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1 Welcome Information in this document is subject to change without notice and does not represent a commitment on the part of Eltek Energy. No part of this document may be reproduced or transmitted in any form or by any means electronic or mechanical, including photocopying and recording for any purpose without the explicit written permission of Eltek Energy. Copyright : Eltek Energy, Norway 2007
This product is CE marked and complies with all current requirements for relevant standards and directives.
This product is made according to EU directive 2002/95/EC (RoHS) and 2002/96/EC (WEEE).
EMC
EN61000-6-2 Industrial Environment EN61000-6-3 Residential, Commercial and Light Industry ETS 300386 Telecommunication Equipment
LVD
FP2 PRSB 16KW/48Vdc ID 2m has part no. CF1042.010. 351475.033 Issue 3, 2007 June
351475.033, v3-2007-06
1 Welcome
Table of Contents
1. 2.
4 4
3.
Installation
12
Safety Precautions ........................................................................................................ 12 Installing the Modules ......................................................................................... 13 Mounting or Removing Smartpack and Flatpack2 Modules ...................................................13 Mounting and Removing Blind Panels ....................................................................................14 Correct Rectifier Position in Power Shelves ...........................................................................14 System Installation.............................................................................................. 15 Site Preparation ............................................................................................................ 15 Mechanical Installation .................................................................................................. 15 Electrical Installation ..................................................................................................... 16
4.
Commissioning
19
5.
22
Installation Check List .............................................................................................22 Commissioning Procedure.......................................................................................22 Maintenance Procedure ...........................................................................................22 General Arrangement Drawing ...............................................................................22 System Schematic Drawing .....................................................................................22 Configuration Settings ~ Flatpack2 PS System, 16kW, 48VDC, ICab 2.0m ..........22 Load Distribution List .............................................................................................22
351475.033, v3-2007-06
1 Welcome
1. Welcome
The Flatpack2 PS System, 16kW, 48VDC, ICab 2.0m is a DC power supply for telecom equipment suitable for indoor applications.
2. System Description
The Flatpack2 PS System, 16kW, 48VDC, ICab 2.0m is a DC power supply system based on the Flatpack2 2000W 48V rectifier. The system contains AC termination blocks, DC distribution, Flatpack2 Power Rack, Flatpack2 2000W rectifier modules and the Flatpack2 Smartpack control unit. The system is designed for cable entry from top and the cabinet size is 600x600x2000 mm (23.6x23.6x78.7) (WxDxH).
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2 System Description
AC Earth DC Earth
Telecom Earth (TE) Connection
AC Mains
Terminals
AC Input Terminals
Battery strings and fuses in the lower part of the cabinet
DC Distribution
MCB Load, Alarm and Signal Terminals located behind the front cover
Figure 1 General Arrangement Flatpack2 PS System, 16kW, 48VDC, ICab 2.0m Battery DC (+) terminals
Bus bar, 35mm2, AWG 2
25mm , AWG 4, 70mm , AWG 2/0 (on top of each load breaker)
Alarm Terminals 2
Smartpack controller
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2 System Description
AC Mains Cable Fish Plate N N L1 L1 L2 L2 L3 L3 AC Mains wires Fish Plate N AC Mains Terminal Block N2 N4 N2 N4 AC Mains Terminal Block N4 N2 Rewire! L1 N L1 AC Mains Cable L2 L2 L3 AC Mains wires Wires Links Fish Plate AC Mains Cable L2 N L1 L2 L3 L3 AC Mains wires
L1 N
(To internal connections) Flatpack2 DC Power System Factory configured AC Mains terminal block. (To internal connections) Flatpack2 DC Power System
351475.033, v3-2007-06
2 System Description
F12
F8 Figure 2 GMT fuse board (max. cable size 1.5mm , AWG 16)
2
The table below shows the pin-out location for the GMT load fuse card: Pin Assignment for GMT Fuse
Pin 1 2 3 4 5 6 7 8 Signal + + + + Function GMT fuse 1 (F5) GMT fuse 2 (F6) GMT fuse 3 (F7) GMT fuse 4 (F8) Pin 9 10 11 12 13 14 15 16 Signal + + + + Function GMT fuse 5 (F9) GMT fuse 6 (F10) GMT fuse 7 (F11) GMT fuse 8 (F12)
Alarm Relay Specification Nominal switching capacity 30 VDC, 2A Maximum switching power 60W (resistive load) Maximum switching voltage 220 VDC Maximum switching current 2A DC
+ +
Flatpack2 PS System
In order to implement monitored fail-safe digital inputs circuits, the external relay coil must be energized and the contacts closed in the systems normal mode of operation.
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2 System Description
In
*X1:
+ +
NC
To Smartpack, CON1
NO COM NC
1 2 3 4 5 6 7 8 9 10
Smartpack
*X2:
1 2 3 Digital Input 4 4 5 Digital Input 5 6 7 Digital Input 6 8 Relay 3 NO 9 Low Battery Alarm COM 10 NC 11 Relay 4 NO 12 Fuse Alarm COM 13 Load & Battery NC 14 Relay 5 NO 15 Battery Alarm: -10C >Temp>50C COM 16 & Rectifier Alarm NC 17 Relay 6 NO 18 Mains Alarm & COM 19 Mains Low & High Alarms NC 20 (Customer Connections) Digital Input 3 + + + + Input Circuit 3 Input Circuit 4 Input Circuit 5 Input Circuit 6 Alarm Circuit 3 Alarm Circuit 4 Alarm Circuit 5 Alarm Circuit 6 1.5 mm , max. wire section
2
CON1A *X1
CON2A *X2
10
20
Alarm Outputs & Digital Inputs Card, Art. 105954 To Smartpack, CON2
The figure shows the position of the relay contacts when the relay coils are de-energized (PS system in alarm mode. Factory Settings in bold).
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2 System Description
10 7 13
System Connections
Smartpack
Battery Connections Card, Art. 200576 Pos. Distr. Neg. Distr. JP2 1 2 3
12
JP1
JP2
JP1 3 2 1
11,Pos.D.
JP2
9+, Neg.D.
X*****
1 11
CON5A
(Internal Connections)
JP1 and JP2 are used to configure the system for Negative DC distribution (48 and 60V systems) or Positive DC distribution (24V systems)
OFF - Pulse
LVD1A X Latching Contactor
Warning! The bidirectional diode must always be mounted to avoid damaging the controller.
X:***** 8 9 10 11
Smartpack Unit
Bidirectional diode X
LVD1
LVD Common LVD2A Y X
Latching Contactor
LVD2
Y LVD Common
Latching Contactor
Correct Use of Latching Contactors (example) The coil of latching contactors is not energized in any state. They change state from open to close, or vice versa, when a reversed pulse is applied to the coil.
LVBD, Low Voltage Battery Disconnect; LVLD, Low Voltage Load Disconnect
351475.033, v3-2007-06
CON5
15 6
+ + +
1 Power Input 2 3 Batt. Current 1 4 Batt. Fuse Fail 1 5 6 Load Fuse Fail 1 7 LVD1A 8 LVD Common LVD1 9 LVD2A 10 LVD Common LVD2 11
2 System Description
System Monitoring
The Smartpack Control Unit monitors and controls the entire rectifier system including distribution and batteries, as well as other equipment on site. The unit also incorporates a communication port for connecting computers via the USB interface. The Flatpack2 system can be operated and configured locally via the keypad on the Smartpack unit, by selecting commands from set-up menus in a hierarchical menu system. Remote system monitoring and configuration may also be performed using PowerSuite -a Windows-based program that runs on a connected PC. Following configuration tasks require the use of a PC: o Installation settings o System calibration o Battery configuration o Alarm setup o Alarm log retrieval o Site information o Site specific configuration Please, refer to the Smartpack controllers Users Guide --Art. No. 350003.013 and to the PowerSuite programs online help (press function key F1) for detailed information about system monitoring and functionality.
10
351475.033, v3-2007-06
2 System Description
System Specification
Technical Specification
Flatpack2 PS System, 16kW, 48VDC, ICab 2.0m Max. No. of rectifiers 8 AC INPUT Voltage 1 phase 230VAC (max 3 rectifiers, 6kW) 3 phase 208VAC ( ) 3 phase 230VAC ( ) 3 phase 400VAC+N ( Y ) Frequency 45 to 66Hz Maximum Current See Flatpack2 48VDC datasheet (241115.001.DS3) OVP Live surge arrestor (Optional) Neutral spark gap Class C, type II In(8/20) 40kA MONITORING Monitoring Unit Smartpack Local operation Menu driven software via keypads and LCD or PC (PowerSuite) Remote operation PowerSuite via modem or Web NMS via SNMP-agent Alarm relays 6 relays are standard Visual indications Green LED System ON Amber LED Minor Alarm Red LED Active alarm(s) LCD system status Digital inputs 6 (for monitoring of external equipment) Current Battery current measurements Rectifier current Load current Alarms Load fuse alarm OVP Alarm* Battery fuse alarm Low Battery Voltage High Battery Voltage Temperature alarm Mains detect alarm DC OUTPUT Voltage Current CONNECTIONS Battery connections Load MCB connections 48VDC Up to 16 KW 340A Battery cable, M8 bolts
Negative distribution, Negative load cable, 70mm2 cable clamps Common positive bus bar, 70mm2 cable clamps Alarm Plug-in wire connectors front connections access DISTRIBUTION OPTIONS No. of DC Load Up to 4 x 3pole 150A breakers No. of Battery Up to 4 x 150A MCBs mount next breakers to each battery shelf No. of Aux. fuses 8 x 10A GMT type Programmable Standard: 1 LVBD (max. 300A) LVD OTHER SPECIFICATIONS Isolation 3.0 KVAC input and output 1.5 KVAC input earth 1.0 KVDC output earth Operating temp -10 to +50C (14 to +122F) Storage temp -10 to +85C (14 to +185F) Dimensions 600x600x2000mm (WxDxH) (23.6x23.6x78.7) Weight Approx. 80kg excl. rectifiers and batteries Max. 250kg load per battery shelf APPLICABLE STANDARDS Electrical safety EN 60950 UL 60950 EMC ETSI EN 300 386 (telecommunication network) EN 61000-6-3 (emission, light industry) EN 61000-6-2 (immunity, industry) Environment ETSI EN 300 019-2 ETSI EN 300 132-2 2002/95/EC RoHS Compliant Rectifier Input Voltages
VAC Note 1 185 275 Full output power 1 275 300 Full power, reduced power factor 2 300 350 Shutdown 3 350 420 Shutdown* (see note below) At no load, the rectifier will survive 350Vac. With load
Type VAC Note Type Nominal 230 High voltage Range 185 275 Full output power High voltage Low voltage 1 0 85 Shutdown High voltage Low voltage 2 85 185 Linear between 850W and 2000W High voltage * Note: If the input voltage is > 300Vac the rectifier will go into self protective mode. or battery connected, it will survive 420Vac.
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11
3 Installation
3. Installation
This section describes how to install the Flatpack2 PS System, 16kW, 48VDC, ICab 2.0m. Step-by-step procedures will guide you through the installation. Read also the generic documentation included in the systems documentation set, Art. No. 351475.003
Safety Precautions
To be installed only in restricted access areas or the like, in accordance with articles 110-16, 110-17, and 110-18 of the National Electrical Code, ANSI/NFPA 70 For supply connectors use wires suitable for at least 75C (167F) Type: FEPW, RH, RHW, THHW, THW, THWN, ZHHW, USE, ZX or similar. Use copper conductors only The equipment described in this manual must only be operated by Eltek Energy personnel or by persons who have attended a suitable Eltek Energy training course CAUTION: Even though the product incorporates protection circuitry and other safeguards, it can be damaged, perform poorly or have a reduced lifecycle if it is exposed to incorrect treatment during transport, installation or service. The equipment represents an energy hazard and failure to observe this could cause terminal injury and invalidate our warranty There are hazardous voltages inside the power system. As the modules incorporate large charged capacitors, it is dangerous to work inside the system even if the mains supply is disconnected Products into which our components are incorporated have to comply with a number of requirements. Installation is to be in accordance with the recommendations herein Please read the manual carefully before using the equipment
12
351475.033, v3-2007-06
3 Installation
Smartpack controller
Flatpack2 rectifier
1. Unlock the handles by inserting a screwdriver into the holes to release the spring mechanism 2. Insert or remove the module by sliding it fully into the power shelf, so that the module makes proper contact or using both handles to pull the module loose. Support from underneath before the unit is completely free. Unplug the cables, when removing the Smartpack module 3. Lock the handles by pushing the handles up into their housings (locked position). Then, the module will be securely locked in the shelf, or ready for transport
Electric shock
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13
3 Installation
To remove blind panels, carry out the following: 1. Release the panels upper left and right corners by inserting a small screwdriver into the panels upper left gap and carefully press down and out to release the locking tabs. Repeat on the upper right gap. 2. Remove the blind panel by using you hand to pull the panel loose To mount blind panels, carry out the following: 1. Insert the panels upper edge by pressing gently so that its upper locking tabs engage 2. Lock the panels lower edge by pressing with your hand so that the blind panels lower tabs lock into position.
Phase 1
Phase 2
Position 1
01 03 -----
04 06 -----
02 -------
05 -------
Position 4 Position 8
Phase 3
Position 9
14
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3 Installation
System Installation
Site Preparation
Refer also to chapter Location of Components ~ General Arrangement on page 5.
Step
Action
o Check min. clearances for cabinet access: front access, 60cm, top access, 20cm. If Flexi Kit(s) are going to be installed, ensure sufficient space behind the cabinet to allow access to rear panel Check that the levelled surface is able to support 600 kg (cabinetized systems). Refer to System Specification, page 11. Ensure the installation site is suitably ventilated and in a non-explosive atmosphere. 60V systems in RAL areas
OK
1.
2. 3.
Prepare the installation tools Prepare AC Supply: AC input cable(s) and fuses
Check that insulated tools suitable for telecom installations are used Check the AC supply is the correct type, and that the external AC fuses and AC input cable(s) are suitably rated. Refer to page 6
Mechanical Installation
Step Action
o 4. Remove packaging and check equipment Check you have received all the parts, correct cabinet, documentation, batteries (if applicable), etc Inspect the equipment for physical damage (report any damages) Leave rectifier modules in their packaging or in the selves, if factory installed. (commissioning task) This is required for accessing the connection terminals Check that cable entry from the top is possible Please refer to Assembly Guide for IFC, doc. no. 351478.033, chapter 2 Description of the Toolbox for detailed information on how to remove the tool kit.
OK
o o
351475.033, v3-2007-06
15
3 Installation
Step
6. Position and fasten the cabinet
Action
Cabinets on levelled surface, adjust the legs. If necessary, unscrew the legs and fasten the cabinet to floor
OK
7.
Start (if applicable) on the lower shelf first, and continue upwards. Use kits, if supplied; refer to the Installation Guide for Battery string + Indoor Shelf, Dc. No 351485.033, for details. Do not terminate the battery cables yet!
Electrical Installation
Refer also to chapter Location of Components ~ General Arrangement on page 5.
Step
8.
Action
OK
Make the system Switch OFF or remove ALL load fuses (MCB1, MCBx), completely battery fuses (Fb1, Fbx) and external AC supply fuses voltage free o Check AC configuration: The AC terminals are correct configured to the external AC supply o Connect the AC Earth wire (PE) to the terminals AC Earth (PE) - Terminal AC Earth (PE) is mechanically connected to cabinet chassis. Refer to page 5 Connect the AC input cable(s) to the terminals. Cable and terminal block labelling are to correspond. Read pages 5 and 6. Fasten the cables to the horizontal metal bar (I) as strain relief.
9.
AC Connections o
16
351475.033, v3-2007-06
3 Installation
Step
Action
o Terminate DC Earth (TE) - Terminals DC Earth (TE) is mechanically connected to cabinet chassis. Refer to page 5. - The Common Positive Bus bar is internally cabled to DC Earth (TE); thus the positive output of the rectifiers is connected to ground (TE), and the negative output represents the 48VDC supply voltage. Refer to Figure 1 General Arrangement Flatpack2 PS System, 16kW, 48VDC, ICab 2.0m, on page 5. The Common DC Output Rail is to be connected to TE at only one place. - If required, you can remove the internal cable that connects the positive bus bar to local TE. Terminate DC Load Circuits The kit includes two copper bridges. One for 100 A (two pins) and one for 150 A (three pins). If the load current is larger than 50 A use the two pin copper bridge. Then the 3rd hole in the breaker cannot be used. If the load current is larger than 100 A, use the three pin copper bridge. Insert the chosen copper bridge on to the top of the MCB. - Connect the orange alarm wire to the copper bridges with a screw if the bridges are used. - Connect the positive cable(s), max 70 mm sq (AWG 2/0), to the common positive bus bar on the top of the power core. 2 - Connect the negative (-48V) cables, max 25 mm sq each (AWG 3), to the top of the MCBs or the copper bridges. Terminate GMT Fuse Load Circuits Connect the adequate cables, 1.5 mm sq (AWG 16), to the GMT fuse card according to the table on page 7 Terminate Alarm Circuit cables to the relay output terminals. Refer to chapter Terminals & Pin-out Location, Alarm Interface Card on page 8.
OK
The bus bar is prepared for connection of cables with lugs or ferrules. M8 bolts are fitted at delivery.
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17
3 Installation
Step
Action
The positive and negative (-48V) battery cables are connected from factory to the common positive bus bar and to the battery MCBs (additional battery string kits are not). The battery temperature sense cable is also pre wired to CON4, and temporally fixed to the cabinets wall.
OK
o o
Connect all battery inter-cell links Connect the loose end of the battery cables to the battery terminals; blue cable to the negative terminal and black cable to the positive terminal. Fix battery cables. Use attached cable ties Place the temperature sensor, located at the end of the battery temperature sense cable, on top of the topmost battery string
o o
18
351475.033, v3-2007-06
4 Commissioning
4. Commissioning
The commissioning of Flatpack2 PS System consists of following stages: I. Perform a pre-start check before the PS system is switched ON II. Switch ON the system with disconnected load; adjust output voltage III. Adjust the nominal output voltage with connected batteries and load
I
Power is OFF!
Pre-Start Check
Check off in the Commissioning Procedure, that you find in the pullout section of this folder. If you have just finished the system installation successfully and filled in the Installation Check List, jump over the Pre-Start Check and continue with stage II. Before you switch ON the Flatpack2 PS system, verify the following: 1. System installation is completed o Ensure a correctly performed system installation, with correct polarity on all connections, has been carried out (Installation Check List filled in) o All cabling and copper bars are securely terminated and supported o All components, terminal blocks, MCBs/ fuses, etc. are clearly labeled 2. Battery and load fuses are disconnected o Verify that all battery and load MCBs/ fuses are switched OFF or removed 3. AC input cable(s) and AC Earth wire (PE) are terminated o Make sure that the AC input cable(s) are connected to correctly configured AC terminals o Verify that the AC input cable(s) and external AC fuses are sized and rated as specified o Check that AC Earth (PE) is terminated, and electrically connected to chassis (Link 1) 4. Site specific parameters and settings are known o Read the system specific drawings and documentation 5. AC supply and all MCBs, fuses are switched OFF o Make sure that all external AC fuses and internal MCBs/ fuses are switched OFF
Device hazard
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4 Commissioning
II
Power is ON!
Device hazard
20
351475.033, v3-2007-06
4 Commissioning
Load Adjustments
III
Power is ON!
Now, you can begin with stage III, where you will adjust again the output voltage to the battery voltage, and connect the batteries and the load. Carry out the following: 10. Adjust DC output voltage to equal measured battery voltage o Measure the battery voltage is within range (check connections have correct polarity) o Adjust DC output voltage using the controllers front keys or via PowerSuite to Device hazard equal the measured battery voltage. (Important adjustment to avoid arcing when connecting the batteries) 11. Unplug all rectifiers but one, and connect the battery fuses /MCBs (CAUTION: Have only one rectifier connected, when switching ON the battery fuses. Thus, avoiding damaging all rectifiers, due to possible incorrect polarity connections, etc.) o Disconnect all rectifiers but one, by unlocking the handles and pulling them partially out (fan housing visible). Do NOT physically remove them from the power shelves o Switch ON all battery fuses or MCBs
Device hazard
12. Adjust DC output voltage again to equal the nominal battery voltage o Adjust DC output voltage using the controllers front keys or via PowerSuite to equal the nominal battery voltage (or the nominal load voltage, when not using batteries) 13. Plug in again all rectifiers, and verify the rectifiers current sharing o Connect all rectifiers again by pushing them firmly inwards Repeat step 4, in stage II o Wait for about 2 min., and check using the PowerSuite application that each of the rectifiers delivers the same output current. A deviation of 1A is acceptable. 14. Connect the load breakers and verify that no alarms are displayed o Switch ON all load MCBs/ fuses o Verify correct operation: rectifiers and controller display no alarms
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21
Installation Check List Commissioning Procedure Maintenance Procedure General Arrangement Drawing System Schematic Drawing Configuration Settings ~ Flatpack2 PS System, 16kW, 48VDC, ICab 2.0m Load Distribution List
22
351475.033, v3-2007-06
Flatpack2 PS System
Site Preparations
CARRY OUT FOLLOWING: OK
2. Prepare the installation tools 3. Prepare AC Supply: AC input cable(s) and fuses
Power is OFF!
OK
6. Position and fasten the cabinet 7. Mount the batteries on the shelves
Electric shock o o Start (if applicable) on the lower shelf first, and continue upwards. Use kits, if supplied; refer to Doc. 351485.033 Do not terminate the battery cables yet!
Electrical Installation
CARRY OUT FOLLOWING:
Power is OFF!
OK
9. AC Connections
10. DC Connections Load Circuits 11. DC Connections Alarm & Signal Circuits
For each battery shelf, o Mount 3 intercell links to connect in series 4 battery blocks, (In 24V systems: 1 link and 2 blocks) o Connect battery cables to fuses and common DC rail, and to the shelfs outer terminals; black (+); blue (-) o Connect battery symmetry cables, if applicable, to the input terminals o Connect the temperature sensor cable, if applicable, to the D-Sub plug or input terminal, and fix the sensor (at the end of the cable) to a suitable place in the middle of the installed battery bank
Approval
Responsible of installation, sign.: Date: Approved by customer, sign.:
351475.033, v3-2007-06
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24
351475.033, v3-2007-06
COMMISSIONING PROCEDURE
System Data
Suppliers Order No.: Site, name: Serial No.: AC Input Voltage, measured: Software, version No.: Battery Type: Battery Capacity: Rectifiers, type & number of: Commissioning carried out by, name: Flatpack2 Power Supply System, type: Article No.:
Flatpack2 PS System
I
Device hazard
Pre-Start Check
CHECK FOLLOWING:
1.
Power is OFF!
OK
The Flatpack2 Installation Check List is filled in. All cabling is securely terminated with correct polarity
2. All battery and load MCBs/ fuses are disconnected 3. AC input cable(s) and AC earth wire (PE) are terminated 4. Site specific parameters and settings are known 5. AC supply and all MCBs/ fuses are switched OFF
II
Device hazard
Power is ON!
OK
Verify
Install the PowerSuite software, if required Measure and adjust Verify all alarm relays are working correctly Enter site spec. info in PowerSuite Check correct polarity!
III
Device hazard
10. Adjust DC output voltage to equal measured battery voltage 11. Unplug all rectifiers but one, and connect all battery fuses/ MCBs 12. Adjust DC output voltage to equal nominal battery or load voltage 13. Plug in again all rectifiers, and verify the rectifiers current sharing 14. Connect all load MCBs/ fuses, and verify no alarms are displayed
Approval
Responsible of commissioning, sign.: Date: Approved by customer, sign.:
351475.033, v3-2007-06
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26
351475.033, v3-2007-06
MAINTENANCE PROCEDURE
System Data
Flatpack2 Power Supply System, type: Site, name: Serial No.: AC Input Voltage, measured: Software, version No.: Battery Type: Battery Capacity: Rectifiers, type & number of: Maintenance carried out by, name: Article No.:
Flatpack2 PS System
Electric shock
WARNING: Maintenance work on live equipment is only to be performed by authorized and qualified persons using insulated tools. Hazardous voltages inside may cause terminal injury.
System Inspection
CARRY OUT FOLLOWING:
Power is ON!
OK
4. All cabling and copper bars are securely terminated and supported.
Correct any loose connections, excessive cable temperature, defective insulation, etc.
5. The Smartpack & all rectifier modules are ON, no alarm present; verify.
Otherwise, correct and put the PS system in normal mode of operation.
6. All rectifiers functionality & Smartpacks keys and display work OK; verify
Correct possible abnormalities before continuing.
Use the PowerSuite PC application to check all rectifiers output the same amount of current (1A) Using the keypad on the Smartpack controller or from the PC.
System Adjustment
CARRY OUT FOLLOWING: OK
If measured DC output voltage at the load terminals deviates more than 1% from the display reading, calibrate the output voltage from the Smartpacks keypad or the PC. Measure with a clip-on ammeter the battery current & every load circuit current. Calculate the total load & battery current. If the calculated total values deviate more than 1% from the display readings, calibrate the current from the PC (calibration value>50% of systems max. capacity)
4. Alarm Relay Test; verify all alarm relays are working correctly.
From the Smartpacks keypad or PC use the Relay Test function; verify activation of external equipment
Approval
Responsible of maintenance control, sign.: Date: Approved by customer, sign.:
351475.033, v3-2007-06
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351475.033, v3-2007-06
42U 40U
Flatpack2 rectifiers
AC Mains Connection, located behind the panel, on the right side *OVP behind panel Battery DC (+) terminals
12U 10U 8U 6U
Battery MCB FB1*
4U 2U
* Optional
HxDxW: 2000x600x600mm
Figure 3 General Arrangement Flatpack2 PS System, 16kW, 48VDC, ICab 2.0m
Doc, 24nnnn.yy, XvX
351475.033, v3-2007-06
29
OVP kit
*X5 System Connection
*
15
Power Input Battery Current Battery Fuse Fail Load Fuse Fail 1 LVD 1A LVD Common LVD 2A LVD Common NEG. DIST. POS. DIST. NEG. DIST. POS. DIST. + + + 1 2 3 4 5 6 7 8 9 10 11
JP1 2 3 1 2 3
JP2
2 Alarm Outputs and Alarm I/O Connections Digital Inputs + 1 Digital Input 1 2 105954
- F1 - F2 - F3*
PS 1
10
3 4 5 6 7 8 9 10
Con 1A* Alarm I/O Connections *X2 Ext. Alarm I/O Connections
Digital Input 3 Digital Input 4
26
PS 2
+ + + Digital Input 5 + Digital Input 6 NO Relay 3 COM NC NO Relay 4 COM NC NO Relay 5 COM NC Relay 6 NO COM NC 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
- F4*
Rear connections
15
CON5 System Connections
Front connections
USB
9 9/15
1: Optional: RS232 CON3 Ext. Battery connections 1: Optional: RS 232
Customer connections
8/26
10
CON1 Alarm I/O Connections
8
CAN port
*OPTIONS
8
CAN port
1:
Optional 9 pin D-sub RS232 connection. Can be mounted in front or on rear side of Smartpack. Replaces Ext. Battery Connections when mounted on the rear side of Smartpack 2: Optional Web/SNMP (ENET) connection. Replaces Ext. Alarm I/O Connections
Customer connections
Customer connections
- FB4*
Figure 4
30
CU-bar common +
DC Earth (TE) SH1 System Connection Board 200625
0V
AC terminal connections
L3 L2 L1 N
LVBD +
Load Alarm
351475.033, v3-2007-06
Note! The values in this table are default factory settings. The settings of a Smartpack controller in an installed system may be different from the above settings, depending on the systems final configuration of optional kits, number/type of batteries, alarm setup and/or any other changes done to the system and/or the Smartpack controller after the system was shipped from the factory.
Installation Guide Flatpack2 PS System, 16kW, 48VDC, Indoor 2.0m Cabinet
351475.033, v3-2007-06
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32
351475.033, v3-2007-06
351475.033, v3-2007-06
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34
351475.033, v3-2007-06
FUSE ID
F1 F2 F3* F4* F5 F6 F7 F8 F9 F10 F11 F12 F13* F14* F15* F16* F17* F18* F19* F20*
Form xxx-gb-v1-C01_351476-033_instgde_fp2-pss-16kw-48vdc-ocab-fanc-2m0.doc_ts/mfm_2007-06-19
FUSE TYPE
BTS MCB
X X
GMT FUSE
LTE MCB
CABLE SIZE
mm2
CABLE SIZE
AWG
X X X X X X X X
10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10
*Optional fuses/breakers. F3 & F4 are only fitted if optional BTS breaker kit(s) are installed in the cabinet. F13-F20 are only fitted if optional LTE kit is installed in the cabinet Breakers F1, F2 and GMT fuses F5-F12 are always part of cabinet
BTS MCB`s
For details, see chapter Terminals and pin-out location GMT fuse
GMT FUSES
Internet: www.eltekenergy.com
E-Mail: eltek@eltekenergy.com
ELTEK Energy
P-O- BOX 2340 Stms N-3003 DRAMMEN NORWAY Phone: Telefax: Internet: +47 32203200 +47 32203210 http://www.eltekenergy.com eltek@eltekenergy.com
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Company Eltek Energy AS Eltek Energy, LLC Eltek Energy Pte Ltd. Eltek Energy Ltd. Eltek Energy UK Ltd. Eltek Middle East
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