Business Unit : Plant : Deptt / Shop : Line : Station No : Product Name:PRIMA BIW

CVBU Jamshedpur Cab & Cowl Factory PRIMA BIW Shop OP 30B2 Model : C Cab

WORK INSTRUCTION SHEET

Process Number : 1 Process Description : Partial body respot in mainline manual station
Deptt Production MQ Planning Prepared By Reviewed By Approved By Date

WIS NO : WIS First Issue Date : WIS Revision No : WIS Revision Date :

Seq. No.

Symbol

Operation Sequence ( What is to be done & How it is to be done )

Check Method ( Measure, Visual,Touch,F eel, Count, Listen )

Why ( Result of not doing properly ) Operation Time in Seconds Quality Standard ( Specification) Quality ( Effect on down stream process, End user )

Safety / Environment ( Operational )

Process Steps / Sketch / Photograph

Pull the GUN STOPPER after the green light appears (when track has returned to home position and cab is on fixture) to Obtain Gun & select welding program for corresponding sheet thickness.

Not using PPE(Hand Gloves, Ensure correct welding program is arm sleeves) could lead to hand injury selected

Wrong program selection, would lead to weak spot resulting in spot failure at customer end.

Do Spot Welding at the specified points (refer spot plan sheet) & dispose gun at proper parking stand

Visual

Ensure proper pitch, no: of spots and spot quality

Holding Gun at wrong position could lead to hand injury Improper spot quality could Not using PPE(Hand Gloves, lead to weak spot resulting in arm sleeves and apron) could spot failure at customer end. lead to hand injury Holding Gun at wrong position could lead to hand injury Improper spot quality could Not using PPE(Hand Gloves, lead to weak spot resulting in arm sleeves and apron) could spot failure at customer end. lead to hand injury Not using PPE(Hand Gloves, arm sleeves) could lead to hand injury

Fill up the BIW HISTORY CARD with name,ticket no & date

Visual

Ensure proper pitch, no: of spots and spot quality

Validate work done by pressing the operator acknowledgement button

10
Takt Time in Seconds Part Details Part Code Total Cycle Time in Seconds

Part No.

Part Description

Model

Validity

Manifesto

Do's
a. Always wear the PPEs as identified in the WIS. b. Follow the Quality Stds as mentioned in WIS. c. Follow Waste Management System.

Don'ts
a. Do not leave your work station, before completing the operation cycle for any reason, except incase unsafe condition/emergency.

Symbols :

Operational Safety

Critical To Quality

Inspection

WIS Revision History

Sr. No. Date Revision Details Revised by Approved by Equipment Code
1 2 3 4 5 6

Equipment Details
Equipment No.
Manual weld gun

Health & Safety PPE Details

Sr. No. PPE Details 1 2 3 4 5 6 Safety Helmet Hand Gloves Safety shoes Safety Glasses Nose Mask ear plug Qty/Pair 1 1 1 1 1 1 Part Number Remarks Mandatory Mandatory Mandatory Mandatory Keep keep

Equipment Description

SAFETY POINT = WHEN YOU HAVE ANY ABNORMALITY CALL YOUR SUPERVISOR AND WAIT. EMERGENCY STOP TO BE USED FOR SAFETY & EMERGENCY ISSUES.