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(Model SPHP17.5II)
THIS MANUAL MUST BE READ AND UNDERSTAND BY A QUALIFIED PERSON OR PERSONS BEFORE INSTALLATION.
CONTENT
1. Introduction-------------------------------------------------------------------------------- 2 1.1 Heat Pump Technology ---------------------------------------------------------2 1.2 Heat Pump Features-------------------------------------------------------------3 2. Safety Precautions ----------------------------------------------------------------------3 2.1 General -----------------------------------------------------------------------------4 2.2 Transportation and Storage ---------------------------------------------------4 3. Installation -------------------------------------------------------------------------------- 4 3.1 Remarks----------------------------------------------------------------------------4 3.2 Technical Data --------------------------------------------------------------------5 3.3 Dimensions-------------------------------------------------------------------------6 3.4 Location of the Heat Pump -----------------------------------------------------7 3.5 Pool/Pond Connection Diagram ----------------------------------------------8 3.6 Electric Hook-Up ------------------------------------------------------------------8 3.7 Condensation ----------------------------------------------------------------------9 3.8 First Time Start-Up ----------------------------------------------------------------9 4. Operating Illustration --------------------------------------------------------------------10 4.1 The Explain for the Interface and Key-Press ------------------------------10 4.2 Diagram for Operation Explanation ------------------------------------------11 4.3 Parameter settings and inquiries----------------------------------------------16 5. Maintenance and inspection -----------------------------------------------------------21 5.1 The preparation work before the test running------------------------------21 5.2 Testing running---------------------------------------------------------------------22 5.3 Maintenance -----------------------------------------------------------------------22 5.4 Common Faults and debugging------------------------------------------------23 5.5. System Fault Protection and Code-------------------------------------------25 5.6. Electrical wiring diagramNote for electrical wiring------------------------28 5.7 Note for electrical wiring---------------------------------------------------------29 6. Warranty services-------------------------------------------------------------------------29
INTRODUCTION
1. Introduction
Thank you for purchasing our reversible heat pump water heater for your Swimming Pool/Pond. Our heat pump was produced in accordance with the current European Standard and it is now ready to be used. Please read this manual carefully before install the heat pump, otherwise it may lead to damage to the heat pump or may injure operators as well as cause financial loss. The heat pump should be installed by a professionals or qualified technicians.
1.1 Heat Pump Technology Heat pumps utilize the sun's free heat by collecting and absorbing energy from the outside air. This energy is then compressed and transferred to the pool/pond water. Your existing water pump circulates the water through the heater, usually next to the pool equipment, and the water warms up.
The unit contains a fan that draws in outside air and directs it over the surface of the EVAPORATOR (energy collector).The liquid refrigerant within the EVAPORATOR coil absorbs the heat from the outside air becomes a gas.
The warm gas in the coil passes through the COMPRESSOR concentrating and increasing the heat to form a very hot gas which then passes to the CONDENSER (water heat exchanger).It is here that the heat exchange occurs as the hot gas gives off heat to the cool swimming pool water circulating through the coil. The pool water becomes warmer, and the hot gas cooling as it flows through the CONDENSER coil returns to its liquid form and, after passing on through the CAPILLARY TUBE the whole process begins again.
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The state of the heat pump technology can efficiently collect heat from the
SAFETY PRECAUTIONS
outside air down to the 7 to 10 range. For tropic and subtropical climates, this means that the pool can be maintained at 26 to 32 .
1.2 Heat Pump Features High Efficiency With a COP value up to 6.0 our heat pumps are very efficient when transferring heat from the air to the swimming pool water.With the DC Inverter technology and heat pump technology, you can save as much as 80% of cost compared to an electrical heater. Long Life-Span The heat exchanger is made of PVC & Titanium tube, which can withstand and prolong exposure to swimming pool/pond water Easy Control and Operation The unit is very easy to operate: simply switch it on and set the desired pool water temperature. The system includes a micro-computer controller, allowing all operation parameters to be set. Operation status can be displayed on the controller with LCD display.
2. Safety Precautions
2.1 General 1) Before install the heat pump, please confirm the local power supply is in accordance with the requirement of the heat pump, refer to the Technical
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SAFETY PRECAUTIONS
2) Connecting the heat pump to a ground wire is necessary, in order to prevent electrical shock caused by an unexpected short circuit inside unit. 3) Please install electrical protection devices according to local regulations. 4) The unit must be installed on reliable base or supporting framework. 5) If the unit is to be installed on the floor, its base or supporting framework should be heightened, to avoid ingression of accumulated water in rainy season. In snowy areas, it is important to prevent accumulated snow from blocking up the air-out. The recommended height is 20cm to 30cm. 6) Install the drainage pipe before fix the heat pump to the ground. There are two drainage hole on the heat pump base, which could be connected to the drainage pipe with a pipe arches which contains in spareparts. 7) Drain ditch or other facilities should be arranged under the heat pump, to avoid the environment influence because of water discharge. 8) Ensure the unit is well ventilated, direction of air exhaust is kept away from windows of neighboring buildings, and the exhaust air cannot flow back. Moreover, adequate service clearance should be kept around the unit. 9) DO NOT put fingers or sticks into the ventilative fan. 10)The unit should not be installed at places accompanied with oil, inflammable gas, corrosive components e.g. sulfur compound, or high-frequency equipment. 11) The heat pump is usually placed next to a house, which gives a directed sound distribution that should be considered, so it should take proper action to reduce the noise impact. 12) Cut off the power supply before maintaining the unit, and the maintenance work should be carried out by professional. 13) If any abnormity occurs in the heat pump, such as abnormal noise or burned smell, cut off the power supply immediately, and contact professionals for check and repair. 14) Clean the heat pump with follow instructions: Before cleaning, cut off power supply firstly to avoid potential danger. Don't rinse the unit by water because it may lead to electric shock. 2.2 Transportation and Storage The heat pump MUST be transported and stored VERTICALLY!
3. Installation
3.1 Remarks The factory only provides the heat pump unit the other parts including a contingent by pass are to be provided by the user or the installer. Connect the drainage pipe with a pipe arches which contains in spare
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parts to heat bottom base of the heat pump before install the heat pump
INSTALLATION
3.2 Technical Data
When unit power off , open the drain valve , drain out all the water in heat exchanger to avoid freezing and cracking (With automatic anti-freezing function , when unit is standby)
Model Rated heating capacity(KW) Rated produce hot water capacity (L/h) Rated outlet water temperature() Max outlet water temperature() Rated power (KW) Electricity parameter Rated Current (A) Maximum power (KW) Maximum-current(A) Refrigerante Unit Dimenstions L(mm) SPHP17.5II 20KW 1322L/h 28 35 4KW 14.5A 5.4KW 18.5A 2900g 772 x 686 x 938mm 220V~3N/60HZ Type Pipe specification Circulating water flow Heat exchanger (M3/h) Water pressure drop Unit control type Water side Max. pressure-bearing Heat Exchanger Max. Working Pressure Air Outlet Side Max. Working Pressure Air Inlet Side Max. Working Pressure Waterproof Grade Electric Shock Protection Type Fan Unit Control Protection function Type PVC & Titanium tube DN50 8.6 50Kpa Microcomputer central processor (line control) 0.8Mpa 3.0MPa 2.8Mpa 0.7Mpa IPX4 I External rotor motor Alloy Blades Microcomputer central processor ( line control ) High pressure protectionLow pressure protection Anti-phase/Open phase protectionWater flow switch Freeze protection Suit Environment temperature () Unit weightKg Noise dB(A) -10 ~ 43 160 60
Power Supply
INSTALLATION
3.3 Dimensions
INSTALLATION
3.4 Location of the Heat Pump The unit will perform well on any location provided three factors are present: Fresh air Electricity Pool filter piping
The unit may be installed virtually anywhere outdoors providing minimum distance requirements are met with respect to other objects (see diagram below). For indoor pools please consult your installer. If the unit is placed in a windy area, no problems occur with e.g. the pilot light, as opposed to what is often the case with gas heaters. Attention: Do not place the unit in an enclosed area with a limited air volume where the unit's discharged air will be re-circulatedor near shrubs that could block the air inlet. These locations deny the unit a continuous fresh air supply, which reduces its efficiency and may prevent adequate heat yield. See diagram below for minimum required
INSTALLATION
3.5 Pool/Pond Connection Diagram (Just for reference, can adapt according to reality.)
Note:
1. Customer could choose to use the Gang Switch and Electrical Heating. If not needed, just leave it free without connecting. 2. For Interlock Switch, please make sure it is connected, otherwise the compressor will not start. (Before leaving our factory, we have short connected it. Leave it like this if you do not need to use it.) 3. If need electrical heating, and with power larger than 1KW, please do not connect the electrical heating directly to PCB controller, but should be controlled by a A.C. contactor.
INSTALLATION
3.7 Condensation When the swimming pool water is being heated by the heat pump, the incoming air is cooled down quite a bit, which can cause condensation on the fins of the evaporator. Condensed volumes can attain several liters per hour under high atmospheric humidity. Sometimes, this is wrongfully interpreted as a water leak. 3.8 First Time Start-Up When all connections have been made and checked, you should follow these steps: 1)Turn on the filter pump. Check for leaks and verify flow to and from the pool 2)Turn on the electrical power supply to the uni, then press the ON/OFF key on the electronic control panel. The unit should start when the time delay period has lapsed 3)When the unit has been running for a couple of minutes, check if the air leaving the unit is cooler. 4)Check the performance of the flow switch as follows: with the unit running, turn the filter pump off. The unit should also switch off automatically. If not, the flow switch must be readjusted. 5)All the unit and filter pump to run 24 hours a day until the desired pool water temperature is reached.When the set temperature is reached, the unit switches itself off. The unit will now automatically restart as long as your filter pump is running) when the temperature of the pool water experiences a drop of more than 1C below the set temperature.
OPERATION
4. Operating Illustration
4.1 Full Interface
Cooling Icon
Heating Icon Water Pump
Indicator Light
Fan
On/Off
Note:
This swimming pool heat pump only has heating function, without
cooling! So, do not press the "Mode" key to change the mode.
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OPERATION
4.2 Diagram for Operation Explanation Normal running interface.
Real-time Temperature
Set Temperature
Compressor symbol flashes means the compressor is running, otherwise means compressor stops. Indicator Light (light on when starts the heat pump)
Press the "setting"key,enter the P1 cooling temperature setting, press the time key"" or "" enter the P2 heating temperature setting, press the temperature key ""or ""to adjust the parameters.
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Heating temperature setting interface, heating temperature setting range: 25~60 Celsius degree
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Press the "Inquiry " key to enter the inquiry interface, press the temperature key "" or "" to d2, d3, d4 etc. to inquire the parameters.
Parameter setting step: press the setting key for long time, and appear this interface, and press the inquiry key to enter A type parameter setting, continue to press the inquiry key to enter the b,C,d type parameter setting.
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A type parameter setting interface, press the time key "" or "" to enter A2,A3,A4, parameter setting, press the temperature key "" or "" to adjust the parameters.
b type parameter setting interface, enter the "time" key "" or "" to enter b2,b3,b4 parameters setting, press the temperature key "" or "" to adjust the parameters.
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C type parameter setting interface, press the time key "" or "" to enter C2,C3,C4 parameter setting, press the temperature key "" or "" to adjust the parameter.
D type parameter setting interface, press the time key "" or "" to enter d2,d3,d4 parameter setting, press the temperature key "" or "" to adjust the parameter.
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OPERATION
4.3 Parameter settings and inquiries
4.3.1On/Off Press "On/Off" key to start the unit, indicator light on. Press "On/Off" key again to stop the unit, indicator light off. It saves data when the unit is On & Off. 4.3.2Mode Change
This swimming pool heat pump only has heating function, without cooling! So, do not press the "Mode" key to change the mode. Press "Mode" key, to choose the needed mode, cooling or heating mode For cooling mode, display the snow symbol For heating mode, display the sun symbol
4.3.3Timing On/Off (1) Setb7for 0, Combination timing. During running, press "Time set", for timing off. During shutdown, press "Time set", for timing on. Press Time set key, hour flashes. Press time key, to adjust hour.
Press Time set again, minute flashes. Press time key, to adjust minute. Press "Time set" key, to finish timer seting. Press "Timer set" key again, to cancel timer. (2) Setb7for 1, circulating timing. Press "Time set" key, hour flashes, starts to set. Press time key, to adjust hour. Press "Time set" key again, minute flashes. Press time key, to adjust minute. Press Time set key again, hour flashes, finish setting of timing on, and starts to set timing off. Press time key, to adjust hour for timing off. Press Time set again, minute flashes. Press time key, to adjust minute of timing off. Press Time set key, to finish the set of timing off. (3) Clock Set Press Time set key for 5 seconds, hour flashes, enter clock setting. Press time key, to adjust hour setting. Press Time set key again, minute flashes. Press time key, to adjust minute and hour setting. Press Time set key, to finish clock set. 4.3.4Inquiry During circulating timing (whenb7is set to 1 press "Check" key, to display the real time. Press "Check" key for inquiry, press time key to chose the
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OPERATION
modem, press the TEMP to inquire d1 d2 d3 d4 d5 d6 d7 d8 E1 E2 E3 E4 E5 E6 E7 E8 F1 F2 parametersthen press Check key again to exit. Divided module display 10seconds delay. When inquiring the sub-module parameter, compressor running parameters are from the sub modules. d1: outlet water temperature; d2: water tank temperature; d3: outdoor air temperature; d4: coil temperature 1; d5: coil temperature 2; d6: exhaust temperature1; d7: exhaust temperature 2; d8: down circulating water temperature; E1E8: sub modules warming F1: compressor, 1 current; F2 compressor 2 current; E1E8 sub module displayed in the position of the clock alternatively. 4.3.5Parameter Setting 1 User Level Parameter Setting (temperature setting) Press Set key to enter user level temperature setting. Display of P1and parameter, then press TEMP key to set P1 parameter Parameter Set temp. for cooling Set temp. for heating (2) (temperature setting for cooling). Press Time key, then displayP2 and parameters, press TEMP key to set P2 (heating temperature setting). Press again the Set key to exit. Table 1: Unit serial number P1 P2 Factory Set 24 28 Maximum 24 60 Minimum 5 25
Managerial Level Parameter Settings Press Set key for 10 seconds, to enter managerial level parameter settings.with password to enter. Press Check key, to choose [System Function Setting Menu] [Protect Temperature Time Menu] [Defrost Menu] or [Password Menu]. Press Time or Time key to choose Settings. Press TEMP or TEMP key to adjust parameters. Press Set key, to save parameter and exit. Enter with password Table 2: S1 S2 S3 xx xx xx
Maintenance person to confirm the first two numbers of password. Maintenance person to confirm the middle two numbers of password. Maintenance person to confirm the last two numbers of password.
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OPERATION
After S3, press Check key, if password is in accord with maintenance password then enter table 3 to modify maintenance password; If in accord with factory password, then enter factory password modification. If incorrect, then redisplay S1 , need to re-enter password. If not need to modify maintenance password, press Check key directly, enter table 4: Maintenance Password Modification: Table 3: Maintenance password fist two numbers modification. Maintenance password middle two numbers modification. Maintenance password last two numbers modification. Reconfirm first two password. Reconfirm middle two password. Reconfirm last two password. A1 A2 A3 A4 A5 A6 xx xx xx xx xx xx
Preset password of maintenance: 555555; after setting, presses Check key, if the modified password is in accordance with the re-input password, press the Check to confirm, and success in modified the pass word, enter the next menu, or the modifying is invalid, display again the A1, need re-enter: Modification of Factory Level Password: Factory level password first two numbers modification. Factory level password middle two numbers modification. Factory level password last two numbers modification. Reconfirm first two password. Reconfirm middle two password. Reconfirm last two password. Protection Time Preset password of factory: 654321 After setting, press Set key, enter the new password, if the modified password is accordance with the re-input password, press the Check to confirm, and success in modified the pass word, enter the next menu, or the modifying is invalid, display again the A7, need re-enter. A7 A8 A9 AA Ab AC Ad Xx Xx Xx Xx Xx Xx 00
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OPERATION
System Function Setting, table 5: Parameter Running mode Over flow testing delay Plate type heat exchanger anti-freezing protect set value Locking protect times Mode change select Exhaust protect select Combine timing/circulating timing select Plate type heat exchanger Anti-freezing select phase protection select Quantity of compressor Quantity of module Adjusting cycle parameter Water temperature compensation Over flow adjust 1 Over flow adjust 2 protection protection Unit serial number b1 b2 b3 b4 b5 b6 b7 Factory Set 1(0-1) 5(2-15)s 0(-7-+8) 3(1-7) 0(0-1) 1(0-1) 0(0-1) Change the mode when standby and running With Circulating timing(cycle for every 24hours) with No change the mode when running Without Combine timing(valid for 1 in 24 hours) without Without protection 01 Heat pump O0 Just for cooling
b8
0(0-1)
b9 bA bb bC bd bE bF
With protection
Protect temperature time parameter Table 5 Parameter Refrigerating coil high temperature protection Outlet water low temperature protection when cooling Outlet water high temperature protection Unit serial number C1 Factory Set 70 Maxim um 80 Minimum `50
C2
10
C3
19
40
80
40
when heating Big difference temperature between back water and outlet water when cooling Big difference temperature between back water and outlet water when heating Electric heating to enter the anti-freezing temperature Compressor enter anti-freezing temperature the C7 3 8 -2
C4
10
15
C5
10
15
C6
-2
Compressor exhaust temperature protection Compressor start protection Satisfied time for compressor working testing time when shield low pressure Protect conditions duration Water flow switch for testing time Compressor 1 over flow protection setting value Compressor 2 over flow protection setting value
C8 C9 CA Cb CC Cd CE CF
Defrost Parameter, table 6 Parameter Defrost Type Unit serial number d1 Factory Set 1 Maximum 1:defrostin g jointly 1:Tube temperatur e mode 1:compres sor stops Minimum 0: defrosting alternately 0: temperature difference mode 0: no stop
d2
d3
20
accumulated Longest time enter defrost cumulative time for first time to enter defrosting Longest time for defrosting Outdoor temperature difference to enter defrosting Coil Pipe temperature to exist defrosting
d4 d5 d6 D7
4H 50min 8min -3
D8
15
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5.4. Common Faults and debugging If there are problems with the units during their performance, please connect with the dealer, and the following table can be referred to.
Fault condition Unit no operating The possible cause of the malfunction Power failure Unit power cable loose Control Power Fuse Unit Treatment measures The power off, check the power supply Pinpoint the cause and fix Replacement fuse Inspection system replenishment device, to the system replenishment Exclude water systems in the air water system valve open enough to Cleaning water filters System leak detection and refrigerant charging Strengthen the water system insulation Replace the filter drier Clean air heat exchanger
Water pump operation but water not circulating or water pump noise Too large Low heating capacity of the unit
Shortage of water in water systems Water systems with air Not all valves in water system open Dirty water filter Plugging Large Insufficient of refrigerant Water system for keep warm not good Dry filter plugging Air heat exchanger heat not well
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Compressor operation no
Compressor operating with large noise No operation of fan Compressor operation, but the unit no heating Unit water flow is too low to protect
Power failure Compressor contactor damage Loose wiring Compressor over-temperature protection Water temperature is too high Lack of water flow
Identify the causes of power failure to resolve Replace the contactor Loose points to identify and fix Identify the causes of fever after the start troubleshooting Setting out water temperature again Cleaning water filters to exclude the air system Check whether the expansion valve failure Replacement of compressor Fastening set screws Replace the fan Replace the contactor System leak detection and refrigerant charging Replace the compressor Cleaning water filter system to exclude the air Adjustment or replacement of target-type flow controller Excess refrigerant discharged Discharge non-condensable gas Check water systems, increased water flow Replace the filter drier Repair or replace the solenoid valve Check thermal expansion valve opening degree of appropriateness Adding oil
Liquid preparations into the compressor Compressor damage to internal parts Fan set screws loosening Fan motor burning Contactor damage All refrigerant leaks Compressor failure System, lack of water flow Target-type flow controller is not reset Refrigerant too much Fluoride-way system has non-condensable gas Water flow is not enough Dry filter plugging solenoid valve to open at the end Big buck through the heat exchanger
Compressor loss
oil
Insufficient lubrication
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E111
E112
E113 E101
E102
After repair
The unit fault Table 2 Fault Reason Temperatue sensor for outlet water is damaged. Temperature sensor for back water is damaged Air temperature sensor is damaged sensor of coil pipe 1 is damaged sensor of coil pipe 1 is damaged Code Protection measures X# unit shut down Treatment measures Replace the sensor Replace the sensor Replace the sensor Replace the sensor Replace the sensor
EX11
EX12
EX13
X# unit shut down X# unit shutdown, 1# compressor shut down X# unit shutdown, 2# compressor shutdown
EX14
EX15
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sensor of exhaust 1 is damaged sensor of exhaust 2 is damaged Plate type heat exchanger antifreeze protection 1 sensor damage Plate type heat exchanger antifreeze protection 2 sensor damage Phase Protection Water flow switch disconnect anti-freezing switch protection during cooling During cooling,water outlet temperature is too low During heating,water outlet temperature is too high During cooling, Temperature difference between water outlet and return is too big During heating, Temperature difference between water outlet and return is too big
EX16
Sensor short circuit or open circuit Sensor short circuit or open circuit Sensor short circuit or open circuit
X# unit shutdown, 1# compressor shut down X# unit shutdown, 2# compressor shut down X# unit shutdown, 1# compressor shutdown
EX17
EX18
EX01
b9is 1, lack phase or anti-phase Water flow switch disconnect for Cd seconds anti-freezing switch disconnect forCC seconds. During cooling,water outlet temperature is lower than C2. During heating,water outlet temperature is higher than C3
After repair
EX02
X# unit shutdown
After repair
EX03
X# unit shutdown
After repair
EX04
After repair
EX05
After repair
EX06
Temperature difference between water outlet and return is higher than C4. Temperature difference between external water outlet and return is higher than C5.
After repair
EX07
After repair
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Y#Exhaust default
EX2Y
Exhaust overheating default high pressure switch disconnect low pressure switch disconnect During cooling, pipe temperature too high Plate heat exchanger temperature is lower than setting value Compressor current too big
X# unit shutdown, Y# compressor shut down X# unit shutdown, Y# compressor shut down X# unit shutdown, Y# compressor shut down X# unit shutdown, Y# compressor shut down X# unit shutdown, Y# compressor shut down X# unit shutdown, Y# compressor shut down X# unit shutdown, Y# compressor shut down X# unit shut down
(b4 times/hour)After repair (b4 times/hour)After repair (b4 times/hour)After repair After recovery
Y# High Pressure Default Y# Low Pressure Default Y# pipe temperature fault Y#plate heat exchanger anti-freezing protection Y#compressor over current
EX3Y
EX4Y
EX5Y
EX6Y
EX7Y
Y# interlock fault
EX8Y
interlock fault operation panel could not connect with main panel
Communication Default
EX99
After repair
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WARRANTY
6. Warranty services
1 The free warranty of our swimming pool heat pump is 12 months, starts from the date of purchase. The after-sale service department of our company will provide consumers free services due to the failure of the product quality under warranty. 2. Warranty certificate The heat pump units are free to repair during the warranty period, if the users have the purchase invoice and products warranty card. If not, the units are regarded as products surpassing the warranty period. These products are free to repair, but provided the paid services. 3. The damages caused below are not in the free warranty coverage, but can pursue life-long maintenance services. 3.1 Damage due to the consumer installing, dismantling and repairing. 3.2 Damage due to transportation and maintenance by consumer themselves, or not using referring to the manual. 3.3 Failure due to power supply not meet requirements and natural disasters. 3.4 Failure duo to the dirty of the outdoor exchanger and the water system, also the irregular clearing the exchanger and filter. 3.5 Not properly equipping filter for the refilling cold water pipe and water inlet pipe. 3.6 Equipment failure caused by forced running for large water production seriously exceeds the heat pump capacity. 3.7 The warranty card number of the product maintained not matched with the product number. 3.8 Warranty card with an eraser. 3.9 No warranty card and purchase invoices. 3.10 Over warranty period products.
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