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21,NOV,12 06,NOV,12
S.Y.KIM S.Y.KIM
T.W.KIM T.W.KIM
T.M.KWON T.M.KWON
14 ,May,12
th
FOR REVIEW
M.S.SEO
T.W.KIM
T.M.KWON
19 MAR 12
th
FOR REVIEW
M.S.SEO
T.W.KIM
T.M.KWON
B REV.
12 ,JAN,12 DATE
th
M.S.SEO PREPARED BY
T.W.KIM CHECKED BY
T.M.KWON APPROVED BY
Owner
RABIGH POWER PLANT NO.2 PROJECT UNITS # 01, 02, 03 & 04 Contract # 31021001/00
OWNERS ENGINEER
MAIN CONTRACTOR
SUB CONTRACTOR
DOCUMENT TITLE
DATE
21, NOV,12 21, NOV,12 21, NOV,12
DOCUMENT NO.
Approval/Certification Information Doc No.: PB-10195 Rev.: v1 No. of Pages 16 Rev. No. 0
31021001/00-Z-RPP2-WE001307
DOCUMENT STATUS:
Table of Content
3 ~ 13 14~ 15 16
Doc :WE-001307
Rev.0
3/16
PASS / ACCEPTANCE CRITERIA * The inspection results shall be satisfied with approved specification and drawings.
2.
3.
Ratio check(Ro)
4.
5.
* PI : Min. 1.3
6.
Insulation power factor and capacitance measurement(Ro) (Before and after dielectic tests)
Doc :WE-001307
Rev.0
4/16
No-load loss & current measurement (Ro) This test shall be performed before and after dielectric test
* No-load loss & excitation current No-load loss Excit. Current(A) 70% 90KW 4.1 at LV 100% 14.8 at LV 128KW 110% 190KW 120% * Tolerance of excitation current : +30%
Doc :WE-001307
Rev.0
5/16
PASS / ACCEPTANCE CRITERIA * % imped. and load loss at 75, principal tap Load loss % Imp.(80MVA) 250KW HV-LV1, 80MVA HV-LV1:18.0% 250KW HV-LV2, 80MVA HV-LV2:18.0% 500KW HV-(LV1+LV2), 160MVA HV-(LV1+LV2) of %imp. (160MVA, 75) : 20% Tol of %imp. : +7.5% * refer to data sheet for other %imp values.
11
* Oil temperature rise : 40 * Winding temperature rise : 45 * Hot spot temperature rise : 48 At end of overload, The following hot spot temp. shall not be exceed. Base on Max. ambient temp. of 50. * Top oil temp. : 115 * Winding hot spot temp./metalic parts : <140 at 50 amb. * Oil exponent X=0.8 at ON cooling Winding exponent Y=1.3 at ON and OF cooling. Hotspot factor H=1.3
Doc :WE-001307
Rev.0
6/16
Impulse tests (Just after temp. rise test, hot condition) 12.1 Lightning impulse test(Ro)
12.
* To be withstood
Dielectric test sequence switching impulse test --> lightning impulse--> neutral lightning --> separate source AC -->ACSD--> ACLD--> capacitance&tan delta
Doc :WE-001307
Rev.0
7/16
13
* To be withstood
14
* To be withstood
Doc :WE-001307
Rev.0
8/16
2) Test voltage(at HV) ; U1 = 630KV (Phase to ground ) U2 = 1.5Um/3 = 364KV (Phase to ground ) U3 = 1.1Um/3 = 267KV (Phase to ground ) (Um ; 420kV, Test tap : #1 ) 3) Test duration(ACSD) E(%)
U1
60Sec
U2 U3
5 min 5min
5 min
5min
Time
The voltage shall be switched on at a level not high than one-third of U2, raised to U3, held there for a duration of 5min, raised to U2, held there for a duration of 5min, raised to U1, held there for a duration of 60sec, immediately reduced again
Doc :WE-001307
Rev.0
9/16
U1=485kV
* Partial discharge level shall not exceed 60sec 100(pC) at test voltage(U2).
U2 U3
5 min 5min
5min
Time
The voltage shall be switched on at a level not high than one-third of U2, raised to U3, held there for a duration of 5min, raised to U2, held there for a duration of 5min, raised to U1, held there for a duration of 60sec, immediately reduced again without interruption to U2, held there for a duration of 60min, and reduced to U3, held there for 5min. And reduced a value below one-third of U2 before switch-off.
Doc :WE-001307
Rev.0
10/16
15
16
17
1. Operation test With the tap changer fully assembled on the transformer, following sequence of operations shall be performed without failure; a) with transformer un-energized, 8 complete cycles of operation at no load, 1 complete cycle of operation. b) with transformer un-energized, and with the auxiliary voltage reduced to 85% of its rated value, 1 complete cycle of operation. c) with transformer energized at rated voltage and frequency at no load, 1 complete cycle of operation. d) with one winding short-circuited and, as far as practicable, rated current in the tapped winding, 10 tap-change operations across the range of two steps on each side from where a coarse or reversing changeover selector operates, or otherwise from the middle tapping. 2. Power frequency withstand test shall be carried out on auxiliary devices with 2000V AC for 1 min.
Doc :WE-001307
Rev.0
11/16
19
* The inspection results shall be satisfied with approved specification and drawings.
20
Routine tests with IEC 60044-1 and test report shall be submitted. 1. Polarity test 2. Insulation resistance 3. Powerfrequency test 4. Inter-turn overvoltage test 5. current error and phase displacement 6. secondary winding resistance
Doc :WE-001307
Rev.0
12/16
22
Certificate of vacuum test of the tank shall be submitted with final report. (Test duration : 6hrs) (Full vacuum, less than 1 torr for tank, cooler, conservator and tap changer) Before and after transformer tests, We will check dielectric strength, moisture content, particle contents(IEC 60970) in transformer oil. 1. The test shall be made at 100% and 110% of rated voltage and rated frequency under full assembly condition. 2. Vibration value shall be checked on the tank wall. 1. SFRA(10 ~ 2) shall be preformed on each transformer. 2. Test equipment : Doble M5100 or M5200 3. Test method : Doble recommended method or SEC Recommended method(refer to the SFRA test) 4. Test tap : pincipal tap, Max. voltage tap 5. Test condition : with oil and bushings 6. Open circuit tests : H1-H0, H2-H0, H3-H0, X1-X0, X2-X0, X3-X0 Y1-Y0, Y2,-Y0, Y3-Y0
23
* Review of test reports. Break down volt.(IEC 60156) : 70kV, Water content (IEC 60814) : <10ppm * Shall not exceed 60 microns at any point of the main tank.
24
Vibration test(S)
25
SFRA test(Ro)
Doc :WE-001307
Rev.0
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26
27
28
Tests on Bushing(Ro)
29
Type & special test to be carried out on one unit only of the same type. Routine test to be carried out for all units.
Doc :WE-001307
Rev.0
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SEC
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Phase 1U-1N 1V-1N 1W-1N 1U-2U 1V-2V 1W-2W 1U-3U 1V-3V 1W-3W 1U-2U (1N, 2V : Ground) 1V-2V (1N, 2W : Ground) 1W-2W (1N, 2U : Ground) 1U-3U (1N, 3V : Ground) 1V-3V (1N, 3W : Ground) 1W-3W (1N, 3U : Ground) 1U-1N (2U-2V : Short) 1V-1N (2V-2W : Short) 1W-1N (2W-2U : Short) 1U-1N (3U-3V : Short) 1V-1N (3V-3W : Short) 1W-1N (3W-3U : Short) 1U-1N (2U-2V, 3U-3V : Short) 1V-1N (2V-2W, 3V-3W : Short) 1W-1N (2W-2U, 3W-3U : Short)
connection
11
open
Inter winding
Short
Doc :WE-001307
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2U
1W
1V
2W
CH4 CH7 CH3
2V
2U CH2
1W
1V
2W
2V
CH4
CH3
Doc :WE-001307 Applicable Code IEC 60076-2(2000) IEC 551(1987) MFR Standard MFR Standard IEC 60076-1(2000) Clause 10.7 Approved drawings IEC 60076-1(2000) Clause 10.2 IEC 137 IEC 60076-1(2000) Clause 10.3 IEC 60076-1(2000) Clause 10.3 IEEE C57.12.90, 2006 CL 10.11 IEC 60076-1(2000) Clause 10.1.3,i) IEC 60076-1(2000) Clause 10.1.3,i) IEC 60076-1(2000) Clause 10.5 IEC 60076-3(2000) Clause 13.14 IEC 60076-3(2000) Clause 11 IEC 60076-3(2000) Clause 12 MFR Standard IEC 60076-1(2000) Clause 10.8 MFR Standard Approved drawings IEC 44-1(1996) IEC 44-1(1996) MFR Standard IEC 60296 (2003) MFR Standard MFR Standard MFR Standard
Rev.0
16/16
Routine Test