
15 16
18
17
MIL 41500 / 41600 / 41900 BALANCED CONSTRUCTION
Typical Cage Designs

(a) Equal % (b) Linear (c) Lo-dB/Anti-Cav Linear (a) (b) (c)
MIL 41000 - Construction
MATERIAL OF CONSTRUCTION(10)
REF. NO. 1 2 3 4 5 6 7 PART NAME Valve Plug Stem Packing Flange Stud Packing Flange Nut Packing Flange Packing Follower Packing Spacer/Lantern Ring Gland Packing <180C >180C <427C <425C <455C 8, 18 Bonnet, Body <538C <595C(11) <650C 9 Body Stud
(11)
MAX. TEMP <343C >343C
STANDARD MATERIAL 17.4 PH (ASTM A 564 Gr 630, H 1075) SUPER ALLOY (ASTM A 638 Gr 660) ASTM A 193 Gr B8 ASTM A 194 Gr 8 ASTM A 105 ASTM A 479 Ty 304 ASTM A 479 Ty 304 PTFE GRAPHITE ASTM A 216 Gr WCC ASTM A 351 Gr CF3 ASTM A 351 Gr CF3M ASTM A 351 Gr CF8/CF8M/CF8C ASTM A 217 Gr WC6 ASTM A 217 Gr WC9 ASTM A 217 Gr C5/C12/C12A ASTM A 193 Gr B7 ASTM A 193 Gr B16 ASTM A 453 Gr 660 ASTM A 194 Gr 2H ASTM A 194 Gr 7 ASTM A 194 Gr 8C SS 316L + Graphite (spiral wound) ASTM A 479 Ty 316
<454C >454C >538C <454C 10 11 12 Body Nut Body Gasket Plug Pin 41200 41300 13 Seal Ring 414/500 41600 41900 14 15 16 17 19 20 21, 22
(10) (11)
>454C >538C
<315C <315C <600C <150C <600C <343C >343C <343C >343C <343C >343C <343C >343C <343C >343C
Spring energised Ekonol+PTFE Spring energised Ekonol+PTFE Ni Resist D3 (ASTM A 439 Ty D3) PTFE Graphite 17.4 PH (H 1075) ASTM A 743 Gr CA6NM, Nitrided ASTM A 743 Gr CA6NM Chrome plated or Nitrided SS 410 316 + Stellite SS 316L + Graphite (spiral wound) 17.4 PH (H 1075) Inconel X 750 ASTM A 743 Gr CA6NM+Stellite No.6, Chrome plated ASTM A 743 Gr CA6NM+Stellite No.6, Nitrided Spring Steel Inconel X 750
Valve Plug Cage Seat Ring Diffuser Seat Ring Seat Ring Gasket Flat Spring(12) Pilot Plug (For MIL 41400, ref. page 9) Circlip / Pilot Spring (For MIL 41400, ref. page 9)
: For other material consult MIL, MIL reserves right to provide superior material, owing to constant product upgradation. : For Flanged ends, temperature upto 538C. For temp beyond 566C, consult MIL. Valves with operating temperature >566C are specially engineered. Consult MIL. : Used for sizes 6 and above to account for thermal expansion
(12)
Note : Material in accordance with requirements of NACE Specifications MR0175 & MR0103 latest editions are available.Consult MIL.
MIL 41100 - Cv Charts
MIL 41100 CONSTRUCTION (LOW CAPACITY, UNBALANCED)
MIL 41100 SINGLE STAGE LOW CAPACITY UNBALANCED VALVES (LINEAR,=%, ON-OFF )
Critical Flow Factor (Cf or FL) at full open position: 0.90
VALVE SIZE ) (Inch Inch) 0.75 & 1 1.5 2 2.5 3
(13)
STROKE (Inch ) Inch)
ANSI RATING 150# - 2500# 150# - 2500# 150# - 2500# 150# - 2500# 150# - 600# 0.375 1.7, 2.5 1.7, 2.5 1.7, 2.5 0.5 3.8 3.8 3.8 -
ORIFICE DIAMETER ( Inch ) Vs RATED C v (Inch Inch) Cv 0.625 6, 8 6, 8 6, 8 8 0.812 10 10 10 10 1 12, 16 12, 16 12, 16 1.25 20 (13) 20 (13) 20 (13) 1.375 25 (13), 30 (13) 25 (13), 30 (13) 25, 30
0.75 0.75 (13) 0.75 (13) 0.75 (13) 1.5
: Cv 20, 25, 30 with 1.5 stroke
Other Cvs on request
MIL 41100 SINGLE STAGE LOW CAPACITY LO-DB / ANTI-CAVITATION VALVES

VALVE SIZE ) (Inch Inch) 0.75&1 1.5 2 2.5 3
(14)
STROKE (Inch ) Inch)
ANSI RATING 0.5 1.7, 2.5, 3.8 1.7, 2.5, 3.8 1.7, 2.5, 3.8 0.625 6 6 6 6 -
ORIFICE DIAMETER ( Inch ) Vs RATED C v (Inch Inch) Cv 0.812 8 8 8 8 1 10 10 10 10 1.25 12, 16 12, 16 12, 16 1.375 20 (14) 20 (14) 20 (14) 25 25
(14)
1.625 , 30 , 30
(14)
0.75 0.75(14) 0.75(14) 0.75(14) 1.5
150# - 2500# 150# - 2500# 150# - 2500# 150# - 2500# 150#-600#
(14)
(14)
25, 30
: Cv 20, 25, 30 with 1.5 stroke
MIL 41700 CONSTRUCTION (HIGH CAPACITY, UNBALANCED)
MIL 41700 SINGLE STAGE HIGH CAPACITY UNBALANCED VALVES (LINEAR, =%,ON - OFF)
VALVE SIZE (Inch ) Inch) 0.75 & 1 1.5 2 3 4 6 8
(15)
STROKE (Inch ) Inch) 0.75 0.75 0.75 1.5 1.5 2 2
ANSI RATING 150# - 600# 150# - 600# 150# - 600# 150# - 600# 150# - 600# 150# - 600# 150# - 600# 0.25 1.7 1.7 1.7 0.375 2.5, 3.8 2.5, 3.8 2.5, 3.8 (16)
ORIFICE DIAMETER ( Inch ) Vs RATED C v (Inch Inch) Cv 0.5 6 6 6 0.812 9, 12 10, 13 11, 15 1.25 16 (15) 20, 25 21, 26 31 1.625 35 46 47 49 2 65 66 68 2.625 80,110 113 126 3.5 140,195 208 224 5 275(16), 400 415 6.25 640
Cv available for 1 valve only.
Cv 275 with 4 orifice diameter
MIL 41700 SINGLE STAGE HIGH CAPACITY LO-DB / ANTI-CAVITATION VALVES

Critical Flow Factor (CforFL) at full open position: 0.94
VALVE SIZE ) (Inch Inch) 0.75 & 1 1.5 & 2 3 4 6 8 STROKE (Inch ) Inch) 0.75 0.75 1.5 1.5 2 2 ANSI RATING 150# - 600# 150# - 600# 150# - 600# 150# - 600# 150# - 600# 150# - 600# 1.25 2.5, 4, 6, 8 2.5,4, 6,8,15 1.625 20, 25 ORIFICE DIAMETER ( Inch ) Vs RATED C v (Inch Inch) Cv 2 30 30 2.625 40, 60, 75 45, 65, 75 3.5 100 100 5 200 6.25 300, 415
MIL 41200 CONSTRUCTION (TIGHT SHUT-OFF, WITH STATIC SEAL RING)

Clamping Cage
Cage Plug
Static Seal Ring (PTFE+Ekonol)
Seal Ring(Static) : The special seal ring

with a longer heel located in the cage imparts excellent dynamic stability during throttling, while proceeding FCI 70.2 Class V leak tightness in the closed position.
MIL 41200 STATIC SEAL RING VALVES (LINEAR, =%, ON-OFF)

VALVE SIZE (Inch ) Inch) 1.5 2 2.5 ORIFICE DIAMETER ( Inch ) Vs RATED C v (Inch Inch) Cv STROKE (Inch ) Inch) 0.75 0.75 1.5 1.5 1.5 2 3 1.5 2 0.75 1.5 2500# 150#-600# 4 2 900#-1500# 2500# 6
(17)
ANSI RATING 900#-2500# 900#-1500# 2500# 900#-2500# 150#-600# 1.25 20 1.375 16, 20, 25, 30, 40(17) 20, 25, 30, 35, 40(17), 54(17) 2.68 30,47,65, 75(17) 120 25, 30,47, 65, 75(17) 95 2.28 25, 50(17), 60(17) 30, 75 (17)
3.62 95,120, 140, 170 -
2.75 90, 120, 140, 155(17) -
4.93 225
900#-1500#
900#-1500#
Cv applicable for On - Off Valves only
MIL 41300, 41400 - Construction
MIL 41300 CONSTRUCTION (TIGHT SHUT-OFF, WITH DYNAMIC SEAL RING)
Cage
Seal Ring (Dynamic)
Plug
Seal Ring(Dynamic) : Tight shut off achieved

by arresting the seal ring leakage to FCI 70.2, Class-V limits, by using a special pressure energised polymeric seal ring.
MIL 41400 CONSTRUCTION (TIGHT SHUT-OFF, WITH AUXILIARY SHUT-OFF PILOT PLUG)
Pilot Plug(20) Circlip(21) Pilot Spring(22) Main Plug(14)
VALVE IN OPEN POSITION
VALVE IN CLOSED POSITION
Auxiliary Shut-off Pilot Plug: Used for applications, where tight shut-off is required in high temperature service,
beyond capabilities of seal rings. The pilot plug closes the balancing holes in shut-off condition. No Soft Parts are used for sealing and FCI 70.2, Class V tight shut-off can be ensured even beyond 566 deg C.
MIL 41300/41400/41500/41600/41900 SINGLE STAGE VALVES

Critical Flow Factor (Cf or FL) for Linear / Equal % at full open position: 0.90 Critical Flow Factor (Cf or FL) for Lo-dB/Anti-cav at full open position: 0.94
VALVE SIZE (I nch ) (Inch nch) 150#-600# 900#-1500# 2500# 1.5 2 3x2 3 4x3 4 6x4 6 8 10x8 10 12 14 16 18 20 24
(18)
ORIFICE DIAMETER (Inch) 1.84 1.84 2.5 2.5 2.5 3.25 3.25 3.25 3.25 3.25 4.375 4.375 4.375 4.475 5.125 5.125 6.5 6.5 6.5 6.5 6.5 6.9 8 8 6.9 8 8 9.75 9.75 9.75 12 12 13 13 17 22
STROKE (Inch) 0.75 1.5 1.5 1.5 1.5 2 2 2 2 2 2 2 2 2.5 2 2.5 2 2.5 2 2.5 2.5 3 2.5 3 2.5 3 2.5 3 3 3.5 3 3.5 3 3.5 3 3.5 3 3.5 3.5 4 4 4 4 4 4 4 4 8
STANDARD RATED C v s Cv Linear / On - Off 12,16,30,40 12,16,40 26,30,65 26,30,75 26,30,65 30, 45, 60,75,95,130 30, 45, 60,75,95,140 30, 45, 60,75,95,155 30, 45, 60,75,95,155 30, 45, 60,75,95,155,190 95, 160, 205 30, 45, 60, 95, 160, 205 95,160,205,240 205, 240 260(18) 160, 205, 300, 250,360 160, 205, 300, 350, 400 160, 204, 300, 350, 400 425 260, 380, 500,575 260,380,500,640 260,380,500,640 260,380,500,640 400,750 400,750 900 400,750 900, 1000 400,750 400,750 900, 1000 860 700, 1050, 1260 700, 1050, 1400 1100 1950 1600, 2150 2500 2500, 2750 2500, 3100 5700 Equal % 14 ,35 14 ,35 16,26,35,50,65 16,26,35,50,65 16,26,35,50,65 35,56,90,110,120 35,56,90,110,140 35,56,90,110,140 35,56,90,110,140 35,56,90,110,140 45, 90,140,170 45, 90,140,170,225 45, 90,140,170,225 170,225 144,255,300,360 144,255,300,360 400 144,255,360 300, 400, 425 230,300,400 575 230,300,400 575,640 230,300,400 575,640 230,300,400 575,640 360,650 750 360,650 800,900 360,650 800, 900, 1000 360,650 750 360,650,900 800, 1000 820 500, 750, 900, 1150 500, 750, 900, 1250 1000 1760 1600, 1960 2250 2450 1960, 2750 5300 Lo-dB / Anti-Cav 8,12,16,25,30 12,25,30 15,25,50,65 15,25,50,65 15,25,50,65 30,45,95,120 30,45,95,120 30,45,95,120 30,45,95,120 30,45,95,120 45,70,95,120,145,180 45,70,95,120,145,195 45,70,95,120,145,195 145,195 130, 145 105, 210, 255, 300 130,145 105, 210, 255, 300 130,145 105, 210, 255, 300 105,210,255,300 155, 175, 315, 400,450 105,210,255,300 155,175,315,400,500 105,210,255,300 155,175,315,400,500 105,210,255,300 155,175,315,400,500 300,650 250,500,750 300,650 250, 500, 750, 900 250,300, 500, 650 750, 1000 300,650 250,500,750 250, 500, 650 750, 1000 820 580, 725, 1100, 1260 580, 725, 1100, 1400 1050 1600 725, 1400, 1800 725, 1100, 1800, 2000, 2200 1800, 2200 2100, 2500, 3000 5300
2 3 4x3 6x3 4 6x4 6 8 10 12 14 -
2 3 4 6x4 6 8 12x8 10 12x10 14x10 12 14 -
Cv applicable for On - Off Valves only
10
ANTI-CAVITATION DESIGN PRINCIPLES
ILLUSTRATION OF WORKING PRINCIPLE OF MIL 41002 SINGLE STAGE ANTI-CAVITATION VALVES
MIL 41003 - MULTI STAGE Lo-dB / ANTI-CAVITATION VALVES WITH DIFFUSER SEAT
VALVE SIZE (Inch) ANSI RATING STROKE (Inch)
STANDARD RATED Cvs
150#-600# 900#-1500# 150#-600#
2 2 2 2 2 2 2 2 2 2.5 2 2 2.5 3 2.5 2.5 3 3.5 3 3 4 4
35,45,65, 75 35, 45, 65,75,100 30, 42,55, 70, 85, 100,120 30, 42, 45, 55, 65, 70, 100, 120 45,60,75,90 45 42,95 55, 95, 145, 195 95 120 45, 75 45,65 120 155, 195, 290 155, 195,300 155 215, 300 250, 430, 500 250, 430, 500 400 650, 725 2000
Integral Diffuser Type Seat Ring
900#-1500# 2500#
4x3
150#-600# 900#-1500# 150#-1500#
2500# 150#-1500#
6x4
2500# 150#-600#
900#-1500# 2500# 150#-600# 900#-1500# 900#-1500# 150#-600# 150#-600#
10 10x8 12 20
Lo-dB / Anti-Cavitation Multi-Stage Trim with Diffuser: Designed to provide additional
noise and cavitation attenuation properties in Flow-to-Close Applications.
11
MIL 41004 CONSTRUCTION (MULTI-STAGE LOW NOISE VALVES)
Multi-Stage Lo-dB Trim: Designed to provide noise attenuation for gas or steam applications at high pressure drop ratios.
MIL 41104 UNBALANCED MULTI-STAGE Lo-dB VALVES

Critical Flow Factor (Cf or FL) at full open position: 0.95 VALVE SIZE (Inch ) Inch) 1.5 2.0 2.5 3.0
(19):
STROKE ) (Inch Inch) 1.5 1.5 1.5 1.5
ANSI RATING 900# - 2500# 900# - 2500# 900# - 2500# 900# - 2500# 0.625 2(19), 3.8(19), 6(19) 2 , 3.8 , 6
(19) (19) (19)
ORIFICE DIAMETER (I nch )V s RATED C v (Inch nch) Vs Cv 0.812 8(19) 8(19) 8(19) 1 10 10 10 10 1.25 12,16 12,16 12,16 16 1.375 20 20 20 20 1.625 25 25 25, 30
Cv 2, 3.8, 6, 8 with 0.75 stroke
MIL 41004 BALANCED MULTI-STAGE Lo-dB VALVES

VALVE SIZE` (Inch) 2 3 4
ANSI RATING 150#-1500# 150#-1500# 150#-1500# 2500#
ORIFICE DIAMETER (Inch) 2.5 3.25 4.375 3.25 5.125 4.375 6.46 8 9.75 12
STROKE (Inch) 1.5 2 2 2 2 2.5 2.5 3
STANDARD RATED Cvs 12, 16 12, 16, 20, 70 25, 45, 95, 105 45, 80 105 120,160 210 290 300, 375, 500 520, 625 720
150#-1500# 2500#
8 10 12 14
150#-1500# 150#-1500# 150#-1500# 150#-1500#
3 4 4
12
MIL 71000 - Special Engineered Control Valves with Angle Body
MIL 71000 Angle Body valves are tailored for following applications..
Hydrocarbons to Flare Bonnet Gas Gathering and Metering Stations Compressor Recycle Cage S/A Compressor Bypass or Antisurge Any other applications where piping configuration require an Angle Body.
Plug Stem S/A Seat Ring
Angle Body (Cast or Forged)
FORGED MIL 71104 CONSTRUCTION (MULTI-STAGE ANGLE VALVE)
Bonnet
Cage
Plug Stem S/A Seat Ring
Angle Body (Cast or Fabricated)
CAST MIL 71600 CONSTRUCTION (WITH POLYMERIC SEAL RING)

Note: MIL 71000 being a custom engineered control valve, the data furnished here is representative rather than inclusive of complete product offering. MIL can specifically design 71000 series to meet any specific application requirements with all possible combinations of Inlet and Outlet sizes. For compressible fluids, generally angle valves have expanding outlets. The trim variants available in 41000 series described hitherto can be provided for 71000 series also.
13
MIL 41100 - Actuator Selection
MIL 41100, FLOW TO OPEN - 37 SERIES

(LEAKAGE : CLASS IV & V AS PER FCI 70.2)
ORIFICE DIAMETER (Inch) 0.375 0.5 STROKE (Inch) 0.75 0.75 ACTUATOR SIZE 11 13 11 11 13 11 11 13 13 13 13 11 11 13 13 15 15 11 11 13 13 15 15 18 18 13 13 15 15 18 18 11 11 13 13 15 15 18 18 13 13 15 15 18 18 11 11 13 13 15 15 18 18 13 13 15 15 18 18 SPRING RANGE (psig ) psig) 3-15 3-15 3-15 6-30 3-15 3-15 6-30 3-15 6-30 3-15 6-30 3-15 6-30 3-15 6-30 3-15 6-30 3-15 6-30 3-15 6-30 3-15 6-30 3-15 6-30 3-15 6-30 3-15 6-30 3-15 6-30 3-15 6-30 3-15 6-30 3-15 6-30 3-15 6-30 3-15 6-30 3-15 6-30 3-15 6-30 3-15 6-30 3-15 6-30 3-15 6-30 3-15 6-30 3-15 6-30 3-15 6-30 3-15 6-30 AIR SUPPLY (psig ) psig) 35 35 35 55 35 35 55 35 55 35 55 35 55 35 55 35 55 35 55 35 55 35 55 35 55 35 55 35 55 35 55 35 55 35 55 35 55 35 55 35 55 35 55 35 55 35 55 35 55 35 55 35 55 35 55 35 55 35 55 SHUT-OFF PRESSURE (Kg/cm2) IV 280 280 280 280 205 280 280 115 166 180 249 268 280 75 108 115 163 176 240 280 110 153 165 228 280 47 68 74 102 111 152 192 260 68 95 105 142 180 245 38 56 60 84 91 125 158 214 56 78 85 118 148 200 V 280 280 250 280 280 145 221 245 280 228 280 70 120 130 202 222 280 40 70 80 124 138 202 264 280 70 108 120 185 240 280 17 38 44 73 81 122 162 230 36 62 70 110 145 205 11 28 33 57 64 98 130 187 25 48 55 88 115 170
0.625
0.75
0.812
0.75
0.75
1.5
0.75
1.25
1.5
0.75
1.375
1.5
14
MIL 41100, FLOW TO OPEN - 37 SERIES .............Continued

ORIFICE DIAMETER (Inch) STROKE (Inch) ACTUATOR SIZE 11 11 13 0.75 13 15 15 1.625 18 18 13 13 1.5 15 15 18 18 SPRING RANGE (psig ) psig) 3-15 6-30 3-15 6-30 3-15 6-30 3-15 6-30 3-15 6-30 3-15 6-30 3-15 6-30 AIR SUPPLY (psig ) psig) 35 55 35 55 35 55 35 55 35 55 35 55 35 55 SHUT-OFF PRESSURE (Kg/cm2) IV 27 39 43 60 65 89 112 150 40 55 60 84 105 140 V 10 16 19 36 41 65 88 128 16 30 36 60 80 118

ORIFICE DIAMETER (Inch) STROKE (Inch) SPRING RANGE (psig ) psig) SHUT-OFF PRESSURE (Kg/cm2) IV V
ACTUATOR SIZE
AIR SUPPLY (psig ) psig)
0.375 0.5 0.625
0.75 0.75 0.75
0.812
0.75
0.75 1
1.5
1.25
0.75
11 11 11 11 11 11 13 11 11 13 13 15 11 11 13 13 15 15 13 15 15 18 18 11 13 13 15 15 15 18
6-30 15-35 6-30 15-35 6-30 15-35 19-31 6-30 15-35 6-30 19-31 21-30 6-30 15-35 6-30 19-31 21-30 24-32 12-31 6-30 14-31 6-30 20-30 15-35 6-30 19-31 6-30 21-30 24-32 18-30
35 40 35 40 35 40 40 35 40 35 40 35 35 40 35 40 35 40 40 35 40 35 35 40 35 40 35 35 40 35
144 280 85 280 55 240 280 25 140 36 260 280 22 90 36 180 280 85 60 160 105 280 55 24 114 40 200 230 260
62 280 22 280 4 180 280 92 4 221 280 55 4 135 255 280 50 28 130 70 280 26 83 12 155 195 225
15
MIL 41100,FLOW TO OPEN - 38 SERIES .............Continued

ORIFICE DIAMETER (Inch) STROKE (Inch) ACTUATOR SIZE SPRING RANGE (psig ) psig) AIR SUPPLY (psig ) psig) SHUT-OFF PRESSURE (Kg/cm2) IV V
1.25
1.5
0.75
1.375
1.5
0.75 1.625
1.5
13 15 15 18 18 11 13 13 15 15 15 18 18 13 15 15 18 18 11 13 15 15 15 18 18 13 15 18 18
12-31 6-30 14-31 6-30 20-30 15-35 6-30 19-31 6-30 21-30 24-32 6-30 18-30 12-31 6-30 14-31 6-30 20-30 15-35 19-31 6-30 21-30 24-32 6-30 18-30 12-31 14-31 6-30 20-30
40 35 40 35 35 40 35 40 35 35 40 35 35 40 35 40 35 35 40 40 35 35 40 35 35 40 40 35 35
62 40 120 70 280 45 18 92 32 160 185 55 221 50 32 100 32 240 32 66 24 115 135 42 158 38 75 42 175
23 12 85 42 245 18 62 8 130 152 30 186 20 8 64 8 200 9 40 2.5 90 108 20 130 11 45 20 140
MIL 41100, FLOW TO CLOSE - 37/38 SERIES

ORIFICE DIAMETER (Inch) 0.375 0.5 0.625 0.812 STROKE (Inch) 0.75 0.75 0.75 0.75 ACTUATOR SIZE 11 11 11 11 13 15 11 13 15 13 15 18 11 13 15 18 SPRING RANGE (psig ) psig) 6-30 6-30 6-30 6-30 6-30 6-30 6-30 6-30 6-30 6-30 6-30 6-30 6-30 6-30 6-30 6-30 AIR SUPPLY (psig ) psig) 38 SERIES 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 37 SERIES 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 IV 280 280 280 215 280 140 210 280 200 280 90 130 200 280 SHUT-OFF PRESSURE (Kg/cm2) V 280 280 280 170 270 280 100 170 275 100 170 275 55 95 165 280
0.75 1 1.5
1.25
0.75
16
MIL 41100, 41700 - Actuator Selection

ORIFICE DIAMETER (Inch) 1.25 STROKE (Inch) ACTUATOR SIZE 13 1.5 15 18 11 0.75 1.375 1.5 13 15 18 13 15 18 11 0.75 1.625 1.5 13 15 18 13 15 18 SPRING RANGE (psig ) psig) 6-30 6-30 6-30 6-30 6-30 6-30 6-30 6-30 6-30 6-30 6-30 6-30 6-30 6-30 6-30 6-30 6-30 AIR SUPPLY (psig ) psig) 38 SERIES 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 37 SERIES 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 SHUT-OFF PRESSURE (Kg/cm2) IV 125 195 280 75 110 170 275 100 165 265 53 78 120 195 75 115 180 V 92 160 280 40 72 135 240 75 130 235 25 50 90 170 50 90 160

ORIFICE DIAMETER (Inch) 0.25 0.375 0.5 STROKE (Inch) 0.75 0.75 0.75 ACTUATOR SIZE 11 11 11 AIR SUPPLY (psig ) psig) 20 20 30 20 30 20 11 0.812 0.75 13 30 40 20 30 40 20 11 0.75 13 1.25 13 1.5 15 30 40 20 30 40 45 20 30 40 45 20 30 40 SHUT-OFF PRESSURE (Kg/cm2) IV 100 100 100 62 100 20 72 100 39 100 100 7 29 69 14 46 100 100 13 43 97 100 24 67 100 V 100 17 100 100 26 100 67 100 38 16 73 100 13 67 94 36 100
37 series actuators are with 3-15 psig spring ranges
17

ORIFICE DIAMETER (Inch) STROKE (Inch) ACTUATOR SIZE AIR SUPPLY (psig ) psig) 20 11 0.75 13 30 40 20 30 40 45 1.625 13 1.5 15 20 30 40 45 20 30 40 45 20 13 1.5 15 30 40 45 20 30 40 45 2 15 20 30 40 45 2 18 20 30 40 45 55 30 13 40 45 20 15 1.5 2.625 18 30 40 45 20 30 40 45 55 65 20 2 15 30 40 45 SHUT-OFF PRESSURE (Kg/cm2) IV 3 16 40 8 26 60 77 7 24 56 72 13 38 85 100 4 15 37 47 8 25 55 70 6 22 52 67 14 42 92 100 100 8 21 27 4 14 31 40 9 25 54 69 98 100 3 12 30 38 V 16 3 37 54 33 49 15 61 84 18 28 6 36 52 3 33 48 23 73 98 100 6 12 17 26 11 40 54 84 100 15 24
18

ORIFICE DIAMETER (Inch) STROKE (Inch) ACTUATOR SIZE AIR SUPPLY (psig ) psig) 20 30 2.625 2 18 40 45 55 65 30 13 40 45 30 15 1.5 40 45 20 30 18 3.5 40 45 55 65 30 15 40 45 20 2 18 30 40 45 55 65 30 15 40 45 30 40 18 4&5 2 45 55 65 20 30 24 40 45 55 30 40 18 6.25 2 45 55 65 30 24 40 45 55 SHUT-OFF PRESSURE (Kg/cm2) IV 8 24 53 67 96 100 4 11 15 7 17 22 5 14 30 38 55 71 6 16 21 4 13 29 37 54 70 3 7 10 6 14 18 26 34 3 9 20 26 37 4 9 11 16 21 6 13 16 24 V 9 38 53 82 100 4 6 11 3 19 27 44 60 5 10 18 27 43 59 6 10 18 26 13 18 30 3 5 10 15 7 10 18
19

SHUT-OFF PRESSURE (Kg/cm2) IV 100 74 38 11 25 3 8 8 19 4 4 10 6 4 29 3 17 16 5 9 8 4 14 6 9 V 30 10 3 6 3 SHUT-OFF PRESSURE (Kg/cm2) IV 100 100 100 45 72 17 28 28 49 9 39 16 28 10 18 16 100 5 10 38 8 58 13 21 4 32 15 22 10 14 V 100 100 51 25 19 16 5 83 24 44 10 22 8 14 4 8 SHUT-OFF PRESSURE (Kg/cm2) IV 100 100 100 100 100 40 100 68 100 23 66 39 76 25 49 31 100 14 28 67 18 65 7 15 37 9 36 4 17 30 11 19 V 100 100 100 54 100 10 84 38 100 43 16 53 6 31 13 95 14 52 3 51 4 26 26 10 22 5 13
ORIFICE DIAMETER (Inch) 0.25 0.375 0.5 0.812
STROKE (Inch) 0.75 0.75 0.75 0.75
ACTUATOR SIZE
SPRING RANGE (psig ) psig)
SPRING RANGE (psig ) psig) 6-30 6-30 6-30 6-30 6-30 6-30 6-30 6-30 6-30 6-30 12-30 6-30 6-30 6-30 6-30 6-30 18-30 6-30 6-30 12-30 6-30 18-30 6-30 12-30 12-30 6-30 18-30 6-30 18-30 18-30 18-30 18-30
SPRING RANGE (psig ) psig) 11-30 11-30 11-30 11-30 19-31 11-30 19-31 12-31 14-31 11-30 19-31 12-31 14-31 12-31 14-31 10-31 20-45 12-31 14-31 20-30 10-31 20-45 12-31 14-31 20-30 10-31 20-45 10-31 20-45 24-40 20-45 24-40
11 11 11 11 13
3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 6-30 3-15 3-15 6-30 3-15 6-30 3-15 6-30 6-30 3-15 6-30 3-15 6-30 12-30 12-30 12-30
0.75 1.25 1.5
11 13 13 15
0.75 1.625 1.5
11 13 13 15
1.5 2 2
13 15 15 18 13
1.5 2.625 2
15 18 15 18 13
1.5 3.5 2
15 18 15 18 15
4&5
18 24
6.25
18 24
To get the required supply pressure, add 5 psig to the final spring tension
20

ORIFICE DIAMETER (Inch) 0.25 0.375 0.5 0.812 STROKE (Inch) 0.75 0.75 0.75 0.75 ACTUATOR SIZE 11 11 11 11 13 11 0.75 1.25 13 15 13 1.5 15 18 11 0.75 1.625 13 15 13 1.5 15 18 13 1.5 2 2 15 18 15 18 13 1.5 2.625 2 15 18 15 18 13 1.5 3.5 2 15 18 15 18 4&5 2 15 18 15 18 SPRING RANGE (psig ) psig) 6-30 6-30 6-30 6-30 6-30 6-30 6-30 6-30 6-30 6-30 6-30 6-30 6-30 6-30 6-30 6-30 6-30 6-30 6-30 6-30 6-30 6-30 6-30 6-30 6-30 6-30 6-30 6-30 6-30 6-30 6-30 6-30 6-30 6-30 6-30 6-30 AIR SUPPLY 37 SERIES (psig ) psig) 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 AIR SUPPLY 38 SERIES (psig ) psig) 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 SHUT-OFF PRESSURE (Kg/cm2) IV 280 280 280 200 280 85 130 195 125 190 280 50 75 115 75 110 185 45 70 120 70 120 25 42 70 40 70 15 24 40 23 38 11 18 6 11 V 280 280 280 155 270 55 95 165 95 160 280 25 48 85 48 80 160 25 50 100 50 100 12 27 55 26 55 4 13 28 12 27 3 11 5
6.25
21

VALVE SIZE (Inch) ANSI RATING SPRING RANGE (psig ) psig) 3-15 6-30 3-15 6-30 3-15 6-30 3-15 6-30 3-15 6-30 3-15 6-30 3-15 6-30 6-30 3-15 6-30 3-15 3-15 3-15 3-15 6-30 3-15 6-30 3-15 3-15 3-15 3-15 6-30 3-15 6-30 3-15 6-30 3-15 6-30 3-15 6-30 3-15 6-30 3-15 6-30 6-30 3-15 6-30 3-15 AIR SUPPLY (psig ) psig) 35 55 35 55 35 55 35 55 35 55 35 55 35 55 55 35 55 35 35 35 35 55 35 55 35 35 35 35 55 35 55 35 55 35 55 35 55 35 55 35 55 55 35 55 35 SHUT-OFF PRESSURE (Kg/cm2) 55 125 145 240 55 130 160 240 160 280 115 205 235 280 65 92 205 280 85 195 280 65 92 205 280 85 195 280 15 30 95 112 205 18 80 100 180 260 105 200 280 105 200 280 60
STROKE (Inch)
ACTUATOR SIZE 11
1.5
900#-2500#
0.75
11 13 13 11 11 13 13 13 13 13 13 15 15 13 15 15 18 15
900#-1500# 2 2500#
0.75
1.5
2.5
900#-2500#
1.5
1.5 150#-600# 2
15 18 13 15 15 18 15
1.5 900#-1500# 3 2
15 18 11 13
0.75
13 15 15 13 13
2500#
1.5
15 15 18 15
150#-600# 4 900#-1500# 2500#
18 18 15
2 2
18 18 15
22

VALVE SIZE (Inch) 4 SPRING RANGE (psig ) psig) 6-30 3-15 6-30 3-15 6-30 3-15 6-30 AIR SUPPLY (psig ) psig) 55 35 55 35 55 35 55 SHUTOFF PRESSURE (Kg/cm2) 145 225 280 75 185 220 280
ANSI RATING
STROKE (Inch)
ACTUATOR SIZE 15
2500#
18 18 18 18 24 24
900#-1500#

VALVE SIZE (Inch) 1.5 2 2.5 ANSI RATING 900#-2500# 900#-1500# 2500# 900#-2500# STROKE (Inch) 0.75 0.75 1.5 1.5 1.5 150#-600# 2 1.5 900#-1500# 2 0.75 2500# 1.5 ACTUATOR SIZE 11 13 11 13 13 13 15 15 18 18 15 18 18 15 18 15 18 18 13 15 13 15 18 18 18 18 18 18 18 15 18 18 18 SPRING RANGE (psig ) psig) 15-35 19-31 15-35 19-31 12-31 12-31 14-31 14-31 9-30 20-30 10-31 9-30 20-45 14-31 20-30 10-31 9-30 20-45 19-31 24-32 12-31 14-31 20-30 9-30 20-45 9-30 20-45 9-30 20-45 10-31 9-30 20-45 20-45 AIR SUPPLY (psig ) psig) 40 40 40 40 40 40 40 40 35 35 40 35 55 40 35 40 35 55 40 40 40 40 35 35 55 35 55 35 55 40 35 55 55 SHUT-OFF PRESSURE (Kg/cm2) 75 280 80 280 140 100 265 100 120 280 40 120 280 120 280 40 120 280 115 240 12 120 280 60 280 60 280 60 280 25 90 280 280
150#-600#
900#-1500# 2500#
2 2 2
900#-1500#
23
MIL 41300, FLOW TO OPEN - 37/38 SERIES

VALVE SIZE (I nch ) (Inch nch) 150# - 600# STROKE (I nch ) (Inch nch) ACTUATOR SIZE 11 11 1.5 0.75 13 13 15 13 13 2, 3*2 1.5 15 15 18 15 3,4*3,6*3 2.0 15 18 18 15 4, 6*4 2.0 15 18 18 15 18 2.0 6 18 18 24 18 2.5 18 18 24 18 18 2.5 18 18 24 8, 10*8 18 18 3.0 18 18 24 24 18 18 3.0 10 18 24 24 18 3.5 18 18 SPRING ) psig RANGE(psig psig) RANGE( 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-13 3-13 3-13 3-13 3-13 3-13 3-13 3-13 3-13 3-15 3-15 3-15 37 SERIES AIR SUPPLY (psig ) psig) 30 40 40 40 30 40 45 30 45 35 30 45 35 50 45 30 35 55 30 35 55 30 35 55 60 55 30 35 55 60 55 45 55 60 55 45 55 60 SHUT-OFF PR. SPRING (Kg/cm2) psig ) RANGE(psig psig) RANGE( 14 51 92 100 17 59 100 23 90 100 7 69 82 100 42 45 52 100 26 51 100 10 26 93 96 100 9 25 91 95 100 35 59 70 88 33 57 68 11-30 16-30 19-31 18-30 12-31 11-30 14-31 12-30 10-31 12-30 20-45 12-30 20-45 12-30 20-45 18-30 13-27 20-50 25-45 13-27 20-50 25-45 12-30 15-50 12-30 25-50 15-50 12-30 25-50 38 SERIES AIR SUPPLY SHUT-OFF PR. (psig ) (Kg/cm2) psig) 35 35 35 35 35 35 35 35 35 35 50 35 50 35 50 35 35 55 50 35 55 50 35 55 35 55 55 35 55 7 71 94 100 19 50 79 100 16 92 100 57 100 31 92 100 39 92 100 16 52 100 11 26 33 100 11 15 80 -
24
MIL 41300, 41400 - Actuator Selection
MIL 41300, FLOW TO OPEN - 37/38 SERIES .............Continued

VALVE SIZE (I nch ) (Inch nch) 150# - 600# 10 STROKE (I nch ) (Inch nch) 3.5 ACTUATOR SIZE 24 24 18 12 4.0 18 18 24 18 14 4.0 18 18 24 18 16 4.0 18 18 24 18 18 4.0 18 18 24 18 20 4.0 18 24 SPRING psig ) RANGE(psig psig) RANGE( 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 37 SERIES AIR SUPPLY (psig ) psig) 55 45 55 60 55 50 55 60 55 50 55 60 55 50 55 60 55 55 60 55 SHUT-OFF PR. SPRING (Kg/cm2) psig ) RANGE(psig psig) RANGE( 77 16 31 39 42 11 18 24 26 9 14 19 21 7 12 15 17 3 6 7 18-46 22-50 18-50 18-50 18-50 18-50 38 SERIES AIR SUPPLY SHUT-OFF PR. (psig ) (Kg/cm2) psig) 50 55 55 55 55 55 45 65 26 12 9 7 -

VALVE SIZE ( Inch ) (Inch Inch) 150# - 600# 900# -1500# 2500# STROKE (I nch ) (Inch nch) ACTUATOR SIZE 11 2 0.75 13 15 13 2 1.5 15 18 13 15 37 SERIES SPRING RANGE( psig ) RANGE(psig psig) 3-15 6-30 3-15 6-30 3-15 6-30 3-15 6-30 3-15 6-30 3-15 6-30 3-15 6-30 3-15 AIR SUPPLY SHUT-OFF PR. SPRING (psig ) (Kg/cm2) psig ) psig) RANGE(psig psig) RANGE( 40 55 40 55 40 55 40 55 40 55 40 55 40 55 40 50 80 95 145 160 230 80 120 142 205 255 280 80 120 142 15-35 19-31 21-30 12-31 11-30 14-31 12-30 20-30 12-31 11-30 38 SERIES AIR SUPPLY SHUT-OFF PR. (psig ) (Kg/cm2) psig) 40 40 40 40 40 40 40 40 40 40 60 150 250 65 115 165 220 280 65 115
2, 3x2
1.5
25
MIL 41400, 41500, 41600, 41900 - Actuator Selection
MIL 41400, FLOW TO CLOSE - 37/38 SERIES .............Continued

VALVE SIZE (I nch ) (Inch nch) 150#-600# STROKE (I nch ) (Inch nch) ACTUATOR SIZE 15 2,3x2 3 1.5 18 15 3,4x3 3,4x3,6x3 4,6x4 2 18 15 4,6x4 4,6x4 2 18 15 2 6 2.5 18 18 24 2 6 6 2.5 15 18 18 24 2.5 8,10x8 8 8,12x8 3 3 10 10 14x10 3.5 12 12 4 18 24 18 18 18 24 18 24 SPRING RANGE 6-30 3-15 6-30 3-15 6-30 3-15 6-30 3-15 6-30 3-15 6-30 3-15 6-30 3-15 6-30 3-15 6-30 3-15 3-15 6-30 3-15 6-30 3-15 6-30 3-15 3-15 6-30 3-15 3-13 8-30 3-13 8-30 6-30 3-15 6-30 3-15 37 SERIES AIR SUPPLY SHUT-OFF PR. ) (Kg/cm2) (psig psig) 55 40 55 40 55 40 55 40 55 40 55 40 55 40 55 40 55 40 40 55 40 55 40 55 40 40 55 40 40 55 40 55 55 40 55 40 205 255 280 85 130 180 250 85 130 180 250 85 130 180 250 170 255 280 9 35 70 130 65 125 150 30 60 80 20 55 10 32 9 52 11 22 SPRING RANGE 14-31 12-30 20-30 10-31 9-30 20-45 10-31 9-30 20-45 10-31 9-30 20-45 10-30 17-46 20-40 10-31 9-30 20-45 10-30 17-46 20-40 10-30 17-46 20-40 15-50 15-50 10-30 22-50 10-34 18-50 38 SERIES AIR SUPPLY SHUT-OFF PR. (psig ) (Kg/cm2) psig) 40 40 40 40 40 55 40 40 55 40 40 55 40 55 50 40 40 55 40 55 50 40 55 50 55 55 45 55 45 55 165 220 280 55 100 280 50 95 280 55 100 280 110 260 280 5 15 180 18 130 240 5 60 160 45 22 5 100 4 45
MIL 41500, 41600, 41900, FLOW TO OPEN - 37/38 SERIES

(LEAKAGE : CLASS II, III, IV AS PER FCI 70.2)
VALVE SIZE (I nch ) (Inch nch) 150#-600# 900#-1500# 2500# STROKE (I nch ) (Inch nch) 37 SERIES SPRING psig ) RANGE(psig psig) RANGE( 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 AIR SUPPLY SHUT-OFF PR. SPRING (psig ) (Kg/cm2) psig ) psig) RANGE(psig psig) RANGE( 40 40 45 40 50 40 50 55 62 94 180 88 200 85 195 250 15-35 19-31 21-30 12-31 14-31 12-31 14-31 20-30 38 SERIES AIR SUPPLY SHUT-OFF PR. (psig ) (Kg/cm2) psig) 40 40 40 40 40 40 40 35 50 103 180 60 120 58 116 270
ACTUATOR SIZE 11 13 15 13 15 13 15 18
1.5 2,3x2
2 -
2 3
0.75 1.5 1.5
26
MIL 41500, 41600, 41900 - Actuator Selection
MIL 41500, 41600, 41900, FLOW TO OPEN - 37/38 SERIES.............Continued

VALVE SIZE (I nch ) (Inch nch) 150#-600# 3,4x3 900#-1500# 3,4x3,6X3 2500# 4,6x4 STROKE (I nch ) (Inch nch) 37 SERIES SPRING psig ) RANGE(psig psig) RANGE( 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-13 3-13 3-13 3-13 3-13 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 SPRING AIR SUPPLY SHUT-OFF PR. (psig ) (Kg/cm2) psig ) psig) RANGE(psig psig) RANGE( 40 35 55 40 35 55 40 35 55 35 55 40 35 55 55 35 55 55 40 35 55 55 35 55 55 35 55 55 55 65 40 55 65 40 55 55 40 55 65 55 40 55 65 55 40 55 65 55 40 55 65 55 40 55 65 55 125 160 250 90 155 250 125 160 250 115 250 60 80 210 260 80 206 250 28 55 145 208 52 142 200 52 142 200 140 180 50 98 129 48 96 120 32 62 70 79 28 57 65 68 20 39 42 47 20 39 42 47 8 14 18 29 10-31 9-30 20-45 10-31 9-30 20-45 24-40 10-31 9-30 20-45 10-30 17-46 10-31 9-30 20-45 24-40 10-30 17-46 10-31 9-30 20-45 24-40 10-30 17-46 10-30 17-46 13-30 15-50 25-50 13-30 15-50 25-50 10-30 22-50 10-34 18-50 10-34 18-50 10-34 18-50 10-34 18-50 10-34 18-50 38 SERIES AIR SUPPLY SHUT-OFF PR. (psig ) (Kg/cm2) psig) 40 35 55 40 35 55 55 40 35 55 35 55 40 35 55 55 35 55 40 35 55 55 35 55 35 55 40 55 55 40 55 55 40 55 45 55 45 55 45 55 45 55 45 55 75 112 270 54 82 206 280 75 112 270 93 172 36 57 144 244 64 120 23 36 97 165 42 80 42 80 50 69 172 38 48 121 42 105 18 58 16 53 10 36 10 36 5 22
ACTUATOR SIZE 15
18 15
4, 6x4
4, 6x4
18 24 15
2 6 2.5 2 6 6 2.5
18 18 15 18 24 18 24 15
2 8 2.5
18 24 18 24
2.5 8, 10x8 8 12x8 3
18 24 18 24
10
10
10 12x10 14x10
18 24
3.5
18 24
12
12
18 24
14
18 24
16
18 24
18
18 24
20
18 24
27
MIL 41500, 41600, 41900 - Actuator Selection
MIL 41500, 41600, 41900, FLOW TO CLOSE - 37/38 SERIES

VALVE SIZE (I nch ) (Inch nch) 150#-600# 900#-1500# 2500# 37 SERIES SPRING psig ) RANGE(psig psig) RANGE( 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 6-30 3-15 3-15 3-15 6-30 3-15 3-15 6-30 3-15 6-30 15 2 8 2.5 2.5 8, 10x8 8 12x8 3 18 18 24 3.5 18 24 18 24 14 4 18 24 16 4 18 24 18 4 18 24 20 4 18 24 18 18 18 3-15 3-15 6-30 3-15 6-30 3-15 6-30 3-13 8-30 3-13 8-30 6-30 3-15 6-30 3-15 6-30 3-15 6-30 3-15 6-30 3-15 6-30 SPRING AIR SUPPLY SHUT-OFF PR. (psig ) (Kg/cm2) psig ) psig) RANGE(psig psig) RANGE( 40 40 40 40 40 35 35 35 35 35 35 35 55 35 35 35 55 35 35 55 35 55 35 35 55 35 55 35 55 30 55 30 55 55 30 55 30 55 30 55 30 55 30 55 101 144 234 144 234 77 125 250 101 250 102 172 221 101 250 172 221 56 97 190 90 190 50 90 120 75 90 75 90 31 77 25 65 60 17 40 14 31 12 27 10 23 6 16 15-35 19-31 21-30 12-31 14-31 12-31 14-31 12-30 10-31 20-45 10-31 9-30 20-45 10-31 20-45 10-30 17-46 10-31 9-30 20-45 10-30 17-46 10-31 9-30 20-45 10-30 17-46 10-30 17-46 13-30 15-50 13-30 15-50 25-50 10-30 22-50 10-34 18-50 10-34 18-50 10-34 18-50 10-34 18-50 10-34 18-50 38 SERIES AIR SUPPLY SHUT-OFF PR. (psig ) (Kg/cm2) psig) 40 40 35 40 40 40 40 35 40 55 40 35 55 40 55 35 55 45 35 55 35 55 40 35 55 35 55 35 55 40 55 40 55 55 40 55 45 55 45 55 45 55 45 55 45 55 96 160 224 100 224 75 120 250 90 250 85 150 250 90 250 85 250 50 85 240 50 240 40 80 240 40 240 35 250 95 120 90 110 270 45 225 32 100 30 90 18 70 18 70 10 44
STROKE (I nch ) (Inch nch)
ACTUATOR SIZE 11
1.5
0.75
13 15 13 15 13 15 18 15 18 15
1.5
2,3x2
1.5
3,4x3
3,4x3,6x3
4,6x4
4, 6x4
4, 6x4
18 15 18 18 15
2 6 2.5
2 6 6 2.5
18 18
10
10
10 ,12x10, 14x10
12
12
28
MIL 41000 - Weights & Dimensions
APPROXIMATE DIMENSIONS (mm) & SHIPPING WEIGHTS (Kg) FOR MIL 41000 BODY SUBASSEMBLY (24)
VALVE SIZE ( Inch ) (Inch Inch) 1.5 2 3x2 3 4x3 4 6x4 6 8 10x8 10 12x8 12 14x10 14 16 18 20 18x16
ANSI 150# FLANGED (RF) A 222 266.5 298 298 352 352 451 451 543 752 673 737 889 1016 1420 1120 B 62.5 76 105 105 125 114 150 152 186 232 225 323 375.5 450 525 435 H 216 254 287 300 321 331 330 394 498 534 567 618 656 696 784 770 W1 38 43 98 100 162 165 240 245 418 617 629 980 1170 1455 2765 1590 A 235 266.5 318 318 368.5 368.5 473 473 569 752 708 775 927 1057 1420 -
ANSI 300# FLANGED (RF) B 78 82 105 105 130 127 160 158 186 232 225 323 375.5 450 525 H 216 249 287 300 321 331 330 394 498 534 567 618 656 696 784 W1 39 45 98 100 162 165 240 245 418 617 629 980 1170 1455 2765 A 251 285.5 337 336.5 394 393.5 508 508 610 752 752 819 972 1108 1484 1220
ANSI 600# FLANGED (RF) B 78 82 105 105 135 136 178 178 210 254 254 332 375.5 343 645 455 H 216 249 287 300 321 331 330 394 498 534 567 618 656 673 784 770 W1 39 45 98 100 162 165 255 260 439 650 677 1015 1490 1506 3100 1740
VALVE SIZE ( Inch ) (Inch Inch) 1.5 (25) 2 2.5 (25) 3x2 3 4x3 4 6x4 6 8 10x8 10 12x8 12 14x10
(24)
ANSI 900# FLANGED (RTJ) A 333 378 394 444 514 514 717 717 917.5 1095 1133 B 88.9 108 120 120 146 146 190 190 191 272 340 H 194 223 251 308 322 331 330 390 521 570 626 W1 45 55 105 114 175 185 380 395 703 800 A 333 378 406 463.5 532.5 532.5 774 774 981 1179 1235 -
ANSI 1500# FLANGED (RTJ) B 88.9 108 134 135 156 156 196 196 240 293 361 H 194 223 251 308 322 331 330 390 521 615 608 W1 45 55 105 114 175 185 380 395 703 805 A 292 394 394 530 575 760 760 1022 1022 1200
ANSI 2500# WELD END (BW) B 55 61 111 140 121 160 171 232 268 316 H 194 214 219 275 405 402 420 640 650 690 W1 45 70 125 140 250 455 473 848 1800 2300
: Dimensions furnished are for reference only. Dimensional Drawings shall be furnished along with quotation/ after order (as applicable). Tabulated 41000 series data does not include 41100, 41200 & 41700 series (unless specified). For 41100, 41200 & 41700 dimensions, please contact MIL. : Corresponds to MIL 41100
(25)
29
MIL 41000 - Weights & Dimensions
APPROXIMATE DIMENSIONS (mm) & SHIPPING WEIGHTS (Kg) FOR MIL 41000 BODY SUBASSEMBLY (24)
VALVE SIZE (Inch ) Inch) 1.5 2 3x2 3 4x3 4 6x4 6 8 10 12 14 16 20
ANSI 150/300# WELD END (BW) A 251 285 440 440 444 444 560 560 656 802 822 1029 1108 1484 B 44 57 105 105 110 114 160 152 186 225 323 375.5 450 525 H 216 249 287 300 321 331 330 394 498 567 618 656 696 784 W1 30 36 80 85 115 128 215 235 355 550 950 1415 A 251 285 440 440 444 444 560 560 656 802 822 1108 -
ANSI 600# WELD END (BW) B 44 57 105 105 110 114 160 152 186 232 332 450 H 216 249 287 300 321 331 330 394 498 567 618 719 W1 30 36 80 85 115 128 215 235 355 550 956 1415 A 375 406 460 530 530 680 680 860 892 1040 -
ANSI 900/1500# WELD END (BW) B 69 120 120 115 118 165 155 206 249 340 H 214 251 300 322 331 330 394 501 582 608 W1 40 105 114 175 185 380 395 703 595 -
APPROXIMATE DIMENSIONS (mm) & SHIPPING WEIGHTS (Kg) FOR 37 / 38 ACTUATORS
100
Actuator Size C 11 417
D 331
W2 21
C 613
D 331
W2 25
Air Set
Positioner
13
511
381
32
752
381
40
15
646
445
55
897
445
64
H
18
681
527
82
935
527
114
B
24
881
699
109
1156
699
109
REFERENCE DIMENSIONS
(min)
500
18(SPL.)
844
527
90
1070
527
168
300
37 (Air to Close)
38 (Air to Open)
(min)
30
MIL 41000 - Installation & Recommendation
INLET & EXIT PIPING - STRAIGHT LENGTH REQUIREMENTS

TYPICAL SATISFACTORY ARRANGEMENT OF UPSTREAM AND DOWNSTREAM PIPING
It is best to have 10-20 times pipe dia upstream straight piping and 3-5 dia of downstream straight piping.
Upstream
Downstream
10 to 20 times pipe diameters
3 to 5 p.ds
L ESS SATISFACTORY ARRANGEMENT OF UPSTREAM AND DOWNSTREAM PIPING
Elbow and bends can cause fluid swirl patterns that can adversely affect control valve functioning.
VALVE ORIENTATION
The best practice is to have the actuator vertical up. The second best position is 45 degrees inclined.
31
MIL 41000 - Installation & Recommendation
VALVE ORIENTATION.............Continued
N When large valves are mounted horizontally, proper support has to be provided. Large size valves in horizontal position makes removal of actuator and internals difficult. The overhanging weight of the plug can cause non-uniform wear of the trim parts and gland packing Valves on smaller piping and tubing may need to be mounted in Brackets.
TYPICAL HYDROTEST & CLEANING TOOLS
Piping should be flushed before installing the valve. If additional flushing is done after installation, it may be necessary to remove the internals, particularly if anti-cavitation or low noise trim is in place. If presence of debris is suspected, even after flushing, a strainer should be installed upstream of the valve (far enough to allow non-swirl flow at the valve inlet).
DUMMY OR HYDRO TEST KIT
STEAM BLOW OUT TOOL
BLIND FLANGE
FLOW DIRECTION
N Most control valves have a preferred or mandatory flow through direction. It is indicated by an arrow cast, or stamped on the body. Installing the valve in a different direction can have a major impact on performance.
INSTRUMENT AIR QUALITY

N Instrument air piping connected to the control valves should be blown clean before they are attached. The air used should be free of oil and moisture.
It may also be noted that accessories like Smart Valve Positioners are highly sensitive to the quality of Instrument Air. Generally manufacturers recommend Instrument Air to be free of oil, water and dust to DIN/ ISO 8573-1, pollution and oil contents according to Class 3 and Dew point 10 K below operating temperature.
COMPRESSED AIR QUALITY CLASSES TO DIN/ISO 8573-1

Max. Residual Particle size (m) 1 2 3 4 5 6 0.1 1 5 15 40 Max. Particle density (mg/m3) 0.1 1 5 8 10 Max. Residual Water Content Pressure dew point (C) -70 -40 -20 3 7 10 Residual Water (mg/m3) 3 120 880 6000 7800 9400 Max. Residual oil content (mg/m3) 0.01 0.1 1 5 25 -
Class
32
PRECISION REGULATOR
11-4SN (G , G )
FEATURES
l l l l l Shavo's Filter / Regulator combination unit offers extremely precise control. Unique valve design and large ratio of diaphragm to valve area affords highly sensitive performance. Specially designed to meet instrumentation requirements. Metal bowl on combination unit resists corrosive and chemical atmosphere. Also available as Pressure Regulator only.
PARAMETERS
Pipe Threads Body Material Filter Element Size Filter Element Material Filter Bowl Material Maximum Inlet Pressure Maximum Operating Temperature (ambient) Recommended flow (at an inlet pressure of 7 kg/cm ) Drain Regulator Type Pressure Adjustment Regulated secondary outlet pressure (spring range) and recommended Pressure gauge ranges available in kg/cm2) 1 2 3 4 5 Gauge size Gauge Port size Gauge connection Mounting Bracket Panel mounting
2
SPECIFICATIONS
Rc 1/4, 1/2 BSP / NPT AI. Alloy die-cast 5, 25, 50 micron. Plastic (Polypropylene) Sintered Bronze AI. Alloy Metal 17.5 kg/cm2 (250 psig) 800 C (1750 F) 0 to 2.85 dm3 / sec (0 to 6 cfm) Manual Relieving Hand wheel Standard Standard Optional Standard Gauge Range 0 to 1.0 0 to 2.5 0 to 4.0 0 to 7.0 0 to 10.0 Standard Optional Standard Taper (F) Standard Optional
Non-Relieving Spring Range 0.07 to 0.70 0.21 to 2.10 0.35 to 3.50 0.50 to 5.00 0.70 to 7.00
52 mm OD Rc 1/4 Back Optional Possible Optional
Mumbai, India.
Tel. : 022-2760 4700
Fax : 022-2760 4790
F002/1 0702
PRECISION FILTER / REGULATOR
11-4SN (G , G )
Option Selector
Sample Model Number 1 1 4 S N 2 0 0 M - M 2 K A - E N
Position 1 6 2 3 4 5
- 10 11 12 13 - 14 15
Instrument Filter / Regulator with S.S. Trim. 2 4 = = 1/4" 1/2"
Pipe Size
8 Options Standard No Gauge With Gauge M T L = = = 00 01 50 51
Relieving Panel Mounting Type 20 21 70 71 10 11 Standard Knob Slotted Screw Knob Slotted Screw Knob
Non Relieving Panel Mounting Type Knob Slotted Screw 30 31 80 81 Slotted Type 60 61
Bowl
Metallic (70cc) Transparent P.C. (125cc) Long Metallic (125 cc)
10
Drain
M A
= =
Manual Drain Auto Drain (Available with 125 cc bowl only)
11
Filter Element
Plastic Element 1 = 5 Micron 2 = 25 Micron 3 = 50 Micron
Sint. Bronze Stainless Steel 6 = 5 Micron 5 = 5 Micron 7 = 25 Micron 8 = 50 Micron
12
Secondary Pressure Range
A C E F K
= = = = =
0.07 to 0.70 kg / sq.cm 0.21 to 2.10 kg / sq.cm 0.35 to 3.50 kg / sq.cm 0.50 to 5.00 kg / sq.cm 0.70 to 7.00 kg / sq.cm
13
Port Thread
A B G N J
Main Ports NPT BSPT BSP NPT PT JAPAN
Gauge Ports BSPT BSPT BSPT NPT PT JAPAN
14
Elastomer Material
N E V
= Nitrile = EPDM = Viton
15
Mounting
N B P S
= = = =
No Mounting Bracket Standard Mounting Bracket 2" Pipe Mounting Bracket Customer's spl. Mounting Bracket
Mumbai, India.
Tel. : 022-2760 4700
Fax : 022-2760 4790
F002/2 0702
Siemens AG 2009
Electropneumatic positioners
SIPART PS2
Technical description
Overview
Benefits
SIPART PS2 positioners offer decisive advantages: Simple installation and automatic commissioning (self-adjustment of zero and span) Simple operation with - Local operation (manual operation) and configuration of the device using three buttons and a user-friendly two-line display - Programming through SIMATIC PDM Very high-quality control thanks to an online adaptation procedure Negligible air consumption in stationary operation "Tight shut-off" function (ensures maximum positioning pressure on the valve seat) Numerous functions can be activated by simple configuring (e.g. characteristic curves and limits) Extensive diagnostic functions for valve and actuator Only one device version for linear and part-turn actuators Few moving parts, hence insensitive to vibrations External non-contacting position sensor as option for extreme ambient conditions "Intelligent solenoid valve": Partial Stroke Test and solenoid valve function in a single device Partial Stroke Test e.g. for safety valves Can also be operated with natural gas SIL (Safety Integrity Level) 2
SIPART PS2 electropneumatic positioner in Makrolon enclosure
Application
The SIPART PS2 positioner is used, for example, in the following industries: Chemical/petrochemical Power stations Paper and glass Water, waste water Food and pharmaceuticals Offshore plants The SIPART PS2 positioner is available: For single-acting actuators: In Makrolon, stainless steel or aluminum enclosure, as well as flameproof aluminum enclosure (Ex d) For double-action actuators: In Makrolon enclosure, stainless steel enclosure and flameproof aluminum enclosure (Ex d) For non-hazardous applications For hazardous applications in the versions - as intrinsically safe device (Ex ia/ib) or - in flameproof aluminum enclosure (Ex d) or - in Ex n design (non sparking) and in the versions: With 0/4 ... 20 mA control with/without communication through HART signal With PROFIBUS PA communication interface With Foundation Fieldbus (FF) communications interface.
SIPART PS2 in stainless steel enclosure
SIPART PS2 Ex d electropneumatic positioner in flameproof aluminium enclosure (Ex d)
The SIPART PS2 electropneumatic positioner is used to control the final control element of pneumatic linear or part-turn actuators. The electropneumatic positioner moves the actuator to a valve position corresponding to the setpoint. Additional function inputs can be used to block the valve or to set a safety position. A binary input is present as standard in the basic device for this purpose.
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Explosion-proof versions The basic version of the device is available in an intrinsically safe design with degree of protection Ex ia/ib and approval for zone 2/zone 20 (dust). Operation in zone 1 is permissible for the SIPART PS2 Ex d version with flameproof enclosure (see "Technical Data"). It is then permissible to use all option modules (except external actuator travel detection systems, SIA/GWK modules and NCS). In a flameproof enclosure for extreme ambient conditions The SIPART PS2 is available in a stainless steel enclosure (with no window in the cover) for use in particularly aggressive environments (e.g. offshore operation, chlorine plants etc.). The device functions are the same as those of the basic versions. Separate mounting of actuator travel detection system and controller unit The position detection system and controller unit can be connected separately for all casing versions of the SIPART PS2 (except flameproof design). Measurement of the travel or angle is carried out directly on the actuator. The controller unit can then be fitted a certain distance away, e.g. on a mounting pipe or similar, and is connected to the position detection system by an electric cable and to the actuator by one or two pneumatic lines. Such a split design is frequently advantageous if the ambient conditions at the fitting exceed the specified values for the positioner (e.g. strong vibrations). The following can be used for measuring the travel or angle: NCS sensor External position detection system C73451-A430-D78 A commercially available potentiometer (10 k resistance), e.g. for higher application temperatures or customer-specific applications The use of linear potentiometers is recommended for very small linear actuators with a short valve travel since, on the one hand, the space required by the linear potentiometer is very small and, on the other, the transmission characteristic is optimum for a small travel.
Design
The SIPART PS2 positioner is a digital field device with a highlyintegrated microcontroller. The positioner consists of the following components: Enclosure and cover PCB with corresponding electronics with or without communication through HART or with electronics for communication in accordance with - PROFIBUS PA specification, IEC 61158-2; bus-supplied device, or - Foundation Fieldbus (FF) specification, IEC 61158-2, bussupplied device Position detection system Terminal housing with screw terminals Pneumatic valve manifold with piezoelectric valve precontrol. The valve manifold is located in the housing, the pneumatic connections for the inlet air and the positioning pressure on the righthand side. A pressure gauge block and/or a safety solenoid valve can be connected there as options. The SIPART PS2 positioner is fitted to the linear or part-turn actuator using an appropriate mounting kit. The circuit board container in the casing provides slots for separately ordered boards with the following functions: Iy module: Position feedback as a two-wire signal 4 to 20 mA Alarm unit (3 outputs, 1 input): Signaling of two limits of the travel or angle by binary signals. The two limits can be set independently as maximum or minimum values. Output of an alarm if the setpoint position of the final control element is not reached in automatic mode or if a device fault occurs. Second binary input for alarm signals of for triggering safety reactions, e.g. blocking function or safety position. Limit signaling through slot-type initiators (SIA module) Two limits can be signaled redundantly as NAMUR signals (EN 60947-5-6) by slot-type initiators. An alarm output is also integrated in the module (see alarm unit). Limit value signal via mechanical contacts (limit value contact module) Two limits can be signaled redundantly by switching contacts. An alarm output is also integrated in the module (see alarm unit). Valid for all modules described above: All signals are electrically isolated from one another and from the basic unit. The outputs indicate self-signaling faults. The modules are easy to retrofit.
1 2 3 4 5 6
Pneumatic connection Pneumatic connection for double-action actuators Travel detection system (10 k potentiometer or NCS) Electric cable Retrofitted EMC filter module (in device) SIPART PS2
Separate mounting of positioner detection system and controller unit
Non-contacting position sensor (NCS)
Contact and non-contacting position sensor (NCS) for part-turn actuator (left) and for linear actuator 14 mm (0.55 inch) (right)
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quence of pulses. No positioning signals are output in the case of a small system deviation (adaptive or variable dead zone). The linear or rotary motion of the actuator is detected by the mounting kit and transferred to a high-quality potentiometer made of plastic conductive material over a shaft and a non-floating gear transmission. The angular error of the pick-up in cases where the assembly is mounted on a linear actuator is corrected automatically. When connected in a 2-wire system, the SIPART PS2 draws its power exclusively from the 4 to 20 mA setpoint signal. The electric power is also connected through the 2-wire bus signal with PROFIBUS operation (SIPART PS2 PA). The same applies for the FOUNDATION Fieldbus version. Pneumatic valve manifold with piezoelectric valve precontrol The piezoelectric valve can release very short control pulses. This helps achieve a high positioning accuracy. The pilot element is a piezoelectric bending converter which switches the pneumatic main controller unit. The valve manifold is characterized by an extremely long service life.
NCS for travels >14 mm (0.55 inch)
The NCS sensor consists of a non-contacting position sensor. All coupling elements are omitted such as coupling wheel and driver pin with part-turn actuators or lever and pick-up bracket with linear actuators for up to 14 mm (0.55 inch) travel. This results in: Even greater resistance to vibration and shock No wear of sensor Problem-free mounting on very small actuators Negligible hysteresis with very small travels The sensor does not require an additional power supply, i.e. SIPART PS2 (not for Ex d version) can be operated in a 2-wire system. The NCS (Non Contacting Position Sensor) consists of a potted sensor housing which must be mounted permanently and a magnet which is mounted on the spindle of linear actuators or on the shaft butt of part-turn actuators. For the version for travels >14 mm (0.55 inch), the magnet and the NCS are premounted on a stainless steel frame and offer the same interface mechanically as the positioner itself, i.e. they can be mounted using the standard mounting kits 6DR4004-8V, -8VK and -8VL. The installation of a EMC filter module in the positioner (controller unit) is necessary in order to ensure a connection level with EMC according to EN 61326/A1 and NAMUR NE21 when using external sensors (see Selection and ordering data for "EMC filter module").
Local operation Local operation is performed using the built-in display and the three buttons. Switching between the operating levels Automatic, Manual, Configuring and Diagnosis is possible at the press of a button. In Manual mode the drive can be adjusted over the entire range without interrupting the circuit. Operation and monitoring with the SIMATIC PDM communications program The SIMATIC PDM program is available for communication through the HART interface and also for the PROFIBUS PA coupling. The SIMATIC PDM communication software allows for convenient remote operation and remote observation using a PC. The positioner can also be configured using this program. Parameters which provide important information for maintenance and fault diagnosis of the complete unit can also be determined using process data and comparison data. When operating the SIPART PS2 through the HART interface, the connection is made directly to the 2-wire cable to the SIPART PS2 positioner through a HART modem that can be connected to the RS 232 or USB interface. The signals needed for communication in conformity with the HART protocol are superimposed on the current signal in accordance with the Frequency Shift Keying (FSK) method. Automatic commissioning With a simple configuration menu the SIPART PS2 can be quickly adapted to the fitting and adjusted by means of an automatic startup function. During initialization, the microcontroller determines the zero point, full-scale value, the direction of action and the positioning speed of the fitting. From this data it establishes the minimum pulse time and the dead zone, thus optimizing the control. Low air consumption A hallmark of the SIPART PS2 is its own extremely low consumption of air. Normal air losses on conventional positioners are very costly. Thanks to the use of modern piezoelectric technology, the SIPART PS2 consumes air only when it is needed, which means that it pays for itself within a very short time. Comprehensive monitoring functions The SIPART PS2 has various monitoring functions with which changes on the actuator and valve can be detected and signaled if applicable when a selectable limit has been exceeded. This information may be important for diagnosis of the actuator
Function
The SIPART PS2 electropneumatic positioner works in a completely different way to normal positioners. Mode of operation Comparison of the setpoint and the actual value takes place electronically in a microcontroller. If the microcontroller detects a deviation, it uses a 5-way switch procedure to control the piezoelectric valves, which regulates the flow of air into and from the chambers of the pneumatic actuator or blows it in the opposite direction. The microcontroller then outputs an electric control command to the piezoelectric valve in accordance with the size and direction of the system deviation (deviation between setpoint w and control output x). The piezoelectric valve converts the command into a pneumatic positional increment. The positioner outputs a continuous signal in the area where there is a large system deviation (high-speed zone); in areas of moderate system deviation (slow-speed zone) it outputs a se-
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or valve. The measuring data to be determined and monitored, some of whose limits can be adjusted, include: Travel integral Number of changes in direction Alarm counter Self-adjusting dead zone Valve end limit position (e.g. for detection of valve seat wear or deposits) Operating hours (also according to temperature and travel ranges) as well as min./max. temperature Operating cycles of piezoelectric valves Valve positioning time Actuator leakages Status monitoring with 3-stage alarm concept The intelligent electropneumatic SIPART PS2 positioner is equipped with additional monitoring functions. The status indications derived from these monitoring functions signal active faults of the unit. The severity of these faults are graded using "traffic light signaling", symbolized by a wrench in the colors green, yellow and red (in SIMATIC PDM and Maintenance Station): Need for maintenance (green wrench) Urgent need for maintenance (yellow wrench) Imminent danger of unit failure or general failure (red wrench) Firstly, it switches the fitting off on demand by venting the actuator (functional safety acc. to SIL 2 (see above) Secondly, it can perform a Partial Stroke Test at regular intervals (1 - 365 days), which prevents the blocking of the fitting, e.g. due to corrosion or furring. As in this case SIPART PS2 is constantly working in normal operation (e.g. 99 % position), it also acts as a permanent test function for the pneumatic output circuit, which is not usually possible when using a solenoid valve. Solenoid valves on control valves can also not normally be tested during operation. They are therefore not necessary when using SIPART PS2 with a 4-wire connection system as the venting is carried out on demand by SIPART PS2. This means that on control valves, both the control function and the shut-off function can be carried out by a single device. Configuring In configuring mode, the SIPART PS2 positioner can be configured to requirements and include the following settings: Input current range 0 to 20 mA or 4 to 20 mA Rising or falling characteristic curve at the setpoint input Positioning speed limit (setpoint ramp) Split-range operation; adjustable start-of-scale and full-scale values Response threshold (dead zone); self-adjusting or fixed Direction of action; rising or falling output pressure with rising setpoint Limits (start-of-scale and full-scale values) of positioning range Limits (alarms) of the final control element position; minimum and maximum values Automatic "tight shut-off" (with adjustable response threshold) The travel can be corrected in accordance with the valve characteristic curve. Function of binary inputs Function of alarm output etc. Configuration of the various SIPART PS2 versions is largely identical.
This allows users to put early measures into action before a serious valve or actuator fault occurs which could result in a system shutdown. The fact that a fault indication is signaled, such as the onset of a diaphragm break in the actuator or the progressive sluggishness of a unit, enables the user to ensure system reliability at any time by means of suitable maintenance strategies. This three-stage alarm hierarchy also allows early detection and signaling of other faults, such as the static friction of a packing box, the wearing of a valve plug/seating, or precipitations or incrustations on the fittings. These fault indications can be output either line-conducted over the alarm outputs (see above) of the positioner (max. 3), or via communication over the HART or field bus interfaces. In this case, the HART, PROFIBUS and FF versions of SIPART PS2 permit a differentiation of the various fault indications, as well as a trend representation and histogram function of all key process variables with regard to the fittings. The display of the device also displays the graded maintenance requirements, complete with identification of the source of the fault. Functional safety acc. to SIL 2 The SIPART PS2 positioners are also suitable for the control of fittings, which meet the special requirements of the functional safety up to SIL 2 to IEC 61508 or IEC 61511-1. This is a single-action, venting positioner with an input of 4 to 20 mA, PROFIBUS PA and FOUNDATION Fieldbus (FF) for mounting on pneumatic actuators with spring return. The positioner vents the valve actuator on demand/in the event of a fault and puts the valve in the preset safety position. This positioner meets the following requirements: Functional safety up to SIL 2 to IEC 61508 or IEC 61511-1, from firmware version C4 or higher for safe venting Explosion protection for the versions 6DR5...-.E... Electromagnetic compatibility to EN 61326/A1, Appendix A.1 SIPART PS 2 as "intelligent solenoid valve Open / Close valves, safety fittings in particular, are generally pneumatically controlled over a solenoid valve. If you use SIPART S2 instead of this type of solenoid valve, the positioner performs two tasks in a single device (without extra wiring)
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SIPART PS2
1 2 BE1
HART
3 Inlet air y pZ Exhaust
IW+ +24 V +5 V W IW y0 A D A D
+y
p1 p1 Microcontroller p2 p2 Exhaust
W x0 4 x 6 BE2 A1 I A2 I 8 7 Travel A1 A2 p1 p2 p1 Travel 9 U U I 5
1 2 3 4 5
Motherboard with microcontroller and input circuit Control panel with display and pushbuttons Piezoelectric valve unit, always present Valve unit, present as accessory in double-action positioner Iy module for SIPART PS2 controller
6 7 8 9
Alarm module for 3 alarm outputs and one binay input SIA module (slot initiator alarm module, fig.) or limit value contact module Spring loaded pneumatic actuator (single-action) Springless pneumatic actuator (double-action)
Note: Alarm module (6) and SIA module (7) can only be inserted as alternatives.
SIPART PS2, electropneumatic positioner, function diagram
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Technical specifications all versions
Technical specifications
SIPART PS2 (all versions) General data Range of stroke (linear actuators) 3 ... 130 mm (0.12 ... 5.12 inch) (angle of positioner shaft 16 ... 90) Weight, basic device Glass-fiber-reinforced Makrolon enclosure Aluminum enclosure Stainless steel enclosure Pressure-proof alum. enclosure Using mounting kit 6DR4004-8V and where necessary with an additional lever arm 6DR4004-8L on actuators according to IEC 534-6 (NAMUR) with ribs, bars or flat face Using mounting kit 6DR4004-8D on actuators with mounting plane according to VDI/VDE 3845 and DIN 3337: The required mounting console has to be provided on the actuator side; shaft with groove and female thread M6 Self-adjusting Self-adjusting or can be set as fixed value Self-adjusting or can be set as fixed value 10 ms 0.05 % 0.2 % 0.1 %/10 K ( 0.1 %/18 F) 20 ms 60 ms 60 ms (min. loop time) Oil content Unrestricted flow (DIN 1945) Inlet air valve (ventilate actuator) 4) - 2 bar (29 psi) - 4 bar (58 psi) - 6 bar (87 psi) Outlet air valve (vent actuator) - 2 bar (29 psi) - 4 bar (58 psi) Glass-fiber-reinforced Macrolon GD AISi12 Austenitic stainl. steel mat. No. 1.4581 GK AISi12 Aluminium AIMgSi, anodized 3.5 mm (0.14 inch), 2 ... 27 Hz 3 cycles/axis 98.1 m/s (321.84 ft/s), 27 ... 300 Hz, 3 cycles/axis 150 m/s (492 ft/s), 6 ms, 1000 shocks/axis 10 ... 200 Hz; 1 (m/s)/Hz (3.28 (ft/s)/Hz) 200 ... 500 Hz; 0.3 (m/s)/Hz (0.98 (ft/s)/Hz) 4 hours/axis Recommended continuous duty 30 m/s ( 98.4 ft/s) without resorange of the complete fitting nance sharpness - 6 bar (87 psi) Valve leakage Throttle ratio Auxiliary power consumption in the controlled state Device versions In Makrolon enclosure In aluminum enclosure In stainless steel enclosure
1) 2) 3) 4)
Approx. 0.9 kg (1.98 lb) Approx. 1,3 kg (2.86 lb) Approx. 3.9 kg (8.58 lb) Approx. 5.2 kg (11.46 lb) See Dimensional drawings According to DIN EN 60721-3-4 1K5, but -40 ... +80 C (-40 ... +176 F) 2K4, but -40 ... +80 C (-40 ... +176 F) 4K3, but -30 ... +80 C 3) (-22 ... +176 F) For gases of fluid group 1, complies with requirements of article 3, par. 3 (sound engineering practice SEP) You can find the appropriate guidelines and standards applied, including the relevant versions, in the EC Declaration of Conformity on the Internet Compressed air, nitrogen or cleaned natural gas 1.4 ... 7 bar (20.3 ... 101.5 psi): Sufficiently greater than max. drive pressure (actuating pressure)
Angle of rotation (part-turn actuators) 30 ... 100 Assembly On linear actuators
Dimensions Climatic class Storage 1) Transport 1) Operation 2) Certificates and approvals Classification according to pressure equipment directive (PED 97/23/EC) CE marking
On part-turn actuators
Controller unit Five-point switch Deadband - dEbA = Auto - dEbA = 0.1 ... 10 % A/D converter
Pneumatic data Auxiliary power (air supply) Pressure
Scan time Resolution Transmission error Temperature influence effect Cycle time 20 mA/HART device PA device FF device
Air quality to ISO 8573-1 Solid particulate size and density Class 2 Pressure dew point Class 2 (min. 20 K (36 F) below ambient temperature) Class 2
Binary input BE1 (terminals 9/10; Suitable only for floating contact; electrically conn. to basic device) max. contact load < 5 A with 3 V Degree of protection EMC requirements Material Enclosure - 6DR5..0-... (plastic) - 6DR5..1-... (aluminum) - 6DR5..2-... (stainless steel) - 6DR5..5-... (alum., press.-proof) Pressure gauge block Vibration resistance Harmonic oscillations (sine-wave) according to EN 60068-2-6/05.96 Bumping (half-sine) to EN 60068-2-29/03.95 Noise (digitally controlled) to EN 60068-2-64/08.95 IP66 to EN 60 529/NEMA 4X EN 61326/A1 Appendix A.1 and NAMUR NE21 August 98
4.1 Nm/h (18.1 USgpm) 7.1 Nm/h (31.3 USgpm) 9.8 Nm/h (43.1 USgpm)
4)
8.2 Nm/h (36.1 USgpm) 13.7 Nm/h (60.3 USgpm) 19.2 Nm/h (84.5 USgpm) < 610-4 Nm/h (0.0026 USgpm) Adjustable up to : 1 < 3,610-2 Nm/h (0.158 USgpm)
Single-acting and double-acting Single-acting Single-acting and double-acting
In pressure-proof aluminum encl. Single-acting and double-acting

During commissioning at 0 C ( 32 F) make sure that the valves are flushed long enough with the dry medium. At -10 C ( 14 F) the display refresh rate of the indicator is limited. Only T4 is permissible when using Iy module. -20 ... +80 C (-4 ... + 176 F) for 6DR55..-0G..., 6DR56..-0G..., 6DR55..-0D... and 6DR56..-0D... With the Ex d version (6DR5..5-...) the values are reduced by approx. 20 %
Gauge made of
Vibration resistance
Plastic
Steel IP44
Stainl. Steel 316 IP54
Degree of protection IP31
acc. to DIN EN 837-1
6/8
Siemens FI 01 2010
Siemens AG 2009
SIPART PS2
Technical specifications SIPART PS2
SIPART PS2 Basic device without Ex protection Basic device with Ex d protection (flameproof enclosure) Ex d II 2 G Ex d II C T6 Basic device with Ex ia/ib protection Ex ia/ib II 2 G Ex ia/ib II C T6 Basic device with Ex n/ dust protection Ex n II 3 G Ex nA nL[nL] IIC T6 Dust II 3 D Ex tD A22 IP66 T100C Zone 2/22 Explosion protection ATEX
Mounting location
Zone 1
Permissible ambient temperature for -30 ... +80 C operation (-22 ... +176 F) At -10 C (+14 F) the display refresh rate of the indicator is limited. (for basic devices with EX ia/ib and Ex n protection the following applies: Only T4 is permissible when using Iy module) Electrical specifications Input 2-wire connection (terminals 6/8) Rated signal range Current to maintain the auxiliary power supply Required load voltage UB (corresponds to at 20 mA) Without HART (6DR50..) - Typical - max. Without HART (6DR53..) - Typical - max. With HART (6DR51..) - Typical - max. With HART (6DR52..) - Typical - max. Static destruction limit Internal capacitance Ci Without HART With HART Internal inductance Li Without HART With HART For connection to circuits with the following peak values 40 mA 6.6 V (corresponds to 330 ) 7.9 V (corresponds to 395 ) 8.4 V (corresponds to 420 ) 6.36 V (corresponds to 318 ) 6.48 V (corresponds to 324 )
T4: -30 ... +80 C (-22 ... +176 F) T5: -30 ... +65 C (-22 ... +149 F) T6: -30 ... +50 C (-22 ... +122 F)
4 ... 20 mA 3.6 mA
7.8 V (corresponds to 390 ) 8.3 V (corresponds to 415 )
8.4 V (corresponds to 420 ) 8.8 V (corresponds to 440 ) 22 nF 7 nF 0.12 mH 0.24 mH intrinsically safe Ui = 30 V DC Ii = 100 mA Pi = 1 W 22 nF (at "nL") 7 nF (at "nL") 0.12 mH (at "nL") 0.24 mH (at "nL") at "nA" and "tD": Un = 30 V DC In = 100 mA at "nL": Ui = 30 V DC Ii = 100 mA
Siemens FI 01 2010
6/9
Siemens AG 2009
SIPART PS2
Technical specifications SIPART PS2
SIPART PS2 Basic device without Ex protection Basic device with Ex d protection (flameproof enclosure) Basic device with Ex ia/ib protection Basic device with Ex n/ dust protection
3-/4-wire device (terminals 2/4 and 6/8) (6DR52.. and 6DR53..) Power supply UH Current consumption IH Internal capacitance Ci Internal inductance Li For connection to circuits with the following peak values 18 ... 35 V DC (UH - 7.5 V)/2,4 k [mA] 22 nF 0.12 mH intrinsically safe Ui = 30 V DC Ii = 100 mA Pi = 1 W 22 nF (at "nL") 0.12 mH (at "nL") at "nA" and "tD": Un = 30 V DC In = 100 mA at "nL": Ui = 30 V DC Ii = 100 mA 18 ... 30 V DC
Current input IW Rated signal range Load voltage at 20 mA Internal capacitance Ci Internal inductance Li For connection to circuits with the following peak values 0.2 V (corresponds to 10 ) 22 nF 0.12 mH intrinsically safe Ui = 30 V DC Ii = 100 mA Pi = 1 W 0/4 ... 20 mA 1 V (corresponds to 50 ) 22 nF (at "nL") 0.12 mH (at "nL") at "nA" and "tD": Un = 30 V DC In = 100 mA at "nL": Ui = 30 V DC Ii = 100 mA between UH and IW
Electrical isolation
between UH and IW
between UH and IW (2 intrinsically safe circuits) 840 V DC, (1 s)
Test voltage Connections Electrical Screw terminals 2.5 AWG28-12 Cable gland M20x1.5 or -14 NPT
Screw terminals 2.5 AWG28-12 Ex d certified cable gland M20x1.5, -14 NPT or M25x1.5
Screw terminals 2.5 AWG28-12 Cable gland M20x1.5 or -14 NPT
Pneumatic External position sensor (potentiometer or NCS; as option) with the following peak values Uo Io (static) Is (short-time) Po Maximum permissible external capacitance Co Maximum permissible external inductance Lo
Female thread G1/4 EN ISO 228-1 or -18 NPT
5V 75 mA 160 mA 120 mW 1 F 1 mH
6/10
Siemens FI 01 2010
Siemens AG 2009
SIPART PS2
Technical specifications SIPART PS2 PA
SIPART PS2 PA Basic device without Ex protection Without Basic device with Ex d protection (flameproof enclosure) Ex d II 2 G Ex d II C T4/T5/T6 Basic device with Ex ia/ib protection Ex ia/ib II 2 G Ex ia/ib II C T6 Basic device with Ex n/ dust protection Ex n II 3 G Ex nA nL[nL] IIC T6 Dust II 3 D Ex tD A22 IP66 T100C Zone 2/22 T4: -20 ... +75 C (-4 ... +167 F) T5: -20 ... +65 C (-4 ... +149 F) T6: -20 ... +50 C (-4 ... +122 F) Explosion protection as per ATEX
Mounting location Permissible ambient temperature for -30 ... +80 C operation (-22 ... +176 F) At -10 C (+14 F) the display refresh rate of the digital display is limited. (for basic devices with Ex protection the following applies: Only T4 is permissible when using Iy module.) Electrical specifications Input Power supply (terminals 6/7) Bus voltage Bus connection with supply unit 9 ... 32 V
Zone 1 T4: -30 ... +80 C (-22 ... +176 F) T5: -30 ... +65 C (-22 ... +149 F) T6: -30 ... +50 C (-22 ... +122 F)
Bus-supplied 9 ... 24 V Intrinsically safe FISCO 9 ... 32 V at "nA" and "tD": Un = 32 V DC at "nL": FNICO 17.5 V 380 mA 5.32 W intrinsically safe 24 V 250 mA 1.2 W 11.5 mA 10 % 0 mA 8 H Negligible 8 H (at "nL") 570 mA at "nL" 32 V
- Max. supply voltage Uo - Max. short-circuit current Io - Max. power Po Bus connection with barrier - Max. supply voltage (Uo) - Max. short-circuit current (Io) - Max. power Po Current consumption Additional error signal Effective internal inductance Li Effective Internal capacitance Ci Safety shutdown can be activated with coding bridge (terminals 81/82; electrically isolated from the basic device) Input resistance Signal status "0" (shutdown active) Signal status "1" (shutdown not active) Effective Internal capacitance Ci Effective internal inductance Li For connection to power supply with - Max. supply voltage Ui - Max. short-circuit current Ii - Maximum power Pi Electrical isolation
> 20 k 0 ... 4.5 V or unused 13 ... 30 V intrinsically safe 30 V 100 mA 1W Negligible Negligible At "nA", "nL" and "tD" 30 V 100 mA Between basic device and the input for safety shutdown, as well as the outputs of the option modules
Between basic device and the input for safety shut- The basic device and the down, as well as the outputs of the option modules input to the safety shutdown, as well as the outputs of the option modules, are separate, intrinsically safe circuits 840 V DC, 1 s
Test voltage
Siemens FI 01 2010
6/11
Siemens AG 2009
SIPART PS2
Technical specifications SIPART PS2 PA
SIPART PS2 PA Basic device without Ex protection Basic device with Ex d protection (flameproof enclosure) Basic device with Ex ia/ib protection Basic device with Ex n/ dust protection
Communication
Layers 1 and +2 according to PROFIBUS PA, transmission technology according to IEC 1158-2; slave function; layer 7 (protocol layer) according to PROFIBUS DP, EN 50170 standard with the extended PROFIBUS functions (all data acyclic, manipulated variable, feedbacks and status also cyclic) Four connections to master class 2 are supported, automatic connection setup 60 s after break in communication PROFIBUS PA profile B, version 3.0, more than 150 objects Typically 10 ms 126 (when delivered) SIMATIC PDM, supports all device objects. The software is not included in the scope of delivery Screw terminals 2.5 AWG28-12 Cable gland M20x1.5 or -14 NPT Screw terminals 2.5 AWG28-12 Ex d certified cable gland M20x1.5, -14 NPT or M25x1.5 Female thread G EN ISO 228-1 ( -18 NPT) Screw terminals 2.5 AWG28-12 Cable gland M20x1.5 or -14 NPT
C2 connections Device profile Response time to master message Device address PC parameterizing software Connections Electrical
Pneumatic
External position sensor (potentiometer or NCS; as option) with the following peak values Uo Io (static) 160 mA 5V 75 mA 120 mW 1 F 1 mH
Is (short-time) Po Maximum permissible external capacitance Co Maximum permissible external inductance Lo
6/12
Siemens FI 01 2010
Siemens AG 2009
SIPART PS2
Technical specifications SIPART PS2 FF
SIPART PS2 FF Basic device without Ex protection Without Basic device with Ex d protection (flameproof enclosure) Ex d II 2 G Ex d II C T4/T5/T6 Basic device with Ex ia/ib protection Ex ia/ib II 2 G Ex ia/ib II C T6 Basic device with Ex n/ dust protection Ex n II 3 G Ex nA nL[nL] IIC T6 Dust II 3 D Ex tD A22 IP66 T100C Zone 2/22 T4: -20 ... +75 C (-4 ... +167 F) Explosion protection as per ATEX
Mounting location Permissible ambient temperature for -30 ... +80 C operation (-22 ... +176 F) At 10 C (+14 F) the display refresh rate of the indicator is limited (for basic devices with Ex protection the following applies: Only T4 is permissible when using Iy module.) Electrical specifications Input Power supply (terminals 6/7) Bus voltage Bus connection with supply unit 9 ... 32 V
Zone 1 T4: -30 ... +80 C (-22 ... +176 F) T5: -30 ... +65 C (-22 ... +149 F) T6: -30 ... +50 C (-22 ... +122 F)
Bus-supplied 9 ... 24 V Intrinsically safe FISCO 9 ... 32 V at "nA" and "tD": Un = 32 V DC at "nL": FNICO 17.5 V 380 mA 5.32 W intrinsically safe 24 V 250 mA 1.2 W 10.5 mA 10 % 0 mA 8 H 8 H (at "nL") Negligible 570 mA at "nL" 32 V
- Max. supply voltage Uo - Max. short-circuit current Io - Max. power Po Bus connection with barrier - Max. supply voltage (Uo) - Max. short-circuit current (Io) - Max. power Po Electrical specifications Current consumption Additional error signal Effective internal inductance Li Effective Internal capacitance Ci Safety shutdown can be activated with coding bridge (terminals 81/82; electrically isolated from the basic device) Input resistance Signal status "0" (shutdown active) Signal status "1" (shutdown not active) Effective Internal capacitance Ci Effective internal inductance Li For connection to power supply with - Max. supply voltage Ui - Max. short-circuit current Ii - Maximum power Pi Electrical isolation
> 20 k 0 ... 4.5 V or unused 13 ... 30 V 1W intrinsically safe Negligible Negligible At "nA", "nL" and "tD" 30 V 100 mA Between basic device and the input for safety shutdown, as well as the outputs of the option modules
Between basic device and the input for safety shut- The basic device and the down, as well as the outputs of the option modules input to the safety shutdown, as well as the outputs of the option modules, are separate, intrinsically safe circuits 840 V DC, 1 s
Test voltage
Siemens FI 01 2010
6/13
Siemens AG 2009
SIPART PS2
Technical specifications SIPART PS2 FF
SIPART PS2 FF Basic device without Ex protection Basic device with Ex d protection (flameproof enclosure) Basic device with Ex ia/ib protection Basic device with Ex n/ dust protection
Communication Communications group and class Function blocks According to technical specification of the Fieldbus Foundation for H1 communication Group 3, Class 31PS (publisher, subscriber) 1 resource block (RB2) 1 analog output function block (AO) 1 PID function block (PID) 1 transducer block (standard advanced positioner valve) Execution times of the blocks Physical layer profile FF registration Device address Connections Electrical Screw terminals 2.5 AWG28-12 Cable gland M20x1.5 or -14 NPT Screw terminals 2.5 AWG28-12 Ex d certified cable gland M20x1.5, -14 NPT or M25x1.5 Screw terminals 2.5 AWG28-12 Cable gland M20x1.5 or -14 NPT AO: 60 ms PID: 80 ms 123, 511 Tested with ITK 5.0 22 (when delivered)
Pneumatic External position sensor (potentiometer or NCS; as option) with the following peak values Uo Io (static) Is (short-time) Po Maximum permissible external capacitance Co Maximum permissible external inductance Lo
Female thread G EN ISO 228-1 ( -18 NPT)
5V 75 mA 160 mA 120 mW 1 F 1 mH
6/14
Siemens FI 01 2010
Siemens AG 2009
SIPART PS2
Technical specifications Add-on modules
Add-on modules Ex protection acc. to ATEX Without Ex protection/ with Ex d protection With Ex ia/ib protection II 2G Ex ia/ib II C T4/T5/T61) With Ex n/dust protection Ex n II 3 G Ex nA nL[nL] IIC T6 Dust II 3 D Ex tD A22 IP66 T100C Zone 2/22 T4: -30 ... +80 C (T4: -22 ... +176 F) T5: -30 ... +65 C (-22 ... +149 F) T6: -30 ... +50 C (-22 ... +122 F) 6DR4004-8A Conductive, R = 1 k, +3/1 %* Disabled, IR < 60 A (* When used in the flameproof enclosure the current consumption must be limited to 10 mA per output.) 35 V Intrinsically safe switching amplifier to EN 60947-5-6 Ui = 15.5 V DC Ii = 25 mA Pi = 64 mW 2.1 mA 1.2 mA (Switching threshold with supply to EN 60947-5-6: UH = 8.2 V, Ri = 1 k)
Mounting location Permissible ambient temperature for operation (For devices with Ex protection: Only in conjunction with the basic device 6DR5... -.E.... Only T4 permissible when using Iy module.) Alarm unit Binary alarm outputs A1, A2 and alarm output Signal status High (not responded) Signal status Low* (responded) (* Low is also the status when the basic device is faulty or has no electric power supply) Internal capacitance Ci Internal inductance Li Power supply UH Connecting to circuits with the following peak values
-30 ... +80 C (-22 ... +176 F)
Zone 1
5.2 nF
5.2 nF (at "nL") Negligible at "nA" and "tD": Un = 15.5 V DC at "nL": Ui = 15.5 V DC Ii = 25 mA
Binary input BE2 Electrically connected to the basic device - Signal status 0 - Signal status 1 - Contact load Electrically isolated from the basic device - Signal status 0 - Signal status 1 - Natural resistance Static destruction limit Internal inductance and capacitance Connecting to circuits with the following peak values 35 V Intrinsically safe Ui = 25.2 V Negligible at "nA" and "tD": Un = 25.2 V DC at "nL": Ui = 25.2 V DC Floating contact, open Floating contact, closed 3 V, 5 mA 4.5 V or open 13 V 25 k
Electrical isolation Test voltage

1)
The 3 outputs, the input BE2 and the basic device are electrically isolated from each other 840 V DC, 1 s
Only in conjunction with the basic device 6DR5...-.E.... Only T4 permissible when using with Iy module.
Siemens FI 01 2010
6/15
Siemens AG 2009
SIPART PS2
Add-on modules SIA module Limit transmitter with slot-type initiators and alarm output Limit transmitter A1, A2 Ex protection Connection 2 slot-type initiators Function Connecting to circuits with the following peak values NC (normally closed) rated voltage 8 V Current consumption: 3 mA (limit value not responded) 1 mA (limit value responded) Intrinsically safe switching amplifier EN 60947-5-6 Ui = 15.5 V DC Ii = 25 mA Pi = 64 mW 41 nF 100 H 840 V DC, 1 s To switching amplifier according to EN 60947-5-6 (NAMUR), UH = 8.2 V, Ri = 1 k R = 1.1 k Ri = 10 k UH 35 V DC I 20 mA Intrinsically safe switching amplifier acc. to EN 60947-5-6 Ui = 15.5 V DC Ii = 25 mA Pi = 64 mW 5.2 nF at "nA" and "tD": Un = 15.5 V DC at "nL": Ui = 15.5 V DC Ii = 25 mA 2.1 mA 1.2 mA 5.2 nF (at "nL") Negligible at "nA" and "tD": Un = 15.5 V DC Pn = 64 mW at "nL": Ui = 15.5 V DC Ii = 25 mA 41 nF (at "nL") 100 H (at "nL") Without Without Ex protection/ with Ex d protection 6DR4004-8G (not for Ex d version) 2-wire connection II 2 G Ex ia/ib IIC T6 Type SJ2-SN II 3 G Ex nA nL [nL] IIC T6 2-wire system to EN 60947-5-6 (NAMUR), for switching amplifier to be connected on load side With Ex ia/ib protection With Ex n/dust protection 6DR4004-6G
Internal capacitance Ci Internal inductance Li Electrical isolation Test voltage Alarm output Connection Signal state High (not activated) Signal state Low (activated)
The 3 outputs are electrically isolated from the basic device
Internal capacitance Ci Internal inductance Li Power supply UH Connecting to circuits with the following peak values
Limit value contact module Limit transmitter with mechanical ground contact and alarm output Limit transmitter A1, A2 Ex protection Max. switching current AC/DC
6DR4004-8K (not for Ex d version)
6DR4004-6K
Without 4A
II 2 G Ex ia/ib IIC T6 Connection to intrinsically safe circuit with maximum values: Ui = 30 V, Ii = 100 mA, Pi = 750 mW 30 V DC Negligible Negligible 3150 V DC, 2 s
II 3 G Ex nL [nL] IIC T6 Connection to circuits with maximum values: at "nL": Ui = 30 V Ii = 100 mA, 30 V DC Negligible Negligible
Max. switching voltage AC/DC Internal capacitance Internal inductance Electrical isolation Test voltage Alarm output Connection Signal state High (not activated) Signal state Low (activated) Internal capacitance Ci Internal inductance Li Power supply UH Connecting to circuits with the following peak values
250 V/24 V
The 3 outputs are electrically isolated from the basic device
To switching amplifier according to EN 60947-5-6 (NAMUR), UH = 8.2 V, Ri = 1 k R = 1.1 k Ri = 10 k UH 35 V DC I 20 mA 5.2 nF Intrinsically safe switching ampli- at "nL": fier acc. to EN 60947-5-6 Ui = 15.5 V DC Ui = 15.5 V DC Ii = 25 mA Ii = 25 mA Pi = 64 mW 2.1 mA 1.2 mA 5.2 nF (at "nL") Negligible
6/16
Siemens FI 01 2010
Siemens AG 2009
SIPART PS2
Add-on modules Iy module DC output for position feedback Rated signal range Total operating range Power supply UH External loads RB [k] Transmission error Temperature influence effect Resolution Residual ripple Internal capacitance Ci Internal inductance Li For connection to circuits with the following peak values Intrinsically safe: Ui = 30 V DC Ii = 100 mA Pi = 1 W (only T4) +12 ... +35 V Without Ex protection/ with Ex d protection 6DR4004-8J With Ex ia/ib protection With Ex n protection 6DR4004-6J 2-wire connection 4 ... 20 mA, short-circuit-proof 3.6 ... 20.5 mA +12 ... +30 V (UH [V] - 12 V) /i [mA] 0,3 % 0.1 %/10 K ( 0.1 %/18 F) 0,1 % 1% 11 nF 11 nF (at "nL") Negligible at "nA" and "tD": Un = 30 V DC In = 100 mA Pn = 1 W (only T4) at "nL": Ui = 30 V DC Ii = 100 mA
Electrical isolation Test voltage NCS sensor Position range Linear actuator
(not for Ex d version)
Electrically isolated from the basic device 840 V DC, 1 s
3 ... 130 mm (0.12 ... 5.12 inch), to 200 mm (7.87 inch) on request 30 ... 100 (not for Ex d version) 1% 1% 0.2 % -40 C ... +85 C (-40 F ... +185 F), extended temperature range on request
3 ... 130 mm (0.12 ... 5.12 inch), to 200 mm (7.87 inch) on request 30 ... 100 1% 1% 0.2 % -40 C ... +85 C (-40 F ... +185 F), extended temperature range on request 7 mm (0.28 inch), 5 ... 54 Hz 500 m/s2 (1640 ft/s2), 80 ... 200 Hz Intrinsically safe Ui = 5 V DC
Part-turn actuator Linearity (after correction by SIPART PS2) Linear actuator Part-turn actuator Hysteresis Continuous working temperature
Vibration resistance Harmonic oscillations (sine-wave) according to EN 60062-26/05.96 For connection to circuits with the following peak values Internal capacitance Ci Internal inductance Li Degree of protection of enclosure
at "nL": Ui = 5 V DC 10 nF (at "nL") 240 H (at "nL") -
10 nF 240 H IP68/NEMA 4X
Siemens FI 01 2010
6/17
Siemens AG 2009
SIPART PS2
Ordering data SIPART PS2, PS2 PA, PS2 FF
Selection and ordering data SIPART PS2 electropneumatic positioner, without Ex protection, Ex ia/ib and Ex n Version 2-wire (4 to 20 mA) Without HART } With HART, not explosion-protected } 2-, 3-, 4-wire (0/4 to 20 mA) With HART, explosion-protected } Without HART, not explosion-pro- } tected PROFIBUS PA connection } FOUNDATION Fieldbus connection } For actuator Single-action Double-action Enclosure Makrolon Aluminum; only single-action Stainless steel (without window) } } } } } Order No. 6 DR 5 777 - 0 7777 - 77A7 Selection and ordering data SIPART PS2 electropneumatic positioner, without Ex protection, Ex ia/ib and Ex n
Option modules Installed, incl. 2nd cable gland Without } Iy module for position feedback signal (4 ... 20 mA) (6DR4004-.J) EMC filter module for external position sensor in the SIPART PS2 enclosure (C73451-A430-D23), NCS sensor 6DR4004-8/6NN1/2/30 and external position sensing with non-Siemens potentiometer Iy module and EMC filter module for external position sensor
Order No. 6 DR 5 777 - 0 7777 - 77A7
0 1 2 3 5 6 1 2 0 11 2 N E
0 1 2
Customer-specific design Without Brief instructions German/English French/Spanish/Italian Mounted pressure gauge block Without Single-action G, scaled in MPa and bar Double-action G, scaled in MPa and bar Single-action -18 NPT, scaled in MPa and psi Double-action -18 NPT, scaled in MPa and psi Double-action -18 NPT, scaled in MPa and psi Further designs Add "-Z" to Order No. and specify Order Code.
} }
0 A B 0 1 2 3 4 9 Order code
Explosion protection Without } With explosion protection Ex ia/ib } (CENELEC/FM/CSA) With explosion protection Ex n (CENELEC/ATEX) For zone 2 and zone 22 (dust) Enclosure: Aluminum or stainless steel, each without inspection window in the cover For zone 21)2) Enclosure: Aluminum or Makrolon, each with inspection window in the cover Connection thread electrical/pneumatic M20 x 1.5 / G -14 NPT / -18 NPT3) M20 x 1.5 / -18 NPT -14 NPT / G3) With plug M12 / G With plug M12 / -18 NPT
G N M P R S
Gauge made of steel, Aluminium block, single-action G, scaled in MPa, bar and psi Gauge made of steel, Aluminium block, double-action G, scaled in MPa, bar and psi Gauge made of steel, Aluminium block, single-action -18 NPT, scaled in MPa, bar and psi 0 1 2 3 Gauge made of steel, Aluminium block, double-action -18 NPT, scaled in MPa, bar and psi Gauge made of stainless steel 316, stainless steel block 316, singleaction G, scaled in MPa, bar and psi Gauge made of stainless steel 316, stainless steel block 316, doubleaction G, Skalierung MPa, bar, psi Manometer aus Edelstahl 316, stainless steel block 316, single-action -18 NPT, scaled in MPa, bar and psi Gauge made of stainless steel 316, stainless steel block 316, double-action -18 NPT, scaled in MPa, bar and psi Pneumatic terminal strip made of stainless steel 316 for device with Macrolon enclosure
Version with stainless steel sound absorbers Standard with stainless steel enclosure
R1A4)
R2A4)
R1B4)
Limit monitor Installed, incl. 2nd cable gland Without } Alarm module; electronic (6DR4004-.A) SIA module; slot-type initiators (6DR4004-.G) Limit value contact module (mechanical switching contacts (6DR4004-.K)
R2B4)
R1C4)
R2C4)
R1D4)
R2D4)
K184)
A40
6/18
Siemens FI 01 2010
Siemens AG 2009
SIPART PS2
Ordering data SIPART PS2, PS2 PA, PS2 FF
Selection and ordering data SIPART PS2 electropneumatic positioner, without Ex protection, Ex ia/ib and Ex n
Measuring point number (TAG No.) Max. 8 characters for HART, max. 32 characters for PROFIBUS PA, FOUNDATION Fieldbus and 4 ... 20 mA, specify in plain text: Y17: ........ Measuring point description Max. 16 characters for HART, max. 32 characters for PROFIBUS PA, FOUNDATION Fieldbus and 4 ... 20 mA, specify in plain text: Y15: ........ Measuring point text Max. 24 characters for HART, max. 32 characters for PROFIBUS PA, FOUNDATION Fieldbus and 4 ... 20 mA, specify in plain text: Y16: ........ TAG plate made of stainless steel, 3line Text line 1: Plain text from Y17 Text line 2: Plain text from Y15 Text line 3: Plain text from Y16 Preset bus address Specify in plain text: Y25: ........ (only for 6DR55.. and 6DR56..)
Order No. 6 DR 5 777 - 0 7777 - 77A7
Y175)
Y155)
Y165)
A205)
Y255)
} Available ex stock (select combinations)

1) 2)
3) 4) 5)
Maximum impact energy on the enclosure: 1 Joule. For device versions in Makrolon enclosure: it is essential to prevent electrostatic charging. Maximum torque on the cable gland: 67 Nm. Connection thread, electrical using NPT adapter on Makrolon and aluminum enclosure. Available in April 2010 Only for Makrolon enclosure, for other enclosures on request.
Siemens FI 01 2010
6/19
Siemens AG 2009
SIPART PS2
Ordering data SIPART PS2 Ex d, PS2 Ex d PA, PS2 Ex d FF
Selection and ordering data SIPART PS2 electropneumatic positioner, Ex d explosion protection, aluminum enclosure, without cable gland Version 2-wire (4 to 20 mA) Without HART With HART 2-, 3-, 4-wire (0/4 to 20 mA) With HART Without HART PROFIBUS PA connection FOUNDATION Fieldbus connection For actuator Single-action Double-action Connection thread electrical/pneumatic M20 x 1.5 / G -14 NPT / -18 NPT M20 x 1.5 / -18 NPT -14 NPT / G M25x1.5 / G Limit monitor Integrated Without Alarm module; electronic (6DR4004-8A) Order No. 6 DR 5 77 5 - 0 E777 - 77A7 Selection and ordering data SIPART PS2 electropneumatic positioner, Ex d explosion protection, aluminum enclosure, without cable gland Further designs } 0 1 2 3 5 6 1 2 Add "-Z" to Order No. and specify Order Code. Gauge made of steel, Aluminium block, single-action G, scaled in MPa, bar and psi Gauge made of steel, Aluminium block, double-action G, scaled in MPa, bar and psi Gauge made of steel, Aluminium block, single-action -18 NPT, scaled in MPa, bar and psi Gauge made of steel, Aluminium block, double-action -18 NPT, scaled in MPa, bar and psi Gauge made of stainless steel 316, stainless steel block 316, singleaction G, scaled in MPa, bar and psi Gauge made of stainless steel 316, stainless steel block 316, doubleaction G, Skalierung MPa, bar, psi 0 1 Gauge made of stainless steel 316, stainless steel block 316, single-action -18 NPT, scaled in MPa, bar and psi Gauge made of stainless steel 316, stainless steel block 316, double-action -18 NPT, scaled in MPa, bar and psi 0 1 Measuring point number (TAG No.) Max. 8 characters for HART, max. 32 characters for PROFIBUS PA and FOUNDATION Fieldbus, specify in plain text: Y17: ........ A B 0 1 2 3 4
9 R1A1)
Order No. 6 DR 5 77 5 - 0 E 777 - 77A7
Order code
R2A1)
R1B41
} }
R2B1)
} }
G N M P Q
R1C1)
R2C41
R1D1)
Option modules Integrated Without } Iy module for position feedback signal (4 ... 20 mA) (6DR4004-8J) Customer-specific design Without Brief instructions German/English French/Spanish/Italian } }
R2D1)
Y172)
Mounted pressure gauge block Without } Single-action G, scaled in MPa and bar Double-action G, scaled in MPa and bar Single-action -18 NPT, scaled in MPa and psi Double-action -18 NPT, scaled in MPa and psi Gauge version with order code R.. (see "Further designs")
measuring point description Max. 16 characters for HART, max. 32 characters for PROFIBUS PA and FOUNDATION Fieldbus, specify in plain text: Y15: ........ Measuring point text Max. 24 characters for HART, max. 32 characters for PROFIBUS PA and FOUNDATION Fieldbus, specify in plain text: Y16: ........ TAG plate made of stainless steel, 3-line Text line 1: Plain text from Y17 Text line 2: Plain text from Y15 Text line 3: Plain text from Y16 Preset bus address Specify in plain text: Y25: ........ only for 6DR55.. and 6DR56..)
Y152)
Y162)
A202)
Y252)
} Available ex stock (select combinations)

1) 2)
Available in April 2010 On request
6/20
Siemens FI 01 2010
Siemens AG 2009
SIPART PS2
Ordering data Accessories
Selection and ordering data Accessories NCS sensor for non-contacting detection of position (not for Ex d version), cable length 6 m (19.68 ft) Non explosion-proof Explosion-protected, Ex ia/ib For part-turn actuators, without mounting console For linear actuators up to 14 mm (0.55 inch), without mounting bracket For linear actuators >14 mm (0.55 inch), up to 130 mm (5.12 inch), mounting kit same as for SIPART PS2 (sep. ordering item). The EMC filter module is additionally required for the controller unit(sep. order item, see below) 6 D R 4 00 0 4 - 7 N N 7 0 Order No. Gauge made of stainless teel 316, stainless steel block, double-action G, scaled in MPa, bar and psi Gauge made of stainless teel 316, stainless steel block, single-action -18 NPT, scaled in MPa, bar and psi Gauge made of stainless teel 316, stainless steel block, double-action -18 NPT, scaled in MPa, bar and psi 1 2 3 Two terminal blocks made of stainless steel 316, For replacement of the aluminum terminal blocks in the 6DR4004-8V, -8VK and -8VL mounting kits for NAMUR linear actuators. Roll and disk made of stainless steel 316 For replacement of the Teflon roll and aluminum disk in the 6DR4004-8, -8VK and -8VL mounting kits for NAMUR linear actuators Pneumatic terminal strips made of stainless steel 316 For replacement of the pneumatic terminal strip made of aluminum for the SIPART PS2 with Macrolon enclosure 6DR4004-2Q2)
6DR4004-1QN2)
8 6
6DR4004-2QN2)
6DR4004-8N2)
6DR4004-9N2)
Selection and ordering Data

Accessories Alarm unit for 3 alarm outputs and 1 binary input (functionality: 2 limit monitors, 1 fault alarm, 1 binary input) Not explosion-proof With explosion protection CENELEC/ ATEX With explosion protection FM/CSA
1)
Order No.
single-action with G double-action with G single-action with -18 NPT double-action with -18 NPT
Mounting kit for NAMUR part-turn actuators (VDI/VDE 3845, with plastic coupling wheel, } without mounting console) (VDI/VDE 3845, with stainless steel coupling, without mounting console) The following mounting consoles can be used with the NAMUR part-turn actuator mounting kit 6DR4004-8D. Size W x L x H (H = height of shaft butt) 30 x 80 x 20 mm 30 x 80 x 30 mm 30 x 130 x 30 mm 30 x 130 x 50 mm }
C)
6DR4004-1R 6DR4004-2R 6DR4004-1RN 6DR4004-2RN
} }
6DR4004-8A 6DR4004-6A 6DR4004-7A
6DR4004-8D TGX:16300-1556
}
C)
SIA module (slot-type initiator alarm unit, not for Ex d version) Not explosion-proof With CENELEC/ATEX and FM/CSA explosion protection 1) Limit value contact module (with mechanical ground contacts, not for Ex d version) Not explosion-proof With explosion protection ly module for position feedback signal (4 to 20 mA) Not explosion-proof With explosion protection CENELEC/ ATEX With explosion protection FM/CSA 1) HART modem for connecting to PC or laptop with RS232 interface with USB interface EMC filter module for connection of external position sensor (10 k) or NCS sensor (not for Ex d version) Gauge made of steel, Aluminium block, single-action G, scaled in MPa, bar and psi Gauge made of steel, Aluminium block, double-action G, scaled in MPa, bar and psi Gauge made of steel, Aluminium block, single-action -18 NPT, scaled in MPa, bar and psi Gauge made of steel, Aluminium block, double-action -18 NPT, scaled in MPa, bar and psi Gauge made of stainless teel 316, stainlesssteel block, single-action G NPT, scaled in MPa, bar and psi } D) } D) 7MF4997-1DA 7MF4997-1DB C73451-A430-D23 } } 6DR4004-8J 6DR4004-6J 6DR4004-7J } } 6DR4004-8K 6DR4004-6K } 6DR4004-8G 6DR4004-6G
TGX:16152-105 TGX:16300-147 TGX:16300-149 TGX:16300-151
}
C)
}
C)
}
C)
Mounting kit for other part-turn actuators The following mounting consoles can be used together with the NAMUR part-turn actuator mounting kit 6DR4004-8D#. SPX (DEZURIK) Power Rac, sizes R1, R1A, } R2 and R2A C) Masoneilan Camflex II Fisher 1051/1052/1061, sizes 30, 40, 60 to 70 Fisher 1051/1052, size 33 Mounting kit for NAMUR linear actuators NAMUR linear actuator mounting kit with short lever arm (2 to 35 mm) Lever arm for travels from 35 mm to 130 mm (1.38 inch to 5.12 inch) } } 6DR4004-8V 6DR4004-8L 6DR4004-8VK }
C)
TGX:16152-328 TGX:16152-350 TGX:16152-364 TGX:16152-348
}
C)
}
C)
6DR4004-1P2)
6DR4004-2P2)
6DR4004-1PN2)
Reduced mounting kit for linear actuator } (like 6DR4004-8V but without fixing angle and U-bolt), with short lever with up to 35 mm (1.38 inch) travel Reduced mounting kit for linear actuator } (like 6DR4004-8V but without fixing angle and U-bolt), with short lever with up to 35 mm (1.38 inch) travel
6DR4004-2PN2)
6DR4004-8VL
6DR4004-1Q2)
Siemens FI 01 2010
6/21
Siemens AG 2009
SIPART PS2
Ordering data Accessories
Mounting kit for other linear actuators Retrofitting kit for Moore series 72 and 750 valve positioners Fisher type 657/667, size 30 to 80 Samson actuator type 3277 (yoke dimension (H5) = 101 mm3) (integrated connection without tube), not for Ex d }
C)
TGX:16152-117 TGX:16152-110 6DR4004-8S
SITRANS I200 output isolator HART (see "SITRANS I supply units and isolation amplifiers) with 24 V DC power supply } 7NG4131-0AA00
}
C)
} Available ex stock (select combinations). C) Subject to export regulations AL: N, ECCN: EAR99.
1) 2) 3)
Pipe mounting } Mounting bracket for pipe mounting of the C) SIPART PS2 positioner (e.g. when using the NCS sensor) Additional actuator components can be found at the following Internet address: www.siemens.de/sipartps2 Customer-spec. mounting kits avail. on request. Manometer made from palstic, including pressure gauge
TGX:16152-336
4)
U.S. certification by FM insitute Available as from January 2010 With a yoke dimension H5 = 95 mm, only the SIPART PS2 in an aluminum enclosure can be used (6DR5..1-...) Only together with 6DR4004-8S und 6DR4004-1M
Note: All the above mentioned manuals are included on CD-ROM and can be downloaded from www.siemens.de/sipartps2. Following manuals are available in addition as downloads from the Internet or are included on CD-ROM: Instruction Manual Compact SIPART PS2 FF, Electropneumatic Positioner (6DR56..) with Foundation Fieldbus - German/English: A5E00214570 Instruction Manual SIPART PS2 FF, Electropneumatic Positioner (6DR56..) with FOUNDATION Fieldbus - German: A5E00214568 - English: A5E00214569 Scope of delivery for positioner 1 SIPART PS2 positioner as ordered 1 CD-ROM with the complete documentation for all versions and accessories Manual "SIPART PS2 - Configuration At a Glance"
For single-action SIPART PS2 positioner (2 manometers, scaled in MPa and bar)
6DR4004-1M 6DR4004-2M 6DR4004-1MN
For double-action SIPART PS2 positioner } (3 manometers, scaled in MPa and bar) For single-action SIPART PS2 positioner with NPT thread (2 manometers, scaled in MPa and psi)
}
For double-action SIPART PS2 positioner } with NPT thread (3 manometers, scaled in MPa and psi)
6DR4004-2MN
Connection block, for safety solenoid valve with extended mounting flange to NAMUR For mounting to IEC 534-6 For SAMSON actuator (integrated mounting) see above External position detection system (with explosion protection to CENELEC/ATEX, Ex ia, ib) for separate mounting of position sensor and controller (not for Ex d version), comprising SIPART PS2 Makrolon casing with integral potentiometer and sliding clutch (without electronics and valve block). The EMC filter module is additionally required for the controller unit. (separate ordering item, see below). Documentation (see notes below) Instruction Manual for SIPART PS2 German/English French/Italian/Spanish Instruction Manual for SIPART PS2 PROFIBUS PA German/English French/Italian/Spanish Instruction Manual for NCS Sensor German/English/French/Spanish/Italian SIPART PS2 device documentation CD-ROM with complete documentation for all device versions Device manual for SIPART PS2 (not PA and FF) German English Manual for SIPART PS2 PROFIBUS PA German English A5E00127924 A5E00127926 A5E00074630 A5E00074631 A5E00214567 A5E00097485 A5E00120716 A5E00120717 A5E00074600 A5E00074601 } } 6DR4004-1B 6DR4004-1C4) C73451-A430-D78
More Information
Special versions On request
6/22
Siemens FI 01 2010
Siemens AG 2009
SIPART PS2
Dimensional drawings
Dimensional drawings
50 x 4 (1.97 x 0.16) x M6 95 (3.74)2)
29,5 29,5 (1.16) (1.16)
185 (7.28) 4)
All air connections G 1/4 or 1/4 NPT
11,2 (0.44)
50 x 4 (1.97 x 0.16) x M6 84 (3.31)
29,5 (1.16) All air connections 11,2 (0.44) G 1/4 or 1/4 NPT Stainless steel version, values: M20 x 1.5 1) 2) 3) 4) 74 (2.91) 99 (3.89) 98 (3.86) Dimension at electrical connection -14 NPT (with adapter) 203 mm 59 (2.32)
185 (7.28) 4)
Makrolon and stainless steel enclosure (top), aluminum enclosure (center), Makrolon and aluminum enclosure (bottom), dimensions in mm (inch)
23 (0.91) M8, 14 (0.55) deep (4x) 7,75 (0.3) all air connections G1/4 or 1/4-NPT 10,25 (0.4) 25 (0.98)
96,6 (3.80)3)
72 (2.83)1)
6
E 12 (0.47) 7 (0.28) 33,5 33,5 (1.32) (1.32) 14,3 (0.56)
65 (2.65) 43 (1.69)
Y1
5 (0.2)
34 (1.34)
50
(1
M6, 11 (0.43) deep (4x)
4,5 (1.8) 19,25 (0.36)
.9
7)
1)
M6, 8 (0.31) deep (2x) M20x1,5, M25x1,5 or 1/2-NPT (2x) 7,5 (0.3)
60 (2.36)
87,2 (3.43) 25,7 (1.01)
129,5 (5.1) 3,5 (0.14)
136,5 (5.37) 158,5 (6.24) 82,5 (3.25)
8 (7)h9 235,3 (9.26)
1) Connection 238/Y2 only for double-action version
Flameproof enclosure left, dimensions in mm (inch)
Siemens FI 01 2010
6/23
Siemens AG 2009
SIPART PS2
Schematics
Mounting level of positioner M6 4+0,1 (0.16+0.04) b 25 (0.98)
Electric connection of 2-, 3- and 4-wire device (6DR52.. and 6DR53..) Devices of types 6DR52.. and 6DR53.. can be operated in a 2-, 3- and 4-wire system.
R 3 250 W if req. 1)
Mounting plate
> 4 mm (0.16)
+ I
lH+
ly = 4 ... 20 mA
2 3 4 5 6 7 8
Part-turn actuator
a = 4 (0.16) b = 12 (0.47)
lW-
35 (1.38)
HART modem
PC/Laptop
6,5 (0.26)
1) Only required with current sources not conforming to HART
SIPART PS2 electropneumatic positioner, example of connection for communication through HART for 6DR52..
Two-wire system
F05-Lkr.50 (1.97)
Mounting onto part-turn actuators; mounting consoles (scope of delivery of actuator manufacturer), extract from VDI/VDE 3845, dimensions in mm (inch)
+ 4 ... 20 mA J
Schematics
Electric connection of 2-wire devices (6DR50.. and 6DR51..) Devices of types 6DR50.. and 6DR51.. are operated in a 2-wire system.
2 3 4 5
6 7 8 9 BE1 10
+ Two-wire system J 4 ... 20 mA
6 7 8 9 BE1 10
Three-/Four-wire system + 18 ... 30 V 2 3 4 5 6 7 8 9 BE1 10
1)
SIPART PS2 electropneumatic positioner, input circuit for 6DR50.. and 6DR51..
+ 0/4 ... 20 mA J
Electric connection of PROFIBUS PA device (6DR55..) and Foundation Fieldbus device (6DR56..)
30 V
81 82
1)
1) Jumper between 5 and 7 only for three-wire system
SIPART PS2 electropneumatic positioner, input circuits for 6DR52.. and 6DR53..
PROFIBUS PA and FOUNDATION Fieldbus connection + 24 V 6 7 9 10 1) Input for safety shutdown (activated using coding jumper)
BE1
SIPART PS2 PA and SIPART PS2 FF electropneumatic positioner, input circuit for 6DR55.. and 6DR56..
6/24
Siemens FI 01 2010
Siemens AG 2009
SIPART PS2
Mounting kit
Mounting kit for NAMUR linear actuators 1 mounting bracket 2 mounting prisms 1 U-bracket 1 lever arm with adjustable pick-up roll 2 U-bolts Various screws and lock washers
Mounting of SIPART PS2 on linear actuators
Mounting of SIPART PS2 Ex d on linear actuators
Siemens FI 01 2010
6/25
Siemens AG 2009
SIPART PS2
Mounting kit
Mounting kit for NAMUR part-turn actuators 1 coupling wheel 1 driver pin 8 scales 1 pointer Various screws and lock washers Caution: The mounting consoles and the screws for mounting onto the part-turn actuator are not included in the scope of delivery and must be provided by the customer (see "Technical specifications")
Mounting of SIPART PS2 on part-turn actuators
Mounting of SIPART PS2 Ex d on part-turn actuators
6/26
Siemens FI 01 2010
3/2 DIRECT ACTING HIGH ORIFICE/ UNIVERSAL

TYPE 20106 20105 PRESSURE 0 - 10 bar 0 - 10 bar 3 UNI 2 TYPE 30333 1 20206 20205 PRESSURE 0 - 10 bar 0 - 10 bar 0 - 10 bar 3 UNI 2
SOLENOID VALVE
TYPE 30308 30309 30329 PRESSURE 0 - 10 bar 0 - 10 bar 0 - 20 bar 3 UNI 2
Bubble tight shut off Mounts in any position -6 Suitable for vacuum up to 10 torr Vibration resistance 9g up to Suitable for high speed cycling Speed up to 800 cycles/ min Life >10 million cycles Manual overrideoptionally provided
WETTED PARTS
Code Body Internals Anodized Aluminium B1 Anodized Aluminium B2 Brass B5 SS 316
Brass Aluminium, Brass and SS 316 Brass and SS 316SS 316 SS 316 SS 304 Copper/ Silver/ None SS 430 SS 302 NBR, Viton, EPDM SS 304 3 2 1
Guide Assembly Shadow-Ring Plunger, Insert Spring Seat, Seals Fasteners
AMBIENT AND FLUID

-20 C 80 to C
TEMPERATURE SPARES
SPARE KIT
SPECIAL VERSIONS AND SUFFIX

Suffix : (Valve) AM, WO Special versions : (Solenoid) CO, FR, SS, LC, III
(Refer page 25 for ordering code) CODE
MEDIA
, Air, Inert Gases, Water, Vacuum Oil, Diesel, Kerosene, LPG Free Flowing Liquids,
Seal Kit Oring : Set and Plunger Assembly 98 Repair Kit Oring : Set, Plunger Assembly, 99 Fastener, Springs,Manual Override Solenoid Kit Solenoid, : Gasket and Nut 34 Ex ia IIC T6 IP67
APPLICATION
Single acting actuator/ Cylinder, control valve actuation. Diverting/ mixing of fluid, analyzer, ESD
DGMS
FUNCTION
OUTLET
EXHAUST
INLET
UL
2 2 3 1
NC NO Mixing Diverting
1 3 1 and 3 2 2 1 and 3
Contact Rotex for Any other ambient, fluid temperature, media and application C UL UL listed, Listed general purpose Valve SIL4 approved valve Valve type 30309 and 30329 does not have shadowring Plugging exhaust port, Can be used as bi directional, 2/2 NC type 20105, 20106 or 2/2 NO type 20205, 20206 For Valve type 30308 and 30333 operated with AC voltage select in built full rectifier FR option
R
CCOE
IP67
PORT CONNECTION
Ex d IIC T4 or T5 or T6 IP66
APPROVAL
Nema 4X Approval
Specifications are subject to change without notice.
129
3/2 DIRECT ACTING HIGH ORIFICE/ UNIVERSAL

FLOW FACTOR kv (LPM OF WATER @ 1 bar P)
SOLENOID VALVE
SOLENOID ENCLOSURE WEATHER EXPLOSION SUFFIX PROOF PROOF
FPJB Ex d IIC, T4 OR T6, IP67
SPECIFICATION
ORIFICE (mm) PREPORT SSURE CONNECTION bar
PILOT PRESSURE
VALVE TYPE
IP67
SEALS
TERMINAL BOX IP67
SS 316/ CF8M (STD. PORT NPT)
ALUMINIUM + SS
LARGE ENCLOSURE
SOLENOID SIZE
STAYPUT CUM MOMENTARY
SQ. PLUG IN,
BRASS (STD. PORT
1/4 2G 2R
3/8 3G 3R
1/2 4G 4R
0 0 0 0 0 0 0 0 0 0 0 0
10 10 10 10 10 16 10 16 16 10 10 16
E 39 37
5 7 5 7 10 7 5 7 10 5 10 10
8 14 8 14 30 12 8 12 25 10 30 25
30308 30309 30333 30309 30309 30329 30333 30329 30329 30333 30309 30329
B2 B2 B2 B2 B2 B2 B2 B2 B2 B2 B2 B2
B5 B5 B5 B5 B5 B5 B5 B5 B5 B5 B5 B5
S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2
3/2 UNIVERSAL S1 S1 S1 S1 S1 S1 S1 S1 S1 S1 S1 S1
M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 M6
M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8
F F F F F F F F F F F F
22 25 25 22 25 25 25 25 22 25 25 25 22 25 25 25
T T T T T T T T T T T T
E E E E E E E E E E E E
III
III
14 18 18 14 18 18 14 18 18 14 18 18
18 13 13 18 13 13 18 13 13 13 13 13
12 13 13 12 13 13 12 13 13 12 13 13
8 13 13 8 13 13 8 13 13 8 13 13
Cable Entry T M20 x 1.5 19 1/2 NPT 16
F Flying lead IP54 Flying lead IP67 01
= Do not specify when opted for = Options available
TYPE SUFFIX ORIFICE SIZE
ORDERING CODE AND EXAMPLE VALVE + SOLENOID

PORT CONNECTION VOLTAGE CURRENT SOLENOID ENCLOSURE
BODY AND INTERNALS
SEAL + MANUAL OVERRIDE SPECIAL VERSION
APPROVAL INSULATION
e.g. 30309-7-2G+110V DC; 30308-5-2R-B5-S2+220V 50Hz-37-III-FR
DIMENSIONS
60 22
All Dimensions are in mm
CONSTRUCTION REFERENCE : 323

36
10x5.5 DEEP
VALVE TYPE : 30308 WITH SS BODY

60 24 36
105
105
7
5.5 32 40
3 24 2 21 1
12
3 1
1/4 (F)
12
1/4 (F)
47
48
M6 15 52
PLUG IN SOLENOID TYPE 22
PLUG IN SOLENOID TYPE 22
CONSTRUCTION REFERENCE : 323

85 22 41
10x5.5 DEEP
VALVE TYPE : 30308 WITH SS BODY

85 24 41
1/2 NPT M20 x 1.5 105
105
21
12
24
12
5.5 32 40 1/4 (F)
2 47
3 1
2 48
3 1
1/4 (F)
M6 15 52
TERMINAL BOX/ Ex d/ TYPE 16, 19, 37, 39
TERMINAL BOX/ Ex d/ TYPE 16, 19, 37, 39
130
Specifications are subject to change without notice.
CONSTRUCTION REFERENCE NUMBER
BODY MATERIAL AND INTERNALS

NPT)
MANUAL OVERRIDE
POWER VA AC HOLDING
FLYING LEAD
IP67
MOMENTARY
ALUMINIUM
PLUG IN ,
AC INRUSH
MAXIMUM
MINIMUM
OXYGEN
HYTREL
AMONIA
BSP(F)
NPT(F)
EPDM
PTFE
Viton
SIZE
NBR
NIL
DC
323 324 223 324 325 324 223 324 325 223 325 325
Rotary Electric Switches
MIL 496
MIL 496 rotary switches are used for electrically indicating one or two predetermined positions in the stroke of a control valve. They may be connected to audible alarms or signal lights for warning of valve or system malfunction. These switches may also be used to actuate solenoids, relays and other electrical devices. Basic switches (4) in the unit are single pole, double throw snap acting and are individually adjusted by cams (13) on the rotating shaft (11). Vernier adjustment is made by means of locking type set screws (Nylock) (2) in the cams and these screws actuate the switches by contacting the switch spring levers. The spring lever provide over travel protection and allow maintained contact when required. The MIL 496 is available with either one or two switches, each with an adjustable cam to actuate it or with proximity switches. The housing and cover are of anodized Aluminium and are explosion proof. In addition, O-ring seals (7, 10) in the cover and rotary shaft, make the switch waterproof. The addition of a standard back lever and linkage permits its use with the linear motion valves .
Parts Reference
Ref No.
1 2 3 4 5 6 7 8 9
Part Name
Screw Screw Screw Microswitch Lever Body O-Ring Snap Ring Screw
Ref No.
10 11 12 13 14 15 16 17 18
Part Name
O-Ring Shaft Cover Cam Serial Plate Drive Screw Insulator Screw Washer
MIL Controls Limited A KSB Company
General Data
Rotary travel Max. Linear Travel
: :
Maintained contact : Ambient Temperature :
3600 4 with standard back lever and linkage 900 maximum -540 C to +820 C
Switch Ratings
SPDT
Electrical Safety & Enclosure

Sealing
0.02A, 0.03A, 0.2A, 0.4A, 1A, 5A, 15A,
220 V DC (Inductive) 110 V DC (Inductive) 220 V DC (Resistive) 110 V DC (Resistive) 125 V AC 440 V AC 125, 250, 480 V AC
Weatherproof Flame proof
: :
IP 65 as per IS 2147 Exd IIA, IIB as per IS 2148 Exd IIC as per IS 2148 Single Pole, Double Throw snap acting is standard Double Pole, Double Throw snap acting also available Proximity Switches - Optional Individually adjusted cams
DPDT
Hazardous Area Certificates
0.15A, 250 V DC 0.3A, 125 V DC 10A, 125 or 250 V AC 24 V DC : : :
Proximity :
Specifications
Anodized Aluminum Type 304 Stainless Steel Buna-N
Switches
Type
Material
:
Housing and cover Shaft O-ring seals
Actuator
All internal parts are of stainless steel, zinc plated steel or nickel plated brass. No copper bearing alloys are exposed to atmosphere.
Model Numbers
496.1 496.2 496.4 496.5 496.6 496.7 496.7A
: : : : : : :
1 SPDT Switch 2 SPDT Switches 1 Proximity Switch 2 Proximity Switches 1 DPDT Switch 2 DPDT Switches 4 SPDT Switches
Performance
Differential gap (reset) with standard switch : : Repeatability :
1.5% with 500 travel 1.0% with 900 travel 0.2%
Dimensions
(inch)
Note : Due to Continuous product improvement, the specification / values are subject to change
MIL Controls Limited

A KSB Company
REGD. OFFICE & WORKS

Meladoor , PIN 680 741, Thrissur Dist., Kerala, India T: 91 (0)488 890272, 890772, 891773, F: 91 (0)488 890952, E: milf@vsnl.com P . B. No. 04, Aluva , PIN 683 101, Ernakulam Dist, Kerala, India T: 91 (0)484-624955, 624876, F: 91 (0)484-623331, E: ksbmil@sancharnet.in, milksb1@vsnl.net
CAT / 496 / REV-B / 02.2002
MARKETING HEAD OFFICE
BRANCH OFFICES NEW DELHI , MUMBAI , CALCUTTA , CHENNAI , VADODARA , POONA

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DOCUMENT COVER SHEET

MIL Controls Ltd

(A Government of India Enterprise)

DOOSAN POWER SYSTEMS INDIA PRIVATE LIMITED

DOOSAN HEAVY INDUSTRIES & CONSTRUCTION Co., Ltd. Korea

MIL 41000 - General Information

41. Cage Guided Globe 71. Cage Guided Angle

STANDARD SIZES / RATINGS

150#-600# 900#-1500# 2500#

S : Static Seal - 41200

STANDARD END CONNECTIONS

FSB FB FB B : Butt Weld

F : Flanged (RF, RTJ, T&G, FF)

MIL 41000 - General Information

LEAKAGE CLASS / TEMPERATURE RANGE

Max. 566 315 315 566 566 150 427 566

VALVE SIZE (Inch) 0.75 to 3 1.5 to 6 1.5 to 20 3 to 20 1.5 to 4

MAXIMUM SEAT LEAKAGE CLASS

(AS PER ANSI/FCI 70.2) Standard IV IV IV IV II III IV IV III IV V Optional (9) V V V V

-196 -46 -46 -196 -196 -30 -27 -196

6 to 20 1.5 to 20 0.75 to 8 1.5 to 4 6 to 20

MIL 41000 - Construction

MIL 41500 / 41600 / 41900 BALANCED CONSTRUCTION

Typical Cage Designs

MIL 41000 - Construction

MAX. TEMP <343C >343C

MIL 41100 - Cv Charts

MIL 41100 CONSTRUCTION (LOW CAPACITY, UNBALANCED)

STROKE (Inch ) Inch)

0.75 0.75 (13) 0.75 (13) 0.75 (13) 1.5

: Cv 20, 25, 30 with 1.5 stroke

Other Cvs on request

MIL 41100 SINGLE STAGE LOW CAPACITY LO-DB / ANTI-CAVITATION VALVES

STROKE (Inch ) Inch)

0.75 0.75(14) 0.75(14) 0.75(14) 1.5

150# - 2500# 150# - 2500# 150# - 2500# 150# - 2500# 150#-600#

: Cv 20, 25, 30 with 1.5 stroke

Other Cvs on request

MIL 41700 - Cv Charts

MIL 41700 CONSTRUCTION (HIGH CAPACITY, UNBALANCED)

STROKE (Inch ) Inch) 0.75 0.75 0.75 1.5 1.5 2 2

Cv available for 1 valve only.

Cv 275 with 4 orifice diameter

Other Cvs on request

MIL 41700 SINGLE STAGE HIGH CAPACITY LO-DB / ANTI-CAVITATION VALVES

Other Cvs on request

MIL 41200 - Cv Charts

MIL 41200 CONSTRUCTION (TIGHT SHUT-OFF, WITH STATIC SEAL RING)

Static Seal Ring (PTFE+Ekonol)

Seal Ring(Static) : The special seal ring

MIL 41200 STATIC SEAL RING VALVES (LINEAR, =%, ON-OFF)

3.62 95,120, 140, 170 -

2.75 90, 120, 140, 155(17) -

Cv applicable for On - Off Valves only

Other Cvs on request

MIL 41300, 41400 - Construction

MIL 41300 CONSTRUCTION (TIGHT SHUT-OFF, WITH DYNAMIC SEAL RING)

Seal Ring (Dynamic)

Seal Ring(Dynamic) : Tight shut off achieved

Pilot Plug(20) Circlip(21) Pilot Spring(22) Main Plug(14)

VALVE IN OPEN POSITION

VALVE IN CLOSED POSITION

MIL 41000 - Cv Charts