Original BMW Accessories. Installation instructions.

Retrofitting fog lights

BMW 3 Series Saloon (E 90) BMW 3 Series Touring (E 91)

Retrofit kit No.:

63 13 0 395 393

Installation time Installation work will take approx. 2 hours; this time may vary depending on the condition and equipment specification of the car. The vehicle must be updated to the latest I-level status by flashing before installing the retrofit. Differing programming times may be necessary depending on the production age of the vehicle and on work previously performed on the vehicle. The installation time given does not include time needed for programming/encoding. The total costs for the programming time should be taken into account when calculating retrofitting costs (reimbursement through warranty is not permissible). Important notes These installation instructions are intended in the first instance for use within the BMW dealer organisation and by authorised BMW Service outlets. The target group for these installation instructions is always skilled personnel who have been trained on BMW vehicles and possess the corresponding specialist knowledge. All work is to be performed using up-to-date BMW repair instructions, circuit diagrams, maintenance manuals and procedural instructions in a rational sequence and with the specified tools (special tools), taking into account the relevant safety regulations. To avoid unnecessary extra work and/or costs, if any installation or function problems occur, after a brief troubleshooting session (approx. 0.5 hours), contact the following: 1. Either your national sales company or your regional office or 2. The Support team via the Aftersales Assistance Portal (ASAP) using the optional technical parts support application. Quote the VIN and the part number of the retrofit kit and provide a detailed description of the problem. Do not file the printout of these installation instructions, as there are daily updates via ASAP! See ASAP for explanations of the pictograms. All illustrations show left-hand-drive vehicles; proceed in the corresponding manner when working on right-hand-drive vehicles.

BMW AG, Munich

01 29 0 404 198

12.2005 (E/C)

Pictograms:

Indicates notes that draw your attention to hazards. Indicates notes that draw your attention to special points.

Indicates the end of the note or warning.

Subject to technical modifications! When installing the cables/wires, take care not to kink or damage them. The costs of rectifying such damage will not be met by BMW AG. Additional cables/leads installed must be secured with cable straps. If the pin chambers quoted are occupied, you will need to create bridges, double crimps or parallel stops. Note on ordering The operating unit for lights D and driver's footwell module E must be changed. The parts are not included in the retrofit kit (identification and part numbers, see EPC). Notes on assembly In some cases only the installation procedure for the left side of the vehicle is shown; proceed correspondingly on the right side of the vehicle. List of optional equipment items The following optional items of equipment should be taken into account when installing the retrofit kit: SA 322 SA 522 SA 524 SA 536 Keyless Go BiXenon Adaptive Headlight Auxiliary heater

Special tools required 00 9 317, trim panel wedge

BMW AG, Munich

01 29 0 404 198

12.2005 (E/C)

Contents
Chapter 1. 2. 3. 4. 5. 6. 7. Page 4 5 6 7 8

Overview of parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preliminary work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation and routing diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing fog lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Final tasks and encoding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Circuit diagram for wiring harness for fog lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

BMW AG, Munich

01 29 0 404 198

12.2005 (E/C)

1.

Overview of parts

D
0

' "" -

Legend A B C D E F Additional wiring harness (1) Fog light, right (1) Fog light, left (1) Operating unit for lights (1) (not included in delivery specification) Driver's footwell module (1) (not included in delivery specification) Cable straps (20)

BMW AG, Munich

01 29 0 404 198

12.2005 (E/C)

2.

Preliminary work
TIS No.

Perform brief test Disconnect negative terminal of the battery Dismantle the following components in advance Renew operating unit for lights Wheel arch cover at front left and right Pedal assembly trim at left Entrance cover strip at front left Footwell side trim on A-post, left Remove driver's footwell module Radiator cover at top Intake air duct Brake fluid reservoir cover Right-hand-drive vehicles only Pedal assembly trim at right Footwell side trim on A-post, right

--12 00 ...

61 31 037 51 71 038 51 45 185 51 47 000 51 43 070 61 35 115 -------

51 45 185 51 43 070

BMW AG, Munich

01 29 0 404 198

12.2005 (E/C)

3.

Overview of connections

A1

A3

A2

A4

A5

A6
&% " -

Item

Designation

Signal

Cable colour/ crosssection ------BR 1.5 mm2 BR 1.5 mm2 GE/BR 1.5 mm2 GE 1.5 mm2

Connection point in vehicle

Brief designation/slot --X769 X768 X166 X165 X14261 module 2 PIN 37 X14260 module 1 PIN 03

A A1 A2 A3 A4 A5 A6

Additional wiring harness Socket housing, 2-pin GR Socket housing, 2-pin GR Cable shoe, 6 mm Cable shoe, 6 mm Socket contact Socket contact

------Terminal 31 Terminal 31 Terminal 55 VRA Terminal 55 VRA

--On right-hand fog light On left-hand fog light At comb connector in engine compartment, front right At comb connector in engine compartment, front left On driver's footwell module On driver's footwell module

BMW AG, Munich

01 29 0 404 198

12.2005 (E/C)

4.

Installation and routing diagram

C
Legend A B C D E 1 2

' "# -

Additional wiring harness Fog light, right Fog light, left Operating unit for lights Driver's footwell module Comb connector X165 Comb connector X166

BMW AG, Munich

01 29 0 404 198

12.2005 (E/C)

5.

Installing fog lights

Route connecting points A3 and A1 of the additional wiring harness A to the right-hand side of the vehicle. Route connecting points A2 and A4 to the lefthand side of the vehicle. Route connecting points A5 and A6 to the rubber grommet in the engine compartment bulkhead.

A3

A5-A6

A4

A1

A2
' "$ -

Screw connecting point A3 of the additional wiring harness A to the comb connector X166.

A3
Do the same on the left side. Screw connecting point A4 of the additional wiring harness A to comb connector X165.

X166
&% "" -

1 2

In the footwell on the driver's side, introduce the drawing aid (2) through the rubber grommet (1).

' #! -

2 A5-A6

In the engine compartment bulkhead on the left, draw connecting points A5 and A6 into the vehicle's interior through the rubber grommet (1) with the drawing aid (2). Seal the cable duct again with Sikaflex.

1
' # BMW AG, Munich 01 29 0 404 198 12.2005 (E/C) 8

5.

Installing fog lights Install driver's footwell module E.

X14261 X14260 A6

Perform the pinning as follows: Connecting point A5 GE/BR to X14261 PIN 37. Connecting point A6 GE to X14260 PIN 03.

A5 E

' "% 20 240 260 1/2 1

100 km

Install lights operating unit D.

BC

D
A

090 0048 E

Remove cover for fog lights (1) from the bumper trim (2). Do the same on the right side.

2
' "'-

In the left-hand wheel arch, install fog light C as described in TIS 63 17 060. Use the screws (1) from the fog lights cover (Fig. 0900049E) for fitting. Slot connecting point A2 onto fog light C. Do the same on the right side.

1
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A2
BMW AG, Munich

6.

Final tasks and encoding

- Program/encode retrofit equipment with DISPlus, MoDIC III or GT-1 with the CIP application and follow the operator prompting. - Reconnect the car's battery. - Perform a brief test. - Perform a function test. - Reassemble the vehicle. - Check the fog light settings acc. to TIS PA 63 100 14.

BMW AG, Munich

01 29 0 404 198

12.2005 (E/C)

10

7.

Circuit diagram

A4011
55 V
37

55 V

X14261 A5

X14260 A6

1.5 GEBR

1.5 GE

A2
2

A1 X768 E27
31 1 31 1 2

X769

55 V

55 V

E26

A2

A1

1.5 BR

1.5 BR

X165
31 KAR

X166
31 KAR

A4

A3
087 0051 E

BMW AG, Munich

01 29 0 404 198

12.2005 (E/C)

11

7.

Circuit diagram

Legend A1* A2* A3* A4* A5* A6* X768 X769 X165 X166 2-pin bushing housing 2-pin bushing housing Cable shoe, 6 mm Cable shoe, 6 mm AMP bushing contact AMP bushing contact Left fog light, 2-pin bushing housing Right fog light, 2-pin bushing housing Comb connector, left side of engine compartment Comb connector, right side of engine compartment

X14260 Plug - module 1 X14261 Plug - module 2 A4011 E26 E27 Driver's footwell module Fog light, left Fog light, right

All designations marked with * apply only for these installation instructions or this circuit diagram

Cable colours BR GE Brown Yellow

BMW AG, Munich

01 29 0 404 198

12.2005 (E/C)

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