Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
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At
Emhart
, creating the future is about growth, about change and about taking risks.
It is who we are and what we do. Our focus is to reduce the overall product assembly costs of our
customers by anticipating needs and meeting those needs with technology and market-driven
solutions.
Emhart is a global leader in the design and creation of unique assembly technologies, delivering depth
and breadth of service and product through a flexible, cross-functional global organization.
Owning The Customers Total Experience
We provide every customer with the capability to satisfy every aspect of fastening and assembly
technology. From concept through installation, around the corner and around the globe, Emhart
Technology Optimization
Emhart has the ability to objectively match customer priorities, applications and manufacturing
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environment with the most appropriate assembly technology and fastening systems. We provide this
capability through Application Engineers, and Mobile, Stationary and Virtual Innovation Centers located
around the world. Each is electronically linked, capable of sharing application data and new design
concepts with each other as well as with our customers.
System Integration
Emhart provides technological solutions in over 100 different countries. For each of these countries and
for every application, we deliver innovative, integrated systems solutions from concept and design
through system integration, worldwide.
Product Consultancy
Emhart employs Application Analysis and Value Engineering to demonstrate how our technology can
enhance the assembly process, and Value Analysis to detail the cost/benefit relationship of applying
our technologies.
Innovative Services
Emhart is infused with the spirit and culture of innovation. From our Stationary Innovation Centers to
our unique Mobile Innovation Centers, Emhart
has built a worldwide service and technology
infrastructure to support our customers,
24 hours a day, seven days a week.
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DODGE GRIPCO HELI- COIL NPR PARKER- KALON POP TUCKER WARREN
Insert s
Dodge
inserts for plastics are widely recognized and highly regarded products in
the fastening market. Since the 1950s, Dodge has been identified as the leader in its industry
which can largely be attributed to its focus on providing high quality products.
DODGE Products are available in various types and styles to suit almost any insert application in
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plastic. DODGE inserts are designed to provide the high performance strength values of molded-in
inserts while still retaining all of the economical advantages of insert installation after molding. In
addition to the standard products, DODGE has also developed insert types and styles for specific
applications.
DODGE Sales Engineers have broad experience in insert technology and are available to provide
on-the-spot answers to any of your technical questions. Our highly trained Applications
Engineering staff in Danbury, Connecticut will be glad to furnish technical assistance, compile test
data, prepare samples for your evaluation and make specific recommendations on insert designs,
installations and assembly systems. Our fastening experience and expertise is available for
designing special inserts for unique or critical applications. Designs such as studs, mold-in
inserts, and compression limiters have been developed and supplied by DODGE.
DODGE products are manufactured to the same exacting quality systems required by the military,
aerospace and automotive standards. The Danbury manufacturing facility has been certified ISO
9001, QS 9000 and ISO 14001. We are committed to an ongoing and never ending process of
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Page
Ultrasert I
Ultrasert III
14 & 15
Ultrasert IV
10 13
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8&9
16 & 17
Ultrasert IV Flange
18 & 19
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Ultraseal
20
Provides positive seal between insert and parent material for use in pressure applications
utilizing high temperature O-ring
Eliminates the need to mold or machine threads
Easily installs with heat
Available in 1/8, 1/4, and 3/8 NPTF threads
Ultra-Mold
21
Revolutionary two-piece design allows full thread engagement without the need for extra space
Controlled minor diameter reduces insert movement during molding assuring accurate
alignment
Unique counterbore accurately positions insert over molding pin and allows for easy bolt entry
during assembly
No machining chips to contaminate final product
Can also be installed using heat
C E R T I F I E D
ISO9001QS9000
Page
22
Miniature Inserts
23
Compression Limiters
Standard Expansion
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24 & 25
6&7
31
32
33
C E R T I F I E D
ISO9001QS9000
Spred-Lok
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30
Internally and externally threaded with two slots which provide cutting edges similar to a tap
Insert cuts its own thread when driven into a cored or drilled hole
Friction between insert and plastic permanently anchors the insert
Can be installed with a tap wrench or drill press with tapping head
Available with or without a flange
Additional Information
Pages
Capabilities
R&D and Assortment Kits
Troubleshooting Guide
Testing Terminology
34
35
36 & 37
38 & 39
Typical Applications
Custom Capabilities Guide
Jack Nut Threaded Inserts
Well-Nut Threaded Inserts
Dodge Capabilities
Design &
Engineering
Support
Development support
includes
Conceptual ideas
Preliminary designs
and drawings
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Value Engineering
Product
Development
Customer Service
Pre-production samples
and engineering prototypes
are produced on state-ofthe-art CNC equipment.
Production
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Quality
Dedicated to
delivering high
quality products on
time.
Unique machining
techniques allow us
to be more versatile
and efficient.
Utilize the best
machining materials
available which meet
stringent internal
specifications.
Products controlled through MRP systems to
ensure on-time delivery.
In-House tooling capabilities.
C E R T I F I E D
ISO9001QS9000
Dodge Capabilities
Technical
Seminars
Formal technical seminars
offered to engineering,
manufacturing, purchasing
and quality personnel.
Inventory
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Instructors include
representatives from our
marketing and engineering
departments.
Factory Trained
Sales & Applications
Engineers
An extensive inventory is
managed for both
standard and custom
inserts.
State-of-the-art packaging
equipment guarantees
that box quantities are
exact and finished goods
are routed to the
warehouse to facilitate
just-in-time delivery.
Insert
Cleaning
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Special cleaning
systems ensure
maximum cleanliness
of our inserts.
Cleaning process
eliminates brass chips
or oil that may contaminate or damage an
entire system.
Adhesive grid may be
added to the shipping
container to trap any
loose particles created by handling
or transportation.
C E R T I F I E D
ISO9001QS9000
Ultrasert I
Ultrasert I
The Ultrasert I insert is a fluted brass insert designed for ultrasonic or heat installation into thermoplastics. The tapered design allows for accurate positioning in the receiving hole ensuring proper alignment prior to installation. The vertical flutes provide resistance to rotation and the stepped inclined ribs are for
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MIN. DEPTH =
INSERT LENGTH
PLUS .030 INCH
(0.77 mm)
Thread Size
Part Number
Diameter
A
B
.005
.005
4-40
6-32
8-32
10-24
10-32
1/4-20
1/4-28
70815-04-250
70815-06-312
70815-2-375
70815-3-438
70811-3-438
70815-4-562
70811-4-562
.173
.219
.252
.297
.297
.383
.383
Diameter
C
D
.001
.001
.250
.312
.375
.438
.438
.562
.562
.141
.179
.206
.243
.243
.320
.320
.154
.198
.227
.268
.268
.350
.350
Minimum
Boss Diameter
.346
.438
.504
.594
.594
.766
.766
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.145
.183
.212
.249
.249
.323
.323
Length
L
.004
Thread Size
Part Number
M3x0.5
M3.5x0.6
M4x0.7
M5x0.8
M6x1
70817-3-079
70817-3.5-079
70817-4-095
70817-5-111
70817-6-143
Diameter
A
B
0.13
0.13
5.51
5.51
6.35
7.49
9.68
4.65
4.65
5.38
6.32
8.20
Length
L
0.10
Diameter
C
D
0.03
0.03
7.92
7.92
9.53
11.13
14.27
4.55
4.55
5.23
6.17
8.13
5.03
5.03
5.77
6.81
8.89
Minimum
Boss Diameter
11.02
11.02
12.70
14.98
19.35
C E R T I F I E D
ISO9001QS9000
ABS
POLYCARBONATE
STRUCTURAL FOAM
Tensile
lbs
Rotation
lbin.
Tensile
lbs
Rotation
lbin.
Tensile
lbs
Rotation
lbin.
Tensile
lbs
14
26
42
62
104
251
309
466
715
1130
22
42
81
115
202
374
453
843
1245
1820
23
44
70
116
206
229
441
660
1005
1802
23
44
84
148
225
295
416
653
874
1434
STRUCTURAL FOAM
Metric
Rotation
Nm
Tensile
N
Rotation
Nm
Tensile
N
Rotation
Nm
Tensile
N
Rotation
Nm
Tensile
N
M3
M3.5
M4
M5
M6
2.94
2.94
4.75
7.01
11.75
1375
1375
2073
3180
5026
4.75
4.75
9.15
12.99
22.82
2015
2015
3750
5538
8096
5.20
5.20
7.91
13.11
23.27
1962
1962
2936
4470
8016
4.97
4.97
9.49
16.72
25.42
1850
1850
2905
3888
6316
No. 4
No. 6
No. 8
No. 10
1/4"
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Rotation
lbin.
Inch
ABS
Screw failed
POLYCARBONATE
Ultraserts
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NOTE
C E R T I F I E D
ISO9001QS9000
Ultrasert II
Long
L
Insert
Specifications
0-80, 2-56,
M2 and M2.2
Ultrasert II have a
single diamond
knurl.
Short
MIN. DEPTH =
INSERT LENGTH
PLUS .030 INCH
(0.77 mm)
0-80
0-80
2-56
2-56
4-40
4-40
6-32
6-32
8-32
8-32
10-24
10-24
10-32
10-32
1/4-20
1/4-20
1/4-28
1/4-28
5/16-18
5/16-18
5/16-24
5/16-24
3/8-16
3/8-16
3/8-24
3/8-24
Diameter
A
B
.005
.004
Length
L
.004
Part Number
6041-0BR115
6041-0BR188
6035-02BR115
6035-02BR188
6035-04BR135
6035-04BR219
6035-06BR150
6035-06BR250
6035-2BR185
6035-2BR312
6035-3BR225
6035-3BR375
6041-3BR225
6041-3BR375
6035-4BR300
6035-4BR500
6041-4BR300
6041-4BR500
6035-5BR335
6035-5BR562
6041-5BR335
6041-5BR562
6035-6BR375
6035-6BR625
6041-6BR375
6041-6BR625
.141
.141
.141
.141
.172
.172
.219
.219
.250
.250
.297
.297
.297
.297
.375
.375
.375
.375
.469
.469
.469
.469
.563
.563
.563
.563
.123
.112
.123
.112
.157
.146
.203
.190
.230
.213
.272
.251
.272
.251
.354
.332
.354
.332
.439
.406
.439
.406
.532
.493
.532
.493
.115
.188
.115
.188
.135
.219
.150
.250
.185
.312
.225
.375
.225
.375
.300
.500
.300
.500
.335
.562
.335
.562
.375
.625
.375
.625
M2x0.4
M2x0.4
M2.2x0.45
M2.2x0.45
M2.5x0.45
M2.5x0.45
M3x0.5
M3x0.5
M3.5x0.6
M3.5x0.6
M4x0.7
M4x0.7
M5x0.8
M5x0.8
M6x1
M6x1
M8x1.25
M8x1.25
M10x1.5
M10x1.5
10
Part Number
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Internal
Thread Size
Diameter
C
D
.001
.001
Minimum
Boss
Diameter
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Internal
Thread Size
6075-2BR029
6075-2BR048
6075-2.2BR029
6075-2.2BR048
6075-2.5BR034
6075-2.5BR056
6075-3BR038
6075-3BR064
6075-3.5BR038
6075-3.5BR064
6075-4BR047
6075-4BR079
6075-5BR067
6075-5BR111
6075-6BR076
6075-6BR127
6075-8BR085
6075-8BR143
6075-10BR095
6075-10BR159
.129
.123
.129
.123
.163
.159
.209
.206
.236
.234
.278
.277
.278
.277
.363
.363
.363
.363
.448
.448
.448
.448
.540
.540
.540
.540
.282
.282
.282
.282
.344
.344
.438
.438
.500
.500
.594
.594
.594
.594
.750
.750
.750
.750
.938
.938
.938
.938
1.126
1.126
1.126
1.126
Diameter (mm)
A
B
0.13
0.10
3.58
3.58
3.58
3.58
4.37
4.37
5.56
5.56
5.56
5.56
6.35
6.35
8.33
8.33
9.53
9.53
11.91
11.91
14.30
14.30
.118
.107
.118
.107
.153
.141
.199
.185
.226
.208
.267
.246
.267
.246
.349
.321
.349
.321
.431
.401
.431
.401
.523
.488
.523
.488
3.12
2.84
3.12
2.84
3.99
3.71
5.16
4.83
5.16
4.83
5.84
5.41
7.82
7.19
8.99
8.43
11.15
10.31
13.51
12.52
Length (mm)
L
0.10
2.9
4.8
2.9
4.8
3.4
5.6
3.8
6.4
3.8
6.4
4.7
7.9
6.7
11.1
7.6
12.7
8.5
14.3
9.5
15.9
Diameter (mm)
C
D
.03
.03
3.00
2.72
3.00
2.72
3.89
3.58
5.05
4.70
5.05
4.70
5.74
5.28
7.70
7.06
8.86
8.15
10.95
10.19
13.28
12.40
3.27
3.12
3.27
3.12
4.14
4.04
5.31
5.23
5.31
5.23
5.99
5.94
8.00
8.00
9.22
9.22
11.38
11.38
13.71
13.71
Minimum
Boss
Diameter (mm)
7.16
7.16
7.16
7.16
8.74
8.74
11.13
11.13
11.13
11.13
12.70
12.70
16.66
16.66
19.06
19.06
23.83
23.83
28.60
28.60
C E R T I F I E D
ISO9001QS9000
Inch
No. 0
.115
.188
.115
.188
.135
.219
.150
.250
.185
.312
.225
.375
.300
.500
.335
.562
.375
.625
No. 2
No. 4
No. 6
No. 8
No. 10
5/16"
3/8"
50
65
67.5
81
ozin.
ozin.
ozin.
ozin.
13
17
23
25
37
45
51
68
102
116
155
214
220
229
Tensile
lbs
Rotation
lbin.
Tensile
lbs
79
162
79
162
147
258
220
370
304
469
448
726
700
1157
739
1435
940
1743
52 ozin.
70 ozin.
110 ozin.
168 ozin.
20*
23*
33*
45*
52*
88*
86*
125*
157
231
259**
345**
383
520
135
258
135
258
230
417
341
661
538
910
773
1388
1283
2073
1555
3128
2065
3638
ABS
Metric
M2
M2.2
M2.5
M3 & M3.5
M4
M5
M6
M8
M10
52
70
90
93
ozin.
ozin.
ozin.
ozin.
19
24
29
31
32
50
55
72
123
131
167
196
246
297
Tensile
lbs
Rotation
lbin.
97
224
97
224
187
393
236
487
304
512
505
801
769
1171
932
1767
1356
2100
58
65
58
65
ozin.
ozin.
ozin.
ozin.
20
21
33
34
60
66
70
133
132
220
304
428
420
518
POLYCARBONATE
STRUCTURAL FOAM
Tensile
lbs
96
198
96
198
211
330
286
509
355
883
565
1310
973
1884
1506
2654
2040
3303
Rotation
Nm
Tensile
N
Rotation
Nm
Tensile
N
Rotation
Nm
Tensile
N
Rotation
Nm
Tensile
N
2.9
4.8
2.9
4.8
3.4
5.6
3.8
6.4
4.7
7.9
6.7
11.1
7.6
12.7
8.5
14.3
9.5
15.9
.48
.57
.48
.57
1.47
1.92
2.60
2.82
4.18
5.08
6.78
8.81
11.52
13.11
17.51
24.18
24.90
25.90
351
721
351
721
654
1148
979
1646
1352
2086
2260
3599
3114
5147
3287
6383
4181
7753
.78
1.19
.78
1.19
2.26*
2.60*
3.73*
5.08
5.88
9.94*
10.85
15.82
17.74
26.10
29.26
38.98
43.30
58.80
601
1148
601
1148
1023
1855
1517
2940
2393
4048
4168
6761
5707
9221
6917
13914
9186
16183
.63
.66
.63
.66
2.23
2.75
3.35
3.54
3.56
5.65
6.25
8.08
13.84
14.80
18.81
22.10
27.80
33.60
429
995
429
995
834
1748
1048
2164
1350
2279
2723
3903
3421
5208
4146
7860
6032
9341
.90
.90
.90
.90
2.26
2.37
3.73
3.84
6.78
7.46
13.55
19.54
14.91
24.86
34.35
48.36
47.45
58.53
427
881
427
881
939
1468
1272
2264
1579
3928
3777
7037
4328
8380
6699
11806
9074
14692
Screw failed
Ultraserts
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NOTE
C E R T I F I E D
Rotation
lbin.
Length
mm
ISO9001QS9000
STRUCTURAL FOAM
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1/4"
Rotation
lbin.
POLYCARBONATE
11
Ultrasert II Screw-Lock
Ultrasert II Screw-Lock
The Screw-Lock Ultrasert II is designed for use in vibration appli- cycles. Screw-Locking Ultrasert II inserts can be installed
cations or where periodic screw adjustment is required. It fea- with either ultrasonics or heat.
tures a unique internal locking element that is reusable for many
MIN. BOSS DIA.
8
L
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MIN. DEPTH =
INSERT LENGTH
PLUS .030 INCH
(0.77 mm)
4-40
6-32
8-32
10-24
10-32
1/4-20
1/4-28
Part Number
Diameter
A
B
.005
.004
Length
L
.004
Diameter
C
D
.001
.001
6035L-04BR219
6035L-06BR250
6035L-2BR312
6035L-3BR375
6041L-3BR375
6035L-4BR500
6041L-4BR500
.172
.219
.250
.297
.297
.375
.375
.219
.250
.312
.375
.375
.500
.500
.141
.185
.208
.246
.246
.321
.321
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Internal
Thread Size
.146
.190
.213
.251
.251
.332
.332
Internal
Thread Size
M2.5x0.45
M3x0.5
M3.5x0.6
M4x0.7
M5x0.8
M6x1
12
.159
.206
.234
.277
.277
.363
.363
Minimum
Boss
Diameter
.344
.438
.500
.594
.594
.750
.750
Part Number
Diameter (mm)
A
B
0.13
0.10
6075L-2.5BR056
6075L-3BR064
6075L-3.5BR064
6075L-4BR079
6075L-5BR111
6075L-6BR127
4.37
5.56
5.56
6.35
8.33
9.53
3.71
4.83
4.83
5.41
7.19
8.43
Length (mm)
L
0.10
5.6
6.4
6.4
7.9
11.1
12.7
Diameter (mm)
C
D
0.03
0.03
3.58
4.70
4.70
5.28
7.06
8.15
4.04
5.23
5.23
5.94
8.00
9.22
Minimum
Boss
Diameter (mm)
8.74
11.13
11.13
12.70
16.66
19.06
C E R T I F I E D
ISO9001QS9000
No. 4
No. 6
No. 8
No. 10
1/4"
Length
(In.)
.219
.250
.312
.375
.500
NYLON 6/6
30% G.F.
PREVAILING
**TORQUE**
17
25
45
68
116
258
370
469
726
1157
ABS
Metric
STRUCTURAL
FOAM
23*
45
88*
125
231
417
661
910
1388
2073
24
31
50
72
131
393
487
512
801
1171
21
34
66
133
220
Maximum
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Inch
POLYCARBONATE
Length
(mm)
M2.5
5.6
M3 & M3.5
6.4
M4
7.9
M5
11.1
M6
12.7
POLYCARBONATE
STRUCTURAL
FOAM
NYLON 6/6
30% G.F.
1148
1646
2086
3599
5147
2.60*
5.08
9.94*
15.82
26.10
1855
2940
4048
6761
9221
2.75
3.54
5.65
8.08
14.80
1748
2164
2279
3903
5208
2.37
3.84
7.46
19.54
24.86
1468
2264
3928
7037
8380
6.4 ozin.
18 ozin.
1 lbin.
1.5 lbin.
4.5 lbin.
PREVAILING
**TORQUE**
1.92
2.82
5.08
8.81
13.11
Minimum
Maximum
Minimum
.79 Nm
1.36 Nm
1.92 Nm
2.26 Nm
3.62 Nm
.05 Nm
.12 Nm
.11 Nm
.17 Nm
.51 Nm
Ultraserts
sa
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NOTE
C E R T I F I E D
ISO9001QS9000
13
Ultrasert III
Ultrasert III
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Insert
Specifications
MIN. DEPTH =
INSERT LENGTH
PLUS .030 INCH
(0.77 mm)
2-56
4-40
6-32
8-32
10-24
10-32
1/4-20
1/4-28
Part Number
Diameters
A
C
.004
.004
Length
B
.004
Hole Size
D Diam.
+ .003 .000
Minimum
Boss
Diameter
6635-02BR157
6635-04BR226
6635-06BR281
6635-2BR321
6635-3BR375
6641-3BR375
6635-4BR500
6641-4BR500
.135
.179
.220
.250
.281
.281
.342
.342
.157
.226
.281
.321
.375
.375
.500
.500
.128
.159
.190
.223
.254
.254
.317
.317
.286
.372
.440
.498
.558
.558
.684
.684
sa
l
Internal
Thread Size
.123
.154
.185
.218
.249
.249
.312
.312
Internal
Thread Size
M2x0.4
M2.2x0.45
M2.5x0.45
M3x0.5
M3.5x0.6
M4x0.7
M5x0.8
M6x1
14
Part Number
Diameters
A
C
0.10
0.10
Length
B
0.10
Hole Size
D Diam.
+ 0.08 0.00
Minimum
Boss
Diameter
6675-2BR040
6675-2.2BR040
6675-2.5BR057
6675-3BR057
6675-3.5BR071
6675-4BR081
6675-5BR095
6675-6BR127
3.43
3.43
4.54
4.54
5.59
6.35
7.13
8.69
3.99
3.99
5.74
5.74
7.13
8.15
9.52
12.70
3.25
3.25
4.04
4.04
4.83
5.67
6.45
8.05
7.26
7.26
9.44
9.44
11.18
12.64
14.18
17.38
3.12
3.12
3.91
3.91
4.70
5.54
6.32
7.92
C E R T I F I E D
ISO9001QS9000
Tensile
lbs
Rotation
lbin.
Tensile
lbs
Rotation
lbin.
Tensile
lbs
81
269
288
381
494
869
7
24
44
75
120
239
163
297
548
804
1006
1666
7
24
44
86
93
230
176
321
518
607
719
1240
8
24
44
83
146
248
166
327
606
647
654
1362
STRUCTURAL FOAM
Thread Size
Rotation
Nm
Tensile
N
Rotation
Nm
Tensile
N
Rotation
Nm
Tensile
N
Rotation
Nm
Tensile
N
M2 & M2.2
M2.5 & M3
M3.5
M4
M5
M6
.79
2.71
3.95
4.86
6.55
16.17
360
1196
1281
1695
2197
3866
.79
2.71
4.97
8.47
13.56
27.00
725
1321
2438
3576
4475
7411
.79
2.71
4.97
9.72
10.51
25.99
783
1428
2304
2700
3198
5515
.90
2.71
4.97
9.38
16.50
28.02
738
1455
2696
2878
2909
6058
7
24
35
43
58
143
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No. 2
No. 4
No. 6
No. 8
No. 10
1/4"
Tensile
lbs
STRUCTURAL FOAM
Rotation
lbin.
Thread Size
Rotation
lbin.
POLYCARBONATE
ABS
Screw failed
POLYCARBONATE
Ultraserts
NOTE
sa
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C E R T I F I E D
ISO9001QS9000
15
Ultrasert IV
B
.003
.123
.123
.154
.154
.185
.185
.218
.218
.249
.249
.249
.249
.312
.312
.312
.312
.374
.374
.374
.374
.465
.465
.465
.465
Length
L
.004
.115
.157
.135
.226
.150
.281
.185
.321
.225
.375
.225
.375
.300
.500
.300
.500
.335
.500
.335
.500
.375
.500
.375
.500
Standard Ultrasert IV
16
Part Number
UMB00204-029
UBM00204
UMB22045-029
UBM22045
UMB25045-034
UBM25045
UMB00305-034
UBM00305
UMB03506-038
UBM03506
UMB00407-047
UBM00407
UMB00508-057
UBM00508
UMB00061-076
UBM00061
UMB08125-085
UBM08125
UMB01015-095
UBM01015
sa
l
Thread Size
M2x0.4
M2x0.4
M2.2x0.45
M2.2x0.45
M2.5x0.45
M2.5x0.45
M3x0.5
M3x0.5
M3.5x0.6
M3.5x0.6
M4x0.7
M4x0.7
M5x0.8
M5x0.8
M6x1.0
M6x1
M8x1.25
M8x1.25
M10x1.5
M10x1.5
Hole Size
D
+ .003 .000
.127
.127
.158
.158
.189
.189
.222
.222
.253
.253
.253
.253
.316
.316
.316
.316
.378
.378
.378
.378
.469
.469
.469
.469
Minimum
Boss
Diameter
.286
.286
.372
.372
.434
.434
.498
.498
.558
.558
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Standard Ultrasert IV
Internal
Thread Size
Part Number
2-56
UB000256-115
2-56
UB000256
4-40
UB000440-135
4-40
UB000440
6-32
UB000632-150
6-32
UB000440
8-32
UB000832-185
8-32
UB000832
10-24
UB001024-225
10-24
UB001024
10-32
UB001032-225
10-32
UB001032
1/4-20
UB001420-300
1/4-20
UB001420
1/4-28
UB001428-300
1/4-28
UB001428
5/16-18
UB051618-335
5/16-18
UB051618
5/16-24
UB051624-335
5/16-24
UB051624
3/8-16
UB003816-375
3/8-16
UB003816
3/8-24
UB003824-375
3/8-24
UB003824
Diameter
A
0.10
3.64
3.64
3.64
3.64
4.72
4.72
4.72
4.72
5.51
5.51
6.32
6.32
7.09
7.09
8.64
8.64
10.31
10.31
12.65
12.65
B
0.08
3.12
3.12
3.12
3.12
3.91
3.91
3.91
3.91
4.70
4.70
5.54
5.54
6.32
6.32
7.92
7.92
9.50
9.50
11.81
11.81
.558
.558
.680
.680
.680
.680
.812
.812
.812
.812
.956
.956
.956
.956
Length
L
0.10
2.92
3.99
2.92
3.99
3.43
5.74
3.43
5.74
3.81
7.14
4.70
8.15
5.72
9.53
7.62
12.70
8.51
12.70
9.53
12.70
Hole Size
D
+ 0.08 0.00
3.23
3.23
3.23
3.23
4.02
4.02
4.02
4.02
4.81
4.81
5.65
5.65
6.43
6.43
8.03
8.03
9.61
9.61
11.92
11.92
Minimum
Boss
Diameter
7.26
7.26
7.26
7.26
9.45
9.45
9.45
9.45
11.18
11.18
12.45
12.45
14.17
14.17
17.37
17.37
20.62
20.62
24.28
24.28
C E R T I F I E D
ISO9001QS9000
MIN. DEPTH =
INSERT LENGTH
PLUS .030 INCH
(0.77 mm)
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Ultrasert IV inserts are designed to be installed into straight holes. A lead-in pilot at
the front end of the insert accurately positions the insert prior to installation. It is designed with opposing diagonal knurls that
provide excellent torque resistance and undercuts for tensile strength. Ultrasert IV inserts are designed for ultrasonic or heat installation into thermoplastics or structural
foam materials.
Note: Test data should be considered as average values for the general families of plastics indicated. Critical application requirements may necessitate further specific testing. The plastic material failed in all cases except where noted.
ABS
Thread
Size
No. 2
No. 4
No. 6
No. 8
No. 10
1/4"
5/16"
3/8"
Length
Rotation
lbin.
.115
.157
.135
.226
.150
.281
.185
.321
.225
.375
.300
.500
.335
.500
.375
.500
**
6
**
15.8
**
27
**
44
**
76
**
118
**
168
**
336
POLYCARBONATE
Tensile
lbs
**
110
**
228
**
298
**
440
**
622
**
887
**
980
**
1334
ABS
Length
(mm)
Rotation
N-m
M2 & M2.2
2.92
3.99
3.43
5.74
3.81
7.14
4.70
8.15
5.72
9.53
7.62
12.70
8.51
12.70
9.53
12.70
**
.68
**
1.79
**
3.05
**
4.97
**
8.59
**
13.33
**
18.98
**
37.96
M2.5 & M3
M3.5
M4
M5
M6
M8
M10
sa
l
Thread
Size
Rotation
lbin.
Tensile
lbs
Rotation
lbin.
**
11*
**
23*
**
45*
**
85*
**
120*
**
210
**
313*
**
534
**
200
**
338
**
598
**
831
**
1026
**
1717
**
1840
**
2306
**
10
**
23*
**
45*
**
68
**
99
**
171
**
265
**
411
POLYCARBONATE
Tensile
N
**
489
**
1014
**
1326
**
1957
**
2767
**
3946
**
4359
**
5934
STRUCTURAL FOAM
Rotation
N-m
**
1.24
**
2.60*
**
5.08*
**
9.60*
**
13.56
**
23.73
**
35.36
**
60.33
Tensile
N
**
890
**
1503
**
2660
**
3696
**
4564
**
7638
**
8185
**
10258
Tensile
lbs
**
177
**
329
**
388
**
567
**
748
**
871
**
1231
**
1315
STRUCTURAL FOAM
Tensile
lbs
**
159
**
350
**
488
**
583
**
862
**
1100
**
1618
**
2938
Rotation
N-m
Tensile
N
Rotation
N-m.
**
1.13
**
2.60*
**
5.08*
**
7.68
**
11.19
**
19.32
**
29.94
**
46.44
**
787
**
1463
**
1726
**
2522
**
3327
**
3874
**
5476
**
5849
**
1.47*
**
2.60*
**
5.08*
**
10.17*
**
15.70
**
24.07
**
35.70
**
74.91
Tensile
N
**
707
**
1557
**
2171
**
2593
**
3834
**
4893
**
7197
**
13069
* Screw failed
** Please contact Applications Engineering/for test data.
C E R T I F I E D
ISO9001QS9000
17
Ultrasert IV Flanged
B
.003
.123
.123
.154
.154
.185
.185
.218
.218
.249
.249
.249
.249
.312
.312
.312
.312
.374
.374
.374
.374
.465
.465
.465
.465
Length
L
.004
.133
.175
.156
.247
.177
.308
.218
.354
.265
.415
.265
.415
.350
.550
.350
.550
.385
.550
.385
.550
.440
.565
.440
.565
Flange
Thickness
C
.003
.018
.018
.021
.021
.027
.027
.033
.033
.040
.040
.040
.040
.050
.050
.050
.050
.050
.050
.050
.050
.065
.065
.065
.065
Flanged Ultrasert IV
Internal
Thread Size
Part Number
Minimum
Boss
Diameter
.286
.286
.372
.372
.434
.434
.498
.498
Diameter
.558
.558
.558
.558
.680
.680
.680
.680
.812
.812
.812
.812
.956
.956
.956
.956
A
0.13
B
0.08
Length
L
0.10
Flange
Thickness
C
0.08
Hole Size
D
+ 0.08 0.00
Minimum
Boss
Diameter
UFBM00204-034
UFBM00204
4.78
4.78
3.12
3.12
3.38
4.45
0.46
0.46
3.23
3.23
7.26
7.26
M2.2x0.45
M2.2x0.45
UFBM22045-034
UFBM22045
4.78
4.78
3.12
3.12
3.38
4.45
0.46
0.46
3.23
3.23
7.26
7.26
M2.5x0.45
M2.5x0.45
UFBM25045-039
UFBM25045
5.56
5.56
3.91
3.91
3.96
6.27
0.53
0.53
4.02
4.02
9.45
9.45
UFBM00305-039
UFBM00305
5.56
5.56
3.91
3.91
3.96
6.27
0.53
0.53
4.02
4.02
9.45
9.45
M3.5x0.6
M3.5x0.6
UFBM03506-045
UFBM03506
6.35
6.35
4.70
4.70
4.50
7.82
0.69
0.69
4.81
4.81
11.18
11.18
M4x0.7
M4x0.7
UFBM00407-055
UFBM00407
7.14
7.14
5.54
5.54
5.54
8.99
0.84
0.84
5.65
5.65
12.45
12.45
M5x0.8
M5x0.8
UFBM00508-067
UFBM00508
7.95
7.95
6.32
6.32
6.73
10.54
1.02
1.02
6.43
6.43
14.17
14.17
M6x1.0
M6x1
UFBM00061-089
UFBM00061
9.53
9.53
7.92
7.92
8.89
13.97
1.27
1.27
8.03
8.03
17.37
17.37
M8x1.25
M8x1.25
UFBM08125-098
UFBM08125
11.13
11.13
9.50
9.50
9.78
13.97
1.27
1.27
9.61
9.61
20.62
20.62
M10x1.5
M10x1.5
UFBM01015-111
UFBM01015
13.96
13.96
11.81
11.81
11.18
14.35
1.65
1.65
11.92
11.92
24.28
24.28
sa
l
M2x0.4
M2x0.4
M3x0.5
M3x0.5
18
Hole Size
D
+ .003 .000
.127
.127
.158
.158
.189
.189
.222
.222
.253
.253
.253
.253
.316
.316
.316
.316
.378
.378
.378
.378
.469
.469
.469
.469
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Flanged Ultrasert IV
Internal
Thread Size
Part Number
2-56
UFB000256-133
2-56
UFB000256
4-40
UFB000440-156
4-40
UFB000440
6-32
UFB000632-177
6-32
UFB000632
8-32
UFB000832-218
8-32
UFB000832
10-24
UFB001024-265
10-24
UFB001024
10-32
UFB001032-265
10-32
UFB001032
1/4-20
UFB001420-350
1/4-20
UFB001420
1/4-28
UFB00148-350
1/4-28
UFB001428
5/16-18
UFB51618-385
5/16-18
UFB051618
5/16-24
UFB051624-385
5/16-24
UFB051624
3/8-16
UFB003816-440
3/8-16
UFB003816
3/8-24
UFB003824-440
3/8-24
UFB003824
C E R T I F I E D
ISO9001QS9000
The Flanged Ultrasert IV insert has the same characteristics as the standard Ultrasert IV with the added benefit of
a flange. The flange provides a large bearing surface which
is advantageous in weaker plastics. For high strength assemblies they can be used in a reverse screw entry.
MIN. DEPTH =
INSERT LENGTH
PLUS .030 INCH
(0.77 mm)
Ultrasert IV Flanged
No. 2
No. 4
No. 6
No. 8
No. 10
1/4"
5/16"
3/8"
.175
.247
.308
.354
.415
.550
.550
.565
POLYCARBONATE
Rotation
lb-in.
Tensile
lbs
6
15.8
27
44
76
118
168
336
110
228
298
440
622
887
980
1334
ABS
Thread
Size
M2 & M2.2
M2.5 & M3
M3.5
M4
M5
M6
M8
M10
STRUCTURAL FOAM
Rotation
lb-in.
Tensile
lbs
Rotation
lb-in.
Tensile
lbs
11
23*
45*
85*
120
210
313
534
200
338
598
831
1026
1717
1840
2306
10
23*
45*
68
99
171
265
411
177
329
388
567
748
871
1231
1315
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Thread
Size
Length (mm)
4.45
6.27
7.82
8.99
10.54
13.97
13.97
14.35
Rotation
N-m
.68
1.79
3.05
4.97
8.59
13.33
18.98
37.96
POLYCARBONATE
Tensile
N
489
1014
1326
1957
2767
3946
4359
5934
STRUCTURAL FOAM
13
23*
45*
90*
139
213
316
663
Tensile
lbs
159
350
488
583
662
1100
1618
2938
Rotation
N-m
Tensile
N
Rotation
N-m
Tensile
N
Rotation
N-m
1.24
2.60*
5.08*
9.60*
13.56
23.73
35.36
60.33
890
1503
2660
3696
4564
7638
8185
10258
1.13
2.60*
5.08*
7.68
11.19
19.32
29.94
46.44
787
1463
1726
2522
3327
3874
5476
5849
1.47*
2.60*
5.08*
10.17*
15.70
24.07
35.70
74.91
Tensile
N
707
1557
2171
2593
3834
4893
7197
13069
Length (inch)
No. 2
No. 4
No. 6
No. 8
No. 10
1/4"
5/16"
3/8"
.175
.247
.308
.354
.415
.550
.550
.565
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Thread
Size
Rotation
lb-in.
POLYCARBONATE
Tensile
lbs
6
15.8
27
44
76
118
168
336
292
573
846
1161
1251
1409
1759
2714
ABS
Thread
Size
M2 & M2.2
M2.5 & M3
M3.5
M4
M5
M6
M8
M10
Length
4.45
6.27
7.82
8.99
10.54
13.97
13.97
14.35
Rotation
N-m
.68
1.79
3.05
4.97
8.59
13.33
18.98
37.96
Rotation
lb-in.
Tensile
lbs
Rotation
lb-in.
Tensile
lbs
11
23*
45*
85*
120
210
313
534
359
827
1294
1952
2159
2369
2720
4904
10
23*
46*
68
99
171
265
411
367
711
966
1310
1557
1800
2003
3083
POLYCARBONATE
Tensile
N
1299
2549
3763
5164
5565
6268
7824
12072
STRUCTURAL FOAM
STRUCTURAL FOAM
Rotation
N-m
Tensile
N
Rotation
N-m
1.24
2.60*
5.08*
9.60*
13.56
23.73
35.36
60.33
1597
3679
5756
8683
9604
10538
12099
21814
1.13
2.60*
5.08*
7.68
11.19
19.32
29.94
46.44
Tensile
N
1632
3163
4297
5827
6976
8006
8910
13714
Tensile
lbs
382
840
1329
1939
2113
2881
2925
5678
Tensile
N
1699
3737
5912
8625
9399
12815
13011
25257
* Screw failed.
NOTE: Test data is for long lengths only. Please contact Applications Engineering for short length test data.
C E R T I F I E D
ISO9001QS9000
19
Ultraseal Inserts
Ultraseal Pipe Thread Inserts for Plastics
The Ultraseal Pipe Thread Insert is an innovative design
that provides a pressure tight seal over a broad range of
operating temperatures.
Ultraseal Pipe Thread Inserts are designed to be installed
after molding using either ultrasonics or heat. They provide the high performance strength values of molded-in
inserts while still retaining all the economical advantages
of insert installation after molding.
The O-Ring is the key feature that provides the pressure tight seal. It withstands 600F installation temperature and will function at operating temperatures up to
400F. When installed into the recommended hole size
it will offer a high performance seal between the plastic
and the insert.
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ORING
INSERT SPECIFICATIONS
Thread Size
1/8-27
1/4-18
3/8-18
HOLE RECOMMENDATION
Part Number*
Length
A
Diameter
B
Diameter
C
Diameter
D
Length
E min
6092-2**BM400
6092-4**BM475
6092-6**BM500
.400
.475
.500
.614
.736
.883
.607
.727
.870
.567
.685
.817
.430
.505
.530
* Note: To order, complete the part number by adding the code letters which correspond to the type of internal thread
required from the chart below. Example: For 1/8-27 NPT brass insert, the part number will be 6092-2PTBM400.
Thread
ANPT
20
sa
l
THREAD TYPE
Code
AT
NPT
PT
NPTF
TF
NPSI
SI
NPSF
SF
NPSC
SC
Dodge Ultraseal Pipe Thread Inserts provide high tensile and torque loads
in addition to their sealing features. The combination of diagonal knurls
and undercuts provides a unique anchoring arrangement. Average test
values are for reference purposes.
Size
Tensile
1/8-27
526 lbs
1/4-18
1000 lbs
3/8-18
1586 lbs
Material: 30% Glass filled nylon 6/6
Rotational
Torque
Recommended
Pressure
335 lb.-in
575 lb.-in
950 lb.-in
Up to 250 PSI
Up to 250 PSI
Up to 250 PSI
C E R T I F I E D
ISO9001QS9000
Ultra-Mold Inserts
Ultra-Mold
The Ultra-Mold insert was designed for applications where a
molded-in insert is more economical than post molding. The
unique two-piece design means that there are full threads
through the entire length of the insert. No added material is
required for imperfect threads and drill point. This saves space
and weight. The manufacturing process eliminates machining
chips and oil residue that can contaminate plastic molded parts.
Diameter (inches)
A
B
.008
.010
Length
L
.005
8-32
10-24
10-32
1/4-20
1/4-28
5/16-18
5/16-24
3/8-16
3/8-24
.281
.312
.312
.375
.375
.438
.438
.593
.593
.297
.347
.347
.442
.442
.556
.556
.645
.645
.020
.025
.025
.030
.030
.035
.035
.040
.040
Flanged
Thickness
C
0.08
.250
.280
.280
.340
.340
.405
.405
.514
.514
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6176-2BA297
6176-3BA347
6177-3BA347
6176-4BA442
6177-4BA442
6176-5BA556
6177-5BA556
6176-6BA645
6177-6BA645
Diameter (mm)
A
B
0.13
0.08
Length
L
0.10
M4x0.7
M5x0.8
M6x1.0
M8x1.25
M10x1.5
7.14
7.93
9.53
11.13
15.07
7.55
8.82
11.23
14.13
16.39
6175-4BA075
6175-5BA088
6175-6BA1123
6175-8BA1413
6175-10BA1639
6.35
7.12
8.64
10.29
13.06
A DIA.
0.50
0.64
0.77
0.89
1.02
ABS
POLYCARBONATE
NYLON 6/6
Thread
Size
Rotation
lb-in.
Tensile
lbs
Rotation
lb-in.
Tensile
lbs
Rotation
lb-in.
Tensile
lbs
6176-2BA297
6176-3BA347
6177-3BA347
6176-4BA442
6177-4BA442
6176-5BA556
6177-5BA556
6176-6BA645
6177-6BA645
8-32
10-24
10-32
1/4-20
1/4-28
5/16-18
5/16-24
3/8-16
3/8-24
54
85
85
170
170
302
302
538
538
456
632
632
993
993
1428
1428
2138
2138
69
107
107
249
249
457
457
567
567
593
744
744
1393
1393
2097
2097
2710
2710
85
128
128
230
230
389
389
812
812
813
1137
1137
1454
1454
2957
2957
4107
4107
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Part
Number
ABS
Part
Number
6175-4BA075
6175-5BA088
6175-6BA1123
6175-8BS1413
6175-10BA1639
C E R T I F I E D
ISO9001QS9000
Thread
Size
M4x0.7
M5x0.8
M6x1
M8x1.25
M10x1.5
POLYCARBONATE
NYLON 6/6
Ultra-Mold
Conventional
The unique two-piece design allows full and complete threads throughout the
entire length of the insert.
No extra material is needed
Rotation
N-m
Tensile
N
Rotation
N-m
Tensile
N
Rotation
N-m
Tensile
N
6.10
9.60
19.21
34.12
60.78
2028
2811
4417
6352
9510
7.80
12.15
28.13
51.63
64.06
2638
3311
6196
9327
12054
9.60
14.46
25.99
43.95
91.74
3616
5057
6467
13153
18268
21
Miniature Inserts
Miniature Inserts
Dodge Miniature Inserts are designed to meet the requirements of
todays electronic, telecommunications and computer markets. The
trend towards more miniaturized and compact consumer products
has necessitated the use of smaller screws which must be reusable
without the possibility of thread damage. Dodge Miniature Inserts
provide the strong, reusable threads designers need. They are available in two styles. The symmetrical style is designed for high production. They can be loaded and fed through automatic installation equip-
ment without the need for special orientation. This eliminates the time
required for orientation, which lowers overall cost by increasing productivity. The flanged style insert provides a larger bearing surface for
electrical contact and greater strength in weaker plastics. Both inserts
are designed with opposing diagonal knurls and undercuts for exceptional rotational and tensile strength. They can be installed with heat
or molded in.
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MIN. DEPTH =
INSERT LENGTH
PLUS .030 INCH
(0.77 mm)
INSERT SPECIFICATIONS
Diameters
Internal
Thread Size
Part Number
M1.6x0.35
6200-1.6BR030
A
0.10
B
0.08
Length
L
0.13
2.50
2.06
3.00
Diameter
D
+ 0.05 0.00
Minimum
Boss
Diameter
2.14
4.63
MIN. DEPTH =
INSERT LENGTH
PLUS .030 INCH
(0.77 mm)
sa
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22
Diameter
Thread Size
Part Number
A
0.13
B
0.08
Length
L
0.13
M1.6x0.35
6201-1.6BR033
3.18
2.06
3.31
Flange
Thickness
C
0.10
Diameter
D
+ 0.05 0.00
0.41
2.14
Minimum
Boss
Diameter
4.63
C E R T I F I E D
ISO9001QS9000
Compression Limiters
Compression Limiters
strength requirements of the specific application. These
inserts can be installed with heat or ultrasonics, or they
can be pressed in place. Our Dodge Applications Engineers are available and ready to assist you in the design
and development of the optimum bushing for your application. We can also provide sample parts and test data.
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C E R T I F I E D
ISO9001QS9000
23
Standard Expansion
L
MIN. BOSS DIA.
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Standard Expansion
Thread Size
Part Number
4-40
5-40
6-32
6-32
8-32
8-32
10-24
10-24
10-32
10-32
10-32
1/4-20
5/16-18
70015-04-250
70015-05-313
70015-06-313
70015-06-375
70015-2-313
70015-2-375
70015-3-375
70015-3-438
70011-3-313
70011-3-375
70011-3-438
70015-4-500
70015-5-625
Body
Diameter
A
.003
Installed
Length
L
.004
Minimum
Threaded
Length
B
Diameter*
C
.001
Depth
D
Ref.
.156
.188
.188
.188
.219
.219
.250
.250
.250
.250
.250
.313
.438
.250
.313
.313
.375
.313
.375
.375
.438
.313
.375
.438
.500
.625
.178
.240
.240
.303
.240
.303
.303
.365
.240
.303
.365
.428
.537
.158
.190
.190
.190
.221
.221
.252
.252
.252
.252
.252
.315
.440
.250
.313
.313
.375
.313
.375
.375
.438
.313
.375
.438
.500
.625
Minimum
Boss
Diameter
.312
.376
.376
.376
.438
.438
.500
.500
.500
.500
.500
.626
.876
sa
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*Diameter C is for Thermoset Plastics. For Thermoplastic materials, refer to page 25.
Standard Expansion
Thread Size
Part Number
M3x0.5
M3.5x0.6
M4x0.7
M4x0.7
M5x0.8
M5x0.8
M6x1
70017-3-064
70017-3.5-080
70017-4-080
70017-4-095
70017-5-080
70017-5-095
70017-6-127
Body
Diameter
A (mm)
0.08
Installed
Length
L (mm)
0.10
Minimum
Threaded
Length
B (mm)
Diameter*
C (mm)
0.03
Depth
D (mm)
Ref.
3.96
4.78
5.56
5.56
6.35
6.35
7.95
6.40
8.00
8.00
9.50
8.00
9.50
12.70
4.52
6.10
6.10
7.70
6.10
7.70
10.87
4.01
4.83
5.61
5.61
6.40
6.40
8.00
6.40
8.00
8.00
9.50
8.00
9.50
12.70
Minimum
Boss
Diameter
7.92
9.56
11.12
11.12
12.70
12.70
15.90
*Diameter C is for Thermoset Plastics. For Thermoplastic materials, refer to page 25.
24
C E R T I F I E D
ISO9001QS9000
POLYCARBONATE
PHENOLIC
Metric
Size
Insert
Length
Rotation
lbin.
Tensile
lbs
Rotation
lbin.
Tensile
lbs
Rotation
lb-in.
Tensile
lbs
M2.5
M3 & M3.5
M4
M5
M6
.250
.313
.375
.375
.438
.500
.625
13
21
22
44
55
88
1105
105
181
173
257
342
436
606
24*
31
34
54
81
101
133
215
239
231
317
354
465
699
24*
35*
41*
73*
93
97
110
171
196
199
318
364
497
600
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No. 4
No. 5
No. 6
No. 8
No. 10
1/4
5/16
ABS
*To achieve maximum strength,spreader plate must be pushed to the bottom of the hole as shown in Fig. 2.
Fig. 1
Fig. 2
Expansion Principle
Standard
Flange
Clinch Inserts
sa
l
C E R T I F I E D
ISO9001QS9000
NOTE
25
L
MIN. BOSS DIA.
B
A
.030 INCH ALL
SIZES
(.077mm)
INSERT SPECIFICATIONS
4-40
4-40
6-32
6-32
8-32
8-32
Body
Diameter
A
.003
70515-04A250
70515-04B226
70515-06A313
70515-06B289
70515-2A375
70515-2B351
**Metric Clinch**
Expansion
Thread
Part
Size
Number
M3x0.5
M3.5x0.6
M4x0.7
Installed Minimum
Clinch
Flange Clinch
Length Threaded
Height
Diameter O.D. Diameter* Depth
L
Length
C
D
E
F
G
.004
B
+.012 .000 .003
.002 .001
Ref.
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Thread
Size
Inch Clinch
Expansion
Part
Number
.156
.156
.188
.188
.219
.219
.250
.226
.313
.289
.375
.351
.178
.154
.240
.216
.303
.279
.040
.064
.040
.064
.040
.064
.219
.219
.250
.250
.281
.281
.138
.138
.164
.164
.190
.190
.158
.158
.190
.190
.221
.221
.250
.226
.313
.289
.375
.351
Body
Installed Minimum
Clinch
Flange Clinch
Diameter Length Threaded
Height
Diameter O.D. Diameter* Depth
A
L
Length
C
D
E
F
G
0.08
0.10
B
+0.30 0.00 0.08
0.05 0.03
Ref.
70517-3A064
70517-3.5A080
70517-4A095
3.96
4.78
5.56
6.40
8.00
9.50
4.52
6.10
7.70
1.00
1.00
1.00
5.56
6.35
7.14
3.51
4.17
4.83
4.01
4.82
5.61
6.40
8.00
9.50
Minimum
Boss
Diameter
.312
.312
.376
.376
.438
.438
Minimum
Boss
Diameter
7.42
9.56
11.12
*Diameter F is for Thermoset Plastics. For Thermoplastic materials, refer to page 25. **Dimensions are in millimeters.
L
INSERT SPECIFICATIONS
4-40
6-32
8-32
10-24
10-32
1/4-20
70315-04-219
70315-06-281
70315-2-281
70315-3-313
70311-3-313
70315-4-438
**Metric Flange**
Expansion
Thread
Part
Size
Number
M3x0.5
M3.5x0.6
M4x0.7
M5x0.8
M6x1
Body
Diameter
A
.003
Installed
Length
L
.004
Minimum
Threaded
Length
B
Flange
Diameter
C
.003
Diameter*
D
.001
Depth
E
Ref.
.156
.188
.219
.250
.250
.313
.219
.281
.281
.313
.313
.438
.146
.209
.209
.240
.240
.365
.219
.250
.281
.313
.313
.406
.158
.190
.221
.252
.252
.315
.219
.281
.281
.313
.313
.438
Body
Diameter
A
0.08
Installed
Length
L
0.10
Minimum
Threaded
Length
B
Flange
Diameter
C
0.08
Diameter*
D
0.03
Depth
E
Ref.
3.96
4.78
5.56
6.35
7.95
5.60
7.10
7.10
8.00
11.10
3.71
5.31
5.31
6.10
9.27
5.56
6.35
7.14
7.95
10.31
4.01
4.82
5.61
6.40
8.00
5.60
7.10
7.10
8.00
11.10
sa
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Thread
Size
Inch Flange
Expansion
Part
Number
70317-3-056
70317-3.5-071
70317-4-071
70317-5-080
70317-6-111
Minimum
Boss
Diameter
7.92
9.56
11.12
12.70
15.90
*Diameter D is for Thermoset Plastics. For Thermoplastic materials, refer to page 25. **Dimensions are in millimeters.
26
C E R T I F I E D
ISO9001QS9000
Flange Insert
Clinch inserts feature a pilot and a flange and have the same
design characteristics as Standard Expansion Inserts. The
inserts are used extensively in the electrical industry. The
pilot can be clinched over a terminal connector with the
flange providing a large surface for electrical contact. The
installation and clinching operations are simultaneous using
a simple press-in type tool. Like the Flange Insert, much of
the installation force is absorbed by the flange allowing use
in thin-section applications.
NOTE
EXPANSION INSERTS
Inch
Size
No. 4
No. 5
No. 6
No. 8
No. 10
1/4
5/16
Metric
Size
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M2.5
M3 & M3.5
M4
M5
M6
ABS
POLYCARBONATE
PHENOLIC
Insert
Length
Rotation
lbin.
Tensile
lbs
Rotation
lbin.
Tensile
lbs
Rotation
lb-in.
Tensile
lbs
.250
.313
.375
.375
.438
.500
.625
13
21
22
44
55
88
1105
105
181
173
257
342
436
606
24*
31
34
54
81
101
133
215
239
231
317
354
465
699
24*
35*
41*
73*
93
97
110
171
196
199
318
364
497
600
*To achieve maximum strength, spreader plate must be pushed to the bottom of the hole as shown in
Fig. 2 on page 25.
Ordering Informination
sa
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Hand Tool. May be used to install Dodge Standard, Flange and Wedge
Inserts. The tool may be used with hammer or chuck in an arbor press or
foot press. Basic part number is 79015 for inch and 79017 for metric.
Inch
Size
SemiAutomatic
Clinch
Tool
Hand Tool*
No. 4
No. 5
No. 6
No. 8
No. 10
1/4"
5/16"
79005-04
79005-05
79005-06
79005-2
79005-3
79005-4
79005-5
79035-04
79035-06
79035-2
79015-04***
79015-05***
79015-06***
79015-2***
79015-3***
79015-4***
79015-5***
The Clinch Insert Model. Designed to install and crimp Dodge Clinch
Inserts. The tool consists of a punch and a spring-loaded sleeve with a radius
section which crimps the eyelet portion of the insert over the mating
component. It must be chucked in an arbor press or foot press. Basic part
number is 79035 for inch and 79047 for metric.
C E R T I F I E D
ISO9001QS9000
Metric
Size
SemiAutomatic
Clinch
Tool
Hand Tool*
M3
M3.5
M4
M5
M6
79027-3
79027-3.5
79027-4
79027-5
79027-6
79047-3
79047-3.5
79047-4
79017-3***
79017-3.5***
79017-4***
79017-5***
79017-6***
27
E
F
INSERT SPECIFICATIONS
2-56
4-40
6-32
8-32
10-24
10-32
1/4-20
1/4-28
ST086-56
ST112-40
ST138-32
ST164-32
ST190-24
ST190-32
ST250-20
ST250-28
Metric Self
*Threading Inserts*
Thread
Part
Size
Number
Body
Diameter
A
.006
Length
L
.010
Pilot
Diameter
B
Ref.
C
Thermoset
C
Thermoplastic
Hole
Depth
D
Ref.
.141
.172
.219
.250
.297
.297
.375
.375
.187
.234
.281
.328
.375
.375
.484
.484
.122
.149
.189
.219
.261
.261
.330
.330
.129/.127
.156/.152
.198/.194
.230/.226
.270/.264
.270/.264
.343/.336
.343/.336
.124/.127
.149/.152
.190/.194
.222/.226
.259/.264
.259/.264
.330/.336
.330/.336
.225
.281
.337
.394
.450
.450
.581
.581
Body
Diameter
A
0.15
Length
L
0.25
Pilot
Diameter
B
Ref.
C
Thermoset
C
Thermoplastic
Hole
Depth
D
Ref.
4.75
4.75
5.94
7.14
7.14
8.33
9.53
12.29
3.10
3.10
3.35
4.32
4.32
4.95
5.89
7.67
3.28/3.23
3.28/3.23
3.96/3.86
5.03/4.93
5.03/4.93
5.84/5.74
6.86/6.71
8.71/8.53
3.17/3.24
3.17/3.24
3.78/3.86
4.83/4.93
4.83/4.93
5.63/5.74
6.58/6.71
8.38/8.58
5.72
5.72
7.14
8.56
8.56
10.01
11.43
14.76
M2x0.4
STM2x0.4
3.58
M2.2x0.45 STM2.2x0.45
3.58
M2.5x0.45 STM2.5x0.45
4.37
M3x0.5
STM3x0.5
5.56
M3.5x0.6
STM3.5x0.6
5.56
M4x0.7
STM4x0.7
6.35
M5x0.8
STM5x0.8
7.54
M6x1
STM6x1
9.53
*Dimensions are in millimeters
Hole
Diameter
Counter Bore
Minimum
Diameter Depth
Boss
E
F
Diameter
.001
Ref.
Hole
Diameter
Extension
Inserting
Tool
.141
.172
.219
.250
.295
.295
.375
.375
.032
.042
.050
.050
.056
.056
.063
.063
.280
.344
.437
.500
.594
.594
.750
.750
Counter Bore
Minimum
Diameter Depth
Boss
E
F
Diameter
0.03
Ref.
3.58
3.58
4.37
5.56
5.56
6.35
7.50
9.53
.81
.81
1.07
1.27
1.27
1.27
1.42
1.60
7.2
7.2
8.7
11.1
11.1
12.7
15.1
19.1
Hand
Inserting
Tool
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Standard
Inserting
Tool
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Inch Self
Threading Inserts
Thread
Part
Size
Number
28
STANDARD
Inserting Tool
Part No.
5301-02
5301-04
5301-06
5301-2
5301-3
5302-3
5301-4
5302-4
EXTENSION
Inserting Tool
Part No.
5301-02-15
5301-04-15
5301-06-15
5301-2-15
5301-3-15
5302-3-15
5301-4-15
5302-4-15
HAND
Inserting Tool
Part No.
5311-02
5311-04
5311-06
5311-2
5311-3
5312-3
5311-4
5312-4
STANDARD
Inserting Tool
Part No.
5370-2
5370-2.2
5370-2.5
5370-3
5370-3.5
5370-4
5370-5
5370-6
EXTENSION
Inserting Tool
Part No.
5370-2-15
5370-2.2-15
5370-2.5-15
5370-3-15
5370-3.5-15
5370-4-15
5370-5-15
5370-6-15
HAND
Inserting Tool
Part No.
5380-2
5380-2.2
5380-2.5
5380-3
5380-3.5
5380-4
5380-5
5380-6
C E R T I F I E D
ISO9001QS9000
E
F
INSERT SPECIFICATIONS
2-56
4-40
6-32
8-32
10-24
10-32
1/4-20
1/4-28
Pilot
Diameter
A
Ref.
Flange
Diameter
B
.005
Flange
Thickness
W
.004
Length
L
.010
.122
.132
.170
.195
.232
.232
.302
.302
.186
.218
.250
.281
.375
.375
.438
.438
.020
.025
.030
.035
.040
.040
.045
.045
.228
.298
.355
.360
.404
.404
.460
.460
Hole
Diameter
C
Thermoset
C
Thermoplastic
Hole
Depth
D
Ref.
.129-.127
.156-.152
.198-.194
.230-.226
.270-.264
.270-.264
.343-.336
.343-.336
.127-.124
.152-.149
.194-.190
.226-.222
.264-.259
.264-.259
.336-.330
.336-.330
.266
.345
.412
.426
.480
.480
.557
.557
STF086-56
STF112-40
STF138-32
STF164-32
STF190-24
STF190-32
STF250-20
STF250-28
INSERT SPECIFICATIONS
C E R T I F I E D
ISO9001QS9000
Pilot
Diameter
A
Ref.
STFM2x0.4
STFM2.2x0.45
STFM2.5x0.45
STFM3x0.5
STFM3.5x0.6
STFM4x0.7
STFM5x0.8
STFM6x1
3.10
3.10
3.35
4.32
4.32
4.95
5.89
7.67
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M2xo.4
M2.2x0.45
M2.5x0.45
M3x0.5
M3.5x0.6
M3x0.7
M5x0.8
M6x1
Counterbore
Diameter Depth
E
F
Ref.
Ref.
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HOLE RECOMMENDATION
.032
.042
.050
.050
.056
.056
.063
.063
HOLE RECOMMENDATION
Flange
Flange
Diameter Thickness Length
B
W
L
0.13
0.10
0.25
4.72
4.72
5.54
6.35
6.35
7.14
9.53
11.13
.141
.172
.219
.250
.270
.270
.375
.375
.51
.51
.64
.76
.76
.89
1.02
1.14
5.80
5.80
7.57
9.02
9.02
9.15
10.27
11.69
Hole
Diameter
C
Thermoset
C
Thermoplastic
Hole
Depth
D
Ref.
3.28-3.23
3.28-3.23
3.96-3.86
5.03-4.93
5.03-4.93
5.84-5.74
6.86-6.71
8.71-8.53
3.24-3.17
3.24-3.17
3.86-3.78
4.93-4.83
4.93-4.83
5.74-5.63
6.71-6.58
8.58-8.38
6.76
6.76
8.76
10.46
10.46
10.82
12.19
14.15
Counterbore
Diameter Depth
E
F
Ref.
Ref.
3.58
3.58
4.37
5.56
5.56
6.35
6.86
9.53
.81
.81
1.07
1.27
1.27
1.27
1.42
1.60
29
Spred-Lok
STANDARD
INCH SIZES
4-40
6-32
8-32
10-24
10-32
1/4-20
DIMENSIONS
LENGTH
Part Number
A
.005
L
.004
Hole Size
Ref. C
Minimum
Boss Dia.
74115-04
74115-06
74115-2
74115-3
74111-3
74115-4
.166
.199
.230
.262
.262
.326
.188
.250
.313
.375
.375
.500
.156
.188
.219
.250
.250
.313
.332
.398
.460
.524
.524
.652
STANDARD
METRIC SIZES
Thread Size
M3x0.5
M3.5x0.6
M4x0.7
M5x0.8
M6x1
FLANGED
INCH SIZES
HOLE SIZE
RECOMMENDATIONS
DIA.
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Thread Size
DIMENSIONS
HOLE SIZE
RECOMMENDATIONS
DIA.
LENGTH
Part Number
A
0.13
L
0.10
Hole Size
Ref. C
Minimum
Boss Dia.
74117-3
74117-3.5
74117-4
74117-5
74117-6
4.22
5.05
5.84
6.65
8.28
4.78
6.35
7.95
9.53
12.70
3.96
4.78
5.56
6.35
7.95
8.43
10.11
11.68
13.31
16.56
DIA.
DIMENSIONS
FLANGE
LENGTH
DIA.
FLANGE
WIDTH
HOLE SIZE
RECOMMENDATIONS
Part Number
A
.005
L
.004
B
.005
W
.004
Hole Size
Ref. C
Minimum
Boss Dia.
4-40
6-32
8-32
10-24
10-32
1/4-20
74215-04
74215-06
74215-2
74215-3
74211-3
74215-4
.166
.199
.230
.262
.262
.326
.188
.250
.313
.375
.375
.500
.219
.250
.281
.313
.313
.375
.022
.028
.035
.043
.043
.050
.156
.188
.219
.250
.250
.313
.332
.398
.460
.524
.524
.652
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Thread Size
FLANGED
METRIC SIZES
30
MIN. DEPTH =
INSERT LENGTH
PLUS .030 INCH
(0.77 mm)
DIA.
DIMENSIONS
FLANGE
LENGTH
DIA.
FLANGE
WIDTH
HOLE SIZE
RECOMMENDATIONS
Thread Size
Part Number
A
0.13
L
0.10
B
0.13
W
0.10
Hole Size
Ref. C
Minimum
Boss Dia.
M3x0.5
M3.5x0.6
M4x0.7
M5x0.8
M6x1
74217-3
74217-3.5
74217-4
74217-5
74217-6
4.22
5.05
5.84
6.65
8.28
4.78
6.35
7.95
9.53
12.70
5.56
6.35
7.14
7.95
9.53
.56
.71
.89
1.09
1.27
3.96
4.78
5.56
6.35
7.95
8.43
10.11
11.68
13.31
16.56
C E R T I F I E D
ISO9001QS9000
Dodge Kits
Ultrasert II
Assortment Kits
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Part No.
Qty. Size
Part No.
Qty.
Size
#2-56
6035-02BR115
300
#8-32
6035-2BR185
150
#2-56
6035-02BR188
300
#8-32
6035-2BR312
150
#4-40
6035-04BR135
250
#10-32
6041-3BR225
#4-40
6035-04BR219
250
#10-32
#6-32
6035-06BR150
200
#6-32
6035-06BR250
200
Part No.
Qty. Size
Part No.
Qty.
M4x0.7
6075-4BR047
150
M4x0.7
6075-4BR079
150
100
M3x0.5
6075-3BR038
200
M5x0.8
6075-5BR067
100
6041-3BR375
100
M3x0.5
6075-3BR064
200
M5x0.8
6075-5BR111
100
1/4-20
6035-4BR300
50
M3.5x0.6
6075-3.5BR038 200
M6x1
6075-6BR076
50
1/4-20
6035-4BR500
50
M3.5x0.6
6075-3.5BR064 200
M6x1
6075-6BR127
50
Each kit contains commonly used thread sizes. Kits are available in both inch and metric inserts. A slide
chart containing insert data and instructions for hole preparation is included in each kit.
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Research &
Development
Kits
Size
Part No.
Qty. Size
Part No.
Qty.
Size
#4-40
6035-04BR135
100
#10-24
6035-3BR225
50
#4-40
6035-04BR219
100
#10-24
6035-3BR375
50
#6-32
6035-06BR150
100
#10-32
6041-3BR225
#6-32
6035-06BR250
100
#10-32
#8-32
6035-2BR185
50
#8-32
6035-2BR312
50
C E R T I F I E D
ISO9001QS9000
Part No.
Qty. Size
Part No.
Qty.
M4x0.7
6075-4BR047
50
M4x0.7
6075-4BR079
50
50
M3x0.5
6075-3BR038
75
M5x0.8
6075-5BR067
35
6041-3BR375
50
M3x0.5
6075-3BR064
75
M5x0.8
6075-5BR111
35
1/4-20
6035-4BR300
25
M3.5x0.6
6075-3.5BR038
75
M6x1
6075-6BR076
25
1/4-20
6035-4BR500
25
M3.5x0.6
6075-3.5BR064
75
M6x1
6075-6BR127
25
31
INSTALLATION OF EXPANSION
INSERTS
Dodge expansion inserts are easily
installed in both high and low production applications. Dodge manufactures
hand tools and semi-automatic tools
which can be fitted to manual or
powered presses. Part numbers and
description for installation tools can be
found on page 27.
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ULTRASONIC INSTALLATION
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123456789012345678901234567890121234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890
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P R O B L E M
POTENTIAL
SOLUTIONS
Insufficient
insert
strength
(pullout,
rotation)
Excessive
flash
on top
surface
Excessive
flash
under
insert
Plastic
boss
bulges or
cracks
Welder
overloads
(cuts out)
Insert
raises above
Insert
top surface Installation
damaged
after top
too
(deformed) installation 1234567890123
noisy
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12345678901234
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12345678901234
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12345678901234
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12345678901234
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12345678901234
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12345678901234
12345678901234567890123456789012123456
12345678901234
12345678901234567890123456789012123456
12345678901234
12345678901234567890123456789012123456
12345678901234
12345678901234567890123456789012123456
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12345678901234
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123456789012345678901234567890121234567
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123456789012345678901234567890121234567
1234567890123456789012345
123456789012345678901234567890121234567
1234567890123456789012345
123456789012345678901234567890121234567
12345678901234567890123456789012123456
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1234567890123456789012345
123456789012345678901234567890121234567
12345678901234567890123456789012123456
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Insert
not
Excessive
completely installation
seated
time
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32
C E R T I F I E D
ISO9001QS9000
Testing Terminology
TENSILE STRENGTH
Axial force required to pull the insert out of the parent
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ROTATIONAL TORQUE
CLAMPLOAD TORQUE
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JACK-OUT TORQUE
Rotational force required to pull the insert out of the
parent material. Note that the hardened steel spacer
only hits the parent material. This will allow both
rotational and axial forces to be applied simultaneously. The ultimate test of assembly strength.
Results may vary depending on the type of bolt used.
C E R T I F I E D
ISO9001QS9000
33
Fastening Solutions
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34
C E R T I F I E D
ISO9001QS9000
Put DODGE
to the test
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C E R T I F I E D
ISO9001QS9000
35
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FEATURES
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APPLICATIONS
Toys
Plastic furniture
Spoilers and other aerodynamic devices
License plate brackets
High-lamp stop lights
Mirrors
Air-conditioning condensers
Fuse boxes
Glove compartments
Speaker housings
Decorative trim
Latch mountings
Truck utility compartments
Luggage carriers
Resonators
36
C E R T I F I E D
ISO9001QS9000
HOW TO INSTALL
D
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Part
No.
Thread
Size
(in.)
310000
310512
310010
310516
310020
310504
310030
310506
310040
310508
310050
310510
310070
310511
6-32
M4x0.7
6-32
M4x0.7
10-24
M5x0.8
10-24
M5x0.8
1/4-20
M6x1
1/4-20
M6x1
1/4-20
M6x1
0.318
0.318
0.318
0.318
0.382
0.382
0.382
0.382
0.438
0.438
0.438
0.438
0.438
0.438
(mm)
8.08
8.08
8.08
8.08
9.70
9.70
9.70
9.70
11.13
11.13
11.13
11.13
11.13
11.13
Hole Size
min-max
(in.)
0.318-0.330
0.318-0.330
0.318-0.330
0.318-0.330
0.382-0.400
0.382-0.400
0.382-0.400
0.382-0.400
0.438-0.450
0.438-0.450
0.438-0.450
0.438-0.450
0.438-0.450
0.438-0.450
(mm)
8.08-8.38
8.08-8.38
8.08-8.38
8.08-8.38
9.70-10.16
9.70-10.16
9.70-10.16
9.70-10.16
11.13-11.43
11.13-11.43
11.13-11.43
11.13-11.43
11.13-11.43
11.13-11.43
Grip Range
min-max
(in.)
(mm)
0.015-0.187
0.015-0.187
0.187-0.375
0.187-0.375
0.015-0.187
0.015-0.187
0.187-0.375
0.187-0.375
0.015-0.187
0.015-0.187
0.187-0.375
0.187-0.375
0.375-0.500
0.375-0.500
0.38-4.75
0.38-4.75
4.75-9.53
4.75-9.53
0.38-4.75
0.38-4.75
4.75-9.53
4.75-9.53
0.38-4.75
0.38-4.75
4.75-9.53
4.75-9.53
9.53-12.70
9.53-12.70
Length
(L)
Head Height
(h)
Head Dia.
(D)
(in.)
(mm)
(Ref.)
0.468
0.468
0.468
0.468
0.531
0.531
0.531
0.531
0.625
0.625
0.625
0.625
0.625
0.625
11.89
11.89
11.89
11.89
13.49
13.49
13.49
13.49
15.88
15.88
15.88
15.88
15.88
15.88
4SJN
4SJN
4LJN
4LJN
6SJN
6SJN
6LJN
6LJN
8SJN
8SJN
8LJN
8LJN
8XLJN
8XLJN
(in.)
(mm)
(in.)
0.653
0.653
0.841
0.841
0.716
0.716
0.888
0.888
0.731
0.731
0.919
0.919
1.094
1.094
16.59
16.59
21.36
21.36
18.19
18.19
22.56
22.56
18.57
18.57
23.34
23.34
27.79
27.79
0.073
0.073
0.073
0.073
0.073
0.073
0.073
0.073
0.073
0.073
0.073
0.073
0.073
0.073
(mm)
1.85
1.85
1.85
1.85
1.85
1.85
1.85
1.85
1.85
1.85
1.85
1.85
1.85
1.85
Catalog
No.
sa
l
C E R T I F I E D
ISO9001QS9000
JNT-7530
1.7 lbs.
8" x 6.5" x 1.5"
90 PSI
2300 RPM
15 in.-lbs.
JNT-7529
2.0 lbs.
9" x 6.5" x 1.5"
90 PSI
750 RPM
50 in.-lbs.
JNT 2400
Weight: 1.3 lbs.
Dimensions:
101/2" L x 4" H x 3/4" W
37
The WELL-NUT Threaded Insert is a flanged neoprene bushing with a brass machine nut molded into one end. Tightening a conventional machine screw thread in the brass nut
causes the insert to expand, making a secure fastening. Avail-
able in a variety of rubber compounds for a full range of automotive and industrial environments.
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FEATURES
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APPLICATIONS
38
C E R T I F I E D
ISO9001QS9000
HOW TO INSTALL
D
h
SNAP IN FEATURE
d
2. Pass machine
screw through
part to be
fastened.
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Thread
Size
347024
347042
347012
347011
347029
347027
347004
347233
347108
347107
347112
347048
347049
347054
347064
347088
347102
347103
347030
347031
347068
347095
347034
347008
6-32
6-32
8-32
M4x0.7
8-32
M4x0.7
10-24
10-24
10-32
M5x0.8
10-32
10-32
M5x0.8
10-32
10-32
10-32
1/4-20
M6x1
1/4-20
M6x1
1/4-20
1/4-20
5/16-18
3/8-16
C E R T I F I E D
0.240
0.312
0.312
0.312
0.310
0.310
0.375
0.375
0.375
0.375
0.375
0.375
0.375
0.375
0.375
0.375
0.500
0.500
0.500
0.500
0.500
0.500
0.620
0.750
6.10
7.92
7.92
7.92
7.87
7.87
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
12.70
12.70
12.70
12.70
12.70
12.70
15.75
19.05
Hole Size
min.max
(in.)
(mm)
0.250
0.312
0.312
0.312
0.312
0.312
0.375
0.375
0.375
0.375
0.375
0.375
0.375
0.375
0.375
0.375
0.500
0.500
0.500
0.500
0.500
0.500
0.625
0.750
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Part
No.
6.35
7.92
7.92
7.92
7.92
7.92
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
12.70
12.70
12.70
12.70
12.70
12.70
15.88
19.05
Grip Range
min-max
(in.)
(mm)
0.375-0.607
0.015-0.156
0.015-0.156
0.015-0.156
0.015-0.050
0.015-0.050
0.015-0.050
0.030-0.227
0.015-0.192
0.015-0.192
0.312-0.643
0.030-0.227
0.030-0.227
0.312-0.450
0.030-0.227
0.035-0.232
0.015-0.111
0.015-0.111
0.031-0.187
0.031-0.187
0.250-0.457
0.187-0.343
0.015-0.156
0.015-0.437
9.53-15.42
0.38-3.96
0.38-3.96
0.38-3.96
0.38-1.27
0.38-1.27
0.38-1.27
0.76-5.77
0.38-4.88
0.38-4.88
7.92-16.33
0.76-5.77
0.76-5.77
7.92-11.43
0.76-5.77
0.89-5.89
0.38-2.82
0.38-2.82
0.79-4.75
0.79-4.75
6.35-11.61
4.75-8.71
0.38-3.96
0.38-11.10
Length
(L)
(in.)
(mm)
0.981
0.499
0.499
0.499
0.430
0.430
0.562
0.767
0.554
0.554
1.051
0.807
0.807
0.847
0.700
0.665
0.630
0.630
0.829
0.829
1.051
0.801
0.725
1.062
24.92
12.67
12.67
12.67
10.92
10.92
14.27
19.48
14.07
14.07
26.70
20.50
20.50
21.51
17.78
16.89
16.00
16.00
21.06
21.06
26.70
20.35
18.42
26.97
Head Height
(h)
(in.)
(mm)
0.035
0.062
0.052
0.052
0.050
0.050
0.125
0.187
0.036
0.036
0.051
0.187
0.187
0.035
0.080
0.040
0.051
0.051
0.187
0.187
0.051
0.051
0.125
0.187
0.89
1.57
1.32
1.32
1.27
1.27
3.18
4.75
0.91
0.91
1.30
4.75
4.75
0.89
2.03
1.02
1.30
1.30
4.75
4.75
1.30
1.30
3.18
4.75
Head Dia.
(D)
(in.) (mm)
0.554
0.452
0.438
0.438
0.500
0.500
0.562
0.562
0.500
0.500
0.562
0.750
0.750
0.554
0.750
0.562
0.630
0.630
0.750
0.750
0.635
0.635
0.875
1.250
Emhart Fastening
Emhart
Teknologies,
Teknologies
Industrial
Shelton,
Division
CT
Danbury,
Tel. (203)CT924-9341
Tel. (203)
Fax
830-3200
(203) 778-8409
Fax (203) 778-8409
14.07
11.48
11.13
11.13
12.70
12.70
14.27
14.27
12.70
12.70
14.27
19.05
19.05
14.07
19.05
14.27
16.00
16.00
19.05
19.05
16.13
16.13
22.23
31.75
Catalog
No.
(Ref.)
C632
E632
B832
B832
2D832
2D832
A1024
L1024
10S
10S
10SL
G1032
G1032
H1032
J1032
Q1032
1/4S
1/4S
D1420
D1420
J1420
W1420
E51618
A3816
39
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Emhart Teknologies
Industrial Division
50 Shelton Technology Center
P.O. Box 859
Shelton , CT 06484 USA