148 Yer Pe Oil 0001

Yanbu Export Refinery Project
PROJECT DESIGN BASIS 148E Open Issues Interconnecting Pipeways Document No.: 148-YER-PE-OIL-0001 Revision No.: FF Issue Date: 27 May 2008
OPEN ISSUES LOG

The information provided for each item in the log is the minimum definition deemed necessary to define the change/correction. Contractor shall ensure that the change/correction is addressed across the project and incorporated into all affected documents as appropriate. Number Description PID 148-YER-PE-PID-0025, Line 148-18-P-10038-1CB1P Off gas from DHT to SGP will join in header before reaching SGP BTL. DHT has a spec of 1CB1H which is not consistent with Header spec of 1CB1P. 148 P&ID shows the header spec correctly. DHT to show spec. break at appropriate location to match with header spec. Comments Attachment
See Note
148-001
Item for DHT
NO
148-002
PID 148-YER-PE-PID-0025 line 148-18-P-10121-6CB1H Hydrogen from DHT to ISM. DHT has insulation as Personnel Protection while ISM has Heat Conservation per Licensor requirement. 148 P&ID shows the insulation correctly as heat conservation. DHT to show insulation break at appropriate location.
Refer DHT open item 111-012. Item for DHT NO
148-003
PID 148-YER-PE-PID-0025 Line 148-14-C-10117-3CB3M Rich amine to ARU. DHT has a spec of 1CB3M which is not consistent with header spec 3CB3M. 148 P&ID shows the header spec correctly. DHT to show spec. break at appropriate location to match with header spec.
Refer DHT open item 111-019. Item for DHT
NO
General Confidential Page 2 of 19

Number
Description PID 148-YER-PE-PID-0025 Line 148-6-SOW-10118-3CB3P2 Sour water to SWS. DHT has a spec of 1CB3P1 which is not consistent with header spec of 3CB3P2. 148 P&ID shows the header spec correctly. DHT to show spec. break at appropriate location to match with header spec.
Comments
Attachment
See Note
148-004
Refer DHT open item 111-014. Item for DHT NO
148-005
PID 148-YER-PE-PID-0025 Line 148-14-P-10105-3CB1H Make up Hydrogen from CCR, DHT has a size of 16 while size from CCR is 14. PID 148-YER-PE-PID-0026 Line 148-2-BBD-10123-1CS2W The service code for boiler blowdown is BBD & spec is 1CS2W, while DHT has used BD & 1CS1P. 148 P&ID shows the header spec correctly. DHT to show spec. break at appropriate location to match with header spec.
Item for CCR and DHT
NO
148-006
NO
148-007
PID 148-YER-PE-PID-0026 Lines 148-30-CWS-10115-12FEOU4 & 14830-CWR-10116-12FEOU4 CWS & CWR is underground (Line size is 30) and spec is 12FEOU4 while DHT has lines above ground with spec of 12CS2U. 148 P&ID shows the spec correctly. DHT to show these lines as underground and revise the piping spec.
NO

Number
Description PID 148-YER-PE-PID-0033 , Line 148-3-SOW-10183-3CB3P2 sour water from NHT to SWS, NHT has a spec of 1CB2P1 while SWS spec is 3CB3P2. 148 P&ID shows the header spec correctly. NHT to show spec. break at appropriate location to match with header spec.
Comments
Attachment
See Note
148-008
Item for NHT
NO
148-009
PID 148-YER-PE-PID-0033, Line 148-3-SSW-10186-1CB2P from SWS to NHT, NHT has a spec of 1CB2P1 while the header spec per SWS is 1CB2P. 148 P&ID shows the header spec correctly. NHT to show spec. break at appropriate location to match with header spec.
Item for NHT
NO
148-010
PID 148-YER-PE-PID-0033 & PID 148-YER-PE-PID-0032 Line 148-10-P10041-3CB1P SR Naphtha from SGP, SGP has a line size of 12 while NHT shows a size of 10. PID 148-YER-PE-PID-0033 Line 148-2-SPO-10213-1CB1P Light slop oil to header NHT shows a spec of 12CS2U3 which is not consistent with header spec of 1CB1P per TKF. 148 P&ID shows the header spec correctly. NHT to show spec. break at appropriate location to match with header spec
Item for SGP and NHT
NO
148-011
Item for NHT
NO
148-012
PID 148-YER-PE-PID-0033 Line 148-2-C-10215-1CB1P3 DMDS from HCK NHT has a spec of 3CB1P on P&ID which is not consistent with 1CB1P3 from HCK. 148 P&ID shows the header spec correctly. NHT to show spec. break at appropriate location to match with header spec.
Item for NHT
NO

Number
Description PID 148-YER-PE-PID-0033 Line 148-8-P-10219-3CB1H H2 from CCR, CCR shows No Insulation while NHT shows Personal Protection. Item to be resolved during detail design.
Comments
Attachment
See Note
148-013
NO
148-014
PID 148-YER-PE-PID-0041 Line 148-2-VG-10276-1CB2M Vent gas to CDU from SWS is not shown on CDU P&IDs. This line needs to be added into CDU P&IDs during detail engineering.
Item for CDU
NO
148-015 148-016
PID 148-YER-PE-PID-0041 Line 148-2-P-10278-3CB1P Naphtha from HCK to SWS is not shown on HCK P&IDs. PID 148-YER-PE-PID-0041 Line 148-2-RL-10274-1CB3P1 Acid gas to Flare should be steam traced on SWS P&ID 142-YER-PE-PID-0045. 148 P&ID shows this line as traced change required on 142 P&IDs.
Refer HCK open item 112-188 Item for HCK
NO
Item for SWS
NO
148-017
PID 148-YER-PE-PID-0067 Fuel gas from FGS 148-3-FG-10742-1CB1P SWS has a spec of 1CB2P on SWS P&ID 142-YER-PE-PID-0044 while header spec is 1CB1P. 148 P&ID shows the header spec correctly. SWS to show spec. break at appropriate location to match with header spec.
Item for SWS
NO
148-018
PID 148-YER-PE-PID-0024 Line 148-8-150C-10032-1CS1P MP condensate., CDU has a spec of 3CS1P which is inconsistent with header spec of 1CS1P. 148 P&ID shows the header spec correctly. CDU to show spec. break at appropriate location to match with header spec.
Item for CDU
NO

Number
Description PID 148-YER-PE-PID-0024 Line 148-8-600C-10033-3CS1P HP condensate CDU has a spec of 6CS1P which is inconsistent with header spec of 3CS1P. 148 P&ID shows the header spec correctly. CDU to show spec. break at appropriate location to match with header spec.
Comments
Attachment
See Note
148-019
Item for CDU
NO
148-020 148-021
PID 148-YER-PE-PID-0027 Line 148-12-10004-3CB1P operating temp from CDU is 141 C while HCK has 133C. PID 148-YER-PE-PID-0032 Line 148-8-C-10044-3CB2M Lean Amine from ARU, SGP shows a spec of 3CB1M which is inconsistent with header spec of 3CB2M. 148 P&ID shows the header spec correctly. SGP to show spec. break at appropriate location to match with header spec.
Refer HCK open item 112-145
NO
Item for SGP
NO
148-022
PID 148-YER-PE-PID-0032 Line 148-6-10045-3CB3M Rich Amine to ARU SGP shows 3SA0P while header spec is 3CB3M. 148 P&ID shows the header spec correctly. SGP to show spec. break at appropriate location to match with header spec.
Item for SGP
NO
148-023
PID 148-YER-PE-PID-0029 Line 148-6-10093-1CB1P Filter backwash from HCK, HCK has insulation ST2 while DCU has insulation of HC. DCU to change insulation type from HC to ST2.
Refer DCU open item 113-043 Item for DCU
NO

Number
Description PID 148-YER-PE-PID-0030 Line 148-3-OW-10091-12CS2U3 Oily water to WWT DCU has a spec of 1CB2P which is inconsistent with header spec of 12CS2U3. 148 P&ID shows the header spec correctly. DCU to show spec. break at appropriate location to match with header spec.
Comments
Attachment
See Note
148-024
Refer DCU open item 113-047 Item for DCU
NO
148-025
PID 148-YER-PE-PID-0053 Line 148-3-BBD-10508-1CS2W & Line 148-3BBD-10097-1CS2W the line size from Utilities (BBD tank) is 4 instead of 3. Line size to be corrected to 3 on 148 P&IDs and line list. PID 148-YER-PE-PID-0080 Line 148-2-10132-1CB1P (Disulphide oil from MRU to off spec diesel TK) & Line 148-2-P-10355-1CB1P (Disulphide oil from MRS) the line spec is not consistent with the header spec of 3CB1P. 148 P&ID shows the header spec correctly. MRU to show spec. break at appropriate location to match with header spec.
NO
148-026
Item for MRU/MRS
NO
148-027
PID 148-YER-PE-PID-0027 Line 148-10-H-10166-3CB3M going to Hydrogen PSA is not integrated in Hydrogen unit design. PID 148-YER-PE-PID-0027 Line 148-8-P-10157-1CB1P off gas to SGP HCK has a spec of 3CB1P which is not consistent with header spec of 1CB1P. 148 P&ID shows the header spec correctly. SGP to show spec. break at appropriate location to match with header spec.
Item for HGU
NO
148-028
Item for SGP
NO
148-029
PIT0643 & PI0644 to be deleted from instrument index.
CSE
NO

Number 148-030
Description PID 148-YER-PE-PID-0032 Line 148-20-P-10038-1CB1P off vapor from header, SGP has a spec of 3CB1P which is not consistent with header spec of 1CB1P. 148 P&ID shows the header spec correctly. SGP to show spec. break at appropriate location to match with header spec.
Comments
Attachment
See Note
Item for SGP
NO
148-031 148-032 148-033
PID 148- YER-PE-PID-0071 spend caustic service code is SCA. Code to be changed from CA to SCA. PID-YER-PE-PID-0036 Line 148-2-600C-10354-3CS1P design code is UKJ instead of UJK. ADD 148PIT-0700 to Instrument Index on P&ID 148-YER-PE-PID-0047. PID 148-YER-PE-PID-0039 Line 148-2-CA-10357-1CB2C Fresh caustic from Header MRS has a line size of 4 on P&ID 121-YER-PE-PID-0035 which is greater than header size of 3. MRS to check the sizing criteria. PID 148-YER-PE-PID-0043 Line 148-3-SF-10712-1CB2P3 Sulfur to TKF, SPL has a mismatched line number 10172on P&ID 162-YER-PE-PID0021. SPL to correct the line number. PID 148-YER-PE-PID-0042 Line 148- - SPO-10735-1CB1P temperature to be changed from 350C to 44C. P&ID and line list for 148 to be corrected. CSE
NO NO NO
148-034
NO
148-035
NO
148-036
NO

Number
Description PID 148-YER-PE-PID-0029 Line 148-12-10061-3CB2P Vaccum residue from 143-D-0005/0006 DCU has a insulation temperature of 182C while Tankage shows a temperature of 215C on P&ID 143-YER-PEPID-0027. Temperature to be corrected on DCU and 148 P&ID to 215C.
Comments
Attachment
See Note
148-037
NO
148-038
PID 148-YER-PE-PID-0042 All lines entering/leaving Sulfur Recovery Unit (SRU) are based on preliminary information & should be confirmed during detailed engineering. PID 148-YER-PE-PID-0038 All lines entering/leaving Hydrogen Generation Unit (HGU) are based on preliminary information & should be confirmed during detailed engineering.
NO
148-039
NO

Number
Description Install a 6-inch diameter line to transport LPG from the CDU to Coker LPG Storage sphere, 143-D-0031 (Dedicated sphere for Coker LPG) or 143-D-0032 (Coker LPG/Mixed Butane Swing Sphere). This line will also be used to bring the LPG from the Coker LPG Storage spheres back through the CDU/ SGP for desulfurization using pumps 143-G0024 A/B in the Storage Sphere area, i.e., it will be a bidirectional line. The segment of the bi-directional line that is in the CDU is shown on P&ID 110-YER-PE-PID-0093. Any required modifications to this line within the CDU (such as the addition of isolation valves, etc.) will be covered in the CDU Open items list. Piping associated with the new 6inch line in the Storage area is shown on 143-YER-PE-PID-0048. Probable routing of the Interconnecting Pipeline, ICP (Unit 148), from the CDU (Unit 110) to Storage (Unit 143) is shown on the Plot Plan 100-YER-PE-P10-0001. See REFINERY OPERATION DURING AN UNSCHEDULED OUTAGE OF THE SATURATED GAS PLANT (SGP), Revised February 20, 2008, OVERALL OBJECTIVE.
Comments
Attachment
See Note
148-040
Refer open item 143-037 Item for CDU/SGP
YES
148-041 148-042 148-043
PID 148-YER-PE-PID-0066 Line 148-3-FG-10404-1CB1P change the sub-header size from 3 to 6. Put a reducer to change line size to 3 when it enters SRU-1. Change line list & all pertinent documents. PID 148-YER-PE-PID-0030 Line 148-54-RL-10092-1CB2P operating temperature to 27C instead of 85C. change
NO
NO NO NO
PID 148-YER-PE-PID-0042 and 148-YER-PE-PID-0064 Line 148--PTG10405-1CB1P insulation thickness to change from 64 mm to 0 mm. PID 148-YER-PE-PID-0038 and 148-YER-PE-PID-0053 Line 148--BBD10830-1CB1P insulation to be changed from HC & 38 to NI & 0 mm.
148-044

Number
Description The design codes used in for the Gasoline (148-36-P-10498), Gasoline Return (148-24-P-10499), Diesel (148-36-P-10497) and Benzene (14812-P-10705) on PID 148-YER-PE-PID-0081 all utilize a Flex Hi temp of 149oC. This number is arrived at for steam out purposes. However, once these streams leave the storage areas, there is no steam available for steam out. Moreover in order to follow existing piping layout, the Flex Hi temp for the lines needs to be changed from the 149oC to 71oC. New design code with Flex hi temp of 71oC will be generated in 148. PID 148-YER-PE-PID-0038 and 148-YER-PE-PID-0064 Line 148-2-PTG10373 size to be changed to 4". The hydrogen unit shows two 3 lines (one to each reformer). PID 148-YER-PE-PID-0038 and 148-YER-PE-PID-0059 Line 148-2-IA10370 size to be changed to 4. PID 143-YER-PE-PID-0057 Line 143-8-P-11455-1CB1P Benzene from 143-D-0041/0042 to 143-D-0049 will go through interconnecting pipe ways unit 148. Add a line to transport CCR Hydrogen from the CCR Hydrogen header to the Hydrocracker battery limit. Capacity will be up to 50 MMSCFD. Flow control valve will be inside Hydrocracker battery limit. This line will be used when the DHT is at reduced rates and cant use the CCR Hydrogen. Add purchased process water lines 152-16-PPW-10022-1CS2W and 152-6-PPW-10503-1CS2W on P&IDs. The lines originate from purchased process water tank (WBS152) and then go to the utility area.
Comments
Attachment
See Note
148-045
NO
148-046
NO
148-047
NO
148-048
NO
148-049
Refer HCK open item 112-161 Item for HCK
NO
148-050
Refer open item 152-003
NO

Number
Description 148-YER-PE-PID-0025, The flag for diesel export line 148-16-P-10119 should be changed to Diesel to 172-D-0001/0002/0003 from Diesel to 172-D-0001/0002. P&ID 148-YER-PE-PID-0081, refer to HOLD-3 on lines 10831, 10832, 10833 and 10782.
Comments
Attachment
See Note
148-051
No
148-052
Need oxygen source and design parameters for developing this scope. YERP stated that oxygen will be provided from outside source and tie-in location to be common with other utility services on east edge of overall plot. YERP to provide details during EPC Phase. EPC contractor to perform transient analysis for exchanger tube rupture case of HCK exchangers (112-E-0035/0036/0037/0038/0067/ 0068/0069/0070) and provide adequate overpressure protection for cooling water piping. The results of the above transient analysis may impact cooling water distribution network.
Refer to open item 141-001
No
148-053
SP-6 contractor will perform the transient analysis based on FEED information.
No
Note: The attachments contain additional scope definition and/or support information, as appropriate.

OPEN ISSUE 148-040 ATTACHMENT

DOCUMENT INDEX Item 001 Reference Number 143-040 Description Overall Objective (6 Pages) Rev. No/Date FF/20-FEB-08

REFINERY OPERATION DURING AN UNSCHEDULED OUTAGE OF THE SATURATED GAS PLANT (SGP) Revised February 20, 2008 OVERALL OBJECTIVE History Previous assumption had been that if the SGP went down, the whole refinery would go down; however, the objective has now changed. Current Objective To keep the refinery operating at a reduced rate, such as 60%, during an SGP outage. SGP outage is not expected to last more than three days. Handling the gas streams currently being fed to the SGP The gas streams will be flared. There is a provision in YERP-SAES-A-102 which states that Plant startups, unscheduled shutdowns, upsets, and emergency relief of less than 10 days are exempt from the smokeless flaring requirement. The gases flared will contain H2S and it will be assumed that they can be flared during the three days that the SGP is down. When the DCU Gas Plant goes down, the DCU gases will also have to be flared. The logic is that the same treatment should be afforded to the SGP gases, i.e., flaring in such situations is acceptable. The gas stream is comprised of: CDU off-gas NHT Stripper off-gas ISM Scrubber off-gas DHT Stripper vapor HCK Stripper/stabilizer vapor These streams come together in the interconnecting piping outside the SGP battery limits, and a single header comes into the SGP. The header has two back-pressure control valves: One, set at a lower pressure than the second, allows the gas into the Wet Gas Compressor Suction Drum The second, set at higher pressure, connects the header to the flare. If the compressor cannot take in all the gas it is fed, the header pressure rises and the second valve vents the gases to the flare. Handling the LPG streams coming into the SGP The LPG stream is comprised of: NHT unstabilized LPG HCK Fractionator LPG CCR debutanizer LPG CDU compressor condensate These streams come together in the CDU unit, and a single header brings them into the SGP. The overall strategy is to divert the sour LPG stream to the DCU LPG storage sphere (which is kept empty) and then bring it back at a later time to the SGP so it can be

desulfurized and used as fuel gas. The same bidirectional pipe will allow diverting the sour LPG to the DCU LPG storage and bringing it back. Pumps at the DCU storage sphere will be used to pump the LPG back into the SGP for desulfurization. Handling the Naphtha streams Under normal operation, the bulk of the wild naphtha (about 53 MBPSD) originates in the CDU, with the remaining (about 8 MBPSD) originating in the DHT. There is no naphtha from the NHT and the HCK. Under startup conditions, there may be some naphtha generated in the HCK and in the NHT which will have to be handled. The strategy for the wild naphtha from the CDU is to back blend it into the Crude. Calculations indicate that, 11 volumes of naphtha can be blended into 100 volumes of crude without exceeding the 76kPa maximum vapor pressure for a floating roof tank. The blending will take place in the refinerys crude storage tanks. There are two Crude Storage Tanks, each with a nominal capacity of 800 Mbbl. Occasionally, a stream heavier than crude, such as HVGO, may be needed as blendstock to reduce vapor pressure. Existing piping will allow HVGO to be used as blendstock if needed. The other naphtha streams will be blended into the Light Slop Tank (LST). Vapor pressure in the LST may be a problem, particularly if streams from the flare knockout drum are included. It is recommended that instead of the External Floating Roof Tank currently being proposed for Light Slop service, a spheroid be used. REQUIRED MODIFICATIONS Install four side-entering propeller-type mixers, each driven by a 60 HP electric motor , in each of the two Crude Storage Tanks. The tanks are 110 meters in diameter and 16 meters tall and have external floating roofs. Assume the mixers will be positioned as shown in Figure 1 for the three-propeller case. Preliminary guidance for mixing requirements came from John Ehlig of Hastik-Baymont, Inc. (LIGHTNIN representative) Install a 6-inch diameter line to transport LPG from the CDU to an empty Coker LPG Storage sphere, 143-D-0031 (Dedicated sphere for Coker LPG) or 143-D0032 (Coker LPG/Mixed Butane Swing Sphere). This line will also be used to bring the LPG from the Coker LPG Storage spheres back through the CDU and SGP for desulfurization using pumps 143-G-0024 A/B in the Storage Sphere area, i.e., it will be a bidirectional line).The segment of the bi-directional line that is in the CDU is shown on P&ID 110-YER-PE-PID-0093. Any required modifications to this line within the CDU (such as the addition of isolation valves, etc.) will be covered in the CDU Open items list. Piping associated with the new 6-inch line in the Storage area is shown on 143-YER-PE-PID-0048. Probable routing of the Interconnecting Pipeline, ICP (Unit 148), from the CDU (Unit 110) to Storage (Unit 143) is shown on the Plot Plan 100-YER-PEP10-0001. Use a spheroid for storing Light Slop instead of the External Floating Roof Tank currently planned, so as to have the capability of storing streams with vapor pressure higher than 76 kPa. It is recommended that the required modifications be included in the Open Items lists for Units 143 and 148. CDU personnel are including the CDU items on the CDU (Unit 110) Open Items list, as mentioned earlier.





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Yanbu Export Refinery Project

OPEN ISSUES LOG

Item for DHT

Refer DHT open item 111-012. Item for DHT NO

Refer DHT open item 111-019. Item for DHT

General Confidential Page 2 of 19

Yanbu Export Refinery Project

Refer DHT open item 111-014. Item for DHT NO

Item for CCR and DHT

Refer DHT open item 111-015. Item for DHT

Refer DHT open item 111-016. Item for DHT

General Confidential Page 3 of 19

Yanbu Export Refinery Project

Item for NHT

Item for NHT

Item for SGP and NHT

Item for NHT

Item for NHT

General Confidential Page 4 of 19

Yanbu Export Refinery Project

Item for CDU

Refer HCK open item 112-188 Item for HCK

Item for SWS

Item for SWS

Item for CDU

General Confidential Page 5 of 19

Yanbu Export Refinery Project

Item for CDU

Refer HCK open item 112-145

Item for SGP

Item for SGP

Refer DCU open item 113-043 Item for DCU

General Confidential Page 6 of 19

Yanbu Export Refinery Project

Refer DCU open item 113-047 Item for DCU

Item for MRU/MRS

Item for HGU

Item for SGP

PIT0643 & PI0644 to be deleted from instrument index.

General Confidential Page 7 of 19

Yanbu Export Refinery Project

Item for SGP

148-031 148-032 148-033

General Confidential Page 8 of 19

Yanbu Export Refinery Project

General Confidential Page 9 of 19

Yanbu Export Refinery Project

Refer open item 143-037 Item for CDU/SGP

148-041 148-042 148-043

General Confidential Page 10 of 19

Yanbu Export Refinery Project

Refer HCK open item 112-161 Item for HCK

Refer open item 152-003

Yanbu Export Refinery Project

Refer to open item 141-001

General Confidential Page 12 of 19

Yanbu Export Refinery Project

OPEN ISSUE 148-040 ATTACHMENT

General Confidential Page 13 of 19

Yanbu Export Refinery Project

Yanbu Export Refinery Project

Yanbu Export Refinery Project

General Confidential Page 16 of 19