KCP-GNS-INC-DRP-0001 Revision: 03 Kingsnorth Carbon Capture & Storage Project

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Offshore & Pipeline Control & Instrument System Design Report

Offshore & Pipeline Control & Instrument System Design Report Table of Contents
1. 1.1. 1.2. 1.3. 1.4. 1.5. 2. 2.1. 2.2. 2.3. 3. 3.1. 3.2. 3.3. 3.4. 3.5. 3.6. 3.7. 3.8. 3.9. 3.10. 4. 4.1. 4.2. 5. 5.1. Scope And Functional Requirements Scope of Document Pipeline & Offshore Facility Definitions Offshore Platform Description Abbreviations General Requirements Control & Instruments Minimal Intervention Design Life Control & Instrument System Design Distributed Control System Safety Instrumented System Fire & Gas System Telecommunications & Information Systems Packaged Unit Control Equipment Metering System Leak Detection System (Pipeline Integrity) Offshore Wellhead Control Panel Offshore Hydraulic Power unit Field Instrumentation Mandatory References UK Statutory Instruments Codes & Standards Project References Project References 2 2 2 3 3 3 4 4 4 4 5 5 5 5 5 6 6 6 6 6 6 7 7 7 8 8

Kingsnorth CCS De monstration Pro ject The information contained in this document (the Infor ma tion) is provided in good faith. E.ON UK plc, its subcontractors, subsidiaries, affiliates, e mployees, advisers, and the Depart ment of Energy and Climate Change (DECC) make no representation or warranty as to the accuracy, reliability or completeness of the Infor mation and neither E.ON UK plc nor any of its subcontractors, subsidiaries, affiliates, e mployees, advisers or DECC shall have any liability whatsoever for any direct or i ndirect loss howsoe ver arising from the use of the Infor mation by any party.

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1.

Scope And Functional Requirements

1.1. Scope of Document This document has been produced to outline the Control and Instrument system design for the pipeline and offshore facilities of the Kingsnorth Carbon Capture & Storage (CCS) Project. This will also include any onshore pipeline section, metering and Carbon Capture Plant interface requirements. 1.2. Pipeline & Offshore Facility The Project consists of a circa 270 km dry CO 2 pipeline from Kingsnorth Power Station to a new offshore Normally Unattended Installation (NUI) to utilise the depleted Hewett gas reservoir. Note: The project boundary starts downstream of the compression plant discharge isolation valve and includes the onshore metering and pig launcher.

Figure 1.1 Outline System Schematic

Kingsnorth CCS De monstration Pro ject The information contained in this document (the Infor ma tion) is provided in good faith. E.ON UK plc, its subcontractors, subsidiaries, affiliates, e mployees, advisers, and the Depart ment of Energy and Climate Change (DECC) make no representation or warranty as to the accuracy, reliability or completeness of the Infor mation and neither E.ON UK plc nor any of its subcontractors, subsidiaries, affiliates, e mployees, advisers or DECC shall have any liability whatsoever for any direct or i ndirect loss howsoe ver arising from the use of the Infor mation by any party.

KCP-GNS-INC-DRP-0001 Revision: 03 Kingsnorth Carbon Capture & Storage Project

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Offshore & Pipeline Control & Instrument System Design Report

The onshore carbon capture plant engineering design shall be the responsibility of Foster Wheeler / Mitsubishi Heavy Industries. The Project shall study two cases as follows: The base case of a single platform, rated to handle the CO2 that is flowing in the pipeline when in the gaseous phase of the CO2 phase envelope and then is to be upgradeable to cope with the dense phase operation. This base case option has a well capacity for 4 wells (one spare) and has a CO2 handling capacity of 6600 tonnes/day; A future case with enough capacity to handle 12 wells (i.e. 4 existing wells and 8 new wells) on a dense phase bridge linked platform that together will be suitable to handle 26,400 tonnes/day of CO2. 1.3. Definitions 1.4. Offshore Platform Description The topsides structure will be an integrated deck supported on four legs and stabbed into the jacket legs. It is envisaged this will support the following: 12 well slots, equipment and access platforms Pedestal crane Electrical Process Heaters Utilities Laydown areas ESDV platform Helideck Lifeboat Temporary Safe Refuge - facilities for up to 20 persons

1.5. Abbreviations DCS Distributed Control System F&G HART HMI NUI PA/GA SIL SIS TUV Fire and Gas Highway Addressable Remote Transmitter Human Machine Interface Normally Unattended Installation Public Address/General Alarm Safety Integrity Level Safety Instrumented System Technischer berwachungsverein (Tech. Inspection Agency)

Kingsnorth CCS De monstration Pro ject The information contained in this document (the Infor ma tion) is provided in good faith. E.ON UK plc, its subcontractors, subsidiaries, affiliates, e mployees, advisers, and the Depart ment of Energy and Climate Change (DECC) make no representation or warranty as to the accuracy, reliability or completeness of the Infor mation and neither E.ON UK plc nor any of its subcontractors, subsidiaries, affiliates, e mployees, advisers or DECC shall have any liability whatsoever for any direct or i ndirect loss howsoe ver arising from the use of the Infor mation by any party.

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Offshore & Pipeline Control & Instrument System Design Report

2.

General Requirements
2.1. Control & Instruments The following measurement, control and safeguarding requirements for the Kingsnorth carbon transport and storage systems have been identified: Distributed Control System (DCS) Safety Instrumented System (SIS) Fire and Gas (F&G) System Telecommunications and Information Systems Packaged Unit Control Equipment Metering System Leak Detection System Offshore Wellhead Control Panel Offshore Hydraulic Power Unit Field Instrumentation 2.2. Minimal Intervention The NUI shall be designed with a minimum of instrumentation to allow unattended operation with minimal intervention and maintenance. All systems and equipment will be of proven design. 2.3. Design Life The design life of the platform and facilities is 40 years. The control and safety systems will have a design life, which is as long as practically achievable with the current pace of electronic technology.

Kingsnorth CCS De monstration Pro ject The information contained in this document (the Infor ma tion) is provided in good faith. E.ON UK plc, its subcontractors, subsidiaries, affiliates, e mployees, advisers, and the Depart ment of Energy and Climate Change (DECC) make no representation or warranty as to the accuracy, reliability or completeness of the Infor mation and neither E.ON UK plc nor any of its subcontractors, subsidiaries, affiliates, e mployees, advisers or DECC shall have any liability whatsoever for any direct or i ndirect loss howsoe ver arising from the use of the Infor mation by any party.

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3.

Control & Instrument System Design

The Control and Instrument design scope for the transport and storage systems will consist of the following: 3.1. Distributed Control System The DCS shall be the primary operator interface for measurement, control, display and alarming of the equipment, processes and systems. The DCS shall provide the main human machine interface (HMI) and integrate with all the other systems i.e. SIS, F&G and other see document [ref 5]. DCS remote control and monitoring will be required i.e. controller adjustments, diagnostics, start, stop equipment or indicate the need for maintenance intervention. 3.2. Safety Instrumented System The SIS [ref 7] shall perform emergency, process shutdown and isolation actions in accordance with the shutdown cause and effects to be developed in the next project phase. The NUI shall be provided with fully automatic local control and safeguarding systems to allow it to operate autonomously and safely. The SIS shall be independent of the DCS. Operator interface for information, alarming and logging shall be through the DCS single operator window. The SIS will be certified by TUV and suitable to support all SIL functions. Loop design will follow fail safe practices, for electrical and instrument hydraulic failures. The executive functions shall be reviewed and implemented according to the SIL classification studies. No safety critical command shall be executed through the HMI. Manual shutdown signals shall be hard wired. Field shutdown actions shall be hard wired. 3.3. Fire & Gas System The offshore facility shall have a dedicated fire and gas system, which shall be an integral part of the SIS. Field detection for smoke, flame, heat, CO2 gas, acoustic leak detection shall be selected based on the results of the hazard evaluation studies. The position and quantity will be subject to an F&G mapping exercise. The F&G system shall interface with the PA/GA and SIS as required. 3.4. Telecommunications & Information Systems The telecommunications and data transfer methods for emergency response and operational control and monitoring signals between onshore and offshore will be commensurate with a NUI, statutory regulations and operational requirements see document [ref 8].

Kingsnorth CCS De monstration Pro ject The information contained in this document (the Infor ma tion) is provided in good faith. E.ON UK plc, its subcontractors, subsidiaries, affiliates, e mployees, advisers, and the Depart ment of Energy and Climate Change (DECC) make no representation or warranty as to the accuracy, reliability or completeness of the Infor mation and neither E.ON UK plc nor any of its subcontractors, subsidiaries, affiliates, e mployees, advisers or DECC shall have any liability whatsoever for any direct or i ndirect loss howsoe ver arising from the use of the Infor mation by any party.

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3.5. Packaged Unit Control Equipment Packaged equipment will be supplied for offshore with control and safeguarding systems that fully integrate with the main Control and Instrument systems i.e. DCS, SIS and F&G. The Offshore package equipment controls may include facilities for measurement, automatic control, safety instrumented systems, manual start-up, interlocks, duty / priority selection for the particular equipment package concerned. The package equipment interfaces to the main Control and Instrument systems should be fully tested before acceptance. 3.6. Metering System The CO2 will be metered onshore at the boundary between the carbon capture plant and the pipeline inlet. The metering station will be to custody transfer standard. Fluid properties will be determined either by on-line analysis or inferred from compositional data obtained from spot sampling. It is assumed that due to the constant composition of the CO2 spot sampling would be sufficient at mutually agreed intervals. The CO2 will be metered offshore downstream of the process filters. The metering station will be used for offshore leak detection. There will also be individual flowline meters used for reservoir management. The metering supervisory flow computers will monitor and store meter stream data as required. 3.7. Leak Detection System (Pipeline Integrity) The leak detection system will monitor the inlet and outlet pipeline flow, pressure and temperature conditions. This will provide pipeline leak detection based on mass imbalance as a minimum. Acoustic leak detection of CO2 for personnel protection may be employed at the onshore pipeline section and offshore on the NUI. This would be monitored by the DCS via the Fire and Gas system. Moisture content / dew point analysers for monitoring of the pipeline for corrosion may be included. 3.8. Offshore Wellhead Control Panel The wellhead control panel will allow local and remote control and monitoring of the wellhead valves as required see document [ref 9]. 3.9. Offshore Hydraulic Power unit The hydraulic power unit will provide supplies to topsides and wellhead valves as required see document [ref 9]. 3.10. Field Instrumentation Control and safeguarding instrumentation shall use conventional 4-20mA transmission, with HART communication where available.

Kingsnorth CCS De monstration Pro ject The information contained in this document (the Infor ma tion) is provided in good faith. E.ON UK plc, its subcontractors, subsidiaries, affiliates, e mployees, advisers, and the Depart ment of Energy and Climate Change (DECC) make no representation or warranty as to the accuracy, reliability or completeness of the Infor mation and neither E.ON UK plc nor any of its subcontractors, subsidiaries, affiliates, e mployees, advisers or DECC shall have any liability whatsoever for any direct or i ndirect loss howsoe ver arising from the use of the Infor mation by any party.

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4.

Mandatory References
4.1. UK Statutory Instruments SI 2005/3117 Offshore Installations (Safety Case) Regulations SI 1995/743 SI 1996/913 SI 1996/192 The Prevention of Fire and Explosion and Emergency Response Regulations (PFEER) Offshore Installations and Wells (Design and Construction, etc) Regulations (DCR) The equipment and protective systems intended for use in potentially explosive atmosphere regulations SI 1996 No 192 as amended by SI 2001 No 3766 (ATEX EU Directive 94/9/EC) and SI 2005 No. 830 The Provision and Use of Work Equipment Regulations (PUWER)

SI 1998/2306

4.2. Codes & Standards API RP 554 IEC 61131-3 BS EN ISO10012 BS EN 61508 BS EN 61511 API RP-14C ASM Guideline EEMUA 191 UKOOA

Process Instrumentation and Control Programmable controllers - Part 3: Programming languages Measurement & Calibration Systems Functional Safety of Electrical / Electronic / Programmable Electronic Safety- Related Systems Functional Safety Safety Instrumented Systems for the Process Industry Sector Safety Systems for Offshore Production Platforms Abnormal Situation Management Consortium-Effective Operator Display Design Practices, dated 14 Jan. 2009 Design of Alarm Systems Guidelines for Safety Related Telecommunication Systems on Fixed Offshore Installations Issue 1 August 2005

Kingsnorth CCS De monstration Pro ject The information contained in this document (the Infor ma tion) is provided in good faith. E.ON UK plc, its subcontractors, subsidiaries, affiliates, e mployees, advisers, and the Depart ment of Energy and Climate Change (DECC) make no representation or warranty as to the accuracy, reliability or completeness of the Infor mation and neither E.ON UK plc nor any of its subcontractors, subsidiaries, affiliates, e mployees, advisers or DECC shall have any liability whatsoever for any direct or i ndirect loss howsoe ver arising from the use of the Infor mation by any party.

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5.

Project References
5.1. Project References 1. KCP-GNS-PCD-STU-0001 Kingsnorth Carbon Capture & Storage Project Basis Of Design For Studies Phase 1A 2. KCP-GNS-SHE-DPR-0001 Kingsnorth Carbon Capture & Storage Project ESD System Philosophy 3. KCP-GNS-PCD-PFD-0003 - Kingsnorth Carbon Capture & Storage Project PFD Offshore & Transport System CO2 Process System Demo Phase (Base Case) 4. KCP-GNS-PCD-PFD-0004 - Kingsnorth Carbon Capture & Storage Project PFD Offshore & Transport System CO2 Process System Full Flow Scenario 5. KCP-GNS-INC-SPC-0001 Kingsnorth Carbon Capture & Storage Project Preliminary Offshore & Pipeline Control System Specification 6. KCP-GNS-PCD-DPR-0001 Kingsnorth Carbon Capture & Storage Project Full System Relief, Vent & Blowdown System Design Philosophy 7. KCP-GNS-SHE-DPR-0001 Kingsnorth Carbon Capture & Storage Project Offshore Emergency Shutdown System Design Philosophy 8. KCP-GNS-TCS-DPR-0001 Kingsnorth Carbon Capture & Storage Project Offshore Telecommunications Systems Design Philosophy 9. KCP-GNS-INC-SPC-0004 Kingsnorth Carbon Capture & Storage Project Wellhead Control System

Kingsnorth CCS De monstration Pro ject The information contained in this document (the Infor ma tion) is provided in good faith. E.ON UK plc, its subcontractors, subsidiaries, affiliates, e mployees, advisers, and the Depart ment of Energy and Climate Change (DECC) make no representation or warranty as to the accuracy, reliability or completeness of the Infor mation and neither E.ON UK plc nor any of its subcontractors, subsidiaries, affiliates, e mployees, advisers or DECC shall have any liability whatsoever for any direct or i ndirect loss howsoe ver arising from the use of the Infor mation by any party.