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Copyright 2009, Atlas Copco Rock Drills AB, Sweden Any unauthorized use or copying of the contents or any part thereof is prohibited. This applies in particular to trademarks, model denominations, part numbers and drawings
Content
Levers and buttons F-menus Menu system Menu logging Menu positioning Menu drilling
Subject
Component location
Page
1-14 15-28 29-32 33-38 39-44 45-48 49-62 63-78 79-92 93-106 107-112 113-118 119-122 123-128 129-130 131-134
135-138
SmartRig rock drill control system Menu rig Inclination system Drillplan Menu RHS Auto RHS Semi auto positioning Laserplane Statistic and logging
Winch
Component location
4Right 4Left
side
side
4Feedbeam
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Right side
Y224 Y114 Y215 Y208A Y208B Y209
B352 A542
/ ERRO R
Cabin
A60
Y473
D170
Left side
S146
Y206A Y206B Y207A Y207B Y419A Y419B Y420A Y420B Y410A Y410B B132 B360 B365
ECM
D511
H185
M20
Y251C Y251B Y251A Y253 S500
D512
A1 M1 D530 A20
S18 B366 Y112A S300 Y112B B188 Y210 Y115 Y116
Y107 Y106
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Feedbeam
B316
B172
D171
B127
D102
H323
H322 Y300 Y301A Y303A Y416A Y421A Y405A Y357A Y361B Y350B
B118 B120
B182 B183
B122
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Component location
Exercise
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Component location
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Component location
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Component location
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Component location
- Which functions are powered by hydraulic pump 1?
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Component location
When the rig is in Auto mode, a light is flashing. Where is the light located? (Mark with an X on the picture)
ROC
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Diesel panel
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Display
Contrast buttons
Display (escape)
Escape
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Display (enter)
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Right pod
Boom lever Press button
Left pod
Feed lever Press button
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Diesel rpm -Between 1500 and 2000rpm F9C -Between 1500 and 2300 D7C Left track oscillation (front up) Left track oscillation (Rear up) Track oscillation locked / open
Diesel rpm CAT idling (1200 rpm) Right track oscillation (front up) Right track oscillation (rear up)
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Right joystick drill steel support and suction hood Press button
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Tramming levers
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F-Menus
4Menu 4Menu 4Menu 4Menu 4Menu
F1 F2 F3 F4 F5
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Performance log
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System
Menu - System
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Menu - Diagnostic
Modules
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Menu modules
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Menu - Levers
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Menu - Guards
Administration
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Logging
Menu - Logging
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Menu - Logging
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Menu - Save
Menu - Save
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Statistics
Menu - MWD
Log MWD
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Principal
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Positioning
4Sensors 4Actuations 4Parameters
Positioning
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Sensors
Calibration
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Actuations
Parameters
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Auto parameters
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If set to 0
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Feed , Speed
Feed , Pressure
Collaring
Full drilling
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Calibration
Percussion
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Rotation 1 (2)
40 20 5 60 55
Rotation 2 (2)
40 20 5 60 55
RPCF active
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Lubrication
Timers
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10
Damper 1(1)
Damper 2 (2)
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11
Others
DCT - Parameters
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12
DCT - Actuations
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13
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Introduction
The mission of the project is to design a control system for COP rock drills on present and future rigs, with higher customer value than Strata Sense system and Rock Pilot.
..This guarantees the best possible transmission of percussion power to the rock and helps produce remarkably straight holes. In addition, it cuts down on accessory costs. Thompson remarked that with the Tamrock Rock Pilot System, he is experiencing 30 percent more steel life on the striking bars. Source: www.tamrock.com (2004-12-28)
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Mode change
The operator can choose between 3 different operation modes Hard Rock Mode, Medium Rock Mode and Soft Rock Mode. Each mode is optimized to suite different rock geological conditions. This gives the operator a basic adjustments of the drill rig and the right software functions for the work site
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Off DPCI Porportional DPCI Increase (boost) of percussion pressure FSCI RPCF Pressure controlled RPCF Pressure- and flow controlled X X
Hard
Medium
Soft
X X
X X
X X
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Mode: Off
Manometer before
Manometer now
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Percussion pressure
Percussion, Drilling
Percussion, Collaring
Damper pressure
Time
Time
DPCI before
DPCI now
Page 67 of 138
Percussion pressure
Percussion, Drilling
Percussion, Collaring
Damper pressure
Time
Time
DPCI before
DPCI now
36
34
32
30
70
65 Penetration rate [m /m in] 140 145 150 Tim e [s ] 155 160 Damper pressure [bar]
60
55
50
45
140
145
150 Time [s ]
155
160
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Time
Time
Before
Time
Now
Time
Time
Before
Time
Now
Page 69 of 138
50
45
Da ta fi l: te st-021.m at
48
46
44
42
40
38
30
40
50
60 Time [s ]
70
80
90
100
36
30
40
50
60 Time [ s]
70
80
90
100
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2. What would happen if Damper pressure low percussion and Damper pressure high percussion are set to be the same?
4. Can percussion boost be started when ONLY damper pressure has reached level Damper pressure, boost?
Before
FSCI
Time
Time Time
Page 71 of 138
Before
FSCI
Time
Time Time
40
35
30
25
20
Da ta fil : test-039.m a t 75 70 65 60 55 50 45 40 35 Penetration rate [m/min] Damper pressure [bar] 4 3.5 3 2.5 2 1.5 1 0.5 0
Datafil: test-039.m a t
40
45
50 Tim e [ s]
55
60
65
40
45
50 55 Tim e [ s]
60
65
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10
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11
Percussion pressure,collaring
Time
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12
2. Describe the situation when Feed speed, cavity is used during drilling.
3. What are the conditions for the percussion to go from collaring level back to full drilling (so called normal drilling in the system description) after cavity detection?
Rotation pressure
Rotation pressure
Flow
Rotation pressure
Rotation pressure
Before
Now
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13
Rotation pressure
Rotation pressure
Flow
Rotation pressure
Rotation pressure
Before
Now
Page 76 of 138
14
2. When does the transition from pressure control to flow control take place?
3. What will happen to the rock drill when feed flow is reduced?
Rotation Pressure Controlled Feed Damper Pressure Control Percussion Hard Rock Controlled Percussion Mode change Feed Speed Controlled Percussion Cavity Detection System
X X X X X X X X X X X
X X
X X X
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15
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16
Rig
4Menu
diesel
4Tramming 4Chassie
ROC D7
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Menu Rig
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Menu Sensors
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Menu Actuations
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Menu Parameters
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Inclination instrument
4Menu
F4 system principals
4Inclination 4Sensors
4Calibration
9
1
8
0 1
indication
30.0
40.0
Side angle
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Hole angle
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10
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11
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Inclination sensor
Exercise
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Sensors
9
8
3
4
3
4
3
4
6
5
Connect the sensors name with its function. D170 D171 S146 D171 D172:1 D172:2 Boom swing Feed swing Encoder Depth sensor Aim Feed dump
Calibration
Sensors usually only requires calibration when replaced. Feed Set the feed vertical and measure with a water vertical instrument it so that you know that the feeds angle is 0 . The feeds angle is now zero and therefore you can now push the calibrate button for Feed dump and feed swing in the menu.
Calibration
Aim Turn the sight so it points straight forward, then use a 90angle instrument to measure against the front window of the cabin, and by that establish that the sight is zero. Push the Calibrate button, the sight is then calibrated.
Calibration
Measure the distance between two points on the side on the cabin and to the boom attachment.
Boom Set the boom as centered as possible, then measure with a measuring tape the space between the cabin and the inner and outer boom attachment. The space between the inner and outer boom attachment should be the same, in that way you can determine that the boom is centered and then push the Calibrate button for boom swing.
Inclination
In which menu do I activate the laser plane function? ______________________________________________ What does the symbol mean?
_____________________________
_____________________________
Inclination
Discuss
Hole depth measuring is not working, how could the trouble shooting look like?
Hole depth measuring is measuring the first rod but not the second. What could the be problem?
Bit position is working but not hole depth measuring. What could be the problem?
Drillplan
4Drillplan 4Drillplan 4Hole
action
action
1 2 3 4 5 6
Drillplan
Drillplan action
Hole action
10
11
RHS
4Sensors 4Actuations 4Parameters 4Cradle
positions
Menu - RHS
Menu RHS/Sensors
RHS Sensors
B182 - Stop pos magasine rotation CCW B183 - Stop pos magasine rotation CW
Menu RHS/Actuations
Menu RHS/Parameters
Threading
Cradle positions
M1 Drill stop
Pressbutton for activating auto rod handling This function can only be activated when the rig is in full drilling mode
Boom control
Boom lever: Left lever used to move the boom in following positions: Left / right Down / Up Pressbutton: Boom extension in /out
Boom control
Feed lever: Right lever used to move the feed in following positions: Left / right Forward / Backward Pressbutton: Feed extension up /down
Valve parameters
Actuations
Sensors
10
Laser plane
Laser plane
Sensors
Laser plane
When using the laser plane the measuring on the display will adjust automatically to the install setting in the meny. Laser plane
RCS software
RCS software
RCS software
RCS software
Winch
Winch
Remote Controle
Remote control box on
Winch
Winch
Control diods for programming Boom up / down Boom swing left / right Signal horn Oscillation left / right
Winch