Crushing Plants, Crushers and Crushing Technologies

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Crushing Plants, Crushers and Crushing Technologies

Serial No.:CSMO2013.1.1
CONTENTS
1 MC Series Mobile Crushing&Screening Plant
1.1Primary Crushing Series Mobile Crushing & Screening Plant 1.2 Mobile Secondary Crushing & Screening Plant 1.3Combination Flow Chart 1.4 Crawler Type Mobile Crushing & Screening Plant
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2 Crushers
2.1. European Type JAW Crusher 2.2. JAW Crusher 2.3. European Type Impact Crusher 2.4. Impact Crusher 2.5. CS High- Efficiency Spring Cone Crusher 2.6. HP Series High Efficiency Hydraulic Cone Crusher 2.7. HCS Series Single Cylinder Hydraulic Cone Crusher 2.8. Spring Cone Crusher 2.9. VSI5X Effeicent Centrifugal Impact Crusher 2.10. VSI Vertical Shaft Impact Crusher
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3 Crushing Technologies
3.1Technology of Artificial Sand Making From Mine Tailings 3.2 Construction Waste Crushing Plant 3.3 Basalt Crushing Plant For Highway Construction
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1.MC Series Mobile Crushing&Screening Plant

Advantages Statement: Equipments Integration Complete set of equipment, rational and compact combination, maximally saving the working area. High maneuverability Small turning radius makes it convenient for driving on the ordinary road, and also easily for moving in and out of the mining area. Besides, it can be transferred to another working area anytime as needed, thus, eliminating the drawbacks compared with fixed crushing plant on dismounting, transporting and installation. Saving Transportation Cost of Raw Material The mobile crushing plant can enter the mining area to work directly so that save the cost of the raw material being transported away from the mining area Flexible Configuration According to different requirements of customers, we are providing a targeted mobile crushing plant configuration. It can operate with one single crushing station, and also can work with multiply crushing plants. That is can either crushing with one single plant and also can compose multiply-stage crushing, screening and other plants work jointly. Independent Power Generation System The mobile crushing plant can equip a generator accordingly so that can work normally in the non-power supply's remote border district Reliable Quality and Stable Performance With more than 20 years' crushing equipments manufacture experience, facile, nimble, reasonable mobile frame, strict debugging before leaving the factory, ensuring every mobile crushing plant operate stably with reliable performance,
1.1Primary Crushing Series Mobile Crushing & Screening Plant

1. It adopts ship form steel structure and low vehicle chassis with light weight. The volume is controlled reasonably. Hidden style traction frame is easy to be packed up and put up. The transportation turning radius is very small. 2. Feeding guard is lifted by hydraulic pressure, easy to be loaded and unloaded, conveniently and reliably to be fixed . 3. Feeding guard adopts hierarchical type with two layers structure which provides prerequisites for widening. 4. The vehicle control cabinet is equipped with high-tech LCD touch screen and PLC control system. LCD touch screen with man-machine dialogue function makes it possess the functions of key start, misuse tips and protection, electrical control operations, fault and safe tips. It is convenient, efficient and secure. 5. Grizzly bars of the feeder are capable to separate out the small-sized material as the wastes. By adopting the automatic separatory hatch door, materials in the wastes hopper would flow either with the side-opening bell conveyor, or with the main materials.
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8. With overall streamlined body design and metallic paint spraying, this plant is the perfect combination of mechanics and aesthetics.
6. Height of belt conveyor is adjustable. It also can be twisted and folded. 7. Landing legs adopt hydraulic lift mode which is of convenient operation and reliable performance.
Mobile Jaw Crusher

Technical Data Model YG938E69 12600 2550 3870 12600 2900 4060 35 Dualaxial PE600X900 480 65~160 90~180 GZD960X3800 B800X3.5M B500X3M 200 RCYD(C)-8 YG1142E710 13900 2750 4320 13900 2950 4810 47 Triaxial PE750X1060 630 80~140 110~320 GZD1100X4200 B1000X9.5M B65X4M 250 RCYD(C)-10 YG1349E912 15450 2950 4450 15450 3300 5300 78 Triaxial PE900X1200 750 100~200 220~450 GZD1300X4900 B1200X10.5M B650X4.5M 250 RCYD(C)-12 YG1349EW86 15450 2950 4350 15450 3300 5300 59 Triaxial PEW860 730 75~225 150~500 GZD1300X4900 B1200X10.5M B650X4.5M 320 RCYD(C)-12 YG1349EW110 15450 2950 4900 15450 3300 5700 86 Triaxial PEW1100 940 150~275 300~650 GZD1300X4900 B1200X10.5M B650X4.5M 400 RCYD(C)-12
Transportation Length(mm) (without and with d i esel generator) Transportation Width (mm) Transportation Height(mm) Maximum Length, (mm) Maximum Width (mm) Maximum Height (mm) Weight (t) Tire Configuration Jaw Crusher The 'Maximum Feeding size (rmm) Discharge Opening Size Capacity(t/h.) Vibrating Feeder Main Belt Conveyor Side-opening Belt Conveyor(Optional) Genset (opt i onaL) (Kw) Iran Separator (Optional)
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Mobile Impact Crusher

Technical Data Model YG938FW1214II 12600 2550 3870 12600 3250 5200 39 Dualaxial PFW-1214II 500 130~200 GZD960X3800 B800X8.5M B500X3M 320 RCYD(C)-8 YG1142FW1315II 13900 2750 4180 13900 3250 5200 51 Triaxial PFW-1315II 600 180~320 GZD1100X4200 B1000X9.5M B650X4M 400 RCYD(C)-10 YG1349FW1318II 15450 2950 4300 15450 3250 5200 60 Triaxial PFW-1318II 700 240~400 GZD1300X4900 B1200X10.5M B650X4.5M 500 RCYD(C)-12
Transportation Length(mm) (without and with d i esel generator) Transportation Width (mm) Transportation Height(mm) Maximum Length, (mm) Maximum Width (mm) Maximum Height (mm) Weight (t) Tire Configuration Impact Crusher The 'Maximum Feeding size (rmm) Capacity(t/h.) Vibrating Feeder Main Belt Conveyor Side-opening Belt Conveyor(Optional) Genset (opt i onaL) (Kw) Iran Separator (Optional)
1.2 Mobile Secondary Crushing & Screening Plant

1. The plant is designed with ship-form structure made of steel and low chassis It is light in weight. Owning to the reasonably designed body, its transportation turning radius is quite small with high maneuverability. 2. The vehicle control cabinet is equipped with high-tech LCD touch screen and PLC control system. LCD touch screen with human-machine dialogue function makes it process the functions of key start, misuse warning, protection, electrical control operations, fault and safe tips, which is convenient, high-efficient and secure. 3. The automatic-portable conveyor for return material make the installation of the whole plant is quite easy. 4. Landing legs adopt hydraulic lift mode which is of convenient operation and reliable performance. 5. The mobile crushing & screening plant con be customerized in design. It can be manufactured either crushing first or conversely.
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Vibrating Screen+Impact Crusher

Technical Data Transportation Length (mm) Transportation Width (mm) Transportation Height(mm) Maximum Length, (mm) Maximum Width (mm) Maximum Height (mm) Weight (t) Tire Configuration Impact Crusher Belt Conveyor Under Vbrating Screen Vibrating Screen Model Y3S1860 F1214 14300 2830 4380 15300 3900 6400 40 Triaxial PF-1214 B800X8.5M 3YZS1860 Y3S2160 F1315 14300 3190 4380 15300 3970 6400 47 Triaxial PF-1315 B1000X8.5M 3YZS2160 Y3S1860 FW214III 14300 2830 4380 15300 3970 6400 40 Triaxial PFW-1214III B800X8.5M 3YZS1860 Y3S2160 FW315III 14300 3190 4380 15300 3970 6400 48 Triaxial PFW-1315III B1000X8.5M 3YZS2160
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Vibrating Screen+Cone Crusher

Technical Data Transportation Length (mm) Transportation Width (mm) Transportation Height(mm) Maximum Length, (mm) Maximum Width (mm) Maximum Height (mm) Weight (t) Tire Configuration cone Crusher Belt Conveyor Under Vbrating Screen Vibrating Screen Model Y3S1860 F1214 13050 2830 4350 14600 3900 6000 38 Dualaxial CS75 B800X7.5M 3YZS1848 Y3S2160 F1315 14300 2830 4380 15300 3900 6400 46 Triaxial CS160 B800X8.5M 3YZS1860 Y3S1860 FW214III 14300 2830 4380 15300 3900 6400 42 Triaxial HP220 B800X8.5M 3YZS1860 Y3S2160 FW315III 14300 3150 4380 15300 3970 6400 43.5 Triaxial HP220 B1000X8.5M 3YZS2160
Vibrating Screen
Technical Data Transportation Length(mm) Transportation Width (mm) Transportation Height(mm) Maximum Length, (mm) Maximum Width (mm) Maximum Height (mm) Weight (t) Tire Configuration Discharging Belt Conveyor Vibrating Screen Model Y3S1848 10280 2830 4350 11100 3600 6000 16 Dualaxial B800X7.5M 3YZS1848 Y3S1860 11480 2830 4350 11800 3600 6500 18 Dualaxial B800X8.5M 3YZS1860 Y3S2160 11480 3150 4350 11800 3970 6500 19 Dualaxial B1000X8.5M 3YZS2160
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Combination
Model Transportation Transportation Transportation Crusher1 Crusher2 Vibrating Weight Vibrating Belt Lebgth(mm) Width(mm) Height(mm) Feeder Screen Conveyor above Sreen 15200 2900 4350 PE400 X600 PYB 900 GZD960 X3800 45 3YZS 1237 B500 X14M Belt Main Double Under Belt side-opening Vibrating Conveyor Belt Screen Conveyors B650 X6M B650 X9M B6500 X4M
Y3S23G93 E46Y55B
Vibrating Screen + Vertical Shaft Impact Crusher

Technical Data Transportation Length(mm) Transportation Width (mm) Transportation Height(mm) Maximum Length, (mm) Maximum Width (mm) Maximum Height (mm) Weight (t) Tire Configuration Cone Crusher Discharging Belt Conveyor Under Vibrating Screen Vibrating Screen Model Y3S1848V81 13500 2830 4350 14650 3900 5980 31 Dualaxial VSL-8518 B800X2.2M B800X7M 3YZS1848 Y3S1860V92 15600 2830 4350 16300 3900 6400 36 Triaxial VSL-9526 B800X2.5M B800X8M 3YZS1860 Y3S2160V140 15600 3100 4480 16300 3900 6550 49 Triaxial VSL-1140 B1000X2.5M B1000X8M 3YZS2160
1.3 Combination Flow Chart

Note: we can design the primary crushing, secondary crushing, tertiary crushing and combine them with each other flexibly according to customers' requirement. We will try our best to meet our customers' requirement.
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1.4 Crawler Type Mobile Crushing & Screening Plant

Features: Crawler type mobile crushing and screening plant is researched and designed by our experienced engineers. It is of stable performance and beautiful structure. It is widely used in road &bridge construction, building, mining and other fields. 1. Excellent performance of power system. It is adopts Cummins diesel engine, low oil consumption, low noise. And we can equip a low-temperature preheating device sol that the equipment is able to start at -250C low temperature environment. 2. Ship-shaped steel chassis. It is of high intensity, low on ground pressure etc. And it is easy to be transported on different terrains like mountain and marsh. 3. High-torque moving motor. It is of strong driving force and perfect performance, thus providing reliable power source to the running system. 4. Servo -system. It is of easy operation and precise control, and can realize Continuously Variable Transmission 5. Efficient and mature crushing and screening equipment. The crushing and screening plant uses our company's advanced products so that ensure the good quality of complete set of equipment. 6. Both electricity and diesel oil power device with intelligent dual power switch. The machine can be operated by local electric power. Thus the operating cost will be cut down and the emission of CO2 and nitrogen oxides is highly reduced. When there is electricity breakdown and under voltage, the diesel oil power device will be started to work to guarantee the continuous operation of the machine.
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Crawler Type Mobile Jaw Crusher/Impact Crusher
Specifications
Technical Data Vibrating Feeder Crusher Main Belt Conveyor Discharging Height of Main Belt Conveyor(mm) Side-openning Belt Converyor(Optional) Discharging Height of Side- openning Belt Conveyor (mm) Transportation Length (mm) Transportation Width(mm) Transportation Height (mm) Transportation Weight (mm) Working Length (mm) Working Width (mm) Working Height (mm) Model YG935E69L GZD-960 X3500 PE600X900 B800X10M 3200 B500X3.5M 2800 11800 2900 3660 40 12100 3100 4100 YG935FW1214IIL GZD-960 X3500 PFW-1214II B800X10M 3200 B500X3M 2800 11800 2900 3950 43 12100 3100 4100 YG1138E71L GZD-1100 X3800 PE750X1060 B1000X10.5M 3500 B650X3.5M 3100 13500 3200 4120 60 13500 3300 5100 YG1138FW1315IIL GZD-1100 X3800 PFW-1315II B1000X10.5M 3500 B650X3.5M 3000 13500 3200 4160 60 13500 3300 4800 YG1138EW86L GZD-1100 X3800 PEW860 B1200X11M 3500 B650X4M 3100 13500 3200 4150 63 15200 3300 5500
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Standard Crawler Type Cone Crusher Plant
Specifications
Model Crusher Equipment Configuration Belt Type Vibrating Feeder YCS160L CS160 GLD-12X4.5/15 5 3100 B1000X10M 14800 3100 4000 53 YHP220L HP220 GLD-12X4.5/15 5 3100 B1000X10M 14800 3100 4000 45
Volume of Upper Hopper Height of Final Products Receiving Model of Main Belt Conveyor Transportation Length (mm Transportation Width(mm) Transportation Height (mm) Transportation Weight(mm)
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Standard Crawler Type Cone Crusher Plant
Classification of Items
A Type Dual Power Crawler Type Moble Feeding and Screening Plant Y3S1548AL 3YZS1548 Y3S1848AL 3YZS1848 Y3S1860AL 3YZS1860
BType Dual Power Crawler Type Moble Sorting and Screening Plant Y3S1548BL 3YZS1548 Y3S1848BL 3YZS1848 Y3S1860BL 3YZS1860
Model Vibrating Feeder Feeding Hopper Feeding Belt Conveyor Main Belt Conveyor Belt Conveyor Belt ConveyorUnder Vibrating Screen Left Side-opening Belt Convevor Right Side-opening Belt Convevor 1 Right Side-opening Belt Convevor 2 Transportation Length (mm) Transportation Width (mm) Transportation Height (mm) Transportation Weight (mm)
Belt Converyor Feeding B1200x3.5M B800X5M B800X4.3M B650X7.9M B650X7.9M B650X7.9M 12600 3280 4000 28 B1400x3.5M B1000X5M B1000X4.3M B650X7.9M B650X7.9M B650X7.9M 12600 3280 4000 31 B1400x4M B1000X5M B1000X5M B650X7.9M B650X7.9M B800X7.9M 12600 3280 4000 33
Sorting and Feeding B1200x3M B1000X8M B800X7.9M B650X7.9M B650X7.9M B650X7.2M 14200 3000 3700 30 B1200x3M B1200X8M B1000X7.9M B650X7.9M B650X7.9M B650X7.2M 14200 3000 3700 33 B1200x4M B1200X8M B1000X8M B650X7.9M B650X7.9M B650X7.9M 16500 3000 3980 35
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frame, at the same time, radial strength of the bearing seat is highly strengthened. However, the separate bearing seat does not have this advantage. 4. Finite element analysis technology is adopted to make the crusher much stronger. 5. Crusher chamber adopts "V" structure which could make actual feed width comply with the nominal one. 6. Adjustment of the discharge part is more convenient. Discharge part of PEW jaw crusher is installed wedge block, which makes discharge much simpler, safer and faster than the spacer on old style crusher. 7. Bearing with larger model and higher load are used. All PEW jaw crushers are equipped with larger bearing compared with same model of normal jaw crusher. Its higher load capacity and effective oil seal will lengthen the life of bearing. 8. A newly designed tooth-shape side plate, makes the available area of jaw plate longer, and enhances the capacity. 9. Central lubricating device are installed on the machine, so the bearing is easy to be lubricated. 10. Pressing bar and support type are used to fix jaw plate.
2. Crushers
Features
2.1 European Type Jaw Crusher

1. World-level manufacturing technology is adopted, and highest- level raw material is used. 2. More advanced movable jaw assembly lengthens life of crusher. Movable jaw assembly is made from cast piece with high-quality, is driven by two large flying wheels which are made from cast steel. Moreover, heavy eccentric shaft is processed by forged mold. All of
these make the PEW series jaw crusher extremely reliable. 3 Integral cast steel structure is adopted for bearing seat. Integral cast steel bearing matches well with the crusher
11. Heavy type protecting plate is installed for bearing seat, accidental damage of bearing seat is avoided. 12. Supporting bar under jaw plate protects movable jaw and frame from being worn down.
Specifications
Model Feeding Opening (mm) 200x1300 250x1000 250x1200 400x600 840x1045 1100x1200 Max Feeding Size(mm) 150 220 220 350 720 940 Discharge Setting (mm) 10-30 20-40 20-40 35-85 100-225 150-275 Eccentric Capacity Shaft Rotation (t/h) Speed (rpm) 320 330 330 250 240 210 12-35 15-50 20-50 15-70 200-500 300-650 Electric Motor Power (kw) 30 30 37 37 132 185 Rotation Speed(rpm) 980 980 980 980 985 740 Overall Dimension (mm) (L*W*H) Weight (t)
PEW200 X1300 PEW250 X1000 PEW250 X1200 PEW400 X1200 PEW860 PEW1100
1320X2150X1175 1400X1850X1310 1450X2150X1175 1920X1460X1840 3300X2320X3120 4140X2660X3560
6 6.5 6 6.5 32 59.2
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2.2. Jaw Crusher

Brief Introduction jaw crusher is ideally suitable as primary and secondary crusher for material with compression strength less than 3 0Mpa. Jaw crusher is of high crushing ratio, larger capacity, welI-distributed final product size, simple structure, reliable performance, convenient maintenance, lower operation cost, etc. It is widely used in mining, metallurgy, construction, highway, railroad, and water conservancy, etc. Working Principle The electrical motor transmits power to the eccentric shaft through v-belt and belt pulley. Then the exciting force generated by the eccentric shaft will make the movable jaw move upwards and downwards. This movement would trigger the toggle plate to push the movable jaw forwards and backwards. When the movable jaw moves forth toward the fixed jaw, materials in the crushing cavity will be squashed or chopped. And then the movable jaw travels back, the chopped or squashed materials which meet the requirement will be discharged from the outlet. Since the motor keeps working, the crusher will crush and discharge periodically to achieve mass production. Features 1. High crushing ratio, well-distributed final product size; 2. Discharge opening of the jaw crusher is adjustable reliably within a wide range through the stuffing of shim, thus it is capable to meet various requirements of customers; 3. Lubrication system of it is safe and reliable, which boasts an easy and
convenient maintenance; 4. Simple structure, reliable performance, low maintenance cost; 5. Little dust and low noise.
Specifications
Model Max Feeding Size(mm) 250x400 250x1000 400x600 500x750 600x900 750x1060 900x1200 1000x1200 1200x1500 Max Feed Size (mm) Adjustable Range of Discharging Opening (mm 20-60 15-50 15-60 50-100 60-130 110-250 160-380 315-550 150-350 Capacity (t/h) Motor Power (kw) Weight (t) Overall Dimension (mm) (L*W*H)
PE250x400 PE250x1000 PE400x600 PE500x750 PE600x900 PE750x1060 PE900x1200 PE1000x1200 PE1200x1500
200 210 350 425 500 630 750 850 1000
5-20 15-50 15-60 50-100 60-130 110-250 160-380 315-550 400-800
15 30 30 55 75 110 130 130 200
2.8 6.5 6.5 10.3 15.5 26.7 51 56 88
1150x1275x1240 2790x2670x1380 1700x1732x1653 2035x1921x2000 2290x2206x2370 2620x2302x3110 3789x2826x3025 3889x2826x3025 4930x3148x3560
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2.3European Type Impact Crusher

Brief introduction By absorbing the most advanced technology in the world, PFW series European Type Impact C r u s h e r produced by FavorSea Industrial Channel is the latest generation of impact crusher with first-class standard, Since the rotor is the most critical part for impact crusher, FavorSea devotes to develop and produce the well-structured heavy rotor for larger rotary inertia. Also, the adoption of high abrasion-resistant material and well-designed crushing cavity enables the PFW series impact crusher to perform steadily and outstandingly. The adjusting devices of PFW series has been highly improved, thus operation of it would be easy and convenient. The design of three crushing chambers make the PFW series impact crusher perform well in the fine crushing and superfine crushing operation. The design of the two crushing chambers simplifies the flow chart of coarse crushing operation. Features 1. Adoption of the world-class manufacturing processes and the most high-end raw materials. 2. By the design of heavy type rotor and the strict test, we can guarantee the high quality of rotor. 3. Adoption of the Integral cast steel structure for bearing seats makes it match well with the crushing frame and increases the radial strength of it, while the divided design does not has this advantage. 4. The unique fixing device for the hammer makes it more reliable. 5. The improvement of the adjusting device makes the maintenance easier and simpler. 6. Self-equipped open-top device enables a fast and easy replacement of wearing parts such as the hammer. 7. Bearings with larger size and higher load are selected. 8. Finite element analysis of the rotor is strictly processed for a stable and reliable performance.
1. grid partition Specifications

Model Rotor Size(mm)
2. stress calculation
3. displacement calculation
4. assurance coefficient checking
Table 1: for Crusher With Three Crushing Chambers

Feed Opening (mm) Max Feed Size(mm Capacity (t/h) Power (kw) Weight (t) Overall Dimension (mm)
PFW1214III PFW1315III PFW1318III PFW1415III
1150X1400 570x1430 1300x1500 1300x1800 1400x1500 625x1530 625x1830 800x1530
250 300 300 350
90-170 180-270 220-300 280-350
132 160 200 200
19 25 30 33
2550x2310x2100 2960x2570x2380 2960x2870x2380 3120x2650x2660
Specifications
Model Rotor Size(mm) Feed Opening (mm) Max Feed Size(mm Capacity (t/h)
Table 2: for Crusher With Three Crushing Chambers

Power (kw) Weight (t) Overall Dimension (mm)
PFW1214III PFW1315III PFW1318III PFW1415III
1150X1400 1100x1430 1300x1500 1300x1800 1400x1500 1200x1530 1200x1830 1300x1530
500 600 700 700
130-200 180-320 240-400 300-480
132 160 200 200
22 29 34 38
2400x2310x2550 2700x2570x2800 2700x2870x2800 2900x2700x3000
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2.4 Impact Crusher
Brief introduction By adopting the developed technology and unique structural design, finished products processed by impact crusher boasts cubic shape without tension and cracks. It can crush stone smaller than 500mm with the compression strength lower than 35OMpa, such as granite, limestone, concrete, etc. Impact Crusher is widely used in all kinds of ore crushing, railway, highway, energy, cement, chemical industry, construction, etc. The output size can be adjusted.
Working Principle Impact crusher crushes material by striking energy. When it works, the motor drives the rotor rotate at a high speed, on which the blow bar is installed. As soon as the material get into the affecting area of the blow bar, they will be stroke by the blow bar and be thrown to the impact devices around the rotor. The high speed forces the material to rebound from the impact liner to the area where the blow bar effects until they have been crushed to the required size. The clearance between the impact rocks and the rotor can be adjusted to change the size and shape of the end products. Features 1. With the big feed opening and spacy crushing cavity, the impact crusher is suitable to crush bulky materials with a large capacity; 2. Clearance between the impact bracket and the hammer is adjustable, thus the shape and size of the finished products is easily controlled; 3. It is of compact structure, high rigidity and large rotary inertia; 4. The high-chrome hammer is wearable; 5. Key-free connection enables an easy maintenance and the low operation cost; 6 With the high crushing ratio, comprehensive functions and good wearing resistance, this machine boasts high price performance ratio. Specifications
Model Size of Rotor(mm) Feed Opening (mm) Max Feed Size(mm Capacity (t/h) Power (kw) Weight (t) Overall Dimension (mm) (L*W*H) 2455X2090X2800 2582X2052X2810 2582X2410X2810 2930X2765X3053
PF-1010 PF-1210 PF-1214 PF-1315
1040X1000 510X1040 1260X1050 465X1155 1260X1400 465X1485 1280X1500 700X1540
200 250 300 300
50-90 70-130 90-180 120-250
75 110 132 200
12.5 16.5 19 24
2.5 CS High- Efficiency Spring Cone Crusher
Brief Introduction: According to customer's requirement our company designs high-performance crusher, CS Series High-efficiency Spring Cone Crusher. This crusher concentrates on the specialty of high-frequency, optimization of cavity-type, reasonable stroke and bases on the advanced technology introduced abroad, follows the conception of laminated crushing principle, more crushing and less grinding. CS Series cone crusher is widely used to crush metalliferous minerals and non-metalliferous minerals, cement, construction aggregate and sand. For example, iron ore, granite, silica sand, river stone etc.
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Working Principle Through the v-belts, pulley, transmission shaft, pinion and the bevel gear, the power will be transmitted from the electrical motor to the eccentric bushing. Thus the eccentric bushing begins to rotate, which will generate the friction force to drive the main shaft rotating and wiggling. Therefore, part of the mantle approaches the bowl liner to crush the material, while the other part of the mantle is a little bit far from the bowl liner, between which the crushed products of required size will be discharged from the lower part after repeating crushing, extruding and bending. Features 1. High-performance Combining optimal design of chamber type with applying reasonable speed and stroke, makes this kind of machine do more work with the same dynamic cone diameter, therefore, this machine is of high-performance and manufacturing capacity compared with other cone crusher of the same type. Use Iminated crushing principle, to make more cubic shape materials and less needle-like materials. 2. Good product size composition The crusher applies laminated crushing principle to make cubic shape of final product for larger proportion. Acicular shape products are decreased. 3. Good stability If any metal or other non-broken material comes into the chamber, metal passing protection device will release it and then the machine resets automatically, The protection device has fixed discharge opening returning point and the original discharge opening can return back immediately after the metal passes through crushing chamber. 4. Convenient Cleaning-up If the crusher stops working under loading condition, hydraulic cleaning system can clean up the crushing chamber quickly so that downtime is decreased. 5. High reliability The adoption of main shaft with big diameter, heavy main frame and automatic control of independent oil lubrication system ensure its durability and reliability. 6. Easy maintenance and operation All parts can be disassembled from upper part and side, so that fixed cone and dynamic cone can be disassembled easily. Under high shock and vibration environment, bronze bearing can keep excellent bearing capacity and is much more economic and easier for maintenance. 7. Low production costs Due to big capacity, high reliability and easy maintenance, the production costs can be reduced greatly. 8. Widespread use CS Series High-Efficiency Spring Cone Crusher is characterized by maximizing the performance to apply to all kinds of crushing process: from special coarse crushing to fine crushing; from fixed crushing plant to mobile crushing plant. CS Series High-efficiency Spring Cone Crusher has different types of crushing chamber for choosing according to crushing process. Short Head
Model Mantle Diameter (feet) Cavity Feed Opening (mm) Closed Side(mm) Fine Coarse Fine Medium Coarse Fine Medium Coarse Fine Medium Coarse 83 159 109 188 213 188 213 241 253 303 334 Opening Side(mm) 102 175 137 210 241 209 241 268 278 334 369 Oulet Adjustment Range (mm) 9-22 13-38 13-31 16-31 19-51 16-38 22-51 25-64 19-38 25-51 31-64 Capacity Rotating Speed of Main Shaft(r/min) 580 485 485 435 Power (kw) Weight (t) Overall Dimension (mm)
CSB75 CSB160 CSB75 CSB75
900(3) 1295(4.25) 1650(5.5) 2134(7)
45-91 59-163 109-181 132-253 172-349 181-327 258-417 299-635 381-726 608-998 789-1270
75 185 240 315
15 27 55 110
2821x1880x2164 2800x2342x2668 3911x2870x3771
4613x3251x4732
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Short Head
Model Mantle Diameter (feet) Cavity Feed Opening (mm) Closed Side(mm) Fine Coarse Fine Medium Coarse Fine Medium Coarse Fine Medium Coarse 13 33 29 54 70 35 54 98 51 95 127 Opening Side(mm) 41 60 64 89 105 70 89 133 105 133 178 Oulet Adjustment Range (mm) 3-13 3-16 3-16 3-16 10-25 5-13 6-19 10-25 5-16 10-19 13-25 Capacity Rotating Speed of Main Shaft(r/min) 580 485 485 435 Power (kw) Weight (t) Overall Dimension (mm)
CSD75 CSD160 CSD75 CSD75
914(3) 1295(4.25) 1676(5.5) 2134(7)
27-90 27-100 36-163 82-163 109-227 90-209 136-281 190-336 190-408 354-508 454-599
75 160 240 315
15 27 55 110
2821x1880x2410 2800x2342x2668 3917x2870x3771
4130x3251x4454
2.6 HP series high efficiency hydraulic cone crusher

Brief Introduction HP series high efficiency Hydraulic Cone Crusher is a world-level cone crusher developed from the up-to-minute technology of Germany. The cone crusher not only improves the production capacity and crushing efficiency, bull also widens the applying area, from limestone to basalt, from stone production to various ore crushing. It has a second-to-non crushing performance in the work of medium-size crushing, fine crushing and super fine crushing. The crusher is the improved type of spring cone crusher and can be used to replace ordinary hydraulic cone crusher in the line of mining and construction. It is the most ideal equipment for large stone crushing factory and mining industry. Feature HP Series Hydraulic Cone Crusher has a better performance compared with spring cone crusher and ordinary
Hydraulic Cone Crusher: 1. A high crushing ratio and production efficiency The connection of high rotating speed and stroke makes the rated power and passing capacity be improved greatly, which increases the crushing ratio and production efficiency. 2. Less spare part consuming and low operation cost Reasonable structure, reliable operation and low operation cost. All parts of the crusher have anti-wearing protection, which can make the lifespan of spare parts increase by 30% and maintenance cost decrease to the lowest. 3. Laminated crushing, final products with good shape Special crushing cavity designed according to laminated crushing theory and the suited rotating speed take the place of traditional single particle crushing theory, which remarkably increase the proportion of fine products and cubic products. 4. Hydraulic protection and cavity clearing, high automatization, reduction of downtime Hydraulic adjusting of discharge opening and overload protection make the performance of the crusher increase by a large extent, the maintenance and operation convenient, the downtime shorter. The bidirectional metal releasing hydraulic cylinder can make metal pass through the crushing chamber without any damage to the crusher. The crusher can discharge materials automatically under the condition of iron passing and instantaneous overloading.
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5. Thin oil lubrication makes the life time increased. Unique design of thin oil lubrication system prolongs lifespan of the crusher. Non-contact labyrinth seals with high performance improve the reliability of blocking off dust, which also fundamentally removes the obstacles like the mixture of oil and water. 6. Manifold crushing cavity It is only need to change fixed cone lining board and movable cone lining board; the type of crushing cavity can be changed from standard coarse cavity to short head fine cavity, which can meet various kinds of need. 7. Easy maintenance and operation. All the parts of HP series cone crusher can be disassembled and maintained conveniently, including fixed cone and movable cone. It makes the daily replacement of liners easier. The adoption of hydraulic motor improves the production efficiency greatly. 8. The hydraulic cone crusher with high capacity, reliability and flexibility can create more value for customers. Specifications
Model HPC160 Cavity F(Fine) M(Medium) C(Coarse) F(Fine) HPC-220 M(Medium) C(Coarse) EC (Extra Coarse) F(Fine) HPC-315 M(Medium) C(Coarse) EC (Extra Coarse) F(Fine) HPC-400 M(Medium) C(Coarse) EC (Extra Coarse) Minimum outlet Size (mm) 13 16 19 13 16 19 25 14 20 25 30 16 22 30 38 Inlet Size (mm) 95 120 190 105 150 210 230 110 196 251 295 135 210 290 330 Capacity(t/h) 120-200 140-220 160-250 150-210 170-250 185-300 220-400 185-230 255-320 295-370 325-430 260-400 330-450 400-500 440-550 400 37 315 26 220 18.1 160 13.4 Mainframe Power(kw) Weight(t)
2.7 HCS Series Single Cylinder Hydraulic Cone Crusher

Introduction HCS series hydraulic cone crusher is combined with technology such as machinery, hydraulic pressure, electricity, automation, intelligent control, etc., representing the most advanced crusher technology in the world. It is not only widely applied In medium, fine and super fine stone crushing industry, but also in such Industries as metal and nonmetallic ore, cement, construction, sand making, metallurgy, etc. Besides, HCS crusher is suitable to crush Iron ore, non-ferrous metal ore, granite, limestone, quartzite, sandstone, pebble, etc. Working Principle HCS series hydraulic cone crusher is mainly composed of six parts: upper frame body, lower frame body, movable cone, eccentric sleeve, transmission part and hydraulic cylinder. The horizontal shaft driven by the motor makes eccentric sleeve rotating via the gear, and then the eccentric sleeve drives the movable cone rotating to realize continuous stone extrusion. Product Features 1. High Capacity and Efficiency The combination of reasonable eccentricity, chamber type and motion parameters improve capacity and work efficiency enormously. For the optimized strength design, compared with the same size of the cone crusher, HCS cone crusher can input more power and enjoy higher crushing and passing ability.
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2. The Adjustment of Control with Convenience and Accuracy There are various mode of motion available to users such as manual control, constant discharging opening control, and constant power control provided by fully automatic system, which can monitor actual load inside of crusher continuously so that the utilization rate of crusher will be optimized and the optimum performance will be given to play all the time. 3. Larger load capacity, longer service life The special design of oil wedge enables the sliding bearings to convert the axial rotary motion into oil film strength, which gives birth to a stable lubricating oil film between the bearing and axis. This oil film keeps the bearing and axis apart, and reduces the friction, heat and damage. 4. Stable performance, easy maintenance a. Assisted by the hydraulic lifting system, the reloadable axis also functions as to adjust the outlet clearance and to realize Iron-releasing protection. b. Positive pressure dust prevention system effectively prolongs the service life of lubricating oil and the crusher as well. c. Pressure margin produced by the high pressure of our unique hydraulic system improves the reliability of operation. d. Spiral bevel gear enables the power transmission to be stable, effective, and less noisy. e. All the inspection and maintenance of the crusher can be executed from the upper part conveniently. f. Replacement of eccentric bushing is easy and simple, so the eccentricity can be adjusted according to customer's requirements. g. Various crushing cavity Is available in accordance with sizes of final products. h. Simplified operational procedure is capable to be remote controlled. 5. Optimized lubrication/hydraulic station, low cost Integration of the lubrication station and hydraulic station saves Installation space; Easy maintenance and operation is realized by the optimized component arrangement in the station; one third of oil consumption as regular lubrication/hydraulic station need is sufficient for daily operation. Specifications
Model Cavity EC C HCS90 M MF F EF EC C HCS160 MC M MF F EF EC C HCS250 MC M MF F EF EC CX C MC M MF F EF Outlet Adjustment Range(mm) 10-32 10-25 8-16 6-13 4-10 4-10 13-38 13-32 10-25 10-22 8-19 6-19 4-16 16-44 13-38 13-32 13-25 10-22 8-19 6-16 16-44 16-38 16-38 16-32 16-32 13-32 13-25 13-22 Max Feeding Size (mm) 135 90 65 50 35 28 180 145 115 90 75 50 35 215 175 140 110 85 70 38 275 245 215 175 135 115 85 65 Capacity(t/h) 40-128 43-118 36-76 29-68 27-57 27-40 69-215 65-197 60-180 60-160 60-125 45-105 45-90 110-380 100-385 95-325 115-335 90-280 90-235 50-125 177-660 170-650 170-640 160-552 195-500 190-450 195-400 210-300 315 25 2755X2200X3266 160 10 1918x1550x2405 90 6 1540x1280x2010 Power (kw) Weight(t) Overall Dimension (mm)
250
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2425x1830X2785
HCS315
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2.8 Spring Cone Crusher
1. Frame 2. Fransmission 3. Eccentric sleeve 4 .Taper sleeve 5. Socket Lineer 6. Mantle 7. Concave 8. Adjusting device 9. Adjusting sleeve 10. Feeding hopper 11. Spring 12. Coupling 13. Motor 14. Foundation 15. Lubricationposition Brief Introduction Spring cone crusher is suitable to crush all kinds of ores and rocks with medium-hardness and above. It has features of reliable structure, high efficiency, easy to adjust, economical to use and so on. Spring system plays the role of overload protection, which will enable the exotic materials or steel piece to pass through the crushing chamber without any damage to the machine. It adopts grease seal or water seal to isolate stone powder and lubricants, therefore ensure its reliable operation. According to customer demand, respectively, using standard type (PYB), medium (PYZ), short head type (PYD) for coarse crushing, medium crushing and fine crushing operations. Features 1. High efficiency; high crushing capacity; 2. Low operation and maintenance cost, easy to adjust; 3. As spare parts selection and structural design is reasonable, 4. Reducing downtime; the lifespan will be longer; 5 Different types of crushing chambers to satisfy different customers' needs
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Specifications
Model PYB PYD PYB PYZ PYD PYB PYZ PYD PYB PYZ PYD PYB PYZ PYD 2200 1750 1200 900 Max Feeding Size (mm) 600 65 35 115 60 40 145 100 50 215 185 85 300 230 100 Outlet Adjustment Range (mm) 12-25 3-15 15-50 5-20 3-13 20-50 8-26 3-15 25-60 10-30 5-15 30-60 10-30 5-15 Capacity(t/h) 12-25 5-23 50-90 20-65 15-50 110-200 50-150 18-105 280-480 115-320 75-320 590-1000 200-580 120-340 260-280 160 110 55 Motor Power (kw) 30 Weight (t) (LXWXH) Overall Dimension (mm) 2800x1300x1700
5 5.5 10.2 10.2 10.3 24.7 25 25.6 50.3 50.3 50.4 80 80 81.4
3050x1640x2350
4152x2300x2980
4870x3800x4192
7705x3430x4852
2.9 VSI5X Effeicent Centrifugal Impact Crusher

Brief Introduction VSI5X series of efficient centrifugal impact crusher, introducing the advanced German technology, is the new generation products owning many patents. It combined three crushing method and become the key equipment in the artificial sand making industry Features 1. After optimized design, the deep-chamber rotor can make
the capacity increased by 30%. 2. Surrounding plate is inversable, to improve the material's utilization and increase more than 48% of the lifespan. 3. Combined hammer design, only need to replace the wearing part, can reduce the operation cost by over 30%. And the use of vice hammer can prevent damage to the vertical plate after the main hammer worn. 4. The key components' material adopts the wear-resistant and high temperature resistant materials of the important Industries in the USA. 5. Rhombus shape impact plate is used to prevent the damage of vertical plate. 6. The selection of bearing is international brand from Japan, Sweden, America, etc. 7. The design of optimal launch mouth and smooth curve reduces flow resistance of the materials and increases the throughout capacity greatly.
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8. Dual-use material distribution tray is easy to operate and can make two feeding way changes easily. 9. Special seal structure in lower part of main shaft guarantees no oil leak even without seal. 10. Japanese hydraulic opening cover device is originally imported. The cover is moved easily and replacement and inspection of inner part is easy. 11. The selection of high level protection of the motor with features of high efficiency, low noise, etc. The motor complies with (IEC) International Electra technical Commission standard, F class insulation, IP54/55 protection level. Specifications
Model Capacity(t/h) Max Feed Size (mm) Center and Ring Feeding Center Feeding Soft material Hard material VSI5X7615 150~280 70~140 <35 <30 1700~1900 150 4100x2300x2300 8.6 VSI5X8522 240~380 120~190 <40 <35 1500~1700 220 4140x2500x2300 11.8 2x0.37kw VSI5X9532 350~540 180~280 <45 <40 1300~1510 320 4560x2600x2900 17.5 VSI5X1145 500~640 250~360 <50 <45 1100~1310 440 5000x2790x3320 27.5
Rotating speed (r/min) Power of fouble motor(Kw) Over Dimension LxWxH (mm) Weight(t) Thin oil lubraction station Power for double oil pump Safety Power for oil box heater Overall dimension LxWxH(MM) Oil Box Volume (L) 240 Rated Pressure Map) 0.63
To make sure the supply of oil with double oil pump, working without oil,temperature when water cools, start the motor by heating it in winter. 2kw 820x520x1270 Power Kw) 0.31 Cool Water Electrical Heating Consumption(m3/h) Voltage (v) 1.2 220 Medium Bearing Oil 32-46#
Flow Capacity (L/min) 8
2.10 VSI Vertical Shaft Impact Crusher

Brief introduction VSI series vertical shaft impact crusher is newly developed equipment, based on our engineers' many years' R&D, absorbing the advanced technique overseas, with international advanced stage. It is of high efficient energy-saving crusher. Its good performance plays an Irreplaceable role in fine crushing of all kinds of ores. This crusher is widely used in crushing and reshaping of metallic and non-metallic ore, building materials, artificial sand and all kinds of metallurgical slags.
Working principle: VSI crusher adopts advanced principle of selective crushing and cleavage fracture crushing; impressing enough kinetic energy to materials; Impacting strength will convert kinetic energy to crushing energy. Materials will break through the natural lamination and physical edge. It has the features of better shape of final products, but less cost. This machine can realize two working principles' conversion with "crushing between materials" and "crushing between materials and liners".
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Features 1. Advanced double-pump oil lubrication system guarantees the shaft bearing lower temperature increase, longer life time, more reliable operation. It prolongs the maintenance period of the machine. 2. Main shaft is equipped with imported roller bearing. It makes main shaft work stable and then increase the life time. 3. Hydraulic lifting mechanism can move away the feed hopper easily, which saves man power during maintenance.
4. Over-vibration indication and warning device is equipped. There will be alarm when vibration surpasses a stipulated figure. 5. Special dust-proof design for main shaft bearing fully avoids dust entering bearing lubrication part, which will guarantee the machine work normally. 6. Special feed opening structure makes that two feeding methods, center feeding, center feeding & ring feeding, changes easily, in order to meet the requirement of crushing and reshaping stones.
Specifications
Model Center and Ring Feeding Center Feeding Soft Material Hard Material Main Shaft of Rotating Speed (r/min) Power for Double Motor (Kw) Overall Dimension Lx WxH (mm) Weight Vibrating Sensor Power for Double Oil Pump Safety Overall Dimension LxWxH (mm) Power for Oil Box Hester VSI-7611 120-180 60-90 35 30 1700-1890 110 4100X2250X2285 7.8 VIS-8518 200-260 100-130 40 35 1520-1690 180 4140x2280x2425 10.3 VIS-9526 300-380 150-190 45 40 1360-1510 264 4560x2450x2780 16 VIS-1140 450-520 225-260 50 45 1180-1310 400 5100x2690x3200 25.6
Capaciyy(t/h)
Max Feed Size (mm)
Inspect scope: 0.1-20mm/s adjusted continuously 2x0.31Kw To make sure the supply of the oil with double oil pump; stop working without oil or hydraulic pressure; temperaturefalls when the water cool; start the motor by heating it in winter 820x520x1270 2Kw
Lubrucation Hydraulic Pressure Station
Note: size and size proportion of finished product have relations with raw material hardness, feed size,
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3 Crushing Technologies
3.1Technology of Artificial Sand Making From Mine Tailings
Characteristics: 1. VSI series vertical shaft impact crusher generates huge centrifugal force to make the materials collide with each other, thus the finished products of VSI are well-shaped; 2. Final products of VSI boasts well-proportioned gradation, and the size of them are adjustable; 3. All indices of the the sand meets the national standards, thus they functions as the excellent concrete aggregate; 4. With VSI, production of sand-making is economical and profitable.
VSI Series Vertical Shaft Impact Crusher
Circular Vibrating Screen
Sand Washing Machine
0-4.75mm
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3.2 Construction Waste Crushing Plant
Vibrating Feeder
Along with extension and reconstruction of the city, construction waster becomes an intractable problem which the administrator has to solve, which is also an important factor which tampers with city civilization development. How to deal with construction waster? Is there any equipment and technology to change waster into useful resource? In view of the above situation, research team from FavorSea develops successfully construction waster crushing and reusing' techniques after several years' devotion on this issue After being crushed and screened by FavorSea's equipments, the finished product can be widely used in various industries, like baking-free brick, road pavement, construction, etc. This provides an environment-friendly way for city construction. It is our pleasure to work together with you for healthy development of city civilization.
Jaw Crusher
Magnetlc Separator
Ctrcular Vibrating Screen Impact Crusher 0-6mm
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3.3 Basalt Crushing Plant For Highway Construction
Vibrating Feeder
Jaw Crusher
Along with extension and reconstruction of the city, construction waster becomes an intractable problem which the administrator has to solve, which is also an important factor which tampers with city civilization development. How to deal with construction waster? Is there any equipment and technology to change waster into useful resource? In view of the above situation, research team from FavorSea develops successfully construction waster crushing and reusing' techniques after several years' devotion on this issue After being crushed and screened by FavorSea's equipments, the finished product can be widely used in various industries, like baking-free brick, road pavement, construction, etc. This provides an environment-friendly way for city construction. It is our pleasure to work together with you for healthy development of city civilization.
HP Serles High Efficiency Hydraulic Cone Crusher
VSI Serles Vertical Shaft Impact Crusher
Circular Vibrating Screen
0-5mm
5-10mm
10-15mm
15-20mm

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