Documenti di Didattica
Documenti di Professioni
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Operating Instructions
Declaration of Conformity
Spare Parts List
Disc-Roller
4,0 5,0m (2-section)
N. A. Christensensvej 34
DK-7900 Nykbing Mors
Tel: +45 9772 4288
Fax:+45 9772 2112
www.he-va.com
02-02-2009
Contents
DECLARATION OF CONFORMITY ...........................................................................................................................3
SAFETY INSTRUCTIONS FOR DISC-ROLLER........................................................................................................4
SAFETY AND INSTRUCTIONS ON HYDRAULICS .................................................................................................5
LABELS ON THE MACHINE........................................................................................................................................6
TECHNICAL SPECIFICATIONS / DATA ...................................................................................................................7
START-UP OF THE MACHINE ....................................................................................................................................9
ATTACHMENT, MOUNTED MODEL ..................................................................................................................................9
ATTACHMENT, TRAILED MODEL.....................................................................................................................................9
TRANSPORT ..................................................................................................................................................................10
UNCOUPLING, MOUNTED MODEL .................................................................................................................................10
UNCOUPLING, TRAILED MODEL ....................................................................................................................................10
SETTINGS AND ADJUSTMENTS ..............................................................................................................................11
DRAWBAR .....................................................................................................................................................................11
DISC ..............................................................................................................................................................................11
EDGE EQUIPMENT..........................................................................................................................................................12
SCRAPER .......................................................................................................................................................................13
MATERIAL DAMPER GUARD ..........................................................................................................................................13
TINE ERADICATOR SET (CAN ONLY BE MOUNTED ON TRAILED MODELS) .......................................................................13
MAINTENANCE AND SERVICE................................................................................................................................14
SPARE PARTS LIST .....................................................................................................................................................15
DRAWBAR (FOR TRAILED MODELS) ...............................................................................................................................15
CENTRE SECTION...........................................................................................................................................................17
WHEEL ASSEMBLY (FOR TRAILED MODELS) ..................................................................................................................19
SIDE SECTION ................................................................................................................................................................21
DISC ..............................................................................................................................................................................23
PACKING ROLLER ..........................................................................................................................................................25
SCRAPER .......................................................................................................................................................................26
EDGE EQUIPMENT..........................................................................................................................................................28
SPARE PARTS LIST - EXTRA EQUIPMENT...........................................................................................................30
MATERIAL DAMPER GUARD ..........................................................................................................................................30
SPRING-BOARD (LEFT) 4,0 5,0M .................................................................................................................................32
EL. DEPTH STOP F/DISC ..................................................................................................................................................35
LIGHTS ..........................................................................................................................................................................38
HYDRAULIC BRAKES .....................................................................................................................................................40
AIR BRAKES ..................................................................................................................................................................41
TINE ERADICATOR SET ..................................................................................................................................................43
SPARE PARTS LIST - HYDRAULICS .......................................................................................................................45
HYDRAULICS BETWEEN DRAWBAR AND WHEEL FRAME ................................................................................................45
HYDRAULICS FOR FOLDING UP OF SIDE SECTIONS .........................................................................................................46
HYDRAULICS FOR ADJUSTMENT OF DISC .......................................................................................................................48
DIAGRAMS ....................................................................................................................................................................50
EL. DEPTH STOP .............................................................................................................................................................50
LIGHTS ..........................................................................................................................................................................51
HYDRAULICS.................................................................................................................................................................52
HYDRAULICS F/DEPTH STOP ..........................................................................................................................................53
HYDRAULICS F/EL. DEPTH STOP ....................................................................................................................................53
DS/EN 45 014
Declaration of Conformity
02-02-2009
02-02-2009
2.
3.
The tractor shall be stopped and the key removed from the ignition switch.
4.
The driver shall ensure that no persons are staying in exposed positions during the operation.
*
**
Hazardous area: On and under the machine within a distance of 4 m from the machine.
Person in exposed position: Any person who is staying wholly or partly within a hazardous area.
Most accidents that happen in connection with the operation, transport and maintenance of machines are
caused by non-compliance with the most elementary safety conditions.
Therefore it is vital that anybody working at the machine carefully complies with the safety instructions as
well as other instructions applying to the machine.
The machine may only be operated, maintained and repaired by persons, who are familiar with this work and
who are further familiar with the possible elements of danger with this particular machine.
ATTENTION !!
IMPORTANT !!
02-02-2009
2.
It is advisable to label the attachment parts at hydraulic connections between the tractor and the tool
in order to eliminate incorrect operation!
3.
When checking for hydraulic leaks, use suitable safety wear (eye protectors, gloves, etc.)
High-pressure hydraulic oil may penetrate the skin and cause dangerous injuries.
In case of injury, consult a doctor immediately. RISK OF INFECTION!
5.
6.
Check the hydraulic hoses on a regular basis, however, every six months as a minimum due to any
cracks, wear and tear, etc. Replace any defective hoses immediately.
After the attachment of the machine and at maximum load, the driving properties of the tractor shall
be ensured. Check that the front axle is sufficiently loaded. As a minimum, the front axle load shall
be 20% of the tractor weight. Permitted axle load and permitted total weight for the tractor shall
always be observed.
NB! The driving, controlling and braking properties are affected by the attached machine
combination.
02-02-2009
D
Explanation of the Machine Labels
A
Study the Operating Instructions thoroughly before any operation of the machine and
observe all safety instructions.
Always make sure that the working area of the side sections is free before they are
unfolded into working position.
Tighten up all bolts regularly. If this is not done, our guarantee obligations will no
longer apply.
6
02-02-2009
5,0m
Working width:
4,0m
5,0m
Transport width:
2,45m
2,45m
Machine length:
2,30m
2,30m
30
38
3120 kg
3750 kg
No of V-profile rings:
32
40
31
39
2760 kg
3290 kg
32
40
No of scrapers (T-rings):
31
39
No of Discs:
2 double-acting
190 bar
12 cm
10 16 km/h
02-02-2009
5,0m
Working width:
4,0m
5,0m
Transport width:
2,45m
2,45m
Machine length:
5,60m
5,60m
30
38
No. of Discs:
3680 kg
4300 kg
32
40
31
39
3320 kg
3850 kg
No of T- profile rings:
32
40
31
39
3 double-acting
190 bar
Wheels:
12 cm
10 16 km/h
8
02-02-2009
Check that the towing hook height is between 400 and 500 mm.
Check that the male quick-couplings of the Disc-Roller fit the
female quick-couplings of the tractor.
Important:
The machine requires two double-acting outlets (mounted) or three double-acting outlets
(trailed).
The hoses for the drawbar - / wheel cylinder are provided with red cable straps.
The hoses for the folding cylinder are provided with blue cable straps.
The hoses for the disc cylinder are provided with green cable straps.
02-02-2009
7. When the side sections are unfolded, open the locking claws first and after that
the side sections will unfold.
8. When the side sections are completely unfolded, let go of the hydraulic handle
and the machine is ready for use.
9. Unfold the edge equipment to working position.
10. Now lift and lower the discs to the required working depth.
Transport
1. Lift the discs to the top before folding up the machine.
2. Then lift the machine to maximum transport height.
3. Now pressurise the folding cylinders and the side sections will be folded up.
After that put the function in floating position, however, ensure that the
locking claws have locked the side sections.
4. Now the machine is secured and ready for transport.
Important:
10
02-02-2009
Drawbar
It is important that the top link (mounted model) or
the 2 adjusting bolts (A) on the drawbar (trailed model)
are adjusted correctly.
Drawbar height (recommended): approx. 500mm.
Disc
The Discs are adjusted up or down by a hydraulic
Master-Slave system.
It is important that the discs are regularly lifted to the top
to reset the Master-Slave system.
The depth position is readable on the scale (standard).
The sensor can be adjusted, where el. depth stop is mounted.
It is possible to over steer the electrical system by
turning off the switch mounted in the cabin, now the discs
can pass the sensor, thereby a deeper working depth is
achieved e.g. at headland and tramlines.
11
Edge equipment
02-02-2009
B
Adjust the tine for the edge plate
(A), so that the material can pass
the rear disc. Huge amounts of
straw require greater space.
Depth stop
for edge
plough.
12
Scraper
The Disc-Roller has special designed scrapers among
the packer rings.
To avoid unnecessary wear and to obtain the best
scraper effect it is important to check the centering of
the scrapers every day.
13
02-02-2009
02-02-2009
Important:
B. After 10 hours of operation, retighten wheels, bearings and stop rings. Check hydraulic
hoses, fittings and cylinders for leaks and retighten.
C. Every 10 hours of operation, grease all pivoting points in side sections, drawbar and wheel
assembly.
D. After end season, grease and wash machine.
Important:
14
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67669300177102103S
F
1e6f/ho1s6eondraw
P
a
r
k
i
n
g
d
e
v
i
c
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B
98669900211003201705T
uoblteM
-su1p0xo2r5tdouble
14/
14
11 11
66
1612 1612
42 42
02-02-2009
Pos.
Item no.
630931000
Designation
Main frame - drawbar
15
4,0 m
5,0 m
Pos.
Item no.
10
690210211
11
Designation
02-02-2009
4,0 m
5,0 m
690103054
Bolt M8x40
12
630931026
12a
690200139
12b
690200131
12c
690200133
Piston 80/40
12d
690200136
12e
690200138
13
14
630532600
15
690101101
Bolt M12x25
16
630931030
17
690103184
18
690112009
Nut M20
19
690136029
Lubricating nipple M8
20
690141211
21
690105003
16
02-02-2009
Centre section
Pos.
Item no.
630932000
Designation
4,0 m
5,0 m
690200200
Cylinder 80/40x280
2a
690200212
2b
690200221
2c
690200133
Piston 80/40
2d
690200136
2e
690200138
630532600
690101101
Bolt M12x25
17
Pos.
Item no.
Designation
02-02-2009
4,0 m
5,0 m
69532100J
690134004
Ring pin 10
10
690210210
11
690210211
12
690103054
Bolt M8x40
13
14
15
690103186
16
690112009
Nut M20
17
690200170
Cylinder 50/25x80
17a
690200175
18
690103130
Bolt M16x70
19
690113008
20
630922160
21
630922161
22
690136029
Lubricating nipple M8
10
10
18
02-02-2009
Pos.
Item no.
630935000
Designation
4,0 m
5,0 m
630532600
690101101
Bolt M12x25
690200085
Cylinder 80/40x255
5a
690200086
5b
690200087
5c
690200133
Piston 80/40
5d
690200136
5e
690200138
690142001
690103014
Bolt M5x20
Wheel frame
19
Pos.
Item no.
690117002
10
Designation
02-02-2009
4,0 m
5,0 m
Facet plate 5
690113002
Self-locking nut M5
11
690141335
12
690141025
Hub 1700 kg
12
690141031
12a
690141039
12
12
12b
690141055
12
12
12c
690140101
Bearing 30206
12d
690140104
Bearing 30209
12c
690140105
Bearing 30208
(hub w/brake)
12d
690140111
Bearing 30211
(hub w/brake)
12e
690141084
Sealing 45/85
12e
690141087
Sealing 55/100
12f
690141035
Hub cap 72
12f
690141033
Hub cap 80
13
630949076
Bush L=24
(hub w/brake)
(hub w/brake)
20
02-02-2009
Side section
Pos.
Item no.
630924000
Designation
4,0 m
5,0 m
630924100
630934000
630934100
630532600
690101101
Bolt M12x25
690200640
690200620
690130134
690115014
Facet plate 30
21
Pos.
Item no.
Designation
02-02-2009
4,0 m
5,0 m
10
690103172
11
690117005
Facet plate 20
12
690113009
13
630929111
13
630929114
13
630939111
13
630939114
14
630929101
14
630929104
14
630939101
14
630939104
15
630929130
16
630949078
Bush L=20
16
16
17
630949077
18
19
690117021
Facet plate 27
20
630933260
21
690101079
Bolt M10x25
22
690113005
23
690117012
Facet plate 10
24
630933264
25
690110020
U-bolt M10x70x70x70
26
690109200
27
690136029
Lubricating nipple M8
12
12
28
690130132
22
02-02-2009
Disc
4
7
5
12
13
9 10
11
13
23
Pos.
Item no.
Designation
02-02-2009
4,0 m
5,0 m
15
19
15
19
30
38
120
152
120
152
120
152
120
152
15
19
15
19
180
228
10
180
228
30
38
12
180
228
13
30
38
11
24
02-02-2009
Packingroller
Pos.
Item no.
Designation
4,0 m
5,0 m
20
28
20
28
16
16
32
32
10
16
16
11
12
13
14
14
25
2
2
02-02-2009
Scraper
Pos.
Item no.
Designation
4,0 m
5,0 m
27
35
630938523
27
35
26
Pos.
Item no.
Designation
630938524
690152030 Clamp
630938522 Clamp
02-02-2009
4,0 m
5,0 m
31
39
31
39
31
39
31
39
31
39
31
39
16
16
10
16
16
11
27
35
27
02-02-2009
Edge equipment
Pos.
Item no.
Designation
4,0 m
5,0 m
12
12
28
Pos.
Item no.
10
630933277
11
02-02-2009
Designation
4,0 m
5,0 m
12
13
14
15
16
630933285
Old model
New model
Old model
Old model
Old. model
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
Old model
33
New model
29
02-02-2009
Pos.
Item no.
630928540
Designation
4,0 m
5,0 m
630938540
630928538
630938538
630928528
630938528
690103054
Bolt M8x40
16
20
690117004
Facet plate 8
32
40
30
Pos.
Item no.
690113004
Designation
02-02-2009
4,0 m
5,0 m
Self-locking nut M8
16
20
690103096
Bolt M12x50
690117014
Facet plate 12
16
16
690113006
10
11
690134000
Locking ring 30 x 3
12
630938545
13
690103295
Bolt M16x260
16
16
14
690117013
Facet plate 16
32
32
15
690113008
16
16
31
32
02-02-2009
Designation
02-02-2009
Pos
Item no.
4,0 m
5,0 m
633923000
Bar (left)
633923001
Bar (right)
1
1
635933001
635933000
Bar (left)
Bar (right)
633910020
Horn
633921100
Mounting bar
635931000
Mounting bar
690110103
U-bolt M16x100x150x100
690117013
Facet plate 16
690113008
690103170
Bolt M20x110
690103178
Bolt M20x220
690117005
Facet plate 20
10
690113009
11
12
690134001
13
633052200
16
20
14
633052050
Tine (10x80)
16
20
15
690103098
16
20
16
690117014
Facet plate 12
16
20
17
690113006
16
20
18
633052150
16
20
19
633052100
16
20
20
633052250
20
633052255
21
690134000
32
40
22
633055500
16
20
23
32
40
24
633055710
14
18
25
633055700
1
1
4
2
33
Pos
Item no.
26
690200160
27
Designation
02-02-2009
4,0 m
5,0 m
Cylinder 50/30x155
690207901
Restrictor 1 mm
28
690203006
29
30
691372020
31
690115010
32
33
690210210
34
690210211
35
690103054
Bolt M8x40
36
690201053
37
690201018
38
690201029
39
690203015
Fitting, T10
40
690203003
41
690203001
42
633052000
43
633052025
44
633055510
34
35
02-02-2009
Pos.
Item no.
Designation
02-02-2009
4,0 m
5,0 m
10
690209460 Valve 10 NO
11
12
13
14
15
16
L = 0,32m
36
Pos.
Item no.
Designation
L = 4,5m
02-02-2009
4,0 m
5,0 m
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
L = 1,0m
37
02-02-2009
Lights
Pos.
Item no.
Designation
4,0 m
5,0 m
10
11
12
13
38
Pos.
Item no.
Designation
02-02-2009
4,0 m
5,0 m
14
15
16
17
18
19
20
21
22
23
24
25
690160080 Cable 5 x 1 mm
26
27
28
690160080 Cable 5 x 1 mm
29
L = 2,0 m
L = 6,0 m
39
02-02-2009
Hydraulic brakes
Pos.
Item no.
Designation
4,0 m
5,0 m
690203006
690203016
690203015
Fitting, T10
7
8
690203003
690203001
40
Air brakes
41
02-02-2009
02-02-2009
w/nylon tube
w/rubber hose
f/ membrane cyl. f/membrane cyl.
2
2
Pos.
Item no.
Designation
690190001
Membrane cylinder 16
690190070
690190005
690208102
690190010
690202930
690190015
690202941
690202940
10
690190080
11
690190085
12
690190105
Hose 14.5x5mm
13
690190073
14
690190090
15
690190095
16
690190020
17
690190025
18
690190026
Plug
19
690190035
Relief valve
20
690203420
21
690190040
Filter M22x1.5
22
690190045
23
690190046
24
690190030
V-fitting M22x1.5
25
690190050
Air receiver 40 l
26
690190051
Drainage valve
27
690190052
28
690190060
15
15
29
690190065
O-ring M22x1.5
15
15
30
690109305
42
02-02-2009
Pos.
Item no.
Designation
4,0 m
5,0 m
10
43
Pos.
Item no.
Designation
02-02-2009
4,0 m
5,0 m
11
12
13
12
12
14
12
12
44
02-02-2009
Pos.
Item no.
Designation
690203006
690203017
690201237
690201236
690201232
690201231
690203103
690203001
10
45
Number
46
02-02-2009
Item no.
02-02-2009
Designation
Number
(Mounted models)
(Trailed models)
10
11
12
13
14
15
47
48
02-02-2009
02-02-2009
Without el.
depth stop
2
With el.
depth stop
2
Pos.
Item no.
690203001
690203003
690203006
690201025
690201022
690201033
690201020
690201029
690201016
10
690209453
Designation
49
Diagrams
El. depth stop
50
02-02-2009
Lights
51
02-02-2009
Hydraulics
52
02-02-2009
53
02-02-2009