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Structure
8.1 Introduction
Objectives
Design Steps for Column Splice Design Problems on Column Splice Design Design Design Design Cesign Design Design Design of Framed Conneclion Example on the Framed Connection of Unstiffened Conneclion Example on Unstiffened Seated Connection of Stiffened Sealed Conneclions Example on Stiffened Seated Conneclion of Clip-angle Connection Example on Clip Angle Connection
8.1 INTRODUCTION
Sometimes the length of a column in a multistoreyed building may be so large that it cannot be manufactured out of a single piece. Hence splicing is frequently be resorted to in such cases. As this is a common point of weakness, this must be properly attended to, so that a splice is not weak in axial load, horizontal shear or bending moment. The splices may be done by means of rivets or welds. These are explained in this unit. In case of beams joining into a column a large variety of cases may arise depending upon the shape and size of the joining members. These connections are again to be properly made to develop the requisite resistance to shear, bearing, crushing, bending (moment) or torsion. Again the principal fasteners are either welds or rivets.These connections are made by means of cleat angles, clip-angles, plates and seats or by simple framing. These have been extensively discussed in this unit.
Objectives
After studying this unit you should be able to design splices in column to column connections, design beam-column joints of various types, distinguish between stiffened and un-stiffened seated connection, and design cleat angle connection.
unstiffened or stiffened, or moment resistant connections. The connections may be riveted or welded. The necessity of column splicing is given is Section 8.2. The splicing should be done 30 to 50 cm above the floor level to make section easy. The splicing should be desi.gned to carry all types of loads i.e., axial loads, transverse force (horizontal shear) or moments. Typical column splices are shown in Figure 8.1.
PLice Plate
a)
Where the ends of compression members are faced for bearing over the whole area, they shall be spliced to hold the connected members accurately in position, and to resist any tension when bending is present. The ends of compression members faced for bearing shall invariably be machined to ensure perfect contact of surfaces in bearing.
b)
2)
Where such members are not faced for complete bearing, the splices shall be designed to transmit all the forces to which they are subjected. Wherever possible, splices shall be proportioned and arranged so that the centroidal axis of the splice coincides as nearly as possible with the centroidal axes of the members jointed in order to avoid eccentricity, but where eccentricity is present in the joint, the resulting stress shall be provided for.
3)
SAQ 1
1)
2) What is columns splicing? What is the necessity of column splicing? What are types of connections used for beam with columns?
3)
4)
83.1
Case 1: For uniform column section, the ends of the column are cut by ordinary method and are not milled. Steps
1)
2)
Load to be transmitted by column splices = total axial load. Load taken by one splice plate = - total axial load. 2 Assume oa,= 150 ~ / r n r n ~ since , the slenderness ratio is zero because the splice plate is in contact with column. Calculate the area of splice plate required. Load on splice plate 150 The width of splice plate = width of flange of column. Area of splice plate =
1
3)
4)
5)
6)
Calculate the thickness of plate required Area of splice plate width of splice plate
'
Assume the diameter of rivet and calculate the gross diameter of rivets. Calculate the strength of rivets in single shear and bearing. Find the rivet value. Calculate the number of rivets ( n )
8) 9)
: .
n=
Adopt in 'n' number of rivets on either side of the joint. 10) Calculate the length of the splice plate
= 2 x edge distance
+ (n -
1 ) pitch.
Minimum pitch = 2.5 x nominal diameter Edge distance = 1.5 x nominal diameter
Case 2: For uniform column section, the ends of the column are machined and milled. Steps
1)
Load to be transmitted by column splices = 50% of total axial load. Follow the same step ( 2 ) to (10) as in case ( 1 ) .
Case 3: For uniform column section subjected to axial load and moment. Steps
1)
2)
Case 4: Splicing of different column sections subjected to axial force, moment and shear.
a) When the difference in column depths is less, no bearing plate is required.
1)
1 Length of filler plate 2 - x length of flange splice plate. 2 For Webs, Size of filler plate = size of web plate. 1 Thickness of filler plate = - x difference in thickness of webs. 2
2) Design of Flange Splice Plate It is used to resist axial force and moment. The design procedure is same as case (3).
Let us adopt 2 rivets on either side of joints. Calculate the rivet value. Calculate the force due to axial force, Fa=2'
M .r M = (H x a). z?
Calculate the resultant force on the rivet. F = It should be less than the Rivet value. If not change the diameter. Calculate the thickness of web plate = h 7va where, b)
Moment M =
x b.
- u p p e r CoLuliln
9
+
c b - y
5
4 Lower
A .
The design of flange splice plate, web splice plate and filler plate is similar to case (4).
Column lasea
a) b)
The ends of the column are cut by ordinary method The ends of the columns are milled and faced for bearing. , = 250 Nlmm2. Take f
Solution
a)
4)
5)
Width of splice plate = width of flange = 250 mm. Thickness of splice plate
=
6)
8)
Strength of rivets in
ii)
. ;
9)
+ 2 x 30 = 360 mm
(a)
(b)
'
Figure 8.4
b)
The ends of the columns are milled and faced for bearing
1)
Load on column splices = 400 - 200 kN. 2 Load on each splice = 200 = 100 kN. 2 Assume o,, = 150 N m d . Area of splice plate =
2) 3) 4)
5)
6)
7) 8) 9)
Let us use 20 mm diameter power driven shop rivets Rivet value, R = 36.3 kN. No. of rivets = loo - 2.8. Use 4 rivets is two rows on either side of 36.3 the joint
(0)
Figure 8 5
6,
Example 8.2
A column consisting of ISHB 400 O 822 N/mm carries an axial load of 400 kN and a moment of 20 kN-m. Design the column splices when the ends of the column are milled and faced for bearing.
Solution
1)
Depth of the column section, d = 400 mm.
2)
3)
4)
+ 50 = 450 kN
450 Load on column splices = -= 225 kN. 2 Load on each column splice Assume o,, = 150 N mm2 112.5 x lo3 2 = 750 mm . 150 Width of splice plate = 250 mm. Area of splice plate 750 Thickness of splice plate = -- = 3 mm. 250 Adopt 6 mm thickness.
=2 E= 112.5 kN.
5) 6)
7)
8)
9) Let us use 20 mm dia. P.D.S. rivets 10) Rivet value, R = 36.3 mrn. 112.5 11) No of rivets, n = ---- - 3.1 363 Adopt 4 rivets in two rows of two each on either side of the joint
12) Let pitch = 60 mm Edge distance = 30 mm. Length of the plate = 3 x 60 + 2 x 30 = 240 mm.
(a)
Figure 8.6
Example 8.3
A column consisting of ISHB 400 @ 822 N/m carries an axial load of 400 kN, moment of 20 kN and shear force of 40 kN. Design the column splices where the ends of the column are milled and faced for bearing.
Solution Take f, = 250 ~ l m m ~ .
4)
6)
1000
= 72.6 kN
: .
7)
Figure 8.8
= Example 8.4
m=
22.4 k~
(OK)
Design a suitable splice joint between the bottom column ISHB 250 @ 547 N/m and the top column ISHB 225 @ 468 N/m. At the joint, the column is subjected to an axial load of 400 kN, a moment of 25 kN-m and a shear force of 40 kN. The ends of the columns are fully faced for complete bearing. Take fy = 250 ~ / m m ~ .
Solution
Design of Flange Splice Plate
1) Thickness of filler plate Depth of ISHB 250 = 250 mm Depth of ISHB 225 = 225 mm Thickness of filler plate = 250 - 225 = 12.5 mm. 2
Since the difference is less, no bearing plate is required. Width of filler plate = 225 mm. 2) Axial load = 400 kN Depth of the section, d = 250 mm. Additional axial load = -= 25 -100kN. d 0.25 Total axial load = 400 3)
4)
5) 6)
, , = 150 ~ / m m ~ Assume o
Area of splice plate = 12' lo3 = 833.33 rnm2 150
7)
Width of splice plate = 250 mm. 833.33 Thickness of filler plate = = 3.33 mm 250 Adopt 6 mm thickness.
8)
9)
Use 4 rivets in two lines of two each on either side of the joint. 12) Using a pitch of 60 mm and edge distance of 30 mm. Length of the plate = 3 x 60 + 2 x 30 = 240 m.
A '
30
(a)
Figure 8.9
4) 5) 6)
7)
Area required =
400 Area of one web plate = -= 200 mm2. 2 Assume thickness of web plate = 6 mm. 200 Length of web plate = -= 33.33 mm. 6 Let us adopt 4 rivets of 20 mm dia PDS rivets Let pitch = 60 mm, edge distance = 30 mm. Width of plate = length of plate = 2 x 30 + 60 = 120 mm.
8)
9)
10) Rivet value, R = 38.7 kN. 11) Check for Rivets Same as in Example 8.3
Rivets for Filler Plates: Use 2 - 20 mm @ p.d.s rivets for filler plates.
C c - 2 5 0 d
(a)
h 2'Omd
(b)
Figure 8.10
Example 8.5
A column of section ISHB 300 @ 630 N/m. Carrying an axial load of 600 kN is supported over another column of section ISHB 400 @ 822 Nlm. Design the splicing at the joint. The ends are milled for full bearing. Take f , = 250 ~ l m m ~ .
Solution
Filler Plate Design
Depth of ISHB 400 = 400 mm. Depth of ISHB 300 = 300 mm. Thickness of filler plate = 400 - 300 = 50 mm. 2 Width of filler plate = 250 mm.
Design of Bearing Plate
= 14.835 x lo6 N - mm
q c
1 obc
+zzzz7
250 x 165
6)
Design of' Flange Splice Plate 600 Load on splice plate = -= 300 kN. 2 300 Load on each splice plate = -= 150 kN. 2 Width of splice plate = 250 mm.
w Z
o , , = 150 ~ / m r n ~
Area required
=
mm2
I I
I I
Rf2arcn$ Plate
---r
I S H B kOO
------*
Figure 8.12
Column B w a
7) 8) 9)
Let us use 20 mm dia. PDS rivets Rivet value, R = 36.3 kN. No of rivets
=-150 -4.13
36.3
Use 6 rivets of two rows of 3 for each on either side of the joint. 10) Using a pitch of 60 rnrn and an edge distance of 30 mm The length of plate = 5 x 60 + 2 x 30 + 5 0 = 410 mm.
2 5 50 For 50 mm thickness = -x -x 4.13 = 0.65 100 8 Adopt 2 rivets in two lines one for each Length of filler plate = 4 x 30 + 60 = 180 mm.
SAQ 2
1)
A column consisting of ISHB 400 @ 774 Nlrn caries an axial load of 700 k/N. Design the column splices, assuming that (a) ends of the column are cut by ordinary method and not milled and (b) ends of the columns are milled and faced for bearing. Take f , = 250 ~ / m m ' .
A column consisting of ISHB 350 @ 724 Nlrn subjected to a moment of 70 kN-m in addition to an axial load of 500 kN. Design the column splices, if the ends are milled and faced for bearing. Take fy 250 ~ / r n r n ~ .
2)
3)
A column section ISHB 150 @ 271 Nlrn is to be spliced with another column section ISHB 150 @ 346 Nlrn. The load on the column is 200 kN. Design the Splice.
A column section ISHB 450 @ 872 Nm is to be spliced with a column ISHB 300 @ 588 Nlrn. The load on the column is 500 kN. Design a suitable splice. If a shear force of 100 kN also acts, design the shear splice.
4)
5)
A column section ISHB 225 @ 468 Nlrn is to be spliced at floor level. The force at the section are axial load, transverse shear and bending moment of 300 kN, 80 kN, 22.5 kN-m. Design a suitable splice. ,
A column section ISBH 400 @ 0.822 Nlrn is carrying an axial load of 500 IcN (50t) and a Bending moment of 40 kN-m (4 t.m) as well as shear force of 60 kN (6t). Design the cloumn, the column splice and shear splice. Adopt IS 800-1984 specifications. A column ISHB 350 @ 674 Nlrn is carrying an axial load of 1000 kN. It is to be supported over a column section ISHB 450 @ 872 N. Design the column splice. Draw to a suitable scale (1) sectional elevation (2) End view.
6)
7)
8.4
BEAM-COLUMN JOINTS
Deslw' of Column S p l h
The beams are connected with columns by using rivets, pins or by welding. The beams may transmit vertical reaction or moment with vertical reaction. The connections may be simple Semi-rigid or Rigid. In simple connections rotational restraint is less. It is not used in practice. In practice Rigid connections are used. The connections in rivets may be i) Framed connections (Figure 8.13) ii) Seated connections a) Unstiffened seat connection (Figure 8-14) b) Stiffened seat connection (Figure 8.15) iii) Moment resistant connections a) Clip angle connection (Figure 8.16) b) Bracket connections (Figure 8.17) c) Split Beam connection (Figure 8.18) d) Modified split beam connection (Figure 8.19) Framed Connections
A beam is connected to a column by using two angles on both sides of the web of the beam.
*
i)
.
v
Stan chion
Figure 8.13: Framed Beam Connections
ii)
A seat angle is used to receive the beam.The seat angle is the one which has horizontal leg to receive.
It consists of flange cleat angle to keep the beam stable in a vertical position. by
(b)
Figure 8.14: Unstiffened Seated Connection
iii)
(b)
(a)
b)
Bracket Connections
This connection is large moment resistant connection. It consists of two sets of angles along with gusset plates. One set is attached to the flange of the column and the other set is connected to the flange of the beam.
c)
d)
2)
3)
End reaction
i) ii)
Assume the diameter of the Rivet. Calculate the Gross diameter of the Rivet. a) Rivets connectiong web angle with web of the beam Calculate the strength of rivets in double shear and bearing. Calculate the Rivet value. Calculate the no. of Rivets = b) End reaction Rivet value
Rivets connecting the angle with flange of the column. Calculate the strength of Rivets in single shear and Bearing. Calculate the Rivet value Calculate the no. of Rivets = End reactions Rivet value
Size of the angle leg is decided by the no. of rows of Rivets The length of the angle depends upon the no. of rivets in a row and the depth of the web of the beam.
Thickness of the Web Angle
Step 3: i)
ii)
Design of Rivets
'
+ 1.5 = 21.5 mm
Strength of Rivets in
1) Double shear =2xax(21.3) x-- loo -72.6kN
71
1000
2) Bearing
Rivet value
= 51.6 kN
No. of Rivets n =
=
b)
2 (say)
Rivets Connecting Angle with Flange of Column Strength of Rivets in 1) 2) Single shear = 4 x (21.5)~ xE= 36.3 kN 1000
7C
= 4 (say)
Provide 2 rivets for each angle 2)
= 120 mm
Figure 8.20
3)
Thickness f =
a) b)
Calculate length of seat angle = flange width of beam Calculate the bearing length (1)
where, V = ~ n reaction, d
op= permissible bearing stress (0.75 fy),
Adopt the greater values of the above tw. c) Calculate the moment M = V. a where, n =
(4
But, calculation take approximate value of a . d) c) Calculate Z required = -= -. o,, 185 Calculate thickness of angle
rn
rn
97
Mcnbbers in Colu~nnRases
&
Assume diameter of rivets Find gross diameter of rivets Calculate the strength of rivets in single shear and bearing Calculate the rivet value Calculate the number of rivets = End reaction Rivet value
Adopt the size of seat angle depending the no. of rivets and no. of rows
Step 3: Desigrz of Rivets Connecting Seat Angle with Bean? Provide two rivets. Step 4: Rivets Connecting Cleat Anlge Adopt two rivets for connecting cleat angle with beam and column also Step 5: Size of Cleat Angle Adotp ISA 100 75, 8 mm with 100 mm leg horizontal
Solution
Step 1: Design of Seat Angle a) b) Length of seat angle = flange width of beam = 165 mm. Bearing length ( 1 )
i)
= 28.08 mm.
Dcsign of Colun~nSplices
e)
t=
71
d)
e)
36.3
Adopt 4 rivets in two rows. Let us adopt ISA 200 150, 18 mm angle with 200 mm leg vertical.
dl-
cleat
'f
(a)
-250
(b)
Figure 8.21
i)
the required thickness of seat angle is abnormal, and the length of leg of the seat angle is not sufficient to accommodate the required number of rivets. In this case, stiffened seated connections are used.
ii)
Design Procedure
Step I : Design of Stiffeerzer Angle
a)
ii)
I=-
v
20,,,,
Adopt the maximum of the above two values. b) Assuming a clearance of 10 mln, find the distance of stiffening edge from the flange of column = (1+ 10) rnm. Calculate the bearing area required = OP
c)
a)
Adopt ISA 130130, 10 mm seat angle Use 2-2 mm dia rivets for connecting with beam and column also Length = flange width
b)
C)
a)
Calculate the a = distance of end reaction from the face of the column
= (thickness of seat angle )
+ (horizontal leg
b)
Calculate
c)
e)
a) b)
C) d) e)
,.,,=
6 M2 r n ~ n * ~
f)
Calculate,
0~ cal nvfca~ +-
olj
nvf
a) b)
Use ISA 100 75, 8 mm angle with 100 mm leg horizontal. Use 2 rivets for connection with beam and column also.
Solution
1) Design of stiffener angle o,, = 0.754 = 187.5 MPa a) i) I = - o,, t w
h 2 6
tw = 8.9 mm.
Assume end clearance = 10 mm. Min. distance of stiffened edge from the column flange = 10 + 93 = 103 mm.
c)
d)
Thickness required =
e)
Maximum allowable outstand = 16 t = 16 x 15 = 240 mm. Outstand = 130-15 = 115 mm < 240 mm (OK)
a)
b) c)
Adopt 1SA 150 150, 10 mm seat angle. Use 2-22 mm. dia, rivets for connecting with beam and column also. Length of angle = flange width of beam= 165 mrn.
d)
Using 22 mm dia power driven shop rivets Gross diameter = 22 Strength of rivets in
i)
ii)
Single shear = - (23.5)' x 1 0 0= 43.37 k~ 4 1000 300 Bearing = 23.5 x 10.6 x -= 74.73 kN 1000 (thickness of flange = 10.6 mm)
..
e)
Number of rivets, rt =
=
/,.
6 x 23375 1 x 70 x 43.37
let Y = 70 mm
= 6.8
= 36.75 kN.
36 - 75
Z V J c01=
lo3
11
= 84.74 Njmm2
IL
+
(23.a2
Figure 8.23
Figure 8.23
Figure 8.24
d)
e)
Choose the suitable size of vertical leg of clip angle. Calculate the horizontal shear between clip angle and beam. Calculate No. of rivets = Horizontal shear Rivet value
f)
Minimum number of rivets is 4 for rigidity g) h) Choose the size of horizontal leg Calculate the moment in the clip. ( M I )
60 mm)
r=
j)
a) b) c) d)
Adopt the size of web angles. Calculate the number of rivets for connecting with web of beam. Calculate the number of rivets for connecting with flange of beam. Adopting suitable pitch and edge distance, find the length of the angle.
b = 250 mm.
b) c)
Strength of rivets in double shear = 2 X 36.3 kN. Strength of rivets in axial tension
d)
Strength of rivets in bearings on 8.1 rnm Web = 2 1 . 5 x 8 . 1 x--300 - 52.25 kN. 1000
I
I
e)
Members in
Cahmn Bases
&
a) b)
Adopt 2 rivets for connecting the clip angle with column flange Rivet value = 36.3 kN (single shear, bearing against 11.6 mm thick plate) Strength of 2 rivets = 2 x 36.3 = 72.6 kN
c)
But, the depth of beam is 250 mm. d) e) Hence adopt 100 mm vertical leg. Horizontal shear between clip angle a'nd beam = - = 2 0 x 1 0 3 = 5 7 . 1 k ~ d 350
f)
Rivet value = 36.3 kN. (Single shear & bearing on 14.2 mm plate) 57.1 36.3 - 1.57. NO. of rivets, n = Adopt 4 rivets
g) h)
=0.6x21.28~60
= 766.08 kN - mm
= 766.08 x lo3 N
- mm.
i)
Thickness, t =
a) b)
Adopt ISA 100, 100 m 8 rnm angle Rivets connecting web of beam Rivet value = 52.25 kN. (Double shear & bearing on 8.1 mm plate)
100 No. of rivets = = 2 52.25 c) Rivets connecting column flange. (Single shear & bearing on 11.6 mm plate) Rivet value = 36.3 kN No. of rivets = -= 3. 36.3 Adopt 4 rivets. d) Adopting a pitch of 60 mm and an edge distance of 30 mm, length of web angle = 2 x 3 0 + 3 x 6 0 = 2 4 0 m m .
100
8.5
SUMMARY
In this unit you have studied the subject of splicing in long columns. As the columns in multi-storyed buildings are very long, they need frequent joining by means of splices. You have studied both the riveted and welded type of such column splices. The other important topics explained in this unit was that of beam-column connections. As they are generally right-angled connections and may lie in different planes these are effected by framing, the directing seating design of all these connections have been explained in detailed in this unit.