Documenti di Didattica
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700019800
Revision A 10/2011
Table of Contents
Parts List Revision History...................................................................................................................3
Serial Number Nomenclature...............................................................................................................4
Electrical Legend..................................................................................................................................5
Economizer..........................................................................................................................................6
Tubing
Motor Cooling Supply.....................................................................................................................7
Motor Cooling Drain........................................................................................................................8
Oil Cooler Drain..............................................................................................................................9
Motor Drain...................................................................................................................................10
2nd Scroll Drain............................................................................................................................11
Eductor Line......................................................................................................................... 12 - 13
Eductor Assembly Components...................................................................................................14
Interstage & 1st Scroll Drain.........................................................................................................15
Oil Temperature & Pressure.........................................................................................................16
Oil Sump Temperature & Pressure...............................................................................................17
Oil Cooler Supply..........................................................................................................................18
Pilot Valve.....................................................................................................................................19
Liquid Bypass...............................................................................................................................20
Piping
Compressor Discharge.................................................................................................................21
Compressor Suction.....................................................................................................................22
Economizer to Compressor..........................................................................................................23
Economizer to Expansion Valve and Expansion Valve to Liquid Line..........................................24
Expansion Valve...........................................................................................................................25
Liquid Line....................................................................................................................................26
Economizer Top............................................................................................................................27
Economizer to Evaporator............................................................................................................28
Unit Insulation.....................................................................................................................................29
Compressor
Gear Train............................................................................................................................. 30 - 32
Inlet Guide Vane................................................................................................................... 33 - 35
DDC System......................................................................................................................... 36 - 37
Oil Pump and Oil Tank Cover............................................................................................... 38 - 40
Motor.................................................................................................................................... 41 - 43
Inside Piping......................................................................................................................... 44 - 46
External Piping..................................................................................................................... 47 - 52
External Components........................................................................................................... 53 - 54
Control Box.........................................................................................................................................55
Electrical..................................................................................................................................... 56 - 59
Pressure Gauges...............................................................................................................................60
Condenser and Evaporator................................................................................................................61
Rev. A 10/2011
Date
Description
NEW
08/2011
New
10/2011
Pages 11 & 15 - Added Ref. M322 (Valve 332481601) to drawings and charts.
13600 Industrial Park Blvd., P.O. Box 1551, Minneapolis, MN 55440 (763) 553-5330
Rev. A 10/2011
09
05
Serial Number
(build sequence)
Plant Identification
AUB= Auburn, NY
FBO= Faribault, MN
SCO= Scottsboro, AL
STN = Staunton
Month of Manufacture
C= Compressor
U= Unit
Year of Manufacture
09= 2009
10= 2010
11= 2011
12= 2012
etc.
048
Rev. A 10/2011
01= January
02= February
03= March
04= April
05= May
06= June
07= July
08= August
09= September
10= October
11= November
12= December
Electrical Legend
A................................ Alarm
B1-B10....................... Analog Input Connections
CAP........................... Capacitor
CB.............................. Circuit Breaker
CBX........................... Compressor Box
CC............................. Comp. Controller
CF.............................. Condenser Flow Switch
CO............................. Compressor Off Relay
CP1 & CP2................ Condenser Pump Cycling Relay
CR............................. Compressor Relay
CT.............................. Control Transformer
CWI............................ Condenser Water Interlocks
C1.............................. Clg Tower Fan Relay (Stage 1)
C2.............................. Clg Tower Fan Relay (Stage 2)
C3.............................. Clg Tower Fan Relay (Stage 3)
C4.............................. Clg Tower Fan Relay (Stage 4)
DDCA........................ Dischg Diffuser Control Actuator
DR............................. Drain Solenoid
EC.............................. Expansion Controller
EF.............................. Evaporator Flow Switch
EFB............................ Evap. Mass Flow Sensor Board
EP1 & 2..................... Evaporator Pump Cycling Relay
EWI............................ Evaporator Water Interlocks
EXV........................... Electronic Expansion Valve Bd.
GDB........................... Guardistor Board
GFP........................... Ground Fault Protector
HG............................. Hot Gas Solenoid
HR1 & 2..................... Heater Relay
ICR............................ Inlet Guide Vane Close Relay
Rev. A 10/2011
Economizer
103
001
105
006
110
108
110
109
Economizer on units built August 2010 and earlier. (16 bolts on each cover)
Ref #
001
006
103
105
108
109
110
Description
Assy, Economizer, 2 Stage, M Series
Float Seal Plate
Bolt, 1.125 x 4.5
Gasket, 21.15 OD x 18.5 ID
Float Valve Assy
Screw, M8 x 1.25 x 35MM
Sight Glass, 2
Part Number
Quantity
332378401
332576101
331974305
070199122
332385301
330821934
332472502
1
2
32
2
2
4
2
001
103
105
110
006
110
109 108
Economizer on units built after August 2010. (36 screws on each cover)
Ref #
001
006
103
105
108
109
110
Description
Assy, Economizer, 2 Stage, M Series
Float Seal Plate
Screw, 0.50 x 4.5
O-Ring, 17.96 ID x .275 thick
Float Valve Assy
Screw, M8 x 1.25 x 35MM
Sight Glass, 2
Rev. A 10/2011
Part Number
Quantity
332378402
332576101
331974530
330198623
332385301
330821934
332472502
1
2
72
2
2
4
2
Tubing
Motor Cooling Supply
G203
G502
G215
G201
G224
G202
G228 2 places
G201
G202
228
Filter Connection
G201
G202
G352
G201
G201
G202
G202
Ref #
Description
G201
G202
G203
G214
G215
G224
G228
G352
G500
G502
Fitting, Nut
Fitting, Sleeve
Fitting, Straight Adapter
Union
Swivel Union
Orifice, .102 D
O-Ring
Filter Drier
Valve, Angle 5/8 x 7/8
Valve, Angle 5/8 x 7/8
Condenser Connection
Rev. A 10/2011
Part Number
Quantity
070789310
070789316
070789399
332471604
332471628
332487002
330198624
735028828
332471703
332471753
6
6
1
1
1
1
2
1
1
1
Tubing
Motor Cooling Drain
G216
G504
Compressor Connection
G209
G503
G206
G209
G209
G206
G206
G226
G229
G209
Evaporator Connection
G206
Ref #
Description
G206
G209
G216
G226
G229
G503
G504
Fitting, Sleeve
Fitting, Nut
Fitting, Adapter
Orifice, .238 D
O-Ring
Valve, Angle 1-1/4 x 1-5/16
Valve, Angle 1-1/4 x 1-5/16
Rev. A 10/2011
Part Number
Quantity
332471601
070789385
070789397
332487401
735073664
332471704
332471754
4
4
1
1
2
1
1
Tubing
Oil Cooler Drain
G220
Elbow Connection
at Oil Cooler
G207
G206
G240
G221
G206
G207
G503
G223
G206
G206
G223
G207
G207
Evaporator Connection
G206
G206
G207
Ref #
Description
G206
G207
G220
G221
G223
G240
G503
Fitting, Sleeve
Fitting, Nut
Fitting, Adapter
Coupling
Union
O-Ring
Valve, Angle 1-1/4 x 1-5/16
Rev. A 10/2011
Part Number
Quantity
332471601
070789385
332579801
332471623
332741609
070194963
332471704
6
6
1
1
2
1
1
Tubing
Motor Drain
H213
H451
Orifice at
Compressor Connection
H212
H202
H203
Compressor Connection
H450
H202
H203
H233
H203
H202
Evaporator Connection
H203
H202
Ref #
Description
H202
H203
H212
H213
H233
H450
H451
Fitting, Sleeve
Fitting, Nut
Orifice, .106 D
Fitting, Adapter
Union
Valve, Angle 3/8 x 9/16
Valve, Angle 3/8 x 9/16
Rev. A 10/2011
Part Number
Quantity
070789341
070789342
332471614
332471633
332471602
332471701
332471751
4
4
1
1
1
1
1
Tubing
2nd Scroll Drain
F210
Valve Connection
on Compressor
F211
F460
Compressor Connection
F204
M322
F212
F210
F211
F461
Condenser Connection
Ref #
Description
F204
F210
F211
F212
F460
F461
M322
Sight Glass
Fitting, Nut
Fitting, Sleeve
Fitting, Adapter
Valve, Angle 1/2 x 3/4
Valve, Angle 1/2 x 3/4
Valve, 7/16 x 1/4
Rev. A 10/2011
Part Number
Quantity
015997803
070789327
070789328
332487901
332471702
332471752
332481601
1
2
2
1
1
1
1
Tubing
Eductor Line
J503
To Ball Valve
Valve Connection
J203
J204
J204
J204
J203
J203
J203
J204
J212
J203
J212
J204
J203
J204
J203
Eductor Connection
Eductor Connection
Ref #
Description
J203
J204
J212
J503
Fitting, Sleeve
Fitting, Nut
Union
Valve, Angle 3/8 x 9/16
J204
Rev. A 10/2011
Part Number
Quantity
070789341
070789342
332471602
332471701
7
7
2
1
Tubing
Eductor Line
J203
Compressor Connection
J504
J204
J213
J200
J209
J500
J903
J351
J209
J200
Evaporator Connection
J211
J209
J210
J200
Ref #
Description
J200
J203
J204
J209
J210
J211
J213
J351
J500
J504
J903
Fitting, Nut
Fitting, Sleeve
Fitting, Nut
Fitting, Sleeve
Fitting, Sleeve
Fitting, Nut
Fitting, Adapter
Filter Drier
Valve, Angle 5/8 x 7/8
Ball Valve .375
Eductor Assembly
Rev. A 10/2011
Part Number
Quantity
070789310
070789341
070789342
332471611
070789328
070789327
332471634
735028828
332471703
330286001
see next page
3
1
1
3
1
1
1
1
1
1
1
Tubing
Eductor Assembly Components
J358
J355
J356
J366
J365
Ref #
Description
J355
J356
J357
J358
J365
J366
Ejector Casing 1
Ejector Nozzle 1
Fitting
Fitting
O-Ring
O-Ring
J357
Part Number
Quantity
332485702
332485602
332485901
332471626
735073624
330498616
1
1
1
1
1
1
Rev. A 10/2011
Tubing
Interstage & 1st Scroll Drain
F470
F210
F211
Valve at Interstage
Elbow Connection
F204
F210
F211
Evaporator Connection
F212
M322
F461
F213
F452
F212
F213
F205
F460
F206
Ref #
Description
F204
F205
F206
F210
F211
F212
F213
F452
F460
F461
F470
M322
Sight Glass
Fitting, Nut
Fitting, Sleeve
Fitting, Nut
Fitting, Sleeve
Fitting, Adapter
Bushing, .500 x .312
Solenoid Valve, .25 ODF, 24VAC
Valve, Angle 1/2 x 3/4
Valve, Angle 1/2 x 3/4
Valve, Angle 5/8 x 7/8
Valve, 7/16 x 1/4
Rev. A 10/2011
Part Number
Quantity
015997803
070789310
332471611
070789327
070789328
332487901
332580101
070301707
332471702
332471752
332471703
332481601
1
1
1
2
2
2
2
1
1
1
1
1
Tubing
Oil Temperature & Pressure
M316
M310
Ref #
Description
M310
M316
Rev. A 10/2011
Part Number
Quantity
332480801
330198005
1
1
Tubing
Oil Sump Temperature & Pressure
M316
Ref #
M316
Description
Part Number
Quantity
Sensor Well
330198005
Rev. A 10/2011
Tubing
Oil Cooler Supply
Elbow Connection at Oil
Cooler
G505
G220
G221 G240
G209
G208
G225
G223
G209
G206
G209
G206
G223
G206
G209
G206
G209
G206
Condenser Connection
Ref #
Description
G206
G208
G209
G220
G221
G223
G225
G240
G503
G505
Fitting, Sleeve
Fitting, Sleeve
Fitting, Nut
Fitting, Adapter
Coupling
Union
Reducer
O-Ring
Valve, Angle
TX Valve
Rev. A 10/2011
Part Number
Quantity
332471601
332471610
070789385
332579801
332471623
332471609
041116521
070194963
332471704
735048698
5
1
6
1
1
2
1
1
1
1
Tubing
Pilot Valve
J501
J500
J201
J200
J202
J201
J200
J500
J202
Ref #
Description
J200
J201
J202
J500
J501
Fitting, Nut
Fitting, Sleeve
Reducer
Valve, Angle 5/8 x 7/8
Thermal Expansion Valve (Pilot Valve)
Rev. A 10/2011
Part Number
Quantity
070789310
070789316
041116611
332471703
735048667
2
2
2
2
1
Tubing
Liquid Bypass
P005
P001
P001
Ref #
Description
P001
P005
Union
Solenoid Valve
Rev. A 10/2011
Part Number
Quantity
332657201
047931306
2
1
Piping
Compressor Discharge
A360
A010
A204
A420
A011
A511
A361
A510
Ref #
Description
A010
A011
A204
A360
A361
A420
A510
A511
Flange
Flange
Coupling
Gasket
Gasket
Sensor Well
Check Valve
Valve, 7/16 x 1/4
Rev. A 10/2011
Part Number
Quantity
332602241
735031838
332471501
070199128
070199010
047441511
735040318
332481601
1
1
1
1
2
1
1
1
Piping
Compressor Suction
A421
A353
A012
A420
A359 A006
Ref #
Description
A006
A012
A353
A359
A420
A421
Flange
Flange
Gasket
Gasket
Sensor Well
Assy, Pilot Bulb Well
Rev. A 10/2011
Part Number
Quantity
735031833
332602206
070199129
070199134
047441511
332380401
1
1
1
1
1
1
Piping
Economizer to Compressor
C019 C364
Compressor Connection
Ref #
Description
C019
C023
C357
C364
C502
W150
Flange
Flange, Slip-on with O-Ring Groove
O-Ring
Gasket
Valve, 7/16 x 1/4
Orifice
Rev. A 10/2011
Part Number
Quantity
332602201
332483105
070194901
070199127
332481601
332490004
1
1
1
1
1
1
Piping
Economizer to Expansion Valve and
Expansion Valve to Liquid Line
W906
Expansion
Valve
Connection
C008
C361
Economizer Connection
C360
C357 C023
C004
Expansion Valve
Connection
C024
Liquid Line
Connection
Ref #
Description
C004
C008
C023
C024
C357
C360
C361
W906
Rev. A 10/2011
Part Number
Quantity
350236201
332472301
332483105
332483207
070194901
735073633
070194936
see next page
1
1
1
1
1
1
1
1
Piping
Expansion Valve
160
153
159
141
152
148
149
158
146
157
143
145
147
150
144
156
142
155
151
154
Ref #
Description
Part Number
W906
Assy, Expansion Valve
332380301
includes:
141
Body
330501801
142
Cap
330548801
143
Spring
332567801
144
Stop
072960101
145
Stem
072960203
146
Pin, .69 x x.16
735038019
147
O-Ring
735043662
148
Retainer
330501501
149
Washer
735043447
150
Piston
332567901
151
Sealing Ring
736017602
152
O-Ring
735043674
153
Screw, H5 .37 x 3.2
735033927
154
Pin, .88 x .25
735038038
155
Fitting
070789326
156
Quad-Ring
330549201`
157
Cap
071556916
158
Screw, .375 x 1.25
735033833
159
Washer
735038309
160
Washer
040500308
Two Stage Centrifugal Chiller; WTC 500
Rev. A 10/2011
Quantity
1
1
1
1
1
1
1
2
1
1
1
2
1
6
1
1
2
1
1
2
6
Piping
Liquid Line
C358
W250
C025
W908
W251
C352
C204
C205
Ref #
Description
C003
C025
C204
C205
C352
C358
W250
W251
W908
C003
Rev. A 10/2011
Part Number
Quantity
332478701
332483107
330198005
332472501
070977802
735073686
070199106
735073403
735039809
1
1
1
1
1
1
1
1
1
Piping
Economizer Top
C020
C020
C020
C357
C020
C357
C357
C020
C357
C020
C021
C357
C021
C021
C020
C357
Ref #
Description
C020
C021
C357
Rev. A 10/2011
Part Number
Quantity
332483305
332483005
070194901
7
3
6
Piping
Economizer to Evaporator
Economizer
Connection
C023
C357
C021
C357
C023 C357
C020
Evaporator Connection
Ref #
Description
C020
C021
C023
C357
Flange
Flange, Slip-on
Flange, Slip-on with O-Ring Groove
O-Ring
Rev. A 10/2011
Part Number
Quantity
332483305
332483005
332483105
070194901
1
1
2
3
Unit Insulation
Description
Sheet Insulation, 0.75" thick (use 2 layers) (unit total = 605 sq. ft.)
Tube Insulation, 1.125 ID (unit total = 19 ft.)
Tube insulation, 0.375 ID (unit total = 5 ft.)
Rev. A 10/2011
Part Number
Quantity
047662050
047351800
027676000
as needed
as needed
as needed
Compressor
Gear Train
R16
R80
R73
R70
R25 R56
R53
R62
R79
R77
R75
R51
R61
R18
R20
R15
R65
R23
R74 R14
R13
R58
R78
R75
R59
R08
R10
R72 R57
R12
R86
R07
R72 R55
R11
R81
R33
R82
R21
R83
R09
R54
R71
R67
R34
R66
R22
R60 R68
R19
R35
Rev. A 10/2011
R76 R69
R77
R62
R66
R24
R63
R64
Compressor
Gear Train
Ref #
Description
R07
R08
R09
R10
R11
R12
R13
R14
R15
R16
R18
R19
R20
R21
R22
R23
R24
R25
R33
R34
R35
R51
R53
R54
R55
R56
R57
R58
R59
R60
R61
R62
R63
R64
R65
R66
Rev. A 10/2011
Part Number
Quantity
300047928
300047929
300047773
300048686
300047787
300047788
300047797
300047801
300048680
300047798
300048687
300048688
300048681
300047811
300047812
300047805
300047809
300047810
300047930
300047931
300047793
300048598
300048654
300048572
300048574
300048574
300048583
300048575
300048576
300048582
300048585
300048628
300048629
300048630
300048636
300048635
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
4
2
6
5
8
2
8
8
8
16
15
1
1
8
12
Compressor
Gear Train
Ref #
Description
R67
R68
R69
R70
R71
R72
R73
R74
R75
R76
R77
R78
R79
R80
R81
R82
R83
R86
R86
Rev. A 10/2011
Part Number
Quantity
300048570
300048571
300048605
300048618
300048617
300048619
300048619
300048620
300048621
300048621
300048615
300048682
300048683
300048684
300048577
300048626
300048619
300047778
300047779
6
4
4
2
6
7
8
8
24
8
8
2
2
2
1
1
1
1
1
Compressor
Inlet Guide Vane
R222 (7 places)
R227 (7 places)
R219 (8 places)
Z
R224 (4 places)
R217 (4 places)
(4 places)
R225
(4 places) R218
R212
(2 places) R228
(2 places) R216
R205
R206
View Z-Z
Rev. A 10/2011
Compressor
Inlet Guide Vane
R202
R213
R204
(4 places)
R221
(4 places)
R226
R207
R220
R201
R203
View A-A
R207
R203
R209
R208 (2 places)
R205
R214
R206
R225
R211
R211
R203
(4 places) R215
View B-B
R210
(4 places) R223
Rev. A 10/2011
Compressor
Inlet Guide Vane
Ref #
Description
R201
R202
R203
R204
R205
R206
R207
R208
R209
R210
R211
R212
R213
R214
R215
R216
R217
R218
R219
R220
R221
R222
R223
R224
R225
R226
R227
R228
Rev. A 10/2011
Part Number
Quantity
300047763
300047819
300047813
300047815
300047902
300048706
300047814
300047907
300047908
300047817
300047816
300047818
300047792
300047789
300048594
300048596
300048597
300048631
300048638
300048637
300048578
300048579
300048608
300048610
300048611
300048620
300048623
300048609
1
1
1
1
1
1
1
2
1
1
1
1
1
1
4
2
4
4
8
1
4
7
4
4
4
4
7
2
Compressor
DDC System
R301
R302
R308
R307 (2 places)
R310
R305
R306
R304
R314 (4 places)
R316 (4 places)
R309
R303
R319 (4 places)
R311
(4 places)
(2 places) R318
(2 places) R312
R320 (4 places)
R313
(4 places)
View E-E
Two Stage Centrifugal Chiller; WTC 500
Rev. A 10/2011
Compressor
DDC System
Ref #
Description
R301
R302
R303
R304
R305
R306
R307
R308
R309
R310
R311
R312
R313
R314
R316
R318
R319
R320
Rev. A 10/2011
Part Number
Quantity
300047770
300047903
300047906
300047904
300047902
300048706
300047907
300047908
300047909
300047789
300048595
300048596
300048652
300048574
300048607
300048609
300048610
300048611
1
1
1
1
1
1
2
1
1
1
4
2
4
4
4
2
4
4
Compressor
Oil Pump and Oil Tank Cover
R404
R410
R428
R416
(8 places)
R413
R415
R422
R433
R412
R401
R406
R422
R417
R410
R405
(4 places) R426
(4 places) R432
Inside of Oil Tank
Rev. A 10/2011
Front
Compressor
Oil Pump and Oil Tank Cover
R427 (4 places)
R414
R408
R429 (4 places)
R423 (2 places)
(6 places) R425
(6 places) R430
R403
(2 places) R407
(2 places) R421
R409
R402 (2 places)
R424 (4 places)
R430 (4 places)
R418
R420
R419
Rev. A 10/2011
Compressor
Oil Pump and Oil Tank Cover
Ref #
Description
R401
R402
R403
R404
R405
R406
R407
R408
R409
R410
R412
R413
R414
R415
R416
R417
R418
R419
R420
R421
R422
R423
R424
R425
R426
R427
R428
R429
R430
R432
R433
Rev. A 10/2011
Part Number
Quantity
300047765
300047766
300047899
300047850
300047851
300047848
300047881
300048673
300048679
300048651
300047863
300047864
300047821
300047859
300047861
300047860
300047888
300047887
300047862
300047856
300047857
300048569
300048640
300048641
300048595
300048642
300048643
300048614
300048607
300048610
300048675
1
2
1
1
1
1
2
1
1
2
1
1
1
1
1
1
1
1
1
2
2
2
4
6
4
4
8
4
10
4
1
Compressor
Motor
Z
R527
R502
R501
R548
R503
R544
R545
R541
R508
R533
R506
R528
R509
R513
R542
R534
R505
R516
R507
R517
R537
R553
R552
R504
View Z
R540
R539
R532
Rev. A 10/2011
Compressor
Motor
R506
R541
R543
R538
R535
R518
R510
R547
R511
R518
R546
R531
R531
R549
Rev. A 10/2011
Compressor
Motor
Ref #
Description
R501
R502
R503
R504
R505
R506
R507
R508
R509
R510
R511
R513
R516
R517
R518
R527
R528
R531
R532
R533
R534
R535
R537
R538
R539
R540
R541
R542
R543
R544
R545
R546
R547
R548
R549
R552
R553
NS
NS
NS
NS
Part Number
Quantity
300047926
300048697
300047927
300047910
300047911
300047912
300047913
300047914
300047915
300047916
300048669
300048694
300047922
300047923
300047924
300047920
300047921
300048590
300048593
300048600
300048599
300048601
300048653
300048578
300048624
300048611
300048620
300048621
300048622
300048670
300048671
300048674
300048568
300048695
300048696
300047900
300047901
300047917
300047918
300047919
300047925
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
8
8
8
1
8
12
2
16
16
10
1
8
1
2
2
1
2
1
1
1
1
1
1
1
NS = Not Shown
Rev. A 10/2011
Compressor
Inside Piping
R604
R606
R602
R606
R610
R616
R615 R614
R607
R601
R610
R607
R603
R615 R614
R616
Rev. A 10/2011
Compressor
Inside Piping
R601
R610
R602
R607
R607
R610
View A
View B
R604
R616
R607
R607
R607
R616
R603
View C
Rev. A 10/2011
R607
Compressor
Inside Piping
Ref #
Description
R601
R602
R603
R604
R606
R607
R610
R614
R615
R616
Rev. A 10/2011
Part Number
Quantity
300047837
300047838
300047839
300047840
300047868
300047870
300047875
300048607
300048566
300048672
1
1
1
1
2
4
2
4
4
4
Compressor
External Piping
R714
R717
R710
R711
R704
R756
R709
R708
R721
R758
R718
R712
R756
R716
R708
R778
R757
R730
R784
R742
R715
R756
R727 R737
R783
R744
R756
R715
R741
R718 R748
Bottom of compressor
Two Stage Centrifugal Chiller; WTC 500
Rev. A 10/2011
Compressor
External Piping
R706
R780
R733
R767
R716
R774
R734
R707
R785
R786
R741
R706
R742
R769
R720
R722
R765
R771 R770
R701
R768
R787 R789 R790
R764
R703
R749
R788
R789
Rev. A 10/2011
R760
R754
Compressor
External Piping
R737
R732
R737
R724
R725
R709
R780
R710
R732
R752
R737
R708
R766
R753
R753
R746
R737
R753
R723
R737
R772
R758
R756
R721
R740
R750
R747
R746
R732
R707
R714
R781
R782
R773
R732
R711
R753
R757
R753
R712
R743
R726
R767
R774
R735
R717
R775
R732
View A
Rev. A 10/2011
Compressor
External Piping
R732
R713
R743
R713
R755
R776 R777
R728
R712
R730
R716
R763
R731
R705
View B
R738
R734
R745
R751
R762
R719
R759
R789
R767
R779
R772
R737
R708
R782
R702
R761
R745
R787
View C
R788
R783
R767 R774
R727 R737
R718
R748
R741
R742
R715
View D
Rev. A 10/2011
Compressor
External Piping
Ref #
Description
R701
R702
R703
R704
R705
R706
R707
R708
R709
R710
R711
R712
R713
R714
R715
R716
R717
R718
R719
R720
R721
R722
R723
R724
R725
R726
R727
R728
R730
R731
R732
R733
R734
R735
R737
R738
R740
R741
R742
R743
R744
R745
R746
Rev. A 10/2011
Part Number
Quantity
300047767
300047822
300047823
300047764
300047824
300047825
300047826
300047827
300047828
300047829
300047830
300047831
300047832
300047833
300047834
300047835
300047836
300047841
300047842
300047820
300048689
300047867
300047843
300047844
300047845
300047846
300047847
300047878
300047849
300047869
300047870
300047871
300047872
300047873
300047876
300047877
300047874
300047885
300047886
300047879
300047880
300047759
300047760
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
4
6
1
1
2
6
1
1
2
2
2
1
2
2
Compressor
External Piping
Ref #
Description
R747
R748
R749
R750
R751
R752
R753
R754
R755
R756
R757
R758
R759
R760
R761
R762
R763
R764
R765
R766
R767
R768
R769
R770
R771
R772
R773
R774
R775
R776
R777
R778
R779
R780
R781
R782
R783
R784
R785
R786
R787
R788
R789
R790
Reducing Elbow
Reducing Elbow
Street Elbow
Nipple
Fitting, Nipple
Bushing
Bushing
Bushing
Plug
Plug
Plug
Oil Cooler
Relief Valve
Packless Valve
Pressure Control Valve Table
Pressure Control Valve Packing
Ejector Assy
O-Ring, Oil Tank Cover
O-Ring, Demister Box
O-Ring, Union
Spring Washer
Hexagon Head Bolt
Hexagon Head Bolt
Hexagon Head Bolt
Spring Washer
Cross-recessed Head Machine Screw
Hexagon Nut
Hexagon Head Bolt
Plain Washer
Hexagon Socket Head Cap Screw
Conical Spring Washer
Cross-recessed Head Machine Screw
Hexagon Socket Head Cap Screw
Main Oil Piping Support
U-Bolt
Tube Clamp
Motor Load Side Piping Support
Saddle
Short Nipple for Balance Piping
Socket
Pipe Support for Relief Valve
Pipe Support for Stop Valve
U-Bolt
Hexagon Socket Head Cap Screw
Rev. A 10/2011
Part Number
Quantity
300047891
300047892
300047882
300047884
300047883
300047761
300047893
300047894
300048676
300048677
300048678
300047865
300047887
300047866
300047852
300047862
300047768
300047854
300047855
300047858
300048608
300048644
300048645
300048591
300048607
300048566
300048604
300048592
300048626
300048587
300048619
300048567
300048646
300048690
300048639
300048672
300048691
300047758
300047853
300047895
300048692
300048693
300048650
300048581
1
1
1
1
1
1
6
1
3
5
2
1
1
1
1
1
1
1
1
1
12
12
16
4
4
3
2
8
2
4
4
2
4
1
1
3
1
1
1
1
1
1
2
1
Compressor
External Components
R817 R810
R823
R809
R817
R822
R820
R810
R815
R817
R813
R820
R806
Two Stage Centrifugal Chiller; WTC 500
Rev. A 10/2011
R805
R807
RPL 700019800 / Page 53
Compressor
External Components
Ref #
Description
R805
R805
R806
R807
R809
R810
R813
R815
R817
R820
R822
R823
Rev. A 10/2011
Part Number
Quantity
300047785
300047786
300047784
300048627
300047790
300047791
300047794
300048685
300048631
300048632
300047795
300047796
1
1
1
1
1
2
1
2
24
16
1
1
Control Box
010
018
007
002
T2
T3
T5
T4
017
016
011
012
CC
EC
013
002A
CB1
CTB1
014
003
CTB3
OP
SC
CTB2
UTB1
PC ASSY
OL
UC
003
015
Ref #
Schematic
002
CR,HR,LR,ICR,IOR
002A
003
CB2, CB3
004
OP
005
OL
006
SW1, SW2, SW5
007
CB1
008
009
SC
010
T2,T3,T4,T5
011
EC
012
CC, UC
013
UTB1, CTB2
014
CTB1
015
CTB3
016
017
018
022
UCM
NS
(outside of box)
NS
(outside of box)
NS
(outside of box)
004
005
009
006
008
022
Description
Relay, 24VAC, 10A
Relay Holder with Din Rail Mount
Circuit Breaker, 6A
Relay
Overload Relay, 3PH, 30A
Rocker Switch, 125V note: SW5 not shown
Circuit Breaker, 5A
PC Assy
Signal Converter
Transformer, 120V-24V, 100VA
Controller, Small
Controller, Large
Terminal Block
Terminal Block
Terminal Block
Connector Kit for Large Controller
Connector Kit for Small Controller
Switch Bracket
Universal Communication Module
Green LED (Compressor Off)
Red LED (Compressor On)
White LED (Control Power)
012
016
Part Number
Quantity
330720910
330720911
330720909
349932133
332662501
071995301
735073302
330276606
049264901
330720902
332608111
332608311
332662901
332662701
332662801
330803053
330803051
330329701
330275202
332663001
332663002
332663003
5
5
2
1
1
3
1
1
1
4
1
2
1
1
1
2
1
1
1
1
1
1
NS = Not Shown
Two Stage Centrifugal Chiller; WTC 500
Rev. A 10/2011
Electrical
M013
M002
CS05
Front View
M004
ES03
CS01
M004
M013
M013
M004
M003
CS03
CS04
Rev. A 10/2011
Electrical
CS09
M008
M013
CS06
M005
M013
Rear View
M005
CS02
M002
CS07
M008
US05
Two Stage Centrifugal Chiller; WTC 500
Rev. A 10/2011
Electrical
M002 US04
M015
US02 M001
M016
EF M007
M001 M016
CS10
M002 US03
M015
M007 M010
CF
Ref #
Schematic
M001
CS10
M001
US02
M002
US03
M002
US04
M002
CS05
M002
CS07
M003
CS04
M004
CS01
M004
CS03
M004
ES03
M005
CS02
M005
CS06
M007
CF, EF
M008
CS09
M008
US05
M010
M013
M015
M016
NS
Description
Evap. Leaving Water Temp. Sensor, 30 ft.
Evaporator Temperature Sensor, 30 ft.
Condenser Entering Water Temp. Sensor, 20 ft.
Condenser Temperature Sensor, 20 ft.
Compressor Suction Temperature Sensor, 20 ft.
Compressor Discharge Temp. Sensor, 20 ft.
Oil Sump Temperature Sensor, 20 ft.
Oil Sump Pressure Transducer, Low Pr .132
Evaporator Pressure Transducer, Low Pr. 132
Economizer Pressure Transducer, Low Pr. 132
Oil Supply Pressure Transducer, Hi Pr. 410
Condenser Pressure Transducer, Hi Pr. 410
Sensor, Condenser Flow & Evaporator Flow
Oil Supply Temp. Sensor, 25 ft.
Liquid Line Temp. Sensor, 25 ft.
Cable, Cond. & Evap. Flow Sensor, 10 meters
Cable, Pressure Transducer, 30 ft.
Sensor Well, 3.75"
Temperature Well, 5" long
Flow Switch
Part Number
Quantity
331706603
331706603
073007202
073007202
073007202
073007202
330198006
071568501
071568501
071568501
071568601
071568601
330571401
330198007
330198007
330571403
074667505
047441511
047441512
331706501
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
5
2
2
1
NS = Not Shown
Two Stage Centrifugal Chiller; WTC 500
Rev. A 10/2011
Electrical
M230
M231
Ref #
Description
M230
M231
Rev. A 10/2011
Part Number
Quantity
330815401
330276501
1
1
Pressure Gauges
W233
W231
W232
Ref #
Description
W231
W232
W233
Rev. A 10/2011
Part Number
Quantity
332476201
332476202
332417601
1
3
1
W002
W001
D003
D004
D003
D006
Ref #
Description
Part Number
Quantity
D003
D006
070189802
070304621
3 ft
2
D003
D004
070189802
070304622
4 ft.
2
W001
W002
735045817
735045817
2
1
Rev. A 10/2011