KIMANIS POWER PROJECT

JOB SAFETY ANALYSIS

Task / Job Description JSA No Type of JSA : : Installation HV apparatus : JHA/KPP/2013/ABB/04 New / Revised Purpose of JSA : Functional Area: 275kV Kolopis Switchyard

Non Routine Work

Routine Work

Turnaround

Projects

Other

Prepared by: Name

LUQMAN OSMAN

Position
HSE SUPERVISOR

Company ABB ABB

Signature

Date 16.05.13
16.05.13

Name Reviewed by CTCI: 1 2 3 2. Approved by KPSB:

CTCI & KPSB Position Company

Signature

Date

Reviewed by: SAFETY ADVISOR 1 SHAH NAWAZ 2 3 1. Approved for Submission: 1

Workers : I acknowledge receiving these instruction, understand the instruction, and fully comply with the JSA Comp Name Signature I/C No. Date Company Name any

Signature

I/C No.

Date

Potential Hazard Example for Specific Categories : Worker Slip/ Trip/ Fall Struck/ Against Overhead Work Burn (Heat/ Chemical) Eye Injury Radiation Hazard Sharp Objects Back Injury Hazardous Chemical Containment Contacted by/ with Caught/ in/ on/ between Strains Electrical Hazard Equipment Fire Damage (Physical) Loss of Production Explosion Environment Gas Release (HC / H2S) Spill or Loss of Dusty Off-Site Impact Severity: Extreme

RISK RATING Multiple facilities, extensive damage or prolong loss of production > RM 200M High Single Fatality, major injury, > 1 lost Time Injury (LTI) major and loss of production (between RM 8M to RM 200M). Medium Major & minor injury loss of production (between RM 2 M to RM 8M) Low No injury, slight damage to equipment and no loss to production. Likelihood: High Probable, likely to occur (0-0.5 year). Medium Possible could occur (0.5-4 year). Low Remote, unlikely to occur (4-30 year). Severity Low Med High Low L L M Likelihood Med High L M M H H EX

Low Med High Extreme

Mitigation Safe working practices OPP, PTW, HSEMS OPP, HSEMS, PTW, HSE awareness, Special procedure, HSE awareness, OSH program

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KIMANIS POWER PROJECT

JOB SAFETY ANALYSIS
Task / Job Description JSA No : Installation HV apparatus : JHA/KPP/2013/ABB/04 Functional Area: 275kV Kolopis Switchyard

BASIC JOB STEP

POTENTIAL HAZARDS

Who or What might be harmed (Person/Equip/ Env) Person/Equipment

Risk Rating L 1.1.1 1.1.2 1.1.3 1.1.4

CONTROLS

Action Party Supervisor

1.0 Transportation of material to site

1.1 Narrow road/ collision or topple

Ensure valid vehicle driving license Observe proper traffic control and speed limit Equipment or material should be properly secure Warning signs shall be erected as means of warning where applicable. Properly secure the equipment and material Ensure right position of the equipment and material is properly set on the vehicle No person allowed to sit/present on the back of truck lorry

1.2 Insecure material on vehicle

Person/Equipment

1.2.1 1.2.2 1.2.3

Supervisor

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KIMANIS POWER PROJECT

JOB SAFETY ANALYSIS
Task / Job Description JSA No : Installation HV apparatus : JHA/KPP/2013/ABB/04 Functional Area: 275kV Kolopis Switchyard

BASIC JOB STEP

POTENTIAL HAZARDS 2.1 Improper manual handling method

2.0 Loading and unloading of material

Who or What might be harmed (Person/Equip/ Env) Person (slip/trip)

Risk Rating L 2.1.1 2.1.2 2.1.3 2.1.4 2.1.5

CONTROLS Toolbox briefing Proper manual handling method. Close supervision by Work Supervisor. Maintain good housekeeping Work related PPE to be worn.

Action Party Supervisor

2.2 Falling load

Person (falling from height/ falling object)

2.2.1 Toolbox briefing drop object and lifting 2.2.2 use tagline during lifting 2.2.3 provide signalman 2.2.4 Provide signages 2.2.5 Only competent operator are allowed to operate the crane 2.2.6 Crane functional test to be done before commencing the work 2.2.7 all lifting gear will be inspected before use 2.2.8 Barricade lifting radius 2.2.9 Work related PPE to be worn. 2.2.10 Crane outrigger fully extended

Supervisor

2.3 Pinch Point / sharp edges

Person

L 2.3.1 2.3.2 2.3.3 Toolbox briefing Pinch point. Using Proper PPE (hand glove/ long sleeve jacket) Proper handling method

Supervisor

3.0 Pre assembly of material On ground

3.1 Pinch Point / sharp edges

Person

3.1.1 Toolbox briefing Pinch point. 3.1.2 Using Proper PPE (hand glove/ long sleeve

Supervisor

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KIMANIS POWER PROJECT

JOB SAFETY ANALYSIS
Task / Job Description JSA No : Installation HV apparatus : JHA/KPP/2013/ABB/04 Functional Area: 275kV Kolopis Switchyard

BASIC JOB STEP

POTENTIAL HAZARDS

Who or What might be harmed (Person/Equip/ Env) Person

Risk Rating jacket)

CONTROLS

Action Party

3.2 Manual Handling.

M 4.1 Falling object 4.0 Installation of HV Equipment Person

3.2.1 Ensure proper handling on tools before performing the job 3.2.2 Trained the workers correct way to lift material 3.2.3 Ensure all workers follow the correct procedure 3.2.4 Clearance of loose material 3.2.5 Post Signages as a way to increase awareness 4.1.1 4.1.2 4.1.3 4.1.4 Toolbox briefing Pinch point. Use work related PPE Secure properly loose item Wear full body harness and skylift to be used if required wear full body harness Close supervision by supervisor Use tagline Barricade the lifting radius and put signage Provide signalman Provide walkie talkie as a mean of Communication Inspection of crane and lifting gear prior to use Outrigger to be fully extended and choose a stable ground to park

Supervisor

Supervisor

4.2 Working at height 4.3 Lifting

Person Property

M 4.2.1 4.2.2 4.3.1 4.3.2 4.3.3 4.3.4 4.3.5 4.3.6 M Supervisor Supervisor

4.4 Electrocution

Person

4.4.1 Switching and outageof flybus (refer outage plan)

Supervisor

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KIMANIS POWER PROJECT

JOB SAFETY ANALYSIS
Task / Job Description JSA No : Installation HV apparatus : JHA/KPP/2013/ABB/04 Functional Area: 275kV Kolopis Switchyard

BASIC JOB STEP

POTENTIAL HAZARDS

Who or What might be harmed (Person/Equip/ Env) Person

Risk Rating

CONTROLS

Action Party

5.0 Housekeeping

5.1 Manual handling

5.1.1 5.1.2 5.1.3 5.1.4 5.1.5

Toolbox briefing Proper manual handling method. Close supervision by Work Supervisor. Maintain good housekeeping Work related PPE to be worn.

Supervisor

5.2 Pinch Point / sharp edges

Person

5.2.1 Posting Warning Signage 5.2.2 Toolbox briefing Pinch point. 5.2.3 Using Proper PPE (hand glove/ long sleeve jacket)

Supervisor

5.3 Slippery surfaces

Person M

5.3.1 5.3.2

Toolbox briefing Wear appropriate PPE

Supervisor

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KIMANIS POWER PROJECT

JOB SAFETY ANALYSIS
Task / Job Description JSA No : Installation HV apparatus : JHA/KPP/2013/ABB/04 Functional Area: 275kV Kolopis Switchyard

BASIC JOB STEP

POTENTIAL HAZARDS

Who or What might be harmed (Person/Equip/ Env)

Risk Rating

CONTROLS

Action Party

GENERAL NOTES Basic PPE (Safety Helmet @ Hard Hat, Safety Shoes, Safety Glass and Long Sleeve Jacket) shall be worn at all the time. Set up barricades around work area and display warning signs. All equipment / machinery to be inspected by CTCI before any work commences. All PTW and supporting permits must be valid before any works begins. On hearing of emergency siren, stop all works, machinery & source of ignition and walk on foot to the nearest muster point. Vehicle to exit immediately to designated parking area after delivery of material. No eating and resting on site. Use designated eating and resting area. All pressure gauges used must be calibrated and tagged with valid calibration sticker. All scaffolding must have a green "safe to use" tag before put into service. Maintain good housekeeping daily at all the work places. Tool box talk specific on work instruction and briefing on hazards and control measures to be conducted before start of work.

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