Hydraulic Remote Controls

Rated flow: 8~30L/min Output pressure: 0~30 bar

Table of Contents
General Description Operating Data HRC4 Description and Model Code Dimensions HRC2 Description and Model Code Dimensions HRCP Description and Model Code HRCP-A Function and Dimensions HRCP-B Function and Dimensions HRCP-C Function and Dimensions HRCP-D Function and Dimensions HRCP-E Function and Dimensions Output Pressure Curves Service Parts 3 4 5 5 6 10 10 11 12 12 13 14 15 16 17 18 19

EATON Hydraulic Remote Controls Catalogue E-VLOV-MC002-E2 January 2013

General Description

Description
Hydraulic Remote Controls (HRCs) are used to activate and control directional valves or pumps from a remote and single operating station. HRCs come in hand, foot and mechanically operated versions. On vehicles they are typically installed in seat armrests or in a console.

Supply flow from a dedicated pump

There are various methods of supplying the flow to the Hydraulic Remote Control. The most common and generally recommended is a separate pump. In all applications, filtrations must be installed to maintain the fluid cleanness level within the specified limit. Fluctuation of supply pump pressure will not generally cause the HRC output pressure to vary.

Operation
HRCs are fed a constant input pressure, from which they create reduced output pressures that vary proportionally with lever or pedal stroke. When the HRC is operated, output pilot pressure flows to the main directional control valves, precisely controlling main spool position and direction.

EATON Hydraulic Remote Controls Catalogue E-VLOV-MC002-E2 January 2013

General Description
Features and Benefits Higher productivity.
HRCs require very little operator effort, increasing more productivity from both man and machine. Precise control. Excellent pressure metering capabilities allows precise control of work functions and less wear and tear on the application. Freedom of system design. Single-station control of widely placed directional valves is readily achieved. For example, in a vehicle, an HRC is easily mountable in the cab (or elsewhere) due to its compactness, eliminating cumbersome mechanical linkages. A safer, cleaner operating environment. Designing an ergonomic workstation is easily achieved by leveraging benefits inherent in a system designed with HRCs. The benefits include; lowering noise levels, system oil temperature and the removal of fire hazards from the workstation. Optimum piping, quietness and heat dissipation. HRCs allow main-stage directional valves to be mounted anywhere, thereby allowing designers to optimize critical system parameters. A wide range of output pressure characteristics. HRCs can be perfectly matched to the main stage valve to achieve optimum machine performance. Additional features and benefits of HRC Rated flow: 8~30 LPM. Output Pressure: 0~30 bar. Maximum inlet pressure: 50 bar for aluminum 100 bar for cast iron Wide variety of joystick options: standard lever, ergonomic multi-axis and pedal operated for various applications. High and consistent performance guaranteed over a wide range of temperature (-20oC ~90oC). Less noise. The use of an HRC allows better insulation between the cab, engine and other machine parts. Lower hysteresis provides superior control and as a result reduces vehicle shock and subsequent noise levels. Enhanced operator safety. The HRC needs only low working pressure, about 30 bar (435 psi). Reducing the risk to the operator in a situation of pipe failure.

Operating Data
HRC4 Max. inlet pressure (bar) Max. back pressure (bar) Rated flow (LPM) Output pressure (bar) Operation torque (NM) 100 3 20 0~30 5~36.7 HRC2 50 3 8~35 0~28 2.4~32.6 HRCP-A 100 3 20 0~27 55~160 HRCP-B 100 3 10 0~28 60~173.8 HRCP-C 100 3 10 0~28 5~135 HRCP-D 50 3 8~27 0~30 1.6~43.8

Fluid Fluid temperature Ambient temperature Viscosity Max level of fluid contamination

Mineral oil -20 to 90C -40 to 60C 12 - 400 mm2/s 18/16/13 - ISO 4406

EATON Hydraulic Remote Controls Catalogue E-VLOV-MC002-E2 January 2013

HRC4
Model Code Manual operated double function models

The HRC4 series is a double function valve that may be fitted with many different styles of hand-operated levers. This unit is typically used to control two double acting spools using a single joystick-style actuator. This provides a single-handed, user-friendly device to control two separate functions.

Mr2

Description
A3

a10

T1

a11 A10 Bucket

2

pp

a3

a4

a5

a6

a7

a8

a9

Mr1

P3 Boom 2 A5 Breaker B5

Boom 1b9 B9

b8 Travel B8

A9 Dr xb9

Travel

b10 B10

Swing

Dozer

Functional Symbol

HRC4
1,2,3,4

A
5

1
6

A
7

A
8

L
9

A01
10,11,12

A02
13,14,15

00
16,17

D
18

A
19

1,2,3,4 5

Hydraulic Remote Control-Joystick Mount type A Through holes(4X7mm) B Slot Port size and body materials 1 BSP G1/4 (JIS PF1/4), cast iron 2 BSP G3/8 (JIS PF 3/8), aluminium Actuator type A Standard (Single button) B Shorter actuator (Single button) C Longer actuator (Three buttons) D Heavy Duty actuator (Two buttons) Actuator auxiliary A None B Single button C Two buttons D Three buttons E Four buttons Actuator orientation L Left R Right Output pressure -1&3 ports A## Proportional with forced terminal rise B## Proportional without forced terminal rise C## Proportional with gain change and forced terminal rise Output pressure -2&4 ports A## Proportional with forced terminal rise B## Proportional without forced terminal rise C## Proportional with gain change and forced terminal rise Special requirements 00 None ## List special requirements Painting 0 Aluminum - No painting C Cast iron - Primer blue D Cast iron - Primer black Design Number A First design

10,11,12*

13,14,15*

16,17

18

19

* ## is No. chosen from Pressure Control Curves table

EATON Hydraulic Remote Controls Catalogue E-VLOV-MC002-E2 January 2013 5

Arm2

Arm

B11

b11

A7

B4 b4

B6 b6

A4

A6

B3 b3

B7 b7

P2

P1

A8

b5

T2

HRC4 - Type A, Standard

Dimension, mm

Description
P and T ports Four work ports All located on the underside of the valve Single electric button switch

Button
Continuous rated current of switch: DC30Vx6A
Name plate Part No. Serial No. 44 15.5 28 Pilot port 19-pf1/4 b3 38 b4 P3 B4 a4 A4 44 Torque 3 kgf.m 4- 10 Thru Torque 1.5 kgf.m a3 A3 B3 Cyl. port 17-pf 1/2 Pf 1/4 xb9 Pumo inlet(P1.P2.P3) 3-pf1/2 55 55

88 B5 T1-Port pf1 38 b6 38 b7 55 512 482 55 P2 B7 b5 B6

a5 A5 a6 Torque 4 kgf.m

A6

a7 A7 Torque 4 kgf.m PP

P1 B8 b8 a8 A8 Pf 1/4 Dr a9 A9 B10 b10 a10 A10 B11 b11 a11

38 b9 38

B9

38 28 15.5 26 34 65 14.5

38 44 55

44 50 55

Torque 3 kgf.m

Spring back
84 19 89.5 136.5 136.5 107 107 B 2

Dimensions

142.5

131

273.5

4 kgf.m

Torque

Pf 1/2(t2)

6-PF 1/4 0-ring port Spot facing DIA 24 depth 1.0 PF1/4 thread depth:12.0mm Fitting tightening torque:40.8+2 N.m

EATON Hydraulic Remote Controls Catalogue E-VLOV-MC002-E2 January 2013

HRC4 - Type B, Shorter Actuator

Dimension, mm Description
P and T ports Four work ports All located on the underside of the valve Single electric button switch

Button
Continuous rated current of switch: DC30Vx6A
Name plate Part No. Serial No. 44 15.5 28 Pilot port 19-pf1/4 b3 38 b4 P3 B4 a4 A4 44 Torque 3 kgf.m 4- 10 Thru Torque 1.5 kgf.m a3 A3 B3 Cyl. port 17-pf 1/2 Pf 1/4 xb9 Pumo inlet(P1.P2.P3) 3-pf1/2 55 55

88 B5 T1-Port pf1 38 b6 38 b7 55 512 482 55 P2 B7 b5 B6

a5 A5 a6 Torque 4 kgf.m

A6

a7 A7 Torque 4 kgf.m PP

P1 B8 b8 a8 A8 Pf 1/4 Dr a9 A9 B10 b10 a10 A10 B11 b11 a11

38 b9 38

B9

38 28 15.5 26 34 65 14.5

38 44 55

44 50 55

Torque 3 kgf.m

Spring back
84 19 89.5 136.5 136.5 107 107 142.5 B 2 273.5 131 4 kgf.m Torque Pf 1/2(t2)

Dimensions

345

Tilted direction of handle (RH) 31

THRU

(800) 1 92 T

P 3 2

Tilted direction of connector (LH,RH)

72 108

113 Tilted direction of handle (LH)

EATON Hydraulic Remote Controls Catalogue E-VLOV-MC002-E2 January 2013

HRC4 - Type C, Longer Actuator

Dimension, mm Description
P and T ports Four work ports All located on the underside of the valve Three electric button switch

Button
Continuous rated current of switch: DC30Vx6A

Spring back

Dimensions

Switch3 Switch1 19 24 23.3

Switch2

Single operating angle (Ports 1,3)

Single operating angle (265) (Ports 2,4)

31 (Lean center position)

(388)

45

45 44 P 3 T 2

7 THRU
72

(350)

.C.D P

92

108

JIS D5403 CA104 Male & Female of automobile parts (each 1EA)

P.C .

113

98

45

15 108

EATON Hydraulic Remote Controls Catalogue E-VLOV-MC002-E2 January 2013

HRC4 - Type D, Heavy Duty Actuator

Dimension, mm Description
P and T ports Four work ports All located on the underside of the valve Two electric button switch

Button
Continuous rated current of switch: DC30Vx6A

Spring back

Dimensions
Push button Switch (LH) Push button Switch (RH)

19 Single

25 Double

Handel connector (No 3 push rod)

Grip (RH)

Grip (LH)

6-PF 1/4 O-ring port Spot facing dia. 24 depth 1.0 PF1/4 thread depth: 12.0mm Fitting tightening torque: 40.82 N.m

EATON Hydraulic Remote Controls Catalogue E-VLOV-MC002-E2 January 2013

HRC2
Model Code Single Joystick Description
The HRC2 series is the most basic form of HRC. It is typically used to control a dozer or similar single function. As with all HRC models, this valve operates on the pressure reducing concept, using a constant inlet pressure, and providing a metered variable outlet pressure as a direct result of the lever displacement. PT

1 Functional Symbol

HRC2
1,2,3,4

A
5

1
6

A
7

S
8

A01
9,10,11

00
12,13

0
14

A
15

1,2,3,4 5

Hydraulic Remote Control-Joystick Mount type A B Through holes (2X7mm) Slot BSP G1/4 (JIS PF1/4), aluminum One button None button Straight Proportional with forced terminal rise Proportional without forced terminal rise Proportional with gain change and forced terminal rise None List special requirements Aluminum - No painting First design

6 7

Port size and body materials 1 Actuator auxiliary A B

8 9,10,11*

Actuator orientation S Output pressure A## B## C##

12,13

Special requirements 00 ##

14 15

Painting 0 Design number A

* ## is No. chosen from Pressure Control Curves table

10

EATON Hydraulic Remote Controls Catalogue E-VLOV-MC002-E2 January 2013

HRC2
Dimension, mm Description
P and T ports (Side) Two work ports (Underside) With or without single button

Button
Continuous rated current of switch: DC30Vx6A
Name plate Part No. Serial No. 44 15.5 28 Pilot port 19-pf1/4 b3 38 b4 P3 B4 a4 A4 44 Torque 3 kgf.m 4- 10 Thru Torque 1.5 kgf.m a3 A3 B3 Cyl. port 17-pf 1/2 Pf 1/4 xb9 Pumo inlet(P1.P2.P3) 3-pf1/2 55 55

88 B5 T1-Port pf1 38 b6 38 b7 55 512 482 55 P2 B7 b5 B6

a5 A5 a6 Torque 4 kgf.m

A6

a7 A7 Torque 4 kgf.m PP

P1 B8 b8 a8 A8 Pf 1/4 Dr a9 A9 B10 b10 a10 A10 B11 b11 a11

38 b9 38

B9

38 28 15.5 26 34 65 14.5

38 44 55

44 50 55

Torque 3 kgf.m

Spring back
84 19 89.5 136.5 136.5 107 107 142.5 B 2 131

Dimensions

273.5

4 kgf.m

Torque

Pf 1/2(t2)

P2 PP P1

EATON Hydraulic Remote Controls Catalogue E-VLOV-MC002-E2 January 2013

11

HRCP
Model Code Pedal

Description
The HRCP series is a single or dual pedal valve. Typically used to control a single doubleacting spool as a travel pedal on a tracked vehicle. As with all HRC models, this valve operates on the pressure reducing concept, using a constant inlet pressure, and providing a metered variable outlet pressure as a direct result of the pedal displacement.

HRCP
1,2,3,4

A
5

1
6

A01
7 ,8,9

00
10,11

D
12

A
13

1,2,3,4 5

Hydraulic Remote Control-Pedal Operating type A B C D E Double pedal with damping w/o foot plate Double pedal Single pedal Single pedal - push only Double pedal with damping BSP G1/4 (JIS PF1/4), cast iron Proportional with forced terminal rise Proportional without forced terminal rise Proportional with gain change and forced terminal rise None Cast iron - Primer black First design

6 7,8,9*

Port size and body materials 1 Output pressure A## B## C##

10,11 12 13

Special requirements 00 Painting D Design number A

* ## is No. chosen from Pressure Control Curves table

12

EATON Hydraulic Remote Controls Catalogue E-VLOV-MC002-E2 January 2013

HRCP - Type A
Double pedal with damping w/o foot plate

Description
Dual pedal valve Without foot plate With damping

Functional symbol
P T

Dimension, mm

62 66
19

50 73

2x2-M10x1.5 DP15

66 60 60

12.4 0.6 12.4 0.6

60.5 29 9

197

Port

74

136.5

Port 33.5

29
98

54 108 4-PF1/4 0-ring port Tightening torque 370 20kgf.cm

54

150 130 50

2-PF1/4 Q-ring port Tightening torque 370 20kgf.cm

1 66

106

4 4- 11.5THRU

EATON Hydraulic Remote Controls Catalogue E-VLOV-MC002-E2 January 2013

13

HRCP - Type B
Double pedal

Description
Dual pedal valve With pedal plate Without damping

Functional symbol
P T

2 3

Dimension, mm

113 88.5 11.5 12 42

174 84

178 10 84

18 1

38.4 30 4- 12 153 5 307 5 60.5 29 9 Stamping of model name Sercal No. 105 Location of ports name (P , T) 25 31 100 1 150 1.5 4-PF 1/4 O-ring seal Tightening torque 370 20kg.cm 4.5 1 2 58 130 1 134 2 36 12.4 1.1 12.4 1.1 8.5
133

89.7 (75) 1.5 2-PF 1/4 O-ring seal Tightening torque 370 20kg.cm

40

4.5 94

4- 11 THRU

25

25

130 0.2

Stamping of ports name (1, 2, 3, 4)

14

EATON Hydraulic Remote Controls Catalogue E-VLOV-MC002-E2 January 2013

HRCP - Type C
Single pedal

Description
Single pedal for Breaker or similar application

Functional symbol
PT

Dimension, mm

174

42

113 88.5

12

30

133

2- 12

36 8.5 153 307

89.7 (75) 7 60.5 29 12 2- 11 9

28 26 27 V 1 36 30 T

49 24 +0.3 D 25 P 31 45 15
15.6+0.1 D
-R0.1~0.3

0.5 12.5

2.5 +0.3 D

PF 1/4 PF 1/4 0-Ring port

100 130 150 30

4.5 86 40 4.5

50 2 1

PF 1/4 50

EATON Hydraulic Remote Controls Catalogue E-VLOV-MC002-E2 January 2013

15

HRCP - Type D
Single pedal - push only

Description
Single pedal for wheel loader or similar application

Functional symbol

T P

Dimension, mm

401

20 +2 -D

298 (220)

42 43.5 P 73.5 69

13 +0 -1 78

29 83 17

34 60

3-PF 1/4 20.5 SF DP1 0-Ring port

28 117

95 78

3-

6.4 D

30.5

43.5 REF 155

16

EATON Hydraulic Remote Controls Catalogue E-VLOV-MC002-E2 January 2013

HRCP - Type E
Double pedal with damping

Description
Dual pedal valve With foot plate With damping

Functional symbol
P T

Dimension, mm

EATON Hydraulic Remote Controls Catalogue E-VLOV-MC002-E2 January 2013

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Pressure Control Curves

A - Proportional with forced terminal rise

Body material NO. 01 02 03 04 05 06 07 Cast Iron 08 09 10 11 12 13 14 15 16 17 18 19 Aluminum 20 21 22 23 24 25 Aluminum 26 27 28 29 30 31 32 33 34 35 36 Cast Iron 37 38 39 40 41 42 43 44 45 46
18

(bar)

mm Stroke F 7 7 7 8 9 7 .5 5.5 8 9 7 .5 6.5 7 .5 6.5 6.5 8.5 9 7 7 8 9 7 8 7 7 7 7 7 8 8 8 8 7 6 5 5 5.5 4.4 9 9 6.8 8 6.8 6.8 5.5 5.5 5.5 G 6.5 6.5 6.5 7 .5 8.5 7 4.8 7 .3 8.5 8 7 8 7 7 9 8.5 6.5 6.5 7 .5 8.5 6.5 7 .5 6.5 6.5 6.5 6.5 6.5 7 .3 7 .3 6.5 7 .3 6.5 5.5 4.8 4.3 4.8 3.7 7 .5 6 3.7 5.5 5.5 5.5 4.8 4.8 4.8 HRC4 HRC2 Available option HRCP-A HRCP-B HRCP-C HRCP-D

Output pressure A B C 5 40 19.5 6.5 5 5 5 5 5.5 5.8 5 6.5 5 5 5 5 5 5 5 6.5 6.5 6.5 7 7 6.5 6.5 6.5 5.5 5.5 5.8 5.8 8 5.8 8 6.5 7 .5 7 .5 10 6.5 8 8 6 10 12 10 5.5 5.5 5.5 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 30 40 40 40 40 40 40 40 40 26 20.5 20.5 20.5 22 27 19 20.5 24.5 28 28 19 23.5 23.5 20.9 20.5 25 25 25 29 29 26 26 28 19.5 26.5 19 19 22 26 26.5 25 25 25 24.5 20 28 28 28 28 28 29 27 21.6 27

E 1.1 1.1 1.1 1.1 1.1 1.1 1 1.8 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1 1 1.1 1.1 1 1 1 1.8 1.9 1.1 1.9 1 1 1 1 1 1 1.5 1.5 1.2 1.5 1.2 1.2 1 1 1

EATON Hydraulic Remote Controls Catalogue E-VLOV-MC002-E2 January 2013

Pressure Control Curves

B - Proportional without forced terminal rise

Body material Cast Iron NO. 01 02 03 04 Aluminum 05 06 07 A 5 5 5 5 5 5 6.5 Output pressure B C D 22 19.5 20 28 22 22 26 E 1 1 1 1 1 1 1 Stroke F G 5.5 5.5 5.5 6.5 6.5 7 7 H HRC4 HRC2

(bar)

mm Available option HRCP-A HRCP-B HRCP-C HRCP-D

C - Proportional with gain change and forced terminal rise

Body material Cast Iron NO. 01 02 03 Aluminum 04 05 06 A 5 5 6.5 6.5 6.5 6.5 Output pressure B C 40 28 40 40 40 40 40 28 26 26 28 28 Stroke D 17 19.2 17 .5 19 17 .5 19 E 1 1 1 1 1 1 F 7 8 7 8 7 8 G 6.5 7 .5 6.5 7 .5 6.5 7 .5 H 5 6.2 5 6.2 5 6.2 HRC4 Available option HRCP-A

(bar)

mm HRCP-D

Note: other option is possible, please consult Eaton.

Service Parts
Description Seal Kit Model HRC4 JJ004 HRC2 JJ038 HRCP-A PJ005 HRCP-B PJ011 HRCP-C PJ011 HRCP-D PJ024

Note: For more service parts information, please find in Service literature.

EATON Hydraulic Remote Controls Catalogue E-VLOV-MC002-E2 January 2013

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Eaton Hydraulics Group USA 14615 Lone Oak Road Eden Prairie, MN 55344 USA Tel: 952-937-9800 Fax: 952-294-7722 www.eaton.com/hydraulics

Eaton Hydraulics Group Europe Route de la Longeraie 7 1110 Morges Switzerland Tel: +41 (0) 21 811 4600 Fax: +41 (0) 21 811 4601

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2013 Eaton Corporation All Rights Reserved Document No. E-VLOV-MC002-E2 January 2013