THE HASHEMITEKINGDOM OF JORDAN MINISTRY OF WATER AND IRRIGATION

DISI WATER COMPANY

Gama G Sistemleri Mhendislik ve Taahht A.. Gama Power Systems Engineering and Contracting Inc. Project Title:

DISI-MUDAWARRA TO AMMAN WATER CONVEYANCE SYSTEM PROJECT

Document Title:

METHOD STATEMENT FOR CATHODIC PROTECTION SYSTEM INSTALLATION (Temporary)

Document Number:

DISI-QA-MOS-EL-MS-CNX-001
Issue Date:

14 25 OCTOBER 2010

Construction Experts Company )ConEx)

THE HASHEMITEKINGDOM OF JORDAN MINISTRY OF WATER AND IRRIGATION

DISI WATER COMPANY

Gama G Sistemleri Mhendislik ve Taahht A.. Gama Power Systems Engineering and Contracting Inc.

INDEX SHEET FOR REVISIONS

Document Title: Document Number:
DISI-QA-MOS-EL-MS/CNX-001
Gama GucSistemleri:

METHOD STATEMENT FOR CATHODIC PROTECTION SYSTEM INSTALLATION )Temporary)

APPROVED BY: DATE:

REVISION HISTORY REV NO A DESCRIPTIONS/ REASON FOR ISSUE Issued for Approval CHECKED BY K.M APPROVED BY G.S

DATE

PREPARED BY M.TH

1425/10/2010

Disi-Mudawarra to Amman Water Conveyance System Project

HashemiteKingdom of Jordan Ministry Of Water And Irrigation Disi Water Company

METHOD STATEMENT FOR CATHODIC PROTECTION SYSTEM INSTALLATION -Temporary Doc .No:
DISI-QA-MOS-EL-MS/CNX001

CONSTRUCTION EXPERTS COMPANY

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TABLE OF CONTENTS
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. SCOPE .............................................................................................................2 PURPOSE .........................................................................................................2 DEFINITION .....................................................................................................2 REFERENCES ....................................................................................................2 ROLES & RESPONSIBILITIES .......................................................................... 223 TOOLS &EQUIPMENTS: .................................................................................. 445 MANPOWER ......................................................................................................5 ENGINEERING AND RESPONSIBILITIES ........................................................... 556 MATERIALS ACQUISITION AND AVAILABILITIES ...................................................6 Method of Construction -Cathodic Protection System -Sacrificial type-Temporary. .......7 TESTING & INSPECTIONS ..................................................................................8

DISI-QA-MOS-EL-MS/CNX-001 Rev 0

Disi-Mudawarra to Amman Water Conveyance System Project

HashemiteKingdom of Jordan Ministry Of Water And Irrigation Disi Water Company

METHOD STATEMENT FOR CATHODIC PROTECTION SYSTEM INSTALLATION -Temporary Doc .No:
DISI-QA-MOS-EL-MS/CNX001

CONSTRUCTION EXPERTS COMPANY

Rev 0

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1.

SCOPE
The scope of this method statement is to detail the sequence and activities followed during the construction and installation of the cathodic protection system temporary where needed and define the responsibilities of the construction team

2.

PURPOSE
The purpose of this method statement is to ensure that the cathodic protection installation team is familiar with the minimum guidelines and measures to be followed during construction and installation of the proposed temporary cathodic protection system.

3.

DEFINITION
Contractor Sub-Contractor Project :Gama G Sistemleri Mhendislik ve Taahht A. . :Construction Experts Company).CNX( :Disi Water Conveyance Project )DISI(

4.

REFERENCES
J08086FDSPCENV-03 Rev 1 :Datasheet for Temporary CP. J08086-GEN-DET-FD-ENV-DT-20 :Typical Details Temporary CP System. J08086-GEN-DET-FD-ENV-DT-21 :Typical Details CP standard Test facility. Subcontract agreement PRICE SCHEDULE -Encl_4C_Description_of_Prices_Rev_1

5.

ROLES & RESPONSIBILITIES

The following are job descriptions of the principal Project Field Staff personnel utilized construction of the DISI Water Conveyance System Project of Jordan. Project Construction Manager Construction Superintendents, (Civil, Mechanical, Electrical, Instrumentation) Field HSE Coordinator/Safety Designate or Safety Man Field Quality Assurance / Quality Control Manager

5.1

Project Construction Manager

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Disi-Mudawarra to Amman Water Conveyance System Project

HashemiteKingdom of Jordan Ministry Of Water And Irrigation Disi Water Company

METHOD STATEMENT FOR CATHODIC PROTECTION SYSTEM INSTALLATION -Temporary Doc .No:
DISI-QA-MOS-EL-MS/CNX001

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Reports to the Project Manager and/or Manager of Construction. His responsibilities include the supervision of the entire field organization including field staff and subcontractors. He has the overall responsibility for the execution of all contract commitments relating to the field construction activities in accordance with specific project plans, schedules, and budgets. He has the authority to administer all field office activities and direct assigned personnel in meeting company and project objectives. His specific duties includes planning, organizing, and directing all field work to a successful conclusion of the project, meeting contractual obligations and the Client's expectations while maintaining the company's best interests. He will establish a site office, personnel camps and any additional structures required to accomplish project goals and administer all field activities in accordance with company and departmental policies and procedures and project specifications. He will direct material control activities and all QA/QC and survey activities. He will administer all subcontracts and participate in all subcontract negotiations and submit subcontractors, including any third party NDE companies for approval to the client prior to signing contracts with subcontractors. Additionally, he will provide jobsite interface with the Client, maintaining close liaison at all times and attend project meetings with the client on a regular basis He will also be responsible to provide a copy of all field reports, inspection documents, and procedures including project activities to the client upon an agreed timeline. He will perform any additional project related duties as required and be responsible for all project documentation which includes document Turn-Over-Packages and OEM Manuals.

5.2

Construction Superintendents The Construction Superintended reports to the Project Construction Manager. His responsibilities include the supervision of, filed supervisors, Craft Personnel and Subcontractors. He is responsible for the day to day coordination of all construction activities related to physical progress and productivity. Specific Duties includes but not limited to organizing and directing all construction activities, supervising assigned staff personnel and establish daily productivity goals, monitor productivity and initiate remedial action where required. He will assist in preparation of reports; participate in all coordination, scheduling, safety and progress review meeting. He is responsible for interfacing with engineering and assuring that the latest drawing and document revisions are circulated to project personnel. He will also be responsible for interpreting drawings and specifications for field personnel and subcontractors and coordinates resolution of engineering problems with the appropriate engineering staff and the client. He will also notify QA/QC personnel in all QA/QC activities including any deficiencies found during construction. He is also responsible for development of field test data and punch lists.

DISI-QA-MOS-EL-MS/CNX-001 Rev 0

Disi-Mudawarra to Amman Water Conveyance System Project

HashemiteKingdom of Jordan Ministry Of Water And Irrigation Disi Water Company

METHOD STATEMENT FOR CATHODIC PROTECTION SYSTEM INSTALLATION -Temporary Doc .No:
DISI-QA-MOS-EL-MS/CNX001

CONSTRUCTION EXPERTS COMPANY

Rev 0

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5.3

Field HSE Coordinator The Safety Coordinator reports to the Project Construction Manger and is responsible for Project Safety and the implementation of an effective safety program, including initiating a daily Job Safety Analysis (JSA). Where the Clients safety re quirements are more stringent that the contractors safety program, the clients safety program will be met. He is responsible for establishing first aid facilities and the requisition of all necessary safety, first aid and fire prevention equipment required to have an effective project safety system in place. He is responsible for maintaining a continuous inspection of the jobsite and report any unsafe acts or conditions to the responsible supervisor. Serious violations must be reported immediately to the Project Construction Manager and the client. He will preview and monitor all subcontractor safety programs and provide assistance upon request. He will also organize, train and attend weekly safety meetings for all levels of supervision and investigate all accidents and submit accident reports as required by law and client safety policy. He will maintain all safety records and issue Monthly safety reports.

. 5.4

QA/QC Coordinator The QA/QC Manager is responsible to the Project Manager in all activities pertaining to quality. He is responsible for the daily activities and supervision of filed QC Inspectors. He will supervise and/or perform inspections of work, in progress and completed to conform to project drawings, specifications, applicable Codes and Standards and keeping with the requirements of good industry practices. QA/QC Coordinator is responsible for technical aspects on site and coordination with client inspections, witness and hold points. He is responsible for performing audit of subcontractor's inspection reports, logs and other documentation to assure conformance with Project Specifications. He will review all NDE records and radiographs of weldments, coating applications, trenching and any additional requirements to meet project quality assurance goals and practices. He will monitor and inspect diverse segments of work, including, but not limited to surveying, soils, concrete, structural steel, equipment, piping, electrical and instrumentation. Perform hands on inspections and witness tests and keep documents in an organized fashion for final turn-over of project documentation. Be prepared for client audits which can be performed without audit notification. Maintain master files containing all inspection and test documents.

6.

TOOLS &EQUIPMENTS:
Tools &equipments to be used during installation work DISI-QA-MOS-EL-MS/CNX-001 Rev 0

Disi-Mudawarra to Amman Water Conveyance System Project

HashemiteKingdom of Jordan Ministry Of Water And Irrigation Disi Water Company

METHOD STATEMENT FOR CATHODIC PROTECTION SYSTEM INSTALLATION -Temporary Doc .No:
DISI-QA-MOS-EL-MS/CNX001

CONSTRUCTION EXPERTS COMPANY

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Description Excavator Water Tank Pickup Pin Brazing Machine Hand Tool Kit Safety PPE AVO Meter Megger

Role and usage area Widening the pipe trench where anode bed exists-part time for anode bed preparation-Part Time Materials and tools delivery-Fully Dedicated Prepare and accomplish pin welding on the pipe work as required. For fastening, cable tightening, etc ... For all personnel For testing (continuity, Voltage, Ampere, etc) For Insulation Test -applied for multi core cables only

7.

MANPOWER
Description Electrical Site Engineer Cathodic system Foreman Technician Un-skilled labor Driver NO. 1 1 2 4 1

8.

ENGINEERING AND RESPONSIBILITIES

Gama responsibility is to identify the location where the temporary cathodic protection is required based on the soil resistivity test which will be performed by Gama contractor. All installation shall be as per J08086-GEN-DET-FD-ENV-DT-20 and J08086FDSPCENV-03 Rev 1 Datasheet for Temporary CP.

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Disi-Mudawarra to Amman Water Conveyance System Project

HashemiteKingdom of Jordan Ministry Of Water And Irrigation Disi Water Company

METHOD STATEMENT FOR CATHODIC PROTECTION SYSTEM INSTALLATION -Temporary Doc .No:
DISI-QA-MOS-EL-MS/CNX001

CONSTRUCTION EXPERTS COMPANY

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SHOP DRAWINGS As long as the design drawings are comprehensive in enough manners but the following shop drawings maybe generated to detail the work and assure the quality of work: Shop drawings for the location of the system )survey plan (will show the coordinates of all items which will be installed underground. Shop drawings for the Test Post foundation Reinforced concrete. Shop drawing for above ground marker )temporary.(

9.

MATERIALS ACQUISITION AND AVAILABILITIES

Since all materials will be supplied by Gama and the sub-contractor role is to install the system under supervision of Main contractor's experts; the Materials to be used shall have to be cross checked between the sub-contractor and contractor prior commencing the installation and assure the followings: All materials required are available at site )storage.( All materials required have been inspected and checked against the validity for installation .

MATERIALS USAGE )LIST AND DESCRIPTION) With reference to project contractual documents the Materials to be used shall be as the following List:

ID 001 002 003 004 005 006 007

Description Pre-packed Magnesium Anode Anode cable line tap C/W self-amalgamating Tape 1 cm2 Coupon 10mm2 XLPE/PVC Single Core Multiple Stand cable. M8X10mm2 Pin Brazing Cable Lug MCL Polyurethane Cable Lugs/Ties/Markers,

Supplied By GAMA GAMA GAMA GAMA GAMA GAMA GAMA

Installed By CNX CNX CNX CNX CNX CNX CNX

Quantity )Tentative( 4 4 1 ~=60 Meter 3 2LIT As required

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Disi-Mudawarra to Amman Water Conveyance System Project

HashemiteKingdom of Jordan Ministry Of Water And Irrigation Disi Water Company

METHOD STATEMENT FOR CATHODIC PROTECTION SYSTEM INSTALLATION -Temporary Doc .No:
DISI-QA-MOS-EL-MS/CNX001

CONSTRUCTION EXPERTS COMPANY

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008 009

etc Reed Switch Test Post

GAMA GAMA

CNX CNX

1 1

10.

Method of Construction -Cathodic Protection System -Sacrificial typeTemporary .

After identifying the location of the temporary cathodic protection system the following procedures will take place sequentially. 1. Check the readiness of the site for installation. 2. Marking the location of system installation on site and to be inspected by contractor )Gama.) 3. Widening the trench of pipe line at the area marked above as per drawings J08086-GENDET-FD-ENV-DT-20A. 4. Identify the location of the TCPS )Temporary Cathodic Protection Station(as per site condition. 5. Deliver the materials to site which inspected under clause 9 above. 6 Area of attachment to the pipe shall be ground to bright metal and pins shall be attached within the ground area. Prior to attaching pins, a test plate shall have 5 pins welded to the test plate. The pins shall then be bent or hammered to a 90angle. No pins shall be welded to the pipe until a successful test has been performed. 5.6. Pipe surface preparation to attach cable(s )to the pipe using pin brazing technology (Conex will provide only the tools )the following to be supplied by GAMA: a. Brazing Pins.

b. Cable Lugs as required. c. Cables as required.

DISI-QA-MOS-EL-MS/CNX-001 Rev 0

Disi-Mudawarra to Amman Water Conveyance System Project

HashemiteKingdom of Jordan Ministry Of Water And Irrigation Disi Water Company

METHOD STATEMENT FOR CATHODIC PROTECTION SYSTEM INSTALLATION -Temporary Doc .No:
DISI-QA-MOS-EL-MS/CNX001

CONSTRUCTION EXPERTS COMPANY

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d. Coating repair patch/mastic filler. 6.7. Magnesium anodes to be installed as per J08086-GEN-DET-FD-ENV-DT-20A. 7.8. Cables to be installed with identifications and tagging. 8.9. Cables to be tested )continuity, megge.( 9.10. Coating and repairing for the brazing location on pipe. 10.11. Initial backfill over anode installation.

Notes: All installation above to be done before pipes testing (hydrostatic, holiday, etc All installation above to be done by Contractor witnessed by GGS. TCPS to be installed after completing full backfill at that area of system installation and land re instating.

11.

TESTING & INSPECTIONS

Testing Testing & commissioning shall be performed by Contractor experts. Subcontractor is responsible to install the system as per Drawings, Project documents and procedures in project tender documents; where CNX will not be responsible about the system performance and design deliverables.

Inspections Refer to ITP plan Ref# )DISI-QA-EL-CNX-016 )

Comment [b1]: Please submit the mentioning ITP.

DISI-QA-MOS-EL-MS/CNX-001 Rev 0

Disi-Mudawarra to Amman Water Conveyance System Project

HashemiteKingdom of Jordan Ministry Of Water And Irrigation Disi Water Company

METHOD STATEMENT FOR CATHODIC PROTECTION SYSTEM INSTALLATION -Temporary Doc .No:
DISI-QA-MOS-EL-MS/CNX001

CONSTRUCTION EXPERTS COMPANY

Rev 0

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