STRUCTURAL BOLTING GUIDE

BAPP
Group of Companies

The BAPP Group of Companies founded in 1972 has now become the largest
independent stockist and distributor of industrial fasteners and associated products in the UK

BAPP Group Limited is an extremely successful business, having grown organically since its inception over 40 years ago, to become the UKs largest supplier and stockist of industrial fasteners to the Engineering, Construction and Offshore sectors.
BAPP are fully approved as a manufacturer, by Lloyds Register, to produce CE marked fastenings to BS:EN14399 and BS:EN15048. The company is at the leading edge of EC fastener legislation. We offer all of our clients a full 24-hour technical advice service and we aggressively pursue cost-down through value engineering with them. Service is truly the backbone of our offering and is probably the single biggest factor in our growth to becoming a 26M fastener business. The company carries stock valued in excess of 5M within our global distribution centres. We have grown by being flexible and agile enough to respond to our customers most urgent needs. BAPP has exported its fastenings to jobsites and factories across the globe for over 20 years gaining invaluable experience and expertise and winning accolades for its competence in complex Project Management tasks. At BAPP high quality fasteners are extremely competitively priced. We recognise and understand the efforts of senior executives everywhere to reduce costs, whilst maintaining optimum product integrity. To that end BAPP was one of the first European fastener companies to global outsource its manufacturing. Over the past 30 years intimate partnerships have been established with our supply side. Our manufacturing philosophy is a facet of our business that differentiates us from our competitors. All of our partner factories are annually audited and provide components in strict compliance with the 110 page BAPP Specification Handbook, detailing everything from the stringent tests that need to be carried out to the world-class packaging and documentation for which we are well known. Finally, I can assure you with certainty that BAPP will never promise anything that we knowingly cannot achieve and I hope that the contents of this document will both reassure you and assist us both in developing a mutually successful partnership together. Dean G Cook Chairman

Non Pre-Load Bolt Assemblies SB

BS EN 15048 Fully Threaded Setscrew Dimensions. Classes 8.8 & 10.9
Nominal Size and Thread Dia. d M12 M16 M20 M24 M30 M36 Pitch of Thread p (coarse pitch series) 1.75 2.00 2.50 3.00 3.50 4.00 Plain Portion a max. 5.25 6.00 7.50 9.00 10.50 12.00 Width Across Flats s max. 18.00 24.00 30.00 36.00 46.00 55.00 min. 17.57 23.16 29.16 35.00 45.00 53.80 Width Across Corners e min. 19.85 26.17 32.95 39.55 50.85 60.79 Diameter of Washer Face df min. 16.47 22.00 27.70 33.25 42.75 51.11 Depth of Washer Face c max. 0.60 0.80 0.80 0.80 0.80 0.80 min. 0.15 0.20 0.20 0.20 0.20 0.20 Radius Under Head r min. 0.60 0.60 0.80 0.80 1.00 1.00 Transition Diameter de max. 13.70 17.70 22.40 26.40 33.40 39.40 Thickness of Head k max. 7.68 10.29 12.85 15.35 19.12 22.92 min. 7.32 9.71 12.15 14.65 18.28 22.08

BS EN 15048-1 & 2

Product Characteristic
Fully Threaded Setscrews General Requirements Materials & Manufacture Finish / Coatings Zinc Electroplated Hot Dip Galvanized

Standard

ISO 4017 ISO 898-1 Classes 8.8 & 10.9 BS 7371-3 or BS EN ISO 4042 BS 7371-6 or BS EN ISO 10684 ISO 898-1 Classes 8.8 & 10.9 ISO 4017 ISO 965-2 Class 6G

Mechanical Properties Dimensions & Tolerances Threads

BS EN 15048 Mechanical Properties. Grade 8.8 Setscrews

Bolt Thread Dia M12 M16 M20 M22 M24 Tensile Strength N/mm2 min. 800.00 830.00 830.00 830.00 830.00 830.00 830.00 830.00 Proof Load N/mm2 min. 660.00 660.00 660.00 660.00 660.00 660.00 660.00 660.00 Elongation % min. 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 Hardness Rockwell HRC min. 23.00 23.00 23.00 23.00 23.00 23.00 23.00 23.00 max. 34.00 34.00 34.00 34.00 34.00 34.00 34.00 34.00

BS EN 15048 Head Marking

M27 M30 M36

BDL

BGL

BS EN 15048 Assemblies also require a Charpy Impact Test to EN 10045-1

8.8SB

8.8SB

IMPORTANT NOTE
It is a requirement of BS EN 15048 that the bolt, nut and washer assembly is supplied by one manufacturer who is responsible for the function of the assembly. All the components are identified with the manufacturers mark. The coating of the assembly is under the control of the manufacturer.

BS EN 15048 Nut ISO 4032/4034. Classes 8 & 10

Nominal Size and Thread Diameter d M12 M16 M20 M24 M30 M36 Pitch of Thread p Width Across Flats s max. 1.75 2.00 2.50 3.00 3.50 4.00 18.00 24.00 30.00 36.00 46.00 55.00 min. 17.57 23.16 29.16 35.00 45.00 53.80 Width Across Corners e min. 21.10 26.75 32.95 39.55 50.85 60.79 Thickness of Nut m max. 12.20 15.90 19.00 22.30 26.40 31.90 min. 10.40 14.10 16.90 20.20 24.30 29.40

BS EN 15048 Nut ISO 4032/4034 Proof Loads. Classes 8 & 10

Nut Thread Dia. Stress Area Test Mandrel Property Class 8 Tolerance Class 6H (1) mm2 M12 M16 M20 M24 M30 M36 84.30 157.0 245.0 353.0 561.0 817.0 Proof Load kN 67.00 125.0 196.0 282.0 448.0 653.0 10 Tolerance Class 6AZ (2) Proof Load kN 78.10 150.0 236.0 342.0 551.0 808.0

BS EN 15048 Washer ISO 7091 (100 HV Min.)

Nominal Size of Bolt or Screw M12 M16 M20 M24 M30 M36 ISO 7091 - 2000 Inside Diameter d1 max 13.93 17.93 22.52 26.52 33.62 40.00 min 13.50 17.50 22.00 26.00 33.00 39.00 Outside Diameter d2 max 24.00 30.00 37.00 44.00 56.00 66.00 min 22.70 28.70 35.40 42.40 54.10 64.10 Thickness s max 2.80 3.60 3.60 4.60 4.60 6.00 min 2.20 2.40 2.40 3.40 3.40 4.00

Product Characteristic
Hexagon Full Nuts General Requirements Materials & Manufacture Finish / Coatings Mechanical Properties Zinc Electroplated Hot Dip Galvanized Self Colour / Zinc Electroplated Hot Dip Galvanized

Standard
ISO 4032 & 4034 ISO 4032 & 4034 Classes 8 & 10 BS 7371-3 or BS EN ISO 4042 BS 7371-6 or BS EN ISO 10684 ISO 4032 & 4034 Class 8 ISO 4032 & 4034 Class 10 ISO 4032 & 4034 ISO 965-2 Class 6H ISO 965-2 Class 6AZ

6H (1) is the tolerance class for self colour & zinc plated nuts. 6AZ (2) is the tolerance class for hot dip galvanized nuts.

Product Characteristic
Washers General Requirements Materials & Manufacture Finish / Coatings Zinc Electroplated Hot Dip Galvanized

Standard
ISO 7089/7091 - 2000 ISO 7089/7091 - 2000 BS 7371-3 or BS EN ISO 4042 BS 7371-6 or BS EN ISO 10684 ISO 7091 - 2000

Dimensions & Tolerances

Dimensions & Tolerances Self Colour / Zinc Electroplated Hot Dip Galvanized

Threads

SB

BS EN 15048 Nut Markings

BDL BDL BGL BGL
Non Pre-Load Bolt Assemblies BS EN 15048 - 1 & 2
8.8 Assemblies

BAPP
Group of Companies

8SB

10SB

8SB

10SB

BS EN 15048 - 1 & 2 available for download on www.bapp.co.uk

Pre-Load Bolt Assemblies HR

BS EN 14399-3 HR Bolt Dimensions. Classes 8.8 & 10.9
Nominal Size and Thread Diameter d M12 M16 M20 M22 M24 M27 M30 M36 Pitch of Thread p (coarse pitch series) 1.75 2.00 2.50 2.50 3.00 3.00 3.50 4.00 Diameter of Unthreaded Shank da max. 12.70 16.70 20.84 22.84 24.84 27.84 30.84 37.00 min. 11.30 15.30 19.16 21.16 23.16 26.16 29.16 35.0 Width Across Flats s max. 22.00 27.00 32.00 36.00 41.00 46.00 50.00 60.00 min. 21.16 26.16 31.00 35.00 40.00 45.00 49.00 58.80 Width Across Corners e min. 23.91 29.56 35.03 39.55 45.20 50.85 55.37 66.44 Diameter of Washer Face df min. 20.10 24.90 29.50 33.30 38.00 42.80 46.60 55.90 Depth of Washer Face c max. 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 min. 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 Radius Under Head r min. 1.2 1.2 1.5 1.5 1.5 2.0 2.0 2.0 Transition Diameter de max. 15.20 19.20 24.40 26.40 28.40 32.40 35.40 42.40 Thickness of Head k max. 7.95 10.75 13.40 14.90 15.90 17.90 19.75 23.55 min. 7.05 9.25 11.60 13.10 14.10 16.10 17.65 21.45 Surface finishc Tolerances Product Grade International Standard Normal Hot Dip Galvanized Others

BS EN 14399-3
Standard
Steel EN 14399-1 6ga ISO 261, ISO 965-2 8.8 or 10.9 EN ISO 898-1 K V, min = 27 J at 20 C ISO 148 EN 10045-1 C except: dimensions c and r. Tolerance for lengths 160 mm 4.0mm EN ISO 4759-1 as processedc EN ISO 10684d to be agreede Limits for surface discontinuities as specified in EN 26157-1. For acceptance procedure, see EN ISO 3269.

Product Characteristic
Material General Requirements Thread Mechanical properties Impact strength Tolerance International Standards Property Class European Standard Value Test Pieceb Test

BS EN 14399-3 HR Head Marking

UNBRAKO UNBRAKO

Surface Discontinuities Acceptability

8.8HR

10.9HR

a The tolerance class specified applies before hot dip galvanizing. Hot dip galvanized bolts are intended for assembly with oversize tapped nuts. b The location of the charpy V-notch test pieces in the bolt shall be as specified in EN ISO 898-1. c As processed means the normal finish resulting from manufacture with a light coating of oil. d Attention is drawn to the need to consider the risk of hydrogen embrittlement in the case of bolts of property class 10.9, when selecting an appropriate surface treatment process (e.g. cleaning and coating), see the relevant coating standards. e Other coatings may be negotiated between the purchaser and the manufacturer provided they do not impair the mechanical properties or the functional characteristics. Coatings of cadmium or cadmium alloys are not permitted.

Bolt/Nut/Washer Assembly System HR

8.8HR 10.9HR
General Requirements Materials & Manufacture Marking BS EN 14399-1 BS EN 14399-3 HR 8.8/8 10.9/10

BGL

BGL

Property Classes Washer(s)

EN 14399-5 or EN 14399-6 H EN 14399-2 K2 Class

8.8HR

10.9HR

Marking Suitable Test for Preloading

IMPORTANT NOTE
It is a requirement of BS EN 15048 that the bolt, nut and washer assembly is supplied by one manufacturer who is responsible for the function of the assembly. All the components are identified with the manufacturers mark. The coating of the assembly is under the control of the manufacturer.

K Class Designation

BS EN 14399-3 Nut Dimensions. Classes 8 & 10

Nominal Size and Thread Diameter d Pitch of Thread p (Coarse pitch series) 1.75 2.00 2.50 2.50 3.00 3.00 3.50 4.00 Width Across Flats s max. 22.00 27.00 32.00 36.00 41.00 46.00 50.00 60.00 min. 21.16 26.16 31.00 35.00 40.00 45.00 49.00 58.80 Width Across Corners e min. 23.91 29.56 35.03 39.55 45.20 50.85 55.37 66.44 Diameter of Washer Face df min. 20.10 24.90 29.50 33.30 38.00 42.80 46.60 55.90 Depth of Washer Face c max. 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 min. 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 Thickness of Nut m max. 10.80 14.80 18.00 19.40 21.50 23.80 25.60 31.00 min. 10.37 14.10 16.90 18.10 20.20 22.50 24.30 29.40 Tolerance on Squareness

BS EN 14399-3 Nut Proof Loads. Classes 8 & 10

Nut Thread Dia Stress Area Test Mandrel Property Class 8 Tolerance Class 1) 6H or 2) 6AZ mm 0.38 0.47 0.58 0.63 0.72 0.80 0.87 1.05 M12 M16 M20 M22 M24 M27 M30 M36 84.30 157.0 245.0 303.0 353.0 459.0 561.0 817.0 Proof Load kN 84.30 157.0 245.0 303.0 353.0 459.0 561.0 817.0 10 Tolerance Class 1) 6H or 2) 6AZ Proof Load kN 97.80 182.1 284.2 351.2 409.5 532.4 650.8 947.7

max.

M12 M16 M20 M22 M24 M27 M30 M36

1) 6H is the tolerance class for self colour & zinc plated nuts 2) 6AZ is the tolerance class for hot dip galvanized nuts.

Product Characteristic
Material General requirements Thread Mechanical Properties Tolerances Tolerance International Standards Property Class European Standard Product Grade International Standard Normal Surface Finishc Hot Dip Galvanized Others Surface discontinuities Acceptability

Standard
Steel EN 14399-1 6H or 6AZ ISO 261, ISO 965-2, ISO 965-5 8a or 10a EN 20898-2 B except dimensions m and c EN ISO 4759-1b as processedc EN ISO 10684 to be agreedd Limits for surface discontinuities as specified in EN 493. For acceptance procedure, see EN ISO 3269.

BS EN 14399 Nut Marking

UNBRAKO UNBRAKO

BGL

BGL

a For proof load values, see 4.3. All other mechanical properties as specified in EN 20898-2. b Except tolerance on perpendicularity of bearing face. See tolerance / in Table 4. c As processed means the normal finish resulting from manufacture with a light coating of oil. d Other coatings may be negotiated between the purchaser and the manufacturer provided they do not impair the mechanical properties or the functional characteristics. Coatings of cadmium or cadmium alloys are not permitted.

Pre-Load Bolt Assemblies BS EN 14399 Parts 1 to 8

CE Requirements

BAPP
Group of Companies

BAPP
Group of Companies

BS EN 14399 HR Manual available for download on www.bapp.co.uk

Pre-Load Bolt Assemblies HV

BS EN 14399-4 HV Bolt Dimensions. Classes 10.9
Nominal Size and Thread Diameter d M12 M16 M20 M22 M24 M27 M30 M36 Pitch of Thread p (coarse pitch series) 1.75 2.00 2.50 2.50 3.00 3.00 3.50 4.00 Diameter of Unthreaded Shank da max. 12.70 16.70 20.84 22.84 24.84 27.84 30.84 37.00 min. 11.30 15.30 19.16 21.16 23.16 26.16 29.16 35.00 Width Across Flats s max. 22.00 27.00 32.00 36.00 41.00 46.00 50.00 60.00 min. 21.16 26.16 31.00 35.00 40.00 45.00 49.00 58.80 Width Across Corners e min. 23.91 29.56 35.03 39.55 45.20 50.85 55.37 66.44 Diameter of Washer Face df min. 20.10 24.90 29.50 33.30 38.00 42.80 46.60 55.90 Depth of Washer Face c max. 0.6 0.6 0.8 0.8 0.8 0.8 0.8 0.8 min. 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 Radius Under Head r min. 1.2 1.2 1.5 1.5 1.5 2.0 2.0 2.0 Transition Diameter de max. 15.20 19.20 24.00 26.00 28.00 32.00 35.00 41.00 Thickness of Head k max. 8.45 10.75 13.90 14.90 15.90 17.90 20.05 24.05 min. 7.55 9.25 12.10 13.10 14.10 16.10 17.95 21.95 Surface Finishc Tolerances

BS EN 14399-4
Standard
Steel EN 14399-1 6ga ISO 261, ISO 965-2 10.9 EN ISO 898-1 K V, min = 27 J at 20 C ISO 148 EN 10045-1 C except: dimensions c and r. + IT 17 Tolerance for lengths 155 mm: - 1/2 IT 17 EN ISO 4759-1 as processedd EN ISO 10684 to be agreede Limits for surface discontinuities as specified in EN 26157-1. For acceptance procedure, see EN ISO 3269.

Product Characteristic
Material General requirements Thread Mechanical Properties Impact Strength Tolerance International Standards Property Class European Standard Value Test Pieceb Test Product Grade International Standard Normal Hot Dip Galvanized Others

BS EN 14399-4 HV Head Marking

BGL

Surface Discontinuities Acceptability

10.9HV

a The tolerance class specified applies before hot dip galvanizing. Hot dip galvanized bolts are intended for assembly with oversize tapped nuts. b The location of the charpy V-notch test pieces in the bolt shall be as specified in EN ISO 898-1. c Attention is drawn to the need to consider the risk of hydrogen embrittlement in the case of bolts of property class 10.9, when selecting an appropriate surface treatment process (e.g. cleaning and coating), see the relevant coating standards. d As processed means the normal finish resulting from manufacture with a light coating of oil. e Other coatings may be negotiated between the purchaser and the manufacturer provided they do not impair the mechanical properties or the functional characteristics. Coatings of cadmium or cadmium alloys are not permitted.

Bolt/Nut/Washer Assembly System HV

General Requirements BS EN 14399-1 BS EN 14399-4 HV 10.9/10 EN 14399-5 or EN 14399-6 H EN 14399-2 K2 Class Materials & Manufacture Marking Property Classes Washer(s) Marking

10.9HV

IMPORTANT NOTE
It is a requirement of BS EN 15048 that the bolt, nut and washer assembly is supplied by one manufacturer who is responsible for the function of the assembly. All the components are identified with the manufacturers mark. The coating of the assembly is under the control of the manufacturer.

Suitable Test for Preloading K Class Designation

BS EN 14399-4 HV Nut Dimensions. Classes 10

Nominal Size and Thread Diameter d M12 M16 M20 M22 M24 M27 M30 M36 Pitch of Thread p (Coarse pitch series) 1.75 2.00 2.50 2.50 3.00 3.00 3.50 4.00 Width Across Flats s max. 22.00 27.00 32.00 36.00 41.00 46.00 50.00 60.00 min. 21.16 26.16 31.00 35.00 40.00 45.00 49.00 58.80 Width Across Corners e min. 23.91 29.56 35.03 39.55 45.20 50.85 55.37 66.44 Diameter of Washer Face df min. 20.10 24.90 29.50 33.30 38.00 42.80 46.60 55.90 Thickness of Nut m max. 10.00 13.00 16.00 18.00 20.00 22.00 24.00 29.00 min. 9.64 12.30 14.90 16.90 18.70 20.70 22.70 27.70

BS EN 14399 Nut Marking

BGL

10HV

10HV

Angle by which the nut (or bolt) has to be turned starting from a preload of 0.7 Fub As until Fbi has dropped again to 0,7 Fub As (2)

Functional Characteristics of the Bolt/Nut/Washer(s) Assembly

The functional characteristics of the bolt/nut/washer(s) assembly according to 7.2 to 7.5 shall be achieved when tested in accordance with EN 14399-2. NOTE: For further background information as to these functional characteristics see EN 14399-2.

Values for 2
Clamp length ta t<2d 2dt<6d 6 d t 10 d 2 min. 180 210 240

Product Characteristic
Material General Requirements Thread Mechanical Properties Tolerances Tolerance International Standards Property Class European Standard Product Grade International Standard Normal Surface Finishc Hot Dip Galvanized Others Surface discontinuities Acceptability

Standard
Steel EN 14399-1 6H or 6AZ ISO 261, ISO 965-2, ISO 965-5 10 EN 20898-2 B EN ISO 4759-1 as processeda EN ISO 10684 to be agreedb Limits for surface discontinuities as specified in EN 493. For acceptance procedure, see EN ISO 3269.

Minimum clamp lengths as specified in Annex A. There shall be sufficient suitable lubricant on the nuts or on the bolts and washers in the as delivered condition, to ensure that seizure will not take place on tightening the assembly and that the required preload is obtained. Maximum individual value of the bolt force during tightening test (Fbi max) The following applies: Fbi max 0.9 Fub As where Fub is the nominal tensile strength (Am) As is the nominal stress area of the bolt. Angle by which the nut (or bolt) has to be turned starting from a preload of 0.7 Fub As until Fbi max is reached (1)

a t is the total thickness of the clamped parts including washer(s).

Individual values of the k-factor (ki), mean value of the k-factor (km) and coefficient of variation of the k-factor (kv). Individual values of the k-factor (ki) for k-class K1 When ki - values are required, they shall be in the range of 0,10 ki 0,16. Mean value of the k-factor (km) and coefficient of variation of the k-factor (kv) for k-class K2 Mean value of the k-factor is given by:

k
km = i=1 n

with

ki =

Mi Fp X d

Values for 1
Clamp length ta t<2d 2dt<6d 6 d t 10 d 1 min. 90 120 150
Pre-Load Bolt Assemblies BS EN 14399 Parts 1 to 8
CE Requirements

where Mi is the individual value of the applied torque Fp is the specified preload. d is the nominal bolt diameter For the co-efficient of variation of the k-factor (kv) the following applies:

Vk =

Sk km

BAPP
Group of Companies

a As processed means the normal finish resulting from manufacture with alight coating of oil. b Other coatings may be negotiated between the purchaser and the manufacturer provided they do not impair the mechanical properties or the functional characteristics. Coatings of cadmium or cadmium alloys are not permitted.

BAPP
Group of Companies

a t is the total thickness of the clamped parts including washer(s).

BS EN 14399 HV Manual available for download on www.bapp.co.uk

where Sk is the standard deviation

Sk =

(Ki - Km)2 n- 1

When km and Vk are required, the following values apply: 0.10 km 0.23 Vk 0.10

da

mw m s b

dw

mw m s

Pre Load Bolt Assemblies HRC

Product Characteristic
dw min. 11.30 15.30 19.16 21.16 23.16
e 26.16

BS EN 14399-10

X
r

BS EN 14399-10 HRC Hexagon Bolt Dimensions

Thread d M12 M16 M20 M22
Thread Pitch

Standard
Steel EN 14399-1 6ga ISO 261, ISO 965-2 10.9 EN ISO 898-1 K V, min = 27 J at 20 C ISO 148-1 EN 10045-1 C except: dimensions c and r. Tolerance for lengths 150 mm 4.0mm EN ISO 4759-1 as processedd EN ISO 10684 to be agreede After tightening, the non-coated area appearing at the end of the bolt resulting from the fracture of the spline-end may be protected against corrosion by applying an efficient protective treatment (e.g. by a complementary zinc-rich paint). Limits for surface discontinuities as specified in EN 26157-1. For acceptance procedure, see EN ISO 3269.

b(ref.) c 30 38 46 50 54 60 66 44 52 56 60 66 72 65 69 73 79 85 d a e max. 22.00 27.00 X 32.00 36.00 r 41.00 dw 46.00 50.00

dk min. 21.16 26.16 31.00 35.00 40.00 45.00

da max. 15.2 19.2 24.4 26.4 28.4 32.4 max. 12.70 16.70 20.84 22.84 24.84 27.84 30.84

ds max.

e min. 20.1 min. 23.91 29.56 35.03 39.55 45.20 50.85 55.37 max. 7.95 10.75 13.40 14.90 15.90 17.90 19.75

k min. 7.05 9.25 11.60 13.10 14.10 16.10 17.65

kw min. 4.9 6.5 8.1 9.2 9.9 11.3 12.4

r min. 1.2 1.2 1.5 1.5 1.5 2.0 2.0

Material General requirements Thread Mechanical Properties Impact strength Tolerance International Standards Property Class European Standard Value Test Pieceb Test Tolerances Product Grade International Standard Break off Length F2 max. 16.0 18.0 20.0 21.0 21.5 24.0 26.0 Surface discontinuities Acceptability Surface Finishc Normal Hot Dip Galvanized Others

1.75 2.00 2.50 2.50

da 3.00

f dw max. = s actual

24.9 29.5 33.3 38.0 42.8 46.6

da

dM24 w
M27 M30
b

3.00 3.50

49.00 35.4 da d w

29.16

X r dk ds ls lg

Y
mw m s

BS EN 14399-10 HRC Spline End Dimensions

X

d r
ds

eb

dk

Thread d

Width Across Flats of Spline-end sb a d nom. max. 8.0

(b) l f1 f2
s
b

Width Across Length of Corners of Spline-end Spline-end F1 eb b eb min. min. min. 7.4 8.36 12.43 15.60 17.06 18.65 21.13 23.50 11.0 13.0 15.0 15.5 16.0 19.0 21.0

ls lg

sb
l

(b)

M12 M16 M20

7.7

f1 f2

11.3 14.1 15.4 16.8 19.0 21.1

s 11.0 11.6 b
14.4 15.7 17.1 19.3 21.4 13.8 15.1 16.5 18.7 20.8

Additional Protection Against Corrosion

X
r

M22 M24 M27

d
da dw

M30

kw k Before Clamping

kw k

a For hot dip galvanized bolts, the dimensions apply before galvanizing except for sb max. which applies after galvanizing. b eb min. = 1,13 sb min.

a The tolerance class specified applies before hot dip galvanizing. Hot dip galvanized bolts are intended for assembly with oversize tapped nuts. b The location of Charpy V-notch test pieces in the bolt shank shall be as specified in EN ISO 898-1. c Attention is drawn to the need to consider the risk of hydrogen embrittlement in the case of bolts of property class 10.9, when selecting an appropriate surface treatment process (e.g. cleaning and coating); see the relevant coating standards. d As processed means the normal finish resulting from manufacture with a light coating of oil. e Other coatings may be negotiated between the purchaser and the manufacturer provided they do not impair the mechanical properties or the functional characteristics. Coatings of cadmium or cadmium alloys are not permitted.

Before ClampingY
r dk

After Clamping
Connected part
(b)
d

Features of High Strength HRC (Tension Control) Bolts

Developed for more simplified bolt fastening and more accurate performance. HRC (Tension Control) Bolts offer excellent characteristics as shown below. 1. Controlled clamping force can be ensured. 2. Completion of bolt fastening can be confirmed by the shear-off of the notched end of the bolt. 3. Removes the possibility of operator error. 4. Fastening can easily be done by electric wrench. 5. Noiseless installation and no need of wrench adjustment. 6. The bolt does not rotate when fastening.

ds ls lg

eb

Thread

Washer

Nut/Fastening Torque l

f1 f2

sb

Notch
b

Outer Sleeve
X

Bolt tip

Reaction Inner Sleeve

The bolt reacts to the fastening torque and the notched end of the bolt shears off. The required clamping force is thus given.

kw

BS EN 14399-3 HR Nut Dimensions

Thread d pb max. 1.75 2.00 2.50 2.50 3.00 3.00 3.50 13.0 17.3 21.6 23.7 25.9 29.1 32.4 da min. 12 16 20 22 24 27 30 c dw max. min. 20.1 24.9 29.5 33.3 38.0 42.8 46.6 e min. 23.91 29.56 35.03 39.55 45.20 50.85 55.37 max. 10.8 14.8 18.0 19.4 21.5 23.8 25.6 m min. 10.37 14.10 16.90 18.10 20.20 22.50 24.30 mw min. 8.3 11.3 13.5 14.5 16.2 18.1 19.5 max. 0.8 0.8 0.8 0.8 0.8 0.8 0.8 c min. 0.4 0.4 0.4 0.4 0.4 0.4 0.4 max. 22 27 32 36 41 46 50 s min. 21.16 26.16 31.00 35.00 40.00 45.00 49.00 0.38 0.47 t

BS EN 14399-3 Nut Proof Loads. Classes 8 & 10

Nut thread d Nominal Stress Area of Standard Test Mandrel As mm2 Property Class 10 Tolerance Class 6H or 6AZ Proof Load (As x Sp) N Nuts According to EN 14399-3 HR a Proof Load kN 97 800 182 100 284 200 351 200 409 500 532 400 650 800 Nuts with Height m = d HRD b Proof Load kN 104 900 195 500 305 000 377 200 439 500 571 500 698 400
r mw m s b da dw e

M12 M16 M20 M22 M24 M27 M30

mm M12 84.3 157.0 245.0 303.0 353.0 459.0 561.0

0.58 0.63 0.72 0.80 0.87

M16 M20 M22 M24 M27 M30

Sample Nut Marking

Sample Bolt Marking

BGL
X

BGL

10 HRD

Product Characteristic
Material General Requirements Thread Tolerance International Standards Property Class European Standard Product Grade International Standard Normal Surface Finish
c

Standard
Steel EN 14399-1 6H or 6AZa ISO 261, ISO 965-2, ISO 965-5 10b EN 20898-2 B except dimensions m and c EN ISO 4759-1c as processedd EN ISO 10684 Greenkote Limits for surface discontinuities as specified in EN ISO 6157-2. For acceptance procedure, see EN ISO 3269.

Quality Assurance
Galvanised HRC Assemblies, (bolts, nuts and washers) are supplied in a fully assembled condition ready for use. No treatments such as T-Washing or Etching can be applied before installation as this will change the tightening characteristics and prevent the correct preload being achieved. The components of the assembly, as supplied, have been tested as a batch and must not be mixed with components from any other batch of HRC assemblies. Care must always be taken to avoid any contamination of the assemblies with anything that may change the lubrication of the nut, bolt thread or washer. SUCH CONTAMINATION WILL EFFECT THE ASSEMBLY PRELOAD THAT IS ACHIEVED DURING TIGHTENING. Although HRC assemblies are designed to withstand the maximum preloads that can occur when contaminated with water, we would advise that tightening of HRC assemblies is avoided in the rain.
s

da

dw

10

TCB
dk

X r ds ls lg

TC B
d

a For hot dip galvanized nuts, the dimensions apply before galvanizing. b P is the pitch of thread. c dw, max. = sactual.

a The proof load values are based on the stress under proof load of 1 160 MPa. b The proof load values are based on the stress under proof load of 1 245 MPa.

RC

H H

eb

Mechanical Properties Tolerances

10 HRD
b

R C (b) 0 . 1 l

f1 f2

sb

Hot Dip Galvanized Others

kw k

Surface Discontinuities Acceptability

a Thread tolerance is 6 H for non-coated nuts and 6 AZ for hot dip galvanized nuts. b For proof load values, see 5.3. All other mechanical properties as specified in EN 20898-2. c Except tolerance on perpendicularity of bearing face, see tolerance t in Table 5. d As processed means the normal finish resulting from manufacture with a light coating of oil. e Other coatings may be negotiated between the purchaser and the manufacturer provided they do not impair the mechanical properties or the functional characteristics. Coatings of cadmium or cadmium alloys are not permitted.

Pre-Load Bolt Washers

BS EN 14399-5 Washer Dimensions (Hardened)
Nominal Size of Bolt or Screw BS EN 14399 Part 5 Inside Diameter d1 max. M12 M14 M16 M18 M20 M22 M24 M27 M30 M36 13.27 15.27 17.27 19.33 21.33 23.33 25.33 28.52 31.62 37.62 min. 13.00 15.00 17.00 19.00 21.00 23.00 25.00 28.00 31.00 37.00 Outside Diameter d2 max. 24.00 28.00 30.00 34.00 37.00 39.00 44.00 50.00 56.00 66.00 min. 23.48 27.48 29.48 33.38 36.38 38.38 43.38 49.00 54.80 64.80 Thickness h max. 3.3 3.3 4.3 4.3 4.3 4.3 4.3 5.6 5.6 6.6 min. 2.7 2.7 3.7 3.7 3.7 3.7 3.7 4.4 4.4 5.4
UNBRAKO

BS EN 14399-5,6 & 9

BGL

Product Characteristic
General Requirements Finish / Coatings Self Colour / H Black Zinc Electroplated Hot Dip Galvanized Mechanical Properties Dimensions & Tolerances Product Marking

Standard
BS EN 14399-1 BS EN 14399-5,6 &9 H BS 7371-3 or BS EN ISO 4042 BS 7371-6 or BS EN ISO 10684 BS EN 14399-5,6 & 9 BS EN 14399-5,6 & 9 BS EN 14399-5,6 & 9

BS EN 14399-6 & 9 Chamfered Washer Dimensions (Hardened)

Nominal Size of Bolt or Screw BS EN 14399 Part 6 Inside Diameter d1 max. M12 M14 M16 M18 M20 M22 M24 M27 M30 M36 13.27 15.27 17.27 19.33 21.33 23.33 25.33 28.52 31.62 37.62 min. 13.00 15.00 17.00 19.00 21.00 23.00 25.00 28.00 31.00 37.00 Outside Diameter d2 max. 24.00 28.00 30.00 34.00 37.00 39.00 44.00 50.00 56.00 66.00 min. 23.48 27.48 29.48 33.38 36.38 38.38 43.38 49.00 54.80 64.80 Thickness h max. 3.3 3.3 4.3 4.3 4.3 4.3 4.3 5.6 5.6 6.6 min. 2.7 2.7 3.7 3.7 3.7 3.7 3.7 4.4 4.4 5.4 External Chamfer e max. 1.00 1.00 1.50 1.50 1.50 1.50 1.50 2.00 2.00 2.50 min. 0.50 0.50 0.75 0.75 0.75 0.75 0.75 1.00 1.00 1.25 Internal Chamfer c max. 1.9 1.9 1.9 2.5 2.5 2.5 2.5 3.0 3.0 3.0 min. 1.6 1.6 1.6 2.0 2.0 2.0 2.0 2.5 2.5 2.5

BS EN 14399-5,6 & 9 Washer Mechanical Properties

Nominal Size Vickers Hardness (HV) min M16 to M36 inclusive 300 max 370

BGL

HV

HV

BGL

HV

HV

Direct Tension Indicator Washers

BS EN 14399-9 Direct Tension Indicator Washer Dimensions
For Use with Bolts of Designation Internal Diameter d1 min. M12 M16 M20 M22 M24 M27 M30 M36 12.75 16.75 20.95 23.05 25.15 28.30 31.45 37.75 max. 12.85 16.85 21.05 23.15 25.25 28.40 31.55 37.85 External Diameter d2 min. 26.0 35.0 41.0 46.5 50.0 54.0 59.0 78.0 max. 32.5 36.8 46.0 50.6 55.2 62.1 69.0 83.0 Material Thickness h1 min. 2.50 3.00 3.50 4.00 4.00 4.00 4.00 4.00 Height Over Protrusions h2 max. 5.50 6.00 6.50 7.00 7.00 7.00 7.00 7.50 Height of Protrusions h3 min. 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80

BS EN 14399-9
BS EN 14399-9 DTI Compression Loads at Specified Gap
Protrusion Tangential Diameter d3 max. 20 25 29 33 38 43 46.5 56 Protrusion Internal Diameter d4 min. 13.85 17.85 22.05 24.15 26.25 29.40 32.55 38.85 For use with Bolts of Designation M12 M16 M20 M22 M24 M27 M30 M36 Compression Load Designated H8 min. 47 88 137 170 198 257 314 458 max. 56 106 164 204 238 308 377 550 Designated H10 min. 59 110 172 212 247 321 393 572 max. 71 132 206 254 296 385 472 688

These minimum values are equal to 0.7 fub. As in accordance with EN 1993-1-1.
BS 4395 Higher Grade Part 2

Product Characteristic
Material General Requirements Heat Treatment Maximum Hardness Surface Finish a Normal Sherardized b Others Associated Bolts and Nuts Associated Washers Acceptability

Standard
Steel BS EN 14399-1 Hardened and tempered or controlled rolled and tempered 380 HV All processed c EN 13811 To be agreed d EN 14399-3, EN 14399-4, EN 14399-7 or EN 14399-8 EN 14399-5 or EN 14399-6 For acceptance procedure, see EN ISO 3269 e

Metric Series General Grade Part 1

The DTI is a specially hardened washer used totally independently of the bolts torque resistance. DTI are one of four methods allowed to ensure that structural bolting is correctly installed.

H1

BS EN 14399-9 DTI Washer Feeler gauge Requirments

Direct tension indicator positions Under bolt head, when nut is rotated Under nut, when bolt is rotated Under nut, when nut is rotated Under bolt head, when bolt is rotated Designation H8 and H10 Thickness of feeler gauge 0.40

H8

0
DTI Installation Manual available for download on www.bapp.co.uk

a The direct tension indicators shall not be electroplated or subjected to any process that could result in hydrogen embrittlement. b Sherardizing is considered to provide corrosion protection equivalent to hot dip galvanizing. c As processed means the normal finish resulting from manufacture with a light oil coating. d Other coatings may be negotiated between the purchaser and the manufacturer providing they do not impair the mechanical properties or functional characteristics. Coatings of cadmium or cadmium alloys are not permitted. e For acceptance criteria use 0,65 AQL, Ac No 0; see EN ISO 3269:2000, Tables 5 and 6.

Direct Tension Indicator

Installation Manual

0.25

BAPP
Group of Companies

Pre Load Bolt Assemblies

A325M Bolt
Standard Specification
Material Strength Grade Screw Thread Surface Finish
BG BGL E A325M S BG A325M S BGL

ASTM A325M & A490M

A490M Bolt
Standard Specification
Material Strength Grade Screw Thread Surface Finish

A325M B18.2.3.7M
Medium Carbon Steel 8.8 ASME B1.13 6G Plain as processed Hot Dipped Galvanised ASTM A153C

A490M B18.2.3.7M
Alloy Steel 10.9 ASME B1.13 6G Plain as processed

A490M

A490M

ANSI B18.2.3.7M Heavy Hex Structural Bolt Dimensions

D Nominal Bolt Diameter and Thread Pitch M16 x 2 M20 x 2.5 M22 x 2.5 M24 x 3 M27 x 3 M30 x 3.5 M36 x 4 S Width Across Flats max. 27.00 34.00 36.00 41.00 46.00 50.00 60.00 min. 26.16 33.00 35.00 40.00 45.00 49.00 58.80 E Width Across Corners max. 31.18 39.26 41.57 47.34 53.12 57.74 69.28 min. 29.56 37.29 39.55 45.20 50.85 55.37 66.44 max. 10.75 13.40 14.90 15.90 17.90 19.75 23.55 K Head Height min. 9.25 11.60 13.10 14.10 16.10 17.65 21.45 31 36 38 41 44 49 56 B (Ref) Thread Length Bolt Lengths 100 Basic 38 43 45 48 51 56 63 Bolt Lengths > 100

A325M Bolt Characteristics

Nominal Bolt Dia & Thread Pitch M16 x 2 M20 x 2.5 M22 x 2.5 M24 x 3 M27 x 3 M30 x 3.5 M36 x 4 Stress Area, mm2 157 245 303 353 459 561 817 Proof Load Length Measurement Method, kN 94.2 147 182 212 275 337 490 Proof Load Yeild Strength Method, kN 104 162 200 233 303 370 539 Tensile Strength min, kN 130 203 251 293 381 466 678 C23 C34 255 336 Hardness Rockwell min. max. Vickers min. max.

A490M Bolt Characteristics

Nominal Bolt Dia & Thread Pitch M16 x 2 M20 x 2.5 M22 x 2.5 M24 x 3 M27 x 3 M30 x 3.5 M36 x 4 Stress Area, mm2 157 245 303 353 459 561 817 Proof Load, kN Length Measurement Method 130 203 251 293 381 466 678 Yield Strength Method 148 230 285 332 431 527 768 Tensile Strength, kN min. 163 255 315 367 477 583 850 max. 188 294 364 424 551 673 980 33 39 327 382 59 Product Hardness HRC (Rockwell C) min. max. HV (Vickers) min. max. Surface Hardness HR 30N (Rockwell 30N) max.

ANSI B18.2.4.6M A563M Heavy Hex Nut Dimensions

Nominal Nut Diameter and Thread Pitch M16 x 2 M20 x 2.5 M22 x 2.5 M24 x 3 M27 x 3 M30 x 3.5 M36 x 4 S Width Across Flats max. 27.00 34.00 36.00 41.00 46.00 50.00 60.00 min. 26.16 33.00 35.00 40.00 45.00 49.00 58.80 E Width Across Corners max. 31.18 39.26 41.57 47.34 53.12 57.74 69.28 min. 29.56 37.29 39.55 45.20 50.85 55.37 66.44 max. 17.1 20.7 23.6 24.2 27.6 30.7 36.6 M Thickness min. 16.4 19.4 22.3 22.9 26.3 29.1 35.0

Standard Specification
Material Strength Grade Screw Thread Surface Finish

A563M ANSI B18.2.4.6M

Carbon & Alloy Steel 8S, 10S ANSI B18.2.4.1M Plain as processed Hot Dipped Galvanised ASTM A153C

ASTM F436M Circular Washer Dimensions

Flat Circular Washers Nominal Washer Size (Bolt Diameter) max. 16 20 22 24 27 30 36 18.4 22.5 24.5 26.5 30.5 33.6 39.6 A Inside min. 18.0 22.0 24.0 26.0 30.0 33.0 39.0 max. 34.0 42.0 44.0 50.0 56.0 60.0 72.0 B Outside min. 32.4 40.4 42.4 48.4 54.1 58.1 70.1 max. 4.6 4.6 4.6 4.6 4.6 4.6 4.6 C Thickness min. 3.1 3.1 3.4 3.4 3.4 3.4 3.4

ASTM Nut Marking

BG M
8S 8S

BGL M

Standard Specification
Material Material Properties Surface Finish

ASTM F436M
Hardened Steel 38 to 45 HRC Plain as processed Hot Dipped Galvanised ASTM A153C

BG M
10S

BGL M
10S

Sq. Sq. Holding Down Bolts

BS 7419 Grades 4.6 & 8.8 Dimensions
Thread Size d Pitch of Thread P max. M16 M20 M24 M30 M36 M42 M48 M56 M64 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 122.0 127.5 133.0 140.5 148.0 155.5 163.0 172.5 182.0 Thread Length t a min. 116 120 124 130 136 142 148 156 164 max. 225 225 225 225 225 225 225 225 225 b min. 200 200 200 200 200 200 200 200 200 Diameter of Unthreaded Shank ds max. 16.70 20.84 24.84 30.84 37.00 43.00 49.00 57.20 65.20 min. 15.30 19.16 23.16 29.16 35.00 41.00 47.00 54.80 62.80 Thickness of Head h max. 10.75 13.40 15.90 19.75 23.55 27.05 31.05 36.25 41.25 min. 9.250 11.60 14.10 17.65 21.45 24.95 28.95 33.75 38.75 Radius Under Head r min. 0.6 0.8 0.8 1.0 1.0 1.2 1.6 2.0 2.0 Width Across Flats af max. 24.00 30.00 36.00 46.00 55.00 65.00 75.00 85.00 95.00 min. 23.16 29.16 35.00 45.00 53.80 63.10 73.10 82.80 92.80 Depth of Washer Face s max. 8.75 10.75 12.90 15.90 18.90 22.05 25.05 29.05 33.25 min. 7.25 9.25 11.10 14.10 17.10 19.95 22.95 26.95 30.75 Width Across Square sq max. 16.70 20.84 24.84 30.84 37.00 43.00 49.00 57.20 65.20 min. 15.30 19.16 23.16 29.16 35.00 41.00 47.00 54.80 62.80
Foundation Assemblies BS 7419 SQ SQ
Grades 4.6 | 8.8

BS 7419

Product Characteristic
General Requirements Threads Materials & Manufacture Mechanical Properties Dimensions & Tolerances Finish / Coatings

Standard
BS 7419 BS 3643 Parts 1&2 tolerance class 8g ISO 898-1 Property Classes 4.6 & 8.8 ISO 898-1 Property Classes 4.6 & 8.8 BS 7419 Self Colour / Black Hot Dip Galvanized BS 7419 BS 729 & BS 7371 Part 6

BAPP
Group of Companies

a For nominal lengths L < 600. b For nominal lengths L > 600.

BS 7419 SQ SQ Manual available for download on www.bapp.co.uk

BS 7419 Ultimate Tensile Load & Hardness

Nominal Dia Stress Area mm2 M16 M20 M24 M30 M36 157 245 353 561 817 Property Class 4.6 Tensile Load min kN 62.80 98.00 141.0 224.0 327.0 Hardness Rockwell HRB min 67 67 67 67 67 max 95 95 95 95 95 Property Class 8.8 Tensile Load min kN 130 203 293 466 678 Hardness Rockwell HRC min 23 23 23 23 23 max 34 34 34 34 34

BS 7419 Machined Test Requirements

Tensile Strength min N/mm2 830 Elongation min % 12 Reduction of Area min % 52 Hardness Rockwell HRC min 23 max 34

For bolts > M36 testing would generally be on machined test pieces

BS 7419 Head Markings

BGL

BG

BGL

BG

4.6

4.6

Washer Plates
Washer plates are produced from mild steel plate (S275). All holes are produced on a diameter + 2mm tolerance on both square and round hole. As well as single holed plates, we can produce a range of multiple holed plates to customer specification.

RD

SQ

Conical Bolt Boxed

Material: Waxed Cardboard A simple method of bolt alignment for steel frame buildings.

Bolt Extenders
BAPP produce bolt extenders specifically for the structural engineering industry. All bolt extenders are produced as Grade 8.8 (40cr mo4) as standard.
D Shank Diameter mm 24 30 33 36 42 45 52 A Width Across Flats mm 36 45 50 55 65 70 80 C Width Across Corners mm 41.6 53.1 57.8 63.5 69.3 80.8 92.4

Internally Threaded M16 M20 M22 M24 M27 M30 M36

Approved Throughbolt - Clear Zinc Plated - Min 5m

Part Number AWA06060 AWA06080 AWA08075 AWA08090 AWA08115 AWA08130 AWA10090 AWA10120 AWA10150 AWA12110 AWA12140 AWA12160 AWA12180 AWA16125 AWA16145 AWA16170 AWA20170 Anchor Hole Size mm 6 6 8 8 8 8 10 10 10 12 12 12 12 16 16 16 20 Anchor Length mm 60 80 75 90 115 130 90 120 150 110 140 160 180 125 145 170 170 Max. Fixture Thickness mm 1 22 4 19 44 59 10 40 70 18 48 68 88 4 22 47 23 Max. Hole Depth mm 55 55 65 65 65 65 70 70 70 85 85 85 85 110 110 110 135

Fixings
7

A throughbolt with a European Technical Approval, which is a torque controlled anchor suitable for use in concrete over C20/25

Technical Information - Approved Throughbolt - C20/25 Concrete

Anchor/ Thread Embedment Fixture Centre Edge Min. Approved Approved Hole Size Dia. Depth mm Clearance Spacing Distance Structure Tensile Shear mm mm Hole mm mm mm Thickness Load KN Load KN mm 6 8 10 12 16 20 M6 M8 M10 M12 M16 M20 50 60 67 77 104 125 7 9 12 14 18 22 120 144 165 195 252 309 60 72 83 98 126 155 100 100 100 130 168 206 3.9 5.7 6.4 9.9 13.9 19.8 2.9 5.3 8.4 11.8 21.9 32.2 Rec. Tightening Torque Nm 7 20 35 60 120 240 Shear loads are for loads away from a free edge

Heavy Duty Anchor - Countersunk Zinc Plated and Clear Passivated - Min 5m
Part Number SLSK10/10 SLSK10/25 SLSK10/50 SLSK12/10 SLSK12/25 SLSK12/50 SLSK15/10 SLSK15/25 SLSK15/50 SLSK18/15 SLSK18/40 Anchor Hole Size mm 10 10 10 12 12 12 15 15 15 18 18 Thread Diameter mm 6 6 6 8 8 8 10 10 10 12 12 Anchor Length mm 70 85 105 80 95 120 95 110 135 115 135 Max. Fixture Max. Hole Thickness Depth mm mm 10 25 45 10 25 50 10 25 50 20 40 65 65 65 80 80 80 95 95 95 105 105 Head Diameter mm 16.5 16.5 16.5 20.5 20.5 20.5 24.5 24.5 24.5 29.5 29.5

A torque controlled heavy duty anchor with a countersunk socket drive head suitable for use in concrete over C20/25

Technical Information - Heavy Duty Anchor - C20/25 Concrete

Anchor/ Thread Embedment Fixture Centre Edge Structure Approved Approved Rec. Hole Size Dia. Depth mm Clearance Spacing Distance Thickness Tensile Shear Tightening mm mm Hole mm mm mm mm Load KN Load KN Torque Nm 10 12 15 18 M6 M8 M10 M12 60 70 85 95 12 14 17 20 150 180 210 240 110 125 180 200 100 120 140 160 7.6 9.5 14.3 17.2 9.1 14.0 20.7 34.3 15 30 50 80 Shear loads are for loads away from a free edge

Fixings
Technical Information - Vinylester - C20/25 Concrete
Thread Hole Size Dia. mm mm M8 M10 M12 M16 M20 M24 M30 10 12 14 18 25 28 35 Embedment Depth mm 80 90 110 125 170 210 280 Fixture Clearance Hole mm 10 12 14 18 22 26 34 Centre Spacing mm 160 180 220 250 340 420 560 Edge Structure Rec. Tensile Distance mm Thickness mm Load KN 80 90 110 125 170 210 280 100 120 140 160 220 260 360 9.1 14.3 19.0 28.6 40.6 60.1 71.0 Rec. Shear Load KN 5.1 8.0 12.0 22.3 34.9 50.3 89.0 Rec. Tightening Torque Nm 10 20 40 80 120 150 290

Pure Vinylester Resin is a high strength resin suitable for use in concrete, brickwork and most natural stone. Approved for use in contact with potable (drinking) water.

Hexagon Head - Zinc Plated and Clear Passivated - Min 5m

New Part Number JAB08/10060 JAB08/10075 JAB08/10100 JAB08/10130 JAB08/10150 JAB10/12060 JAB10/12075 JAB10/12100 JAB10/12130 JAB10/12150 JAB12/14075 JAB12/14100 JAB12/14130 JAB12/14150 JAB12/14200 JAB16/18100 JAB16/18150 JAB16/18200 Old Part Number Drill Dia. Anchor Max. Fixture mm Length mm Thickness mm 60 75 100 130 150 60 75 100 130 150 75 100 130 150 200 100 150 200 20 35 60 90 110 10 25 50 80 100 15 40 70 90 140 20 70 120 Minimum Hole Driver Type Depth mm 55 55 55 55 55 70 70 70 70 70 85 85 85 85 85 112 112 112 15mm A/F 15mm A/F 15mm A/F 15mm A/F 15mm A/F 17mm A/F 17mm A/F 17mm A/F 17mm A/F 17mm A/F 19mm A/F 19mm A/F 19mm A/F 19mm A/F 19mm A/F 27mm A/F 27mm A/F 27mm A/F

Metal Anchors
Throughbolts Wirehangers Ankerbolts Sleeve Anchors Scaffold Ring Bolts Forged Hooks and Eyes Drop in Anchors Setting Punches Shield Anchors Heavy Duty Anchors Concrete Screws

Chemical Anchors
Chemical Capsules Chemical Anchor Studs Injection Resin Injection Resin Accessories Internal Threaded Sockets J-Bond Rockite Kwixset Expanding Foam Silicone Adhesive Fire Stop Expanding Foam Fire Stop Sealant

Nylon Fixings
Hammer Screws Flange Head Hammer Screws Nylon Nail Plugs Push Plugs Coach Screws and Plugs Frame Fixings Cavity Fixings

JAB10060 8.0 JAB10075 8.0 JAB10100 8.0 JAB10130 8.0 JAB10150 8.0 JAB12060 10.0 JAB12075 10.0 JAB12100 10.0 JAB12130 10.0 JAB12150 10.0 JAB14075 12.0 JAB14100 12.0 JAB14130 12.0 JAB14150 12.0 JAB14200 12.0 JAB18100 16.0 JAB18150 16.0 JAB18200 16.0

Established 1934 Established 1934

Technical Innovation in Steelwork Connections
Q 05143 Q 05143

Established 1934
The original, the expert
Inventor of steelwork clamping systems Q 05143 Over 75 years experience Case studies available on virtually any application on high profile projects from across the globe (visit www.lindapter.com) Technical support includes free design from qualified Lindapter engineers R&D department for bespoke product development only Lindapter offers Hollo-Bolt, the only cavity fixing to be recognised for primary structural use by both SCI and BCSA Extreme strength fixings, e.g. Type AF Girder Clamp (250kN) Huge range of unique products, includes: Type CF (High Friction), Type AF (High Tension & Friction), Type LS (Stainless Steel), Hollo-Bolt (for structural hollow section)

Steelwork Fixings
For over 75 years Lindapter has pioneered the design and manufacture of quality steel work connection solutions, providing a unique and proven concept: innovative clamping systems that eliminate the need to drill or weld steelwork, reducing installation time and labour costs. Lindapter steelwork fixings and Girder Clamps are ideally suited for both new construction and the refurbishment of existing structures.

Cavity Fixings
The range consists of the legendary Hollo-Bolt and Lindibolt, creating simple, cost-effective connections of SHS and other hollow sections, or conventional steelwork where access is available from one side only. The Hollo-Bolt can be used as a primary structural connection as detailed in the SCI/BCSA publication Joints in Steel Construction Simple Connections.

Support Fixings
Lindapter provides solutions for supporting all building services, including the suspension of HVAC equipment, pipe work, fire protection/ sprinkler systems, suspended ceilings and electrical equipment from structural or secondary beams.

Decking Fixings
Lindapter produce a range of high quality, cost effective building services connections designed to fit inside the dovetail shaped re-entrant channel of decking profiles, compatible with all major manufacturers including CMF, Corus, Kingspan, SMD and Richard Lees.

Floor Fixings
Lindapters concept extends to their innovative fixings that connect steel flooring to supporting steelwork without the need of on-site drilling or welding. Access to the underside of the flooring is not required, eliminating the need for costly scaffolding or elevated floors. Installation can be carried out quickly and safely from above, often by one person, significantly reducing costs.

Rail Fixings
Fast and convenient fixings are available for over head equipment, track work cable troughs, electrification bracketry, station monitors and the holding down of low speed rail lines. Lindapter also design and manufacture bespoke products for individual customer requirements.

Benefits
For primary & secondary steelwork No on-site drilling or welding Fast, cost-effective installation On site adjustability No weakening/damage to steel work Hot working permits not required Only hand tools needed Less work at height Potential to dismantle for reconstruction or multi cycling Industry leading quality approvals

Protective Coatings
Most fasteners used in the structural fabrication market are supplied with some form of corrosion resistant coating, this is to give the product more durability in the connection enhancing lasting strength, visual appearance and ease of installation and dismantling. Corrosion is caused directly by the particular environment it is exposed to, during both storage and service, so dependant on the levels of corrosive elements within the atmosphere BAPP Group would suggest that one of the following three coatings be applied to the assembly. ELECTRO ZINC PLATING HYDROGEN EMBRITTLEMENT
During any zinc application by electroplating the supplier must ensure that hydrogen embrittlememt does not occur during the process, this is the diffusion of hydrogen ions into the metal which causes high stresses in the structure of the steel and can give rise to delayed or spontaneous brittle fracture. Embrittlement is caused by pre-treatments like pickling prior to electroplating, this is avoided by either very stringent cleaning procedures or by reheating the product after the zinc process for a period of time and at a set temperature based on ISO 4042:1989.

Cr6 Free : BS 7371-3:1993, BS 3382 Part 2 and ISO 4042 This is a bright zinc finish and generally would be a maximum of 8/10 microns of zinc coating, this should be used only for short term protection or in non aggressive enviroments such as Europe.

HOT DIP GALVANISING

BS 7371-6:1998, DIN 267 Part 10 and ISO 1461 This is a deep grey finish and would always be a minimum of 45 microns, this coating has a very thick layer of zinc and would be recommended for highly aggressive environments such as those in the Middle East.

OTHER AVAILABLE COATINGS:

MECHANICAL GALVANISING GREENKOTE DACROMET 320 or 500 SHERAPLEX DELTA COAT DELTA SEAL GEOMET JS 500 XYLAN 1070

SHERARDISING
BS 4921 Class 1 This is a matt grey finish (almost black) and would always be a minimum of 30 microns, this is a zinc dust diffusion process at high temperatures (320-500 degrees C). This coating again is recommended for highly aggressive environments such as those in the Middle East, and also has a very high salt spray resistance suitable for coastal use.

CE Marking

Directive 93/68/EEC
In addition to any specific information relating to dangerous substances, the product will also be accompanied, when and where required and in the appropriate form, by documentation listing any other legislation on dangerous substances for which compliance is claimed, together with any information required by that legislation, for example a COSHH sheet. NOTE: European legislation without national derogations need not be mentioned. BAPP CE ID number is unique for every batch and is recorded by the factory.
Colour Coding CE Label Plain Finish = White BZP Finish = Blue HDG Finish = Orange

Each label must provide the following information. 1. Identification number of the FPC Certification body. 2. Name or identifying mark and registered address of the producer. 3. Last two digits of the year in which the marking was affixed. 4. FPC Certificate number. 5. No. of European Standard. 6. Description of product. Information on regulated characteristics which may be in the form of the standard product designation or a declaration of actual values for the essential characteristics (see Table ZA.1 Directive 93/68/EEC) if the values exceed the minimum threshold values required for compliance with the standard.

BS EN 14399-1:2005 Example CE Marking Information

BS EN 15048-1:2007 Example CE Marking Information

0038

0038

0038

0038

BAPP Group Ltd Unit 5, Darton Business Park, Darton, Barnsley South Yorkshire, S75 5QX, UK
EN 14399-1 Bolt assembly for preloading for use in accordance with a defined k-class Bolt EN 14399-3 - M16 x 80 - 8.8 - HR Nut EN 14399-3 - M16 - 8 - HR Washer EN 14399-5 - 16 k-class: K0: NPD

BAPP Group Ltd Unit 5, Darton Business Park, Darton, Barnsley South Yorkshire, S75 5QX, UK
EN 14399-1 Bolt assembly for preloading for use in accordance with a defined k-class Bolt EN 14399-4 - M16 x 80 - 10.9 - HV - tZn Nut EN 14399-4 - M16 - 10 - HV - tZn Washer EN 14399-6 - 16 - tZn k-class: K2: 0,10 k 0,16

BAPP Group Ltd Unit 5, Darton Business Park, Darton, Barnsley South Yorkshire, S75 5QX, UK
EN 15048-1 Non-preloaded structural bolting assembly Tolerances EN/ISO NNNN (relevant product standard) Setscrew EN ISO 4017 - M20 x 75 - 8.8 - tZn Nut EN ISO 4032 - M20 6AZ - 10 - tZn Washer EN ISO 7089 - M20 - tZn Dangerous substance X: Less than 0,2 ppm

BAPP Group Ltd Unit 5, Darton Business Park, Darton, Barnsley South Yorkshire, S75 5QX, UK
EN 15048-1 Non-preloaded structural bolting assembly Tolerances EN/ISO NNNN (relevant product standard) Setscrew EN ISO 4017 - M20 x 75 - 8.8 - tZn Nut EN ISO 4032 - M20 6AZ - 10 - tZn Washer EN ISO 7089 - M20 - tZn Dangerous substance X: Less than 0,2 ppm

BAPP Group Limited

Factory Head Markings
CUSTOMER NAME

BAPP
Group of Companies
Bapp Order No. Product Description CE Number Batch/Lot No. BOLT CHEMICAL ANALYSIS Element % Bolt Mechanical Properties Test Item Hardness (HRC) Tensile Strength (N/mm2) Yield Strength (N/mm2) Elongation (%) Charpy V Notch BOLT DIMENSIONAL Method Width A/F Head Height Major Diameter Radius Under Head Visual Product Description Batch/Lot No. Standard Actual Results Test Method C Mn P S

Assembled Test Certificate

BS EN 14399 PARTS 1,2,3 AND 6
CUSTOMER ORDER NO.
CUSTOMER NAME

BAPP
Group of Companies
Bapp Order No. Product Description Batch/Lot No. BOLT CHEMICAL ANALYSIS CE Number

Assembled Test Certificate

BS EN 15048 PARTS 1 & 2
CUSTOMER ORDER NO.

Assembly Batch/Lot No. Product Standard Finish Si Cr Ni Cu

Assembly Batch/Lot No. Product Standard Finish

BGL

BDL

BG

Element %

Mn

Si

Cr

Ni

Cu

Bolt Mechanical Properties

8.8SB

8.8SB

8.8SB

Standard

Actual Results

Remarks

Test Item Hardness (HRC) Tensile Strength (N/mm2) Yield Strength (N/mm2) Elongation (%) Charpy V Notch BOLT DIMENSIONAL

Test Method

Standard

Actual Results

Remarks

BGL

BDL

BG

Sampling

Reject

Remarks

Method Width A/F Head Height Major Diameter Radius Under Head Visual

Standard

Actual Results

Sampling

Reject

Remarks

10.9SB

10.9SB

10.9SB

Product Standard Finish C Mn P S Si Cr Ni Cu

Product Description Batch/Lot No. NUT CHEMICAL ANALYSIS Element % NUT MECHANICAL PROPERTIES C Mn P S

Product Standard Finish Si Cr Ni Cu

UNBRAKO

NUT CHEMICAL ANALYSIS Element % NUT MECHANICAL PROPERTIES Test Item Test Method Standard Actual Results Remarks

Test Item Hardness (HV) Proof Load (N/mm2) NUT DIMENSIONAL

Test Method

Standard

Actual Results

Remarks

8.8HR

8.8HR

10.9HR

Hardness (HV) Proof Load (N/mm2) NUT DIMENSIONAL Method Width A/F Standard Actual Results Sampling Reject Remarks

Method Width A/F Nut Height Visual Go-Guage No Go-Guage

Standard

Actual Results

Sampling

Reject

Remarks

BGL

BG

Nut Height Visual Go-Guage No Go-Guage Product Description Batch/Lot No. WASHER CHEMICAL ANALYSIS Element % C Mn P S Si Cr Ni Cu Product Standard Finish

10.9HV

10.9HV

10.9HV

Product Description Batch/Lot No. WASHER CHEMICAL ANALYSIS Element % WASHER MECHANICAL PROPERTIES C Mn P S

Product Standard Finish Si Cr Ni Cu

BGL

TCB

CY

WASHER MECHANICAL PROPERTIES Test Item Hardness (HV) WASHER DIMENSIONAL Method Standard Actual Results Sampling Reject Remarks OD ID Thickness Additional Comments Test Method Standard Actual Results Remarks

Test Item Hardness (HV) WASHER DIMENSIONAL Method OD ID Thickness Additional Comments

Test Method

Standard

Actual Results

Remarks

Standard

Actual Results

Sampling

Reject

Remarks

10.9HRC

10.9HRC

10.9HRC

BGL

BGL

BG
ALL PRODUCTS HAVE BEEN TESTED AND COMPLY IN ALL ASPECTS TO BS EN 14399 PART 1,2,3 & 6. We hereby certify that all the above results are original from our factories actual testing and the products have proved to comply with the relevant standard.

ALL PRODUCTS HAVE BEEN TESTED AND COMPLY IN ALL ASPECTS TO BS EN 15048 PART 1 & 2. We hereby certify that all the above results are original from our factories actual testing and the products have proved to comply with the relevant standard.

4.6

8.8

8.8

Wayne Grealey Quality Manager Bapp Group Limited

CERTIFICATION IN ACCORDANCE WITH EN 10204-3.1

Wayne Grealey Quality Manager Bapp Group Limited

CERTIFICATION IN ACCORDANCE WITH EN 10204-3.1

BGL

BGL

BG

BAPP Colour Codes

4.6

8.8

8.8

M12 M16 M20 M22 M24 M27 M30 M36 M42

Contact
BARNSLEY
T : 01226 388444 F : 01226 390561 sales@bappbarnsley.co.uk

HULL
T : 01482 329797 F : 01482 215942 sales@bapphull.co.uk

ROCHDALE
T : 01706 359500 F : 01706 640270 sales@bapproch.co.uk

BRIGHOUSE
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LEICESTER
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SCUNTHORPE
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CASTLEFORD
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MANSFIELD
T : 01623 751558 F : 01623 752680 sales@bappmansfield.co.uk

UK
T : 01226 388445 F : 01226 390561 sales@bappuk.co.uk

DONCASTER
T : 01302 364444 F : 01302 321490 sales@bappdon.co.uk

PRESTON
T : 01772 704700 F : 01772 704701 enquiries@bapppreston.co.uk

EXPORT
T : +44 (0)7894 000204 wayne@bappgroup.co.uk

GROUP
T : 01226 383824 F : 01226 390004 sales@bappgroup.co.uk

RAIL
T : 01302 364444 F : 01302 321490 sales@bapprail.co.uk

TECHNICAL
T : +44 (0)7894 000204 wayne@bappgroup.co.uk

BAPP
Group of Companies

www.bapp.co.uk
Stockists of Industrial Fasteners, Engineering Supplies and Health & Safety Products.