Firma Name

WELDING COORDINATION QA/QC

Doc. nr. : Date : Page:

xxxxx 06/11/2009 1 of 3

Welding is a particular process, that requires coordination of all activities. This document defines the tasks and responsibilities from everyone who is involved in the welding process. Guideline for this document are the following standards : -EN ISO 14731 Ann. B Welding Coord.; tasks and responsibilities -ISO 3834-1 Ann. A Quality Requirements for fusion welding of metals -DIN18800-7 El. (1303) Werkseigene Produktionskontrolle

Responsible Internal Production Control : LORELINE PIRA

NR
1 1a CONTRACT REVIEW

ACTIVITY
General -incl. kick off meeting to hand over the project Sales ProL (present : Sales, ProL, Eng, Prod, Purch, KwalM, Erect) If applicable : -specific requirements conc. welding -specific other QA/QC requirements

BY WHOM
-ComDProLBDir -ProL -KwalM -LasC -KwalM

DOCUMENTATION
-VER-01-F1 to be filled in and signed + letter to client -project sheet / projectblad PRL-01-F1 -standard QIP csm in : ProL makes copy requir. for LasC and/or KwalM out : Welding Matrix (and/or W. Plan) to KwalM & LasV & Client out : project specific QIP to ProL/ENG/AANK/PROD/MON

1b 2 2a

TECHNICAL (DESIGN) REVIEW INCL. CHOICE MATERIAL GRADES -choice material grade to EN 10025-..., EN 10210/10219 incl. suppl. requirements (Z-qual., UT-doubling, ...) -weld design (BW-FW-PPW) & location -ordering materials acc. to 2a incl. cert. to EN 10204 (2.2, 3.1, 3.2) -choice weld process & design weld details incl. bevels, ... -choice accept. level (B, C, D) for welds to EN ISO 5817 -choice W. consumables, incl. mat. cert. to EN 10204 IngO + HEng out : design doc, on drawings, listings in: ENG-04 + EN-NEN-DIN Keuze staalkwal. out: PRL-01-F1 (ProL) to all techn. departments out: material ordering list (ProjEng) to HAank ; reception of mat.cert. in : LAS-LASVOORBEW = weld preps for several W. proc. out : general-, production- & erection drawings -on drawings (ProjEng) + in Welding Matrix (LasC) -in Welding Matrix; specialties : e-mail to Aank

2b

ProjEng + HEng

2c 2d

ProjEng + LasC -LasC -LasC + Aank

Firma Name

WELDING COORDINATION QA/QC

Doc. nr. : Date : Page:

xxxxx 06/11/2009 2 of 3

NR
3 3a 3b 4 4a 4b SUBCONTRACTING

ACTIVITY
-choice subcontractor for production part (incl. welding) -follow up execution -choice subcontr. for ext. (N)DT on welds, W. procedures, ... -invite operator to do NDT at Hamont / on site WELDING- & INSPECTION PERSONNEL Welders & Welding operators -organisation and records -training and witnessing of test pieces -Welding Coordination -Welding supervision on the floor (N)DT of welds : -VT on ongoing fabrication(before-during-after welding) -PT, macro -RT, UT, MT, macro

BY WHOM
DirProj + ProL ProL + LasC or LasV LasC ProdDir-LasV/ LasC

DOCUMENTATION
-subcontract INK-WB-41/-42-F -inspection report Year contract to MME MME-report

LasC LasV (+LasC) LasC LasV LasV LasV or MME MME (ext. organ.)

-Qual. records to EN 287-1, EN 1418, EN ISO 14555, AWS,... -Welders List LAS-LASSERSLIJST + storing test pieces for 3 Years -EWE-certificate -WELD-VT+PT by LasV + 1 eye-test/Yr + training by LasC -Cert. CSM : eye-test, internal education, experience -Cert. No 0301/95394 = PT level 2 (EN 473) or MME-cert. level -MME-cert.

4c 5 5a 5b 5c 6 6a 6b 6c

WELDING WELDING DOCUMENTS IDENTIFICATION DURING WELDING Storage / Choice correct welding consumables shop / site Choice correct welding sequence if applicable Draw up WPSs to cover the weld activities Qualify new PQRs to cover the WPSs Identification of BWs during process EQUIPMENT & CALIBRATION Possession of suitable production equipment for prefab, welding, lifting, testing, transport,storing facilities, ... incl. safety equipment & protective clothes Equipment maintenance Calibration of measuring, inspection & testing equipment ProdDir PrevAdv OndV KaliV KWH-04 p 26 Calibration reports PRO-WB-20 Facilities Achel PRO-WB-21 Facilities Hamont ... List Safety Materials LasV / LasV / LasC LasC LasC + LasV LasC + Welder +MME Welders stamp Weld Matrix (specific) or LAS-LASTOEVOEGSTOFFEN Weld Plan WPSs that cover the weld activities PQRs that cover the WPSs Welders nr (C...) on NDT-report for prolongation of Qual. records

Firma Name

WELDING COORDINATION QA/QC

Doc. nr. : Date : Page:

xxxxx 06/11/2009 3 of 3

NR
7 7a

ACTIVITY
QUALITY CONTROL, OTHER THEN WELDING Production Achel : -reception of incoming steel and shop primer -prefab. Elements with acceptable tolerances -control of shop blasting & thickness weld primer Production Hamont : -reception of incoming steel and parts from subcontractors -dimensional control during production -dimensional control of complicated structures Painting Hamont : -reception of paint -control of environmental circumstances before start -control wet layer thickness & quality during painting -control average dry film thickness after each layer Erection on site : -erection in accordance to ENV 1090-1 NCR IF REQUIRED QUALITY CANT BE ACHIEVED -deviations on incoming steel -deviations on incoming welding consumables -deviations on production parts from Hamont -deviations on parts from subcontractors -deviations on erected parts QUALITY RECORDS END DOCUMENTATION

BY WHOM

DOCUMENTATION

MagSt/painter Every worker Painter/blaster

Signing off order note Stamping off production list Daily test plate (stored for 2 weeks)

7b

QCHam Signing off order note Every worker + foreman Stamping off drawing + checklist PRO-02-F1 Foreman Dimensional report + checklist PRO-02-F1 Paint foreman Paint foreman Every painter + foreman foreman foreman Signing off order note PRO-03-F1 / Layer thickness print outs + checklist PRO-02-F1 PRL-01-F5 and PRL-01-F6

7c

7d 8 8a 8b 8c 8d 8e 9

MagSt/HProdA LasV/Aank Client/ProL/foreman Client/ProL Client/HMon KwalM

Extra remark on order note Extra remark on order note NCR KWH-08-F1 NCR KWH-08-F1 NCR KWH-08-F1 Kept in archive for >= 10 Years