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Introduction
Desalination is a process removing dissolved minerals from the saline water. Many technologies have been developed for the sea and brackish water, but the most common and widely used process is the reverse osmosis (RO). The RO desalination plant consists of 4 major systems; pretreatment system, high pressure pumps, membrane systems, and post-treatment. RO membranes are 2 types; spiral wound & hollow fiber. The major parameters affecting the RO plant performance are the feed water temperature, pressure and salinity.
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Considered Plant
The considered plant has been constructed at Nuweiba City in South Sinai, Egypt. It started the actual production on August 2001. The required electrical power for the plant is supplied from the local electrical power network. The saline water is supplied from 8 beach wells near the coast of Aqaba Gulf. The salinity of feed sea water is in the order of 44000 ppm. The plant consists of 5 units; each has a capacity of 1000 m3/day.
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Considered Plant
Considered Plant
Experimental Procedures
The plant consists of the following main systems : 1. Intake :
saline water is pumped from the beach wells through the deep well pumps to a PVC header and then to the sand filters (activated carbon filters)
Experimental Procedures
3. RO membrane units:
the membrane stainless steel skid consists of 15 vessels; each one contains 5 elements of membranes of spiral wound type. Total elements 75 SU820. after using Px system, the total 24 vessels 120 elements TM820-400
4. Post-treatment system :
it consists of chlorinating to allow chlorine residual and pH adjusting within the acceptable range of 7.5 to 8.5 ppm. This system is suitable for the new capacity
5. The plant working completely automatic control PLC using SCADA system The pressure required to operate Nuweiba RO plant is 60-70 bar.
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Experimental Procedures
Experimental Procedures
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Experimental Procedures
Cartridge Filters
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Experimental Procedures
Chemical Pre-treatment
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Experimental Procedures
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Experimental Procedures
Degasifier
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Experimental Procedures
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Experimental Procedures
PX
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High Pressure IN High Pressure OUT Low Pressure IN Low Pressure OUT
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Experimental Procedures
During the normal operation, the following data have been recorded daily : 1. The pressure before and turbocharger and RO element after each filter, pump,
2. Temperature before and after each RO element 3. Thermal conductivity before and after each RO element. Salinity of a stream is calculated from the measured thermal conductivity 4. The mass flow rate of both the product water and brine
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Experimental Procedures
Site experimental work has been carried out on one RO unit of the plant to study the effect of feed water temperature, pressure and salinity on the productivity of the unit. The change in the salinity of feed water was carried out by adding product water to the feed saline water. The pressure of the feed water was changed by the pump and by passing the feed water. To study the effect of temperature of the feed water, tests are carried out during different times of the year with different ambient temperatures. The results are measured by the same instrumentation attached to the RO desalination plant.
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The productivity increases from 7.2 to 124.8 % corresponding to an increase in the feed pressure from 41.37 to 72.4 bar respectively
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The productivity increases from 74.4 to 112.8% corresponding to an increase in the feed temperature from 10 to 32C respectively
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The product salinity decreases from 1500 to 300 ppm corresponding to an increase in the feed pressure from 41.37 to 72.4 bar respectively
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The plant productivity decreases from 120 to 100.8% as the feed water salinity increases from 15000 to 45000 ppm respectively
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The salinity of feed water increases from 67 to 350 ppm corresponding to an increase in the feed water salinity from 15000 to 45000 ppm respectively
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Economical Analysis
1. Power Consumption Cost
Pump Sea Water Pump Filter Pump Additive Pump Product Pump RO H.P. Pump Circulation Pump Total Without PX kW kWh/m3 18 0.432 18 0.432 1 0.024 3 0.072 285 6.84 7.80 With PX kW 18 18 1 3 84.85 8.5 kWh/m3 0.432 0.432 0.024 0.072 2.036 0.204 3.20
Power Cost (Without PX) = 7.8 * 0.22 = 1.716 LE/m3 Power Cost (Using PX) = 3.2 * 0.22 = 0.704 LE/m3
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Economical Analysis
2. Chemical Requirements Cost
Item Ca O Cl (Pre + Post) H Cl (30%) Anti Scalant Na O H Others Total gr/m3 20 100 10 80 ----Cost (LE/m3) 0.03 0.08 0.25 0.04 0.12 0.52
Economical Analysis
3. Maintenance & Repairs Cost
Operation Name Cartridge filter Pumps and motors Controls and electrical, etc. Instrument, etc. Miscellaneous Total Cost (LE/m3) 0.03 0.08 0.05 0.03 0.05 0.24
Economical Analysis
4. Capital Cost
Without PX Capital Cost = 5,500,000 LE/Unit Unit = 1000 m3/day Working Days = 335 days/year Expected Life Time = 10 years Using PX Capital Cost = 5,500,000 LE/Unit Design Modify = 1,500,000 LE Unit = 2000 m3/day Working Days = 335 days/year Expected Life Time = 10 years
Economical Analysis
5. Labour & Administration Cost
Labor & Administration Cost = 0.50 LE/m3
Conclusions
The following conclusions are obtained based on 5-year operation : 1. The RO system is found to be sensitive to the variation in the feed water temperature, pressure and salinity :
Higher feed water temperature increases the plant productivity Increasing the feed water pressure increases the plant productivity but decreases the permeate salinity Higher feed water salinity reports lower productivity and higher product water salinity
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Conclusions
The following conclusions are obtained based on 5-year operation : 2. The cost analysis of the RO plant (without PX) reveals that the major factors affecting the product water cost are the power consumption cost (35%) and capital cost (33.6%) while the chemical treatment represents 10% of the total cost 3. The cost analysis of the RO plant (using PX) reveals that the major factors affecting the product water cost are the power consumption cost (21.5%) and capital cost (31.8%) while the chemical treatment represents 16% of the total cost
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THANK YOU
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