HISTORY

Model Name: KDL-22/26/32BX300 KDL-40BX400 SERVICE MANUAL

Click on Page Number to display details of change

Date
2010.02 2010.06

Part Number
9-883-484-01 9-883-484-02

Description of Revisions
Original Manual Part number changes (BAA Board) P18, P19. P20, P21

Version
1.0 2.0

SERVICE MANUAL
MODEL
DEST

AZ1-A(5-2) CHASSIS
MODEL
DEST

KLV-22BX300 KLV-26BX300

RUSS

KLV-32BX300 KLV-40BX400

RUSS

RUSS

RUSS

RM-GA019

-1-

KLV-22, 26, 32 BX300, 40 BX400

RM-GA019

TABLE OF CONTENTS
Section Title Page Section Title Page

1. SAFETY NOTES 1-1. Caution Handling of LCD Panel ..................................... 3 1-2. Safety Check Out ............................................................. 3 1-3. Leakage Test .................................................................... 3 1-4. WARNING ! .................................................................... 3 1-5. Lead Free Information ..................................................... 4 1-6. Attachment & Detachment of MDF61 Connector ......... 4 1-7. Attachment, Detachment & Confirmation of Lock Condition of JST IBH Connector .................................... 4

2. SELF DIAGNOSTIC FUNCTION 2-1. Overview of Control Buttons .......................................... 5 2-2. LED Display Specification .............................................. 5 2-3. LED Display Control ....................................................... 5 2-4. LED Pattern ..................................................................... 5 2-5. Standby LED Error Display and Board Replacement Order .......................................................... 6 2-6. Triage Chart ..................................................................... 7

5. DIAGRAMS 5-1. Block Diagram ............................................................... 11 5-1-1. KLV-22, 26, 32 BX300 .....................................11 5-1-2. KLV-40BX400 ..................................... ............ 12 5-2. Wire Dressing and Connector Diagram ....................... 13 5-2-1. KLV-22BX300 ................................................... 13 5-2-2. KLV-26BX300 ................................................... 14 5-2-3. KLV-32BX300 ................................................... 15 5-2-4. KLV-40BX400 ................................................... 16 5-3. Circuit Board Location .................................................. 17 5-3-1. KLV-22BX300 ................................................... 17 5-3-2. KLV-26BX300 ................................................... 17 5-3-3. KLV-32BX300 ................................................... 17 5-3-4. KLV-40BX400 ................................................... 17

3. TROUBLE SHOOTING 3-1. Flowchart ......................................................................... 8 3-1-1. No Power ....................................................................... 8 3-1-2. Video Problem ............................................................... 9 3-1-3. Audio Problem .............................................................. 9

6. DISASSEMBLY, EXPLODED VIEWS AND OTHER PARTS 6-1. Disassembly & Exploded Views ................................... 18 6-1-1. KLV-22BX300 .................................................... 18 6-1-2. KLV-26BX300 .................................................... 19 6-1-3. KLV-32BX300 .................................................... 20 6-1-4. KLV-40BX400 .................................................... 21 6-2. Other Parts ..................................................................... 22 6-2-1. KLV-22BX300 .................................................... 22 6-2-2. KLV-26BX300 .................................................... 22 6-2-3. KLV-32BX300 .................................................... 23 6-2-4. KLV-40BX400 .................................................... 24

4. SERVICE ADJUSTMENTS 4-1. Accessing Self Diagnostic Menu .................................. 10 4-2. Accessing Service Mode ............................................... 10 4-3. GAISOU Adjustment .................................................... 10

KLV-22, 26, 32 BX300, 40 BX400

RM-GA019

SECTION 1 SAFETY NOTES

1-1. Caution Handling of LCD Panel When installing the LCD Panel, make sure you are grounded with a wrist band. When installing the LCD Panel on the wall, the panel must be secured using the 4 mounting holes on the rear cover. 1) Do not press the panel or frame edge to avoid the risk of electric shock. 2) Do not scratch or press on the panel with any sharp objects. 3) Do not leave the module in high temperature or in areas of high humidity for an extended period of time. 4) Do not expose the LCD panel to direct sunlight. 5) Avoid contact with water. It may cause short circuit within the module. 6) Disconnect the AC adapter when replacing the backlight (CCFL) or inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms) 7) Always clean the LCD panel with a soft cloth material. 8) Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short circuit. 9) Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS). 1-2. Safety Check-Out After correcting the original service problem, perform the following safety checks before releasing the set to the customer:1) Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges. 2) Check the interboard wiring to ensure that no wires are "pinched" or contact high-wattage resistors. 3)Check all control knobs, shields, covers, ground straps and mounting hardware have been replaced. Be absolutely certain you have replaced all the insulators. 4) Look for unauthorized replacement parts, particularly transistors that were installed during a previous repair. Point them out to the customer and recommend their replacement. 5) Look for parts which, though functioning show obvious signs of deterioration. Point them out to the customer and recommend their replacement. 6) Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer. 7) Check the antenna terminals, metal trim, "metallized" knobs, screws and all other exposed metal parts for AC leakage. Check leakage test as described next. 8) Live chassis can cause electric shock as its connected to the AC power line. Therefore, use isolation transformer and gloves when changing parts or removing plug. Please remember high voltage is there during servicing. 9) To follow safety after servicing, please make sure the removed screws, parts and wires are as original condition. 1-3. Leakage Test The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis must not exceed 0.5mA (500 microamperes). Leakage current can be measured by any one of the three methods:1. A commercial leakage tester such as the SIMPSON 229 or RCA WT-540A. Follow the manufacturers instructions to use those instructions. 2. A battery-operated AC milliampmeter. The DATA PRECISION 245 digital multimeter is suitable for this job. 3. Measuring the voltage drop across a resistor by means of a VOM or battery operated AC voltmeter. The 'limit' indication is 0.75V so analog meters must have an accurate low voltage scale. The SIMPSON'S 250 and SANWA SH-63TRD are examples of passive VOMs that are suitable. Nearly all battery operated digital multimeters that have a 2 VAC range are suitable. (see Figure 1.)
To Exposed Metal Parts on Set

0.15 F

1.5 k 1

AC Voltmeter (0.75 V)

Earth Ground

Figure 1. AC voltmeter to check AC leakage 1-4. WARNING ! SAFETY-RELATED COMPONENT WARNING! COMPONENTS IDENTIFIED BY SHADING AND MARK ! ON THE EXPLODED VIEWS ARE CRITICAL FOR SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY. CIRCUIT ADJUSTMENTS THAT ARE CRITICAL FOR SAFE OPERATION ARE IDENTIFIED IN THIS MANUAL. FOLLOW THESE PROCEDURES WHENEVER CRITICAL COMPONENTS ARE REPLACED OR IMPROPER OPERATION IS SUSPECTED.

KLV-22, 26, 32 BX300, 40 BX400

RM-GA019

1-5. Lead Free Information The circuit boards used in these models have been processed using Lead Free Solder. The boards are identified by the LF logo located close to the board designation.

b) Detachment
(1) Slide the slider to release the slider lock. (2) Press the center lock tab to release the lock and pull the connector up.

Unlock

Figure 2: LF logo

Figure 3: LF logo on circuit board The servicing of these boards requires special precautions. It is strongly recommended to use Lead Free Solder material in order to guarantee optimal quality of new solder joints. Lead Free Solder is available under the following part numbers:Part number 7-640-005-19 7-640-005-20 7-640-005-21 7-640-005-22 7-640-005-23 7-640-005-24 7-640-005-25 7-640-005-26 Diameter 0.3mm 0.4mm 0.5mm 0.6mm 0.8mm 1.0mm 1.2mm 1.6mm Remarks 0.25Kg 0.50Kg 0.50Kg 0.25Kg 1.00Kg 1.00Kg 1.00Kg 1.00Kg

1-7. Attachment, Detachment & Confirmation of Lock Condition of JST IBH Connector (If applicable for these models) Attention: This is a SAFETY CRITICAL PROCESS. a) Attachment (1) Press the center of the connector to insert it.

Due to high melting point of Lead Free Solder, the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics. For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com

(2) Press position (NG for red marking portion)

1-6. Attachment & Detachment of MDF61 Connector (If applicable for these models) a) Insertion
(1) Hold the center of a connector. (2) Press the center of the connector to insert it. (3) Slide the slider to lock the connector.

(3) Prohibited matter (Refer Figure A~C explanation)

Lock

Figure A

Figure B Figure A: Do not press lock portion. Figure B: Do not press the front side of the connector. Figure C: Do not press the side of the connector.

Figure C

KLV-22, 26, 32 BX300, 40 BX400

RM-GA019

SECTION 2 SELF DIAGNOSTIC FUNCTION

2-1. Overview of Control Buttons 2-4. LED Pattern When safety shutdown occurs, Standby LED display reports the cause by using the lightning patterns as indicated below.
Power PROG

Program

3.0 sec 0.5 sec

3.0 sec

3.0 sec

Volume

0.5 sec

Input Select/ Enter Menu

Example: The figure above shows LED display when SHUTDOWN is caused by Balancer Error. It repeats flashing for a specified number of times in 0.5sec/ cycle and has a 3 seconds interval of lighting off. Please note that a 3 seconds interval of lighting off is fixed regardless of abnormal state types.

Remote Sensor

Picture Timer

Off/Standby Indicator

Power Indicator

2-2. LED Display Specification

LED Type POWER STANDBY Description Green: LED Red: One LED Orange/Green : Two LEDs Remark Green lights at power ON. Red lights during standby. Green Lights during Picture Off and Orange Lights during Timer activation.

Timer/ Pic off

2-3. LED Display Control

Status Power On Standby Self Diagnosis Power Green Off Off LED Display Stand By Pic Off/Connecting/Timer Off Red Red Off Off Off Refer to Blinking pattern selfdiagnosis mode 0.5sec On / 0.5sec Off Remark

Error of panel ID Others (Example) [REC][Sleep Timer][Power ON] [Picture Off ][On Timer][REC][Power On]

Green

Off

Orange

Red Red

Off Off

Orange Green

KLV-22, 26, 32 BX300, 40 BX400

RM-GA019

2-5. Standby LED Error Display and Board Replacement Order Perform below countermeasure according Standby LED blinking times

Blinking times 2

Error Main Power Error

Countermeasure (Replace either/all according to sequence) 1. GD1 (22), POWER UNIT(G1LS) (26"), G2LE (32), G2HE (40) 2. BAA board 1. BAA board 2. GD1 (22), POWER UNIT(G1LS) (26"),G2LE (32), G2HE (40) 3. TCON 4. Speaker 1. Inverter board 2. Panel 3. GD1 (22) , POWER UNIT(G1LS) (26"), G2LE (32), G2HE (40) 4. BAA board 1. T-CON 2. BAA 3. LVDS Cable 4. GD1 (22) , POWER UNIT(G1LS) (26"),G2LE (32), G2HE (40) 1. Inverter board 2. GD1 (22) , POWER UNIT(G1LS) (26"),G2LE (32), G2HE (40) 3. BAA 1. BAA 2. GD1 (22) , POWER UNIT(G1LS) (26"), G2LE (32), G2HE (40)

DC_ALERT1/ Audio Error/ Motionflow Error

Balancer Error

T-CON Error/ Panel ID NVM Error

Backlight Error

Temp Error

Note1: Each of the above blinking repeats 3 seconds. Note2: Countermeasure is list out by priority.

2-6. Triage Chart

Symptom (dead set) 5Blinks 6Blinks 7Blinks No Video No Power BL OK OSD OK No Video No BL Video distored or missing No Video No Tuner Tuner OK No HDMI No Audio BL OK Video OK Video 1-3 No OSD Bad

Reference

2Blinks

3Blinks

4Blinks

BAA board GD1 (22") G1LS (26") G2LE (32") G2HE (40") GD2 (46") T-con board Speaker unit RF module Panel module FFC cable Joint connector Problem No Power BAA board Balancer TCON, Panel ID Inverter Temperature No Power BAA board BAA board BAA board BAA board BAA board BAA board BAA board

Doubtful part few possibility

KLV-22, 26, 32 BX300, 40 BX400

RM-GA019

KLV-22, 26, 32 BX300, 40 BX400

RM-GA019

SECTION 3 TROUBLESHOOTING
3.1 FLOWCHART
3-1-1. NO POWER

No power

110V

Destination No

220V-240V

No

88-132Vac

176-264Vac

AC Cable Yes No

Yes

3.3V_DC CV6200 Pin3 on BAA board

Power Board No standby3.3V

Yes
3.3V_DC CV6200 Pin3 on BAA board

12.5V_DC CV6200 Pin10 on BAA board

No

Power Board No REG12V

Yes BAA Board

KLV-22, 26, 32 BX300, 40 BX400

RM-GA019

3-1-2. VIDEO PROBLEM

Video Problem

All inputs have problem? Yes

No

HDMI Problem?

No

RF/Analog Input Problem? Yes BAA Board

No

Digital Input Problem?

No

BAA Board

Yes BAA Board

Yes BAA Board

Backlight Turn on? No Check LVDS harness connection between BAA board or Panel or Power board

Yes

BAA Board

3-1-3. AUDIO PROBLEM

Only Speaker out?

No

HDMI Problem?

No

RF/ Analog Input Problem?

No

Digital Input Problem?

No

BAA Board

Yes

BAA Board

BAA Board

BAA Board

UI of Audio Setting correct? Volume, TV Speaker

Yes

No Set correctly or reset by menu

Check Speaker BAA board

KLV-22, 26, 32 BX300, 40 BX400

RM-GA019

SECTION 4 SERVICE ADJUSTMENT

4-1. Accessing Self Diagnostic Menu 1. While TV on standby mode, press the following sequence on the Remote commander. (RM-GA019) < Display--> <5>--> <Vol Down>--> <Power>
Self Check 002 Main Power 003 Dc_Alert 003 Aud_Prot 003 MotionFlow 004 Balancer_Error 005 T-CON Error 005 Panel ID NVM Error 006 Backlight Error 007 Temp_Error 00009 00027 00009
Total Panel Hours (max 65535)

001 000 000 000 000 000 000 000

1 indicates an error was detected 0 indicates no error was detected

4-3. GAISOU Adjustment (NOT APPLICABLE FOR THIS MODEL) 1) When new board is replaced, please confirm the color ornamental of the TV set. 2) While TV on standby mode, press the following sequence on the Remote commander. <Display> p <5> p <Vol Up> p <Power>
Tuning System <[Auto]> Chassis Service No_Signal_Mute <[Off]> 000 Serial Number Edit Model Self Diagnosis History >> 002 Gaisou 00 LVDS Spectrum (%) <[10]> Low of HPD <[5]> VCR1 <[off]> GAISOU Menu Sample GAISOU <[0]>

Diagnostic Menu Sample

Service Mode Menu Sample 3) Use the r or R button to select the GAISOU.
Service Mode Status Information >> Test Reset Tuning System No_Signal_Mute Serial Number Edit Self Diagnosis History >> LVDS Spectrum (%) Low of HPD VCR1 GAISOU

Total Hours of Operation (max 65535)

Boot Count (max 65535)

2. To Reset Error Count & Error History Press < 8 > --> < 0 > key 3. To Reset Panel Operation Time Press < 7 > --> < 0 > key 4. To exit, turn the power off using Remote. 4-2. Accessing Service Mode 1. While TV on standby mode, press the following sequence on the Remote commander. < Display--> <5>--> <Vol Up>--> <Power>

<[Off]> <[Auto]> <[Off]>

<[10]> <[5]> <[off]> <[0]>

Service Mode Menu Sample 4) Use the T or t button to change the GAISOU data. 5) The color variation table of each TV set as below:00 01 02 03 04 05 06 07 08 Default Glossy Gun Metallic (back print) Glossy Silver (back print) Red Blue Matt Gun Metallic Flat Gun Metallic Hairline Silver Black

Tuning System No_Signal_Mute Serial Number Edit Self Diagnosis History >> LVDS Spectrum (%) Low of HPD VCR1 GAISOU

<[Auto]> <[Off]>

<[10]> <[5]> <[off]> <[0]>

Service Mode Menu Sample 2. Use the r or R button to select the item you want to refer and press for details. Example Status information
Service Mode Status Information >> Test Reset Tuning System No_Signal_Mute Serial Number Edit Self Diagnosis History >> LVDS Spectrum (%) Low of HPD Main Micro SW Version NVM Version Boot Version Panel Version Flash PQ Version AQ Version

6) For example if color is Red than should select 03 in the service mode of the TV set.

<[Off]> <[Auto]> <[Off]>

TM0.341.012 TD0.341 TB0.341 MT0000.000.0030.LT AQ0.003

<[10]> <[5]>

10

5-1. BLOCK DIAGRAM 5-1-1. KLV-22, 26, 32 BX300

CVBS Out CVBS1/Mon CVBS In SAW (38Mz) Tu I2C NAND FLASH 64MByte

Tuner

Video 1 MON Out

SW SW

Video 1/Mon L/R CVBS2 Video2 L/R

CVBS In x 4ch

Video1/Mon L/R

Video 2

Video 2 L/R Yuv1/CVBS3 In L/R CVBS Out x 2ch IF_In PDD0~7

Component 1 /Video3 Comp1/Video3 L/R

Comp1/Video3 L/R

PC
Audio In x 7ch

PANEL 8bit
Single Channel 8bit

Dual Ch LVDS

DCC RGB HV

PC EDID

16Bit

(WXGA)
CCFL Conventional INVERTER Memory DDR2 32Mbx16bits

MT5388 BGA
LPF PWM
Audio out x 2ch

SECTION 5 DIAGRAMS

11
RGB In x 1ch

PC/HDMI2 L/R PC/HDMI3 L/R

HDMI1 TMDS0
TMDS In x 3ch

Memory I/F

YUV In x 2ch

DDC0 Contro I/O TMDS2

PWM LPF

TPA3110D2

HDMI1 EDID

HDMI2

Line out DDC2

NJM2779 AMP

HDMI2 EDID

M_I2C

PANEL_12C SIRCS LED

STBY UART0

KLV-22, 26, 32 BX300, 40 BX400

USB1

D+/D-

RGB Ambient sensor

Main NVM 16KByte

Temp Sensor

SIRCS

LED

JTAG

Hotel UART

ECS

RM-GA019

5-1-2. KLV-40BX400
Tuner CVBS Out

CVBS1/Mon

SW
CVBS In SAW (38Mz) Tu I2C NAND FLASH 64MByte

Video 1 MON Out Video 1/Mon L/R

Video1/Mon L/R

SW

Video 2 Video2 L/R

KLV-22, 26, 32 BX300, 40 BX400

RM-GA019

CVBS2

CVBS In x 4ch

Yuv1/CVBS3 In L/R Odd Channel 8bit Eve Channel 8bit

CVBS Out x 2ch IF_In PDD0~7

Video 2 L/R Component 1 /Video3 Comp1/Video3 L/R

Comp1/Video3 L/R

Dual Ch LVDS

PC

PANEL 8bit

Audio In x 7ch

(FHD)
CCFL Conventional INVERTER

DCC

Memory I/F

PC EDID RGB HV

16Bit
Memory

MT5388 BGA
16Bit
LPF PWM

YUV RGB In x 2ch In x 1ch

Memory DDR2 32Mx16bits

Audio out x 2ch

12
PC/HDMI3 L/R TMDS0

PC/HDMI2 L/R

HDMI1

TMDS In x 3ch

DDC0 Contro I/O TMDS2

PWM LPF

TPA3110D2

HDMI1 EDID

HDMI2 DDC2 M_I2C

Line out

NJM2779 AMP

HDMI2 EDID

STBY UART0
PANEL_12C

SIRCS

LED

USB1 D+/D-

RGB Ambient sensor

Temp Sensor

SIRCS

LED

JTAG

Hotel UART

ECS

KLV-22, 26, 32 BX300, 40 BX400

RM-GA019

CAUTION : 1. Do not overpull the wires during dressing --> avoid disconnection of wires. 2. Make sure wires are kept away from sharp edges, heatsinks & other high-temperature parts.

5-2. WIRE DRESSING AND CONNECTOR DIAGRAM 5-2-1. KLV-22BX300

A. WIRE DRESSING

Tape (60mm)

Insert Connector

TAPE

Chassis EF TAPE

Insert Connector

TAPE Pink Blue

M A IN HARNESS Insert Connector Insert Connector

Insert Connector TAPE

Clamp Edge Pink Blue FLAT FLEXIBLE CABLE (FFC) TAPE Insert Connector Insert Connector Insert Connector TAPE Insert Connector

Insert Connector TAPE

Clamp Edge

B. CONNECTOR DIAGRAM
TCON (30)

GD1 (STATIC CONVERTER(TV)-GD1-2A) (POWER SUPPLY)

Pink
CNxxxx (4)
CN6702 (2) CN6701 (2)

CN6150 (15)

CN6200 (10)

BAA

CN4000 (4)

INVERTER

Tuner /I/O/ Audio/ HDMI/Micon/ Power source/DDR/ Main1/ Main2/ LVDS/Panel

Blue

Pink
CNxxxx (4)
CN6704 (2) CN6703 (2)

CN1/ CN100 (3)

Blue

CN6000 (2)

CN9701 (30)

H2LS/ SW unit

CN5600 (30)

AC Power

AV_Input/ Power On /Off

LED, Optical Sensor, SIRCS

CN100/CN001 (10/12)

H2LR

Speaker R

Speaker L

13

KLV-22, 26, 32 BX300, 40 BX400

RM-GA019

5-2-2. KLV-26BX300
A. WIRE DRESSING

Do not float the tape Tape Insert Connector FFC Cable Do not float the tape Tape

Chassis EF

Tape Main Harness Insert Connector Tape

Insert Connector Insert Connector Tape

Tape

Tape Tape Insert Connector Insert Connector Insert Connector Insert Connector Tape

B. CONNECTOR DIAGRAM
TCON (30)

CN6202 (14)

CN6201 (15)

POWER UNIT (G1LS) (POWER SUPPLY)

CN6200 (10)

BAA

CN4000 (4)

INVERTER

Tuner /I/O/ Audio/ HDMI/Micon/Power source/DDR/ Main1/ Main2/ LVDS/Panel

CN1/ CN100 (3)

CNxxxx (14)

CN6000 (2) CN5600 (30)

H2LS/ SW1

AC Power

CN9701 (30)

LED, Optical Sensor, SIRCS AV_Input/ Power On /Off

CN100/CN001 (10/12)

H2LR/ HLR3

Speaker R

Speaker L

14

KLV-22, 26, 32 BX300, 40 BX400

RM-GA019

5-2-3. KLV-32BX300
A. WIRE DRESSING
Insert Connector CONNECTOR ASSY 14P Tape
Chassis EF

Do not float the tape Tape Tape Tape M A IN HARNESS Tape

Do not float the tape Tape Insert Connector Tape Tape Insert Connector Tape Tape FFC Cable Tape

Tape

Insert Connector

Tape Insert Connector

B. CONNECTOR DIAGRAM
TCON (4) CN6403 (6) TCON (30)

INVERTER

CNxxxx (14)

CN6402 (14)

CN6401 (15)

G2LE (POWER SUPPLY)

CN6200 (10)

BAA

CN4000 (4)

Tuner /I/O/ Audio/ HDMI/Micon/ Power source/DDR/ Main1/ Main2/ LVDS/Panel

CN6101 (3)

CN9700/9701 (51/30)

CN1/ CN100 (3)

H2LS/ SW1

CN5600 (30)

AC Power

LED, Optical Sensor, SIRCS AV_Input/ Power On /Off

CN100/CN001 (10/12)

H2LR

Speaker R

Speaker L

15

KLV-22, 26, 32 BX300, 40 BX400

RM-GA019

5-2-4. KLV-40BX300
A. WIRE DRESSING

Chassis EF

Tape Tape Tape Insert Connector Insert Connector Main Harness

Insert Connector Tape FFC Cable

Tape

Insert Connector Insert Connector

Tape
Insert Connector

Insert Connector

Tape

B. CONNECTOR DIAGRAM
TCON (4) CN6403 (6)
CN6402 (14) CN6401 (15)

TCON (51)

INVERTER

CNxxxx (14)

G2HE (POWER SUPPLY)

CN6200 (10)

BAA

CN4000 (4)

Tuner /I/O/ Audio/ HDMI/Micon/ Power source/DDR/ Main1/ Main2/ LVDS/Panel

CN6101 (3)

CN9700 (51)

CN1/ CN100 (3)

H2LS/ SW1

CN5600 (30)

AC Power

LED, Optical Sensor, SIRCS AV_Input/ Power On /Off

CN100/CN001 (10/12)

H2LR

Speaker R/ Speaker box R

Speaker L/ Speaker box L

16

KLV-22, 26, 32 BX300, 40 BX400

RM-GA019

5-3.

CIRCUIT BOARD LOCATION

5-3-1 KLV-22BX300

5-3-2 KLV-26BX300

H2LS Board

GD1 Board/ (STATIC CONVERTER(TV) -GD1-2A)

H2LS Board

POWER UNIT (G1LS) Board

BAA Board

BAA Board

H2LR Board

H2LR Board

5-3-3 KLV-32BX400

5-3-4 KLV-40BX400

H2LS Board

G2LE Board

H2LS Board

G2HE Board

BAA Board

BAA Board

H2LR Board

H2LR Board

17

KLV-22, 26, 32 BX300, 40 BX400

RM-GA019

SECTION 6
DISASSEMBLY, EXPLODED VIEW AND OTHER PARTS
Note:

Caution:

! and shaded parts are critical for safety. Replace only with part number specified.

parts contain confidential information. Strictly follow the instruction whenever the components are repaired and/or replaced.

Place the TV set facing downwards on a stable, level surface before disassembly and assembly of parts.

(*) parts are not stocked since they are seldom required for routine service. Some delays should be anticipated when ordering these components. Illustrations provided in this section might have slight difference from the actual sets. The reference number besides the part description in the illustration indicates the disassembly sequence. Lines that indicate parts are shown in blue in the illustration. Only part number and description for service parts are shown in the parts list. Unplug connectors before disassembly. Refer Electrical Parts List section for connector part number.

6-1. DISASSEMBLY & EXPLODED VIEW 6-1-1. KLV-22BX300 C. Boards, Panel and Bezel
Parts List:
REF. NO. PART NO.
eg Bezel (22)Assy

Screw:
2

DESCRIPTION

REMARK

REF. NO.

PART NO.

DESCRIPTION

139qaqdqgqj

28.1

28.2

28.3

wawswg wjwk 4
ed Connectors

2-580-640-01 2-580-629-01 2-580-590-01 7-685-648-79

SCREW, +BVTP 4X16 TYPE 2 IT-3 SCREW, +BVST 3X8 SCREW, +PSW M3X5 +BVTP 3X12 TYPE 2 IT-3

Ver 2.0

ef H2LS Board
28.1 28.2

1 screw

X-2514-989-1 2.1 4-158-356-01 2.2 4-158-399-01 6 X-2515-517-1 7 4-115-101-41 8 4-127-133-01 0 4-157-865-01 qsqh 4-157-866-01 qfqk 1-858-339-11 qk 4-156-944-51 wd A-1782-842-A wh 1-474-204-31 e; ! 1-811-070-11 es A-1744-833-A ef A-1744-834-A eg X-2514-589-1

BASE (S3B) ASSY NECK (S5) COVER, NECK (S3B) REAR COVER(22) ASSY COVER, ECS PLATE, VESA COVER,UNDER(22) BRACKET, SPEAKER (22L/R) LOUDSPEAKER (4X10CM) BRACKET, SIDE JACK BAA COMPL BX_WX_32_26(SERVICE) STATIC CONVERTER(TV)-GD1-2A LCD PANEL (A216V3) H2LR MOUNT H2LS MOUNT (AZ1A) BEZEL (22) ASSY

B. Boards, Speakers and Frame

1 screw ea Connectors
28.3

1 screw es H2LR Board

wf Connectors wg 4 screws wk 2 screws wl Bracket, Main wj 2 screws

e; LCD Panel

qj 4 screws

A. Stand and Rear Cover Assy

qk Loudspeaker (4 x 10cm)

qh Bracket Speaker (R)

6 Rear Cover (22) Assy wh GD1 Board q; Cover, Under 9 2 screws qd 4 screws wa 2 screws qf Loudspeaker (4 x 10cm) ws 2 screws wd BAA Complete ql Bracket Side qs Bracket Speaker (L) qa 2 screws w; Connectors

8 Plate, Vesa

qg 2 screws

3 4 screws

4 2 screws

7 Cover, ECS 2 Base (S3B)Assy

2.1

Neck (S5)

1 3 screws

2.2

Cover, Neck (S3B)

The reference number beside the part description in the illustration indicates the disassembly sequence.

18

KLV-22, 26, 32 BX300, 40 BX400

RM-GA019

6-1-2. KLV-26BX300

Screw:
REF. NO. PART NO. 2 DESCRIPTION

Parts List:
REMARK

REF. NO.

PART NO.

DESCRIPTION

3q;qf qlwdwfwh 4 15qsqh 9wk

2-580-640-01 2-580-592-01 2-580-595-01 7-685-648-79 4-159-298-01

SCREW, +BVTP 4X16 TYPE 2 IT-3 SCREW, +PSW M3X8 SCREW, +PSW M3X12 +BVTP 3X12 TYPE 2 IT-3 SCREW, +PSW M4X10

C. Boards, Panel and Bezel

eh Bezel Assy

Ver 2.0

eg H2LS Board ef Connectors e; Support, Panel

X-2546-140-1 2.1 4-171-685-01 2.2 4-171-689-01 6 X-2515-518-1 7 4-115-101-41 0 4-157-975-01 qz X-2547-448-1 qdqj 1-858-341-11 qg X-2547-449-1 w; 1-474-199-11 wa 4-156-944-51 wg A-1782-842-A ea ! 1-811-071-11 ed A-1744-833-A eg A-1744-834-A eh X-2514-590-1

BASE (M3B) ASSY NECK (M3B) COVER, NECK (M3B) REAR COVER(26) ASSY COVER, ECS COVER, UNDER (26) SP BRACKET (26L) ASSY LOUDSPEAKER (4X10CM) SP BRACKET (26R) ASSY POWER UNIT BRACKET, SIDE JACK BAA COMPL BX_WX_32_26(SERVICE) LCD PANEL (A26V0) H2LR MOUNT H2LS MOUNT (AZ1A) BEZEL (26) ASSY

B. Boards, Speakers and Frame

ea LCD Panel

w; Power Unit ql 4 screws qk Connectors wl Frame, Bottom (SS) wk 2 screws q; Cover, Under (26) wj Joint Frame Assy 9 1 screw qs 4 screws wh 2 screws ws Connectors wa Bracket, Side Jack qd Loudspeaker (4 x 10cm) wd 2 screws
10.1

es Connectors ed H2LR Board

qh 4 screws

A. Stand and Rear Cover Assy

qj Loudspeaker (4 x 10cm)

15.1

Bracket SP (26R)

6 Rear Cover (26) Assy

8 Bracket, Vesa (SS)

qg SP Bracket (26R) Assy qf 1 screw

3 10 screws

1 screw qa SP Bracket (26L) Assy

15.1

wf 2 screws wg BAA Board Bracket SP (26L)

4 2 screws

5 2 screws

2 Base (M3B) Assy

7 Cover, ECS

2.2

Cover, Neck (M3B)

1 4 screws

2.1

Neck (M3B)

The reference number beside the part description in the illustration indicates the disassembly sequence.

19

KLV-22, 26, 32 BX300, 40 BX400

RM-GA019

6-1-3. KLV-32BX300
Parts List:
REF. NO. PART NO. 1 DESCRIPTION REMARK

Screw:

REF. NO.

PART NO.

DESCRIPTION

3qaqg wawgwhwl 4 15qdqj 9e;

2-580-640-01 2-580-592-01 2-580-595-01 7-685-648-79 4-159-298-01

SCREW, +BVTP 4X16 TYPE 2 IT-3 SCREW, +PSW M3X8 SCREW, +PSW M3X12 +BVTP 3X12 TYPE 2 IT-3 SCREW +PSW M4X10

C. Boards, Panel and Bezel

ek Bezel Assy

X-2546-140-1 2.1 4-171-685-01 2.2 4-171-689-01 6 X-2515-519-1 7 4-115-101-41 8 4-167-326-01 0 4-157-976-01 0 4-169-309-01 qs X-2547-450-1 qfqk 1-858-364-11 qh X-2547-451-1 wa A-1752-778-A ws 4-156-944-51 wh A-1782-842-A ed ! 1-811-058-11 ed ! 1-811-058-21 eg A-1744-833-A ej A-1744-834-A ek X-2514-591-1

BASE (M3B) ASSY NECK (M3B) COVER, NECK (M3B) REAR COVER (32) ASSY COVER,ECS BRACKET, VESA (S) COVER, UNDER (32) COVER, UNDER (32) SP BRACKET (32L) ASSY LOUDSPEAKER (12.5.4.5CM) SP BRACKET (32R) ASSY G2LE UNIT BRACKET, SIDE JACK BAA COMPL BX_WX_32_26(SERVICE) LCD PANEL (S532TSC) LCD PANEL (S532TSC) H2LR MOUNT H2LS MOUNT (AZ1A) BEZEL (32) ASSY

Ver 2.0

ej H2LS Board eh Connectors es Support, Panel

B. Boards, Speakers and Frame

wa G2LE Board w; 4 screws ef Connectors ql Connectors ed LCD Panel qk Loudspeaker (12.5.4.5cm) ea Frame Bottom (S) e; 2 screws wl Joint Frame Assy wj 2 screws 9 1 screw qd 2 screws qf Loudspeaker (12.5.4.5cm) wg 2 screws wk Slide, Clamp eg H2LR Board

qj 2 screws

A. Stand and Rear Cover Assy

16.1

Bracket SP (32R)

q; Cover, Under (32)

6 Rear Cover Assy

qh SP Bracket (32R) Assy

qg 1 screw

8 Bracket, Vesa (S)

wd Connectors ws Bracket, Side Jack

3 10 screws

qa 1 screw qs SP Bracket (32L) Assy

12.1

wf 2 screws wh BAA Board Bracket SP (32L)

4 2 screws

2.2

Cover, Neck (M3B)

2 Base Assy

5 3 screws

1 5 screws

2.1

Neck (M3B)

7 Cover, ECS

The reference number beside the part description in the illustration indicates the disassembly sequence.

20

KLV-22, 26, 32 BX300, 40 BX400

RM-GA019

6-1-4. KLV-40BX00
Parts List:
REF. NO. PART NO. DESCRIPTION REMARK

Screw:

REF. NO.

PART NO.

DESCRIPTION

3qaqgwl 15qdqj 49e; w;wfwgwj

2-580-640-01 7-685-648-79 4-159-298-01 2-580-592-01

SCREW, +BVTP 4X16 TYPE 2 IT-3 +BVTP 3X12 TYPE 2 IT-3 SCREW +PSW M4X10 SCREW, +PSW M3X8

C. Boards, Panel and Bezel

ek Bezel (40) Assy

ej H2LS Board eh Connectors es Support, Panel

2 6 7 8 0 0 qs qfqk qh wa ws wh ed ! eg eh ej

X-2546-141-1 X-2515-520-1 4-115-101-41 4-167-326-01 4-157-977-01 4-169-308-01 X-2547-452-1 1-858-364-11 X-2547-453-1 A-1752-780-A 4-156-944-51 A-1784-340-A 1-811-060-11 A-1744-833-A A-1744-834-A X-2514-592-1

BASE (ML3B) ASSY REAR COVER(40) ASSY COVER, ECS BRACKET, VESA (S) COVER, UNDER (37) COVER, UNDER (37) SP BRACKET (40L) ASSY LOUDSPEAKER (12.5X4.5CM) SP BRACKET (40R) ASSY G2HE UNIT BRACKET, SIDE JACK BAA COMPL BX_FHD_40(SERVICE) LCD PANEL (S40TSP) H2LR MOUNT H2LS MOUNT (AZ1A) BEZEL (40) ASSY

Ver 2.0

B. Boards, Speakers and Frame

wa G2HE Board w; 5 screws ql Connectors qj 2 screws ed LCD Panel ef Connectors eg H2LR Board

qk Loudspeaker (12.5x4.5cm) ea Frame Bottom (ML) q; Cover, Under (37) wl 2 screws wj 2 screws wk Bracket Joint wd Connectors qd 2 screws ws Bracket Side Jack wg Screws, + PSW M3X8 wf 2 screws wh BAA Board
12.1

A. Stand and Rear Cover Assy

16.1

Bracket SP (40R)

e; 2 screws

6 Rear Cover (40) Assy

qh SP Bracket (40L) Assy

8 Bracket, Vesa (S) 9 1 screw qg 1 screw qf Loudspeaker (12.5x4.5cm) qa 1 screw

3 8 screws

4 4 screws

qs SP Bracket (40L) Assy

Bracket SP (40L)

5 2 screws

2 Base Assy

7 Cover, ECS

2.2

Cover, Neck (ML3B)

1 4 screws

2.1

Neck (ML3B)

The reference number beside the part description in the illustration indicates the disassembly sequence.

21

KLV-22, 26, 32 BX300, 40 BX400

RM-GA019

6-2. OTHER PARTS

REF NO. PART NO. DESCRIPTION REMARK REF NO. PART NO. DESCRIPTION REMARK

6-2-1. KLV-22BX300
CONNECTORS *************************** * 1-910-800-01 MAIN HARNESS CN6200(BAA)-CN6150(GD1)-CN5600(BAA)CN100(H2LR)-CN1(H2LS)CN4000(BAA)-SP(1) * 1-837-559-11 FLAT FLEXIBLE CABLE (FFC) CN9701(BAA)-TCON(1) ***********************************************************************

6-2-2. KLV-26BX300
CONNECTORS ************************** * 1-837-773-11 FLAT FLEXIBLE CABLE (FFC) (CN9701(BAA)-TCON(1)) * 1-910-059-59 CONNECTOR ASSY 14P (CN6202(G1LS)-INV(1)) * 1-910-800-02 MAIN HARNESS (CN6200(BAA)-CN6201(G1LS)CN5600(BAA)-CN100(H2LR)-CN1(H2LS) CN4000(BAA)-SP(1)) ***********************************************************************

6-2-3. KLV-32BX300
* 1-910-059-62 * 1-910-059-61 CONNECTORS *************************** CONNECTOR ASSY 14P (CN6402(G2LE)-INV(1)) MAIN HARNESS CN6200(BAA)-CN6401(G2LE)-CN5600(BAA)CN100(H2LR)-CN1(H2LS)CN4000(BAA)-SP(1) FLAT FLEXIBLE CABLE (FFC) (CN9701(BAA)-TCON(1))

* 1-837-561-11

***************************************************************************

6-2-4. KLV-40BX400
CONNECTORS ************** * 1-910-059-67 CONNECTOR ASSY 14P * 1-837-731-11 FFC WITH CONNECTOR (CN9700(BAA)-TCON(1)) * 1-910-800-08 MAIN HARNESS (CN6200(BAA)-CN6401(G2HE)-CN5600(BAA)CN100(H2LR)-CN1(H2LS) CN4000(BAA)-SP(1)) ***********************************************************************

6-2-5. Common Parts

MISCELLANEOUS ***************** BAG ASSY, FALL LOCK BELT SCREW, +PSW M4X20 SCREW, WOOD 3.8X20 SCREW, +PSW M5X16

X-2342-530-2 2-580-604-01 2-580-663-02 2-580-608-01

*********************************************************************** REMOTE COMMANDER ********************** 1-487-705-11 REMOTE COMMANDER (RM-GA019)

************************************************************************ INSTRUCTION MANUAL ********************** 4-168-830-51 MANUAL, INSTRUCTION(RU)

22

Sony Corporation
9-883-484-02 Sony UK Service Promotions Dept.

English 10FP7100-1 Printed in U.K. 2010.06