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PROJECT: HEAVY OIL

CONCEPTUAL AND BASIC


ENGINEERING

MECHANICAL

PIPING SPECIFICATIONS / PIPING


CLASS

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TABLE OF CONTENTS

1. EQUIPMENT & INSTRUMENT TAG NUMBERS .....................................................3


1.1. EQUIPMENT TYPES..............................................................................................3
1.2. EQUIPMENT SERIES NUMBERS..........................................................................3
1.3. Designating Tag....................................................................................................3
1.3.1. Equipment............................................................................................................3
1.3.2. Instruments related to equipment.........................................................................4
2. PIPING DESIGNATIONS..........................................................................................6
2.1. Line Numbering System.......................................................................................6
2.1.1. Primary Pressure Rating......................................................................................6
2.1.2. Line Material Code...............................................................................................6
2.1.3. Piping System Code.............................................................................................6
2.1.4. Temperature Index...............................................................................................7
2.2. VALVE DESIGNATIONS........................................................................................7
2.2.1. Valve Numbering System.....................................................................................7
2.2.1.1. Valve size..........................................................................................................7
2.2.1.2. Valve Type........................................................................................................7
2.2.1.3. Valve Primary Pressure Rating.........................................................................8
2.2.1.4. Valve Connection..............................................................................................8
2.2.1.5. Material Code....................................................................................................8
2.2.1.6. Temperature Code............................................................................................8
2.3. GENERAL PIPING SPECIFICATIONS...................................................................9
2.3.1. Scope...................................................................................................................9
2.3.2. Applicable Codes and Standards.........................................................................9
2.3.3. Inspection............................................................................................................9
2.3.4. Design Conditions................................................................................................9
2.3.4.1. Design Data......................................................................................................9
2.3.4.2. Design Pressure..............................................................................................10
2.3.4.3. Design Temperature.......................................................................................10
2.3.4.4. Materials......................................................................................................... 10
2.3.4.5. Corrosion Allowance.......................................................................................10
2.3.4.6. Sour Service...................................................................................................11
2.3.5. Welding.............................................................................................................. 11
2.3.6. Piping Fabrication and Installation.....................................................................11
2.3.7. Spooling............................................................................................................. 12
2.3.8. Fittings............................................................................................................... 13
2.3.9. Valves................................................................................................................ 13
2.3.10. Control Valves..................................................................................................14
2.3.11. Vents and Drains, Sample Connections...........................................................14
2.3.12. Compressor Piping...........................................................................................15
2.3.13. Pressure Testing of Piping Systems.................................................................15
2.3.14. Liquid Sulfur Service Piping.............................................................................16
2.3.15. Sour Service Piping (Supplement)...................................................................16
2.3.15.1. Scope............................................................................................................ 16
2.3.15.2. Pipe............................................................................................................... 16
2.3.15.3. Fittings.......................................................................................................... 17

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2.3.15.3.1. Identification...............................................................................................17
2.3.15.4. Valves........................................................................................................... 17
2.3.15.5. Bolting........................................................................................................... 18
2.3.15.6. Gaskets.........................................................................................................18
2.3.15.7. Affidavits.......................................................................................................18
2.3.15.8. Piping Installation Sour Service..................................................................18
3. ANNEXES............................................................................................................... 19
3.1. Threaded maximum allowable tables ...................................................................20
3.2. Non thread maximum allowable table .................................................................22
3.3. Piping Specification Sheets / Piping Class............................................................31
3.4. Pipe flanges ......................................................................................................... 51
3.5. Piping branches ...................................................................................................52

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1. EQUIPMENT & INSTRUMENT TAG NUMBERS


1.1. EQUIPMENT TYPES

C
E
H
K
M
P
T
TR
V

Towers
Exchangers
Heaters
Compressors
Miscellaneous
Pumps
Tanks
Treater
Vessels

1.2. EQUIPMENT SERIES NUMBERS

100 & 200


300
400
500
600
700
800
900

Vessels
Towers
Exchanger & Coolers & Furnace
Pumps
Compressors
Tanks
Heater treater and fired FWKOs
Miscellaneous

1.3. Designating Tag

Tag numbers are to be designated as follows so that instrumentation tag numbers will give the
location of the instrument. The equipment tag numbers will be a three-digit number showing type of
equipment, in special cases it is possible to use four digits, equipment series, and item number. The
instrument tag will be in accordance to:
1.3.1. Equipment

Equipment
Tag numbers

100

100

700
Sequential item number starting at 00
Equipment series number
Type of equipment

For example:
Tanks
T-761

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Vessels
V-150
Pumps
P-500A
P-500B
1.3.2. Instruments related to equipment

A three-digit number indicating the equipment; in special cases the tag can be four digit number.

Instrument
Tag numbers

LC

001

PI

101

TI

2 01A
Sequential instrument starting at 01
Equipment series number
Type of instrument

The first instrument on any piece of equipment is instrument 01 followed by 02, 03, etc.
Example 1:
LG related to V-150
LG 151; LG 152
Example 2:
PV related to T-710:
PV 710
Example 3:
PI related to P-506A
PI 506A
NOTE: Only instruments that operate together will have the same tag, all other instruments
will have a unique tag.
(PI-101 then TI-102) rather than (PI-101 then TI-101)

Note that an

must have a balloon tag following this format:

P
LY
101

--------For Level Control

PY
101

------For Pressure Control

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TY
101

FY

-------For Temp. Control

101

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--------For Flow Control

I
a.

The tag for the


P

will be the same as the instrument it is controlling.

Example:
PY-301 controls PCV-301 on Vessel V-100.
Transmitters must indicate the instruments that they are controlling, using the appropriate ISA
symbol.
Example:
PT
101

----------

PAL

PAH

101

101

PY
101

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2. PIPING DESIGNATIONS

2.1. Line Numbering System

114

Line
Size
(mm OD)

600

PS

Primary
Pressure
Rating

Line
Material
Code

Piping
System
Code

Temp.
Index

121
Line
Number

2.1.1. Primary Pressure Rating

Class

Rating

150
300
600
900
1500
2500

ANSI 150#
ANSI 300#
ANSI 600#
ANSI 900#
ANSI 1500#
ANSI 2500#

to be engineered

2.1.2. Line Material Code

Coated Piping
Cement Lined
Fiber Glass
Stainless Steel

C
K
F
S

2.1.3. Piping System Code

Service
Instrument Piping
Instrument Air
Liquid Sulphur
Sulphur Plant Piping
Process Piping (ANSI B31.3 Code)
sweet process hydrocarbons, caustic,
process drains, and vent systems
sour process hydrocarbons, caustic,
sour liquids, hydrocarbons, and water,
process drains, and vent systems

Symbol
IA
L
M
P
PS

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glycol utility

2.1.4. Temperature Index

Service

Symbol

Below -45C
-45C to -29C
-29C to 121C
121C to 343C
Above 343C

V
W
X
Y
Z

2.2. VALVE DESIGNATIONS


2.2.1. Valve Numbering System

114

Valve
Size

BA

Valve
Type

2.2.1.1.

30

rating
Pressure

Valve
connection

Material
Service

Temp.
Service

Valve size

= 21 mm;

valve size = 21

= 27 mm;

valve size = 27

1 = 33 mm;

valve size = 33

1+1/2 = 21 mm;

valve size = 21

2 = 60 mm;

valve size = 60

3 = 89 mm;

valve size = 89

4 = 114 mm;

valve size = 114

5 = 141 mm;

valve size = 141, only in special cases

6 = 168 mm;

valve size = 168

8 = 219 mm;

valve size = 219

10 = 273 mm;

valve size = 273

12 = 324 mm;

valve size = 324

16 = 406 mm;

valve size = 406

24 = 609 mm;

valve size = 609

2.2.1.2.

Valve Type

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BA
GL
CH
GA
PL
DS
NE
TW
BSF
YSF
2.2.1.3.

2.2.1.5.

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Ball Valve
Globe Valve
Check Valve
Gate Valve
Plug Valve
Double Block & Bleed Valve
Needle Valve
Three Way Valve
Basket Strainer
Y-Strainer

Rating

15
30
60
90
150
250

1
2
3
4
5

Page N

Valve Primary Pressure Rating

Designation

2.2.1.4.

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ANSI 150#
ANSI 300#
ANSI 600#
ANSI 900#
ANSI 1500#
ANSI 2500# to be engineered

Valve Connection

Flanged Standard Design


Flanged Special Design (see Valve Specifications)
Screwed
Weld End
Special

Material Code

The Prefix S indicates Sour Service (all materials must be suitable to NACE
MR-01-75, latest edition). If no material code noted, the valve is standard
design.
2.2.1.6.

Temperature Code

All designations correspond with the temperature code listed in Piping Designations.
Service
Symbol
Below -45C
-45C to -29C
-29C to 121C
121C to 343C

V
W
X
Y

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Above 343C

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Z

2.3. GENERAL PIPING SPECIFICATIONS


2.3.1. Scope

This specification shall apply to all piping systems designed for Andes Petroleum Company
in Tarapoa Block. The pressure-temperature limitations for the piping specifications shall
correspond to the pressure-temperature limitations of the flange series as specified in Table I
and its supplement unless otherwise specified.
2.3.2. Applicable Codes and Standards

All piping systems and elements of such systems and the assembly, installation and testing
of such elements and systems shall, where applicable, be equal to, or exceed, the minimum
requirements as specified by the latest revisions of the following codes and regulations:
(a)

American National Standard Code for Pressure Piping ANSI B31.2 or B31.3 as
applicable, latest revision.

(b)

American National Standard Code for Steel Pipe Flanges, Flanged Valves and
Fittings ANSI Series B16, latest revision.

(c)

ASME Boiler and Pressure Vessel Code, Section VIII, Division I & II, latest
revision.

2.3.3. Inspection

All piping systems shall be inspected and tested in accordance with the applicable codes and
standards, plus any supplementary requirements listed in this piping specification.
Andes Petroleum Company reserves the right to accept or reject any piping not meeting the
requirements of the Ecuador DNH.
2.3.4. Design Conditions
2.3.4.1.

Design Data

Design and operating conditions of all piping covered by this specification will be
given in the piping material specification sheets. Where operating conditions are

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specified the mechanical, thermal, and material design shall be in accordance with
the criteria specified in the following clauses of this specification.
2.3.4.2.

Design Pressure

The design pressure of all piping covered by this specification shall be the greater of
that specified in the piping material specification sheets as the design pressure of 200
kPa greater than the maximum operating pressure, except in special cases approved
by the Designer Representative.
2.3.4.3.

Design Temperature

The design temperature of all piping covered by this specification shall be the greater
of that specified in the piping material specification sheets as the design temperature
or at least 16C above the maximum operating temperature. For piping in cold
temperature service the design temperature shall be the lesser of that specified in the
piping material specification sheets as the design temperature, or 3C below the
minimum operating temperature except in special cases approved by the Designer
Representative.
.
2.3.4.4.

Materials

Except under special conditions of severity, hazard, etc., the materials used in piping
systems under this specification shall be in accordance with the Piping
Specifications, which are based on the design pressure and temperature and on the
type of service.
The materials used under special conditions of severity and hazard must be suitable
for the particular service conditions involved, and must be approved by Designer
representative and Andes Petroleum Company. before fabrication.
Low carbon steels are to be used wherever possible.
No cast iron materials are to be used in severe conditions
2.3.4.5.

Corrosion Allowance

The corrosion allowance to be added to the wall thickness of the pipe and other
piping materials in normal or sweet gas service is 1.6mm (1/16 inches) or 1/8
inches for all piping unless other specified.

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2.3.4.6.

PIPING SPECIFICATIONS / PIPING


HOF-STD-ME-002
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Page N 11 of 53
Sour Service

Piping systems for use in sour service, as defined by the Standards listed shall
conform to these piping specifications plus the supplemental sour service
specifications outlined in Section 2.3.15.
2.3.5. Welding

a. All welding performed under this specification shall meet or exceed the requirements
of the latest editions of any and all applicable codes, standards and/or governmental
regulations having jurisdiction.
b. Contractor must submit to Andes Petroleum Company all welding procedures, which
are required by the applicable codes, standards and/or government regulations, to
perform the work. All welding procedures submitted to Andes Petroleum Company
must be fully approved and registered with the government of the province in which
the facility is located. Andes Petroleum Company reserves the right to accept or reject
welding procedures.
c. No welder shall be allowed to make welds unless he has passed tests under the
appropriate procedure(s) and thereby is qualified to weld in the province in which the
work shall be performed. Contractor shall be fully responsible for and bear the full
cost for, replacement of any welds made by unqualified welders.
d. Acceptability of welds and defects shall be governed by the latest revision of the
piping system code.
e. Andes Petroleum Company or an appointed representative thereof shall judge the
acceptability of all welds. Any defects shall be repaired at the expense of the
Contractor.
2.3.6. Piping Fabrication and Installation

a. All welded construction is preferred wherever practical. Threaded piping for process
lines shall be limited to liquid process, drain, fuel and instrument lines; and shall be
increased to nominal 60mm (2) pipe size for all long runs or where the line exits from
any building, unless approved by Andes Petroleum Company authorized
representative.
b. The minimum pipe size shall be 27mm () except for instrument air, water or team
tracing and for reduction at instruments having less than 27mm () connections.
Nominal pipe sizes 73mm (2), 102mm (4), and 141mm (5) shall not be used
except for short connections to equipment furnished with connections in these sizes.
c. All piping shall be installed in a neat workmanlike manner, properly guided and
supported as indicated in the drawings.
d. Each pipe joint or length shall be thoroughly swabbed to remove all dirt and foreign
matter from inside of the pipe before the joints are connected. Any obstructions or

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e.
f.
g.
h.
i.

j.
k.
l.

m.
n.
o.
p.

PIPING SPECIFICATIONS / PIPING


HOF-STD-ME-002
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Page N 12 of 53

foreign matter remaining in the pipe after installation thereof shall be removed at the
sole expense of the Contractor.
The pipe is to be run true to vertical, horizontal to the axis of the building or skid in
such a way that it is pleasing to the eye, unless the type of installation demands a slope
in the pipe in which case the slope is to remain constant along the length of the pipe.
No stub-ins or half-collar branch connections will be allowed, unless indicated on
the drawings. Appropriate tees, weldolets, and threadolets shall be used in all other
cases, as directed with Section 5 of these Specifications.
Piping at equipment such as pumps, compressors, turbines, etc., shall be arranged so
that such equipment may be maintained or removed without dismantling adjacent
equipment or piping.
Piping in such service shall be arranged as close to grade level as practical. Overhead
piping is not allowed on rotating equipment unless specifically approved by Designer
and Andes Petroleum Company.
Changes in length of lines from temperature effects shall be calculated and adequate
allowance made for expansion and contraction, preferably by use of expansion offsets.
Anchors and guides shall be provided to keep the pipe in alignment to properly direct
the resultant stresses and strains.
The assembly of piping shall be performed so as to impose the least possible
mechanical stress.
Piping shall be grouped and arranged in a neat and simple manner giving ample room
for fire access to all operating equipment. All piping shall run N-S and E-W direction
with sufficient spacing to allow maintenance of equipment.
Below grade piping inside concrete floor buildings shall be placed in concrete trenches
covered with open grating with trench drains to the drain system. All such drains shall
be equipped with traps. Fire walls shall be provided where required. For installations
where solid trench covers may be required instead of open gratings, such installations
shall be adequately sealed, drained and vented.
Overhead lines in process area shall have 8-0 clearance from bottom of pipe to
ground level.
When installing eccentric reducers on pump suction, keep flat side up.
All drain piping shall be supplied with adequate cleanout connections.
Thread lubrication shall not be used on screwed fittings to be seal welded.

2.3.7. Spooling

a. All prespooled piping sections shall be fabricated and tested in accordance with this
piping specification, the applicable piping material specification sheets, and the
approved for construction spool drawings.
b. All flange bolt holes shall straddle radial or vertical centerlines.
c. All prespooled piping shall be accurately fabricated in accordance with the drawings.
Maximum tolerance on spooled piping shall be 3mm in all directions.
d. After final hydrostatic test, each prespooled length shall be dried and cleaned of all
grease, scale, rust and debris and all open ends shall be protected by suitable covers
prior to shipment.

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2.3.8. Fittings

a. Flanges, in general, shall be limited to valves, makebreak connections at


equipment and to piping, which requires dismantling for cleaning and inspection.
Flanged connections for module breaks are acceptable.
b.
Ring joint connections are required in non-coated services ANSI 900# or higher, or
in temperature services above 450C.
c. All weldneck flanges or fittings shall have the same bore as the pipe schedule.
d. Changes in direction shall be made with long radius weld ells except where the short
radius type is required for clearance. Mitered ells may not be used unless
specifically approved.
e. Close nipples or all thread nipples shall not be used.
f. The use of steel bushings shall be minimized and shall not be used for changes of
less than two pipe sizes.
g. Minimum schedule for nipples will be Sch. 80; however, nipple wall thickness shall
be in accordance with Table II.
h. 300 ANSI flanges shall be used in 150 ANSI service with design temperatures above
175C.
2.3.9. Valves

a. Lubricated plug valves shall not be used at temperatures above 175C or in front of
metering equipment.
b. Gate valves shall not be used at temperatures below 45C.
c. Cast iron, semi-steel or ductile iron valves may be used in low pressure water or air
service only when outside of process buildings or outside of process areas.
d. No operating valves shall be installed 200cm or more above floor or platform or
other point of easy access unless approved by Designer and Andes Petroleum
Company. Any valves installed more than 200cm above access shall be equipped
with operators. Valves shall not be installed in overhead product outlets from
vessels or where the cold side of heat exchangers could be trapped full of liquid,
unless absolutely required by operation. Block valves, when required, shall be
installed at nozzles to permit the operation of valves from grade level or from a
platform. Equipment shall be capable of being isolated if:
e. Depressurizing associated facilities will delay maintenance on the equipment.
f. Ball valves must be fire safe in hydrocarbon liquid or vapour service.
g. Block valves on pump suctions shall be at least one size larger than the pump suction
nozzle except on installations where adequate net positive suction head conditions
are assured.
h. Manually operated gear operators shall be provided as follows:
i. 150 and 300 lb.
Plug valves 168mm (6) and larger
Butterfly valves 219mm (8) and larger
Ball valves 219mm (8) and larger
Gate valves 324mm (12) and larger

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MECHANICAL

ii. 600, 900, and 1500 lb.

Gate, ball and plug valves 168mm (6)and larger

i. Check valves shall be installed at the discharge nozzles of pumps where the liquid
head and/or pressure may cause reversal of rotation or flow.
j. Gate valves shall be provided with an equalizing globe valve bypass, minimum size
27mm (3/4) for the following:
219 to 273mm (8 to 10) - ratings 300 lb. and greater

324mm (12) and larger - ratings 150 lb. and greater

k. All valves shall have sufficient clearance to facilitate removal of the bonnet or plug.
2.3.10. Control Valves

a. Process control valves and vapor control valves shall be flanged. Liquid dump valves
may be screwed if flow conditions permit.
b. All control valve stations shall be equipped with block valves up and downstream of
the control valve. All control valve stations 114mm (4) and larger shall have two
27mm (3/4) vent valves to permit isolation and bleed of the control valve.
c. All control valves shall have a single bypass valve to permit manual system control
during valve repairs.
d. Block valves may be ball, plug or gate valves as the service conditions require and
shall be the same size as the inlet line to the control valve station.
e. Unless otherwise specified, bypass valves shall be globe valves through the 114mm
(4) size, and gate valves in larger sizes; and shall have at least equal capacity of, but
not more than one and one half times that of, the control valve.
f. Sufficient clearance on the axis of the valve stem shall be provided, in all cases, to
permit removal of actuator and stem without removing valve body from the line.
Clearance below a flanged valve assembly shall be twice the nominal size of the pipe
run, however in no case should clearance below flanged or screwed assemblies be less
than 100mm (4).
g. Reducers shall be eccentric and installed directly before and after control valve.
h. Unions shall be installed between block valves and control valves in all screwed piping
applications.
i. All threaded or socket weld drains or bleed valves shall have a nipple inserted to
prevent thread corrosion, complete with a threaded end connection.
2.3.11. Vents and Drains, Sample Connections

a. Vent and drain connections shall be supplied at all high and low points and shall be a
minimum size of 27mm (3/4), at a minimum of 200mm (8) above grade.
b. Valve vent and drain connections shall be provided where required for operation, e.g.
vessels, pumps, turbines. Connections not normally used shall be plugged or blind
flanged.

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c. Sample connections shall be provided where required to evaluate process performance.


d. Steam trap assemblies and atmospheric vents shall be supplied at ends of all steam
headers.
e. All operating chemical drains connected to closed systems only shall be double
blocked and bled (i.e. sweetening chemical, glycol, propane, etc.).
f. Atmospheric vent valves shall be supplied at the end of all instrument headers and
shall be installed in the bottom end of the header.
2.3.12. Compressor Piping

a. Main pipe supports shall be independent of compressor foundations.


b. Piping and supports shall be designed to prevent excessive vibration and thermal
stresses.
c. No cast iron valves shall be used on compressor process piping.
d. Crankcase vents and distance piece vents shall be piped to outside of the compressor
building.
e. Starting motor exhausts shall be piped to outside the compressor building or shall have
a swing type check valve installed between the starter motor and the flare header.
f. Compressor suction and discharge piping shall be designed and installed to prevent
excessive mechanical or resonant vibration resulting in high stress levels in the piping.
Pipe in compressor suction or discharge service shall have a life expectancy of a
minimum of twenty (20) years under vibrating service.
g. U-bolt clamps shall not be utilized in any compressor pipe clamps either in the
compressor building or on rack piping. All vibrating service clamps shall be flat bar
type, complete with rubber spacers.
h. Piping shall be supported near all changes in direction and shall remain straight
between supports.
i. The discharge of all compressor process piping shall be equipped with a piston check
valve. This valve shall be a Daniel or equal piston check.
j. Compressor driver air intakes and exhausts shall be supported and installed outside of
the compressor building.
2.3.13. Pressure Testing of Piping Systems

a. Prior to initial operation, installed piping shall be pressure tested to assure tightness.
In the event repairs or additions are made following the test, the affected piping shall
be retested. In the case of minor repairs or additions, the Owner may waive retest
requirements, or may request alternate methods of determining the soundness of
fabrication.
b. Inspection and testing shall be in accordance with the requirements of the applicable
code as set forth in Section 2.0 of this Specification and with Dominion and Provincial
regulations concerning piping systems.
c. All piping other than open drain lines, sewers, and air lines less than 21mm (1/2) shall
be pressure tested.

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2.3.14. Liquid Sulfur Service Piping

a. All liquid sulfur piping shall be insulated and heat traced or jacketed.
b. All flanged connections shall have two couplings installed in the jackets as close to the
flanges as possible on flange centerline.
c. All piping bends shall be made with welded crosses installed complete with flanges for
cleaning.
d. All runs of pipe shall contain sufficient number of breakout flanges and all laterals
shall be connected to mains through pipe crosses with flanges on connecting ends of
laterals, and flanges and blinds on opposite sides.
e. Sufficient connections for steaming, blowing and draining shall be supplied on all
sulfur lines.
f. All liquid sulfur lines shall be sloped to sulfur pit and shall be drainable.
2.3.15. Sour Service Piping (Supplement)
2.3.15.1.

Scope

All sour service piping shall be designated with an S after the piping group
designation as shown in the piping material index.
This Specification shall be used in conjunction with the General Specifications for
piping whenever the operating pressure is 345 kPa (50 psig) or greater and the gas or
liquid to be handled in the process piping system contains:
(a) Gas & Vapour Lines -

0.5 mol percent hydrogen


sulphide or 69 kPa (10 psi)
partial pressure H2S, or
whichever is less.

(b) Liquid Lines

A total acid gas (H2S and


CO2) mol percentage
equal to or greater than
5.0 mol percent.

Special consideration shall be given to high temperature process conditions as


determined by Designer.
2.3.15.2.

Pipe

PROJECT: HEAVY OIL


CONCEPTUAL AND BASIC
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Doc. N.:

PIPING SPECIFICATIONS / PIPING


HOF-STD-ME-002
CLASS
Page N 17 of 53

MECHANICAL

a. All pipe material used in sour gas shall be in accordance with the applicable
piping material index unless an alternate is approved in writing by Andes
Petroleum Company.
b. All piping material used in sour service shall exhibit the following chemical
properties, in addition to the requirements of the piping material index:
i)

%C+%Mn+%(Cr+Mo+V) = %(Ni+Cu) < .44


6
5
15

ii)
iii)
iv)
v)
vi)
vii)
viii)
ix)

%C < 0.26%
%P < 0.04%
%S < 0.04%
%Si < 0.50%
%Nb (columbium or niobium) < 0.11%
%V (vanadium) < 0.06%
%Ti (titanium) < 0.06%
Rockwell hardness not to exceed HRC22 (includes weld, heat
affected zone and pipe).
The maximum yield strength < 551 MPa (80,000 psi) but, if
applicable, pipe between 368 MPa and 551 MPa shall be
subject to special property provisions of CSA code Z245.5.

x)

2.3.15.3.

Fittings

All fittings shall be manufactured in accordance with the grade shown on the piping
material index and the supplemental chemical properties shown in Section 2.3.15.2.2.
2.3.15.3.1. Identification

Flanges in sour service applications shall be fully identified in a permanent manner by


one of the following methods:
i)
ii)
iii)

Hot stamping (with the part above 620C) with rounded die impression.
Cold stamping with rounded die impression prior to a final heat treatment.
Cold stamping with rounded die impressions on the outer rim of the flange.

2.3.15.4.

Valves

a. All valves for sour gas or sour liquid service shall meet the latest NACE
Specification.

PROJECT: HEAVY OIL


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MECHANICAL

PIPING SPECIFICATIONS / PIPING


HOF-STD-ME-002
CLASS
Page N 18 of 53

b. The use of O rings in valves, instruments and equipment intended for sour
service shall be minimized. If used, they shall be fabricated from Teflon or
Viton A.
2.3.15.5.

Bolting

a. All special nuts and bolts to be used in sour service shall have distinct
permanent identifications of the material specified in the piping material
index.
b. Bolting of piping and equipment shall be by torque wrench or other approved
method which will ensure closure without cold working of bolts. Impact
tightening shall not be allowed except by special approval.
c.
2.3.15.6.

Gaskets

All gaskets in sour service shall be flexitallic up to 600# ANSI and oval ring
900# and over. Salt water service shall be flexitallic gaskets. Gasket to have
an I.D. equal to the I.D. of Sch. 40 pipe.
2.3.15.7.

Affidavits

Affidavits and mill test reports showing conformance to specifications


contained in this supplement shall be provided for all pipe, valves, fittings,
bolts, nuts and other materials supplied for sour service.
2.3.15.8.

Piping Installation Sour Service

a. All pipe and fittings in sour service shall have 3.2mm (.125) corrosion
allowance added to the wall thickness unless otherwise specified. This shall
be added to the calculated allowable thickness.
b. No threaded connections shall be permitted in sour gas process piping, except
for secondary lines such as instrument leads, etc., downstream of block valves
which are flanged and connected by weld fittings to primary lines.
c. All welds on ANSI 300# class or higher in piping systems in sour service
shall be 100 percent stress relieved and x-rayed by the Contractor. In addition,
any welding on ANSI 600# sour piping shall be stress relieved, i.e. pipe shoes
secured to the pipe by welding, etc. The Rockwell hardness of weld, parent
metal and heat affected zones shall not exceed HRC 22. Affidavits of stress
relieving, x-ray film inspection and hardness test shall be supplied to the
Owner.

PROJECT: HEAVY OIL


CONCEPTUAL AND BASIC
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Doc. N.:

MECHANICAL

3. ANNEXES

PIPING SPECIFICATIONS / PIPING


HOF-STD-ME-002
CLASS
Page N 19 of 53

PROJECT: HEAVY OIL


CONCEPTUAL AND BASIC
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Doc. N.:

MECHANICAL

PIPING SPECIFICATIONS / PIPING


HOF-STD-ME-002
CLASS
Page N 20 of 53

3.1. Threaded maximum allowable tables


Threaded (NPT) Maximum Allowable Pipe Operating Pressures (Rev 3, May 2007)
Code: ASME B31.3
Note:

1) MOP's valid for temperatures to 400 deg F (204C)


2) Pipe material assumed to be A 106 B

Nominal
Actual
Dia (in) Dia (mm)
1/2
21.3
1/2
21.3
1/2
21.3
1/2
21.3
1/2
21.3
1/2
21.3
1/2
21.3
1/2
21.3
1/2
21.3
1/2
21.3
1/2
21.3
1/2
21.3
3/4
26.7
3/4
26.7
3/4
26.7
3/4
26.7
3/4
26.7
3/4
26.7
3/4
26.7
3/4
26.7
3/4
26.7
3/4
26.7
3/4
26.7
3/4
26.7
1
33.4
1
33.4
1
33.4
1
33.4
1
33.4
1
33.4
1
33.4
1
33.4
1
33.4
1
33.4
1
33.4
1
33.4
1 1/2
48.3

Sch.
40
80 (XS)
160
XXS
40
80 (XS)
160
XXS
40
80 (XS)
160
XXS
40
80 (XS)
160
XXS
40
80 (XS)
160
XXS
40
80 (XS)
160
XXS
40
80 (XS)
160
XXS
40
80 (XS)
160
XXS
40
80 (XS)
160
XXS
40

Nominal
W.T. (mm)
2.769
3.732
4.775
7.468
2.769
3.732
4.775
7.468
2.769
3.732
4.775
7.468
2.87
3.912
5.583
7.823
2.87
3.912
5.583
7.823
2.87
3.912
5.583
7.823
3.378
4.547
6.35
9.093
3.378
4.547
6.35
9.093
3.378
4.547
6.35
9.093
3.683

C.A.
(mm)
0
0
0
0
1.6
1.6
1.6
1.6
3.2
3.2
3.2
3.2
0
0
0
0
1.6
1.6
1.6
1.6
3.2
3.2
3.2
3.2
0
0
0
0
1.6
1.6
1.6
1.6
3.2
3.2
3.2
3.2
0

Thread
Depth (mm)
1.45
1.45
1.45
1.45
1.45
1.45
1.45
1.45
1.45
1.45
1.45
1.45
1.45
1.45
1.45
1.45
1.45
1.45
1.45
1.45
1.45
1.45
1.45
1.45
1.77
1.77
1.77
1.77
1.77
1.77
1.77
1.77
1.77
1.77
1.77
1.77
1.77

Effective
W.T. (mm)
0.97
1.82
2.73
5.08
-0.63
0.22
1.13
3.48
-2.23
-1.38
-0.47
1.88
1.06
1.97
3.44
5.40
-0.54
0.37
1.84
3.80
-2.14
-1.23
0.24
2.20
1.19
2.21
3.79
6.19
-0.41
0.61
2.19
4.59
-2.01
-0.99
0.59
2.99
1.45

Max Oper.
Pressure
(KPA)
PSIG)
12,597
1,827
23,508
3,409
35,325
5,123
65,836
9,548
N/A
N/A
2,790
405
14,607
2,119
45,119
6,544
N/A
N/A
N/A
N/A
N/A
N/A
24,401
3,539
10,962
1,590
20,380
2,956
35,483
5,146
55,729
8,083
N/A
N/A
3,853
559
18,956
2,749
39,202
5,686
N/A
N/A
N/A
N/A
2,429
352
22,675
3,289
9,791
1,420
18,238
2,645
31,265
4,534
51,084
7,409
N/A
N/A
5,026
729
18,053
2,618
37,872
5,493
N/A
N/A
N/A
N/A
4,841
702
24,660
3,576
8,295
1,203

PROJECT: HEAVY OIL


CONCEPTUAL AND BASIC
ENGINEERING
Doc. N.:

MECHANICAL

1 1/2
1 1/2
1 1/2
1 1/2
1 1/2
1 1/2
1 1/2
1 1/2
1 1/2
1 1/2
1 1/2
2
2
2
2
2
2
2
2
2
2
2
2
2 1/2
2 1/2
2 1/2
2 1/2
2 1/2
2 1/2
2 1/2
2 1/2
2 1/2
2 1/2
2 1/2
2 1/2
3
3
3
3
3
3
3
3
3
3
3
3

48.3
48.3
48.3
48.3
48.3
48.3
48.3
48.3
48.3
48.3
48.3
60.3
60.3
60.3
60.3
60.3
60.3
60.3
60.3
60.3
60.3
60.3
60.3
73.0
73.0
73.0
73.0
73.0
73.0
73.0
73.0
73.0
73.0
73.0
73.0
88.9
88.9
88.9
88.9
88.9
88.9
88.9
88.9
88.9
88.9
88.9
88.9

PIPING SPECIFICATIONS / PIPING


HOF-STD-ME-002
CLASS
Page N 21 of 53

80 (XS)
160
XXS
40
80 (XS)
160
XXS
40
80 (XS)
160
XXS
40
80 (XS)
160
XXS
40
80 (XS)
160
XXS
40
80 (XS)
160
XXS
40
80 (XS)
160
XXS
40
80 (XS)
160
XXS
40
80 (XS)
160
XXS
40
80 (XS)
160
XXS
40
80 (XS)
160
XXS
40
80 (XS)
160
XXS

5.08
7.137
10.16
3.683
5.08
7.137
10.16
3.683
5.08
7.137
10.16
3.912
5.537
8.712
11.074
3.912
5.537
8.712
11.074
3.912
5.537
8.712
11.074
5.156
7.01
9.525
14.021
5.156
7.01
9.525
14.021
5.156
7.01
9.525
14.021
5.486
7.62
11.125
15.24
5.486
7.62
11.125
15.24
5.486
7.62
11.125
15.24

0
0
0
1.6
1.6
1.6
1.6
3.2
3.2
3.2
3.2
0
0
0
0
1.6
1.6
1.6
1.6
3.2
3.2
3.2
3.2
0
0
0
0
1.6
1.6
1.6
1.6
3.2
3.2
3.2
3.2
0
0
0
0
1.6
1.6
1.6
1.6
3.2
3.2
3.2
3.2

1.77
1.77
1.77
1.77
1.77
1.77
1.77
1.77
1.77
1.77
1.77
1.77
1.77
1.77
1.77
1.77
1.77
1.77
1.77
1.77
1.77
1.77
1.77
2.54
2.54
2.54
2.54
2.54
2.54
2.54
2.54
2.54
2.54
2.54
2.54
2.54
2.54
2.54
2.54
2.54
2.54
2.54
2.54
2.54
2.54
2.54
2.54

2.68
4.47
7.12
-0.15
1.08
2.87
5.52
-1.75
-0.53
1.27
3.92
1.65
3.07
5.85
7.92
0.05
1.47
4.25
6.32
-1.55
-0.13
2.65
4.72
1.97
3.59
5.79
9.73
0.37
1.99
4.19
8.13
-1.23
0.39
2.59
6.53
2.26
4.13
7.19
10.80
0.66
2.53
5.59
9.20
-0.94
0.93
3.99
7.60

15,275
25,552
40,656
N/A
6,138
16,416
31,520
N/A
N/A
7,280
22,384
7,557
14,058
26,759
36,208
242
6,743
19,444
28,893
N/A
N/A
12,129
21,578
7,448
13,577
21,892
36,755
1,404
7,533
15,847
30,710
N/A
1,488
9,802
24,665
7,012
12,805
22,320
33,490
2,048
7,841
17,356
28,526
N/A
2,877
12,392
23,562

2,215
3,706
5,896
N/A
890
2,381
4,571
N/A
N/A
1,056
3,246
1,096
2,039
3,881
5,251
35
978
2,820
4,190
N/A
N/A
1,759
3,130
1,080
1,969
3,175
5,331
204
1,092
2,298
4,454
N/A
216
1,422
3,577
1,017
1,857
3,237
4,857
297
1,137
2,517
4,137
N/A
417
1,797
3,417

PROJECT: HEAVY OIL


CONCEPTUAL AND BASIC
ENGINEERING
Doc. N.:

MECHANICAL

PIPING SPECIFICATIONS / PIPING


HOF-STD-ME-002
CLASS
Page N 22 of 53

3.2. Non thread maximum allowable table


Non threaded Maximum Allowable Pipe Operating Pressures (Rev 3, May. 2007)
Code: ASME B31.3
Note:

Nominal
Dia (in)
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
1
1
1
1
1
1
1
1
1
1
1
1

1) MOP's valid for temperatures to 400 deg F (204C)


2) Pipe material assumed to be A 106 B
Actual
Dia (mm)
21.3
21.3
21.3
21.3
21.3
21.3
21.3
21.3
21.3
21.3
21.3
21.3
26.7
26.7
26.7
26.7
26.7
26.7
26.7
26.7
26.7
26.7
26.7
26.7
33.4
33.4
33.4
33.4
33.4
33.4
33.4
33.4
33.4
33.4
33.4
33.4

Sch.
40
80 (XS)
160
XXS
40
80 (XS)
160
XXS
40
80 (XS)
160
XXS
40
80 (XS)
160
XXS
40
80 (XS)
160
XXS
40
80 (XS)
160
XXS
40
80 (XS)
160
XXS
40
80 (XS)
160
XXS
40
80 (XS)
160
XXS

Nominal
W.T. (mm)
2.769
3.732
4.775
7.468
2.769
3.732
4.775
7.468
2.769
3.732
4.775
7.468
2.87
3.912
5.583
7.823
2.87
3.912
5.583
7.823
2.87
3.912
5.583
7.823
3.378
4.547
6.35
9.093
3.378
4.547
6.35
9.093
3.378
4.547
6.35
9.093

C.A.
(mm)
0
0
0
0
1.6
1.6
1.6
1.6
3.2
3.2
3.2
3.2
0
0
0
0
1.6
1.6
1.6
1.6
3.2
3.2
3.2
3.2
0
0
0
0
1.6
1.6
1.6
1.6
3.2
3.2
3.2
3.2

Effective
W.T. (mm)
2.42
3.27
4.18
6.53
0.82
1.67
2.58
4.93
-0.78
0.07
0.98
3.33
2.51
3.42
4.89
6.85
0.91
1.82
3.29
5.25
-0.69
0.22
1.69
3.65
2.96
3.98
5.56
7.96
1.36
2.38
3.96
6.36
-0.24
0.78
2.36
4.76

Max Oper. Pressure


(KPA)
PSIG)
31,372
4,550
42,283
6,132
54,100
7,846
84,611
12,271
10,655
1,545
21,565
3,128
33,382
4,842
63,894
9,267
N/A
N/A
848
123
12,665
1,837
43,176
6,262
25,940
3,762
35,358
5,128
50,461
7,319
70,707
10,255
9,413
1,365
18,831
2,731
33,934
4,922
54,180
7,858
N/A
N/A
2,303
334
17,407
2,525
37,653
5,461
24,407
3,540
32,853
4,765
45,881
6,654
65,700
9,529
11,195
1,624
19,641
2,849
32,669
4,738
52,488
7,612
N/A
N/A
6,429
932
19,457
2,822
39,276
5,696

PROJECT: HEAVY OIL


CONCEPTUAL AND BASIC
ENGINEERING
Doc. N.:

MECHANICAL

1 1/2
1 1/2
1 1/2
1 1/2
1 1/2
1 1/2
1 1/2
1 1/2
1 1/2
1 1/2
1 1/2
1 1/2
2
2
2
2
2
2
2
2
2
2
2
2
3
3
3
3
3
3
3
3
3
3
3
3
4
4
4
4
4
4
4
4
4
4
4
4

48.3
48.3
48.3
48.3
48.3
48.3
48.3
48.3
48.3
48.3
48.3
48.3
60.3
60.3
60.3
60.3
60.3
60.3
60.3
60.3
60.3
60.3
60.3
60.3
88.9
88.9
88.9
88.9
88.9
88.9
88.9
88.9
88.9
88.9
88.9
88.9
114.3
114.3
114.3
114.3
114.3
114.3
114.3
114.3
114.3
114.3
114.3
114.3

PIPING SPECIFICATIONS / PIPING


HOF-STD-ME-002
CLASS
Page N 23 of 53

40
80 (XS)
160
XXS
40
80 (XS)
160
XXS
40
80 (XS)
160
XXS
40
80 (XS)
160
XXS
40
80 (XS)
160
XXS
40
80 (XS)
160
XXS
40
80 (XS)
160
XXS
40
80 (XS)
160
XXS
40
80 (XS)
160
XXS
40
80 (XS)
160
XXS
40
80 (XS)
160
XXS
40
80 (XS)
160
XXS

3.683
5.08
7.137
10.16
3.683
5.08
7.137
10.16
3.683
5.08
7.137
10.16
3.912
5.537
8.712
11.074
3.912
5.537
8.712
11.074
3.912
5.537
8.712
11.074
5.486
7.62
11.125
15.24
5.486
7.62
11.125
15.24
5.486
7.62
11.125
15.24
6.02
8.56
13.49
17.12
6.02
8.56
13.49
17.12
6.02
8.56
13.49
17.12

0
0
0
0
1.6
1.6
1.6
1.6
3.2
3.2
3.2
3.2
0
0
0
0
1.6
1.6
1.6
1.6
3.2
3.2
3.2
3.2
0
0
0
0
1.6
1.6
1.6
1.6
3.2
3.2
3.2
3.2
0
0
0
0
1.6
1.6
1.6
1.6
3.2
3.2
3.2
3.2

3.22
4.45
6.24
8.89
1.62
2.85
4.64
7.29
0.02
1.25
3.04
5.69
3.42
4.84
7.62
9.69
1.82
3.24
6.02
8.09
0.22
1.64
4.42
6.49
4.80
6.67
9.73
13.34
3.20
5.07
8.13
11.74
1.60
3.47
6.53
10.14
5.27
7.49
11.80
14.98
3.67
5.89
10.20
13.38
2.07
4.29
8.60
11.78

18,402
25,382
35,659
50,763
N/A
16,245
26,523
41,627
N/A
7,109
17,387
32,491
15,650
22,150
34,852
44,301
8,335
14,835
27,537
36,986
1,020
7,520
20,222
29,671
14,892
20,685
30,200
41,370
9,928
15,721
25,236
36,406
4,965
10,757
20,272
31,442
12,710
18,073
28,482
36,146
8,849
14,212
24,621
32,285
4,989
10,352
20,760
28,425

2,669
3,681
5,172
7,362
N/A
2,356
3,847
6,037
N/A
1,031
2,522
4,712
2,270
3,213
5,055
6,425
1,209
2,152
3,994
5,364
148
1,091
2,933
4,303
2,160
3,000
4,380
6,000
1,440
2,280
3,660
5,280
720
1,560
2,940
4,560
1,843
2,621
4,131
5,242
1,283
2,061
3,571
4,682
724
1,501
3,011
4,122

PROJECT: HEAVY OIL


CONCEPTUAL AND BASIC
ENGINEERING
Doc. N.:

MECHANICAL

6
6
6
6
6
6
6
6
6
6
6
6
8
8
8
8
8
8
8
8
8
8
8
8
10
10
10
10
10
10
10
10
10
10
10
10
10
12
12
12
12
12
12
12
12
12
12
12

168.3
168.3
168.3
168.3
168.3
168.3
168.3
168.3
168.3
168.3
168.3
168.3
219.1
219.1
219.1
219.1
219.1
219.1
219.1
219.1
219.1
219.1
219.1
219.1
273.0
273.0
273.0
273.0
273.0
273.0
273.0
273.0
273.0
273.0
273.0
273.0
273.0
323.8
323.8
323.8
323.8
323.8
323.8
323.8
323.8
323.8
323.8
323.8

PIPING SPECIFICATIONS / PIPING


HOF-STD-ME-002
CLASS
Page N 24 of 53

40
80 (XS)
160
XXS
40
80 (XS)
160
XXS
40
80 (XS)
160
XXS
40
80 (XS)
XXS
160
40
80 (XS)
XXS
160
40
80 (XS)
XXS
160
40
80
XXS
160
40
80
XXS
160
40
60 (XS)
80
XXS
160
STD
40
80
XXS
160
STD
40
80
160
XXS
STD

7.11
10.97
18.26
21.95
7.11
10.97
18.26
21.95
7.11
10.97
18.26
21.95
8.18
12.7
22.23
23
8.18
12.7
22.23
23
8.18
12.7
22.23
23
9.27
15.09
25.4
28.58
9.27
15.09
25.4
28.58
9.27
12.7
15.09
25.4
28.58
9.53
10.31
17.48
25.4
33.32
9.53
10.31
17.48
25.4
33.32
9.53

0
0
0
0
1.6
1.6
1.6
1.6
3.2
3.2
3.2
3.2
0
0
0
0
1.6
1.6
1.6
1.6
3.2
3.2
3.2
3.2
0
0
0
0
1.6
1.6
1.6
1.6
3.2
3.2
3.2
3.2
3.2
0
0
0
0
0
1.6
1.6
1.6
1.6
1.6
3.2

6.22
9.60
15.98
19.21
4.62
8.00
14.38
17.61
3.02
6.40
12.78
16.01
7.16
11.11
19.45
20.13
5.56
9.51
17.85
18.53
3.96
7.91
16.25
16.93
8.11
13.20
22.23
25.01
6.51
11.60
20.63
23.41
4.91
7.91
10.00
19.03
21.81
8.34
9.02
15.30
22.23
29.16
6.74
7.42
13.70
20.63
27.56
5.14

10,195
15,730
26,183
31,474
7,573
13,108
23,561
28,852
4,951
10,486
20,939
26,230
9,010
13,988
24,485
25,333
6,996
11,974
22,471
23,319
4,982
9,960
20,457
21,305
8,194
13,339
22,453
25,264
6,578
11,723
20,837
23,648
4,962
7,994
10,106
19,220
22,031
7,103
7,684
13,028
18,930
24,833
5,740
6,321
11,665
17,568
23,470
4,377

1,479
2,281
3,797
4,565
1,098
1,901
3,417
4,184
718
1,521
3,037
3,804
1,307
2,029
3,551
3,674
1,015
1,737
3,259
3,382
723
1,445
2,967
3,090
1,188
1,935
3,256
3,664
954
1,700
3,022
3,430
720
1,159
1,466
2,788
3,195
1,030
1,114
1,889
2,746
3,602
832
917
1,692
2,548
3,404
635

PROJECT: HEAVY OIL


CONCEPTUAL AND BASIC
ENGINEERING
Doc. N.:

MECHANICAL

12
12
12
12
12
14
14
14
14
14
14
14
14
14
14
14
14
14
16
16
16
16
16
16
16
16
16
16
16
16
24
24
24
24
24
24
24
24
24
24
24
24

323.8
323.8
323.8
323.8
323.8
355.6
355.6
355.6
355.6
355.6
355.6
355.6
355.6
355.6
355.6
355.6
355.6
355.6
406.4
406.4
406.4
406.4
406.4
406.4
406.4
406.4
406.4
406.4
406.4
406.4
610
610
610
610
610
610
610
610
610
610
610
610

PIPING SPECIFICATIONS / PIPING


HOF-STD-ME-002
CLASS
Page N 25 of 53

40
XS
80
160
XXS
STD
40
80
160
STD
40
80
160
STD
40
XS
80
160
STD
40
80
160
STD
40
80
160
STD
40 (XS)
80
160
STD
40
80
160
STD
40
80
160
STD
40
80
160

10.31
12.7
17.48
25.4
33.32
9.53
11.13
19.05
35.71
9.53
11.13
19.05
35.71
9.53
11.13
12.7
19.05
35.71
9.53
12.7
21.44
40.49
9.53
12.7
21.44
40.49
9.53
12.7
21.44
40.49
9.53
17.48
30.96
59.54
9.53
17.48
30.96
59.54
9.53
17.48
30.96
59.54

3.2
3.2
3.2
3.2
3.2
0
0
0
0
1.6
1.6
1.6
1.6
3.2
3.2
3.2
3.2
3.2
0
0
0
0
1.6
1.6
1.6
1.6
3.2
3.2
3.2
3.2
0
0
0
0
1.6
1.6
1.6
1.6
3.2
3.2
3.2
3.2

5.82
7.91
12.10
19.03
25.96
8.34
9.74
16.67
31.25
6.74
8.14
15.07
29.65
5.14
6.54
7.91
13.47
28.05
8.34
11.11
18.76
35.43
6.74
9.51
17.16
33.83
5.14
7.91
15.56
32.23
8.34
15.30
27.09
52.10
6.74
13.70
25.49
50.50
5.14
12.10
23.89
48.90

4,958
6,740
10,302
16,205
22,107
6,467
7,553
12,928
24,234
5,227
6,312
11,687
22,993
3,986
5,071
6,137
10,446
21,752
5,659
7,541
12,731
24,043
4,573
6,456
11,645
22,958
3,487
5,370
10,560
21,872
3,770
6,915
12,248
23,555
3,047
6,192
11,525
22,831
2,323
5,469
10,801
22,108

719
977
1,494
2,350
3,206
938
1,095
1,875
3,515
758
915
1,695
3,335
578
736
890
1,515
3,155
821
1,094
1,846
3,487
663
936
1,689
3,330
506
779
1,531
3,172
547
1,003
1,776
3,416
442
898
1,671
3,311
337
793
1,567
3,206

Non threaded Maximum Allowable Pipe Operating Pressures, High Temperature


(Rev 3, May. 2007)

PROJECT: HEAVY OIL


CONCEPTUAL AND BASIC
ENGINEERING
Doc. N.:

MECHANICAL

PIPING SPECIFICATIONS / PIPING


HOF-STD-ME-002
CLASS
Page N 26 of 53

Code: ASME B31.3


Note:

1) MOP's valid for temperatures to 400 deg F (204C) to 650F (343C)


2) Pipe material assumed to be A 106 B
3) 1/2" to 2" (21mm to 60mm) threaded pipe

Nominal
Dia (in)
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
1
1
1
1
1
1
1
1
1
1
1
1
1 1/2
1 1/2

Actual
Dia (mm)
21.3
21.3
21.3
21.3
21.3
21.3
21.3
21.3
21.3
21.3
21.3
21.3
26.7
26.7
26.7
26.7
26.7
26.7
26.7
26.7
26.7
26.7
26.7
26.7
33.4
33.4
33.4
33.4
33.4
33.4
33.4
33.4
33.4
33.4
33.4
33.4
48.3
48.3

Sch.
40
80 (XS)
160
XXS
40
80 (XS)
160
XXS
40
80 (XS)
160
XXS
40
80 (XS)
160
XXS
40
80 (XS)
160
XXS
40
80 (XS)
160
XXS
40
80 (XS)
160
XXS
40
80 (XS)
160
XXS
40
80 (XS)
160
XXS
40
80 (XS)

Nominal
W.T. (mm)
2.769
3.732
4.775
7.468
2.769
3.732
4.775
7.468
2.769
3.732
4.775
7.468
2.87
3.912
5.583
7.823
2.87
3.912
5.583
7.823
2.87
3.912
5.583
7.823
3.378
4.547
6.35
9.093
3.378
4.547
6.35
9.093
3.378
4.547
6.35
9.093
3.683
5.08

C.A.
(mm)
0
0
0
0
1.6
1.6
1.6
1.6
3.2
3.2
3.2
3.2
0
0
0
0
1.6
1.6
1.6
1.6
3.2
3.2
3.2
3.2
0
0
0
0
1.6
1.6
1.6
1.6
3.2
3.2
3.2
3.2
0
0

Thread
Depth (mm)
1.45
1.45
1.45
1.45
1.45
1.45
1.45
1.45
1.45
1.45
1.45
1.45
1.45
1.45
1.45
1.45
1.45
1.45
1.45
1.45
1.45
1.45
1.45
1.45
1.77
1.77
1.77
1.77
1.77
1.77
1.77
1.77
1.77
1.77
1.77
1.77
1.77
1.77

Effective
W.T. (mm)
0.97
1.82
2.73
5.08
-0.63
0.22
1.13
3.48
-2.23
-1.38
-0.47
1.88
1.06
1.97
3.44
5.40
-0.54
0.37
1.84
3.80
-2.14
-1.23
0.24
2.20
1.19
2.21
3.79
6.19
-0.41
0.61
2.19
4.59
-2.01
-0.99
0.59
2.99
1.45
2.68

Max Oper.
Pressure
(KPA) PSIG)
10,708 1,553
19,982 2,898
30,026 4,355
55,961 8,116
N/A
N/A
2,372
344
12,416 1,801
38,351 5,562
N/A
N/A
N/A
N/A
N/A
N/A
20,741 3,008
9,318
1,351
17,323 2,512
30,161 4,374
47,370 6,870
N/A
N/A
3,275
475
16,113 2,337
33,322 4,833
N/A
N/A
N/A
N/A
2,064
299
19,274 2,795
8,323
1,207
15,502 2,248
26,575 3,854
43,421 6,298
N/A
N/A
4,272
620
15,345 2,226
32,191 4,669
N/A
N/A
N/A
N/A
4,115
597
20,961 3,040
7,050
1,023
12,983 1,883

PROJECT: HEAVY OIL


CONCEPTUAL AND BASIC
ENGINEERING
Doc. N.:

MECHANICAL

1 1/2
1 1/2
1 1/2
1 1/2
1 1/2
1 1/2
1 1/2
1 1/2
1 1/2
1 1/2
2
2
2
2
2
2
2
2
2
2
2
2
3
3
3
3
3
3
3
3
3
3
3
3
4
4
4
4
4
4
4
4
4
4
4
4
6
6

48.3
48.3
48.3
48.3
48.3
48.3
48.3
48.3
48.3
48.3
60.3
60.3
60.3
60.3
60.3
60.3
60.3
60.3
60.3
60.3
60.3
60.3
88.9
88.9
88.9
88.9
88.9
88.9
88.9
88.9
88.9
88.9
88.9
88.9
114.3
114.3
114.3
114.3
114.3
114.3
114.3
114.3
114.3
114.3
114.3
114.3
168.3
168.3

PIPING SPECIFICATIONS / PIPING


HOF-STD-ME-002
CLASS
Page N 27 of 53

160
XXS
40
80 (XS)
160
XXS
40
80 (XS)
160
XXS
40
80 (XS)
160
XXS
40
80 (XS)
160
XXS
40
80 (XS)
160
XXS
40
80 (XS)
160
XXS
40
80 (XS)
160
XXS
40
80 (XS)
160
XXS
40
80 (XS)
160
XXS
40
80 (XS)
160
XXS
40
80 (XS)
160
XXS
40
80 (XS)

7.137
10.16
3.683
5.08
7.137
10.16
3.683
5.08
7.137
10.16
3.912
5.537
8.712
11.074
3.912
5.537
8.712
11.074
3.912
5.537
8.712
11.074
5.486
7.62
11.125
15.24
5.486
7.62
11.125
15.24
5.486
7.62
11.125
15.24
6.02
8.56
13.49
17.12
6.02
8.56
13.49
17.12
6.02
8.56
13.49
17.12
7.11
10.97

0
0
1.6
1.6
1.6
1.6
3.2
3.2
3.2
3.2
0
0
0
0
1.6
1.6
1.6
1.6
3.2
3.2
3.2
3.2
0
0
0
0
1.6
1.6
1.6
1.6
3.2
3.2
3.2
3.2
0
0
0
0
1.6
1.6
1.6
1.6
3.2
3.2
3.2
3.2
0
0

1.77
1.77
1.77
1.77
1.77
1.77
1.77
1.77
1.77
1.77
1.77
1.77
1.77
1.77
1.77
1.77
1.77
1.77
1.77
1.77
1.77
1.77
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

4.47
7.12
-0.15
1.08
2.87
5.52
-1.75
-0.53
1.27
3.92
1.65
3.07
5.85
7.92
0.05
1.47
4.25
6.32
-1.55
-0.13
2.65
4.72
4.80
6.67
9.73
13.34
3.20
5.07
8.13
11.74
1.60
3.47
6.53
10.14
5.27
7.49
11.80
14.98
3.67
5.89
10.20
13.38
2.07
4.29
8.60
11.78
6.22
9.60

21,719
34,558
N/A
5,218
13,954
26,792
N/A
N/A
6,188
19,026
6,424
11,949
22,745
30,777
206
5,732
16,528
24,559
N/A
N/A
10,310
18,342
12,658
17,582
25,670
35,165
8,439
13,363
21,450
30,945
4,220
9,144
17,231
26,726
10,804
15,362
24,210
30,724
7,522
12,080
20,928
27,442
4,240
8,799
17,646
24,161
8,666
13,370

3,150
5,012
N/A
757
2,024
3,886
N/A
N/A
897
2,759
932
1,733
3,299
4,464
30
831
2,397
3,562
N/A
N/A
1,495
2,660
1,836
2,550
3,723
5,100
1,224
1,938
3,111
4,488
612
1,326
2,499
3,876
1,567
2,228
3,511
4,456
1,091
1,752
3,035
3,980
615
1,276
2,559
3,504
1,257
1,939

PROJECT: HEAVY OIL


CONCEPTUAL AND BASIC
ENGINEERING
Doc. N.:

MECHANICAL

6
6
6
6
6
6
6
6
6
6
8
8
8
8
8
8
8
8
8
8
8
8
10
10
10
10
10
10
10
10
10
10
10
10
12
12
12
12
12
12
12
12
12
12
12
12
12
12

168.3
168.3
168.3
168.3
168.3
168.3
168.3
168.3
168.3
168.3
219.1
219.1
219.1
219.1
219.1
219.1
219.1
219.1
219.1
219.1
219.1
219.1
273.0
273.0
273.0
273.0
273.0
273.0
273.0
273.0
273.0
273.0
273.0
273.0
323.8
323.8
323.8
323.8
323.8
323.8
323.8
323.8
323.8
323.8
323.8
323.8
323.8
323.8

PIPING SPECIFICATIONS / PIPING


HOF-STD-ME-002
CLASS
Page N 28 of 53

160
XXS
40
80 (XS)
160
XXS
40
80 (XS)
160
XXS
40
80 (XS)
XXS
160
40
80 (XS)
XXS
160
40
80 (XS)
XXS
160
40
80
XXS
160
40
80
XXS
160
40
80
XXS
160
STD
40
80
XXS
160
STD
40
80
160
XXS
STD
40
80
160

18.26
21.95
7.11
10.97
18.26
21.95
7.11
10.97
18.26
21.95
8.18
12.7
22.23
23
8.18
12.7
22.23
23
8.18
12.7
22.23
23
9.27
15.09
25.4
28.58
9.27
15.09
25.4
28.58
9.27
15.09
25.4
28.58
9.53
10.31
17.48
25.4
33.32
9.53
10.31
17.48
25.4
33.32
9.53
10.31
17.48
25.4

0
0
1.6
1.6
1.6
1.6
3.2
3.2
3.2
3.2
0
0
0
0
1.6
1.6
1.6
1.6
3.2
3.2
3.2
3.2
0
0
0
0
1.6
1.6
1.6
1.6
3.2
3.2
3.2
3.2
0
0
0
0
0
1.6
1.6
1.6
1.6
1.6
3.2
3.2
3.2
3.2

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

15.98
19.21
4.62
8.00
14.38
17.61
3.02
6.40
12.78
16.01
7.16
11.11
19.45
20.13
5.56
9.51
17.85
18.53
3.96
7.91
16.25
16.93
8.11
13.20
22.23
25.01
6.51
11.60
20.63
23.41
4.91
10.00
19.03
21.81
8.34
9.02
15.30
22.23
29.16
6.74
7.42
13.70
20.63
27.56
5.14
5.82
12.10
19.03

22,256
26,753
6,437
11,142
20,027
24,524
4,208
8,913
17,798
22,296
7,658
11,890
20,812
21,533
5,946
10,178
19,100
19,821
4,234
8,466
17,388
18,109
6,965
11,338
19,085
21,474
5,591
9,964
17,711
20,100
4,217
8,590
16,337
18,726
6,037
6,531
11,074
16,091
21,108
4,879
5,373
9,915
14,932
19,950
3,720
4,215
8,757
13,774

3,228
3,880
934
1,616
2,905
3,557
610
1,293
2,581
3,234
1,111
1,724
3,018
3,123
862
1,476
2,770
2,875
614
1,228
2,522
2,626
1,010
1,644
2,768
3,114
811
1,445
2,569
2,915
612
1,246
2,369
2,716
876
947
1,606
2,334
3,061
708
779
1,438
2,166
2,893
540
611
1,270
1,998

PROJECT: HEAVY OIL


CONCEPTUAL AND BASIC
ENGINEERING
Doc. N.:

MECHANICAL

12
14
14
14
14
14
14
14
14
14
14
14
14
16
16
16
16
16
16
16
16
16
16
16
16
24
24
24
24
24
24
24
24
24
24
24
24

323.8
355.6
355.6
355.6
355.6
355.6
355.6
355.6
355.6
355.6
355.6
355.6
355.6
406.4
406.4
406.4
406.4
406.4
406.4
406.4
406.4
406.4
406.4
406.4
406.4
610
610
610
610
610
610
610
610
610
610
610
610

PIPING SPECIFICATIONS / PIPING


HOF-STD-ME-002
CLASS
Page N 29 of 53

XXS
STD
40
80
160
STD
40
80
160
STD
40
80
160
STD
40
80
160
STD
40
80
160
STD
40
80
160
STD
40
80
160
STD
40
80
160
STD
40
80
160

33.32
9.53
11.13
19.05
35.71
9.53
11.13
19.05
35.71
9.53
11.13
19.05
35.71
9.53
12.7
21.44
40.49
9.53
12.7
21.44
40.49
9.53
12.7
21.44
40.49
9.53
17.48
30.96
59.54
9.53
17.48
30.96
59.54
9.53
17.48
30.96
59.54

3.2
0
0
0
0
1.6
1.6
1.6
1.6
3.2
3.2
3.2
3.2
0
0
0
0
1.6
1.6
1.6
1.6
3.2
3.2
3.2
3.2
0
0
0
0
1.6
1.6
1.6
1.6
3.2
3.2
3.2
3.2

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

25.96
8.34
9.74
16.67
31.25
6.74
8.14
15.07
29.65
5.14
6.54
13.47
28.05
8.34
11.11
18.76
35.43
6.74
9.51
17.16
33.83
5.14
7.91
15.56
32.23
8.34
15.30
27.09
52.10
6.74
13.70
25.49
50.50
5.14
12.10
23.89
48.90

18,791
5,497
6,420
10,989
20,599
4,443
5,365
9,934
19,544
3,388
4,311
8,879
18,490
4,810
6,410
10,822
20,437
3,887
5,487
9,899
19,514
2,964
4,564
8,976
18,591
3,205
5,878
10,411
20,022
2,590
5,263
9,796
19,407
1,975
4,648
9,181
18,792

2,725
797
931
1,594
2,988
644
778
1,441
2,835
491
625
1,288
2,682
698
930
1,569
2,964
564
796
1,436
2,830
430
662
1,302
2,696
465
853
1,510
2,904
376
763
1,421
2,815
286
674
1,332
2,725

Maximum Allowable Pipe Operating Pressures Stainless Steel (Rev 3, May. 2007)
Code: ASME B31.3
Note:

1) MOP's valid for temperatures to 400 deg F (204C)


2) Pipe material assumed to be SA312-TP304L

PROJECT: HEAVY OIL


CONCEPTUAL AND BASIC
ENGINEERING
Doc. N.:

MECHANICAL

PIPING SPECIFICATIONS / PIPING


HOF-STD-ME-002
CLASS
Page N 30 of 53

3) MOP's is not valid for 150 deg F


Nominal
Actual
Nominal
C.A.
Dia (in) Dia (mm) Sch. W.T. (mm) (mm)
1/2
21.3
10S
2.11
0
1/2
21.3
40S
2.77
0
1/2
21.3
80S
3.73
0
3/4
26.7
10S
2.11
0
3/4
26.7
40S
2.87
0
3/4
26.7
80S
3.91
0
1
33.4
10S
2.77
0
1
33.4
40S
3.38
0
1
33.4
80S
4.55
0
1 1/2
48.3
10S
2.77
0
1 1/2
48.3
40S
3.68
0
1 1/2
48.3
80S
5.08
0
2
60.3
10S
2.77
0
2
60.3
40S
3.91
0
2
60.3
80S
5.54
0
2 1/2
73.0
10S
3.05
0
2 1/2
73.0
40S
5.16
0
2 1/2
73.0
80S
7.01
0
3
88.9
10S
3.05
0
3
88.9
40S
5.49
0
3
88.9
80S
7.62
0
4
114.3
10S
3.05
0
4
114.3
40S
6.02
0
4
114.3
80S
8.56
0
6
168.3
10S
3.4
0
6
168.3
40S
7.11
0
6
168.3
80S
10.97
0
8
219.1
10S
3.76
0
8
219.1
40S
8.18
0
8
219.1
80S
12.7
0
10
273.1
10S
4.19
0
10
273.1
40S
9.27
0
10
273.1
80S
12.7
0
12
323.8
10S
4.57
0
12
323.8
40S
9.53
0
12
323.8
80S
12.7
0

Thread
Depth (mm)
1.45
1.45
1.45
1.45
1.45
1.45
1.77
1.77
1.77
1.77
1.77
1.77
1.77
1.77
1.77
1.77
1.77
1.77
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

Effective
W.T. (mm)
0.40
0.97
1.81
0.40
1.06
1.97
0.65
1.19
2.21
0.65
1.45
2.68
0.65
1.65
3.08
0.90
2.75
4.36
2.67
4.80
6.67
2.67
5.27
7.49
2.98
6.22
9.60
3.29
7.16
11.11
3.67
8.11
11.11
4.00
8.34
11.11

Max Oper. Pressure


(KPA)
PSIG)
3,669
532
9,015
1,307
16,792
2,435
2,927
424
7,838
1,137
14,559
2,112
3,860
560
7,011
1,017
13,055
1,893
2,669
387
5,920
859
10,921
1,584
2,138
310
5,400
783
10,064
1,460
2,428
352
7,415
1,075
11,788
1,710
5,920
859
10,656
1,545
14,790
2,145
4,604
668
9,088
1,318
12,922
1,874
3,486
506
7,289
1,057
11,247
1,631
2,961
429
6,442
934
10,002
1,451
2,647
384
5,857
849
8,024
1,164
2,435
353
5,078
737
6,768
982

PROJECT: HEAVY OIL


CONCEPTUAL AND BASIC
ENGINEERING
Doc. N.:

PIPING SPECIFICATIONS / PIPING


HOF-STD-ME-002
CLASS
Page N 31 of 53

MECHANICAL

3.3. Piping Specification Sheets / Piping Class

PIPING MATERIAL SPECIFICATION


SPEC. DESIGNATION
LINE CONTENT

150 IAX

Dry instrument air in temperature service between -29C and 121C.

DESIGN CODE
RATING
ANSI B-31.3 (latest)
150 # ANSI
PRESSURE (DESIGN)
TEMP. (DESIGN)
1630 KPa
137C
MAWP
TEMP.
1430 KPa
137C
CORROSION ALLOWANCE
STRESS RELIEVE
1.6mm (1/16")
No
X-RAY
TEST PRESSURE
10%
1.5 x Design Pressure
SIZE RANGE
(3" to 10") 89 to273mm
(12" to 24") 323mm to 610mm
NOTES
(" to 2") 21mm to 60mm
WALL SCHEDULE
80
40
STD
C.S. Pipe Smls ASTM
C.S. Pipe Smls ASTM
C.S. Pipe Smls ASTM
PIPE
FITTINGS - B.W. EX.
ASTM A-234 WPB to pipe ASTM A-234 WPB to pipe wall
wall thickness & ANSI
thickness & ANSI B16.9
REDUCERS
FITTINGS - B.W.
ASTM A-234 WPB to pipe ASTM A-234 WPB to pipe wall
wall thickness & ANSI
thickness & ANSI B16.9
REDUCERS ONLY
FITTINGS
ASTM A-105 3000# FS to
ANSI B16.11
SCREWED
ASTM A-105 6000# FS to
COUPLINGS
ANSI B16.11
THREADOLETS

ASTM A-105 3000# FS to


ANSI B16.11

ASTM A-105 3000# FS to


ANSI B16.11

ASTM A-182-F316L
FS

3000#

SWAGES

ASTM A-106 GR B
Sch 80 FS

NIPPLES

ASTM A-106 GR B
Sch 80 FS

FLANGES

ASTM A-105
150# RF to ANSI B16.5

ASTM A-105
150# RF to ANSI B16.5

ASTM A-105
150# RF to ANSI B16.5

GASKETS

3.2mm Flexitallic 304SS

3.2mm Flexitallic 304SS

3.2mm Flexitallic 304SS

ASTM A-193 B7 Bolts

ASTM A-193 B7 Bolts

ASTM A-193 B7 Bolts

ASTM A-194 2H Hex Nuts

ASTM A-194 2H Hex Nuts

ASTM A-194 2H Hex Nuts

Class 800 # CS SCRD.


Spec. #GA-153X

150# CS FLGD.
Spec. #GA-151X

150# CS FLGD.
Spec. #GA-151X

BOLTS
NUTS
VALVES - GATE

150# CS FLGD.
Spec. #PL-151X

150# CS FLGD.
#PL-152X

Spec.

3000# CS SCRD.
Spec. #BA-153X

150# CS FLGD.
Spec. #BA-151X

150# CS FLGD.
#BA-152X

Spec.

VALVES - CHECK

Class 800 # CS SCRD.


Spec. #CH-153X

150# CS FLGD.
Spec. #CH-151X

150# CS FLGD.
#CH-151X

Spec.

VALVES - GLOBE

Class 800 # CS SCRD.


Spec. #GL-153X

150# CS FLGD.
Spec. #GL-151X

VALVES - PLUG
VALVES - BALL

NOTES:

2
4

Use Spec. #GA-151X

1. 21MM to 48MM FLANGES 150# SCRD. OR


SOCKET WELD RF.
2. 168MM & 219MM USE PL-152X
3. 219MM USE BA-152X.
Rev.: 3

Mayo 2007

PROJECT: HEAVY OIL


CONCEPTUAL AND BASIC
ENGINEERING
Doc. N.:

MECHANICAL

PIPING SPECIFICATIONS / PIPING


HOF-STD-ME-002
CLASS
Page N 32 of 53

PIPING MATERIAL SPECIFICATION


SPEC. DESIGNATION
150 PW
Sweet hydrocarbon liquid & vapour, process air, caustic, process drains, and vent systems in temperature
LINE CONTENT
service between -45C and -29C
DESIGN CODE
RATING
ANSI B-31.3 (latest)
150 # ANSI
PRESSURE (DESIGN)
TEMP. (DESIGN)
1965 KPa
-45C
MAWP
TEMP.
1758 KPa
-45C
CORROSION ALLOWANCE
STRESS RELIEVE
1.6mm (1/16")
No
X-RAY
TEST PRESSURE
10%
1.5 x Design Pressure
SIZE RANGE
(3" to 10") 89 to273mm
(12" to 24") 323mm to 610mm
NOTES
(" to 2") 21mm to 60mm
WALL SCHEDULE
80
40
STD
C.S. Pipe Smls ASTM
C.S. Pipe Smls ASTM
AC.S. Pipe Smls ASTM
PIPE
A-333 GR 6
333 GR 6
A-333 GR 6
FITTINGS - B.W. EX.
ASTM A-420 WPL-6 to pipe wall ASTM A-420 WPL-6 to pipe
thickness & ANSI B16.9
wall thickness & ANSI B16.9
REDUCERS
FITTINGS - B.W.
ASTM A-420 WPL-6 to pipe wall ASTM A-420 WPL-6 to pipe
thickness & ANSI B16.9
wall thickness & ANSI B16.9
REDUCERS ONLY
FITTINGS
ASTM A-350 GR LF2
3000# FS to ANSI B16.11
SCREWED
ASTM A-350 GR LF2
COUPLINGS
6000# FS to ANSI B16.11
ASTM A-350 GR LF2
ASTM A-350 GR LF2 3000# FS
THREADOLETS
3000# FS to ANSI B16.11
to ANSI B16.11
ASTM A-333 GR 6
SWAGES
Sch. 80 FS
ASTM A-333 GR 6
NIPPLES
Sch. 80 FS
ASTM A-350 GR LF2
ASTM A-350 GR LF2
150#
ASTM A-350 GR LF2
FLANGES
1
150# RF to ANSI B16.5
RF to ANSI B16.5
150# RF to ANSI B16.5
GASKETS
BOLTS
NUTS
VALVES - GATE
VALVES - PLUG
VALVES - BALL
VALVES - CHECK
VALVES - GLOBE

NOTES:

3.2mm Flexitallic 304SS

3.2mm Flexitallic 304SS

3.2mm Flexitallic 304SS

ASTM A-320 GR L7 Bolts

ASTM A-320 GR L7 Bolts

ASTM A-320 GR L7 Bolts

ASTM A-194 GR 4 or 7
Hex Nuts
Class 800 # CS SCRD.
Spec. #GA-153W
Class 800 # CS SCRD.
Spec. #PL-153W
3000# CS SCRD.
Spec. #BA-153W
Class 800 # CS SCRD.
Spec. #CH-153W or CHClass 800 # CS SCRD.
Spec. #GL-153W

ASTM A-194 GR 4 or 7
Hex Nuts
150# CS FLGD.
Spec.
#GA-151W
150# CS FLGD.
Spec.
#PL-151W
150# CS FLGD.
Spec.
#BA-151W
150# CS FLGD.
Spec.
#CH-151W
150# CS FLGD.
Spec.
#GL-151W

ASTM A-194 GR 4 or 7
Hex Nuts
150# CS FLGD.
Spec. #GA-151W
150# CS FLGD.
Spec. #PL-152W
150# CS FLGD.
Spec. #BA-152W
150# CS FLGD.
Spec. #CH-151W

1. 21MM TO 48MM FLANGES 150# SCRD. OR


SOCKET WELD RF.
2 168MM & 219MM USE PL-152W.
3 219MM USE BA-152W.
4 IMPACT TEST IS REQUIRED FOR NOMINAL THICKNESS
HIGHER THAN 14.7MM

Use Spec. #GA-151W

Rev.: 3

Mayo 2007

2
3

PROJECT: HEAVY OIL


CONCEPTUAL AND BASIC
ENGINEERING
Doc. N.:

PIPING SPECIFICATIONS / PIPING


HOF-STD-ME-002
CLASS
Page N 33 of 53

MECHANICAL

PIPING MATERIAL SPECIFICATION


SPEC. DESIGNATION
150 PSW
Sour hydrocarbon liquid & vapour, process air, caustic, process drains, and vent systems in temperature
LINE CONTENT
service between -45C and -29C
DESIGN CODE
RATING
ANSI B-31.3 (latest)
150 # ANSI
PRESSURE (DESIGN)
TEMP. (DESIGN)
1965 KPa
-45C
MAWP
TEMP.
1758 KPa
-45C
CORROSION ALLOWANCE
STRESS RELIEVE
3.2mm (1/8")
Yes
X-RAY
TEST PRESSURE
Full (100%)
1.5 x Design Pressure
SIZE RANGE
(3" to 10") 89mm to 273mm
(12" to 24") 323mm to 610mm
NOTES
(" to 2") 27mm to 60mm
WALL SCHEDULE

160
C.S. Pipe Smls ASTM
A-333 GR 6

PIPE

40
C.S. Pipe Smls ASTM
A333 GR 6
ASTM A-420 WPL-6 to pipe wall
thickness & ANSI B16.9
ASTM A-420 WPL-6 to pipe wall
thickness & ANSI B16.9

FITTINGS - B.W. EX.


REDUCERS
FITTINGS - B.W.
REDUCERS ONLY
FITTINGS
ASTM A-350 GR LF2
3000# FS to ANSI B16.11
SCREWED
ASTM A-350 GR LF2
COUPLINGS
6000# FS to ANSI B16.11
ASTM A-350 GR LF2
ASTM A-350 GR LF2 3000# FS
THREADOLETS
3000# FS to ANSI B16.11
to ANSI B16.11
ASTM A-333 GR 6
SWAGES
Sch. 160 FS
ASTM A-333 GR 6
NIPPLES
Sch. 160 FS
ASTM A-350 GR LF2
ASTM A-350 GR LF2
150#
FLANGES
150# RF to ANSI B16.5
RF to ANSI B16.5
GASKETS
BOLTS
NUTS
VALVES - GATE
VALVES - PLUG
VALVES - BALL
VALVES - CHECK
VALVES - GLOBE
NOTES:

1.
2.
3.
4.
5.
6.

STD
C.S. Pipe Smls ASTM
A-333 GR 6
ASTM A-420 WPL-6 to pipe
wall thickness & ANSI B16.9
ASTM A-420 WPL-6 to pipe
wall thickness & ANSI B16.9

1
1
1
1
1
ASTM A-350 GR LF2
150# RF to ANSI B16.5

3.2mm Flexitallic 316SS

3.2mm Flexitallic 316SS

3.2mm Flexitallic 316SS

ASTM A-320 GR L7M Bolts

ASTM A-320 GR L7M Bolts

ASTM A-320 GR L7M Bolts

ASTM A-194 GR 4 or 7
ASTM A-194 GR 4 or 7
Hex Nuts
Hex Nuts
Class 800 # CS SCRD.
150# CS FLGD. LCC
LCC
Spec. #GA-151SW
Class 800 # CS SCRD.
150# CS FLGD. LCC
LCC
Spec. #PLSpec. #PL-151SW
3000# CS SCRD. LCC
150# CS FLGD. LCC
Spec. #BA-153SW
Spec. #BA-151SW
Class 800 # CS SCRD.
150# CS FLGD. LCC
LCC
Spec. #CH-151SW
Class 800 # CS SCRD.
150# CS FLGD. LCC
LCC
Spec. #GL-151SW
SCREWED CONNECTIONS TO BE USED ONLY ON
SECONDARY LINES AFTER FLANGED BLOCK VALVES.
168MM & 219MM USE PL-152SW.
219MM USE BA-152SW.
89MM TO 219MM USE SPEC #GL-151SW
273MM AND UP USE SPEC #GA-151SW
ALL 21MM THREADED PIPING TO BE XXS.
LCC - LOW CARBON CONTENT FOR LOW
TEMPERATURE SOUR APPLICATIONS

5,7

ASTM A-194 GR 4 or 7
Hex Nuts
150# FLGD. LCC
Spec. #GA-151SW
150# CS FLGD. LCC
Spec. #PL-152SW
150# CS FLGD. LCC
Spec. #BA-152SW
150# CS FLGD. LCC
Spec. #CH-151SW
Use Spec. #GA-151SW LCC
Use Spec. #GL-151SW LCC

Rev.: 3

Mayo 2007

1,6
1,2,6
1,3,6
1,6
1,4,6

PROJECT: HEAVY OIL


CONCEPTUAL AND BASIC
ENGINEERING
Doc. N.:

MECHANICAL

PIPING SPECIFICATIONS / PIPING


HOF-STD-ME-002
CLASS
Page N 34 of 53

PIPING MATERIAL SPECIFICATION


SPEC. DESIGNATION
150 PX
Sweet hydrocarbon liquid & vapour, process air, caustic, process drains, and vent systems in
LINE CONTENT
temperature service between -29C and 121C
DESIGN CODE
RATING
ANSI B-31.3 (latest)
150 # ANSI
PRESSURE (DESIGN)
TEMP. (DESIGN)
1630 KPa
137C
MAWP
1430 KPa
137C
CORROSION ALLOWANCE
STRESS RELIEVE
1.6mm (1/16")
No
X-RAY
TEST PRESSURE
10%
1.5 x Design Pressure
SIZE RANGE
(3" to 10") 89 to 273mm (12" to 24") 323mm to 610mm
NOTES
(" to 12") 21mm to 60mm
WALL SCHEDULE
80
40
STD
C.S. Pipe Smls ASTM
C.S. Pipe Smls ASTM
C.S. Pipe Smls ASTM
PIPE
A-106 GR B
A-106 GR B
A-106 GR B
FITTINGS - B.W. EX.
ASTM A-234 WPB to pipe ASTM A-234 WPB to pipe wall
wall thickness & ANSI
thickness & ANSI B16.9
REDUCERS
FITTINGS - B.W.
ASTM A-234 WPB to pipe ASTM A-234 WPB to pipe wall
wall thickness & ANSI
thickness & ANSI B16.9
REDUCERS ONLY
FITTINGS
ASTM A-105 3000# FS to
ANSI B16.11
SCREWED
ASTM A-105 6000# FS to
COUPLINGS
ANSI B16.11
ASTM A-105 3000# FS to ASTM A-105 3000# FS to
THREADOLETS
ANSI B16.11
ANSI B16.11
ASTM A-106 GR B
SWAGES
Sch 80 FS
ASTM A-106 GR B
NIPPLES
Sch 80 FS
ASTM A-105
ASTM A-105
ASTM A-105
FLANGES
1
150# RF to ANSI B16.5
150# RF to ANSI B16.5
150# RF to ANSI B16.5
GASKETS
BOLTS
NUTS
VALVES - GATE
VALVES - PLUG
VALVES - BALL
VALVES - CHECK
VALVES - GLOBE

NOTES:

3.2mm Flexitallic 304SS

3.2mm Flexitallic 304SS

3.2mm Flexitallic 304SS

ASTM A-193 B7 Bolts

ASTM A-193 B7 Bolts

ASTM A-193 B7 Bolts

ASTM A-194 2H Hex Nuts

ASTM A-194 2H Hex Nuts

ASTM A-194 2H Hex Nuts

Class 800 # CS SCRD.


Spec. #GA-153X
Class 800 # CS SCRD.
Spec. #PL-153X
3000# CS SCRD.
Spec. #BA-153X
Class 800 # CS SCRD.
Spec. #CH-153X
Class 800 # CS SCRD.
Spec. #GL-153X

150# CS FLGD.
Spec. #GA-151X
150# CS FLGD.
Spec. #PL-151X
150# CS FLGD.
Spec. #BA-151X
150# CS FLGD.
Spec. #CH-151X
150# CS FLGD.
Spec. #GL-151X

150# CS FLGD.
Spec. #GA-151X
150# CS FLGD.
Spec. #PL-152X
150# CS FLGD.
Spec. #BA-152X
150# CS FLGD.
Spec. #CH-151X
Use Spec. #GA-151X

1. 21MM to 48MM FLANGES 150# SCRD. OR


SOCKET WELD RF.
2 168MM & 219MM USE PL-152X
3 219MM USE BA-152X.
Rev.: 3

Mayo 2007

3
4

PROJECT: HEAVY OIL


CONCEPTUAL AND BASIC
ENGINEERING
Doc. N.:

MECHANICAL

PIPING SPECIFICATIONS / PIPING


HOF-STD-ME-002
CLASS
Page N 35 of 53

PIPING MATERIAL SPECIFICATION


SPEC. DESIGNATION
LINE CONTENT

150 SIAX

Stainless steel piping containing sour hydrocarbon liquid & vapour, process air, caustic, process drains,
and vent systems in temperature service between -29C and 121C.

DESIGN CODE
RATING
ANSI B-31.3 (latest)
150 # ANSI
PRESSURE (DESIGN)
TEMP. (DESIGN)
1236 KPa
137C
MAWP
TEMP.
1036 KPa
137C
CORROSION ALLOWANCE
STRESS RELIEVE
Nil
No
X-RAY
TEST PRESSURE
Partial (min.)
1.5 x Design Pressure
SIZE RANGE
(2" to 8") 60 to 219mm
(10" to 12") 273mm to 323mm
NOTES
(" to 1") 21mm to 48mm
WALL SCHEDULE
80S
10S
40S
S.S. Pipe Smls ASTM
S.S. Pipe Smls ASTM
S.S. Pipe Smls ASTM
PIPE
A-312-TP304L
A-312-TP304L
A-312-TP304L
FITTINGS - B.W. EX.
ASTM A-403-WP304L
ASTM A-403-WP304L
to
to pipe wall thickness
pipe wall thickness
REDUCERS
FITTINGS - B.W.
ASTM A-403-WP304L
ASTM A-403-WP304L
to
to pipe wall thickness
pipe wall thickness
REDUCERS ONLY
FITTINGS
ASTM A-182-F304L
3000# FS
SCREWED
ASTM A-182-F304L
ASTM A-182-F304L
COUPLINGS
3000# FS
3000# FS
ASTM A-182-F304L
ASTM A-182-F304L
THREADOLETS
3000# FS
3000# FS
ASTM A-312-TP304L
SWAGES
Sch 80 FS
ASTM A-312-TP304L
NIPPLES
Sch 80 FS
ASTM A-182-F304L
ASTM A-182-F304L
ASTM A-182-F304L
FLANGES
1,2
150# RF
150# RF
150# RF
GASKETS
BOLTS
NUTS
VALVES - GATE
VALVES - PLUG
VALVES - BALL
VALVES - CHECK
VALVES - GLOBE

NOTES:

3.2mm Flexitallic 304SS

3.2mm Flexitallic 304SS

3.2mm Flexitallic 304SS

ASTM A-193 B8 Bolts

ASTM A-193 B8 Bolts

ASTM A-193 B8 Bolts

ASTM A-194 8 Hex Nuts

ASTM A-194 8 Hex Nuts

ASTM A-194 8 Hex Nuts

Class 800 # CS SCRD.


Spec. #GA-153X
Class 800 # CS SCRD.
Spec. #PL-153X
3000# CS SCRD.
Spec. #BA-153X
Class 800 # CS SCRD.
Spec. #CH-153X
Class 800 # CS SCRD.
Spec. #GL-153X

150# CS FLGD.
Spec. #GA-151X
150# CS FLGD.
Spec. #PL-151X
150# CS FLGD.
Spec. #BA-151X
150# CS FLGD.
Spec. #CH-151X
150# CS FLGD.
Spec. #GL-151X

150# CS FLGD.
Spec. #GA-151X
150# CS FLGD.
Spec.
#PL-152X
150# CS FLGD.
Spec.
#BA-152X
150# CS FLGD.
Spec.
#CH-151X

1. 21MM to 48MM FLANGES 150# SCRD. OR


SOCKET WELD RF.
2. 273MM AND LARGER PIPE DIAMETER
SCH 10S SHALL BE USED UNDER
RESPONSABILITY OF ANDES PETROLEUM
3. 168MM & 219MM USE PL-152X
4. 219MM USE BA-152X.
5. S.S. VALVES TO BE CONSIDERED IN
CERTAIN APPLICATIONS.

Use Spec. #GA-151X

Rev.: 3

Mayo 2007

5
3,5
4,5
5
5

PROJECT: HEAVY OIL


CONCEPTUAL AND BASIC
ENGINEERING
Doc. N.:

MECHANICAL

PIPING SPECIFICATIONS / PIPING


HOF-STD-ME-002
CLASS
Page N 36 of 53

PIPING MATERIAL SPECIFICATION


SPEC. DESIGNATION
150 SPX
Stainless steel piping containing sour hydrocarbon liquid & vapour, process air, caustic, process drains,
LINE CONTENT
and vent systems in temperature service between -29C and 121C. Shall not be used for
temperatures equal to 66C and 93C
DESIGN CODE
RATING
ANSI B-31.3 (latest)
150 # ANSI
PRESSURE (DESIGN)
TEMP. (DESIGN)
1236 KPa
137C
MAWP
TEMP.
1036 KPa
137C
CORROSION ALLOWANCE
STRESS RELIEVE
Nil
No
X-RAY
TEST PRESSURE
Partial (min.)
1.5 x Design Pressure
SIZE RANGE
(2" to 8") 60 to 219mm
(10" to 24") 273mm to 610mm
NOTES
(" to 1") 21mm to 48mm
WALL SCHEDULE
80S
10S
40S
2
S.S. Pipe Smls ASTM
S.S. Pipe Smls ASTM
S.S. Pipe Smls ASTM
PIPE
A-312-TP304L
A-312-TP304L
A-312-TP304L
FITTINGS - B.W. EX.
ASTM A-403-WP304L
ASTM A-403-WP304L
to
to pipe wall thickness
pipe wall thickness
REDUCERS
FITTINGS - B.W.
ASTM A-403-WP304L
ASTM A-403-WP304L
to
to pipe wall thickness
pipe wall thickness
REDUCERS ONLY
FITTINGS
ASTM A-182-F304L
ASTM A-182-F304L
ASTM A-182-F304L
3000#
3000# FS
3000# FS
FS
SCREWED
ASTM A-182-F304L
ASTM A-182-F304L
COUPLINGS
3000# FS
3000# FS
ASTM A-182-F304L
ASTM A-182-F304L
THREADOLETS
3000# FS
3000# FS
ASTM A-312-TP304L
SWAGES
Sch 80 FS
ASTM A-312-TP304L
NIPPLES
Sch 80 FS
ASTM A-182-F304L
ASTM A-182-F304L
ASTM A-182-F304L
FLANGES
1
150# RF
150# RF
150# RF
GASKETS
BOLTS
NUTS
VALVES - GATE
VALVES - PLUG
VALVES - BALL
VALVES - CHECK
VALVES - GLOBE

NOTES:

3.2mm Flexitallic 304SS

3.2mm Flexitallic 304SS

3.2mm Flexitallic 304SS

ASTM A-193 B8 Bolts

ASTM A-193 B8 Bolts

ASTM A-193 B8 Bolts

ASTM A-194 8 Hex Nuts

ASTM A-194 8 Hex Nuts

ASTM A-194 8 Hex Nuts

Class 800 # CS SCRD.


Spec. #GA-153X
Class 800 # CS SCRD.
Spec. #PL-153X
3000# CS SCRD.
Spec. #BA-153X
Class 800 # CS SCRD.
Spec. #CH-153X
Class 800 # CS SCRD.
Spec. #GL-153X

150# CS FLGD.
Spec. #GA-151X
150# CS FLGD.
Spec. #PL-151X
150# CS FLGD.
Spec. #BA-151X
150# CS FLGD.
Spec. #CH-151X
150# CS FLGD.
Spec. #GL-151X

150# CS FLGD.
Spec. #GA-151X
150# CS FLGD.
Spec.
#PL-152X
150# CS FLGD.
Spec.
#BA-152X
150# CS FLGD.
Spec.
#CH-151X

1. 21MM to 48MM FLANGES 150# SCRD. OR


SOCKET WELD RF.
2. 273MM AND LARGER PIPE DIAMETER
SCH 10S SHALL BE USED UNDER
RESPONSABILITY OF ANDES PETROLEUM
3. 168MM & 219MM USE PL-152X
4. 219MM USE BA-152X.
5. S.S. VALVES TO BE CONSIDERED IN
CERTAIN APPLICATIONS.

Use Spec. #GA-151X

Rev.: 3

Mayo 2007

5
3,5
4,5
5
5

PROJECT: HEAVY OIL


CONCEPTUAL AND BASIC
ENGINEERING
Doc. N.:

MECHANICAL

PIPING SPECIFICATIONS / PIPING


HOF-STD-ME-002
CLASS
Page N 37 of 53

PIPING MATERIAL SPECIFICATION


SPEC. DESIGNATION
150 CPX
Internally coated piping containing sweet hydrocarbon liquid & vapour, process air, caustic, process
LINE CONTENT
drains, and vent systems in temperature service between -29C and 121C
DESIGN CODE
RATING
ANSI B-31.3 (latest)
150 # ANSI
PRESSURE (DESIGN)
TEMP. (DESIGN)
1630 KPa
137C
MAWP
TEMP.
1430 KPa
137C
CORROSION ALLOWANCE
STRESS RELIEVE
Nil [Welded]
No
X-RAY
TEST PRESSURE
10%
1.5 x Design Pressure
SIZE RANGE
(3" to 10") 89mm to 219mm (12" to 24") 323mm to 610mm
NOTES
(" to 2") 21mm to 60mm
WALL SCHEDULE
80
40 (internally coated)
STD (internally coated)
C.S. Pipe Smls ASTM
C.S. Pipe Smls ASTM
C.S. Pipe Smls ASTM
PIPE
A-106 GR B
A-106 GR B
A-106 GR B
FITTINGS - B.W. EX.
ASTM A-234 WPB to pipe ASTM A-234 WPB to pipe wall
wall thickness & ANSI B16.9
thickness & ANSI B16.9
REDUCERS
FITTINGS - B.W.
ASTM A-234 WPB to pipe ASTM A-234 WPB to pipe wall
wall thickness & ANSI B16.9
thickness & ANSI B16.9
REDUCERS ONLY
FITTINGS
ASTM A-105 3000# FS to
ANSI B16.11
SCREWED
ASTM A-105 6000# FS to
COUPLINGS
ANSI B16.11
ASTM A-105 3000# FS to
ASTM A-105 3000# FS to
THREADOLETS
ANSI B16.11
ANSI B16.11
ASTM A-106 GR B
SWAGES
Sch 80 FS
ASTM A-106 GR B
NIPPLES
Sch 80 FS
ASTM A-105
ASTM A-105
ASTM A-105
FLANGES
1
150# RF to ANSI B16.5
150# RF to ANSI B16.5
150# RF to ANSI B16.5
GASKETS
BOLTS
NUTS
VALVES - GATE

3.2mm Flexitallic 304SS

3.2mm Flexitallic 304SS

3.2mm Flexitallic 304SS

ASTM A-193 B7 Bolts

ASTM A-193 B7 Bolts

ASTM A-193 B7 Bolts

ASTM A-194 2H Hex Nuts

ASTM A-194 2H Hex Nuts

ASTM A-194 2H Hex Nuts

Class 800 # CS SCRD.


Spec. #GA-153X

150# CS FLGD.
Spec. #GA-151X
150# CS FLGD.
Spec. #PL-151X
150# CS FLGD.
Spec. #BA-151X
150# CS FLGD.
Spec. #CH-151X
150# CS FLGD.
Spec. #GL-151X

150# CS FLGD.
Spec. #GA-151X
150# CS FLGD.
Spec.
#PL-152X
150# CS FLGD.
Spec.
#BA-152X
150# CS FLGD.
Spec.
#CH-151X

VALVES - PLUG
VALVES - BALL
VALVES - CHECK
VALVES - GLOBE

NOTES:

3000# CS SCRD.
Spec. #BA-153X
Class 800 # CS SCRD.
Spec. #CH-153X
Class 800 # CS SCRD.
Spec. #GL-153X

Use Spec. #GA-151X

1. 21MM to 48MM FLANGES 150# SCRD. OR


SOCKET WELD RF.
2 168MM & 219MM USE PL-152X
3 219MM USE BA-152X.
Rev.: 3

Mayo 2007

2
3

PROJECT: HEAVY OIL


CONCEPTUAL AND BASIC
ENGINEERING
Doc. N.:

MECHANICAL

PIPING SPECIFICATIONS / PIPING


HOF-STD-ME-002
CLASS
Page N 38 of 53

PIPING MATERIAL SPECIFICATION


SPEC. DESIGNATION
150 PSX
Sour hydrocarbon liquid & vapour, process air, caustic, process drains, and vent systems in temperature
LINE CONTENT
service between -29C and 121C
DESIGN CODE
RATING
ANSI B-31.3 (latest)
150 # ANSI
PRESSURE (DESIGN)
TEMP. (DESIGN)
1630 KPa
137C
MAWP
1430 KPa
137C
CORROSION ALLOWANCE
STRESS RELIEVE
3.2mm (1/8")
Yes
X-RAY
TEST PRESSURE
Full (100%)
1.5 x Design Pressure
SIZE RANGE
(3" to 10") 89mm to 273mm
(12" to 24") 323mm to 610mm
NOTES
(" to 2") 27mm to 60mm
WALL SCHEDULE
160
40
STD
6
C.S. Pipe Smls ASTM
C.S. Pipe Smls ASTM
AC.S. Pipe Smls ASTM
PIPE
A-106 GR B
106 GR B
A-106 GR B
FITTINGS - B.W. EX.
ASTM A-234 WPB to pipe wall ASTM A-234 WPB to pipe wall
thickness & ANSI B16.9
thickness & ANSI B16.9
REDUCERS
FITTINGS - B.W.
ASTM A-234 WPB to pipe wall ASTM A-234 WPB to pipe wall
thickness & ANSI B16.9
thickness & ANSI B16.9
REDUCERS ONLY
FITTINGS
ASTM A-105 3000# FS to ASTM A-105 3000# FS to ANSI
ASTM A-105 3000# FS to
1
ANSI B16.11
B16.11
ANSI B16.11
SCREWED
ASTM A-105 6000# FS to ASTM A-105 6000# FS to ANSI
ASTM A-105 6000# FS to
COUPLINGS
1
ANSI B16.11
B16.11
ANSI B16.11
ASTM A-105 3000# FS to ASTM A-105 3000# FS to ANSI ASTM A-182-F316L
3000#
THREADOLETS
1
ANSI B16.11
B16.11
FS
ASTM A-106 GR B
SWAGES
1
Sch 160 FS
ASTM A-106 GR B
NIPPLES
1
Sch 160 FS
ASTM A-105
ASTM A-105
ASTM A-105
FLANGES
1,2
150# RF to ANSI B16.5
150# RF to ANSI B16.5
150# RF to ANSI B16.5
GASKETS

3.2mm Flexitallic 316SS

3.2mm Flexitallic 316SS

3.2mm Flexitallic 316SS

BOLTS

ASTM A-193 B7M Bolts

ASTM A-193 B7M Bolts

ASTM A-193 B7M Bolts

ASTM A-194 2HM Hex Nuts

ASTM A-194 2HM Hex Nuts

150# CS FLGD.
Spec. #GA-151SX
150# CS FLGD.
Spec. #PL-151SX
150# CS FLGD.
Spec. #BA-151SX
150# CS FLGD.
Spec. #CH-151SX
150# CS FLGD.
Spec.
#GL-151SX

150# CS FLGD.
Spec. #GA-151SX
150# CS FLGD.
Spec. #PL-152SX
150# CS FLGD.
Spec. #BA-152SX
150# CS FLGD.
Spec. #CH-151SX
Use Spec. #GA-151SX
Use Spec. #GL-151SX

NUTS
VALVES - GATE
VALVES - PLUG
VALVES - BALL
VALVES - CHECK
VALVES - GLOBE
NOTES:

ASTM A-194 2HM Hex


Nuts
Class 800 # CS SCRD.
Spec. #GA-153SX
Class 800 # CS SCRD.
Spec. #PL-153SX
3000# CS SCRD.
Spec. #BA-153SX
Class 800 # CS SCRD.
Spec. #CH-153SX
Class 800 # CS SCRD.
Spec. #GL-153SX

1. SCREWED CONNECTIONS TO BE USED ONLY ON


SECONDARY LINES AFTER FLANGED BLOCK VALVES.
3. 168MM & 219MM USE PL-152SX.
4. 219MM USE BA-152SX.
5. 89MM TO 219MM USE SPEC #GA-151SW
273MM AND UP USE SPEC #GL-151SW
6. ALL 21MM THREADED PIPING TO BE XXS.
7.
Rev.: 3

Mayo 2007

1
1,3
1,4
1
1,5

PROJECT: HEAVY OIL


CONCEPTUAL AND BASIC
ENGINEERING
Doc. N.:

MECHANICAL

PIPING SPECIFICATIONS / PIPING


HOF-STD-ME-002
CLASS
Page N 39 of 53

PIPING MATERIAL SPECIFICATION


SPEC. DESIGNATION
150 SPSX
Stainless steel piping containing sour hydrocarbon liquid & vapour, process air, caustic, process drains,
LINE CONTENT
and vent systems in temperature service between -29C and 121C. Shall not be used for
temperatures equal to 66C and 93C
DESIGN CODE
RATING
ANSI B-31.3 (latest)
150 # ANSI
PRESSURE (DESIGN)
TEMP. (DESIGN)
1236 KPa
137C
MAWP
TEMP.
1036 KPa
137C
CORROSION ALLOWANCE
STRESS RELIEVE
Nil
No
X-RAY
TEST PRESSURE
Partial (min.)
1.5 x Design Pressure
SIZE RANGE
(2" to 8") 60 to 219mm
(10" to 24") 273mm to 610mm
NOTES
(" to 1") 21mm to 48mm
WALL SCHEDULE
80S
10S
40S
2
S.S. Pipe Smls ASTM
S.S. Pipe Smls ASTM
S.S. Pipe Smls ASTM
PIPE
A-312-TP316L
A-312-TP316L
A-312-TP316L
FITTINGS - B.W. EX.
ASTM A-403-WP316L
ASTM A-403-WP316L
to
to pipe wall thickness
pipe wall thickness
REDUCERS
FITTINGS - B.W.
ASTM A-403-WP316L
ASTM A-403-WP316L
to
to pipe wall thickness
pipe wall thickness
REDUCERS ONLY
FITTINGS
ASTM A-182-F316L
3000# FS
SCREWED
ASTM A-182-F316L
ASTM A-182-F316L
COUPLINGS
3000# FS
3000# FS
ASTM A-182-F316L
ASTM A-182-F316L
THREADOLETS
3000# FS
3000# FS
ASTM A-312-TP316L
SWAGES
Sch 80 FS
ASTM A-312-TP316L
NIPPLES
Sch 80 FS
ASTM A-182-F316L
ASTM A-182-F316L
ASTM A-182-F316L
FLANGES
1,2
150# RF
150# RF
150# RF
GASKETS

3.2mm Flexitallic 316SS

3.2mm Flexitallic 316SS

3.2mm Flexitallic 316SS

BOLTS

ASTM A-193 B8M Bolts

ASTM A-193 B8M Bolts

ASTM A-193 B8M Bolts

ASTM A-194 8M Hex Nuts ASTM A-194 8M Hex Nuts

NUTS
VALVES - GATE
VALVES - PLUG
VALVES - BALL
VALVES - CHECK
VALVES - GLOBE

NOTES:

Class 800 # CS SCRD.


Spec. #GA-153SX
Class 800 # CS SCRD.
Spec. #PL-153SX
3000# CS SCRD.
Spec. #BA-153SX
Class 800 # CS SCRD.
Spec. #CH-153SX
Class 800 # CS SCRD.
Spec. #GL-153SX

150# CS FLGD.
Spec. #GA-151SX
150# CS FLGD.
Spec. #PL-151SX
150# CS FLGD.
Spec. #BA-151SX
150# CS FLGD.
Spec. #CH-151SX
150# CS FLGD.
Spec. #GL-151SX

1. 21MM to 48MM FLANGES 150# SCRD. OR


SOCKET WELD RF.
2. 273MM AND LARGER PIPE DIAMETER
SCH 10S SHALL BE USED UNDER
RESPONSABILITY OF ANDES PETROLEUM
3. 168MM & 219MM USE PL-152SX
4. 219MM USE BA-152SX.
5. S.S. VALVES TO BE CONSIDERED IN
CERTAIN APPLICATIONS.

ASTM A-194 8M Hex Nuts


150# CS FLGD.
Spec. #GA-151SX
150# CS FLGD.
Spec.
#PL-152SX
150# CS FLGD.
Spec.
#BA-152SX
150# CS FLGD.
Spec.
#CH-151SX
Use Spec. #GA-151SX

Rev.: 3

Mayo 2007

5
3,5
4,5
5
5

PROJECT: HEAVY OIL


CONCEPTUAL AND BASIC
ENGINEERING
Doc. N.:

MECHANICAL

PIPING SPECIFICATIONS / PIPING


HOF-STD-ME-002
CLASS
Page N 40 of 53

PIPING MATERIAL SPECIFICATION


SPEC. DESIGNATION
150 CPSX
Internally coated piping containing sour hydrocarbon liquid & vapour, process air, caustic, process
LINE CONTENT
drains, and vent systems in temperature service between -29C and 121C
DESIGN CODE
RATING
ANSI B-31.3 (latest)
150 # ANSI
PRESSURE (DESIGN)
TEMP. (DESIGN)
1630 KPa
137C
MAWP
1430 KPa
137C
CORROSION ALLOWANCE
STRESS RELIEVE
Nil [Welded]
Yes
X-RAY
TEST PRESSURE
Full (100%)
1.5 x Design Pressure
SIZE RANGE
(3" to 10") 89 to 273mm (12" to 24") 323mm to 610mm
NOTES
(" to 2") 27mm to 60mm
WALL SCHEDULE
160
40 (internally coated)
STD (internally coated)
4
C.S. Pipe Smls ASTM
C.S. Pipe Smls ASTM
C.S. Pipe Smls ASTM
PIPE
A-106 GR B
A-106 GR B
A-106 GR B
FITTINGS - B.W. EX.
ASTM A-234 WPB to pipe ASTM A-234 WPB to pipe wall
wall thickness & ANSI
thickness & ANSI B16.9
REDUCERS
FITTINGS - B.W.
ASTM A-234 WPB to pipe ASTM A-234 WPB to pipe wall
wall thickness & ANSI
thickness & ANSI B16.9
REDUCERS ONLY
FITTINGS
ASTM A-105 3000# FS to
1
ANSI B16.11
SCREWED
ASTM A-105 6000# FS to
COUPLINGS
1
ANSI B16.11
ASTM A-105 3000# FS to ASTM A-105 3000# FS to
THREADOLETS
1
ANSI B16.11
ANSI B16.11
ASTM A-106 GR B
SWAGES
1
Sch 160 FS
ASTM A-106 GR B
NIPPLES
1
Sch 160 FS
ASTM A-105
ASTM A-105
ASTM A-105
FLANGES
1
150# RF to ANSI B16.5
150# RF to ANSI B16.5
150# RF to ANSI B16.5
GASKETS

3.2mm Flexitallic 316SS

3.2mm Flexitallic 316SS

3.2mm Flexitallic 316SS

BOLTS

ASTM A-193 B7M Bolts

ASTM A-193 B7M Bolts

ASTM A-193 B7M Bolts

ASTM A-194 2HM Hex


Nuts
Class 800 # CS SCRD.
Spec. #GA-153SX

ASTM A-194 2HM Hex


Nuts
150# CS FLGD.
Spec. #GA-151SX
150# CS FLGD.
Spec. #PL-151SX
150# CS FLGD.
Spec. #BA-151SX
150# CS FLGD.
Spec. #CH-151SX
150# CS FLGD.
Spec. #GL-151SX

NUTS
VALVES - GATE
VALVES - PLUG
VALVES - BALL
VALVES - CHECK
VALVES - GLOBE

NOTES:

3000# CS SCRD.
Spec. #BA-153SX
Class 800 # CS SCRD.
Spec. #CH-153SX
Class 800 # CS SCRD.
Spec. #GL-153SX

ASTM A-194 2HM Hex Nuts


150# CS FLGD.
Spec. #GA-151SX
150# CS FLGD.
Spec. #PL-152SX
150# CS FLGD.
Spec. #BA-152SX
150# CS FLGD.
Spec. #CH-151SX
Use Spec. #GA-151SX

1. SCREWED CONNECTIONS TO BE USED ONLY ON


SECONDARY LINES AFTER FLANGED BLOCK VALVES.
2. 168MM & 219MM USE PL-152SX.
3. 219MM USE BA-152SX.
4. ALL 21MM THREADED PIPING TO BE XXS.
Rev.: 3

Mayo 2007

1
1,2
1,3
1
1

PROJECT: HEAVY OIL


CONCEPTUAL AND BASIC
ENGINEERING
Doc. N.:

MECHANICAL

PIPING SPECIFICATIONS / PIPING


HOF-STD-ME-002
CLASS
Page N 41 of 53

PIPING MATERIAL SPECIFICATION


SPEC. DESIGNATION
150 FPSX
Fibreglass piping containing sour water & vapour, process air, caustic, process drains, and vent
LINE CONTENT
systems in temperature service between -29C and 121C
DESIGN CODE
RATING
ANSI B-31.3 (latest)
150 # ANSI
PRESSURE (DESIGN)
TEMP. (DESIGN)
See Table I
See Table I
CORROSION ALLOWANCE
STRESS RELIEVE
Nil
Yes
X-RAY
TEST PRESSURE
0%
1.5 x Design Pressure
SIZE RANGE
(4" to 8") 60 to 219mm
(10" & over) 273mm & over
NOTES
WALL SCHEDULE
Series SP-800 Fibreglass
Series SP-800 Fibreglass
Fibreglass SP-800 Epoxy Joint Surface
Fibreglass SP-800 Epoxy Joint Surface Pipe
PIPE
Pipe
FITTINGS ASTM A-234 WPB to pipe wall thickness ASTM A-234 WPB to pipe wall thickness &
& ANSI B16.9
ANSI B16.9
EX. REDUCERS
FITTINGS
N/A
N/A
SCREWED
COUPLINGS

N/A

N/A

THREADOLETS

N/A

N/A

SWAGES

N/A

N/A

NIPPLES

N/A

N/A

FLANGES

Fibreglass 150# RF to ANSI B16.5

Fibreglass 150# RF to ANSI B16.5

GASKETS

3.2mm Flexitallic 316SS

3.2mm Flexitallic 316SS

BOLTS

ASTM A-193 B7M Bolts


Length = 8"

ASTM A-193 B7M Bolts


Length = 8"

ASTM A-194 2HM Hex Nuts

ASTM A-194 2HM Hex Nuts

NUTS
VALVES - GATE

150# CS FLGD. Spec. #GA-151SX

VALVES - PLUG

150# CS FLGD. Spec. #PL-151SX

VALVES - BALL

150# CS FLGD. Spec. #BA-151SX

VALVES - CHECK

150# CS FLGD. Spec. #CH-151SX

VALVES - GLOBE

150# CS FLGD. Spec. #GL-151SX

150# CS FLGD.
#GA-151SX
150# CS FLGD.
152SX
150# CS FLGD.
#BA-152SX
150# CS FLGD.
#CH-151SX

Spec.
Spec. #PLSpec.
Spec.

Use Spec. #GA-151SX

NOTES:

Rev.: 3

Mayo 2007

PROJECT: HEAVY OIL


CONCEPTUAL AND BASIC
ENGINEERING
Doc. N.:

MECHANICAL

PIPING SPECIFICATIONS / PIPING


HOF-STD-ME-002
CLASS
Page N 42 of 53

PIPING MATERIAL SPECIFICATION


SPEC. DESIGNATION
150 PY
Sweet hydrocarbon liquid & vapour, process air, caustic, process drains, and vent systems in
LINE CONTENT
temperature service between 121C and 343C
DESIGN CODE
RATING
ANSI B-31.3 (latest)
150 # ANSI
PRESSURE (DESIGN)
TEMP. (DESIGN)
803 KPa
359C
MAWP
TEMP.
603 KPa
359C
CORROSION ALLOWANCE
STRESS RELIEVE
1.6mm (1/16")
No
X-RAY
TEST PRESSURE
10%
1.5 x Design Pressure
SIZE RANGE
(3" to 10") 60 to 273mm (12" to 24") 323mm to 610mm NOTES
(" to 2") 21mm to 60mm
WALL SCHEDULE
80
40
STD
C.S. Pipe Smls ASTM
C.S. Pipe Smls ASTM
C.S. Pipe Smls ASTM
PIPE
A-106 GR B
A-106 GR B
A-106 GR B
FITTINGS - B.W. EX.
ASTM A-234 WPB to pipe ASTM A-234 WPB to pipe wall
wall thickness & ANSI
thickness & ANSI B16.9
REDUCERS
FITTINGS - B.W.
ASTM A-234 WPB to pipe ASTM A-234 WPB to pipe wall
wall thickness & ANSI
thickness & ANSI B16.9
REDUCERS ONLY
FITTINGS
ASTM A-105 3000# FS to
ANSI B16.11
SCREWED
ASTM A-105 6000# FS to
COUPLINGS
ANSI B16.11
ASTM A-105 3000# FS to ASTM A-105 3000# FS to
THREADOLETS
ANSI B16.11
ANSI B16.11
ASTM A-106 GR B
SWAGES
Sch 80 FS
ASTM A-106 GR B
NIPPLES
Sch 80 FS
ASTM A-105
ASTM A-105
ASTM A-105
FLANGES
1
300# RF to ANSI B16.5
300# RF to ANSI B16.5
300# RF to ANSI B16.5
GASKETS
BOLTS
NUTS
VALVES - GATE
VALVES - PLUG
VALVES - BALL
VALVES - CHECK
VALVES - GLOBE

NOTES:

3.2mm Flexitallic 304SS

3.2mm Flexitallic 304SS

3.2mm Flexitallic 304SS

ASTM A-193 B7 Bolts

ASTM A-193 B7 Bolts

ASTM A-193 B7 Bolts

ASTM A-194 2H Hex Nuts

ASTM A-194 2H Hex Nuts

ASTM A-194 2H Hex Nuts

Class 800 # CS SCRD.


Spec. #GA-153Y
Class 800 # CS SCRD.
Spec. #PL-153Y
3000# CS SCRD.
Spec. #BA-153Y
Class 800 # CS SCRD.
Spec. #CH-153Y or CHClass 800 # CS SCRD.
Spec. #GL-153Y

300# CS FLGD.
Spec. #GA-301Y
300# CS FLGD.
Spec. #PL-301Y
300# CS FLGD.
Spec. #BA-301Y
300# CS FLGD.
Spec. #CH-301Y
300# CS FLGD.
Spec. #GL-301Y

300# CS FLGD.
Spec. #GA-301Y
300# CS FLGD.
Spec. #PL-302Y
300# CS FLGD.
Spec. #BA-302Y
300# CS FLGD.
Spec. #CH-301Y
Use Spec. #GA-301Y

1. 21MM TO 48MM FLANGES 300# SCRD. OR


SOCKET WELD RF.
2. 168MM & 219MM USE PL-302Y.
3. 219MM USE BA-302Y.
Rev.: 3

Noviembre 2002

2
3

PROJECT: HEAVY OIL


CONCEPTUAL AND BASIC
ENGINEERING
Doc. N.:

MECHANICAL

PIPING SPECIFICATIONS / PIPING


HOF-STD-ME-002
CLASS
Page N 43 of 53

PIPING MATERIAL SPECIFICATION


SPEC. DESIGNATION
150 PSY
Sour hydrocarbon liquid & vapour, process air, caustic, process drains, and vent systems in temperature
LINE CONTENT
service between 121C and 343C
DESIGN CODE
RATING
ANSI B-31.3 (latest)
150 # ANSI
PRESSURE (DESIGN)
TEMP. (DESIGN)
803 KPa
359C
MAWP
TEMP.
603 KPa
359C
CORROSION ALLOWANCE
STRESS RELIEVE
3.2mm (1/8")
Yes
X-RAY
TEST PRESSURE
Full (100%)
1.5 x Design Pressure
SIZE RANGE
(3" to 10") 89mm to 273mm
(3" & over) 89mm & over
NOTES
(" to 2") 27mm to 48mm
WALL SCHEDULE
160
40
STD
6
C.S. Pipe Smls ASTM
C.S. Pipe Smls ASTM
C.S. Pipe Smls ASTM
PIPE
A-106 GR B
A-106 GR B
A-106 GR B
FITTINGS - B.W.
ASTM A-234 WPB to pipe
ASTM A-234 WPB to pipe
wall thickness & ANSI B16.9 wall thickness & ANSI B16.9
EX. REDUCERS
FITTINGS - B.W.
ASTM A-234 WPB to pipe
ASTM A-234 WPB to pipe
wall thickness & ANSI B16.9 wall thickness & ANSI B16.9
REDUCERS ONLY
FITTINGS
ASTM A-105 3000# FS to ANSI
1
B16.11
SCREWED
ASTM A-105 6000# FS to ANSI
COUPLINGS
1
B16.11
ASTM A-105 3000# FS to ANSI ASTM A-105 3000# FS to ASTM A-182-F316L
3000#
THREADOLETS
1
B16.11
ANSI B16.11
FS
ASTM A-106 GR B
SWAGES
1
Sch 160 FS
ASTM A-106 GR B
NIPPLES
1
Sch 160 FS
ASTM A-105
ASTM A-105
ASTM A-105
FLANGES
1,2
300# RF to ANSI B16.5
300# RF to ANSI B16.5
300# RF to ANSI B16.5
GASKETS

3.2mm Flexitallic 316SS

3.2mm Flexitallic 316SS

3.2mm Flexitallic 316SS

BOLTS

ASTM A-193 B7M Bolts

ASTM A-193 B7M Bolts

ASTM A-193 B7M Bolts

NUTS

ASTM A-194 2HM Hex Nuts

Class 800 # CS SCRD.


VALVES - GATE
Spec. #GA-153SY
Class 800 # CS SCRD.
VALVES - PLUG
Spec. #PL-153SY
3000# CS SCRD.
Spec.
VALVES - BALL
#BA-153SY
Class 800 # CS SCRD. Spec.
VALVES - CHECK
#CH-153SY or CH-155SY
Class 800 # CS SCRD.
VALVES - GLOBE
Spec. #GL-153SY

NOTES:

ASTM A-194 2HM Hex Nuts ASTM A-194 2HM Hex Nuts
300# CS FLGD.
Spec. #GA-301SY
300# CS FLGD.
Spec. #PL-301SY
300# CS FLGD.
Spec. #BA-301SY
300# CS FLGD.
Spec. #CH-301SY
300# CS FLGD.
Spec. #GL-301SY

300# CS FLGD.
Spec. #GA-301SY
300# CS FLGD.
Spec. #PL-302SY
300# CS FLGD.
Spec. #BA-302SY
300# CS FLGD.
Spec. #CH-301SY
Use Spec. #GA-301SY
Use Spec. #GL-301SY

1. SCREWED CONNECTIONS TO BE USED ONLY ON


SECONDARY LINES AFTER FLANGED BLOCK VALVES.
2. SLIPON FLANGED ARE NOT PERMITED
3. 168 & 219MM USE PL-302SY.
4. 219MM USE BA-302SY.
5. 89MM TO 219MM USE SPEC #GA-301SY
273MM AND UP USE SPEC #GL-301SY
6. ALL 21MM THREADED PIPING TO BE XXS.
Rev.: 3

Mayo 2007

1
1,3
1,4
1
1,5

PROJECT: HEAVY OIL


CONCEPTUAL AND BASIC
ENGINEERING
Doc. N.:

MECHANICAL

PIPING SPECIFICATIONS / PIPING


HOF-STD-ME-002
CLASS
Page N 44 of 53

PIPING MATERIAL SPECIFICATION


SPEC. DESIGNATION
300 PW
Sweet hydrocarbon liquid & vapour, process air, caustic, process drains, and vent systems in temperature
LINE CONTENT
service between -45C and -29C
DESIGN CODE
RATING
ANSI B-31.3 (latest)
300 # ANSI
PRESSURE (DESIGN)
TEMP. (DESIGN)
5102 KPa
-45C
MAWP
TEMP.
4638 KPa
-45C
CORROSION ALLOWANCE
STRESS RELIEVE
1.6mm (1/16")
No
X-RAY
TEST PRESSURE
10%
1.5 x Design Pressure
SIZE RANGE
(2" to 8") 60 to 219mm
(10" to 24") 273mm to 610mm
NOTES
(" to 1") 21mm to 33mm
WALL SCHEDULE
160
40
40
5,6
C.S. Pipe Smls ASTM
C.S. Pipe Smls ASTM
C.S. Pipe Smls ASTM
PIPE
A-333 GR 6
A-333 GR 6
A-333 GR 6
FITTINGS - B.W. EX.
ASTM A-420 WPL-6 to pipe
ASTM A-420 WPL-6 to pipe
wall thickness & ANSI B16.9
wall thickness & ANSI B16.9
REDUCERS
FITTINGS - B.W.
ASTM A-420 WPL-6 to pipe
ASTM A-420 WPL-6 to pipe
wall thickness & ANSI B16.9
wall thickness & ANSI B16.9
REDUCERS ONLY
FITTINGS
ASTM A-350 GR LF2
ASTM A-350 GR LF2 3000# FS
3000# FS to ANSI B16.11
to ANSI B16.11
SCREWED
ASTM A-350 GR LF2
ASTM A-350 GR LF2 6000# FS
COUPLINGS
6000# FS to ANSI B16.11
to ANSI B16.11
ASTM A-350 GR LF2
ASTM A-350 GR LF2 3000# FS
THREADOLETS
3000# FS to ANSI B16.11
to ANSI B16.11
ASTM A-333 GR 6
SWAGES
Sch 160 FS
ASTM A-333 GR 6
NIPPLES
Sch 160 FS
ASTM A-350 GR LF2
ASTM A-350 GR LF2
ASTM A-350 GR LF2
FLANGES
1,2
300# RF to ANSI B16.5
300# RF to ANSI B16.5
300# RF to ANSI B16.5
GASKETS
BOLTS
NUTS
VALVES - GATE
VALVES - PLUG
VALVES - BALL
VALVES - CHECK
VALVES - GLOBE

NOTES:

3.2mm Flexitallic 304SS

3.2mm Flexitallic 304SS

3.2mm Flexitallic 304SS

ASTM A-320 L7 Bolts

ASTM A-320 L7 Bolts

ASTM A-320 L7 Bolts

ASTM A-194 GR 4 or 7
Hex Nuts
Class 800 # CS SCRD.
Spec. #GA-303W
Class 800 # CS SCRD.
Spec. #PL-303W
3000# CS SCRD.
Spec. #BA-303W

ASTM A-194 GR 4 or 7
Hex Nuts
300# CS FLGD.
Spec.
#GA-301W
300# CS FLGD.
Spec.
#PL-301W
300# CS FLGD.
Spec.
#BA-301W
Spec.
Class 800 # CS SCRD. Spec. 300# CS FLGD.
#CH-303W or CH-305W
#CH-301W
3000# CS SCRD.
300# CS FLGD.
Spec.
Spec. #GL-303W
#GL-301W

1. 21MM TO 48MM FLANGES 300# SCRD. OR


SOCKET WELD RF.
2. SLIP ON FLANGES ARE NOT ALLOWED
3. 168MM AND LARGER USE PL-302W.
4. 219MM AND LARGER USE BA-302W.
5. ALL 48MM THREADED PIPING TO BE SCH 80 (XS).
6. IMPACT TEST IS REQUIRED FOR NOMINAL THICKNESS
HIGHER THAN 14.7MM

ASTM A-194 GR 4 or 7
Hex Nuts
300# CS FLGD.
Spec. #GA-301W
300# CS FLGD.
Spec. #PL-302W
300# CS FLGD.
Spec. #BA-302W
300# CS FLGD.
Spec. #CH-302W
Use Spec. #GA-301W

Rev.: 3

Mayo 2007

3
4

PROJECT: HEAVY OIL


CONCEPTUAL AND BASIC
ENGINEERING
Doc. N.:

MECHANICAL

PIPING SPECIFICATIONS / PIPING


HOF-STD-ME-002
CLASS
Page N 45 of 53

PIPING MATERIAL SPECIFICATION


SPEC. DESIGNATION
300 PSW
Sour hydrocarbon liquid & vapour, process air, caustic, process drains, and vent systems in temperature
LINE CONTENT
service between -45C and -29C
DESIGN CODE
RATING
ANSI B-31.3 (latest)
300 # ANSI
PRESSURE (DESIGN)
TEMP. (DESIGN)
5102 KPa
-45C
MAWP
TEMP.
4638 KPa
-45C
CORROSION ALLOWANCE
STRESS RELIEVE
3.2mm (1/8")
Yes
X-RAY
TEST PRESSURE
Full (100%)
1.5 x Design Pressure
SIZE RANGE
(2" to 8") 60 to 219mm
(10" to 24") 273mm to 610mm
NOTES
(" to 1") 21mm to 33mm
WALL SCHEDULE
XXS
40
40
5
C.S. Pipe Smls ASTM
C.S. Pipe Smls ASTM
C.S. Pipe Smls ASTM
PIPE
A-333 GR 6
A-333 GR 6
A-333 GR 6
FITTINGS - B.W. EX.
ASTM A-420 WPL-6 to pipe
ASTM A-420 WPL-6 to pipe
wall thickness & ANSI B16.9
wall thickness & ANSI B16.9
REDUCERS
FITTINGS - B.W.
ASTM A-420 WPL-6 to pipe
ASTM A-420 WPL-6 to pipe
wall thickness & ANSI B16.9
wall thickness & ANSI B16.9
REDUCERS ONLY
FITTINGS
ASTM A-350 GR LF2
ASTM A-350 GR LF2 3000# FS
1
3000# FS to ANSI B16.11
to ANSI B16.11
SCREWED
ASTM A-350 GR LF2
ASTM A-350 GR LF2 6000# FS
COUPLINGS
1
6000# FS to ANSI B16.11
to ANSI B16.11
ASTM A-350 GR LF2
ASTM A-350 GR LF2 3000# FS
THREADOLETS
1
3000# FS to ANSI B16.11
to ANSI B16.11
ASTM A-333 GR 6
SWAGES
1
Sch 160 FS
ASTM A-333 GR 6
NIPPLES
1
Sch 160 FS
ASTM A-350 GR LF2
ASTM A-350 GR LF2
ASTM A-350 GR LF2
FLANGES
1,2
300# RF to ANSI B16.5
300# RF to ANSI B16.5
300# RF to ANSI B16.5
GASKETS

3.2mm Flexitallic 316SS

3.2mm Flexitallic 316SS

3.2mm Flexitallic 316SS

BOLTS

ASTM A-320 L7M Bolts

ASTM A-320 L7M Bolts

ASTM A-320 L7M Bolts

ASTM A-194 GR 4 or 7
Hex Nuts
Class 800 # CS SCRD.
LCC
Spec. #GAClass 800 # CS SCRD.
LCC
Spec. #PL3000# CS SCRD. LCC
Spec. #BA-303SW
Class 800 # CS SCRD.
LCC
Spec. #CH-303SW
or CH-305SW
Class 800 # CS SCRD.
LCC
Spec. #GL-

ASTM A-194 GR 4 or 7
Hex Nuts
300# CS FLGD. LCC
Spec. #GA-301SW
300# CS FLGD. LCC
Spec. #PL-301SW
300# CS FLGD. LCC
Spec. #BA-301SW

ASTM A-194 GR 4 or 7
Hex Nuts
300# CS FLGD. LCC
Spec. #GA-301SW
300# CS FLGD. LCC
Spec. #PL-302SW
300# CS FLGD. LCC
Spec. #BA-302SW

300# CS FLGD. LCC


Spec. #CH-301SW

300# CS FLGD. LCC


Spec. #CH-302SW

300# CS FLGD. LCC


Spec. #GL-301SW

Use Spec. #GA-301SW LCC

NUTS
VALVES - GATE
VALVES - PLUG
VALVES - BALL
VALVES - CHECK
VALVES - GLOBE

NOTES:

1. SCREWED CONNECTIONS TO BE USED ONLY ON


SECONDARY LINES AFTER FLANGED BLOCK VALVES.
2. SLIP ON FLANGES ARE NOT ALLOWED
3. 168MM AND LARGER USE BDR APPROVAL.
4. 219MM AND LARGER USE BA-302SW.
5. ALL 48MM THREADED PIPING TO BE SCH 160.
6. LCC - LOW CARBON CONTENT FOR LOW
TEMPERATURE SOUR APPLICATIONS
7. IMPACT TEST IS REQUIRED FOR NOMINAL THICKNESS
HIGHER THAN 14.7MM

Rev.: 3

Mayo 2007

1,6
1,3,6
1,4,6

1,6
1,6

PROJECT: HEAVY OIL


CONCEPTUAL AND BASIC
ENGINEERING
Doc. N.:

MECHANICAL

PIPING SPECIFICATIONS / PIPING


HOF-STD-ME-002
CLASS
Page N 46 of 53

PIPING MATERIAL SPECIFICATION


SPEC. DESIGNATION
300 PX
Sweet hydrocarbon liquid & vapour, process air, caustic, process drains, and vent systems in temperature
LINE CONTENT
service between -29C and 121C
DESIGN CODE
RATING
ANSI B-31.3 (latest)
300 # ANSI
PRESSURE (DESIGN)
TEMP. (DESIGN)
4546 KPa
137C
MAWP
TEMP.
4346 KPa
137C
CORROSION ALLOWANCE
STRESS RELIEVE
1.6mm (1/16")
No
X-RAY
TEST PRESSURE
10%
1.5 x Design Pressure
SIZE RANGE
(2" to 8") 60 to 219mm
(10" to 24") 273mm to 610mm
NOTES
(" to 1") 21mm to 48mm
WALL SCHEDULE
160
40
40
5
C.S. Pipe Smls ASTM
C.S. Pipe Smls ASTM
C.S. Pipe Smls ASTM
PIPE
A-106 GR B
A-106 GR B
A-106 GR B
FITTINGS - B.W. EX.
ASTM A-234 WPB to pipe wall ASTM A-234 WPB to pipe wall
thickness & ANSI B16.9
thickness & ANSI B16.9
REDUCERS
FITTINGS - B.W.
ASTM A-234 WPB to pipe wall ASTM A-234 WPB to pipe wall
thickness & ANSI B16.9
thickness & ANSI B16.9
REDUCERS ONLY
FITTINGS
ASTM A-105 3000# FS to ASTM A-105 3000# FS to ANSI
ANSI B16.11
B16.11
SCREWED
ASTM A-105 6000# FS to ASTM A-105 6000# FS to ANSI
COUPLINGS
ANSI B16.11
B16.11
ASTM A-105 3000# FS to ASTM A-105 3000# FS to ANSI
THREADOLETS
ANSI B16.11
B16.11
ASTM A-106 GR B
SWAGES
Sch 160 FS
ASTM A-106 GR B
NIPPLES
Sch 160 FS
ASTM A-105 300# RF to ASTM A-105 300# RF to ANSI ASTM A-105 300# RF to ANSI
FLANGES
1,2
ANSI B16.5
B16.5
B16.5
GASKETS
BOLTS
NUTS
VALVES - GATE
VALVES - PLUG
VALVES - BALL
VALVES - CHECK
VALVES - GLOBE

NOTES:

3.2mm Flexitallic 304SS

3.2mm Flexitallic 304SS

3.2mm Flexitallic 304SS

ASTM A-193 B7 Bolts

ASTM A-193 B7 Bolts

ASTM A-193 B7 Bolts

ASTM A-194 2H Hex Nuts

ASTM A-194 2H Hex Nuts

ASTM A-194 2H Hex Nuts

Class 800 # CS SCRD.


Spec. #GA-303X
Class 800 # CS SCRD.
Spec. #PL-303X
3000# CS SCRD.
Spec. #BA-303X
Class 800 # CS SCRD.
Spec. #CH-303X or 305X
Class 800 # CS SCRD.
Spec. #GL-303X

300# CS FLGD.
Spec. #GA-301X
300# CS FLGD.
Spec. #PL-301X
300# CS FLGD.
Spec. #BA-301X
300# CS FLGD.
Spec. #CH-301X or 302X
300# CS FLGD.
Spec. #GL-301X

300# CS FLGD.
Spec. #GA-301X
300# CS FLGD.
Spec. #PL-302X
300# CS FLGD.
Spec. #BA-302X
300# CS FLGD.
Spec. #CH-302X

3
4

Use Spec. #GA-301X

1. 21MM TO 48MM FLANGES 300# SCRD. OR


SOCKET WELD RF.
2. SLIP ON FLANGES ARE NOT ALLOWED
3. 168MM AND 219MM USE PL-302X.
4. 219MM USE BA-302X.
5. ALL 48MM THREADED PIPING TO BE SCH 80 (XS).
Rev.: 3

Mayo 2007

PROJECT: HEAVY OIL


CONCEPTUAL AND BASIC
ENGINEERING
Doc. N.:

MECHANICAL

PIPING SPECIFICATIONS / PIPING


HOF-STD-ME-002
CLASS
Page N 47 of 53

PIPING MATERIAL SPECIFICATION


SPEC. DESIGNATION
300 CPX
Internally coated piping containing sweet hydrocarbon liquid & vapour, process air, caustic, process drains,
LINE CONTENT
and vent systems in temperature service between -29C and 121C
DESIGN CODE
RATING
ANSI B-31.3 (latest)
300 # ANSI
PRESSURE (DESIGN)
TEMP. (DESIGN)
4546 KPa
137C
MAWP
TEMP.
4346 KPa
137C
Nil [Welded]
CORROSION ALLOWANCE
1.6mm (1/16") [Screwed] STRESS RELIEVE
No
X-RAY
TEST PRESSURE
Full (100%)
1.5 x Design Pressure
SIZE RANGE
(2" to 8") 60 to 219mm
(10" to 24") 273mm to 610mm
NOTES
(" to 1") 21mm to 33mm
WALL SCHEDULE
160
40 (internally coated)
40 (internally coated)
5
C.S. Pipe Smls ASTM
C.S. Pipe Smls ASTM
C.S. Pipe Smls ASTM
PIPE
A-106 GR B
A-106 GR B
A-106 GR B
FITTINGS - B.W. EX.
ASTM A-234 WPB to pipe wall ASTM A-234 WPB to pipe wall
thickness & ANSI B16.9
thickness & ANSI B16.9
REDUCERS
FITTINGS - B.W.
ASTM A-234 WPB to pipe wall ASTM A-234 WPB to pipe wall
thickness & ANSI B16.9
thickness & ANSI B16.9
REDUCERS ONLY
FITTINGS
ASTM A-105 3000# FS to ASTM A-105 3000# FS to ANSI
ANSI B16.11
B16.11
SCREWED
ASTM A-105 6000# FS to ASTM A-105 6000# FS to ANSI
COUPLINGS
ANSI B16.11
B16.11
ASTM A-105 3000# FS to ASTM A-105 3000# FS to ANSI
THREADOLETS
ANSI B16.11
B16.11
ASTM A-106 GR B
SWAGES
Sch 160 FS
ASTM A-106 GR B
NIPPLES
Sch 160 FS
ASTM A-105 300# RF to ASTM A-105 300# RF to ANSI ASTM A-105 300# RF to ANSI
FLANGES
1,2
ANSI B16.5
B16.5
B16.5
GASKETS
BOLTS
NUTS
VALVES - GATE
VALVES - PLUG
VALVES - BALL
VALVES - CHECK
VALVES - GLOBE

NOTES:

3.2mm Flexitallic 304SS

3.2mm Flexitallic 304SS

3.2mm Flexitallic 304SS

ASTM A-193 B7 Bolts

ASTM A-193 B7 Bolts

ASTM A-193 B7 Bolts

ASTM A-194 2H Hex Nuts

ASTM A-194 2H Hex Nuts

ASTM A-194 2H Hex Nuts

Class 800 # CS SCRD.


Spec. #GA-303X
Class 800 # CS SCRD.
Spec. #PL-303X
3000# CS SCRD.
Spec. #BA-303X
Class 800 # CS SCRD.
Spec. #CH-303X or 305X
Class 800 # CS SCRD.
Spec. #GL-303X

300# CS FLGD.
Spec. #GA-301X
300# CS FLGD.
Spec. #PL-301X
300# CS FLGD.
Spec. #BA-301X
300# CS FLGD.
Spec. #CH-301X or 302X
300# CS FLGD.
Spec. #GL-301X

300# CS FLGD.
Spec. #GA-301X
300# CS FLGD.
Spec. #PL-302X
300# CS FLGD.
Spec. #BA-302X
300# CS FLGD.
Spec. #CH-302X

1. 21MM TO 48MM FLANGES 300# SCRD. OR


SOCKET WELD RF.
2. SLIP ON FLANGES ARE NOT ALLOWED
3. 168MM AND 219MM USE PL-302X.
4. 219MM USE BA-302X.
5. ALL 48MM THREADED PIPING TO BE SCH 80 (XS).

3
4

Use Spec. #GA-301X

Rev.: 3

Mayo 2007

PROJECT: HEAVY OIL


CONCEPTUAL AND BASIC
ENGINEERING
Doc. N.:

MECHANICAL

PIPING SPECIFICATIONS / PIPING


HOF-STD-ME-002
CLASS
Page N 48 of 53

PIPING MATERIAL SPECIFICATION


SPEC. DESIGNATION
300 PSX
Sour hydrocarbon liquid & vapour, process air, caustic, process drains, and vent systems in temperature
LINE CONTENT
service between -29C and 121C
DESIGN CODE
RATING
ANSI B-31.3 (latest)
300 # ANSI
PRESSURE (DESIGN)
TEMP. (DESIGN)
4546 KPa
137C
MAWP
TEMP.
4346 KPa
137C
CORROSION ALLOWANCE
STRESS RELIEVE
3.2mm (1/8")
Yes
X-RAY
TEST PRESSURE
Full (100%)
1.5 x Design Pressure
SIZE RANGE
(2" to 3") 60mm to 88.9mm
(4" to 24") 114 mm to 610mm
NOTES
(" to 1") 21mm to 33mm
WALL SCHEDULE
XXS
160
40
6
C.S. Pipe Smls ASTM
C.S. Pipe Smls ASTM
C.S. Pipe Smls ASTM
PIPE
A-106 GR B
A-106 GR B
A-106 GR B
FITTINGS - B.W. EX.
ASTM A-234 WPB to pipe wall ASTM A-234 WPB to pipe wall
thickness & ANSI B16.9
thickness & ANSI B16.9
REDUCERS
FITTINGS - B.W.
ASTM A-234 WPB to pipe wall ASTM A-234 WPB to pipe wall
thickness & ANSI B16.9
thickness & ANSI B16.9
REDUCERS ONLY
FITTINGS
ASTM A-105 3000# FS to ASTM A-105 3000# FS to ANSI
1
ANSI B16.11
B16.11
SCREWED
ASTM A-105 6000# FS to ASTM A-105 6000# FS to ANSI
COUPLINGS
1
ANSI B16.11
B16.11
ASTM A-105 3000# FS to ASTM A-105 3000# FS to ANSI
THREADOLETS
1
ANSI B16.11
B16.11
ASTM A-106 GR B
SWAGES
1
Sch XXS FS
ASTM A-106 GR B
NIPPLES
1
Sch XXS FS
ASTM A-105 300# RF to ASTM A-105 300# RF to ANSI ASTM A-105 300# RF to ANSI
FLANGES
1,2
ANSI B16.5
B16.5
B16.5
GASKETS

3.2mm Flexitallic 316SS

3.2mm Flexitallic 316SS

3.2mm Flexitallic 316SS

BOLTS

ASTM A-193 B7M Bolts

ASTM A-193 B7M Bolts

ASTM A-193 B7M Bolts

ASTM A-194 2HM Hex Nuts

ASTM A-194 2HM Hex Nuts

300# CS FLGD.
Spec. #GA-301SX
300# CS FLGD.
Spec. #PL-301SX
300# CS FLGD.
Spec. #BA-301SX
300# CS FLGD.
Spec. #CH-301SX or 302SX
300# CS FLGD.
Spec. #GL-301SX

300# CS FLGD.
Spec. #GA-301SX
300# CS FLGD.
Spec. #PL-302SX
300# CS FLGD.
Spec. #BA-302SX
300# CS FLGD.
Spec. #CH-302SX
Use Spec. #GA-301SX
Use Spec. #GL-301SX

NUTS
VALVES - GATE
VALVES - PLUG
VALVES - BALL
VALVES - CHECK
VALVES - GLOBE

NOTES:

ASTM A-194 2HM Hex


Nuts
Class 800 # CS SCRD.
Spec. #GA-303SX
Class 800 # CS SCRD.
Spec. #PL-303SX
3000# CS SCRD.
Spec. #BA-303SX
Class 800 # CS SCRD.
Spec. #CH-303SX or
Class 800 # CS SCRD.
Spec. #GL-303SX

1. SCREWED CONNECTIONS TO BE USED ONLY ON


SECONDARY LINES AFTER FLANGED BLOCK VALVES.
2. SLIP ON FLANGES ARE NOT ALLOWED
3. 168MM AND 219MM USE PL-302SX.
4. 219MM USE BA-302SX.
5. 89MM TO 219MM USE SPEC #GA-301SX
273MM AND UP USE SPEC #GL-301SX
6. ALL 48MM THREADED PIPING TO BE SCH 160.
Rev.: 3

Mayo 2007

1
1,3
1,4
1
1,5

PROJECT: HEAVY OIL


CONCEPTUAL AND BASIC
ENGINEERING
Doc. N.:

MECHANICAL

PIPING SPECIFICATIONS / PIPING


HOF-STD-ME-002
CLASS
Page N 49 of 53

PIPING MATERIAL SPECIFICATION


SPEC. DESIGNATION
300 CPSX
Internally coated piping containing sour hydrocarbon liquid & vapour, process air, caustic, process drains,
LINE CONTENT
and vent systems in temperature service between -29C and 121C
DESIGN CODE
RATING
ANSI B-31.3 (latest)
300 # ANSI
PRESSURE (DESIGN)
TEMP. (DESIGN)
4546 KPa
137C
MAWP
TEMP.
4346 KPa
137C
Nil [Welded]
CORROSION ALLOWANCE
3.2mm (1/8") [Screwed] STRESS RELIEVE
Yes
X-RAY
TEST PRESSURE
Full (100%)
1.5 x Design Pressure
SIZE RANGE
(2" to 8") 60 to 219mm
(10" to 24") 273mm to 610mm
NOTES
(" to 1") 21mm to 33mm
WALL SCHEDULE
XXS
40 (internally coated)
40 (internally coated)
6
C.S. Pipe Smls ASTM
C.S. Pipe Smls ASTM
C.S. Pipe Smls ASTM
PIPE
A-106 GR B
A-106 GR B
A-106 GR B
FITTINGS - B.W. EX.
ASTM A-234 WPB to pipe wall ASTM A-234 WPB to pipe wall
thickness & ANSI B16.9
thickness & ANSI B16.9
REDUCERS
FITTINGS - B.W.
ASTM A-234 WPB to pipe wall ASTM A-234 WPB to pipe wall
thickness & ANSI B16.9
thickness & ANSI B16.9
REDUCERS ONLY
FITTINGS
ASTM A-105 3000# FS to ASTM A-105 3000# FS to ANSI
1
ANSI B16.11
B16.11
SCREWED
ASTM A-105 6000# FS to ASTM A-105 6000# FS to ANSI
COUPLINGS
1
ANSI B16.11
B16.11
ASTM A-105 3000# FS to ASTM A-105 3000# FS to ANSI
THREADOLETS
1
ANSI B16.11
B16.11
ASTM A-106 GR B
SWAGES
1
Sch XXS FS
ASTM A-106 GR B
NIPPLES
1
Sch XXS FS
ASTM A-105 300# RF to ASTM A-105 300# RF to ANSI ASTM A-105 300# RF to ANSI
FLANGES
1,2
ANSI B16.5
B16.5
B16.5
GASKETS

3.2mm Flexitallic 316SS

3.2mm Flexitallic 316SS

3.2mm Flexitallic 316SS

BOLTS

ASTM A-193 B7M Bolts

ASTM A-193 B7M Bolts

ASTM A-193 B7M Bolts

ASTM A-194 2HM Hex Nuts

ASTM A-194 2HM Hex Nuts

300# CS FLGD.
Spec. #GA-301SX
300# CS FLGD.
Spec. #PL-301SX
300# CS FLGD.
Spec. #BA-301SX
300# CS FLGD.
Spec. #CH-301SX or 302SX
300# CS FLGD.
Spec. #GL-301SX

300# CS FLGD.
Spec. #GA-301SX
300# CS FLGD.
Spec. #PL-302SX
300# CS FLGD.
Spec. #BA-302SX
300# CS FLGD.
Spec. #CH-302SX
Use Spec. #GA-301SX
Use Spec. #GL-301SX

NUTS
VALVES - GATE
VALVES - PLUG
VALVES - BALL
VALVES - CHECK
VALVES - GLOBE

NOTES:

ASTM A-194 2HM Hex


Nuts
Class 800 # CS SCRD.
Spec. #GA-303SX
Class 800 # CS SCRD.
Spec. #PL-303SX
3000# CS SCRD.
Spec. #BA-303SX
Class 800 # CS SCRD.
Spec. #CH-303SX or
Class 800 # CS SCRD.
Spec. #GL-303SX

1. SCREWED CONNECTIONS TO BE USED ONLY ON


SECONDARY LINES AFTER FLANGED BLOCK VALVES.
2. SLIP ON FLANGES ARE NOT ALLOWED
3. 168MM AND 219MM USE PL-302SX.
4. 219MM USE BA-302SX.
5. 89MM TO 219MM USE SPEC #GA-301SX
273MM AND UP USE SPEC #GL-301SX
6. ALL 48MM THREADED PIPING TO BE SCH 160.

Rev.: 3

Mayo 2007

1
1,3
1,4
1
1,5

PROJECT: HEAVY OIL


CONCEPTUAL AND BASIC
ENGINEERING
Doc. N.:

MECHANICAL

PIPING SPECIFICATIONS / PIPING


HOF-STD-ME-002
CLASS
Page N 50 of 53

PIPING MATERIAL SPECIFICATION


SPEC. DESIGNATION
300 PY
Sweet hydrocarbon liquid & vapour, process air, caustic, process drains, and vent systems in temperature
LINE CONTENT
service between 121C and 343C
DESIGN CODE
RATING
ANSI B-31.3 (latest)
300 # ANSI
PRESSURE (DESIGN)
TEMP. (DESIGN)
3689 KPa
359C
MAWP
TEMP.
3489 KPa
359C
CORROSION ALLOWANCE
STRESS RELIEVE
1.6mm (1/16")
No
X-RAY
TEST PRESSURE
10%
1.5 x Design Pressure
SIZE RANGE
(3" to 8") 60 to 219mm
(10" to 24") 273mm to 610mm
NOTES
(" to 2") 21mm to 60mm
WALL SCHEDULE
80
40
Calculate
5
C.S. Pipe Smls ASTM
C.S. Pipe Smls ASTM
C.S. Pipe Smls ASTM
PIPE
A-106 GR B
A-106 GR B
A-106 GR B
FITTINGS - B.W. EX.
ASTM A-234 WPB to pipe wall ASTM A-234 WPB to pipe wall
thickness & ANSI B16.9
thickness & ANSI B16.9
REDUCERS
FITTINGS - B.W.
ASTM A-234 WPB to pipe wall ASTM A-234 WPB to pipe wall
thickness & ANSI B16.9
thickness & ANSI B16.9
REDUCERS ONLY
FITTINGS
ASTM A-105 3000# FS to ASTM A-105 3000# FS to ANSI
ANSI B16.11
B16.11
SCREWED
ASTM A-105 6000# FS to ASTM A-105 6000# FS to ANSI
COUPLINGS
ANSI B16.11
B16.11
ASTM A-105 3000# FS to ASTM A-105 3000# FS to ANSI
THREADOLETS
ANSI B16.11
B16.11
ASTM A-106 GR B
SWAGES
Sch 160 FS
ASTM A-106 GR B
NIPPLES
Sch 160 FS
ASTM A-105
ASTM A-105
ASTM A-105
FLANGES
1,2
300# RF to ANSI B16.5
300# RF to ANSI B16.5
300# RF to ANSI B16.5
GASKETS
BOLTS
NUTS
VALVES - GATE
VALVES - PLUG
VALVES - BALL

3.2mm Flexitallic 304SS

3.2mm Flexitallic 304SS

3.2mm Flexitallic 304SS

ASTM A-193 B7 Bolts

ASTM A-193 B7 Bolts

ASTM A-193 B7 Bolts

ASTM A-194 2H Hex Nuts

ASTM A-194 2H Hex Nuts

ASTM A-194 2H Hex Nuts

Class 800 # CS SCRD.


Spec. #GA-303Y
Class 800 # CS SCRD.
Spec. #PL-303Y
3000# CS SCRD.
Spec. #BA-303Y

300# CS FLGD.
Spec. #GA-301Y
300# CS FLGD.
Spec. #PL-301Y
300# CS FLGD.
Spec. #BA-301Y
300# CS FLGD.
Spec. #CH-301Y
300# CS FLGD.
Spec. #GL-301Y

300# CS FLGD.
Spec. #GA-301Y
300# CS FLGD.
Spec. #PL-302Y
300# CS FLGD.
Spec. #BA-302Y
300# CS FLGD.
Spec. #CH-301Y

VALVES - CHECK

Class 800 # CS SCRD. Spec.


#CH-303Y or CH-305Y

VALVES - GLOBE

Class 800 # CS SCRD.


Spec. #GL-303Y

NOTES:

Use Spec. #GA-301Y

1. 21MM TO 48MM FLANGES 300# SCRD. OR


SOCKET WELD RF.
2. SLIP ON FLANGES ARE NOT ALLOWED
3. 168MM & LARGER USE PL-302Y.
4. 219MM & LARGER USE BA-302Y.
Rev.: 3

Mayo 2007

3
4

PROJECT: HEAVY OIL


CONCEPTUAL AND BASIC
ENGINEERING
Doc. N.:

PIPING SPECIFICATIONS / PIPING


HOF-STD-ME-002
CLASS
Page N 51 of 53

MECHANICAL

3.4. Pipe flanges


TABLE I
PRESSURE TEMPERATURE RATINGS FOR AMERICAN
NATIONAL STANDARD STEEL PIPE FLANGES
(Ref - ASME B16.5 LATEST REVISION)
Pressur
e
Class

150

300

600

900

1500

2500

150

300

600

900

1500

2500

196
5
179
3
158
6
137
9
117
2

510 1020 1530 2554 4254


199 517 1034 1551 2585 4309
2
4
6
5
1
9
1
2
3
5
2
465
1396 2327 3878
179 517 1034 1551 2585 4309
4 9308
2
0
3
3
1
2
3
5
2
451
1358 2261 3771
158 503 1003 1506 2509 4185
6 9067
3
5
4
6
3
2
5
7
1
437
1310 2185 3640
137 486
1458 2433 4054
8 8756
0
6
4
9
1 9722
2
8
1
413
1237 2065 3440
117 458
1375 2292 3819
7 8274
6
0
5
2
5 9170
5
5
7
379
1130 1885 3144
417
1251 2085 3475
2 7550
7
7
0
965
1 8343
4
7
0
368
1110 1851 3085
406
1216 2027 3381
9 7412
1
2
4
862
8 8101
9
1
9
368
1103 1837 3061
393
1175 1958 3261
9 7343
2
5
3
758
0 7826
6
1
2
348
1041 1737 2895
348
1041 1737 2895
2 6964
1
5
8
655
2 6964
1
5
8
282
1420 2364
282
1420 2364
7 5688 8515
3
9
552
7 5688 8515
3
9
------ -------------------------- ------ -------------------------- --------------------1.2 ------ ------ -------------------------- -------------------------- ------ ---------------------

Service
Temperature

93

149

204

260

316

343

371

758

399

655

427
454
482
510

C
C
o
C
o
C

552
-----1.1 -----------

Pressur
e
Class

965
862

MATERIAL GROUP

MATERIAL GROUP

-29 to +38

150

300

600

900

1500

2500

150

300

600

900

1500

2500

150

199
9
179
3
158
6
137
9
117
2

517
1
517
1
496
4
479
2
458
5
417
1
406
8
393
0
365
4
351
6
334
4
310
3
217
2

1034
2
1034
2

6722

1551
3
1551
3
1492
7
1434
1
1375
5
1251
4
1216
9
1175
6
1099
7
1051
5
1006
6

6205

9308

4343

6516

2585
5
2585
5
2489
0
2389
0
2292
5
2085
7
2027
1
1958
1
1834
0
1751
3
1678
9
1547
9
1085
9

4309
189 496
1489 2482 4136
2
6
4 9928
3
1
9
1586
4309
162 427
1282 2133 3557
2
0
5 8549
4
9
7
1344
4147
148 386
1158 1927 3213
2
2
1 7722
3
1
0
1207
3981
134 355
1061 1772 2951
7
4
1 7067
8
0
0
1103
3819
117 330
1647 2744
7
2
9 6584 9894
8
1
1000
3475
310
1554 2592
0
965
3 6205 9342
8
4
965
3381
306
1530 2551
9
862
8 6136 9170
6
1
862
3261
296
1496 2496
2
758
5 5998 8998
2
0
758
3054
293
1472 2454
4
655
0 5895 8825
0
5
655
2916
289
1454 2427
5
552
6 5826 8722
8
0
552
2799
289
1441 2399
3 2.2 448
6 5757 8653
0
4 2.3 -----2582
1
------ ------ -------------------------1813
3
------ ------ --------------------------

Service
Temperature

149

204

260

316

343

862

371

758

399

655

427

552

454

482

345

510

241

1.7

965

448

9963
9549
9170
8343
8101
7826
7343
6998

MATERIAL GROUP

93

MATERIAL GROUP

MATERIAL GROUP

-29 to +38

PROJECT: HEAVY OIL


CONCEPTUAL AND BASIC
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Doc. N.:

PIPING SPECIFICATIONS / PIPING


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CLASS
Page N 52 of 53

MECHANICAL

Material Groups:

1.1 ASTM A-105, A-216-WCB, A-350-LF2


1.2 ASTM A-350-LF3, A-352-LC2, A-352-LC3
1.7 ASTM A-182-F2, A-217-WC4, A-217-WC5
2.2 ASTM A-182-F316, A-182-F316H, A-351-CF8M, A-351-CF3M
2.3 ASTM A-182-F316L, A-182-F304L
1. All ratings shown are maximum allowable non-shock pressures (KPa gauge) at the tabulated
temperatures and may be interpolated between temperatures shown.
2. At temperatures below -29oC, the ratings for materials in group 1.2 and group 2.2 and for A-350-LF2 of
group 1.1 at - 29oC to 38oC shall apply.
3. Where no tabulated values are shown, use of material group at this range is prohibited.

Notes:

3.5. Piping branches

TABLE II
BRANCH SIZE
27mm

33mm

48mm

60mm

89mm

114mm

168mm

219mm

273mm 324mm 406mm 610mm

MAIN PIPE SIZE

27mm

33mm

RT

48mm

RT

RT

60mm

TOL

TOL

89mm

TOL

RT

114mm

RT

RT

168mm

RT

RT

219mm

RT

RT

273mm

RT

RT

324mm

RT

RT

RT

406mm

RT

RT

RT

RT

610mm

RT

RT

RT

RT

RT

T-

Straight Tee

C-

Coupling or Thread-o-let

TOL -

Thread-o-let

W-

Weld-o-let

RT -

Reducing Tee or Straight Tee and Reducer

a) Weld-o-lets, tees, used for branch connections shall meet the rating requirements of the
applicable piping specification.
b) All branch connections shall be so designed and reinforced that the branch line connection
shall equal the header as to pressure-temperature
rating.

PROJECT: HEAVY OIL


CONCEPTUAL AND BASIC
ENGINEERING
Doc. N.:
MECHANICAL

PIPING SPECIFICATIONS / PIPING


HOF-STD-ME-002
CLASS
Page N 53 of 53

c) Steel couplings, when used for branch connections, shall meet the rating requirements
of the applicable piping specifications, and in any event, shall not be less than 3000#.
d) In sour service, 600# ANSI and higher, weld-o-lets will substitute couplings or TOL's.

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