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R559
SUMMARY
1 . USE 2. TECHNICAL FEATURES 3. WORKING 4. HYDRAULIC WORKING 4. HYDRAULIC CONNECTIONS 5. GROUP SUPPLY 5. CIRCUIT CONNECTION 5. FLOW SCHEMES 7. ELECTRICAL SUPPLY 7. REGULATION OF THE ROOM TEMPERATURE 8. RECALL OF THE NIGHT ATTENUATION 9. RECALL OF STAND-BY ATTENUATION 9. RECALL OF THE OFF FUNCTIONING 10. SWITCHING OF THE CONDITION OF SUMMER/WINTER CONDUCTION 10. SIGNALLING ELEMENTS 11. DIMENSIONS 12. LOCATION 13. PRESSURE LOSS 14. CIRCULATOR FEATURES 15. CHARACTERISTIC DIAGRAMS 16. FILLING THE PANEL SYSTEM AND START UP 19. FILLING THE RADIATORS AND START UP 20. INSTALLATION EXAMPLE 21. ORDER DIRECTIONS 21. PRODUCTS SPECIFICATIONS
September 2008
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ISO 9001
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Available versions
The R559 is available in 3 versions: R559A, R559B and R559C with different types of primary regulation: - R559A: fixed point regulation with modifiable set In this case the flow temperature is regulated by means of a PI regulator (proportional/integral); the value of the desired temperature can be set by rotating the potentiometer positioned on the frontend of the KPM20 I/O unit according to the scale 20...80C (heating conduction) or 15...30C (cooling conduction). - R559B: regulation with weather compensation In this case the flow temperature is regulated by means of a PI regulator, but the value desired changes automatically according to a pre-configured compensation curve. In case of heating and cooling systems, the I/O KPM20 unit uses differential compensation curves. The temperature value defined by means of the rotating potentiometer, positioned on the frontend of the of the KPM20 I/O unit in this case takes on the meaning of maximum flow temperature to the more severe external conditions. - R559C: regulation with weather compensation and monitoring of the thermal jump This regulation is similar to the previous, but when the thermal jump is higher than a pre-configured value (6C per default), the weather compensation is excluded and the desired flow temperature corresponds to the maximum admitted value. This kind of regulation is possible only when there is a KM20X controller in the system, to which the K365P sensor of external temperature is connected and the supervision condition is working. In this configuration, the parameters of weather compensation shall be defined by means of the KD200 display Unit. All versions of the R559 manifold are equipped with the KPM20 I/O unit, that allows a rapid connection to electrical actuators R478X105 or R473X105 (24V), without the use of auxiliary devices such as distribution cabinets and/or interface relay. In addition, in the R559 manifold the sensor manages automatically the intervention of the circulator and the operation of the K280 actuator for the control of the mixing valve.
Technical features
From 4 to 12 circuits at low temperature for radiant installations; 3 connections at high temperature for heat sources such as radiators and towel rails; low temperature mixing group with 3 way mixing valve: WILO circulator with 3 speeds manual selector: - mod. RS25/6 for groups from R559.../4 to R559.../8; - mod. RS25/7 for groups from R559.../9 to R559.../12; 230V ~ 10% supply; bus connection to other Giacomini regulation devices; regulation of the low temperature flow temperature at fixed point, with climatic compensation or climatic compensation and monitoring of the thermal jump; use with electrical actuators 24V~N.C. R473X105 or N.O. R478X105; connection of maximum 4 K366A dew point sensors; KPM20 pre-configured I/O unit
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September 2008
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R298 K280 R I A O B W D U
Hydraulic working
The R259T (1) I and O ball valves are the connection points to the primary circuit: the fluid coming directly from the boiler enters into the R559 via the valve I, whilst the return to the primary is via valve O. The R53SM modular manifold (DN32x18), A and B with regulation lockshield with mechanical memory, connect to the heat sources supplied with hot temperature (towel rails, radiators): the upper A manifold is the flow manifold, the lower B is the return. On the R298 mixing valve, the K280 (24 V) motor is mounted and it is operated from the KPM20 I/O unit, in order to provide the correct mixing according to the necessary regulation. When the fluid coming back from panel system arrives to the lower R manifold, a small part of it goes towards the D lockshield and so to the return primary circuit, whilst the greater part is drawn in the P pump (Wilo RS25) and reintroduced in the system, mixed with the hot temperature fluid coming from the I valve by the M flow manifold. According to the necessary regulation condition and the temperature detected from the K363P sensor placed on T point, the KPM20 I/O unit will send to the K280 motor signal of modulation of the R298 mixing valve, with input in the group of a water quantitative from the primary circuit depending from the thermal load and from the t detected and sufficient to keep the flow temperature at the necessary conditions. In order to avoid any problem caused by an undesired increase of the temperature of the secondary, due to accidental causes, the KPM20 I/O unit has a safety function that drives in bypass the mixing group (by excluding therefore the primary) and at the same time, it deactivate the circulator, if it receives a signal of over-temperature from the sensor placed in the T point. There is no differential valve into the R559 because the KPM20 I/O unit is able to deactivate the circulator, if all circuits dedicated to radiant panel are closed, thus avoiding useless overpressures inside the secondary circuit.
Hydraulic connections
T
V Z P R298 K280 I A O B
4
R U W D J
September 2008
0103EN
ISO 9001
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Circuits connection
All the connections for the circuits use Giacomini connection base 18. By following the table here below, you will choose the suitable adaptor according to the adopted piping:
TIPOLOGIA D TUBO R996 Giacotherm R986 Polybuthylene R999/R999I multilayer pipe Copper R179 R179 R179AM TYPE OF ADAPTOR LOW TEMPERATURE CONNECTION HIGH TEMPERATURE CONNECTIONS R179 R179 R179AM R178
The connection of the low temperature circuits shall be carried out by respecting scrupulously the indications reported on the project documentation.
W J D
W D J
W D J
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September 2008
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24Vac
NC
1
C
2
NO
3
SEC BUS
4 5 6 7
Com +VDP DP
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
AI2 AI1
MAIN BUS
Connection between the KPM20 I/O unit and some K481B thermostats (secondary bus)
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RT+ RTCom V+
RT+ RTCom V+
RT+ RTCom V+
RT+ RTCom V+
secondary BUS
The K481B thermostat detects the temperature of room where it is installed and it compares it constantly with the desired temperature defined on it. If the measured temperature differs from the one desired, it forwards a request to the KPM20 I/O unit, by means of the bus. The KPM20 I/O unit elaborates the request and it puts it in the corresponding action according to the type of electrical actuators used: if R478 (N.O.) electrical actuators are used, the demand of flow determines the absence of supply of themselves (from the hydraulic point of view, the actuators are open); if R473 (N.C.) electrical actuators are used, the demand of flow determines the supply of the heads (actuators open, from the hydraulic point of view). If a K481B thermostats demands flow by starting from actuators all hydraulically closed, the KPM20 I/O unit starts the circulator with about 3 minutes delay, by allowing the interested actuator to completely open the valve and avoid that the circulator pushes on hydraulically closed circuits. At the closing of the last actuator, the KPM20 I/O unit deactivates automatically the circulator.
September 2008
0103EN
ISO 9001
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Symbols of functioning way and system conduction condition, that can be visualised on the display of the K481B thermostat.
Signalling elements
On the frontal part of the KPM20 I/O unit, you will find luminous signalling elements constituted by LED:
9 10 11 1-8 12 13 14
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Dimensions
G B C1 I C2 Hu H P
Outlest
1
I
C1
3 1210 1250
HU
R559
1x3/4E
C2
11
NUMBER OF THE RADIATOR CONNECTIONS R559.../4 R559.../5 R559.../6 R559.../7 R559.../8 R559.../9 R559.../10 R559.../11 R559.../12 3 3 3 3 3 3 3 3 3
WIDTH L (mm) 950 950 950 950 950 1250 1250 1250 1250
HEIGHT H (mm) 840 840 840 840 840 840 840 840 840
DEPTH P (mm) 150-180 150-180 150-180 150-180 150-180 150-180 150-180 150-180 150-180
CIRCULATOR TYPE Wilo RS25/6 Wilo RS25/6 Wilo RS25/6 Wilo RS25/6 Wilo RS25/6 Wilo RS25/7 Wilo RS25/7 Wilo RS25/7 Wilo RS25/7
Location
Considering the space cabinet and the need of keeping everything to be easily inspected, it is opportune to install R559 group in an appropriate technical opening or in a cupboard room. The wall suitable for the location of the cabinet, shall be opportunely evaluated according to the depth (min 150mm max 180mm) of the cabinet. After identification of the location, you shall provide for the positioning (on the left of the cabinet itself) of: No. 2 electrical coverings of 20 mm; No. 2 delivery and return piping of the thermo-vector fluid The cabinet is supplied with supports in order to make the installation easier. They raise it from the rough floor to the correct level of the pipes connecting to the manifold. Before proceeding with the laying of the cabinet, you shall remove the frontal cover and the relative support frame; while sealing the cabinet and finishing the wall (plastering and/or tiling) it is opportune to protect the group from eventual dirtiness, by using cardboard o a polystyrene plate (or the packaging). The frontal cover and the support frame shall be reinstalled only when the walls (plastering and/or tiling operations) will be finished.
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p (mm H2O)
Q (l/h)
Qp= delivery from the primary Qbp= delivery from the by-pass
1
p (mm H2O)
0,2 5 1,2 5 1,5 2 2,5
500
3 T.A .
0,5
100
3 Fully open
Q (l/h)
The numbers relative to the curves indicate the opening turns of the lockshield valve of the delivery manifold, while the lockshield valve of the return manifold is in fully open position (F.O.)
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DELIVERY (l/min)
1000
0,25 1
mm WS
500
2 3 4 5
100 10 50 100 500 1000
Q [l/h]
0,2
10
Q=[l/min]
Circulator features
The R559 pre-assembled group is characterised by the presence of a Wilo circulator, dedicated to the circuits of the panel system. Its a circulator with It 1 connections, 230V supplied with 3 speeds manual selector. The circulator installed on groups from R559.../4 up to R559.../8 is model RS25/6 (max. lift 6 m), whilst in groups from R559.../9 to R559.../12 the circulator is model RS25/7 (max. lift 7 m). Working features:
R559.../4 ----> R559.../8 Mod. Wilo Distance between axis (mm) Nom. Volt. Speed (turns number/min) RS25/6 180 37 W Max 2200
Ass. max. Volt.
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AX
H [m]
EC
1
0 0
2,0 0,75
3,0 1,0
[m3/h] [l/s]
120
100
MAX
P1 [W]
80
60
ECO
5 H [m]
AX
EC
0 0
1 0,4
3 0,8 Q
4 1,2
[m3/h] [l/s]
MAX
[m3/h]
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1. Close the V ball valve (R252) placed on the upper end of the circulator;
2. Close the D lockshield with the appropriate Allen key (for ex. 6 mm);
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Due to these three easy operations, the secondary circuit will be isolated as regards to the primary. You can then proceed by filling the system as follows:
1. Check that the mechanical memories of the all lockshield valves placed on the M flow manifold of the secondary are completely open by using the appropriate R558 key;
2. Close all the lockshields on the M flow manifold of the secondary circuit by using the appropriate R558 Allen key (for ex. 5 mm)
3. Close manually all the lockshield valves on the R return manifold by using the appropriate handwheels;
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4. Connect a standard rubber pipe to the U cock placed on the intermediate fitting of the R return manifold to allow loading;
5. Connect another rubber pipe to the Z cock placed on the intermediate fitting of the M flow manifold to allow discharging.
Fill the first circuit, by opening the corresponding lockshield (on M flow manifold) and valve (on R return manifold). When all air is discharged, close the circuit by operating on the corresponding valve and lockshield. After this proceed with the next circuit and continue until the last circuit is filled. Open the V (R252) ball valve, placed on the upper end of circulator in order to fill the manifolds and discharge all air from them. Finally its possible to open all the deliveries and the returns in order to start up the system at the values provided by the UNI-EN 1264/4, par. 4.3 (... twice the working pressure, with a minimum of 6 bar...) by operating for example with a hand pump. You can afterwards proceed with the layer of the screed. The K280 actuator and the D lockshield valve can be brought back to the initial conditions only when the radiators, towel dryers etc, have been correctly installed and discharged; in this way you will be sure that no air bubble could remain in the circuits. The balancing of the circuits of low temperature shall be effected only at the system start up, by respecting scrupulously the indications reported on the project documentation.
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Check, by using the appropriate R558 key, that the mechanical memories of the all lockshield valves placed on the A flow manifold and the B return manifold are completely open;
Close all the lockshields on the A flow manifold and the B return manifold by using the appropriate R558 key (for example 5mm Allen key)
To fill the system correctly: Open the corresponding lockshield valve on the A delivery manifold. When you are sure that the air has been discharged from each manifold, open the lockshield valve on the B return manifold; in this way you can observe a progressive increase of the pressure through the manometer positioned on the boiler. When the value of 1,5 bar has been exceed, close completely the lockshiedl valves positioned on A delivery and B return manifolds of the just charged circuit. This two last operations shall be carried out systematically for each of the three hot temperature circuits. Only when you have completed this important phase, you can carry out the start of the low temperature section, by installing the K280 actuator on the R298 mixing valve and by completely opening the D lockshiedl valve.
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RT+ RTCom V+
RT+ RTCom V+
RT+ RTCom V+
RT+ RTCom V+
Installation example
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Products specifications
Preassembled group with three outlets per circuit at high temperature and from 4 to 12 outlets per low temperature circuits for radiant panel circuits. It is equipped with a low temperature mixing group having a 3 ways mixing valve and actuator for its control. It includes the circulator with 3 speeds manual selector. Maximum pressure: 10 bar. Connections for circuits arranged for a joint with copper pipe, pe-x pipe or multilayer pipe adaptor base 18. Cabinet to be embedded in stove enamelled pre-painted steel having 150mm depth, 800mm height and 910mm width with support base from 4 to 8 outlets and 1210mm from 9 to 12 outlets. It is equipped with pre-configurated input/output unit with relative transformer and bus connection and other compatible devices. Connection of maximum 4 dew point sensors. Supply of the transformer group: 230V ~ 10% Regulation of the delivery temperature at low temperature: Fixed point With climatic compensation With climatic compensation and monitoring of the thermal jump Predisposed to the use with 24V electrical actuators Normally Closed or Normally Open, driven by room thermostats via bus connected to the regulator.
This technical communication has an indicative value. Giacomini S.p.A. has the right to make in anytime, without previous advice, modifications to the products contained in the present communication for technical or commercial reasons. Information reported in this technical communication does not free the user from scrupulously following the existing technical instructions. A reproduction, also partial, of the text is forbidden, except for previously written authorisation from the Management.
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GIACOMINI SPA Via per Alzo,39 28017 San Maurizio dOpaglio (NO) ITALY tel. 0322 923111 - fax 0322 96256 e-mail: info@giacomini.com internet: www.giacomini.com