SRM UNIVERSITY

FACULTY OF ENGINEERING AND TECHNOLOGY Ramapuram Campus, Chennai 600 089. DEPARTMENT OF MECHANICAL ENGINEERING ODD

MODEL EXAMINATION Sub Code: ME0405 IV /VII Sub Name: Design of Transmission Systems hrs Date: Part A Answer ALL Questions 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Define power transmission Define slip List the classification of gear based on gearing. Define helical gear? Define helix angle. Define herring bone gear. Write the structural formula for a 12 speed gear box. Write the necessary equation to find out the progression ratio Define the term viscosity. List the types of bearings. Year/Sem: Time: 3 Total Marks: 100 10 X 2 = 20

Part B 80

5X 16 =

1.

a. Design a belt drive to transmit 20 KW at 720 r.p.m. to an aluminium rolling machine, the speed ratio being e. The distance between the pulleys is 3m. Diameter of rolling machine pulley is 1.2 m. OR b. Design a wire rope for an elevator in a building 60 meters high and for a total load of 20 kN. The speed of the elevator is 4 m/sec and the full speed is reached in 10 seconds.

2.

a. Design a spur gear drive required to transmit 45 kW at a pinion speed of 800 r.p.m. The velocity ratio is 3.5 : 1. The teeth are 20 full depth involute with 18 teeth on the pinion. Both the pinion and gear are made of steel with a maximum safe static stress of 180 N/mm 2. Assume medium shock conditions.

OR b. Design a cast iron bevel gear drive for a pillar drilling machine to transmit 1875 W at 800 r.p.m. The gear is to work for 40 hours per week for 3 years. Pressure angle is 20. 3. a. Design a pair of bevel gears to transmit 10 kW at a pinion speed of 1440 r.p.m. required transmission ratio is 4. Material for gears is 15 Ni 2Cr 1 Mo 15/Steel. The tooth profiles of the gears are of 20 composite form. OR b. A steel worm running at 240 r.p.m. receives 1.5 kW from its shaft. The speed reduction is 10 : 1. Design the drive so as to have an efficiency of 80%. Also determine the cooling area required, if the temperature rise is restricted to 45C. Take overall heat transfer coefficient as 10 W/m2 C.

4. a. Draw the kinematic arrangement and Ray diagram for a 12 speed gear box ranging from 100 to 355rpm. OR b. Draw the kinematic arrangement and ray dia for a 14 speed gear box ranging from 20 to 400r.p.m.

5. a. Design a suitable journal bearing for a centrifugal pump from the following available data. Load on the bearing 13.25 kN. Diameter of the journal = 80 mm, RPM = 1440. Bearing characteristic number = 30 x 10-6 permissible bearing pressure = 0.7 to 1.4 N/mm2 Average atmospheric temperature = 30C. Calculate the cooling requirements using Lasches equation. Use McKees equation for calculating the friction coefficient. b. A shaft is supported on the bearing A and B 700 mm between the centers. A 20 straight tooth spur gear having 500 mm pitch diameter is located 200 mm to the right of left hand bearing A and a 700 mm diameter pulley is mounted on 250 mm towards the left of bearing B. the gear is driven by a pinion with a downward tangential force. While the pulley is driven by the belt horizontally having 180 angle of warp. The pulley is also serve as a flywheel and weighs 2000 N. the maximum belt tension is 3000 N and the tension ratio is 3:1. Determine the necessary shaft diameter if the allowable shear stress of the material is 40 MPa.

SRM UNIVERSITY
FACULTY OF ENGINEERING AND TECHNOLOGY Ramapuram Campus, Chennai 600 089. DEPARTMENT OF MECHANICAL ENGINEERING

EVEN
MODEL EXAMINATION Sub Code: ME0405 IV /VII Sub Name: Design of Transmission Systems hrs Date: Part A Answer ALL Questions 1. What is the use of crossed belt drive? 2. Define Law of belting. 3. Define Law of gearing. 4. What is meant by addendum. Year/Sem: Time: 3 Total Marks: 100 10 X 2 = 20

5. 6. 7. 8. 9. 10.

Define Gear. List the classification of gear based on shaft axes. Write the structural formula for a 14 speed gear box. Write the necessary equation to find out the percentage deviation in gear box. What is meant by Newtonian fluid? List the type of friction in sliding contact bearings.

Part B 80 1.

5X 16 =

a. A centrifugal pump running at 340 r.p.m. is to be driven by a 100 kW motor running at 1440 r.p.m. The drive is to work for atleast 20 hours every day. The centre distance between the motor shaft and the pump shaft is 1200 mm. Suggest a suitable multiple V-belt drive for this application. Also calculate the actual belt tensions and stress induced. OR b. Select a wire rope for a vertical mine hoist to lift 1500 tons of or in 8 hours shift from a depth of 900 m. Assume a two-compartment shaft with the hoisting skips in balance. Use a maximum velocity of 12 m/sec with acceleration and deceleration period of 15 sec each and a rest period of 10 sec for discharging and loading the skips. A hoisting skip weighs approximately 0.6 of the capacity. Take Er = 0.84 x 105 N/mm2. 2. a. Design a spur gear drive required to transmit 45 kW at a pinion speed of 800 r.p.m. The velocity ratio is 3.5: 1. The teeth are 20 full depth involute with 18 teeth on the pinion. Both the pinion and gear are made of steel with a maximum safe static stress of 180 N/mm 2. Assume medium shock conditions OR b. A general purpose enclosed gear train is based on parallel helical gears, specified life is 36,000 hours. Torque at driven shaft is 411 Nm. Driving shaft speed is 475 rpm. Velocity ratio is 4. It is desired to have standard centre distance. 3. a. Design a pair of bevel gears to transmit 10 kW at a pinion speed of 1440 r.p.m. required transmission ratio is 4. Material for gears is 15 Ni 2Cr 1 Mo 15/Steel. The tooth profiles of the gears are of 20 involute form. OR b. A steel worm running at 300 r.p.m. receives 2 kW from its shaft. The speed reduction is 10 : 1. Design the drive so as to have an efficiency of 80%. Also determine the cooling area required, if the temperature rise is restricted to 45C. Take overall heat transfer coefficient as 10 /m2 C. 4. a. Draw the kinematic arrangement and Ray diagram for a 12 speed gear box ranging from 100 to 355rpm. b. Draw the kinematic arrangement & ray diagram for a 9 speed gear box ranging from 30-100.

5. a. A shaft is supported on the bearing A and B 800 mm between the centers. A 20 straight tooth spur gear having 600 mm pitch diameter is located 200 mm to the right of left hand bearing A and a 700 mm diameter pulley is mounted on 250 mm towards the left of bearing B. the gear is driven by a pinion with a downward tangential force. While the pulley is driven by the belt horizontally having 180 angle of warp. The pulley is also serve as a flywheel and weighs 2000 N. the maximum belt tension is 3000 N and the tension ratio is 3:1. Determine the necessary shaft diameter if the allowable shear stress of the material is 40 MPa. OR b. Design a journal bearing for a centrifugal pump for the following data. Load on the bearing 13.25 kN. Diameter of the journal = 80 mm, RPM = 1440. Bearing characteristic number = 30 x 10-6 permissible bearing pressure = 0.7 to 1.4 N/mm2

Average atmospheric temperature = 30C. Calculate the cooling requirements using Lasches equation. Use McKees equation for calculating the friction coefficient.