MAHAMAYA TECHNICAL UNIVERSITY NOIDA

Syllabus

M.TECH. FIRST YEAR COURSES

Mechanical Engineering Specialization: Mechanical Engineering

[Effective from the Session: 2012-13]

Study and Evaluation Scheme Effective from session 2012-13 Mechanical Engineering Year - I, Semester I
Credits 4 4 4 4 4 20 S N Course code Subject Periods L 1 2 AS-910 CD-911 Advanced Engineering 3 Mathematics Finite Element 3 Method Advance Mechanical 3 Engineering Design Simulation Modeling & 3 Analysis Elective-I 3 Total 15 Evaluation scheme SESSIONAL EXTERNAL T P CT AT+TA TOT P Th P 15+15 10+10 70 50 20 130 100 30 Subject Total

1 0 40 0 2 30

200 200

ME-912

0 2 30

10+10

50

20

100

30

200

4 5

TE-913 EL-1??

0 2 30 1 0 40 2 6

10+10 15+15

50 70 290

20 60

100 130 560

30 90

200 200 1000

CT: Class Test TOT: Total L: Lecture

AT: Attendance P: Practical T: Tutorial

TA: Teachers Assessment TH: Theory

NOTE: 1. Wherever the question is of 130 marks, 15 short answer questions of 2 marks each shall be asked in the question paper. 2. A student shall be offered any one of the elective subjects given at the end of all the specializations depending upon the availability of the faculty member in the College / Institute. 3. An elective subject offered once in a semester shall not be repeated during the entire M. Tech. programme. 4. The first numeric in the elective subject code 1 ? ? indicates the current semester. 5. Minimum number of students required to run an elective subject is 8.

Study and Evaluation Scheme Effective from session 2012-13 Mechanical Engineering Year - I, Semester - II
S N Course code Subject Periods Evaluation scheme SESSIONAL L 1 SEMESTER II Computer CM -920
Aided Manufacturing

T P CT AT+TA Total P 0 2 1 0 30 10+10 40 15+15 50 70 20 0

EXTERNAL ESE ESE Th P 100 130 30 0

3 3

200 200

ME-920 2 EL-2?? EL-2?? AS-920 ME-921 ME-922

Advanced Materials and Processing Techniques Elective-2nd Elective-3rd Research Methodology Seminar Field Work/Ind. Visit/. Minor Project Total

3 4 5 6 7

3 3 2 0 0

1 0 1 0 0 0 0 3 0 3

40 40 30 0 0

15+15 15+15 10+10 0 0

70 70 50 0 0

0 0 0 50 50

130 130 50 0 0

0 0 0 0 0

200 200 100 50 50

14 3 8

285

120

565

30

1000

CT: Class Test TOT: Total L: Lecture

AT: Attendance P: Practical T: Tutorial

TA: Teachers Assessment TH: Theory

NOTE: (i) (ii) Wherever the question is of 130 marks, 15 short answer questions of 2 marks each shall be asked in the question paper. A student shall be offered any one of the elective subjects given at the end of all the specializations depending upon the availability of the faculty member the College / Institute. (iii) An elective subject offered once in a semester shall not be repeated during the entire M. Tech. programme. (iv) The first numeric in the elective subject code 2 ? ? indicates the current semester (v) To float an elective minimum 10 no. of students are required

Credits 4 4 4 4 2 1 1 20

Subject Total

AS-910:

ADVANCED ENGINEERING MATHEMATICS

L T 3 1 0 P

Calculus of Variations - Euler's equation - Variational problems in parametric Form. Natural boundary condition Conditional Extremum Isoperimetric problems. Direct Methods in Variational Problems Review of solutions of Difference equations. EulerLagranges finite difference method -Rayleigh Ritz method - Galerkin's method - Kantorovichs method. Numerical Solution of ODEs Review of Ordinary Differential Equation and Partial Differential Equation. Eulers,Milnes and Adams methods. Polar co-ordinates Expressions of gradient of scalar point function -divergence and curl of a vector point function in orthogonal curvilinear co-ordinates - Summation convention tensors -Quotient law - Chrioleffel symbols . Integral Equations - Conversion of BVP to integral equations using Greens Function Fredholm equation with separable kernels Solution of Fredholm and Volterra equations by the method of Successive approximations. Finite difference scheme for elliptic, parabolic, and hyperbolic partial differential equations. Introduction to Finite Element Method - Rules for forming interpolation functions. Shape functions Application to fluid flow and heat transfer problems. Operations Research (OR) Linear Programming (LP), LP and allocation of resources, LP definition, Linearity requirement,Maximization Then Minimization problems. Graphical LP Minimization solution, Introduction, Simplex method definition, formulating the Simplex model. Linear Programming Simplex Method for Maximizing, Simplex maximizing example for similar limitations, Mixed limitations Example containing mixed constraints, Minimization example for similar limitations, Sensitivity Analysis: Changes in Objective Function, Changes in RHS, The Transportation Model Solution Methods: Feasible Solution: The Northwest Method, The Lowest Cost Method; Optimal Solution: The Stepping Stone Method, Modified; Distribution (MODI) Method. The Assignment Model:References 1. DESAI, C.S., and ABEL, J. P., Introduction to Finite Element Method, Van Nostrand Reinhold. 2. ELSEGOLTS, L., Differential Equations and the Calculus of Variations, Mir Publishers. 3. HILDEBRAND, P.B., Method of Applied Mathematics, Prentice Hall. 4. VENKATARAMAN, M. K., Higher Mathematics for Engineering and Science, NationalPublishing Company. 5. Wayne L Winston Publisher: Indian University, 4th edition, 2004

CD-911:

FINITE ELEMENT METHOD L T P 3 0 2

Unit-1

Introduction to FEM: basics concept, historical back ground, application of FEM, general description, comparison of FEM with other methods, variation approach, Galerkin Methods.
Unit-2

Coordinates, Basic element shapes, Interpolation function, Virtual energy principle, RayleightRitz method, Properties of stiffness matrix, treatment of boundary conditions, Weak formulation, solution of system equations, shape functions and characteristics, Basic equations of elasticity, Strain displacement relations.
Unit-3

Stiffness matrix, load vector, temperature effect, Quadratic shape function. Analysis of trussPlane Truss and space Truss elements. Analysis of beams
Unit-4

Isoparametric, element-quadrilateral element, Shape functions-Numerical Integration-sub parmetric and superparametric elements, 3-D problems-Tetrahedron element-jacobian matrixStiffness matrix.
Unit-5

Dynamic considerations, Dynamic equations-consistent mass matrix-EigenValues, Eigen Vector, natural frequencies-mode shapes-modal analysis. Text Books: 1. Introduction to Finite Element Engineering-Tirupati K. Chandrupatla and Ashok D. Belagundu. 2. Concepts and applications of finite element analysis-Robert Cook 3. The finite element methods in Engineering-SS Rao, Pergamon,New York 4. An introduction to finite Element Methods-J.N. Reddy-McGraw Hill 5. The Finite element method in engineering science-O.C. Zienkowitz, McGraw Hill 6. Finite Element Procedures in Engineering analysis-KJ Bathe

CD-911P:

FINITE ELEMENT METHOD LAB

List of Experiments Exercises will be given on Analysis of mechanical Components using packages like ANSYS/HYPERMESH/NASTRAN, KHAMSIN, Google sketchup + GMSH + open foam(Free License) etc I. Structural Analysis using any FEA Package for different structures that can be discretised with 1-D,2-D & 3-D elements

1. Static Analysis 2. Modal Analysis 3. Harmonic Analysis 4. Spectrum Analysis 5. Buckling Analysis 6. Analysis of Composites II. Thermal Analysis using any FEA Package for different structures that can be discretised with 1-D,2-D & 3-D elements 1. Steady state thermal analysis 2. Transient thermal analysis III. Transient analysis using any FEA Package for different structures that can be discretised with 1-D,2-D & 3-D elements 1. Linear 2. Non-Linear (Geometrical Non-linearity) IV Contact Analysis V Crushing Analysis

ME- 912:

ADVANCE MECHANICAL ENGINEERING DESIGN L T P 3 0 2

System Design approach for mechanical engineering, Constraints and creativity, Selection of Material & process in mechanical design, concurrent Mechanical Engineering design and its implementation, Design Methodologies of Total Design, Design for quality and manufacture, design for assembly, Recent advances in content and approaches of mechanical engineering design and new design strategies like design for Manufacturing . Review of static strength failure analysis, theories of failure including Von-Mises theory based strength on load carrying capacities of members, effect of small inelastic strains and residual stresses on load carrying capacity, theory of limit design. High cycle and low cycle fatigue, cumulative damage theories, acoustical and thermal fatigue, corrosion and fretting, fatigue, pitting of gears, fatigue strength of joints, components and structures, exercise of fatigue design of shaft and gears, Exercises of surface fatigue design of rolling contact bearings. Creep behavior, an elastic and plastic creep, rupture theory, analysis of tensile creep data, creep in high temperature low cycle fatigue, creep analysis of thick walled cylinders and rotating discs. Designing against fracture, theories of brittle fracture, Yield Criteria for ductile isotropic materials under multi axial state of stress, fundamental aspects of crack growth and fractures, fatigue crack propagation fracture toughness data, stress corrosion cracking. Books : 1. Fatigue design Procedures by Gasner & Shulz, Pergoman Press. 2. Fracture An AdvanceTreatise by H.Liebawitz, Academic Press, Vol 1-6. 3. Fatigue of Metals by P.G. forest, Pergoman Press. 4. Mechanical Engineering Design by Toseph E. Suigley, McGraw Hill.

ME- 912P: ADVANCE MECHANICAL ENGINEERING DESIGN

1. Design of IC engine parts 2. Computer aided design & drafting of spur gears and flywheel using CAD Software 3. Design project using optimization techniques 4. Design project using Robust Design 5. Design projects with CAE focus 6. Environment friendly design 7. Design projects using concept of design for manufacturing 8. Design of shaft using different theories of failure (Using FEA software) 9. Use of Design table in Cad software 10. Selection of roller bearing 11. Design projects with Tool Design focus

TE-913:

SIMULATION, MODELLING AND ANALYSIS L T 3 0 P 2

Unit I Introduction: A review of basic probability and statistics, random variables and their properties, Estimation of means variances and correlation. Unit II Physical Modeling: Concept of System and environment, Continuous and discrete systems, Linear and non-linear systems, Stochastic activities, Static and Dynamic models, Principles of modeling, Basic Simulation modeling, Role of simulation in model evaluation and studies, advantages of simulation Unit III System Simulation: Techniques of simulation, Monte Carlo method, Experimental nature of simulation, Numerical computation techniques, Continuous system models, Analog and Hybrid simulation, Feedback systems, Computers in simulation studies, Simulation software packages. Unit IV System Dynamics: Growth and Decay models, Logistic curves, System dynamics diagrams. Probability Concepts in Simulation: Stochastic variables, discrete and continuous probability functions, Random numbers, Generation of Random numbers, Variance reduction techniques, Determination of length of simulation runs. Unit V Simulation of Mechanical Systems: Building of Simulation models, Simulation of translational and rotational mechanical systems, Simulation of hydraulic systems. Simulation of Manufacturing Systems: Simulation of waiting line systems, Job shop with material handling and Flexible manufacturing systems, Simulation software for manufacturing, Case studies. Books: 1. System Simulation Geoffrey Gordon Prentice Hall 2. System Simulation: The Art and Science Robert E. Shannon Prentice Hall 3. System Modelling and Control J. Schwarzenbach and K.F. Gill Edward Arnold 4. Modelling and Analysis of Dynamic Systems Charles M Close and Dean K. Frederick Houghton Mifflin

5. Simulation of manufacturing Allan Carrie John Wiley & Sons

TE- 913 P: SIMULATION AND MODELING LAB

List of Experiments 1. 2. 3. 4. 5. 6. 7. 8. 9. Random number generation Simulation of Linear and Rotary actuators. Simulation of four bar mechanism Programming of Mechatronics system. Programmable logic controller Simulation Exercises using MAT Lab Simulation of Mass Dynamic System using MAT Lab Simulation of translational and rotational mechanical systems Development of Simulation model of a physical system using WITNESS/ ARENA/Any simulation software

SEMESTER-II

CM-: 920

COMPUTER AIDED MANUFACTURING

L T P 3 0 2

Unit 1 Introduction to CNC Machine Tools: Development of CNC Technology-Principles and classification of CNC machines, Advantages & economic benefits, Types of control, CNC controllers, Characteristics, Interpolators, Applications, DNC concept. Tooling for CNC Machines: Cutting tool materials, Carbide inserts classification; Qualified, semi-qualified and preset tooling, Cooling fed tooling system, Quick change tooling system, Tooling system for machining centre and turning center, tool holders, Tool assemblies, Tool magazines, ATC mechanisms, Tool management. Unit 2 CNC Part Programming: Co-ordinate System, Fundamentals of APT programming, Manual part programming-structure of part programme, G & M Codes, developing simple part programmes, Parametric programming, CAM packages for CNC machines, Unigraphics, Pro Engineer, CATIA, ESPIRIT, MasterCAM etc., and use of standard controllers- FANUC, Heidenhain and Sinumeric control system. Unit 3 Robotics and Material Handling Systems: Introduction to robotic technology, and applications, Robot anatomy, material handling function, Types of material handling equipment, Conveyer systems, Automated guided vehicle systems, Automated storage/retrieval systems, Work-inprocess storage, Interfacing handling and storage with manufacturing. Unit 4 Group Technology and Flexible Manufacturing System: group Technology-part families, Parts classification and coding, Production flow analysis, Machine Cell Design, Benefits of Group Technology, Flexible manufacturing systems- Introduction, FMS workstations, Computer control system, Planning for FMS, Applications and benefits. Unit 5 Computer Integrated Manufacturing: Introduction, Evaluation of CIM, CIM hardware and software, Requirements of computer to be used in CIM system, Database requirements, Concurrent engineering-Principles, design and development environment, advance modeling techniques.

Books: 1. Automation, Production systems and Computer Integrated Manufacturing M.P. Groover Prentice Hall of India 2. Computer Aided Manufacturing T.C. Chang, Richard A. Wysk, Pearson 3. CAD/CAM/CIMp Radhkrishnan, S. Subramanyan, New age International publications, 4. Computer Integrated Manufacturing Paul Ranky Prentice Hall of India 5. CAD/CAM Theory and practice , Ibrahim Zeid, McGraw Hill 6. Computer Numerical Control Machines P. Radahkrishnan New Central Book Agency 7. CNC Machines M.S. Sehrawat and J.S. Narang Dhanpat Rai and Co. 8. CNC Programming Handbook Smid Peter Industrial Press Inc.

CM-920P

COMPUTER AIDED MANUFACTURING

List of Experiments:1. CL Data Generation by Using CAM Software Post Process Generation for Different Control System 2. Machining of Computer Generated Part Program by Using Machining Center 3. Machining of Computer Generated Part Program by Using Turning Center.

4. Machining of Component using Canned cycle and Macro 5. Part program generation by using CAD/CAM 6. Study of Multi-axial Machining in CNC Machining Center 7. Programming of Robot 8. Study of tooling system for CNC machines 9. Study of Feedback system of CNC machines

ME-920:

ADVANCED MATERIALS AND PROCESSING TECHNIQUES L T P 3 1 0

Unit I Plastics: Introduction to plastics, Types of plastics and their applications, Materials for processing plastics, injection moulding, blow moulding, thermoforming, rotational moulding, casting, foaming, compression moulding, transfer moulding, and related processes, radiation, finishing, adhesion and assembly operations. Unit II Ferrous and Non Ferrous Materials :Types of steel and their alloys, Aluminum and its alloys, Fabrication of Al product using die casting machines, Copper and its alloys, Processing of Copper and its alloys High temperature materials and its alloys: Titanium and its alloys Classification of Titanium alloys, properties and applications, heat treatment and machining of Ti alloys. Unit III Advanced Casting processes : Metal mould casting, Continuous Casting Squeeze Casting, Vacuum mould casting. Advanced Machining : Types of machining operations in Drilling, Milling, turning etc, CNC Programming for Machining and Turning Centers, Manual Programming for simple parts, e.g., turning, milling, drilling Unit IV Non conventional Machining : Ultrasonic Machining, Abrasive Jet Machining , Water Jet Machining, Electro discharge Machining, Electro Chemical Machining, Laser beam Machining, Rapid prototyping : Process chain in RP, Layering techniques, steriolithography , fused deposition modeling
Books: 1. Material Science and Engineering by W. D. Callister, ,Wiley , 8th edition 2. Metal Cutting Theory and Practices by A. Bhattacharya, New Central book agency 3. Advance Machining Processes by V.K. Jain, New Age Publications 4.

Modern Machining Processes by P.C. Pandey New Age

5. Materials and Processes in Manufacturing by E.P. DeGarmo , Prentice Hall 6. Manufacturing Processes by Kalpak Jain Tata McGraw-Hill International 7. Advanced materials Nontraditional Manufacturing Processes by G.F. Benedict, Marcel

Dekker

AS-920:
Objectives:

RESEARCH METHODOLOGY

LTP 2-0-0

To enable the students to understand: Some basic concepts of research and its methodologies. To select and define appropriate research problem and parameters. The issues involved in planning, designing, executing, evaluating and reporting research. The technical aspects of how to do empirical research using some of the main data collection and analysis of techniques used by researchers. The meaning and techniques of sampling.

UNIT - I Introduction: Research objective and motivation. Types of research. Research approaches. Significance. Research method vs. methodology. Research process. UNIT - II Formulating a research problem: Literature review. Formulation of objectives. Establishing operational definitions. Identifying variables. Constructing hypotheses. UNIT - III Research design and data collection: Need and characteristics. Types of research design. Principles of experimental research design. Method of data collection. Ethical issues in collecting data. UNIT - IV Sampling and analysis of data: Need of sampling. Sampling distributions. Central limit theorem. Estimation: mean and variance. Selection of sample size. Statistics in research. Measures of central tendency. Dispersion. Asymmetry and relationships. Correlation and regression analysis. Displaying data. UNIT - V Hypothesis testing: Procedure. Hypothesis testing for difference in mean. Variance limitations. Chi-square test. Analysis of variance (ANOVA). Basic principles and techniques. Writing a research proposal.

Text Books: 1. R. C. Kothari, Research Methodology: Methods and Techniques, 2nd edition, New Age International Publisher, 2009 2. Ranjit Kumar, Research Methodology: A Step-by-Step Guide for Beginners, 2nd Edition, SAGE, 2005 References: 1. Trochim, William M. The Research Methods Knowledge Base, 2nd Edition. Internet WWW page, at URL: <http://www.socialresearchmethods.net/kb/> (version current as of October 20, 2006). 2. (Electronic Version): StatSoft, Inc. (2012). Electronic Statistics Textbook. Tulsa, OK: StatSoft. WEB: http://www.statsoft.com/textbook/. (Printed Version): Hill, T. & Lewicki, P. (2007). STATISTICS: Methods and Applications. StatSoft, Tulsa, OK.