Communication Form Site Management

(Compile date )2012/10/26 (Refrence No.): 330BCFSM024

(PROJECT NAME) (TYPE OF BOILER) PART NAME

MADHUCON PHASE II 330B-MX1(UG-487/13.7-M) 330B-5 (DRAWING NO.)

(BRICKS LAYING DWG)

3# Problem describe Regarding to the problem of 3# castable on site construction, introduction will be made step by step as the photo during construction. . The serious waste of materials during site construction

Soultion

1 pic1 1
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During site construction, materials are wasted seriously,Pic. 1 was taken during right separator import construction;

. Improper storage of the materials

2 pic2

3 pic3

23 Pic.2 and Pic.3 showed the storage situation of refractory brick and insulating brick on site, all bricks on site were air storage, not meet the castable storage requirements.

. Castable junction surface

correctly construction, smoothness satisfied the requirements

here should be

smooth, or castable will be leakiness

and easily dropped.

4 pic4 4 Must ensure the smoothness of the position pic.4 showed after construction every time.

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.Pouring on header

300mm There should be

5 pic5

no binding gap 300mm above the header, castable should be completion entirely in this area.

300mm When separator band header castable construction,300mm transition region should be ensured.

. During construction of plastic material

Wrong construction , water enters Right construction, color after

construction

6 pic6

7 pic7
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6 7 Water entered part locaion of plastic material, lead to the construction quality can not meet the requirements(as the comparison in pic. 6), workers can use the agglutinant(pic.7) for washing hands during site construction, no water for washing.

. Part of wall surface

8 pic8

9 pic9

898 Comparision between Pic.8&pic.9, part of wall surface is not smooth, maybe theres no firmly hammer after construction. . Asphalt brushed uneven

10 pic10

11 pic11

10 11 Asphalt brushed uneven,as pic.10(upper part of furnace side wall),pic.11(underpart of furnace) . Reserved combination space of two different parts does not meet the requirements
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 The

space here is too narrow,

bigger space is needed ensure strength. to the

12 pic12 The reserved space at center cylinder of seperator,castable here will be easily dropped during boiler operating. . Nail construction in water-cooled plenum

13 pic13

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14 pic14

15 pic15

16 pic16

131414 1516 Pic.13 and pic.14(in pic.14,nails blocked the air inlet of cowl),nails welding does not in according with the drawing,site construction should be as pic.15&16) . Sealing should be done before the water-cooled plenum castable construction

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 Unfinished sealing here.

17 pic17

Unfinished sealing here, coal will easily leaking.

18 pic18

Sealed here.

19 pic19

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17181918 In pic.17&18, different parts of water-cooled plenum had not sealed yet; pic.19 showed the completed sealing style, the same part as pic.18. . Return device construction

20 pic20

21 pic21

2021330B-5 Pic.20&21 should open the venthole during ovening according to 330B-5 technical requirements when welding the nails.(venthole can be made by welding gun directly.

22 pic22 2#222# 3#4# 2# Boiler (pic.22), template and vibrator are unused during return
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apparatus construction, result in large area castable damaged during 2# boiler operating. Second stage( 3# and 4# boiler) are required to use template and vibrator, or re-construction should be apply. .

the space here can meet the requirement

the space here is too small can not meet the requirement s

23 pic23 23 The reserved space from furnace exit to expansion joint of separator (pic.23) is too small. 4# Note: regarding to above problems, re-construction should be applied if seriously affected the construction quality; if not seriously, should pay attention during construction of 4# boiler.

(CONSTRUCTION COMPANY) (REPRESENTITIVE): (SIGN DATE) Annex

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