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This document analyzes the welding defect of lack of fusion that frequently causes leaks in water heaters. Lack of fusion occurs when proper fusion is not achieved between the weld metal and parent metal. The water heater analyzed was produced using twin-arc MAG welding with two wires. Several potential causes of lack of fusion are discussed, including arc blow effect, improper gun positioning, uncontrolled weld pool movement, insufficient energy input, and improper joint preparation. A macrograph image illustrates lack of fusion in a weld produced on a water heater using two wires.
This document analyzes the welding defect of lack of fusion that frequently causes leaks in water heaters. Lack of fusion occurs when proper fusion is not achieved between the weld metal and…