Percentage Utilization of 3-Axle Fuel Cargo Semi-Trailer 45 m3 (Process Plan)

From plate
S/No Uti No
Item
code
Total item
Qty in pcs
Dimension in mm
Item name
L
1250
316
Weight of item
(in kg)
A.Sheet Metal
2
93
15
93
3000
300
300
291
64
4
68
67.70
B.Steel Plate
1500
600
3000
395
1500
600
S/No Uti No
From plate
Total Left Over retutned
Item
code
105.98
93.02
105.98
304.97
465.69
Total item
Qty in pcs
Dimension in mm
Item name
L
418
150
Weight of item
(in kg)
Left Over Used

2
10
10
56
132
50
360
1101
40
60
62
400
125
120
188
668
136
20
86
202
135
40
51
200
200
40
75
540
220
40
224
219
205
20
42
162
94
40
29
110
88
36
22
845.43
Prepared by:-Lwelo G.
Sign:-___________
Checked By:-Gizaw B.
Sign:-______________
Approved By:-Nicodemos A
Sign:-______________
mSFN x!NSTL x!n!NNG `.yt.yG.k#N
Document No.
MIE-QMS WP-14-10
Mesfin Industrial Engineering PLC

Title of document:Procedure for Process planning
Page
Issue no.02
10.2 Effectiveness of material utilization analyzsis format in terms of weight
S/No
Uti No
From plate
Form No:-WF/PIT/049
3
Product :-3- Axle Fuel Cargo Semi-Trailer (capacity of 45 m )

Item
code
Item name
H
Batch size
Total Weight of item (in

item Qty kg)
Dimension in mm
11
Standard material
Dimension
1254
700
21
289
STD
Qty
Kgs/m
Weight of std(in
% utilization
kg)
per std
A-Sheet Metal
A
B
C
Ut-01
D
B
Ut-02
Ut-03
Door (Discharge Box)
733
463
20
107
Side Sheeting (Discharge Box)
430
429
20
58
Top, Rear & Bottom Sheeting
1254
700
28
Door (Discharge Box)
733
463
11
430
429
12
35
338
150
11
Junction box support

Door (Tool Box)
724
298
12
41
Top, Rear & Bottom Sheeting (Tool BoX)
1342
750
11
174
Side Sheeting (Tool Box)
512
314
22
56
430
429
11
32
Lower Sheet-I
1898 1250
Side Sheet
Upper Sheet
Partition
11
410
594
594
22
122
1200
350
20
594
594
18
100
2400
1250
330
2400
1250
188
2400
1250
47
2400
1250
94
2000
1000
11
345
2500
1250
11
540
2400
1250
141
2400
1250
94
Upper Sheet
1200
350
53
Partition
594
594
22
60
66
FixingNo.
Plate
Plate
Support (Electrical & Break
System)
100
600
444
24
100
2000
1000
126
Fender Sheeting
2937
774
22
785
3000
1250
22
1,295
Fender Sheeting
2137
774
22
571
Flap Connecting Plate
580
35
22
40
30
28
37
37
28
88
20
18
2
4
11
22
22
28
28
14
3,034.71
1,927
165
39
17
9
320
128
4
2
31
61
B
C
A
Ut-05
Top, Rear & Bottom Sheeting
A
Ut-04
Side Light Support

Plate /Cover (Water Tanker)
1
3
2
3
2
1
3
4
Side Sheet of Gang Way

Front & Rear Sheet
Front & Rear Sheet
Rear Beam
Light Support
Cover Plate-I
Cover Plate-2 (Bumper)
Ring for Tanker Support (Water Tanker)
Connecting Bracket (Electrical & Break System)
3000
1200
300
1200
300
2500
500
145
70
1190
500
310
292
310
292
310
494
494
50
36
40
373
3
3
3
3
3
3
3
3
3
3
3
2,672
2400
1250
22
1,036
3000
1500
22
4,237
2,331.45
3000
1500
211.95
2000
1000
47.10
2500
1250
367.97
3000
1250
176.63
3,135.09
71.6%
85.2%
Checked By:- Gizaw B.

Prepared By :- Amanual G.
Approved By :- Nicodemos A.
Document No.
MIE-QMS WP-14-10

Page
Issue no.02
S/No
S/No
From plateFrom plate
Form No:-WF/PIT/049
Uti No
Uti No
A
Ut-07

item Qty kg)
Dimension in mm
Item
code
Item name
L
Item name
L
Shell Material
3000 1490
44
6,176
B1
Shell Material
3000 1172
11
1,214
Bumper Material
2500
224
11
193
2500
90
11
78
11
Standard material
Dimension

item Qty kg)
Dimension in mm
Item
code
Batch size
Kgs/m
Weight of std(in
% utilization
kg)
per std
STD
Qty
Kgs/m
Weight of std(in
% utilization
kg)
per std
Standard material
Dimension
h
STD
Qty
3000
1500
t
44
6217.2
3000
1500
11
1554.3
1500
B2
Bumper Cover Plate

Shell Material
2800 1172
33
3,400
3000
Shell Material
2800 1490
122
15,982
3000
Shell Material
2390 1000
22
1,651
3000
1000
22
2072.4
Shell Material
2352 1000
11
812
3000
1000
11
1036.2
Baffle Position 1 & 2
1747
958
298
15,660
Pannel
660
324
397
2,666
2400
1000
198
14921.28
External Dome End
2563 1892
22
3,350
6000
2000
11
4144.8
Centeral Dome
2450 1891
44
6,401
6000
2000
22
Ut-08
Ut-09
Ut-10
Ut-11
Product :-3- Axle Fuel Cargo Semi-Trailer (capacity of 45 m3)
A
A
57,584
1500
33
4
122
4662.9
17238.6
8289.6
60,137.28
95.8%

Document No.
MIE-QMS WP-14-10

Page
Issue no.02
S/No
S/No
Uti No
Uti No
Form No:-WF/PIT/049
item Qty kg)
Dimension in mm
Item
code
Item name
L
Item name
L
11
Standard material
Dimension

item Qty kg)
Dimension in mm
Item
code
Batch size
Kgs/m
Weight of std(in
% utilization
kg)
per std
STD
Qty
Kgs/m
Weight of std(in
% utilization
kg)
per std
Standard material
Dimension
h
STD
Qty
6000
1500
423.9
6000
1500
847.8
6000
1500
1271.7
6000
1500
11
4662.9
B-Steel plate
A
Ut-12
B
Ut-13
Rolled Plate Centeral-2
850
640
11
281.85
Box Section
366
338
12
69.92
Box Section
203
145
44
61.00
Box Section
366
338
64
372.91
Saddle Centeral (Big)
846
820
11
359.42
Cover Plate
1184
920
51.31
Cover Plate
1184
920
10
513.05
Box Section
203
145
44
61.00
Box Section
366
338
22
128.19
13
Extention Plate
478
230
22
113.92
External Saddle
702
558
176
3,247.17
Rolled Plate Centeral-1
850
350
110
1,541.35
Box Section
366
338
11
64.09
11
Vertical Support U-Profile (Landing Gear)
275
110
44
62.69
12
R/F Plate (Landing Gear)
224
60
44
27.85
6,955.70
External Rolled Plate
579
350
176
1,679.89
Centeral Saddle (Small)
846
529
90
1,897.10
Box Section
366
338
64
372.91
846
529
14
295.10
External Cross Member
702
558
10
184.50
Centeral Saddle (Big)
846
820
163.37
846
529
90
1,897.10
Centeral Saddle (Big)
846
820
163.37
846
529
10
210.79
E
Ut-14
G
H
I
Ut-15
K
R/F Plate (Fender)
770
60
45
97.92
External Cross Member
702
558
100
1,844.98
Reinforcement Plate (Water Tanker)
260
134
28
45.95

8,807.02
7,206.30
6000
1500
3,815.10
6000
1500
423.90
6000
1500
423.90
6000
1500
2,119.50
6000
1500
423.90
1500
2,119.50
6000
9,325.80
96.5%
94.4%
Document No.
MIE-QMS WP-14-10

Issue no.02
Page
S/No
Uti No
Uti No
Ut-16
Ut-17
From plate
S/No
From plate
Form No:-WF/PIT/049
item Qty kg)
Dimension in mm
Item
code
Item name
Item
code
Item name
Cover plate for Suspantion
320
220
88
389.06
Gusset Plate for Front Axle
476
160
22
105.22
Gusset Plate for Rear Axle
250
220
22
75.99
Gusset Plate for Front Axle
428
160
22
94.61
Side Beam For False Chassis
3000
288
66
3,581.11
2000
288
22
795.80
1650
288
22
656.54
Cross Member for Landing Gear
978
258
11
Bottom Plate for Landing Gear
367
367
22
10
Support Plate for Landing Gear
954
600
22
790.83
11
R/F Plate for Landing Gear
110
95
44
28.88
11
Standard material
Dimension

item Qty kg)
Dimension in mm
H
Batch size
Kgs/m
Weight of std(in
% utilization
kg)
per std
STD
Qty
Kgs/m
Weight of std(in
% utilization
kg)
per std
Standard material
Dimension
L
STD
Qty
8000 2000
6,028.80
174.31
2000
1000
251.20
186.09
2000
1000
502.40
2000
1000
628.00
6,908.00
6,878.42
Ut-18
Vertical Plate of Platform (Web Plate)
4400
340
10
32
3,757.95
Vertical Support Plate (Landing Gear)
275
110
10
88
208.97
3,966.92
6000
1500
10
99.6%
4,239.00
4,239
93.6%

Document No.
MIE-QMS WP-14-10

Issue no.02
Page
S/No
S/No
Form No:-WF/PIT/049
Uti No
Uti No
Ut-19

item Qty kg)
Dimension in mm
Item
code
Item name
L
Item name
L
1 King pin plate
920
905
T
15
20
1,960.77
11
Standard material
Dimension

item Qty kg)
Dimension in mm
Item
code
Batch size
W
1500
Kgs/m
Weight of std(in
% utilization
kg)
per std
STD
Qty
Kgs/m
Weight of std(in
% utilization
kg)
per std
Standard material
Dimension
6000
STD
Qty
t
15
1,961
2,120
2,120
92.5%
C-Chequered Plate
Ut-20
A
B
2 Chequered plate
1 Chequered plate
500
388 2+2
20.2
15
58.64
2500
1250
2+2
20.15
62.97
93.1%
2500
388 2+2
20.2
45
879.55
2500
1250
2+2
20.15
15
944.53
93.1%
1,007.50
93.1%
938.18
D - Flat bar
Ut-26
Upper& Lower Plate (for Web Plate/ Vertical

Plate of Platform)
4400
180
10
44
2,735.57
2,735.57
6000
180
10
44
3,730.32
3,730.32
73.3%

Document No.
MIE-QMS WP-14-10

Page
Issue no.02
S/No
S/No
Uti No
Uti No
From plate From plate
Form No:-WF/PIT/049
item Qty kg)
Dimension in mm
Item
code
Item name
L
Item
code
dia
T
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
10
10
10
10
10
10
10
10
10
10
10
10
6
6
1
1
1
1
1
1
1
1
1
3
3
2
2
3
3
3
3
Dia 63.5x10 mm 10
11
11
11
72
15
11
Standard material
Dimension
Total
Weight of item (in
item Qty
kg)
in pcs
Dimension in mm
Item name
Batch size
dia
Kgs/m
Weight of std(in
% utilization
kg)
per std
STD
Qty
Kgs/m
Weight of std(in
% utilization
kg)
per std
Standard material
Dimension
L
STD
Qty
E - Pipe & Rod

A
Ut-21
D
Ut-22
A
Ut-23
B
3
5
11
1
2
4
6
7
8
9
13
14
10
12
1
2
4
6
7
8
9
13
14
10
12
10
12
Front Discharge Pipe-1 (Item-3)

Front Discharge Pipe-2 (Pos-1)
Rear Discharge Pipe-1 (Pos-3)
2450
340
3533
718
355
500
393
585
218
160
273
210
440
650
718
355
500
393
585
218
160
273
210
440
650
440
650
Dia 115
Dia 115
Dia 115
Dia 115
Dia 115
Dia 115
Dia 115
Dia 115
Dia 115
Dia 115
Dia 115
Dia 115
Dia 115
Dia 115
Dia 115
Dia 115
Dia 115
Dia 115
Dia 115
Dia 115
Dia 115
Dia 115
Dia 115
Dia 115
Dia 115
Dia 115
Dia 115
2
3
4
4
Vertical Pipe-1 (Ladder)

Vertical Pipe-2 (Ladder)
Step Pipe (Ladder)
Step Pipe (Ladder)
Axle R/F Pipe Steel
2745
2685
320
320
1080
Dia 1''
Dia 1''
Dia 1''
Dia 1''
267.05
37.06
385.097
78.262
38.695
54.5
42.837
63.765
23.762
17.44
29.757
22.89
28.776
42.51
7.8262
3.8695
5.45
4.2837
6.3765
2.3762
1.744
2.9757
2.289
14.388
21.255
9.592
14.17
1228.9968
49.21785
48.14205
5.7376
37.5552
212.22
352.8727
6000 Dia 115
11
719.4
6000 Dia 115
327
6000 Dia 115
65.4
6000 Dia 115
65.4
6000 Dia 115
65.4
1242.6
6000
Dia 1''
Dia 1''
6000
6000 Dia 63.5x10 mm
11
107.58
3
10
3
3
29.34
235.8
372.72
98.9%
94.7%
F - U-Channel
A
1
7
8
9
10
U-Channel-1 (Padesrian Guard)

1930
245
282
408
1930
50
50
50
50
50
25
25
25
25
25
842
50
25
Ut-29
5
5
5
5
5
22
22
22
22
11
163.8956
20.8054
23.94744
34.64736
81.9478
6000
50
25
11
254.76
21
68.25252
6000
50
25
69.48
Document No.
MIE-QMS WP-14-10

Page
Issue no.02
S/No
Uti No
From plate
Form No:-WF/PIT/049
C
Ut-29
D
E
F
G
Ut-28
A
B
C
A
B
Ut-31
C
D
Ut-32
E
A
B
Ut-35
C
D
E
3
5
11
6
4
10
5
3
4
10
5
2
3
4
1
2
3
3
2
3
2
4
5
6
3
7
7
8
Item name

Vertical Support-1 (Front)
Vertical Support-1 (Rear)
Air Cylinder Support
U-Channel / U-Profile (Chentini-1)
U-Channel / U-Profile (Chentini Fuel Guide)

U-Channel / U-Profile (Fender)

Both Side Frame of Reserve Wheel Bed
Front & Rear Frame of Reserve Wheel Bed
Centeral Reinforcement of Reserve Wheel Bed
Air Cylinder Support

Both Side Frame of Bed
Both Side Frame of Bed
Reinforcement of Reserve Wheel Bed
U-Channel (Water Tanker)
Ut-27
B
Ut-30
1
2
3
5
6
7
4
5
7
1
2
1
2

item Qty kg)
Dimension in mm
Item
code
Clamping Channel (Reserve Wheel Carrier)

Reinforcing Channel (Reserve Wheel Carrier)
U- Channel (Reserve Wheel Carrier)
U- Channel 1-2 (Reserve Wheel Carrier)
U- Channel (Reserve Fuel Tank)
U- Channel (Reserve Fuel Tank)
U- Channel-4 (Reserve Fuel Tank)
U- Channel-6 (Reserve Fuel Tank)
Batch size
587
238
825
590
577
250
238
587
577
250
238
580
340
460
6000
1060
340
340
160
340
770
1050
2000
1022
370
950
950
710
55
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
550
965
895
610
730
1235
1295
610
1235
710
848
710
848
60
60
60
60
60
60
60
60
60
60
60
60
60
30
30
30
30
30
30
30
30
30
30
30
30
30
6
6
6
6
6
6
6
6
6
6
6
6
Checked
6
18
6
21
22
18
8
56
4
4
4
3
20
17
12
99
95
38
51
4
5
88
20
20
10
20
18
2
40
28
11
22
22
22
11
11
22
11
22
84
28
28
By:28
40.78476
5.51208
66.8745
50.1028
40.08996
7.72
51.44608
9.06328
8.90888
3.86
2.75604
44.776
22.3108
21.3072
2292.84
388.702
49.8712
66.9324
2.4704
6.562
261.5536
81.06
154.4
39.4492
28.564
66.006
7.334
109.624
5.9444
4330.3217
30.6735
107.6361
99.8283
68.0394
40.7121
68.87595
144.4443
34.0197
137.7519
302.3748
120.38208
100.7916
Gizaw
B.
120.38208
11
Standard material
Dimension
STD
Qty
Kgs/m
Weight of std(in
% utilization
kg)
per std
6000
50
25
46.32
6000
6000
50
50
25
25
5
5
3
2
69.48
46.32
6000
50
25
46.32
6000
50
25
23.16
6000
50
25
23.16
6000
6000
6000
6000
6000
6000
6000
50
50
50
50
25
25
25
25
5
5
5
5
2
2
2
99
46.32
46.32
46.32
2292.84
50
25
19
440.04
50
25
69.48
6000
50
25
46.32
6000
6000
50
50
25
25
5
5
13
4
301.08
92.64
6000
50
25
10
231.6
6000
6000
6000
50
50
50
25
25
25
5
5
5
3
2
5
69.48
46.32
115.8
4423.56
6000
60
30
11
334.62
6000
60
30
11
334.62
6000
60
30
14
425.88
6000
60
30
14
97.9%
425.88
Document No.
MIE-QMS WP-14-10

Page
Issue no.02
S/No
Uti No
Ut-30
Ut-35
From plate
Form No:-WF/PIT/049
Item name
Horizontal Channel-2 (Padesrian Guard)
1
8
1
2
6
4
8
3
7
Reserve Wheel Support Frame
1
3
1
3
4
4
U-Channel / U-Profile (Landing Gear)

U-Channel / U-Profile (Platform)
U-Channel / U-Profile (Landing Gear)
U-Channel / U-Profile (Platform)
U-Channel / U-Profile (False chassis)
U-Channel / U-Profile (False chassis)
A
B
C
D
Horizontal Ram Holder

Reserve Wheel Support Frame
Bottom Reserve Fuel Tank Support
Clamp Guide
Vertical Supporting Plate
Vertical Ram Holder
Batch size

item Qty kg)
Dimension in mm
Item
code
C
D
Ut-32
11
Standard material
Dimension
L
60
30
28
115.6974
6000
60
30
1931
85
1931
650
200
370
85
625
115
60
60
60
60
60
60
60
60
60
30
30
30
30
30
30
30
30
30
6
6
6
6
6
6
6
6
6
30
20
10
40
20
20
20
80
40
6000
60
30
10
978
886
978
886
342
342
160
160
160
160
160
160
65
65
65
65
65
65
7
7
7
7
7
7
8
10
3
4
4
7
293.7051
8.619
97.9017
131.82
20.28
37.518
8.619
253.5
23.322
2366.89401
147.40416
166.9224
55.27656
66.76896
25.77312
45.10296
507.24816
6000
6000
Kgs/m
815
6000
STD
Qty
60
60
60
30
Weight of std(in
% utilization
kg)
per std
30
30
182.52
304.2
10
6
6
304.2
9
1
8000
8000
160
160
65
65
7
7
1
1
273.78
30.42
2616.12
150.72
150.72
6000
160
65
113.04
6000
160
65
113.04
527.52
90.5%
96.2%
G - Angle Iron
Ut-40
A
B
2
3
2
Angle Iron Internal Structure for Chentini

1750
1540
1750
40
40
40
40
40
40
4
4
4
198
99
99
838.53
6000
368.9532
419.265
6000
1626.7482
40
40
99
1437.48
40
40
33
479.16
1916.64
84.9%
17.58
9.669
27.249
98.8%
H - RHS
Ut-41
A
B
1
2
RHS (Water Tanker)

RHS (Water Tanker)
328
328
40
40
40
40
2.5
2.5
Total Percentage Utilization for 11 units of Fuel Cargo Semi-trailer
18
10
17.29872
6000
9.6104
3300
26.90912
105,973
40
40
40
40
2.5
2.5
1
1
113,172
94%


198
297

16

24
44

12





Percentage Utilization of 3-Axle Fuel Cargo Semi-Trailer 45 m3 (Process Plan)

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Percentage Utilization of 3-Axle Fuel Cargo Semi-Trailer 45 m3 (Process Plan)

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From plate

Total Left Over retutned

Left Over Used

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Mesfin Industrial Engineering PLC

10.2 Effectiveness of material utilization analyzsis format in terms of weight

Product :-3- Axle Fuel Cargo Semi-Trailer (capacity of 45 m )

Total Weight of item (in

Door (Discharge Box)

Side Sheeting (Discharge Box)

Top, Rear & Bottom Sheeting

Door (Discharge Box)

Side Sheeting (Discharge Box)

Junction box support

Top, Rear & Bottom Sheeting (Tool BoX)

Side Sheeting (Tool Box)

Side Sheeting (Discharge Box)

Flap Connecting Plate

Top, Rear & Bottom Sheeting

Side Light Support

Side Sheet of Gang Way

Checked By:- Gizaw B.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Mesfin Industrial Engineering PLC

10.2 Effectiveness of material utilization analyzsis format in terms of weight

From plateFrom plate

Total Weight of item (in

Total Weight of item (in

Bumper Cover Plate

Baffle Position 1 & 2

External Dome End

Product :-3- Axle Fuel Cargo Semi-Trailer (capacity of 45 m3)

Checked By:- Gizaw B.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Mesfin Industrial Engineering PLC

10.2 Effectiveness of material utilization analyzsis format in terms of weight

From plateFrom plate

Total Weight of item (in

Rolled Plate Centeral-2

Saddle Centeral (Big)

Rolled Plate Centeral-1

Vertical Support U-Profile (Landing Gear)

R/F Plate (Landing Gear)

External Rolled Plate

Centeral Saddle (Small)

Centeral Saddle (Small)

External Cross Member

Centeral Saddle (Big)

Centeral Saddle (Small)

Centeral Saddle (Big)

Centeral Saddle (Small)

R/F Plate (Fender)

External Cross Member

Reinforcement Plate (Water Tanker)

Checked By:- Gizaw B.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Mesfin Industrial Engineering PLC

10.2 Effectiveness of material utilization analyzsis format in terms of weight

Cover plate for Suspantion

Gusset Plate for Front Axle

Gusset Plate for Rear Axle

Gusset Plate for Front Axle

Side Beam For False Chassis

Side Beam For False Chassis