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Quality requirements applicable to Suppliers/Partners on SaM146 nacelle Program BAR0065 A Processus/Sous processus

Quality requirements applicable to Suppliers/Partners on SaM146 nacelle Program

BAR0065

A

Processus/Sous processus

Purchase

Objet/Object

The aim of this document is to define the requirements applicable to the Suppliers and Partners within the framework of the SaM146 program.

Domaine d’application/Scope

This document is applicable to suppliers of modules of the nacelle, of main parts and assemblies, of equipments and systems composing the SaM146 nacelle to all services and jobs :

- of Aircelle’s Suppliers / Partners / Sub-contractors

- for complete contract duration,

- for each time, that it is referenced in a contractual document between Aircelle and the supplier (for example : into the contract, into the purchase order, into the Statement Of Work, in the Aircelle’s product Technical Specification, …)

- in all program phases, from development to product support,

- for all operations and supplies associated with the SaM146 Nacelle program.

Principe/Principe

Identification within purchase process of document BQR0234

Acteurs concernés/ Actors concerned

N/A

Approbation – application – diffusion & signatures / Approval – application- distribution & signatures

Applicable par

   

Aircelle SAApplicable par         Aircelle Ltd   Aircelle Maroc     Secteur spécifique Specific

   

Aircelle Ltd

 
    Aircelle SA     Aircelle Ltd   Aircelle Maroc     Secteur spécifique Specific

Aircelle Maroc

   

Secteur spécifique Specific sector

Applicable by

       

Classification

   

Public /Public

 
Classification     Public / Public   Aircelle / Reserved Aircelle     Restreint / Limited

Aircelle / Reserved Aircelle

   

Restreint / Limited

Diffusion

           

Nécessite l’accord préalable du coordinateur Requires the preliminary agreement from the co-ordinator

   

Non diffusable

externe

Autorisée sans accord préalable du coordinateur Authorised without any preliminary agreement from the co-ordinator Authorised without any preliminary agreement from the co-ordinator

 

Distribution forbidden

External

 

distribution

Rédaction / writing N/A

Vérification/ Check

Approbation / approval N/A

P. Labedan
P. Labedan

Pour application Aircelle / For application by Aircelle N/A

Pour application Aircelle Ltd /For application by Aircelle Ltd

N/A

Ce document est la propriété de Aircelle et ne doit pas être utilisé, communiqué ou reproduit sans son autorisation Seule la base documentaire garantit la dernière version applicable. Les éditions papier doivent être contrôlées avant utilisation This document is the property of Aircelle and shall not be used, duplicated or distributed without their approval Only the documentation data base can guarantee the applicable issue. Printed copies must be checked before use

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Quality requirements applicable to Suppliers/Partners on SaM146 nacelle Program BAR0065 A

Quality requirements applicable to Suppliers/Partners on SaM146 nacelle Program

BAR0065

A

REPERTOIRE DES EVOLUTIONS / RECORD OF REVISIONS

 

EVOLUTIONS / CHANGES

 

Edition /

 

§ modifiés / modified §

Synthèse de la modification / Synthesis of change

Modifié par / Modified by

Issue

Date

A

08/03/2010

 

Identification dans le processus acheter du document BQR0234

P. Labedan

Ce document est la propriété de Aircelle et ne doit pas être utilisé, communiqué ou reproduit sans son autorisation Seule la base documentaire garantit la dernière version applicable. Les éditions papier doivent être contrôlées avant utilisation This document is the property of Aircelle and shall not be used, duplicated or distributed without their approval Only the documentation data base can guarantee the applicable issue. Printed copies must be checked before use

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Quality requirements applicable to Suppliers/Partners on SaM146 nacelle Program BQR0234 A

Quality requirements applicable to Suppliers/Partners on SaM146 nacelle Program

BQR0234

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EVOLUTIONS / CHANGES

Edition /

Issue

Date

§ modifiés / modified §

Synthèse de la modification / Synthesis of change

Modifié par / Modified by

A

23/06/06

Tous / All

Création en fonction des exigences PowerJet spécifiées dans le MPS réf. SaM146.PWJ.PGM.PLA.00001 indice 01 du 16/09/2005 / Creation according to the PowerJet’s requirements specified in the MPS ref. SaM146.PWJ.PGM.PLA.00001 issue 01 of 16/09/2005

Jean François

BLAGONJA

Ce document est la propriété de Aircelle et ne doit pas être utilisé, communiqué ou reproduit sans son autorisation This document is the property of Aircelle and shall not be used, duplicated or distributed without their approval

Quality requirements applicable to Suppliers/Partners on SaM146 nacelle Program BQR0234 A

Quality requirements applicable to Suppliers/Partners on SaM146 nacelle Program

BQR0234

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DIFFUSION / DISTRIBUTION

Interne /

Document complet / Full document

Information de parution uniquement / Advice notification

Internal

LE HAVRE

R. GUYADER LH420 (original)

Arnaud HAUGEL, Pierre LABEDAN, Philippe ROUDAUT, Vincent LAFOND, Nicolas DEZEUSTRE, B. BYTTEBIER, V. BLANDIN, C. DE LA FOUCHARDIERE, JL LEVAVASSEUR, E. REMOUE, JF. REYNAUD, JL. CHOBY, JL. CAMPAGNE, T. DI GIANNANTONIO, B. PENNEQUIN, Mathieu SADOULET

MEUDON / PLAISIR

NA

Serge DAVID, Jean Pierre BIRARD, Armand BULTE, Thierry DEFRESNE, Jérôme POLENNE, Armand BULTE, Didier COQUELET, Marc CHAMBON, Thierry MARTIN, Julien RAPIN, Denis GUILLOIS, Gilles LANVIER, Sonia MALKI, Pascal LAZERAND, Christophe AUGER, Jerome CAVEL

TOULOUSE

NA

NA

BURNLEY

NA

NA

PONT AUDEMER

NA

NA

SLCA

NA

NA

Externe autorisée / Authorized external

Destinataires (Autorités, Clients) / Recipients (authorities, Customers) PowerJet for information(Alexis KHODALITSKY)

þ Oui

o Non

Tous fournisseurs en particuliers fournisseurs majeurs et partenaires "Built To Print" et "Built To Spec" sur programme Nacelle SaM146 All suppliers in particular major Partners / Suppliers “Built to Print” and “Built to Spec on SaM146 Nacell Program”

Yes

No

Ce document est la propriété de Aircelle et ne doit pas être utilisé, communiqué ou reproduit sans son autorisation This document is the property of Aircelle and shall not be used, duplicated or distributed without their approval

Quality requirements applicable to Suppliers/Partners on SaM146 nacelle Program BQR0234 A

Quality requirements applicable to Suppliers/Partners on SaM146 nacelle Program

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ENGLISH VERSION

SUMMARY

page

1. SUBJECT AND OBJECTIVES

5

2. SCOPE

5

3. DOCUMENT REFERENCES FOR APPLICATION

5

4. TERMINOLOGY

6

4.1. ABBREVIATIONS

6

4.2. DEFINITIONS

6

5. ADDITIONAL INFORMATION

6

6. QUALITY REQUIREMENTS

6

6.1. LANGUAGE

6

6.2. COMPLIANCE MATRIX

6

6.3. DVI PROCESS IN DEVELOPMENT PHASE

7

6.4. DVI PROCESS IN PRODUCTION PHASE

8

APPENDIX 1 : BQR0234-FORM1A - SAM146 NACELLE QUALITY REQUIREMENTS.9

APPENDIX 2 : BQR0234-FORM2A- ACCEPTANCE TEST REPORT FORMAT FOR MODULES AND ITEMS WITH AIRCELLE TECHNICAL SPECIFICATIONS

10

APPENDIX 3 : LIST OF DOCUMENTS REFERENCED

11

Ce document est la propriété de Aircelle et ne doit pas être utilisé, communiqué ou reproduit sans son autorisation This document is the property of Aircelle and shall not be used, duplicated or distributed without their approval

Quality requirements applicable to Suppliers/Partners on SaM146 nacelle Program BQR0234 A

Quality requirements applicable to Suppliers/Partners on SaM146 nacelle Program

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1. SUBJECT AND OBJECTIVES

The aim of this document is to define the requirements applicable to the Suppliers and Partners within the framework of the SaM146 program.

The objective of this document is to communicate the Aircelle’s requirements to the major Suppliers and Partners in the frame of the SaM146 Program. In particular but not limited to, it represents a flow down of PowerJet‘s requirements, PowerJet being the customer of Aircelle. Then, these Aircelle’s Quality requirements include PowerJet’s requirements which are not declined in the general Aircelle’s Quality requirements.

Then, this present Quality specification is as a supplement to the:

SAFRAN general quality requirements ref. QA-000725 (for design and production parts),

SAFRAN general quality requirements ref. GRP-0081 (for intellectual services)

Aircelle Quality requirements ref. BQR0003

2. SCOPE

This document is applicable to suppliers of modules of the nacelle, of main parts and assemblies, of equipments and systems composing the SaM146 nacelle to all services and jobs :

- of Aircelle’s Suppliers / Partners / Sub-contractors

- for complete contract duration,

- for each time, that it is referenced in a contractual document between Aircelle and the supplier (for example : into the contract, into the purchase order, into the Statement Of Work, in the Aircelle’s product Technical Specification, …)

- in all program phases, from development to product support,

- for all operations and supplies associated with the SaM146 Nacelle program.

In a first plan, this document is applicable to the suppliers “BUILT TO SPEC” and “BUILT TO PRINT” for whom the writing of a Product Quality Plan is imposed by Aircelle to describe the Quality dispositions implemented by the supplier to answer to all of the quality requirements which are applicable on this program SaM146. These Quality requirements are identified in appendix 1 in a specific column applicable for “BUILT TO SPEC” or “BUILT TO PRINT”” suppliers.

In a second plan, this document is applicable to all of other suppliers (“simple” suppliers who manufacture purchased articles with an Aircelle’s industrial and manufacturing specification, but only for Quality requirements identified in the “compliance matrix” specified in appendix 1 in the column “Applicable for all suppliers”. It’s not necessary that such suppliers establish a compliance matrix, except if formally required by Aircelle.

The compliance with Aircelle’s Quality requirements shall be reviewed by the all suppliers in the development phase and before the beginning of production phase. In particular, for “BUILT TO SPEC” and “BUILT TO PRINT” suppliers, this review shall be done in the same time of the Aircelle’s approval of the supplier’s Product Quality Plan.

3. DOCUMENT REFERENCES FOR APPLICATION

See appendix 3

Ce document est la propriété de Aircelle et ne doit pas être utilisé, communiqué ou reproduit sans son autorisation This document is the property of Aircelle and shall not be used, duplicated or distributed without their approval

Quality requirements applicable to Suppliers/Partners on SaM146 nacelle Program BQR0234 A

Quality requirements applicable to Suppliers/Partners on SaM146 nacelle Program

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4. TERMINOLOGY

4.1. ABBREVIATIONS

Refer to QA-000725 §1.1

ATP: Acceptance Test Procedure

ATR: Acceptance Test Report

BTP: BUILT TO PRINT supplier

BTS: “BUILT TO SPEC” supplier

4.2. DEFINITIONS

Refer to QA-000725 §1.1.

In this document, it will be called “Suppliers” all the Suppliers and the Partners of Aircelle.

A "BUILT TO SPEC" supplier is in charge and responsible of its definition. He shall ensure and reply

that its definition, its industrialization and its manufacturing of all items are in accordance with Aircelle’s Technical Specification.

A "BUILT TO PRINT" is supplier in charge to industrialize and produce a consequent assembly or sub-

assembly of several primary items and/or systems (as a main module of the nacelle), but the "Built To Print" supplier is not in charge of the technical conception.

“Other supplier” is a supplier in charge to industrialize and produce a primary item or an equipped item from the Aircelle definition. Such supplier is not in charge of the technical conception.

5. ADDITIONAL INFORMATION

This present Aircelle Quality specification is established in accordance with PowerJet’s Quality requirements specified in the Program Management Specification ref. SaM146.PWJ.PGM.PLA.00001 dated 16/09/2005.

6. QUALITY REQUIREMENTS

6.1.

LANGUAGE

All documents shall be written in English.

6.2.

COMPLIANCE MATRIX

6.2.1.1.

Matrix

Aircelle carried out a sorting of the applicable and non applicable requirements to the "BTS", "BTP" and other Suppliers and declined them in a compliance matrix.

Completing the matrix (see guidelines §6.1.1.2.), Suppliers have to make their answers concerning each point, available at any Aircelle request. They have moreover to make sure that these requirements are declined, respected in their own Suppliers and to give the evidence of it to Aircelle.

Ce document est la propriété de Aircelle et ne doit pas être utilisé, communiqué ou reproduit sans son autorisation This document is the property of Aircelle and shall not be used, duplicated or distributed without their approval

Quality requirements applicable to Suppliers/Partners on SaM146 nacelle Program BQR0234 A

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The focal point for the communication about the matrix is the Aircelle Supplier Quality Assurance representative in charge of the supplier’s product.

The matrix format to be used is the one provided by Aircelle .The matrix format is an attached Excel table attached in appendix 1. All answers have to be completed on this form.

6.2.1.2.

Guidelines for the completion of the matrix

 

A

“BTP” completes the matrix for the requirements he is concerned with: if the box "Aircelle's Quality

requirements applicable to “BTP” is Y (Yes).

A

"BTS" completes the matrix for the requirements he is concerned with : if the box "Aircelle's Quality

requirements applicable to “BTS" is Y (Yes). Other Suppliers completes the matrix for the requirements he is concerned with : if the box "Aircelle's Quality requirements applicable to “all Suppliers” is Y (Yes).

For each requirement, the box "Supplier's answer" shall contain the answer of the supplier according to which he fullfills the requirement through its Quality System (what can be the case for requirements already transmitted through the QA-000725 or the BQR0003). The supplier shall referenced its procedures which is compliant with the Aircelle’s Quality requirement.

In

the case where the requirement is not taken in account in his quality system, the box must contain the

means specifically implemented within the entity to be in compliance.

The answer has to be accurate and answer to following questions: what, who, when, how, how much and why.

The supplier of course has the possibility of exposing the method or the existing alternative solution in his system and this solution will be studied internally in Aircelle.

The box "Status" allows the supplier during the implementation of the requirement filling WIP when the solution is in the way to be implemented but it’s only an intermediate status.

The matrix is thus in permanent evolution until all the requirements are taken into account by the suppliers.

The status of each Quality requirement shall be closed (status =”OK”) and shall be treated by the supplier at the DVI review of its product or in the same time of Aircelle’s approval of supplier’s Product Quality Plan.

The compliance matrix shall be attached in appendix of the supplier’s Product Quality Plan (if required by Aircelle) or presented at the DVI review before the first product delivery.

6.2.1.3.

Communication of the matrix evolutions between Aircelle and Suppliers

 

The matrix must always be up to date and can be required by Aircelle at anytime. It can also be transmitted to our Customer PowerJet at request.

If

necessary, the supplier can refer to the Aircelle Quality correspondent for any question or difficulty.

Following the answers from the Supplier, Aircelle can require some information or refuse Supplier’s answers and shall require other dispositions or solutions from the Supplier. Aircelle can also send evolutions of the matrix in case of some requirements changes or evolutions due to the supplier. These evolutions will be identified by a letter as A, B, C, D … in this document or in the column “requirement issue” in the compliance matrix.

6.3.

DVI PROCESS IN DEVELOPMENT PHASE

To Produce and attest the conformity of items to an Aircelle’s frozen definition or specification :

Ce document est la propriété de Aircelle et ne doit pas être utilisé, communiqué ou reproduit sans son autorisation This document is the property of Aircelle and shall not be used, duplicated or distributed without their approval

Quality requirements applicable to Suppliers/Partners on SaM146 nacelle Program BQR0234 A

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In development phase, Suppliers can establish its industrial file with an advance and preliminary definition identified by a definition change number :

DCAD number (Aircelle’s definition is complete in development phase )

or ACAD number (Aircelle’s definition or Aircelle’s specification is not complete) . In this case, the Supplier cannot launch the production and shall contact the Aircelle correspondent to obtain a frozen and complete definition with DCAD number.

CAD number (definition is complete in production phase)

But,

before the FIRST LAUNCHING OF PRODUCTION file of all Supplier‘s items, Supplier shall obtain to

Aircelle the number of Aircelle’s DCAD or CAD corresponding to the Aircelle’s frozen and complete definition or specification for each Supplier’s items (Supplier shall contact Aircelle’s Purchaser if it don’t have received this DCAD or CAD number) . This DCAD’s or CAD’s number shall be noticed on the Supplier’s manufacturing file and will be reported on its statement of conformity for the delivery at Aircelle facilities.

DVI Aircelle’s acceptance :

In addition of chapter 2.3 of DVI Aircelle’s procedure and for the development phase, a DVI is required by Aircelle for all parts which concerns :

certification tests phases (in case of doubt, please contact Aircelle’s certification responsible)

a justification of the definition design in series.

The DVI of such parts shall be delivered in the same time of the first delivery of these parts and the DVI shall be at least in status “accepted and to be completed” by Aircelle. The actions which must be completed shall not be suspensive and shall be approved by Aircelle.

A “refused” DVI inhibits the delivery of the item taken into consideration. An article subject to DVI process cannot be delivered without its file or with an incomplete file without previous written authorization from Aircelle’s Quality correspondent.

All Supplier’s DVIs shall be in a closed status and accepted by Aircelle for the nacelle’s certification

Consequently, Aircelle recommends to

rank and corresponding to Supplier’s items production rank.

its Suppliers to foresee a definitive acceptance of the DVI by Aircelle as soon as possible (without any deviation).

6.4. DVI PROCESS IN PRODUCTION PHASE

Any product will be accepted at Aircelle’s reception if DVI is not in a closed status (definitively accepted) at the certification phase and at the production phase.

Ce document est la propriété de Aircelle et ne doit pas être utilisé, communiqué ou reproduit sans son autorisation This document is the property of Aircelle and shall not be used, duplicated or distributed without their approval

Quality requirements applicable to Suppliers/Partners on SaM146 nacelle Program BQR0234 A

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APPENDIX 1 : BQR0234-FORM1A - SAM146 NACELLE QUALITY REQUIREMENTS

Name of file: BQR0234-Form1A Quality Requirements of 23-06-06.xls

of file: BQR0234-Form1A Quality Requirements of 23-06-06.xls \\fichier-pl\plaisir\ Small Nacelles\SaM14 Otherwise the

\\fichier-pl\plaisir\

Small Nacelles\SaM14

Otherwise the supplier has to justify in the DVI why certain not functional dimensions were not record. (example = manufacturing CN without change of tool and without change of reférentiel of manufacturing, the conformance of certains records guarantee the conformity of the other dimensions)

Ce document est la propriété de Aircelle et ne doit pas être utilisé, communiqué ou reproduit sans son autorisation This document is the property of Aircelle and shall not be used, duplicated or distributed without their approval

Quality requirements applicable to Suppliers/Partners on SaM146 nacelle Program BQR0234 A

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APPENDIX 2 : BQR0234-FORM2A- ACCEPTANCE TEST REPORT FORMAT FOR MODULES AND ITEMS WITH AIRCELLE TECHNICAL SPECIFICATIONS

Name of file: BQR0234-Form2A ATR model du 16-03-2006.xls

Name of file: BQR0234-Form2A ATR model du 16-03-2006.xls I:\CPB coordinateur\ BQR0234-Form2A AT The Suppliers for

I:\CPB coordinateur\

BQR0234-Form2A AT

The Suppliers for modules and items with Aircelle technical specifications are required to deliver the products with an Acceptance Test Report in this Aircelle format. In addition the supplier shall establish an Acceptance Test Procedure which describes all tests requested on the material. The ATR shall be attached in appendix of the ATP.

The content of the document (columns designation, type and criteria) must be filled by the Supplier and finally approved by Aircelle Quality. The focal point is the Aircelle’s Quality correspondent in charge of the Supplier’s product.

In header of the document, suppliers must fill the designation of the controlled part or module, followed by its part number, its serial number and its issue.

On the principal table, suppliers must complete:

ü The designation of the control (example: profile, step, exit area…)

ü The type of the control (section, measurement, visual…)

ü The criteria and defined thresholds

ü The result : failed / passed or the value

ü The stamp of the inspector

ü The concession number if applicable or any comments

On the second table, suppliers must complete the reference of the drawings, their designation and their issue. The document has finally to be signed, stamped and dated by the supplier’s inspector.

Ce document est la propriété de Aircelle et ne doit pas être utilisé, communiqué ou reproduit sans son autorisation This document is the property of Aircelle and shall not be used, duplicated or distributed without their approval

Quality requirements applicable to Suppliers/Partners on SaM146 nacelle Program BQR0234 A

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APPENDIX 3 : LIST OF DOCUMENTS REFERENCED

 

General quality requirements :

 

Quality requirements applicable to Aircelle's suppliers

BQR0003

Quality requirements applicable

to SAFRAN's suppliers

QA-000725

Quality requirements for intellectual services applicable to SAFRANs supplier

GRP-0081

General Aircelle’s Procedures :

Processing and exploitations of non-conformities

AQG0027

DVI

process

BQG0005

Guidelines for writing a PRID Nacelle (only for major nacelle assemblies)

BQG0078

Traceability of items Special process qualification Management and follow-up of specific tooling (for reference of tools if Aircelle is the owner of these tools) Supplier’s non-conformance Supplier shipping / Toulouse site (only for major nacelle assemblies = modules) Article classification General technical specification Aeronautical product qualification and certification Article Functional category Article – Material – Process classification Determining key design characteristics Guideline of non-conformance classification Marking of items Constitution of definition file

BQG0135

BQM0009

BQM0031

BQR0042

BQR0098

ATG0008

ATG0024

ATV0022

BTG0007

BTG0009

BTG0010

BTG0003

BTG0027

BTG0029

 

List

of validated couples suppliers and materials / ingredients

BQL0059

(see this list on http://www.aircelle.com/suppliers_qa_docs.html )

Specific documents of SaM146 Nacelle program :

Configuration Management Plan for the SaM146 program

BPG0103

List

of material and product authorized on SaM146 Nacelle program

HMLP0006

General Protection plan for corrosion of SaM146 program

BTG0072

List

of processes on SaM146 Nacelle Program

SPM0001

Aircelle internal Note on industrial ACAD management (ACAD “light”)

SM-P-NI06-0109

PowerJet Procedures :

Assembly quality Assurance Test Quality Assurance

Test facilities validation

General standard procedures :

SaM146.PWJ.QUA.PRO.00022

SaM146.PWJ.QUA.PRO.00023

SaM146.PWJ.QUA.PRO.00091

Metrology requirements

ISO10012

Control of non-conforming product

AS9131

Retention rules

AS/EN9130

Part

numbering and Marking

ATA 200/2000

Product preservation

ATA300

2D Marking

prEN9132

Ce document est la propriété de Aircelle et ne doit pas être utilisé, communiqué ou reproduit sans son autorisation This document is the property of Aircelle and shall not be used, duplicated or distributed without their approval