Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
ONE PURPOSE
MANY SOLUTIONS
2013 Information contained herein is proprietary and confidential to Babcock Power Inc. All Rights Reserved
2013 Information contained herein is proprietary and confidential to Babcock Power Inc. All Rights Reserved
2013 Information contained herein is proprietary and confidential to Babcock Power Inc. All Rights Reserved
May 2005
TEi acquired the intellectual property assets of Struthers Industries
Oct. 2005
BPS acquired the intellectual property and assets of Cladding Technology
Aug. 2007
Exclusive License Agreement for Riley Powers Subcritical Coal-fired Technology with Cethar Limited in India
April 2008
Agreement with ThermoEnergy to develop Advanced Carbon Capture
Sep. 2009
BPS acquired assets of Welding Technologies Inc.
Jan. 2010
License Agreement with Siemens for Benson Supercritical technology Riley Power in turn sub-licensed Cethar
2013 Information contained herein is proprietary and confidential to Babcock Power Inc. All Rights Reserved
2013 Information contained herein is proprietary and confidential to Babcock Power Inc. All Rights Reserved
2013 Information contained herein is proprietary and confidential to Babcock Power Inc. All Rights Reserved
2013 Information contained herein is proprietary and confidential to Babcock Power Inc. All Rights Reserved
Sapulpa
Lyman
Joplin
2013 Information contained herein is proprietary and confidential to Babcock Power Inc. All Rights Reserved
ONE SOURCE
ONE PURPOSE
MANY SOLUTIONS
2013 Information contained herein is proprietary and confidential to Babcock Power Inc. All Rights Reserved
New Units Utility boilers WTE Systems Industrial Boilers Solar Steam
Replacement in-kind
2013 Information contained herein is proprietary and confidential to Babcock Power Inc. All Rights Reserved
2013 Information contained herein is proprietary and confidential to Babcock Power Inc. All Rights Reserved
2013 Information contained herein is proprietary and confidential to Babcock Power Inc. All Rights Reserved
2013 Information contained herein is proprietary and confidential to Babcock Power Inc. All Rights Reserved
2013 Information contained herein is proprietary and confidential to Babcock Power Inc. All Rights Reserved
Replacement Components
Low NOx burners Pulverizers, mills Pressure parts
Aftermarket Services
2013 Information contained herein is proprietary and confidential to Babcock Power Inc. All Rights Reserved
Boiler Performance
Boiler Design Systems
Boiler Design Features for specific fuels fired Heat Transfer Modeling (new and After-market) Boiler Circulation Fluid Flow / Steam and Water (pressure loss, distribution) Boiler Tube Metals Design (ASME) Steam Temperature Control Methods Boiler Efficiency Calculations (ASME) Combustion Calculations
Performance Modifications
Upgrades Fuel Changes Efficiency Improvements Emissions Studies
Air and Gas Flows Fouling and Slagging Analysis Boiler Performance Testing ASME PTC 4 or 4.1 Data Evaluation Testing Procedures
Superheater
2013 Information contained herein is proprietary and confidential to Babcock Power Inc. All Rights Reserved
2013 Information contained herein is proprietary and confidential to Babcock Power Inc. All Rights Reserved
Burner CFD
2013 Information contained herein is proprietary and confidential to Babcock Power Inc. All Rights Reserved
Pulverizer Engineering
Pulverizer Process / System & Equipment Design Drying / size reduction / pulverization Pneumatic transport / two component flow Classification Mechanical design Materials for Erosion / Wear
2013 Information contained herein is proprietary and confidential to Babcock Power Inc. All Rights Reserved
Stress/Structural Steel
Thermo-Mechanical Finite Element Analyses (FEA) Natural Frequency and Vibration FEA Duct, SCR, DFGD engineering ASME Section I BPVC Code engineering ASME Piping analyses (B31.1) ASME Fitness for Service engineering AISC Structural steel engineering and graphics
2013 Information contained herein is proprietary and confidential to Babcock Power Inc. All Rights Reserved
Direct access to Code committee members Quick code interpretations and questions Quickly aware of all code updates and changes
2013 Information contained herein is proprietary and confidential to Babcock Power Inc. All Rights Reserved
B. Holbrook / M. Barcelona
2013 Information contained herein is proprietary and confidential to Babcock Power Inc. All Rights Reserved
Fuels Experience
Coal
Lignite, Subbituminous, Bituminous, Anthracite
Oil
#2 - #6 Crude
Gas
Natural Gas, Process Gases, Waste Gases
Refuse
Municipal Solid Waste, Refuse Derived Fuel
Petroleum Coke
Fluid, Delayed
Biomass
Wood waste, Wood Chips, Wood Sawdust, Wood Bark, Bagasse, Sunflower Seed Hulls, Coffee Grounds, Furfural, Paper Waste
Solar
2013 Information contained herein is proprietary and confidential to Babcock Power Inc. All Rights Reserved
Experience
Pulverized Coal
650-1005F
650-1650 psi
2013 Information contained herein is proprietary and confidential to Babcock Power Inc. All Rights Reserved
Experience
Stoker Combustion
Temp 650-955F
2013 Information contained herein is proprietary and confidential to Babcock Power Inc. All Rights Reserved
Experience
Municipal Solid Waste (MSW) and Refuse Derived Fuel (RDF)
Stoker Combustion Steam Flow 100-1000 Tons/day Temp 650-825 F Pressure 650-750 psi
2013 Information contained herein is proprietary and confidential to Babcock Power Inc. All Rights Reserved
Experience
Temp 750-900F
2013 Information contained herein is proprietary and confidential to Babcock Power Inc. All Rights Reserved
Experience
Also: After market design upgrade on sub-critical utility boilers up to 6,000,000 lbs/hr (900MW)
2013 Information contained herein is proprietary and confidential to Babcock Power Inc. All Rights Reserved
Experience
Utility Boiler Supercritical Boiler Technology
After Market In-kind and Upgraded Pressure Part Replacement (B&W, CE, FW, Riley)
Temp After market pressure parts supply (Furnace Walls, SH, RH and Economizer) 400-1300 MW 1050/1050 F Pressure 3800-4500 psi
2013 Information contained herein is proprietary and confidential to Babcock Power Inc. All Rights Reserved
2013 Information contained herein is proprietary and confidential to Babcock Power Inc. All Rights Reserved
Plan View
2013 Information contained herein is proprietary and confidential to Babcock Power Inc. All Rights Reserved
Rear View
Front View
2013 Information contained herein is proprietary and confidential to Babcock Power Inc. All Rights Reserved
Furnace Design
Furnace exit gas temperature Furnace Dimensions Depth Width Height Retention Times
Top Burners to SH tip OFA to SH tip
Furnace Area Heat Release Furnace Volume Heat Release Plan Area Heat Release
2013 Information contained herein is proprietary and confidential to Babcock Power Inc. All Rights Reserved
2013 Information contained herein is proprietary and confidential to Babcock Power Inc. All Rights Reserved
Ribbed tubing in the furnace Large steam drum during swelling conditions Multiple superheater spray locations Additional steam mixing headers and crossover pipes Split superheater/reheater convective pass Upgraded tube, header and piping material Increased SH/RH spray flow capacity
2013 Information contained herein is proprietary and confidential to Babcock Power Inc. All Rights Reserved
2013 Information contained herein is proprietary and confidential to Babcock Power Inc. All Rights Reserved
Solar Boiler
Ivanpah Steam Generator
Three steam generators
Steam Generator
845,000 lbs/hr steam 2,480 psig steam pressure 1013 F superheat temperature 905 F reheat temperature Forced circulation Solar field contains approximately 56,000 heliostats Heliostat field approximately 1.2 x 1.2 miles Air cooled condenser
2013 Information contained herein is proprietary and confidential to Babcock Power Inc. All Rights Reserved
Support Structure
37
Solar Boiler
Evaporator
Reheater
Steam Generator
2013 Information contained herein is proprietary and confidential to Babcock Power Inc. All Rights Reserved
38
Solar Boiler
Ivanpah, September 2012
Solar mirror fields Steam generator and structure
2013 Information contained herein is proprietary and confidential to Babcock Power Inc. All Rights Reserved
39
Constructability
Constructability has a direct input into the final mechanical design.
Component size for access Location of field welds Type of field welds (safe-end requirements) Modulization Design Flexibility Component weight for lifting Construction sequence
Construction plan mutually developed by the Plant, constructor and pressure part manufacturer.
2013 Information contained herein is proprietary and confidential to Babcock Power Inc. All Rights Reserved
2013 Information contained herein is proprietary and confidential to Babcock Power Inc. All Rights Reserved
ATRITA Pulverizers
Compared to OEM rolls and other overlay processes, more than doubles wear life
Roll Wheel assembly re-builds Journal assembly re-builds Replacement worm gears
RS/RP/RPS
2013 Information contained herein is proprietary and confidential to Babcock Power Inc. All Rights Reserved
2013 Information contained herein is proprietary and confidential to Babcock Power Inc. All Rights Reserved
Rileys VSIII
Lowest level of NOx control Mitigates waterwall flame impingement On-line flame length adjustment Scanner/igniter compatibility Tertiary Air vane control
2013 Information contained herein is proprietary and confidential to Babcock Power Inc. All Rights Reserved
2013 Information contained herein is proprietary and confidential to Babcock Power Inc. All Rights Reserved
2013 Information contained herein is proprietary and confidential to Babcock Power Inc. All Rights Reserved
2013 Information contained herein is proprietary and confidential to Babcock Power Inc. All Rights Reserved
Power Generation
Boiler Overlay/Buildup Boiler Tube Butt Welding Waterwall Auto/Manual GTAW CrMo and P91 High Energy Pipe Welding
Petrochemical
Cokers, Towers and Reactors Weld Overlay/Buildup of Vessels Auto GTAW Pipe Welding ID Nozzle Overlay Piping and Vessel Overlay Turnkey Services Clad Plate for Fabrication
2013 Information contained herein is proprietary and confidential to Babcock Power Inc. All Rights Reserved
OEM Testament
Percentage of Babcock Power equipment and services installed and executed on other OEMs equipment grows year after year
Innovation
Continually striving to improve and create products to meet our customers requirements on time and within budget
2013 Information contained herein is proprietary and confidential to Babcock Power Inc. All Rights Reserved