KLINGER Ballostar KHA 3 Pieces Ball Valve DN 10 - 150: Edition 2011

KLINGER Ballostar KHA 3 pieces ball valve DN 10 150
Tel. +43 (0)2252 600-0 Fax +43 (0)2252 600-100 Web: www.klinger.kfc.at
Edition 2011
The sealing system decides a ball valves quality

The sealing element from Klinger offers safety for many years.
The sleeve Consists of a soft material with good flow characteristics (PTFE) so that the sealing element is reliably held in position. A graphite ring provides an effective sealing and protection against high termal loads in the Fire Safe version.
B
1
The diaphragm spring Thanks to the spring load a tight fit of the sealing ring to the ball is guaranteed independent of fluid pressure and direction.
C
3 2
The sealing ring The ring is enclosed on three sides by metal.Therefore it is able to absorb the incorporated spring load and transfers the force of the ball without suffering any deformation.
The sealing element is the heart of a valve. If a valve can reliably fulfill the shut off or controlling functions is determined by the seal. Who or whatever controls the sealing element, controls safety. Klinger is the only manufacturer in the world who offers both - valves and gaskets. It is obvious that over a hundred years of experience in sealing technology has led to a natural advantage in competition. You are just about to see a part of it. Here we show you the main differences of the Klinger sealing element. On the next pages we explain how these advantages take effect on the entire valve concept.
One principle, six safeties! Each sealing element can be replaced by another. This allows quick and easy adjustment of the valve to altering requirements and service conditions:
Standard: For applications up to 300C, sealing ring made of KFC-25. Resistant to chemicals: For an extreme high leak tightness and special application in the chemical industry, sealing ring made of PTFE. Resistant to wear: For abrasive fluids and those containing solids. Sealing ring with metal insert and additional graphite ring. Temperature resistant: For high temperature range up to 400C. Sealing ring with metal insert and additional graphite ring. Vacuum application: Reliably leak-proof at low pressure and fine vacuum. Viton sealing ring. Fire Safe: Safety acc. to API 607 and EN ISO 10497. Special sleeve and sealing ring made of KFC-25.
Only Klinger offers a ball valve with an automatic sealing chamber

On the previous two pages we informed you about the special features of the sealing element. On this page we want to explain how the incorporated spring load affects the function of the valve. In the the process an automatic sealing chamber is formed which is unique in the world of valve engineering 1 Since the automatic sealing chamber acts bidirectional, 2 the KLINGER Ballostar KHA is ideal for installations with changing flow directions.
2
The automatic sealing chamber: Absolutely leaktight, even at low medium pressure or vacuum.
In conventional ball valves, the medium only acts on the ball in the flow direction. In a KLINGER Ballostar KHA ball valve, the complete sealing element is charged with the medium pressure. 3 . Advantage: With an increasing differential pressure the additional forces increase as well. This relieves the preloaded diaphragm spring and increases the service life.
Medium pressure absorption area in competitive systems: Ball area only.

3
Medium pressure absorption area at Klinger: Ball and diaphragm spring area.
This scetch shows how much larger the pressure absorbing surface of a Klinger sealing element is. 4
When connecting the flanges with the centre piece the forces of the preloaded springs are released and press the sealing rings to the ball. 5 This happens irrespective of whether there is medium pressure or not! The forces still act at very low differential pressures and vacuum.
The accumulated force of the sealing elements acts in both directions!
The ball of acid-resistant stainless steel. B The valve body, two different materials to choose from. The ISO top flange is the defined connection to the actuator. C Different sealing elements in the bore of different material combinations D Connecting bolts and nuts of different materials to choose from, suitable for temperature ranges from +400C to -196C. E Electro-mechanic or pneumatic actuators, directly or with mounting parts attached to the ISO top flange.
A
1 The lever is included in the standard scope of supply. 2 - 3 The operating bolt extension for fluids in the low temperature range, also with insulation, depending on the job. 4 - 6 Reloadable stuffing boxes for the operating stem. Three different versions and materials : Graphite (retightenable), Viton O-rings (**not retightenable) and labyrinth (retightenable).
7 At option: The bracket for mounting the actuator, where direct mounting is either recommended or requested. 9 - 13 The elastic sealing element for the port. Six different materials and versions: KFC-25, PTFE, metal, metal in high-temperature version, Viton, Fire Safe. 14 - 20 Connections designed as flange, threaded connections or weld ends either full or reduced bore.
* New type of hand lever (single piece, fine casted) made of steel
C
2 3 4 5 6
**
** The stuffing box with Viton O-rings can not be retightened
A 8
You can fit, retrofit or convert your ball valve for every special operating condition or application by choosing and combining the various versions of the system components. Thanks to the modular system, the safety of the ball valve is quite costefficient, because you only buy what you really need and dont waste money on panic surcharges or unnecessary additional product features.
The fields of application for body materials, sealing elements, and connecting bolts at different pressures and temperatures are shown in the safety diagrams on the pages 8-9.
We attach great importance to the fact that the low torques of our ball valves definitely result in the choice of a cheaper actuator with lower torque output. For more information on the proper torque please see pages 14-15. With valves of a modular design, maintenance, repair and retrofitting are cost-efficient and easy.
15
17
19
20
10
11
12
13
14
16
18
Additional features ensure that KLINGER Ballostar KHA are best suitable for different customer needs and fields of application:
1. CE marking KLINGER Fluid Control fulfills the requirements of the Pressure Equipment Directive PED/97/23/EC. Therefore our complete range of valves (beginning with size DN 32) is marked with the CE-sign.
2. Fire-safe The KLINGER Ballostar KHA fire-safe version acc. to API Standard 607 (4.th Ed.) and EN ISO 10497 is equipped with special sealing elements (FS).
3. Final pressure tightness and strength test As an additional sign for high application safety and for our high service standard a final inspection certificate acc. to EN 10204 - 3.1 is available for each ordered KLINGER Ballostar KHA ball valve free of charge
4. Antistatic design as standard As standard, the KLINGER Ballostar KHA is equipped with an antistatic equipment acc. to ISO 7121 or EN 1983.
Discharge flow Antistatic washer Antistatic ball
* beginning with size DN 50
5. Locking device for hand lever
It goes without saying, that a lever interlocking device is a standard feature. A single pin is enough to connect lever and body. The easy way to ensure adequate protection against unintentional use.
6
5. Actuators
The top flange acc. to ISO 5211 is connected to the actuator either directly or via a bracket and coupling. You can fit and dismantle the required actuator type any time, even when the plant is in operation, which makes changing of an actuator after a breakdown very easy.
Safety with guarantee Summary of the current type approvals Valve according to TA-Luft (=technical instruction on air pollution control) and VDI 2440 The requirements for limiting emissions to prevent air pollution (TA-Luft) are clearly fulfilled. The determination of the leakage rate acc. to VDI 2440 (emission control refineries) was successfully accomplished. Fire safety The fire-safe test performed acc. to API Standard 607 and EN ISO 10497.
6. Standard leak tightness: 10 -4 Klinger is the only concern in the world who produces both valves and seals. The synergistic effect of these two fields of knowledge can be seen in the seals for the bore and the stuffing box. The diagram shows the safety margin of the ball valve compared to the requirements of VDI 2440 and the Technical Guidlines Air (TA-Luft).
The labyrinth stuffing box
Valve for gaseous fuel The ball valve is approved as a safety control system for furnaces using gaseous fuels, under European Standard EN 161. Valve for gases and hazardous liquids The valve passed the type test with evidence acc. to VdTV 1065. This also covers the requirements of VbF, Gas-HL-VO, TRB 801 No.45, DIN EN 12516-2, DIN EN 12266-1 Part 3, DIN EN 12266-1 Part 5. Valve for use with oxygen Approval for use with oxygen was issued by the Federal Institute for Material Research and Testing (BAM) Berlin. Valve as gas house connection Approval acc. to VGW (also valid for DVGW and SVGW)
Leak rate mbar l/s
10 -3
permissible leak rate acc. to TA-Luft . -3 3 10 mbar l/s
10
-4
max. permissible leak rate acc. to VDI 2440
10 -5
THE SAFETY MARGIN OF KLINGER

0 10 20 30 40 50 60 70
Leak rate after 100.000 actuations 7,5 .10 -4 mbar l/s
Leak rate after 50.000 actuations 9 .10 -5 mbar l/s
10 -6 80 90 100 Actuations x 1.000

Tested with the ball valve KHA-G 1" with Helium
With an operating pressure between 75 and 100% of the nominal pressure, the field of application in all three pressure stages (PN 100, 63, 40) is down to -10C. If the operating pressure incl. load peaks is between 25 and 75 %, the field of application is extended to -60C assuming cap screws of A4-70.
If the operating pressure reaches max. 25% of the nominal pressure, the safety range for the valve is extended to -85C assuming screw bolts of A4-70.
A decrease in the operating pressure in the nominal pressure range increases in the field of application in the temperature range.
PN pressure (bar) (1bar = 0.1MPa) 100

Maximum for PTFE
75
Maximum for KFC-25
63 60
Maximum for Viton
48 45 40 37,3 30 28,2 25 18 16 10 6
150 156,5 105 120 50 200 217 85 60 45 25 10
PN pressure (bar) (1bar = 0.1MPa) 16 13,4 9,9 6

120 150 180 200 -10 289,5 300
Body
366
Viton PTFE KFC-25 Metal Screws 8.8 - A2L
Sealing elements
Viton PTFE KFC-25 / Metal / Fire Safe Metal/ Special
Bolts, screws and cap screws
Screw bolts A4-70 until -85 C Cap screws Fkl. A4-70 until -60 C 2 Screws 8.8 - A2L
PTFE compact/ PTFE labyrinth Viton
Stuffing box
PTFE labyrinth Graphite max. PN 40 Viton max. PN 40
300
400
Temp. C
Maximum for Metal/Special PN 100
The influences of the three body materials, the sealing materials and the screws on the range of application of the ball valve are clearly shown in the pt diagrams.
This is safety la carte. Plot your operating point in the diagram fields to find out whether the safety margins meet your requirements or not. At the same time you can see which parameters have to be changed.
Choosing your ball valve in this way means optimizing the economy of the valve.
PN pressure (bar) (1bar = 0.1MPa) 63 57,3 47,2

Maximum for PTFE Maximum for KFC25 Maximum for Metal/Special
*) For plants that are subjected to an acceptance test, to please contact Klinger. *)
40 36,4 28,4 24,4
6
60 45 25 10 20 130 150 158 200 208 85 196 300 400 251
Temp. C
Sealing elements
Viton PTFE KFC-25, Metal, Fire Safe Metal / Special
Bolts, screws and cap screws
Screw bolts A4-70 until -196 C Cap screws Fkl. A4-70 until -60 C **)
**) resistant to intercrystalline corrosion

Stuffing box
PTFE labyrinth Graphite max. PN 40 Viton max. PN 40
Temp. C
The standard ball valves are equipped with the stuffing box PTFE labyrinth and the sealing element KFC-25. Ball valves which differ from standard are identifiable by an attached type plate.
PTL PTFE labyrinth Fluids Water/hot water Mineral oil Heat transfer oil Liquid gas/low temperature Saturated steam Misc. gases Vacuum/ high vacuum Hot steam 0xygen
Conditions of use
GRK Graphite compact
VIT Viton
Standard application High no. of cycles Frequent temp. changes Fire safety (Fire Safe) Chemical industry Abrasive fluids Temperature range [C] -196/+300 -85/+400 -25/+150
Approvals and certificates
VDI 2440 VGW Fire Safe API 607 TA-Luft VdTV 1065 EN 161
10
KFC KFC-25
PTF PTFE
MET Metal*
MES Metal/Special*
VIR Viton
FIS Fire Safe
-60/+300
-196**/+200
-60/+300
-60/+400
-25/ +150
-60/+300
* Permissible, internal leakage rate at 6 bar water pressure: 1 permille of the kvs -value per minute
recommended less suitable not recommended
** Special equipment and accessory for cryogenic service. Fore more information please contact our sales team!
11
If you are the sort of person who asks: what does the valve cost after it has been purchased, and if you relate the investment to follow-up costs, then we have some good news for you. In the fields of application of ball valves, with the KLINGER Ballostar KHA now you can achieve a whole new dimension in safety and economy for plant maintenance with a low capital tieup and fewer working hours. Not only does the modular technology of the components offer the big advantages of exactly matched original equipment, but it also ensures spot-on substitution in maintenance and upgrading.
You only have to replace what needs to be replaced. This considerably increases the service life of the valves in the system, and at the same time cuts the costs of plant maintenance for stock keeping and assembly. What is not lowered is the safety standard, which in many cases can in fact easily be improved, if required. The quality sign on the spare parts packages is your guarantee of original KLINGER quality.
For a better understanding of the spare part kits: The sum of all parts in the spare parts kits are always forming a functional unit. Depending on the nominal size of the valve or the application parameters the number of parts and/or their materials may vary parts and/or their matewith an identical function. On this note, the kit illustrations only serve for a better understanding and, in most cases only have a symbolic meaning.
Maintenance and service without dismantling from line Only the nuts of three of the four screw bolts need to be slightly loosened for maintenance and service work. The fourth nut is removed and the bolt retracted. The middle piece of the valve can then be easily swung out, as shown in the schematic scetch below. The two sealing elements in the bore are then accessible and can be easily removed and replaced by new ones. And changing the stuffing box seals, removing the ball or the operating stem is just as easy.
Both guarantee promises and warranty are based on three behaviour patterns: 1. You use only original Klinger parts, which can be recognized by the Q sign . 2. Maintenance and assembly work has always to be done according to the guidlines of KLINGER Fluid Control. 3. Acceptance tests are performed exklusively by organisations authorized by KLINGER Fluid Control
Spare part kit set of seals Stuffing box components and sealing elements in original KLINGER quality
Spare part kit ball The ball, standard version in original KLINGER quality
Spare part kit sealing elements Two pieces of preloaded sealing elements in original KLINGER quality.
12
Size of the ball valve Flow rate Pressure drop Density Velocity Q in m 3/h in bar in kg/m 3 in m/s so that: When choosing a valve note that the kvs -value should be bigger and the -value smaller than the calculated value.
kv = Q
or
1000 10 5 w2
= 2
Flow characteristic values DN (mm) 10 15 20 25 32 40 50 65 80 100 125 20R15 25R20 32R25 40R32 50R40 65R50 80R65 100R80 125R100 150R125 0.35 0.23 0.20 0.14 0.12 0.11 0.10 0.076 0.067 0.058 0.051 0.96 0.54 0.41 0.35 0.33 0.32 0.31 0.30 0.30 0.30 kvs (m3/h) 6.8 18.8 35.8 66.8 118 193 316 607 980 1645 2742 16.3 34 63,9 108 174 299 460 730 1141 1642 The coefficients quoted in the table can be used to calculate the right size or pressure drop of the KLINGER Ballostar KHA ball valves. Both the and kvs values are shown. kvs values valid for water with a density of 1000 kg/m3.
Pressure drops
2
w 2 10 -5
or
kv
1000
13
Min. torques for the various seals

1 Nominal diameter DN inch mm
1/2" 3/4"
KFC-25 0
6 12 14 17 25
5
6.2 15
10
6.4
Differential pressure (bar) 16 20 25 30 40 Torque Nm

6.6 6.8 7 7.2 7.6
KLINGER recommends to use a factor of 1.5, i.e. plus 50% for standard calculations.
50
8
63
8.5 27 35 60
100
Torque [Nm]
600 400 200 100 80 60 51 40 30 A 20 10 3,5 4 4,5 5 5,5 6
15 20 25 32 40 50 65 80
10 19
Remote Control, double-acting actuator
12.4 12.7 13.1 13.4 13.8 14.1 14.8 15.5 16.4 16.1 17.3 18.1 19.2 20.2 22.3 24.3 18.4 19.9 21.6 22.7 24.1 25.6 28.4 31.3 27.8 30.6 33.9 36.1 38.9 41.7 47.2 52.8 40.6 44.3 48.6 51.5 55.1 58.8 66 66.3 72.5 114 80 85 91.3 97.5 110 204 240 132 153.6 168 186
1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" 5" 2

1/2" 3/4"
37 60 96
100 160 183.8 207.5 236 255 278.8 302.5 350 125 270 317.5 365 422 460 507,5 555 650 PTFE 15 20 25 32 40 50 65 80
5.4 5.6 5.8 6.0 6.1 6.3 6.5 6.4 7.2 7.7 9.0 10.8 11.1 11.4 11.8 12.1 12.4 12.7 13.3 14.0 14.8 17.1 12.6 13.5 14.5 15.6 16.3 17.2 18.2 20.0 21.9 24.3 15.3 16.6 17.9 19.4 20.4 21.7 23.0 25.6 28.2 31.5 21.3 23.6 26.0 28.8 30.7 33.1 35.4 40.1 44.9 51.0 30.3 33.3 36.3 39.9 42.2 45.2 48.2 54.1 51.0 56.3 61.6 68.0 72.3 77.6 82.9 93.5 72.0 85.5 99.0 115.2 126.0 139.5 153.0 180.0
1" 1 1/4" 1
1/2"
2" 2 1/2" 3" 4" 5" 3

1/2" 3/4"
Transfer the design torque and the control pressure to obtain the working point A. Now you choose the actuator with the next higher torque. In this case it is RC 230-DA.
4 Viton Nominal Differential pressure (bar) diameter 0 5 10 16 DN Torque Nm inch mm
14 29
1/2" 3/4"
100 120.0 137.8 155.6 177.0 191.3 209.1 226.9 262.5 125 202.5 238.1 273.8 316.5 345.0 380.6 416.3 487.5 Metall/ metal 15 20 25 32 40 50 65 80
7.5 15 18 25 40 55 7.8 8.2 8.5 8.8 9.1 9.5 10.1 10.8 11.6 22 23.8 36 46 15.7 16.4 17.2 17.8 18.5 19.2 20.6
15 20 25 32 40 50 65
14.0 15.9 17.8 20.0 18.0 20.2 22.4 25.0 25.0 29.7 34.4 40.0 40.0 49.4 58.8 70.0
1" 1
1/4"
19.4 20.9 22.6 23.7 25.1 26.6 29.4 32.3 26.7 28.3 30.3 31.7 33.3 35.0 38.3 41.7 44.8 49.5 55.2 64.4 73.8 85 59 92.5 101.9 111.3 130
1" 1
1/4"
1 1/2" 2" 2
1/2"
63.8 68.6 78.1 87.6 100
1 1/2" 2" 2
1/2"
85 101.9 118.8 139 152.5 169.4 186.3 220 140 172.5 205 244 270 302.5 335 400
55.0 72.2 89.4 110.0
3" 4" 5"
3" 4" 5"
80 100.0 150.0 200.0 260.0 100 160.0 219.4 278.8 350.0 125
100 250 293.8 337.5 390 425 468.8 512.5 600 125 450 580 710 866 970 1.100
Information regarding other sizes or differential pressures on request
14
Both pneumatic and electro mechanic operated actuators can be used for the automation of a KLINGER Ballostar KHA ball valve. By simply choosing the appropriate torque for your operation conditions you will reduce both investment and follow-up costs.
The torque of the actuator is determined by the required differential pressure, not by the nominal pressure. Please note, that a KLINGER Ballostar KHA ball valve has the same, relatively low torque in all operating states.
When both aspects are considered, the actuator can often be smaller by one or two sizes. A smaller actuator means smaller body measurements and needs less space for installation. This is important for plant construction where a few milimetres often make a big difference. An actuator with lower power is of course more energy-saving. And this day by day for many years!
RC 260-DA
RC 250-DA RC 240-DA
Starting data Nominal width DN 40 Sealing element KFC 25 Differential pressure 15 bar Control pressure 5.5 bar
RC 230-DA RC 220-DA
Flowchart and example for pneumatic actuators (in this case produced by Remote Control)
RC 210-DA
Cont rol pressure [bar ]
Result from table 1 Min. torque 33,9 Nm
Multiply by safety factor 1.5 (33,9 x 1.5 = 50,85) Design torque 50,85 Nm
Klinger recommends to use a faktor of 1.5, i.e. plus 50% for standard calculations
Double-acting actuator Enter design torque (51 Nm) and control pressure (5.5 bar) in diagram
Function of the actuator
Single-acting actuator
Design torque and control pressure (diagram not shown) RC 230-DA* The optimal actuator
* Of course all makes of other actuator manufacturers can be attached without any difficulty to automate Klinger Ballostar ballvalves! 15
d3
Type KHA-FL Marerial code III/ Grey cast iron PN 16 Pressure and temperature limits see pages 8-9
G d2 b
h5
d4
SW1
h4
rotated in the section
Material III Grey cast iron Lever Operating stem Stuffing box nut Loading ring Belleville washer Female support ring Stuffing box* Slip ring Sealing element* Ball Flanged end piece Screw bolt Hexagon nut Body
* Standard version
1.4104 1.4404 1.4401 1.4310 1.4404 K-Flon KFC-25 Xc/KFC-25 1.4401 EN-GJL-250 8,8-A2L 8-A2L 1.0619
h1 g
0,2
* lz
1/2 L 1/2 L
Design features 3-piece ball valve, floating ball, antistatic, lockable. Double leak tightness bi-directional. Modular construction kit system: several versions of stuffing boxes and sealing elements available
Connections Flanges acc. to EN 1092-2 Dimensions Face-to-face dimensions acc. to EN 558-1, basic series 1, or DIN 3202-F1. Main use Generally for liquids and gases, other fluids see resistance table.
Leak tightness Seat leak tightness: EN 12266-1 P12 leakage rate: A stem leak tightness acc. to EN 12266-1 P11 strength: EN 12266-1 P10 Automation Flange connection acc. to ISO 5211, allows direct mounting of the actuator or mounting with bracket. Pneumatic and electro-mechanic actuators suitable.
DN 15 50 65 80 100
Dimensions L H G
PN
Connecting dimensions h1 d D g f 2 b k l 14 65 14 20 125 18 20 145 18 22 160 18 24 180 18 4 4 4 8 8
Mounting flange for actuator lz ISO A d3 SW1 d2 d4 h4 h5 F04 42 42 8 30 5,8 10 10 3 4 4 4 4 7 15 15 20 20 F07 70 70 17 55 F07 70 70 17 55 F10 102 102 22 F10 102 102 22
Weight kg 2.4 13.8 20.7 30.9 44.0
130 80 130 16 35 15 95 45
230 131 315 16 90 50 165 102 3 290 141 315 16 100 65 185 122 3 310 162 500 16 122 80 200 138 3 350 176 500 16 135 100 220 158 3
all dimensions in mm
70 12 70 12
16
In the interest of technical progress designs and dimensions are subject to modification.
d3
Type KHA-FL Material code VIII/ Steel and Material code Xc/ Acid-resistant steel PN 40 Pressure and temperature limits see pages 8-9
G d2 b h5 f SW1
h4
d4
Material VIII Carbon steel
Material Xc Acid-res. stainless steel
0,2
Lever Operating stem Stuffing box nut Loading ring Belleville washer Female support ring Stuffing box* Slip ring Sealing element* Supporting ring Ball Flanged end piece Screw bolt Hexagon nut Body
* Standard version
1.4104 1.4404 1.4401 1.4310 1.4401 K-Flon KFC-25 Xc/KFC SINT 1.4401 1.0619 8,8-A2L 8-A2L 1.0619
1.4404 1.4404 1.4401 1.4310 1.4401 K-Flon KFC-25 Xc/KFC 1.4404 1.4401 1.4408 A4-70 A4 1.4408
h1 g
* lz
1/2 L 1/2 L
Design features 3-piece ball valve, floating ball, antistatic, lockable. Double leak-tightness in both port directions. Modular construction kit system: several versions of stuffing boxes and sealing elements available.
Connections Flanges acc. to EN 1092-1. Dimensions Face-to-face dimensions acc. to EN 558-1, basic series 1, or DIN 3202-F1. Main use Generally for liquids and gases, other fluids see resistance table.
Leak tightness Seat leak tightness: EN 12266-1 P12 leakage rate: A stem leak tightness acc. to EN 12266-1 P11 strength: EN 12266-1 P10 Fire safety (special version). Fire safe acc. to API 607 and EN ISO 10497. Automation Flange connection acc. to ISO 5211, permits direct mounting of the actuator or mounting with bracket. Pneumatic and electrical actuators possible. Mounting flange for actuator Weight kg 2.3 2.4 3.7 4.7 7.4 9.8 14.5 20.6 31.6 44.8 75.7 17 7 7 9 9 12 12 15 15 20 20 25
DN 10 15 20 25 32 40 50 65 80
Dimensions PN L H G h1 35 35 46 50 65 72 90 d 10 15 120 80 130 40 130 80 130 40 150 94 160 40 160 98 160 40 180 106 250 40 200 113 250 40 230 131 315 40
Connecting dimensions D 90 95 g 40 45 58 68 78 88 f 2 2 2 2 2 3 3 3 3 3 3 b 16 16 18 18 18 18 22 24 24 26 k 60 65 75 85 100 110 145 160 190 220 l 14 14 14 14 18 18 18 18 18 22 26 lz 4 4 4 4 4 4 4 8 8 8 8 ISO F04 F04 F04 F04 F05 F05 F07 F07
A d3 SW1 d2 d4 h4 h5 42 42 42 42 50 50 70 70 42 42 8 8 30 5.8 30 5.8 3 3 3 3 4 4 4 4 4 4 4
20 10 5 25 11 5 32 14 0 40 15 0
42 11 30 5.8 42 11 30 5.8 50 14 35 50 14 35 7 7
50 16 5 102
20 125
70 17 55 10 70 17 55 10
290 141 315 40 100 65 18 5 122
310 162 500 40 12 2 80 20 0 138 100 350 176 500 40 13 5 100 23 5 162 125 400 211 650 40 17 5 125 27 0 188
F10 10 2 102 22 70 12 F10 10 2 102 22 70 12 F12 12 5 125 27 85 15
d3
A
Type KHA-FL Material code III/ Grey cast iron PN 16 Pressure and temperature limits see pages 8-9
G d2 f b
h5
d4
SW1
h4
Material III Grey cast iron Lever Operating stem Stuffing box nut Loading ring Belleville washer Female support ring Stuffing box* Slip ring Sealing element* Ball Flanged end piece Screw bolt Hexagon nut Body
* Standard version
1.4104 1.4404 1.4401 1.4310 1.4401 K-Flon KFC-25 X-KFC 1.4401 EN-GJL-250 8,8-A2L 8-A2L 1.0619
h1
d1
0,2
*lz
1/2 L
1/2 L
Design features 3-piece ball valve, floating ball, antistatic, lockable. Double leak-tightness in both port directions Modular construction kit system: several versions of stuffing boxes and sealing elements available Connections Flanges acc. to EN 1092-2 DN 20R15 25R20 32R25 40R32 50R40 65R50 80R65 100R80 Dimensions L H G PN
Dimensions Face-to-face dimensions acc. to EN 558-1, series line 1, or DIN 3202-F1 up to DN 100R80. Face-to-face dimensions acc. to EN 558-1, basic series 27, or acc. to DIN 3202-F5 for DN 125R100 and DN 150R125. Main use Generally for liquids and gases, other fluids see resistance table. Connecting dimensions
Leak tightness Seat leak tightness: EN 12266-1 P12 leakage rate: A stem leak tightness acc. to phere: EN 12266-1 P11 strength: EN 12266-1 P10 Automation Flange connection acc. to ISO 5211, permits direct mounting of the actuator or mounting with bracket. Pneumatic and electrical actuators possible. Mounting flange for actuator Weight kg 2.7 3.8 5.7 7.5 10.7 16.5 22.3 34.0 45.9 73.0 7 9 9 12 12 15 15 20 20 25
h1 d d1 D g
f 2 2 2 3
k l
lz ISO A d3 SW1 d2 d4 h4 h5 4 F04 42 42 8 30 5.8 3 3 3 4 4 4 4 4 4 4 4 F04 42 42 11 30 5.8 4 F04 42 42 11 30 5.8 4 F05 50 50 14 35 4 F05 50 50 14 35 7 7
150 80 130 16 35 15 20 105 58 160 94 160 16 46 20 25 115 68 180 98 160 16 50 25 32 140 78 200 106 250 16 65 32 40 150 88
16 75 14 16 85 14 18 100 18 18 110 18 20 125 18 20 145 18 22 160 18 24 180 18 26 210 18 26 240 22
230 113 250 16 72 40 50 165 102 3 290 131 315 16 90 50 65 185 122 3 310 141 315 16 100 65 80 200 138 3 350 162 500 16 122 80 100 220 158 3
4 F07 70 70 17 55 10 8 F07 70 70 17 55 10 8 F10 102 102 22 70 12 8 F10 102 102 22 70 12 8 F12 125 125 27 85 15
125R100 325 176 500 16 135 100 125 250 188 3 150R125 350 211 650 16 175 125 150 285 212 3
18
d3
Type KHA-FL Material code VIII/ Steel and Material code Xc/ Acid-resistant steel PN 40 Pressure and temperature limits see pages 8-9
G d2 f b
h5
d4
SW1
h4
Material VIII Material Xc Carbon steel Acid-resistant stainless steel Lever Operating stem 1.4104 Stuffing box nut 1.4404 Loading ring 1.4401 Belleville washer 1.4310 Female support ring 1.4401 Stuffing box* K-Flon Slip ring KFC-25 Sealing element* Xc-KFC X-KFC Supporting ring SINT Ball 1.4401 Flanged end piece 1.0619 Screw bolt 8,8-A2L Hexagon nut 8-A2L Body 1.0619
* Standard version
,2
1.4404 1.4404 1.4401 1.4310 1.4401 K-Flon KFC-25 Xc-KFC X-KFC 1.4404 1.4401 1.4408 A4-70 A4 1.4408
h1
d1
*lz
1/2 L
1/2 L
Design features 3-piece ball valve, floating ball, antistatic, lockable. Double leak-tightness in both bore directions. Modular construction kit system: several versions of stuffing boxes and sealing elements available
Connections Flanges acc. to EN 1092-1 (DIN 2535). Dimensions Face-to-face dimensions acc. to EN 558-1, basic series 1, or DIN 3202-F1 up to DN 50R40. Face-to-face dimensions acc. to EN 558-1, basic series 27, acc. to DIN 3202-F5 for DN 125R100. Main use Generally for liquids and gases, other fluids see resistance table.
Leak tightness Seat leak tightness: EN 12266-1 P12 leakage rate: A stem leak tightness acc. to EN 12266-1 P11 strength: EN 12266-1 P10 Fire safety (special version) Fire safe acc. to API 607 and EN ISO 10497. Automation Flange connection acc. to ISO 5211, permits direct mounting of the actuator or mounting with bracket. Pneumatic and electrical actuators possible.
DN 20R15 25R20 32R25 40R32 50R40 125R100
Dimensions L H G
PN
Connecting dimensions h1 d d1 D g f 2 2 2 3 b
Mounting flange for actuator A SW1 d3 d4 h4 h5 8 42 5.8 5.8 5.8 7 7 12 3 3 3 7 9 9
Weight kg 3.2 4.4 5.9 8.1 11.6 51.7 19
k l lz ISO
150 80 130 40 35 15 20 105 58 160 94 160 40 46 20 25 115 68 180 98 160 40 50 25 32 140 78 200 106 250 40 65 32 40 150 88
18 75 14 4 F04 42
18 85 14 4 F04 42 11 42 18 100 18 4 F04 42 11 42 18 110 18 4 F05 50 14 50 20 125 18 4 F05 50 14 50 26 220 26 8 F10 102 22 102
4 12 4 12 4 20
230 113 250 40 72 40 50 165 102 3 325 176 500 40 135 100 125 270 188 3
88 45
d3
Type KHA-FK Material code III/ Grey cast iron PN 16 Pressure and temperature limits see pages 8-9
85
* special drill pattern at DN 100R80

M1O G
A d4
d2
h5
SW1
h4
Material III Grey cast iron Lever Operating stem Stuffing box nut Loading ring Belleville washer Female support ring Stuffing box Slip ring Sealing element Ball Flanged end piece Screw bolt Hexagon nut Body 1.4104 1.4404 1.4401 1.4310 1.4401 K-Flon KFC-25 Xc-KFC 1.4401 0.6025 8,8-A2L 8-A2L 1.0619
h1
d1
0,2
* Standard version
l
*lz
b
1/2 L 1/2 L
Design features 3-piece ball valve, floating ball, antistatic, lockable. Double leak-tightness in both bore directions. Modular construction kit system: several versions of stuffing boxes and sealing elements available.
Connections Flanges acc. to EN 1092-2 Dimensions Face-to-face dimensions acc. to EN 558-1, basic series 27, or DIN 3202-F4. Main use Generally for liquids and gases, other fluids see resistance table.
Leak tightness Seat leak tightness: EN 12266-1 P12 leakage rate: A stem leak tightness acc. to EN 12266-1 P11 strength: EN 12266-1 P10 Automation Flange connection acc. to ISO 5211, permits direct mounting of the actuator or mounting with bracket. Pneumatic and electrical actuators possible.
DN 65R50
Dimensions PN L H G
Connecting dimensions h1 d d1 D g f b k l lz ISO
Mounting flange for actuator A SW1 d2 d3 d4 h4 h5 4 4 4 15 15 20 4 F07 70 17 55 70 10 8 F07 70 17 55 70 10 8 F10 102 22 70 102 12
Weight kg 14.0 19.7 26.0
170 131 315 16 90 50 65 185 122 20 17 145 18
80R65 180 141 315 16 100 65 80 204 138 16 21 160 18 * 100R80 190 162 500 16 122 80 100 225 158 16 21 180 18
20
88 45
d3
Type KHA-FK Material code VIII/ Steel and Material code Xc/ Acid-resistant steel PN 40 Pressure and temperature limits see pages 8-9
85
M1O d2 h5 SW1
h4
d4
1)
special drill pattern for size DN 100R80
Material VIII Material Xc Carbon steel Acid-resistant stainless steel Lever Operating stem 1.4104 Stuffing box nut 1.4404 Loading ring 1.4401 Belleville washer 1.4310 Female support ring 1.4401 Stuffing box* K-Flon Slip ring KFC-25 Sealing element* Xc-KFC Supporting ring SINT Ball 1.4401 Flanged end piece 1.0619 Screw bolt 8,8-A2L Hexagon nut 8-A2L Body 1.0619
** Standard version
0,2
1.4404 1.4404 1.4401 1.4310 1.4401 K-Flon KFC-25 Xc-KFC 1.4404 1.4401 1.4408 A4-70 A4 1.4408
h1
d1
*lz
b
1/2 L 1/2 L
Connections Flanges acc. to EN 1092-1. Dimensions Face-to-face dimensions acc. to EN 558-1, basic series 27, or DIN 3202-F4. Main use Generally for liquids and gases, other fluids see resistance table. Leak tightness Seat leak tightness: EN 12266-1 P12 leakage rate: A leak tightness trough the atmosphere EN 12266-1 P11 strength: EN 12266-1 P10
Fire safety (special version) Fire safe acc. to API 607 and EN ISO 10497. Automation Flange connection acc. to ISO 5211, permits direct mounting of the actuator or mounting with bracket. Pneumatic and electrical actuators possible.
DN 65R50 80R65
Dimensions PN L H G
Connecting dimensions h1 d d1 D g f b k l lz ISO 19 145 18
Mounting flange for actuator A SW1 d2 d3 d4 h4 h5 4 4 4 15 15 20 8 F07 70 17 55 70 10 8 F07 70 17 55 70 10 8 F10 102 22 70 102 12
Weight kg 15.3 20.2 28.8 21
170 131 315 40 90 50 65 188 122 15
180 141 315 40 100 65 80 204 138 16 21 160 18

100R80 1) 190 162 500 40 122 80 100 235 162 16 21 190 22

d3
A
Type KHA-SL Material code VIII/ Steel PN 100/40 and Material code Xc/ Acid-resistant steel PN 63/40 Pressure and temperature limits see pages 8-9
G d2
h5
d4
SW1
h4
Material VIII Material Xc Carbon steel Acid-resistant Stainless steel Lever Operating stem 1.4104 Stuffing box nut 1.4404 Loading ring 1.4401 Belleville washer 1.4310 Female support ring 1.4404 Stuffing box* K-Flon Slip ring KFC-25 Sealing element Xc-KFC Supporting ring* SINT Ball 1.4401 Weld ends, long 1.0619 Screw bolt 8,8-A2L Hexagon nut 8-A2L Body 1.0619
* Standard version
h1
dp d
30
1/2 L
1/2 L
Design features 3-piece ball valve, floating ball, antistatic, lockable. Double leak-tightness in both bore directions. Modular construction kit system: several versions of stuffing boxes and sealing elements available. Connections Weld ends acc. to DIN EN 12627 and DIN EN 12760. DN 10 15 20 25 32 40 50 65 80 100 125 22 Dimensions L H G PN VIII Xc
Dimensions Face-to-face dimensions acc. to DIN 3202-S10 (DN 10-40) Face-to-face dimensions acc. to ANSI B16.10 Cl.300 (DN 50-125) Main use Generally for liquids and gases, other fluids see resistance table.
Leak tightness Seat leak tightness: EN 12266-1 P12 leakage rate: A stem leak tightness acc. to EN 12266-1 P11 strength: EN 12266-1 P10 Fire safety (special version) Fire safe acc. to API 607 and EN ISO 10497. Automation Flange connection acc. to ISO 5211, permits direct mounting of the actuator or mounting with bracket. Pneumatic and electrical actuators possible. Weight h5 7 7 9 9 12 12 15 15 20 20 25 kg 1.1 1.1 1.9 2.5 3.9 5.4 8.5 12.5 21.2 30.1 55.0 3 3 3 3 4 4 4 4 4 4 4
Connecting dimensions h1 35 35 46 50 65 72 90 d 10 15 20 25 32 40 50 80 D dp 18 22 28 43 49 77 90 13 17 22 37 43 70 82 S 4.0 3.5 4.0 5.5 4.5 6.0 5.0 ISO F04 F04 F04 F04 F05 F05 FO7 FO7
Mounting flange for actuator A 42 42 42 42 50 50 70 70 SW1 d2 d3 d4 h4 8 8 11 11 14 14 17 17 22 22 27 30 30 30 30 35 35 55 55 42 42 42 42 50 50 70 70 5.8 5.8 5.8 5.8 7 7 10 10 12 12 15
270 80 130 100 63 270 80 130 100 63 270 94 160 100 63 270 98 160 63 270 106 250 63 270 113 250 63 216 131 315 241 141 315 282 162 500 305 176 500 356 211 650
40 40 40 40
34 28,5 4.5
40 40 40 40 40
61 54,5 5.5
40 100 65 40 122
F10 102 F10 102 F12 125
70 102 70 102 85 125
40 135 100 115 106,5 7.5 40 175 125 141 131 8.0
d3
Type KHA-SK Material code VIII/ Steel PN 100/63 and Material code Xc/ Acid-resistant steel PN 63/40 Pressure and temperature limits see pages 8-9
A
G d2
h5
d4
SW1
h4
Material VIII Material Xc Carbon steel Acid-resistant stainless steel Lever 1.4104 Operating stem 1.4404 Stuffing box nut 1.4401 Loading ring 1.4310 Belleville washer Female support ring 1.4404 K-Flon Stuffing box* KFC-25 Slip ring Xc-KFC Sealing element* SINT Supporting ring 1.4401 Ball 1.0619 Weld ends, short 8,8-A2L Screw bolt 8-A2L Hexagon nut 1.0619 Body
* Standard version
30
h1
dp d
1/2 L
1/2 L
Connections Weld ends acc. to DIN EN 12627 and DIN EN 12760. Dimensions Face-to-face dimensions acc. to DIN 3202-S13 Main use Generally for liquids and gases, other fluids see resistance table. Leak tightness Seat leak tightness: EN 12266-1 P12 leakage rate: A stem leak tightness acc. to EN 12266-1 P11 strength: EN 12266-1 P10
DN 10 15 20 25 32 40
Dimensions L 70 75 90 H 80 80 94 G
PN VIII Xc
Connecting dimensions h1 35 35 46 50 65 72 d 10 15 20 25 32 40 D dp 18 22 28 43 49 13 17 22 37 43 S 4.0 3.5 4.0 5.5 4.5 ISO F04 F04 F04 F04 F05 F05
Mounting flange for actuator A SW1 d2 d3 d4 h4 42 42 42 42 50 50 8 8 11 11 14 14 30 30 30 30 35 35 42 42 42 42 50 50 5.8 5.8 5.8 5.8 7 7 3 3 3 3 4 4 h5 7 7 9 9 12 12
Weight kg 0.6 0.8 1.4 1.6 3.0 4.7 23
130 100 63 130 100 63 160 100 63 160 63 40 40 40
100 98
34 28,5 4.5
110 106 250 63 125 113 250 63

d3
Type KHA-SL Material code VIII/ Steel PN 100/40 and Material code Xc/ Acid-resistant steel PN 63/40 Pressure and temperature limits see pages 8-9
A d4
d2 SW1
h4
h5
Material VIII Material Xc Carbon steel Acid-resistant stainless steel Lever Operating stem 1.4104 Stuffing box nut 1.4404 Loading ring 1.4401 Belleville washer 1.4310 Female support ring 1.4404 Stuffing box* K-Flon Slip ring KFC-25 Sealing element* Xc-KFC Supporting ring SINT Ball 1.4401 Weld ends, long 1.0619 Screw bolt 8,8-A2L Hexagon nut 8-A2L Body 1.0619
** Standard version
h1
dp d1
30
1/2 L
1/2 L
Design features 3-piece ball valve, floating ball, antistatic, lockable. Double leak-tightness in both bore directions. Modular construction kit system: several versions of stuffing boxes and sealing elements available. Connections Weld ends acc. to DIN EN 12627 and DIN EN 12760.
Dimensions Face-to-face dimensions acc. to DIN 3202-S10 (20R15-40R32) Face-to face dimensions acc. to ANSI B16.10 Cl. 300 (50R40-100R80) Main use Generally for liquids and gases, other fluids see resistance table. Leak tightness Seat leak tightness: EN 12266-1 P12 leakage rate: A stem leak tightness acc. to EN 12266-1 P11 strength: EN 12266-1 P10
DN L 20R15 25R20 32R25 40R32 50R40 65R50 80R65
Dimensions H 80 94 98 G VIII 270 270 270
PN Xc h1 35 46 50 65 72 90
Connecting dimensions d d1 D dp S ISO 15 20 28 22 4.0 F04 20 25 34 28.5 4.5 F04 25 32 43 37 5.5 F04 32 40 50 40 50 65 80 49 43 4.5 F05 61 54.5 5.5 F05 77 70 6.0 FO7 90 82 5.0 FO7
Mounting flange for actuator A 42 42 42 50 50 70 70 SW1 d2 d3 d4 h4 8 11 11 14 14 17 17 30 30 30 35 35 55 55 70 42 42 42 50 50 70 70 102 5.8 5.8 5.8 7 7 10 10 12 3 3 3 4 4 4 4 4 h5 7 9 9 12 12 15 15 20
Weight kg 1.3 2.2 2.7 3.9 5.6 8.9 12.9 23.1
130 100 63 160 100 63 160 63 63 63 40 40 40 40 40 40 40
270 106 250 216 113 250 241 131 315
282 141 315 100R80 305 162 500

40 100 65 40 122 80
100 115 106.5 7.5 F10 102 22
24
KLINGER Ballostar KHA ball valve with short weld ends and reduced bore
d3
Type KHA-SK Material code VIII/ Steel PN 100/ 63 and Material code Xc/ Acid-resistant steel PN 63/ 40 Pressure and temperature limits see pages 8-9
A
G d2 SW1
h4
h5
d4
Material VIII Material Xc Carbon steel Acid-resistant stainless steel Lever Operating stem Stuffing box nut Loading ring Belleville washer Female support ring Stuffing box* Slip ring Sealing element* Supporting ring Ball Weld ends, short Screw bolt Hexagon nut Body
* Standard version
30
1.4104 1.4404 1.4401 1.4310 1.4404 K-Flon KFC-25 Xc-KFC SINT 1.4401 1.0619 8,8-A2L 8-A2L 1.0619
h1
dp d1
S d
1/2 L
1/2 L
Connections Weld ends acc. to DIN EN 12627 and DIN EN 12760. Dimensions Face-to-face dimensions acc. to DIN 3202-S13 (20R15-40R32) Face-to-face dimensions acc. to ANSI B16.10 Cl. 300 (50R40) Main use Generally for liquids and gases, other fluids see resistance table. Leak tightness Seat leak tightness: EN 12266-1 P12 leakage rate: A stem leak tightness acc. to EN 12266-1 P11 strength: EN 12266-1 P10
DN L 20R15 25R20 32R25 40R32 50R40
Dimensions H 80 94 98 G VIII 90 100 110
PN Xc h1 35 46 50 65 72
Connecting dimensions d d1 D dp S ISO 15 20 28 22 4.0 F04 20 25 34 28.5 4.5 F04 25 32 40 32 40 50 43 49 37 43 5.5 F04 4.5 F05
Mounting flange for actuator A 42 42 42 50 50 SW1 d2 d3 d4 h4 8 11 11 14 14 30 30 30 35 35 42 42 42 50 50 5.8 5.8 5.8 7 7 3 3 3 4 4 h5 7 9 9 12 12
Weight kg 0.8 1.4 1.8 3.1 5.0 25
130 100 63 160 100 63 160 63 63 63 40 40 40
125 106 250 150 113 250

61 54.5 5.5 F05
d3
Type KHA-G Material code III/ Grey cast iron PN 16 Pressure and temperature limits see pages 8-9
A
G
SW
d4
d2
h5
h4
Material III Grey cast iron Lever Operating stem Stuffing box nut Loading ring Belleville washer Female support ring Stuffing box* Slip ring Sealing element* 1.4104 1.4404 1.4401 1.4310 1.4404 K-Flon KFC-25 Xc-KFC 1.4401 EN-GJS-400-18LT 8,8-A2L 8-A2L 1.0619
H h1
SW2
d1
t1
Ball Threaded connection Screw bolt Hexagon nut Body

* Standard version
1/2 L 1/2 L
Connections Pipe thread acc. to DIN/ISO 228/1 Dimensions Face-to-face dimensions acc. to DIN 3202-M3 Main use Generally for liquids and gases, other fluids see resistance table. Leak tightness Seat leak tightness: EN 12266-1 P12 leakage rate: A (formerly DIN 3230 part 3 BO) stem leak tightness acc. to EN 12266-1 P11 strength: EN 12266-1 P10
Automation Flange connection acc. to ISO 5211, permits direct mounting of the actuator or mounting with bracket. Pneumatic and electrical actuators possible.
DN 1/2 / R15 3/4 / R15 1 / R20
Dimensions L 75 80 90 H 80 80 94 G 130 130 160
PN 16 16 16 16 16 16 35 35 46 50 65 72
Connecting dimensions h1 d1 15 15 20 25 32 40 d RP 1/2 RP 3/4 RP 1 RP 1 1/4 RP 1 1/2 RP 2 SW2 32 41 50 55 70 t1 16 17 21 21 25 ISO F04 F04 F04 F05 F05 32 14,5 F04
Mounting flange for actuator A 42 42 42 42 50 50 SW1 d2 d3 d4 h4 8 8 11 11 14 14 30 30 30 30 35 35 42 42 42 42 50 50 5.8 5.8 5.8 5.8 7 7 3 3 3 3 4 4 h5 7 7 9 9 12 12
Weight kg 0.6 0.8 1.4 1.9 2.8 4.7
1 1/4 / R25 110 98 160 11/2 / R32 120 106 250 2 / R40 140 113 250 26
all dimensions in mm or inch In the interest of technical progress designs and dimensions are subject to modification.
d3
Type KHA-G Material code VIII/ Steel PN 100 63 and Material code Xc/ Acid-resistant steel PN 63 40 Pressure and temperature limits see pages 8-9
A
G d2
h5
d4
SW1
h4
Material VIII Material Xc Carbon steel Acid-resistant stainless steel Lever Operating stem Stuffing box nut Loading ring Belleville washer Female support ring Stuffing box* Slip ring Sealing element* Supporting ring Ball Threaded connection Screw bolt Hexagon nut Body
* Standard version
t1
1.4104 1.4404 1.4401 1.4310 1.4404 K-Flon KFC-25 Xc-KFC SINT 1.4401 1.0619 8,8-A2L 8-A2L 1.0619
h1
SW2
d1
1/2 L
1/2 L
Connections Pipe thread acc. to DIN/ISO 228/1 Dimensions Face-to-face dimensions acc. to DIN 3202 Part 4 M3 Main use Generally for liquids and gases, other fluids see resistance table. Leak tightness Seat leak tightness: EN 12266-1 P12 leakage rate: A stem leak tightness acc. to EN 12266-1 P11 strength: EN 12266-1 P10
Fire safety (special version). Fire safe acc. to API 607 and EN 10497. Automation Flange connection acc. to ISO 5211, permits direct mounting of the actuator or mounting with bracket. Pneumatic and electrical actuators possible.
DN 3/4 / R15 1 / R20
Dimensions L 80 H G
PN VIII Xc 35 46 50 65 72
Connecting dimensions h1 d1 15 20 25 32 40 d RP 3/4 RP 1 RP 1 1/4 RP 1 1/2 RP 2 SW2 t1 32 41 50 55 70 ISO
Mounting flange for actuator A SW1 d2 d3 d4 h4 h5 8 11 11 14 14 30 30 30 35 35 42 42 42 50 50 5.8 5.8 5.8 7 7 3 3 3 4 4 7 9 9 12 12 16 F04 42 17 F04 42 21 F04 42 21 F05 50 25 F05 50
Weight kg 0.8 1.4 1.9 2.8 4.7 27
80 130 100 63 40 40 40
90 94 160 100 63
1 1/4 / R25 110 98 160 63 11/2 / R32 120 106 250 63 2 / R40 140 113 250 63
d3
Type KHA-G Material code VIII/ Steel PN 100/40 and Material code Xc/ Acid-resistant steel PN 63/40 Pressure and temperature limits see pages 8-9
A
G d2 SW1
h4 h5
d4
Material VIII Material Xc Carbon steel Acid-resistant stainless steel Lever 1.4104 Operating stem 1.4404 Stuffing box nut 1.4401 Loading ring 1.4310 Belleville washer Female support ring 1.4404 K-Flon Stuffing box* KFC-25 Slip ring Xc-KFC Sealing element* SINT Supporting ring 1.4401 Ball Threaded connection 1.0619 8,8-A2L Screw bolt 8-A2L Hexagon nut 1.0619 Body 1.4404 1.4404 1.4401 1.4310 1.4404 K-Flon KFC-25 Xc-KFC 1.4404 1.4401 1.4408 A4-70 A4 1.4408
H h1
SW2
d1
t1
* Standard version
1/2 L 1/2 L
Connections Pipe thread acc. to DIN/ISO 228/1 Dimensions Face-to-face dimensions acc. to DIN 3202 Part 4 M4 Main use Generally for liquids and gases, other fluids see resistance table. Leak tightness Seat leak tightness: EN 12266-1 P12 leakage rate: A stem leak tightness acc. to EN 12266-1 P11 strength: EN 12266-1 P10
DN 3/8 1/2 3/4 1
Dimensions L 75 85 95 105 H 80 80 94 98 G
PN VIII Xc 63 63 63 40 40 40 40 h1 35 35 46 50 65 72 90
Connecting dimensions d RP 3/8 RP 1/2 RP 3/4 RP 1 RP 1 1/4 RP 1 1/2 RP 2 d1 SW2 t1 10 15 20 25 32 40 50 27 36 46 55 60 75 11 16 17 21 21 25 ISO F04 F04 F04 F05 F05 FO7 42 42 42 42 50 50 70
Mounting flange for actuator A SW1 d2 d3 d4, h4 8 8 11 11 14 14 17 30 30 30 30 35 35 55 42 42 42 42 50 50 70 5.8 5.8 5.8 5.8 7 7 10 3 3 3 3 4 4 4 h5 7 7 9 9 12 12 15
Weight kg 0.8 0.9 1.5 1.9 3.2 4.8 8.2
130 100 130 100 160 100 160 63 63 63 40
32 14.5 F04
1 1/4 120 106 250 1 1/2 130 113 250 2 150 131 315 28
Klinger Ballostar KHA-FLC ball valves incryogenic version with operating stem extension. Service media: Liquid gases
Klinger Ballostar KHA ball valves with pneumatic actuators applied in a steel mill. Service medium: Coke oven gas
KLINGER Ballostar KHA ball valves installed in an oil and gas refinery. Service media: C4-olefins
Klinger Ballostar KHA ball valves located in a heat supply line of the famous Islandic geothermal spa Blue Lagoon
KLINGER Ballostar KHA ball valves located in a Swiss nuclear power plant
Automated KLINGER Ballostar KHA ball valves applied in a Swedish chemical plant. Service medium: Heat transfer oil
29
Recommendations in this table should help you to choose suitable materials and types. We cannot assume a guarantee since the function and durability of the products are largely dependent on factors over which the manufacturer has no influence. In the event of specific conditions of approval, these must be observed. Please contact us if in doubt. Wherever solids are named in the list, what is meant are their aqueous solutions or suspensions.
Names of materials for seals: PTFE = KLINGER Flon PTFE KFC-25 = KLINGER Flon carbon-reinforced Metall = 1.4436 sealing ring coated with STELLITE or equivalent Viton = Fluorinated rubber
Body material codes: Material code III Body: Cast steel Colour of body: Dark grey, phosphated Connection: Grey cast iron Inside parts: Corrosion resistant steel Material code VIII Body and connection: Steel Colour of body: Dark grey, phosphated Inside parts: Corrosion resistant steel Material code Xc Body and connection: Acid-resistant steel Colour of body: Bright, pickled Inside parts: Acid-resistant steel
Fluid
Chemical formula
Concentration Materials for and temperature seals

KFC-25 Metal PTFE Viton
Body and connection (material code)

VIII
Acetone Acetylene Air, dry Alum Alum Aluminium acetate Aluminium ethylate Aluminium chlorate Aluminium fluoride Aluminium oxyde Ammonia* Ammonium hydroxyde Ammonium hydroxyde Ammonium bicarbonate Ammonium chloride Ammonium chloride Ammonium chloride Ammonium chloride Ammonium diphosphate Ammonium carbonate Ammonium nitrate Ammonium sulphate Anilinie 30
C H3 COCH 3 C2 H2 KAI(SO4 )2 KAI(SO4 )2 (CH 3 COO)3 Al Al(OC 2H5)2 Al(ClO 3)3 AlF 3 Al2 O3 NH3 NH4 OH NH4 OH (NH4 )HCO3 NH4 Cl NH 4 Cl NH 4 Cl NH 4 Cl (NH 4)2 HPO4 (NH 4)2 CO3 NH 4 NO3 (NH 4 )2 SO4 C6 H5 NH2 5 10 10 50 10 10 10 10 10
20
20 100
20 20 100 20 20 100 20 Kp Kp Kp
* Stuffing box with special O-rings for this operating fluid: Please contact our sales team for additional information!
Xc
III
Fluid
Chemical formula


VIII
Arsenic acid Asphalt (tar) Beer Benzene Benzine Bleaching liquor (chloride of lime) Borax Boric acid Boric acid Boric acid Butane Buttermilk Butyl acetate Butyl alcohol Calcium bisulphite Calcium bisulphite Calcium chloride Calcium chloride Calcium hydroxide 4) Calcium hydroxide 4) Calcium hydroxide 4) Calcium hypochlorite Calcium sulphate Carbon dioxyde Carbon dioxyde Carbon disulfide Carbon tetrachloride Chloroform Chloroform Chlorosulphonic acid Chromic acid Chromic acid Chromic acid Citric acid Citric acid Clophen T 64 Coagulating baths (up to 10%) Copper acetate
1) 2) 3) 4)
H3 AsO4
C6 H6
Na2 B4 07 10 H2 O H3 BO3 H3 BO3 H3 BO3 C4 H10 20 CH3 COOC4 H9 C4 H9 OH Ca(HSO 3 )2 Ca(HSO 3 )2 CaCl 2 CaCl 2 Ca(OH) 2 Ca(OH) 2 Ca(OH) 2 Ca(ClO) 2 CaSO 4 CO2 CO2 CS2 CCl4 CHCl3 CHCl3 HOSO2 Cl H2 CrO4 H2 XCrO4 H2 CrO4 10 10 50 20 Kp 20 Kp 20 20 Kp 80 20
3) 3)
4 4 100
20 100 100
20 200 20 100 20 Kp
Abbreviations:
Xc
III
to
150 400 20
Kp = boiling point sat. sol. = saturated solution aq. sol. = aqueous solution conc. = concentrated Explanation of symbols: for metallic materials: practically resistant, removal up to 2.4 g/m 2/day fairly resistant, removal 2.4-24 g/m 2/day hardly resistant, removal 24-72 g/m 2/day not resistant, removal over 72 g/m 2/day not tested or not common for sealing materials: suitable unsuitable
(CH2 COOH)2 C(OH)COOH (CH2 COOH)2 C(OH)COOH H2 SO4 (CH3 COO)2 Cu
Discolorations may occur. All iron materials are in general chemically resistant to hydrogen; however, we would like to point out that hydrogen diffuses and can lead to brittleness in grey cast iron. 150 C Please confer with KLINGER for applications with this service fluid.
31
Fluid
Chemical formula


VIII
Copper acetate Copper sulphate Copper sulphate Diazotation bath (weakly acid) Diazotation bath (weakly acid) Diesel oil Diphyl Dowtherm A Dye liquor, alkaline or neutral Dye liquor, alkaline or neutral Dye liquor, organic acid Dye liquor, organic acid Dye liquor, strongly sulphuric acid Dye liquor, strongly sulphuric acid Dye liquor, weakly sulphuric acid Ethane Ethanol Ethyl ether Ethyl acetate Ethylene Ethylen chloride (dichlorethane) Fatty acids from C6 Formaldehyde Formaldehyde Formic acid Formic acid Formic acid Formic acid Freon 12, Frigen 12 Glacial acetic acid Glacial acetic acid Glacial acetic acid Glacial acetic acid Glacial acetic acid Glacial acetic acid Glacial acetic acid Glycerine Glycerine Grape vinegar Heat transfer oils Hydrochloric acid, dr y Hydrochloric acid, dry
(CH3 COO)2 CU CuSO4 CuSO4
Kp 20 Kp 20 80 20
20 Kp 20 Kp H2 SO4 over 0,3% H2 SO4 over 0,3% H2 SO4 under 0,3% C2 H6 C2 H5 OH C2 H5OC2 H6 CH3 COOC2 H5 C2 H4 (CH2 Cl)2 HCHO HCHO HCOOH HCOOH HCOOH HCOOH CH3 COOH CH3 COOH CH3 COOH CH3 COOH CH3 COOH CH3 COOH CH3 COOH (CH2 OH2 ) CHOH (CH2 OH2 ) CHOH 10 10 50 50 80 80 20 40 40 10 10 100 100 20 Kp 20 100 20 100 20 20 Kp 20 Kp 20 Kp 20 100 20 HCl HCl 20 100 Kp 20 Kp Kp
32
Xc
III
Fluid
Chemical formula


VIII
Hydroxylamine sulphate Hydroxylamine sulphate Hydrochloric acid Hydrochloric acid Hydrochloric acid Hydrogen sulphide, gas, dry Hydrogen sulphide, gas, wet Hydrogen Hydrogen peroxide Hydrogen peroxide Illuminating gas Kreosote Kreosote Lead acetate (lead sugar) Lead arsenate Linseed oil Linseed oil Magnesium sulphate Magnesium sulphate Manganous chloride Manganous chloride M.E.K. (Butanone) Mercur y Mercury (II) chloride (sublimate) Mercury (II) nitrate Methyl alcohol Methyl alcohol Methylene chloride Methylene chloride Milk Natrium acetate Natural gas Nitric acid Nitric acid Nitric acid Nitric acid Nitric acid Nitric acid
1) 2) 3)
(NH2 OH)H2 SO4 (NH2OH)H2 SO4 HCI HCI HCI H2 S H2 S H2 H2 O2 H2 O2
10 10 0,2 0,2 1
20 Kp 20 50 20 20 20
2)
20 50 20 Kp
Pb(CH 3 COO)2 Pb3 (AsO4)2
100
Kp 20 100
MgSO 4 MgSO 4 MnCl 2 MnCl 2 CH 3 COC2 H5 Hg HgCl 2 Hg(NO 3 )2 CH3 OH CH3 OH CH 2 Cl2 CH 2 Cl2 CH3 COONa HNO3 HNO3 HNO3 HNO3 HNO3 HNO3 10 10 40 40 conc. conc.
20 Kp 20 Kp Kp 20 20 20 20 Kp 20 Kp
1) 1) 1) 1) Explanation of symbols: for metallic materials: practically resistant, removal up to 2.4 g/m 2/day fairly resistant, removal 2.4-24 g/m 2/day hardly resistant, Abbreviations: Kp = boiling point sat. sol. = saturated solution aq. sol. = aqueous solution conc. = concentrated
20 Kp 20 Kp 20 Kp
Xc
III
removal 24-72 g/m 2/day not resistant, removal over 72 g/m 2/day not tested or not common for sealing materials: suitable unsuitable
Discolorations may occur. All iron materials are in general chemically resistant to hydrogen; however, we would like to point out that hydrogen diffuses and can lead to brittleness in grey cast iron. 150 C
33
Fluid
Chemical formula


VIII
Nitrogen Oils (lubricating oils, mineral) Oils (vegetable) Oleic acid Oxalic acid Oxygen P entyl acetate Petroleum ether Phenol Phosphoric acid Phosphoric acid Phosphoric acid Phosphoric acid Phosphoric acid Phosphoric acid Potassium acetate Potassium carbonate Potassium carbonate Potassium chromium sulphate Potassium chromium sulphate Potassium cyanide solution Potassium dichromate Potassium dichromate Potassium hydrogentartrate Potassium hydroxide Potassium hydroxide Potassium hydroxide Potassium hydroxide Potassium hydrochlorite Potassium hydrochlorite Potassium iodide Potassium iodide Potassium nitrate Potassium nitrate Potassium permanganate Potassium permanganate Propane Sa l i c y l i c a c i d Salpeter Salt (rock salt) 34
N2 20 20 C17 H33 COOH COOHCOOH O2 CH3 COOC5 H11 20 C6H5OH H3 PO4 H3 PO4 H3 PO4 H3 PO4 H3 PO4 H3 PO4 CH3 COOH K2 CO3 K2 CO3 KCr(SO 4 )2 12H2 O KCr(SO 4 )2 12H2 O KCN K2 Cr2 O7 K2 Cr2 O7 COOH(CHOH)2 COOK KOH KOH KOH KOH KOCl KOCl Kj Kj KNO 3 KNO 3 KMnO 4 KMnO 4 C3 H8 C6 H4 OHCOOH NaCl 20 Kp 20 Kp 20 20 20 25 25 50 50 5 25 50 10 10 50 50 80 80 20 Kp 20 Kp 20 Kp Kp 20 Kp Kp 20 Kp 20 20 Kp 20 Kp 20 Kp 20 Kp 20 40 Kp
3)
20
Potassium chlorate, at 100, saturated sol. KClO 3
Potassium hydrogentartrate, at100, sat. sol. COOH(CHOH)2 COOK
Xc
III
Fluid
Chemical formula


VIII
Sea water Sea water Silicone oil Soap Sodium carbonate (soda solution, cold sat.) Na2 CO3 Sodium carbonate (soda solution) Sodium hydroxide Sodium hydroxide Sodium hydroxide Sodium hydroxide Sodium sulphate Starch solution Steam Stearic acid Sugar Sugar Sulphite lye (fresh cooking liquor, spent liquor) Sulphur dioxide Sulphuric acid Sulphuric acid Sulphuric acid Sulphuric acid Sulphurous acid Tannic acid Tannic acid Tannic acid Tar Tartaric acid Toluene Trichlorethylene Turpentine oil Urea Water (fresh and drinking water) Water glass (K- and Na-silicate) Xylene
1) 2) 3)
20 Kp
20 Kp 20 20 35 35 20 Kp 20 Kp
Na2 CO3 NaOH NaOH NaOH NaOH Na2 SO4
3)
C17 H35 COOH 20 80 Ca(HSO3 )2 Ca(HSO3 )2 SO2 H2 SO4 H2 SO4 H2 SO4 H2 SO4 H2 SO3 C76 H52 O46 C76 H52 O46 C76 H52 O46 (CHOHCOOH)2 C6 H5 CH3 C2 HCl3 20 (NH2 )2 CO H 2O K2 SiO3 Na2 HCl3 C6 H4 (CH3 )2 20
for sealing materials: suitable unsuitable
20 80 1 10 90 conc. 10 10 50 20 20 20 20 20 Kp 20 180 20 20
Explanation of symbols: for metallic materials: practically resistant, removal up to 2.4 g/m 2/day fairly resistant, removal 2.4-24 g/m 2/day hardly resistant, removal 24-72 g/m 2/day not resistant, removal over 72 g/m 2/day not tested or not common Abbreviations: Kp = boiling point sat. sol. = saturated solution aq. sol. = aqueous solution conc. = concentrated
20
Discolorations may occur. All iron materials are in general chemically resistant to hydrogen; however, we would like to point out that hydrogen diffuses and can lead to brittleness in grey cast iron. 150 C
Xc
III
35
KLINGER product range
Product range
Ballostar KHA 3-piece ball valve made of grey cast iron, steel or stainless steel Ballostar KHI 2-piece ball valve with trunnion mounted ball, made of grey cast iron, steel or stainless steel Ballostar KHE 2-piece ball valve with floating ball, made of steel or stainless steel Monolith KHO One-piece fully welded ball valve made of casted steel KLINGER Monoball One-piece ball valve made of steel
KLINGER Ball-o-top Brass ball valves Piston valves KVN made of grey cast iron, nodular cast iron, steel or stainless steel KLINGERMATIC Actuator for piston valves and ball valves Reflex and transparent gauge glasses Circular sight-glasses AB cocks Packing-sleeve cocks and pressuregauge cocks in brass, steel or stainless steel
K ey role Link Innovation N avigation G rowth Efficiency R outine
KLINGER Fluid Control GmbH A-2352 Gumpoldskirchen, Austria Postfach 19, Am Kanal 810 Tel. +43 (0)2252-600-0 Fax +43 (0)2252-600-100 e-mail: office@klinger.kfc.at www.klinger.kfc.at
KHA eng 11/11

KLINGER Ballostar KHA 3 Pieces Ball Valve DN 10 - 150: Edition 2011

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KLINGER Ballostar KHA 3 Pieces Ball Valve DN 10 - 150: Edition 2011

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KLINGER Ballostar KHA 3 pieces ball valve DN 10 150

The sealing system decides a ball valves quality

Only Klinger offers a ball valve with an automatic sealing chamber

Medium pressure absorption area in competitive systems: Ball area only.

The accumulated force of the sealing elements acts in both directions!

** The stuffing box with Viton O-rings can not be retightened

* beginning with size DN 50

5. Locking device for hand lever

Leak rate mbar l/s

permissible leak rate acc. to TA-Luft . -3 3 10 mbar l/s

max. permissible leak rate acc. to VDI 2440

THE SAFETY MARGIN OF KLINGER

Leak rate after 100.000 actuations 7,5 .10 -4 mbar l/s

Leak rate after 50.000 actuations 9 .10 -5 mbar l/s

10 -6 80 90 100 Actuations x 1.000

PN pressure (bar) (1bar = 0.1MPa) 100

PN pressure (bar) (1bar = 0.1MPa) 16 13,4 9,9 6

Viton PTFE KFC-25 Metal Screws 8.8 - A2L

Viton PTFE KFC-25 / Metal / Fire Safe Metal/ Special

Bolts, screws and cap screws

PTFE compact/ PTFE labyrinth Viton

PTFE labyrinth Graphite max. PN 40 Viton max. PN 40

Maximum for Metal/Special PN 100

Maximum for Metal/Special PN 40

Maximum for Metal/Special PN 63

PN pressure (bar) (1bar = 0.1MPa) 63 57,3 47,2

40 36,4 28,4 24,4

Viton PTFE KFC-25, Metal, Fire Safe Metal / Special

Bolts, screws and cap screws

**) resistant to intercrystalline corrosion

GRK Graphite compact

Approvals and certificates

FIS Fire Safe

Min. torques for the various seals

Differential pressure (bar) 16 20 25 30 40 Torque Nm

Remote Control, double-acting actuator

1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" 5" 2

2" 2 1/2" 3" 4" 5" 3

63.8 68.6 78.1 87.6 100

55.0 72.2 89.4 110.0

3" 4" 5"

3" 4" 5"

Information regarding other sizes or differential pressures on request

Result from table 1 Min. torque 33,9 Nm

Function of the actuator

rotated in the section

rotated in the section

Connecting dimensions h1 d D g f 2 b k l 14 65 14 20 125 18 20 145 18 22 160 18 24 180 18 4 4 4 8 8

Weight kg 2.4 13.8 20.7 30.9 44.0

Material VIII Carbon steel

rotated in the section

Material Xc Acid-res. stainless steel

rotated in the section

A d3 SW1 d2 d4 h4 h5 42 42 42 42 50 50 70 70 42 42 8 8 30 5.8 30 5.8 3 3 3 3 4 4 4 4 4 4 4

290 141 315 40 100 65 18 5 122

F10 10 2 102 22 70 12 F10 10 2 102 22 70 12 F12 12 5 125 27 85 15

rotated in the section

16 75 14 16 85 14 18 100 18 18 110 18 20 125 18 20 145 18 22 160 18 24 180 18 26 210 18 26 240 22

rotated in the section

DN 20R15 25R20 32R25 40R32 50R40 125R100

Mounting flange for actuator A SW1 d3 d4 h4 h5 8 42 5.8 5.8 5.8 7 7 12 3 3 3 7 9 9

Weight kg 3.2 4.4 5.9 8.1 11.6 51.7 19

* special drill pattern at DN 100R80