Working Instruction, Mechanical

Working Instruction, Mechanical

Applicable for W595

CONTENTS

1 Introduction .............................................................................. 3
1.1 Equipment ................................................................................. 5 1.2 General cautions ...................................................................... 6 1.3 Adhesives ................................................................................. 6

2 Disassembly ............................................................................. 7
2.1 Overview ................................................................................... 7
2.1.1 2.1.2 2.1.3 2.1.4 2.1.5 2.1.6 2.1.7 2.1.8 2.1.9 Battery Cover and Battery ..................................................... 8 Deco Plate ............................................................................. 9 Front Cover Assy................................................................. 10 Main Keyboard .................................................................... 11 Rear Cover .......................................................................... 12 Top and Bottom Cap ........................................................... 14 Earspeaker, Display and PBA Navigation ........................... 15 Frame Assy ......................................................................... 19 Hinge ................................................................................... 20

3 Replacements ......................................................................... 21
3.1 Battery Cover and Battery ..................................................... 22 3.2 Deco Plate ............................................................................... 22 3.3 Front Cover Assy ................................................................... 22 3.4 Main Keyboard ........................................................................ 22 3.5 Rear Cover .............................................................................. 22 3.6 Top and Bottom Cap .............................................................. 22 3.7 Earspeaker, Display and PBA Navigation ............................ 22 3.8 Frame Assy ............................................................................. 23 3.9 Hinge ....................................................................................... 23 3.10 Camera Assy........................................................................... 24 3.11 Co-Brand ................................................................................. 26 3.12 Dust Gasket Hinge ................................................................. 27 3.13 Gasket Camera ....................................................................... 27 3.14 Gasket Hinge .......................................................................... 28 3.15 Gasket Microphone ................................................................ 28 3.16 Gasket Speaker Bottom ......................................................... 29 3.17 Gasket Speaker Top ............................................................... 29
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Working Instruction, Mechanical

3.18 Half to Half FPC ...................................................................... 30 3.19 Keyboard Navigation ............................................................. 32 3.20 Light Guide Navi Keyboard ................................................... 33 3.21 Light Guide Main Keyboard................................................... 34 3.22 Loudspeaker 11x15 ................................................................ 35 3.23 Loudspeaker 9x18 .................................................................. 36 3.24 Main Window .......................................................................... 37 3.25 PBA Main Keyboard FPC ....................................................... 38 3.26 Tape Main Keyboard LED ...................................................... 40 3.27 Tape Navigation LED ............................................................. 41 3.28 Tape Navigation LED middle - version 1 .............................. 42 3.29 Tape Navigation LED middle - version 2 .............................. 42 3.30 Tape for Deco Plate ................................................................ 43 3.31 Volume Key ............................................................................. 43 3.32 Walkman Key .......................................................................... 44 3.33 Walkman Sticker..................................................................... 44 3.34 Liquid Indicator ...................................................................... 45 3.35 Core Unit Label ....................................................................... 46 3.36 Boarder Swap - Replacement................................................ 47 3.37 Boarder Swap - Change Label .............................................. 48 3.38 Boarder Swap - Customize of Software ............................... 48

4 Reassembly ............................................................................ 49
4.1 Overview ................................................................................. 50
4.1.1 4.1.2 4.1.3 4.1.4 4.1.5 4.1.6 4.1.7 4.1.8 4.1.9 Hinge ................................................................................... 51 Frame Assy ......................................................................... 52 Earspeaker, Display and PBA Navigation ........................... 53 Top and Bottom Cap ........................................................... 58 Rear Cover .......................................................................... 59 Main Keyboard .................................................................... 61 Front Cover Assy................................................................. 62 Deco Plate ........................................................................... 64 Battery Cover and Battery ................................................... 65

5 Revision History ..................................................................... 66

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Working Instruction, Mechanical

1 Introduction
W595

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Working Instruction, Mechanical

W595s

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Working Instruction, Mechanical

1.1 Equipment
SPECIAL TOOLS
NTZ 112 459 1222-3513 NTZ 112 302/2 NTZ 112 521 NTZ 112 590 Torque screwdriver (or equivalent) Bits (PH00) Front opening tool Flex film assembly tool Guitar pick

STANDARD TOOLS
Standard tools have to be locally purchased Dentist hook ESD tweezers

OTHER EQUIPMENT
ESD wristband ESD gloves

LABEL EQUIPMENT
The following special equipment is required when replacing or installing a new label: Hot air flow solder station Zebra printer connected to computer

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Working Instruction, Mechanical

1.2 General cautions

The following cautions are considered to be generic for all phone models and will not be repeated in the Disassembly, Replacements and Reassembly sections: SWITCH OFF THE PHONE AND REMOVE ANY MEMORY STICK BEFORE THE START OF THE DISASSEMBLY! KEEP ALL CONTACT SURFACES CLEAN! BE CAREFUL WHEN USING TOOLS LIKE THE DENTIST HOOK, TWEEZERS, OPENING TOOLS, GUITAR PICK ETC. TO AVOID SCRATCHES OR DAMAGES TO THE EXTERIOR AND INTERIOR PARTS OF THE PHONE! BE CAREFUL NOT TO DAMAGE ANY CONTACT SPRINGS! REMEMBER TO REMOVE THE PROTECTION FOILS ON NEW PARTS SUCH AS THE FRONT COVER AND LCD! NEVER TOUCH THE DISPLAY GLASS! USE AIR BLOW EQUIPMENT TO KEEP THE FRONT WINDOW AND DISPLAY MODULE DUST FREE!

1.3 Adhesives
Use a dentist hook and/or the tweezers to remove old adhesives. Clean the surface with isopropyl alcohol before attaching new adhesives.

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Working Instruction, Mechanical

2 Disassembly
When you are going to replace a part being listed in Replacements, the instruction of that section usually begins by directing you to this Disassembly section with a specification of the instructions you have to carry out in order to disassemble the phone as far as needed before returning to Replacements for the actual replacement.

REPLACEMENTS Start Contents page

DISASSEMBLY

REASSEMBLY Done

2.1 Overview
The disassembly is done in the following order: 1. Battery Cover and Battery 2. Deco Plate 3. Front Cover Assy 4. Main Keyboard 5. Rear Cover 6. Top and Bottom Cap 7. Earspeaker 8. Display 9. PBA Navigation 10. Frame Assy 11. Main PBA 12. Hinge

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Working Instruction, Mechanical

2.1.1 Battery Cover and Battery

Remove the Battery Cover.

Remove the Battery.

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Working Instruction, Mechanical

2.1.2 Deco Plate

Release the Deco Plate with a guitar pick.

Remove the Deco Plate. Do NOT reuse the Deco Plate.

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Working Instruction, Mechanical

2.1.3 Front Cover Assy

Remove the two screws (PH00).

Use a guitar pick and slide along the side to release the snap hooks.

Slide along the other side.

Remove the Front Cover. Do not reuse the Front Cover and Main Window if the phone is produced before W918. For further information see SI 17199-78713.

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Working Instruction, Mechanical

2.1.4 Main Keyboard

Release the Main Keyboard with a guitar pick. Be careful with the Light Guide underneath.

Remove the Main Keyboard. Do NOT reuse the Main Keyboard.

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Working Instruction, Mechanical

2.1.5 Rear Cover

Remove the two bottom screws (PH00).

Remove the two top screws (PH00).

Release the snap hooks along both sides with a front opening tool.

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Working Instruction, Mechanical

Rear Cover continue

Release the hook with a guitar pick.

Release the Rear Cover from the core unit.

Be careful with the hook.

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Working Instruction, Mechanical

2.1.6 Top and Bottom Cap

Remove the Bottom Cap.

Unsnap the hooks on the Top cap.

Remove the Top Cap.

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Working Instruction, Mechanical

2.1.7 Earspeaker, Display and PBA Navigation

Remove the screw (PH00).

Release the Earspeaker with a guitar pick.

Slide along the Earspeaker fllex.

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Working Instruction, Mechanical

Earspeaker, Display and PBA Navigation continue

Release the PBA Navigation.

Turn over the PBA Navigation to reach the connectors.

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Working Instruction, Mechanical

Earspeaker, Display and PBA Navigation continue

Open the connector carefully.

Remove the flex.

Remove the Earspeaker, Display and PBA Navigation.

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Working Instruction, Mechanical

Earspeaker, Display and PBA Navigation continue

Open the Earspeaker connector carefully.

Remove the Earspeaker flex.

Open the Display connector carefully.

Remove the Display flex.

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Working Instruction, Mechanical

2.1.8 Frame Assy

Slide carefully along the side button flex with a guitar pick to release it from the hooks.

Remove the two screws (PH00).

Remove the Frame Assy.

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Working Instruction, Mechanical

2.1.9 Hinge

Remove the two screws (PH00).

Lift up the Main PBA.

Open the connector carefully.

Remove the Main PBA Keyboard FPC and the Main PBA.

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Working Instruction, Mechanical

3 Replacements
Search for the part to be replaced on the Contents page and go to that instruction to be found in this Replacements section. The instruction usually begins by directing you to the Disassembly section with a specification of the instructions you have to carry out in order to disassemble the phone as far as needed before the actual replacement. Go back to this Replacements section and carry out the instruction. The instruction usually ends by directing you to the Reassembly section with a specification of the instructions you have to carry out in order to reassemble the phone.

REPLACEMENTS Start Contents page

DISASSEMBLY

REASSEMBLY Done

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Working Instruction, Mechanical

3.1 Battery Cover and Battery

Follow the 2.1.1 Disassembly instructions Prepare the new Battery Cover. Follow the 4.1.9 Reassembly instructions

3.2 Deco Plate

Follow the 2.1.1 2.1.2 Disassembly instructions Prepare the new Deco Plate. Follow the 4.1.8 4.1.9 Reassembly instructions

3.3 Front Cover Assy

Follow the 2.1.1 2.1.3 Disassembly instructions Prepare the new Front Cover Assy. Follow the 4.1.7 4.1.9 Reassembly instructions

3.4 Main Keyboard

Follow the 2.1.1 2.1.4 Disassembly instructions Prepare the new Main Keyboard. Follow the 4.1.6 4.1.9 Reassembly instructions

3.5 Rear Cover

Follow the 2.1.1 2.1.5 Disassembly instructions Prepare the new Rear Cover. Follow the 4.1.5 4.1.9 Reassembly instructions

3.6 Top and Bottom Cap

Follow the 2.1.1 2.1.6 Disassembly instructions Prepare the new Top or/and Bottom Cap. Follow the 4.1.4 4.1.9 Reassembly instructions

3.7 Earspeaker, Display and PBA Navigation

Follow the 2.1.1 2.1.3 and 2.1.7 Disassembly instructions Prepare the new Earspeaker, Display or/and PBA Navigation. Follow the 4.1.3 and 4.1.7 4.1.9 Reassembly instructions

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Working Instruction, Mechanical

3.8 Frame Assy

Follow the 2.1.1 2.1.8 Disassembly instructions Prepare the new Frame Assy. Follow the 4.1.2 4.1.9 Reassembly instructions

3.9 Hinge
Follow the 2.1.1 2.1.9 Disassembly instructions Prepare the new Hinge. Follow the 4.1.1 4.1.9 Reassembly instructions

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Working Instruction, Mechanical

3.10 Camera Assy

REMOVAL
Follow the 2.1.1 2.1.9 Disassembly instructions. Lift the Shield Camera Can Lid with a dentist hook.

Remove the Shield Camera Can Lid.

Open the connector carefully.

Remove the Camera.

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Working Instruction, Mechanical

Camera Assy continue

INSTALLATION
Replace the new Camera flex.

Close the connector gently.

Mount the Shield Camera Can Lid.

Press to attach. Follow the 4.1.1 4.1.9 Reassembly instructions.

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Working Instruction, Mechanical

3.11 Co-Brand

REMOVAL
Follow the 2.1.1 Disassembly instructions. Remove the Co-Brand with a dentist hook.

INSTALLATION
Mount a new Co-Brand.

Press to attach. Follow the 4.1.9 Reassembly instructions.

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Working Instruction, Mechanical

3.12 Dust Gasket Hinge

REMOVAL
Follow the 2.1.1 2.1.9 Disassembly instructions. Remove the Dust Gasket Hinge. Clean the Rear Cover with isopropyl alcohol.

INSTALLATION
Mount a new Dust Gasket Hinge. Press to attach. Follow the 4.1.1 4.1.9 Reassembly instructions.

3.13 Gasket Camera

REMOVAL
Follow the 2.1.1 2.1.5 Disassembly instructions. Remove the Gasket Camera. Clean the Rear Cover with isopropyl alcohol.

INSTALLATION
Mount a new Gasket Camera. Press to attach. Follow the 4.1.5 4.1.9 Reassembly instructions.

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Working Instruction, Mechanical

3.14 Gasket Hinge

REMOVAL
Follow the 2.1.1 2.1.9 Disassembly instructions. Remove the Gasket Hinge. Clean the Rear Cover with isopropyl alcohol.

INSTALLATION
Mount a new Gasket Hinge. Press to attach. Follow the 4.1.1 4.1.9 Reassembly instructions.

3.15 Gasket Microphone

REMOVAL
Follow the 2.1.1 2.1.9 Disassembly instructions. Remove the Gasket Microphone.

INSTALLATION
Mount a new Gasket Microphone. Follow the 4.1.1 4.1.9 Reassembly instructions.

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Working Instruction, Mechanical

3.16 Gasket Speaker Bottom

REMOVAL
Follow the 2.1.1 2.1.6 and 2.1.8 Disassembly instructions. Remove the Gasket Speaker Bottom. Clean the Frame Assy with isopropyl alcohol.

INSTALLATION
Mount a new Gasket Speaker Bottom with a par of tweezers. Press with your finger to attach. Follow the 4.1.2 and 4.1.4 4.1.9 Reassembly instructions.

3.17 Gasket Speaker Top

REMOVAL
Follow the 2.1.1 2.1.5 Disassembly instructions. Remove the Gasket Speaker Top. Clean the Rear Cover with isopropyl alcohol.

INSTALLATION
Mount a new Gasket Speaker Top. Follow the 4.1.5 4.1.9 Reassembly instructions.

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Working Instruction, Mechanical

3.18 Half to Half FPC

REMOVAL
Follow the 2.1.1 2.1.9 Disassembly instructions. Lift up the Half to Half FPC from the Shield Can Lid with a par of tweezers.

Open the connector carefully.

Remove the Half to Half FPC.

Remove the HtH Adhesive with a dentist hook. Clean the Shield Can Lid with isopropyl alcohol.

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Working Instruction, Mechanical

Half to Half FPC continue

INSTALLATION
Replace a new HtH Adhesive.

Install the Half to Half FPC in the connector.

Close the connector gently.

Mount the Half to Half FPC to the HtH Adhesive. Press to attach. Follow the 4.1.1 4.1.9 Reassembly instructions.

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Working Instruction, Mechanical

3.19 Keyboard Navigation

REMOVAL
Follow the 2.1.1 2.1.3 Disassembly instructions. Remove the Keyboard Navigation.

INSTALLATION
Mount a new Keyboard Navigation. Follow the 4.1.7 4.1.9 Reassembly instructions.

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Working Instruction, Mechanical

3.20 Light Guide Navi Keyboard

REMOVAL
Follow the 2.1.1 2.1.3 Disassembly instructions and the 3.26 Replacements instructions. Remove the Light Guide Navi Keyboard with a guitar pick.

INSTALLATION
Mount a new Light Guide Navi Keyboard.

Press to attach. Follow the 3.26 Replacements instructions and the 4.1.7 - 4.1.9 Reassembly instructions.

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Working Instruction, Mechanical

3.21 Light Guide Main Keyboard

REMOVAL
Follow the 2.1.1 2.1.4 Disassembly instructions and the 3.27 or 3.28 Replacements instructions. Remove the Light Guide Main Keyboard with a par of tweezers.

INSTALLATION
Mount a new Light Guide Main Keyboard. Press to attach. Follow the 3.27 or 3.28 Replacements instructions and the 4.1.6 - 4.1.9 Reassembly instructions.

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Working Instruction, Mechanical

3.22 Loudspeaker 11x15

REMOVAL
Follow the 2.1.1 2.1.8 Disassembly instructions. Remove the Loudspeaker 11x15 with a dentist hook.

Remove the Adhesive Speaker Bottom with a dentist hook. Clean the pit in the Frame Assy with isopropyl alcohol.

INSTALLATION
Mount a new Adhesive Speaker Bottom. Mount a new Loudspeaker 11x15. Notice that the pin on the Loudspeaker should be in the right direction. Press to attach. Follow the 4.1.2 4.1.9 Reassembly instructions.

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Working Instruction, Mechanical

3.23 Loudspeaker 9x18

REMOVAL
Follow the 2.1.1 2.1.8 Disassembly instructions. Remove the Loudspeaker 9x18 with a dentist hook.

INSTALLATION
Mount a new Loudspeaker 9x18. Notice that the pin on the Loudspeaker should be in the right direction

Press to attach. Follow the 4.1.2 4.1.9 Reassembly instructions.

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Working Instruction, Mechanical

3.24 Main Window

REMOVAL
Follow the 2.1.1 2.1.3 Disassembly instructions. Remove the Main Window from the Front Cover.

INSTALLATION
Mount a new Main Window.

Press to attach.

Remove the Protection Tape. Follow the 4.1.7 4.1.9 Reassembly instructions.

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Working Instruction, Mechanical

3.25 PBA Main Keyboard FPC

REMOVAL
Follow the 2.1.1 2.1.9 Disassembly instructions. Release the tongue from the backside of the Hinge.

Push it through the Hinge.

Remove the PBA Main Keyboard FPC.

Remove the old Conductive adhesive. There will be a new Conductive adhesive on the new PBA Main Keyboard FPC.

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Working Instruction, Mechanical

PBA Main Keyboard FPC continue

Remove the Adhesive Main Keyboard with a par of tweezers. Clean with isopropyl alcohol.

INSTALLATION
Mount a new Adhesive Main Keyboard with a par of tweezers.

Push the right tongue through the Hinge.

Push the left tongue through the Hinge. Mount the new PBA Main Keyboard FPC on the Hinge.

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Working Instruction, Mechanical

PBA Main Keyboard FPC continue

Mount the tongue.

Press to attach. Follow the 3.21 Replacements instructions and the 4.1.1 - 4.1.9 Reassembly instructions.

3.26 Tape Main Keyboard LED

REMOVAL
Follow the 2.1.1 2.1.4 Disassembly instructions. Remove the Tape.

INSTALLATION
Mount a new Tape and press with your finger to attach. Follow the 4.1.5 4.1.9 Reassembly instructions.

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Working Instruction, Mechanical

3.27 Tape Navigation LED

REMOVAL
Follow the 2.1.1 2.1.3 Disassembly instructions. Remove the Tape.

INSTALLATION
Mount a new Tape and press with your finger to attach. Follow the 4.1.7 4.1.9 Reassembly instructions.

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Working Instruction, Mechanical

3.28 Tape Navigation LED middle - version 1

REMOVAL
Follow the 2.1.1 2.1.3 Disassembly instructions. Remove the Tape.

INSTALLATION
Mount a new Tape and press with your finger to attach. Follow the 4.1.7 4.1.9 Reassembly instructions.

3.29 Tape Navigation LED middle - version 2

REMOVAL
Follow the 2.1.1 2.1.3 Disassembly instructions. Remove the Tape.

INSTALLATION
Mount a new Tape and press with your finger to attach. Follow the 4.1.7 4.1.9 Reassembly instructions.

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Working Instruction, Mechanical

3.30 Tape for Deco Plate

REMOVAL
Remove the Tape for Deco Plate.

INSTALLATION
Mount a new Tape for Deco Plate.

3.31 Volume Key

REMOVAL
Follow the 2.1.1 2.1.5 Disassembly instructions. Remove the Volume Key.

INSTALLATION
Mount a new Volume Key. Follow the 4.1.5 4.1.9 Reassembly instructions.

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Working Instruction, Mechanical

3.32 Walkman Key

REMOVAL
Follow the 2.1.1 2.1.5 Disassembly instructions. Remove the Walkman Key.

INSTALLATION
Mount a new Walkman Key. Follow the 4.1.5 4.1.9 Reassembly instructions.

3.33 Walkman Sticker

REMOVAL
Remove the Walkman Sticker.

INSTALLATION
Mount a new Sticker and press with your finger to attach.

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Working Instruction, Mechanical

3.34 Liquid Indicator

INSPECTION
There is a Liquid Indicator located at the arrow.

REMOVAL
Follow the 2.1.1 2.1.8 Disassembly instructions. Remove the old Liquid Indicator with a dentist hook.

INSTALLATION
Use a pair of tweezers to mount a new Liquid Indicator on the Frame Assy. Follow the 4.1.2 - 4.1.9 Reassembly instructions.

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Working Instruction, Mechanical

3.35 Core Unit Label

Follow the 2.1.1 Disassembly instructions. Read the old label and/or write the information into the Label make program before removal. Note the position of the label before removal. Heat up the label by using hot air, if needed. Carefully remove the label without causing scratches. If there still are residues, clean the surface with isopropyl alcohol. Check that the proper label format is loaded in the Zebra printer. Write a new label by using the program Label make and check that the printing is OK. Take the new label and place it onto the frame as in the adjacent picture. ONE LABEL ONLY IS ALLOWED! Follow the 4.1.9 Reassembly instructions.

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Working Instruction, Mechanical

3.36 Boarder Swap - Replacement

REMOVAL
Follow the 2.1.1 2.1.9 Disassembly instructions and the 3.10 and 3.15 Replacements instructions.

REPLACE
Replace with a swap board.

INSTALLATION
Follow the 4.1.1 - 4.1.9 Reassembly instructions and the 3.10 and 3.15 Replacements instructions.

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Working Instruction, Mechanical

3.37 Boarder Swap - Change Label

CHANGE LABEL
Follow the instructions in the Generic Repair Manual Build swap for change of label. .

3.38 Boarder Swap - Customize of Software

CUSTOMIZE OF SOFTWARE
Follow the instructions in the Generic Repair Manual Build swap for customization of the software.

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Working Instruction, Mechanical

4 Reassembly
After replacing a part being listed in Replacements, the instruction of that section usually ends by directing you to this Reassembly section with a specification of the instructions you have to carry out in order to reassemble the phone.

REPLACEMENTS Start Contents page

DISASSEMBLY

REASSEMBLY Done

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Working Instruction, Mechanical

4.1 Overview
The disassembly is done in the following order: 1. Hinge 2. Main PBA 3. Frame Assy 4. PBA Navigation 5. Display 6. Earspeaker 7. Top and Bottom Cap 8. Rear Cover 9. Main Keyboard 10. Front Cover Assy 11. Deco Plate 12. Battery Cover and Battery

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Working Instruction, Mechanical

4.1.1 Hinge

Install the Main PBA Keyboard FPC in the connector.

Close the connector gently.

Install the Half to Half FPC through the Hinge.

Install two new Screws Ph 1.6 x 3.0 with a torque screwdriver at 12 Ncm (PH00 bit).

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Working Instruction, Mechanical

4.1.2 Frame Assy

Mount the Frame Assy. Press to attach.

Install two new Screws Ph 1.2 x 3.4 with a torque screwdriver at 12 Ncm (PH00 bit).

If the PBA Main Keyboard FPC is reused - Clean the Sidekey flex with isopropyl alcohol to remove the old adhesive. Mount a new Adhesive Sidekey FPC. Mount the Sidekey flex with a par of tweezers. Notice the hooks.

Press to attach.

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Working Instruction, Mechanical

4.1.3 Earspeaker, Display and PBA Navigation

If the Earspeaker is reused - Clean the Earspeaker flex with isopropyl alcohol to remove the old adhesive. Mount a new Adhesive Earsp FPC Top and a new Adhesive Earsp FPC Bottom.

If the Earspeaker is reused - remove the Adhesive Earspeaker.

If the Earspeaker is reused - mount a new Adhesive Earspeaker.

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Working Instruction, Mechanical

Earspeaker, Display and PBA Navigation continue

Install the Display flex in the connector.

Close the connector gently.

Install the Earspeaker flex in the connector.

Close the connector gently.

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Working Instruction, Mechanical

Earspeaker, Display and PBA Navigation continue

Remove the old Adhesive Navigation PBA and clean with isopropyl alcohol. Mount a new Adhesive Navigation PBA.

Slide the Display under the hooks.

Turn over the PBA Navigation and install the Half to Half FPC in the connector.

Close the connector.

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Working Instruction, Mechanical

Earspeaker, Display and PBA Navigation continue

Slide the PBA Navigation under the hook.

Press the PBA Navigation to attach.

Press the Earspeaker flex to attach.

Press the Earspeaker to attach.

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Working Instruction, Mechanical

Earspeaker, Display and PBA Navigation continue

Install a new Screw Ph 1.4 x 1.6 with a torque screwdriver at 12 Ncm (PH00 bit).

Replace the Light Guide Navi Keyboard if it is damaged or loose. Follow the 3.9.11 Replacements instructions.

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Working Instruction, Mechanical

4.1.4 Top and Bottom Cap

Mount the Top Cap. Notice the two hooks.

Mount the Bottom Cap.

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Working Instruction, Mechanical

4.1.5 Rear Cover

Start by this hook when the Rear Cover is mounted.

Bend to mount the Rear Cover by the System connector.

Notice the hook.

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Working Instruction, Mechanical

Rear Cover continue

Install two new Screws Ph 1.6 x 6.5 with a torque screwdriver at 15 Ncm (PH00 bit) in the top.

Install two new Screws Ph 1.6 x 6.5 with a torque screwdriver at 15 Ncm (PH00 bit) in the bottom. Replace the Light Guide Main Keyboard if it is damaged or loose. Follow the 3.9.12 Replacements instructions.

Press along both sides to attach the snap hooks.

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Working Instruction, Mechanical

4.1.6 Main Keyboard

Mount a new Main Keyboard. Start by the Microphone.

Align the Main Keyboard along the Bottom Cap.

Press to attach.

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Working Instruction, Mechanical

4.1.7 Front Cover Assy

Take a new Front Cover and Main Window if the phone is produced before W918. For further information see SI 17199-78713. Follow 3.9.15 Replacements instructions for the Main Window.

The Main Window Gasket is brittle. Replace the Main Window if Main Window Gasket is damaged. Follow the 3.9.15 Replacements instructions. Align the Front Cover. Start with the hooks in the lower part.

Press the Front Cover with your fingers.

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Working Instruction, Mechanical

Front Cover continue

Install two new Screws Ph 1.4 x 2.1 with a torque screwdriver at 15 Ncm (PH00 bit).

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Working Instruction, Mechanical

4.1.8 Deco Plate

Mount a new Deco Plate. Be careful with the two hooks on the Deco Plate.

Press to attach.

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Working Instruction, Mechanical

4.1.9 Battery Cover and Battery

Mount the Battery.

Mount the Battery Cover.

Press to attach.

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Working Instruction, Mechanical

5 Revision History
Rev.
1 2 3 4 5 6 7 8 9 10 11

Date
2008-09-26 2008-10-09 2008-10-28 2008-11-13 2009-01-29 2009-03-24 2009-05-02 2009-05-29 2009-07-09 2009-07-10 2009-08-09

Changes / Comments
First release Added instr for 1210-0722 Added a picture for reassembling of the Battery cover. Changed part number NTZ112459 Added tool 1222-3513 Added instruction for Tape Navigation LED middle version 2 and Walkman Sticker Changed description for the two Loudspeakers Added instruction for the Front Cover Added chapter 3.35 -3.37 regarding Board Swap Updated chapter 3.35 Added Tape for Deco Plate

State: Preliminary Rev 11 Company Internal Sony Ericsson Mobile Communications AB

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