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SECTION 9: VENTILATION
Corrosion Solutions for Today's Industry Chemical Resistant Industrial Plastic Products for Liquid and Fume Applications PVC CPVC POLYPROPYLENE PVDF POLYETHYLENE TEFLON FRP
PIPE AND FITTINGS
Schedule 80 PVC Pipe Schedule 80 PVC Fittings PVC & CPVC S80 Expansion Joints Clamp-It PVC Tapping Saddles Schedule 40 White PVC Pipe Schedule 40 White PVC Fittings Schedule 40 Gray PVC Pipe Schedule 40 Gray PVC Fittings Schedule 80 & 40 Clear PVC Pipe Schedule 40 Clear PVC Fittings +GF+ Metric PVC Fittings CPVC Pipe Schedule 80 CPVC Fittings PVC SDR Pressure Pipe Solvent Cement and Primer Natural Polypropylene Pipe Natural Polypropylene Fittings Schedule 80 PVDF Pipe Red and Natural PVDF Fittings Fusion Tools HDPE Pipe Fusion Machines PE 100 Industrial Polyethylene Double Containment Systems +GF+ Contain-It Plastic Lining & Core Piping Insulated PVC Pipe Fiberglass Pipe, Duct & Fittings GVS-65 Gas Venting System
LIQUID MONITORING
Variable area Flowmeters +GF+ Signet Products Flow Sensors & Instruments pH/ORP Sensors and Instruments Conductivity Instruments Level Sensors and Instruments Temperature Instruments Pressure Sensors and Instruments +GF+ Signet Other Products +GF+ Signet Installation Fittings Sonic-Pro S1, S2 & S3 Aquametrix Products Aquametrix Shark Multi-Parameter Controller Aquametrix TX/P Shark Differential pH/ORP Sensor Oxygen Sensor/Controller Conductivity Sensors Stainless Steel Probes Blue White DIGI Meter Hawk Products
Corrosion Resistant Pumps Hayward Filters Hayward Filter Bags Hayward Y-Strainers Hayward Basket Strainers Penguin Pumps Penguin Filter Chambers Penguin Filter Cartridges Penguin Recovery Systems Penguin Filtration Systems Penguin Penductors Mazzei Injectors Flexflo A-100N Flexflo Metering Pumps Peristaltic Metering Pumps Diaphragm Metering Pumps Engineered Skid System Chem-Feed Fixed Speed Units Chem-Feed Variable Speed Units Chem-Feed Metering Pumps Model PC Flow Meter System Koflo Products
VENTILATION
HF Centrifugal Fans Universal FRP Fans Instaduct Instaduct PVC Fittings Fire Retardant Duct Pipe Instaduct CPVC Duct Pipe Mass Tranfer Packing Column Internals Energy-Saving Hollow Balls Eliminators
2175 TESTON ROAD MAPLE (TORONTO), ONTARIO L6A 1T3 TELEPHONE: 905.832.0600 TOLL FREE: 800.565.6189 FAX: 905.832.0992 EMAIL: INFO@FABCOPLASTICS.COM 12938 148 STREET EDMONTON, ALBERTA T5L 2H8 TELEPHONE: 780.451.0238 TOLL FREE: 800.661.7926 FAX: 780.455.4816 EMAIL: EDMONTON@FABCOPLASTICS.COM 9511-194A STREET SURREY, BRITISH COLUMBIA V4N 4G4 TELEPHONE: 604.882.1564 TOLL FREE: 800.232.2422 FAX: 604.882.1432 EMAIL: SURREY@FABCOPLASTICS.COM 5000 AUTOROUTE (400) LAVAL OUEST, CHOMEDEY, QUEBEC H7T 2Z8 TELEPHONE: 450.687.2721 TOLL FREE: 888.637.5278 FAX: 450.687.3635 EMAIL: MONTREAL@FABCOPLASTICS.COM
TORONTO:
EDMONTON:
VANCOUVER:
MONTREAL:
WWW.FABCOPLASTICS.COM
Schedule 80 PVC Pipe 1-2 Schedule 80 PVC Fittings 1-3 PVC & CPVC S80 Expansion Joints 1-12 Clamp-It PVC Tapping Saddles 1-12 Schedule 40 White PVC Pipe 1-13 Schedule 40 White PVC Fittings 1-14 Schedule 40 Gray PVC Pipe 1-17 Schedule 40 Gray PVC Fittings 1-18 Schedule 80 & 40 Clear PVC Pipe 1-21 Schedule 40 Clear PVC Fittings 1-22 +GF+ Metric PVC Fittings 1-24 CPVC Pipe 1-26 Schedule 80 CPVC Fittings 1-27 PVC SDR Pressure Pipe 1-35 Solvent Cement and Primer 1-36
Natural Polypropylene Pipe 1-39 Natural Polypropylene Fittings 1-40 Schedule 80 PVDF Pipe 1-43 Red and Natural PVDF Fittings 1-44 Fusion Tools 1-47 HDPE Pipe 1-48 Fusion Machines 1-54 PE 100 Industrial Polyethylene 1-55 Double Containment Systems 1-57 +GF+ Contain-It 1-58 Plastic Lining & Core Piping 1-59 Insulated PVC Pipe 1-60 Fiberglass Pipe, Duct & Fittings 1-62 GVS-65 Gas Venting System 1-62
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1-2
Applications
Swimming Pools and Spas Chemical Feed Systems Industrial Water Treatment Systems Municipal Water Treatment Systems Turn-key Treatment Skids Cooling Towers Metallic Plating Lines
NOMINAL PIPE SIZE (INCHES) 1/4 x 20 ft 3/8 x 20 ft 1/2 x 20 ft 3/4 x 20 ft 1 x 20 ft 1 1/4 x 20 ft 1 1/2 x 20 ft 2 x 20 ft 2 1/2 x 20 ft 3 x 20 ft 4 x 20 ft 5 x 20 ft 6 x 20 ft 8 x 20 ft 10 x 20 ft 12 x 20 ft 14 x 20 ft 16 x 20 ft 18 x 20 ft 20 x 20 ft 24 x 20 ft PART NUMBER 010304 010306 010307 010308 010309 010310 010311 010312 010313 010314 010316 010317 010318 010319 010320 010322 010324 010326 010328 010330 010334
Features
Stocked in 10 or 20 lengths, bell and plain end Available in custom lengths as a special Bell end joints also available Lightweight for quick and easy installation Smooth interior walls reduce friction Reduced friction limits energy requirements Low maintenance reduces operating costs
MIN. WALL THICKNESS (IN) 0.119 0.126 0.147 0.154 0.179 0.191 0.200 0.218 0.276 0.300 0.337 0.375 0.432 0.500 0.593 0.687 0.750 0.843 0.937 1.031 1.218 WEIGHT PER 100 FEET (LB) 10 14 21 28 41 57 68 94 144 193 282 392 538 817 1212 1680 1979 2543 3183 4105 5823 PRESSURE RATING AT 73.4F PSI 1130 910 840 680 630 520 470 400 420 370 320 290 280 240 230 220 220 220 220 220 210
MM 6 10 12 20 25 32 40 50 65 75 100 125 150 200 250 300 350 400 450 500 600
OUTSIDE MAX. INSIDE DIAMETER DIAMETER (IN) (IN) 0.540 0.302 0.675 0.840 1.050 1.315 1.660 1.900 2.375 2.875 3.500 4.500 5.563 6.625 8.625 10.75 12.75 14.00 16.00 18.00 20.00 24.00 0.423 0.546 0.742 0.957 1.278 1.500 1.939 2.323 2.900 3.826 4.768 5.761 7.625 9.564 11.376 12.410 14.214 16.014 17.814 21.418
Notes:
Applicable pressure de-ratings at elevated temperatures apply. All Plastic Piping systems must be designed for potential Hydraulic Shock (water hammer), see Section 10, Engineering Data. CHEMKOR pressure pipe conforms to CSA Standard B137.3 and ASTM D1784, D1785. Schedule 80 pipe is recommended for threading. Not recommended for compressed air or gas service.
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1-3
SOCKET TEES
NOMINAL PIPE SIZE 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 5 6 8 10 12 14 16 18 20 24 NOMINAL PIPE SIZE 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4
PART NUMBER 801002 801003 801005 801007 801010 801012 801015 801020 801025 801030 801040 801050 801060 801080 801100F* 801120F* 801140F 801160F 801180F 801200F 801240F PART NUMBER 805002 805003 805005 805007 805010 805012 805015 805020 805025 805030 805040
NOMINAL PIPE PART SIZE NUMBER 3/4x3/4x1/2 1x1x1/2 1x1x3/4 1 1/2x1 1/2x3/4 1 1/2x1 1/2x1 2x2x1/2 2x2x3/4 2x2x1 2x2x1 1/2 3x3x2 4x4x2 3/4x3/4x1/2 1x1x1/2 1x1x3/4 1 1/2x1 1/2x3/4 1 1/2x1 1/2x1 2x2x1/2 2x2x 3/4 2x2x1 2x2x1 1/2 3x3x2 4x4x2 4x4x3 6x6x4 8x8x2 8x8x3 8x8x4 8x8x6 10x10x3 10x10x4 10x10x6 10x10x8 12x12x4 12x12x6 12x12x8 12x12x10 14x14x8 14x14x10 801101 801130 801131 801210 801211 801247 801248 801249 801251 801338 801420 801101 801130 801131 801210 801211 801247 801248 801249 801251 801338 801420 801422 801532 801578 801580 801582 801585 801623F* 801624F* 801626F* 801628F* 801664F* 801666F* 801668F* 801670F* 801698F 801700F
THREAD TEES
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1-4
SXFPT TEES
45 SOCKET ELBOWS
90 THREAD ELBOWS
NOMINAL PIPE SIZE 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4
PART NUMBER 808002 808003 808005 808007 808010 808012 808015 808020 808025 808030 808040
NOMINAL PIPE SIZE 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 5 6 8 10 12 14 16 18 20 24
PART NUMBER 817002 817003 817005 817007 817010 817012 817015 817020 817025 817030 817040 817050F* 817060 817080 817100F* 817120F* 817140F 817160F 817180F 817200F 817240F
90 SOCKET ELBOWS
NOMINAL PIPE SIZE 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 5 6 8 10 12 14 16 18 20 24
PART NUMBER 806002 806003 806005 806007 806010 806012 806015 806020 806025 806030 806040 806050F* 806060 806080 806100F* 806120F* 806140F 806160F 806180F 829200F 829240F
PART NUMBER 816005 816007 816010 816012 816015 816020 816025 816030 816040 816060 816080 816100F 816120F
PART NUMBER 851005 851007 851010 851012 851015 851020 851025 851030 851040 851050 851060 851080 851100F 851120F 851140F 851160F 851180F 851200F 851240F
45 THREAD ELBOWS
NOMINAL PIPE SIZE 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4
PART NUMBER 819002 819003 819005 819007 819010 819012 819015 819020 819025 819030 819040
PART NUMBER 854005 854007 854010 854012 854015 854020 854025 854030 85-040 854050 854060 854080 854100 854120 854140 854160 854180F 854200F 854240F
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1-5
PART NUMBER 853005 853007 853010 853012 853015 853020 853025 853030 853040 853050F 853060 853080 853100 853120 853140F 853160F 853180F 853200F 853240F
NOMINAL PIPE SIZE 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" 6" 8" 10" 12"
PART NUMBER P7000107 P7000108 P7000109 P7000110 P7000111 P7000112 P7000113 P7000114 P7000116 P7000118 P7000119 P7000120 P7000121
PART NUMBER 856005 856007 856010 856012 856015 856020 856025 856030 856040 856060 856080 856100 856120 856140P 856160P 856180P 856200S 856240S
NOMINAL PIPE SIZE 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" 6" 8" 10" 12"
PART NUMBER 7000107 7000108 7000109 7000110 7000111 7000112 7000113 7000114 7000116 7000118 7000119 7000120 7000121
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1-6
NOMINAL PIPE SIZE 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" 6" 8" 10" 12"
PART NUMBER E70001005 E70001007 E70001010 E70001012 E70001015 E70001020 E70001025 E70001030 E70001040 E70001060 E70001080 E70001100 E70001120
FEMALE ADAPTERS
NOMINAL PIPE SIZE 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" 6" 8" 10" 12"
PART NUMBER V70001005 V70001007 V70001010 V70001012 V70001015 V70001020 V70001025 V70001030 V70001040 V70001060 V70001080 V70001100 V70001120
NOMINAL PIPE SIZE 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 6 8 10 12
PART NUMBER 835002 835003 835005 835007 835010 835012 835015 835020 835025 835030 835040 835060F 835080F 835100F 835120F
PART NUMBER 835002SR 835003SR 835005SR 835007SR 835010SR 835012SR 835015SR 835020SR 835025SR 835030SR 835040SR 835060SR
NOMINAL PIPE SIZE 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" 6" 8" 10" 12"
PART NUMBER T70001005 T70001007 T70001010 T70001012 T70001015 T70001020 T70001025 T70001030 T70001040 T70001060 T70001080 T70001100 T70001120
2 2 1/2 3 4 6
SOCKET CAPS
MALE ADAPTERS
PART NUMBER 836005 836007 836010 836012 836015 836020 836025 836030 836040 836050F 836060 836080F 836100F 836120F
NOMINAL PIPE SIZE 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 6 8 10 12 14 16 18 20 24
PART NUMBER 847002 847003 847005 847007 847010 847012 847015 847020 847025 847030 847040 847060 847080 847100F 847120F 847140F 847160F 847180F 847200F 847240F
THREADED COUPLINGS
NOMINAL PIPE SIZE 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 6 8 10
PART NUMBER 830002 830003 830005 830007 830010 830012 830015 830020 830025 830030 830040 830060F 830080F 830100F
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1-7
SOCKET CROSSES
PART NUMBER 820002 820005 820007 820010 820012 820015 820020 820025 820030 820040 820060F 820080F 820100F 820120F 820140F 820160F 820180F 820200F 820240F
THREADED PLUGS
NOMINAL PIPE SIZE 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 6
PART NUMBER 850002 850003 850005 850007 850010 850012 850015 850020 850025 850030 850040 850060F
SPIG PLUGS
SOCKET COUPLINGS
NOMINAL PIPE SIZE 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 5 6 8 10 12 14 16 18 20 24
PART NUMBER 829002 829003 829005 829007 829010 829012 829015 829020 829025 829030 829040 829050F 829060 829080 829100F 829120F 829140F 829160F 829180F 829200F 829240F
PART NUMBER 833-012 833-015 833-020 833-025 833-030 833-040 833-050F 833-060 833-080F 833-100F 833-120F
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1-8
SOCKET UNIONS
(VITON O-RINGS)
NOMINAL PIPE SIZE 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 6
PART NUMBER 897002 897003 897005 897007 897010 897012 897015 897020 897025 897030 897040 897060
REDUCER BUSHINGS
(SOCKET X SLIP)
NOMINAL PIPE SIZE 3/8 x 1/4 1/2 x 1/4 1/2 x 3/8 3/4 x 1/4 3/4 x 1/2 1 x 1/4 1 x 1/2 1 x 3/4 1 1/4 x 1/2 1 1/4 x 3/4 1 1/4 x 1 1 1/2 x 1/2 1 1/2 x 3/4 1 1/2 x 1
PART NUMBER 837052 837072 837073 837098 837101 837128 837130 837131 837166 837167 837168 837209 837210 837211 837212 837247 837248 837249 837250 837251 837289 837290 837291 837292 837335 837336 837337 837338 837339 837420 837421 837422 837531 837532 837585 837624F 837626F 837628F 837664F 837666F 837668F 837670F 837696F 837698F 837700F 837704F 837734F 837736F 837738F 837740F
THREADED UNIONS
(VITON O-RINGS)
NOMINAL PIPE SIZE 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 6
PART NUMBER 898002 898003 898005 898007 898010 898012 898015 898020 898025 898030 898040 898060
1 1/2 x 1 1/4 2 x 1/2 2 x 3/4 2x1 2 x 1 1/4 2 x 1 1/2 2 1/2 x 1 2 1/2 x 1 1/4 2 1/2 x 1 1/2 2 1/2 x 2 3x1 3 x 1 1/4 3 x 1 1/2 3x2 3 x 2 1/2 4x2 4 x 2 1/2 4x3
NO LEAK FLANGES
PART NUMBER 8NLF005 8NLF007 8NLF010 8NLF012 8NLF015 8NLF020 8NLF025 8NLF030 8NLF040 8NLF050 8NLF060 8NLF080 8NLF100 8NLF120 8NLF140 8NLF160 8NLF180 8NLF200 8NLF240
NOMINAL PIPE SIZE 1X3/4 1-1/4X1 1-1/2X1-1/4 2X1 2X1-1/4 2X1-1/2 2-1/2X1-1/4 2-1/2X1-1/2 2-1/2X2 3X1 3X1-1/4 3X1-1/2 3X2 3X2-1/2 4X1 4X1-1/4 4X1-1/2 4X2 4X2-1/2 4X3 5X4 6X2 6X2-1/2 6X3 6X4 6X5 8X1 8X1-1/2 8X2 8X3 8X4 8X5 8X6 10X4 10X5 10X6 10X8 12X4 12X6 12X8 12X10 14X6 14X8 14X10 14X12 16X6 16X8 16X10 16X12 16X14 18X6 18X8 18X10 18X12 18X14 18X16
PART NUMBER 829-131FE 829-168FE 829-212FE 829-249FE 829-250FE 829-251FE 829-290FE2 829-291FE2 829-292FE 829-335FE2 829-336FE2 829-337FE2 829-338FE 829-339FE 829-417FE3 829-418FE3 829-419FE3 829-420FE2 829-421FE2 829-422FE 829-490FE 829-528FE3 829-529FE3 829-530FE2 829-532FE 829-533FE 829-575FE5 829-577FE5 829-578FE4 829-580FE3 829-582FE2 829-583FE2 829-585FE 829-624FE3 829-625FE3 829-626FE2 829-628FE 829-664FE4 829-666FE3 829-668FE2 829-670FE 829-696FE3 829-698FE2 829-700FE 829-702FE 829-756FE5 829-758FE4 829-760FE2 829-762FE2 829-764FE 829-786FE6 829-788FE5 829-790FE4 829-792FE3 829-794FE2 829-796FE
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1-9
REDUCER BUSHINGS
(FPT X MPT)
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NOMINAL PIPE SIZE 1/2 x 1/4 3/4 x 1/2 1 x 1/2 1 x 3/4 1 1/4 x 1/2 1 1/4 x 3/4 1 1/4 x 1 1 1/2 x 1/2 1 1/2 x 3/4 1 1/2 x 1 1 1/2 x 1 1/4 2 x 1/2 2 x 3/4 2x1 2 x 1 1/4 2 x 1 1/2 2 1/2 x 1 1/2 2 1/2 x 2 3 x 1 1/2 3x2 3 x 2 1/2 4x2 4 x 2 1/2 4x3 6x4 8x4 8x6 10 x 4 10 x 6 10 x 8 12 x 4 12 x 6 12 x 8 12 x 10 14 x 6 14 x 8 14 x 10 14 x 12 16 x 8 16 x 10 16 x 12 16 x 14
PART NUMBER 829072 829101 829130 829131 829166 829167 829168 829209 829210 829211 829212 829247 829248 829249 829250 829251 829291 829292 829337 829338 829339 829420 829421 829422 829532 829582 829585 829624F 829626F 829628F 829664F 829666F 829668F 829670F 829696F 829698F 829700F 829704F 829734F 829736F 829738F 829740F
NOMINAL PIPE SIZE 1/2 x 1/4 3/4 x 1/2 1 x 1/2 1 x 3/4 1 1/4 x 1/2 1 1/4 x 3/4 1 1/4 x 1 1 1/2 x 1/2 1 1/2 x 3/4 1 1/2 x 1 1 1/2 x 1 1/4 2 x 1/2 2 x 3/4 2x1 2 x 1 1/4 2 x 1 1/2 2 1/2 x 1 1/2 2 1/2 x 2 3 x 1 1/2 3x2 3 x 2 1/2 4x2 4 x 2 1/2 4x3 6x4 8x4 8x6
PART NUMBER 830072 830101 830130 830131 830166 830167 830168 830209 830210 830211 830212 830247 830248 830249 830250 830251 830291 830292 830337 830338 830339 830420 830421 830422 830532 830582 830585
THREADED NIPPLES
(CLOSE)
NOMINAL PIPE SIZE 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4
PART NUMBER 861037 861055 861063 861104 861133 861170 861213 861251 861260 861338 861422
THREADED NIPPLES
(SHORT)
PART NUMBER 861038 861056 861078 861105 861134 861171 861214 861252
1-10
BOLT-ON SADDLES
NOMINAL PIPE SIZE 2 x 1/2 2 x 3/4 2x1 2 x 1 1/4 2 x 1 1/2 2 1/2 x 1 1/2 3 x 1/2 3 x 3/4 3x1 3 x 1 1/4 3 x 1 1/2 3x2 4 x 1/2 4 x 3/4 4x1 4 x 1 1/4 4 x 1 1/2 4x2 4x 2 1/2 4x3 6 x 1/2 6 x 3/4 6x1 6 x 1 1/4 6 x 1 1/2 6x2 6 x 2 1/2 6x3 6x4 8 x 1/2 8 x 3/4 8x1 8 x 1 1/4 8 x 1 1/2 8x2 8 x 2 1/2 8x3 8x4 8x6 10 x 4 10 x 6 12 x 4 12 x 6
PART NUMBER 866SV247 866SV248 866SV249 866SV250 866SV251 866SV291 866SV333 866SV334 866SV335 866SV336 866SV337 866SV338 866SV415 866SV416 866SV417 866SV418 866SV419 866SV420 866SV421 866SV422 866SV523 866SV524 866SV525 866SV526 866SV527 866SV528 866SV529 866SV530 866SV532 866SV573 866SV574 866SV575 866SV576 866SV577 866SV578 866SV579 866SV580 866SV582 866SV585 866SV624 866SV626 866SV664 866SV666
1 2 3 4 5 6 7 8 9 10
THREADED NIPPLES
(4 INCHES)
NOMINAL PIPE SIZE 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4
PART NUMBER 861042 861059 861082 861107 861136 861173 861216 861254 861265 861341 861423
THREADED NIPPLES
(5 INCHES)
NOMINAL PIPE SIZE 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4
PART NUMBER 861043 861061 861083 861108 861137 861174 861217 861255 861268 861342 861430
THREADED NIPPLES
(6 INCHES)
NOMINAL PIPE SIZE 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4
PART NUMBER 861044 861062 861084 861109 861138 861175 861218 861256 861269 861343 861426
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1-11
1 2 3 4 5 6 7 8 9 10
SIZE 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 6 8 10 12 PSI RATING @ 73F 340 340 320 260 240 200 190 190 160 130 120 110 100 3/4 TAP PART NO. 2 432007 2 1/2 432507 3 453007 4 454007 6 456007 8 458007 SIZE
Applications
Variable grade pressure sewer systems Pressure water systems Golf club irrigation Mobile home parks
IPS SLIP
1 TAP PART NO. 432010 432510 453010 454010 456010 458010 1 1/4 TAP PART NO. 432012 432512 453012 454012 456012 458012 1 1/2 TAP PART NO. 432015 432515 453015 454015 456015 458015 2 TAP PART NO. 432520 453020 454020 456020 458020 SIZE 3/4 TAP PART NO. 2 422007 2 1/2 422507 3 443007 4 444007 6 446007 8 448007
IPS FIPT
1 TAP PART NO. 422010 422510 443010 444010 446010 448010 1 1/4 TAP PART NO. 422012 422512 443012 444012 446012 448012 1 1/2 TAP PART NO. 422015 422515 443015 444015 446015 448015 2 TAP PART NO. 422520 443020 444020 446020 448020
Notes:
Meets ASTM D-1784 cell classification 12454B and ASTM D-2241; D-2466 and 1599 for dimensions and testing performance.
CPVC PART NUMBER 526-005X6 526-007X6 526-010X6 526-012X6 526-015X6 526-020X6 526-025X6 526-030X6 526-040X6 526-060X6 526-080X6 526-100X6 TB2150ST
CPVC PART NUMBER 526-005X12 526-007X12 526-010X12 526-012X12 526-015X12 526-020X12 526-025X12 526-030X12 526-040X12 526-060X12 526-080X12 526-100X12 TB2150ST
1-12
1 2 3 4 5 6 7 8 9 10
Applications
Swimming Pools and Spas Marine Refrigeration Drainage Mobile Homes Cooling Towers Metallic Plating Lines
NOMINAL PIPE SIZE (IN) 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 6 8 10 12 14 16 18 20 24 10 FT PLAIN END PART NUMBER 010207WS 010208WS 010209WS 010210WS 010211WS 010212WS 010213WS 010214WS 010216WS 010218WS 20 FT BOE PART NUMBER 010207WB 010208WB 010209WB 010210WB 010211WB 010212WB 010213WB 010214WB 010216WB 010218WB 010219WB 010220WB 010222WB 010224WB 010226WB 010228WB 010230WB 010234WB
Features
Stocked in 10 or 20 lengths, bell or plain end Available in various lengths as a special Bell end joints also available Lightweight for quick and easy installation Smooth interior walls reduce friction Reduced friction limits energy requirements Low maintenance reduces operating costs
MAX. I.D. (IN) 0.622 0.824 1.049 1.38 1.61 2.069 2.469 3.068 4.026 6.031 7.943 9.976 11.89 13.072 14.94 16.809 18.743 22.544 WEIGHT MIN. WALL PER 100 THICKNESS FEET 0.109 0.113 0.133 0.14 0.145 0.154 0.203 0.216 0.237 0.28 0.322 0.356 0.406 0.438 0.5 0.562 0.593 0.687 16 22 32 43 52 69 109 144 203 354 531 753 995 1181 1542 2111 2480 3451 PRESSURE RATING AT 73.4F 590 480 450 370 330 280 300 260 220 180 160 140 130 130 130 130 130 130
MM 12 20 25 32 40 50 65 75 100 150 200 250 300 350 400 450 500 600
O.D. (IN) 0.84 1.05 1.315 1.66 1.9 2.375 2.875 3.5 4.5 6.625 8.625 10.75 12.75 14 16 18 20 24
Notes:
Applicable pressure de-ratings at elevated temperatures apply. All Plastic Piping systems must be designed for potential Hydraulic Shock (water hammer), see Section 10, Engineering Data. Certain configurations not available CHEMKOR pressure pipe conforms to CSA Standard B137.3 and ASTM D1784, D1785. Schedule 40 pipe is not recommended for threading. Not recommended for compressed air or gas service.
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1-13
1 2 3 4 5 6 7 8 9 10
45 SOCKET ELBOWS
90 ELBOWS
(SOC X FPT)
PART NUMBER 407005W 407007W 407010W 407012W 407015W 407020W 407025W 407030W 407040W
90 SOCKET ELBOWS
90 ELBOWS
(SOC X MPT)
90 ELBOWS
(SPG X MALE SLIP)
90 ELBOWS
(FPT X MPT)
PART NUMBER 401005W 401007W 401010W 401012W 401015W 401020W 401025W 401030W 401040W 401060W 401080W
1-14
MALE ADAPTERS
SOCKET COUPLINGS
NOMINAL PIPE SIZE 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 4 6 8 NOMINAL PIPE SIZE 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 4 6 NOMINAL PIPE SIZE 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 4 NOMINAL PIPE SIZE 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 4 NOMINAL PIPE SIZE 3/4x1/2x1/2 1 x 3/4 x 1/2 1 x 3/4 x 3/4 1 1/4x1x1/2 1 1/4x1x3/4 1 1/4 x 1 x 1 2 x 1-1/2 x 1 2x1 1/2x1 1/2
PART NUMBER 436005W 436007W 436010W 436012W 436015W 436020W 436025W 436030W 436040W 436060W 436080W PART NUMBER 435005W 435007W 435010W 435012W 435015W 435020W 435025W 435030W 435040W 435060W PART NUMBER 420005W 420007W 420010W 420012W 420015W 420020W 420025W 420030W 420040W PART NUMBER 402005W 402007W 402010W 402012W 402015W 402020W 402025W 402030W 402040W PART NUMBER 401094W 401124W 401125W 401156W 401157W 401158W 401239W 401241W
1 2 3 4 5 6 7 8 9 10
FEMALE ADAPTERS
THREADED COUPLINGS
SOCKET CROSSES
SOCKET CAPS
NOMINAL PIPE SIZE 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 4 6 8 10 NOMINAL PIPE SIZE 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 4 6
PART NUMBER 447005W 447007W 447010W 447012W 447015W 447020W 447025W 447030W 447040W 447050W 447060W 447080W PART NUMBER 448005W 448007W 448010W 448012W 448015W 448020W 448025W 448030W 448040W 448060W
TEES
(SOC X SOC X FPT)
THREADED CAPS
TEES
(SLIP X RED SLIP X RED SLIP)
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1-15
1 2 3 4 5 6 7 8 9 10
NOMINAL PIPE SIZE 3/4x3/4x1/2 1 x 1 x 1/2 1 x 1 x 3/4 1 1/4x1 1/4x1/2 1 1/4x1 1/4x3/4 1 1/4x1 1/4x1 1 1/2x1 1/2x1/2 1 1/2x1 1/2x3/4 1 1/2x1 1/2x1 1 1/2x1 1/2x1 1/4 2 x 2 x 1/2 2 x 2 x 3/4 2x2x1 2 x 2 x 1-1/4 2 x 2 x 1-1/2 2 1/2x2 1/2x3/4 2 1/2 x 2 1/2 x 1 2 1/2x2 1/2x1 1/4 2 1/2x2 1/2x1 1/2 2 1/2 x 2 1/2 x 2 3 x 3 x 3/4 3x3x1 3 x 3 x 1 1/4 3 x 3 x 1 1/2 3x3x2 4 x 4 x 3/4 4x4x1 4 x 4 x 1 1/4 4 x 4 x 1 1/2 4x4x2 4x4x3 6x6x2 6x6x3 6x6x4 8x8x3 8x8x4 8x8x6
PART NUMBER 401101W 401130W 401131W 401166W 401167W 401168W 401209W 401210W 401211W 401212W 401247W 401248W 401249W 401250W 401251W 401288W 401289W 401290W 401291W 401292W 401334W 401335W 401336W 401337W 401338W 401416W 401417W 401418W 401419W 401420W 401422W 401528W 401530W 401532W 401580W 401582W 401585W PART NUMBER 402101W 402130W 401095W 401126W 402131W 402166W 402167W 402168W 402209W 402210W 402211W 402247W 402248W 402249W 402250W 402251W 402291W 402334W 402335W 402338W 402337W 402417W 402422W
NOMINAL PART PIPE SIZE NUMBER 1x1x1 1/4 1x1x1 1/2 401132W 401134W
REDUCER COUPLINGS
TEES
(SLIP X RED SLIP X RED FPT)
NOMINAL PIPE SIZE 3/4x1/2x1/2 3/4x1/2x3/4 1 x 3/4 x 1/2 1 x 3/4 x 3/4 2 x 1/2
ADAPTERS
(FPT X RED. SLIP)
NOMINAL PIPE SIZE (SOC X SOC X RED. FPT) 3/4 x 3/4 x 1/2 1 x 1 x 1/2 3/4x1/2x3/4 1 x 3/4 x 1 1 x 1 x 3/4 1 1/4x1 1/4x1/2 1 1/4x1 1/4x3/4 1 1/4x1 1/4 x 1 1 1/2x1 1/2x1/2 1 1/2x1 1/2x3/4 1 1/2x1 1/2x 1 2 x 2 x 1/2 2 x 2 x 3/4 2x2x1 2 x 2 x 1 1/4 2 x 2 x 1 1/2 2 1/2x2 1/2x1 1/2 3 x 3 x 3/4 3x3x1 3 x 3 x 1-1/4 3 x 3 x 1-1/2 4x4x1 4x4x3
TEES
90 REDUCING ELBOWS
(SOC X SLIP)
NOMINAL PIPE SIZE 3/4 x 1/2 1 x 1/2 1 x 3/4 1 1/2 x 1 1/4 2 x 1/2
90 REDUCING ELBOWS
(SOC X FPT)
1-16
1 2 3 4 5 6 7 8 9 10
Applications
Swimming Pools and Spas Chemical Feed Systems Refrigeration Drainage Municipal Water Treatment Systems Cooling Towers Metallic Plating Lines
NOMINAL PIPE SIZE (IN) 1/2 x 10 ft 3/4 x 10 ft 1 x 10 ft 1 1/4 x 10 ft 1 1/2 x 10 ft 2 x 10 ft 2 1/2 x 10 ft 3 x 10 ft 4 x 20 ft 5 x 20 ft 6 x 20 ft 8 x 20 ft 10 x 20 ft 12 x 20 ft 14 x 20 ft 16 x 20 ft 18 x 20 ft 20 x 20 ft 24 x 20 ft PART NUMBER 010207BS 010208BS 010209BS 010210BS 010211BS 010212BS 010213BS 010214BS 010216B 010217B 010218B 010222B 010219B 010220B 010224 010226 010228 010230 010234
Features
Stocked in 10 or 20 lengths, bell or plain end Available in various lengths as a special Bell end joints also available Lightweight for quick and easy installation Smooth interior walls reduce friction Reduced friction limits energy requirements Low maintenance reduces operating costs
MAX. INSIDE MIN. WALL WEIGHT DIAMETER THICKNESS PER 100 (IN) (IN) FEET 0.622 0.824 1.049 1.380 1.610 2.069 2.469 3.068 4.026 5.017 6.031 7.943 9.976 11.89 13.072 14.940 16.809 18.743 22.544 0.109 0.113 0.133 0.140 0.145 0.154 0.203 0.216 0.237 0.258 0.280 0.322 0.356 0.406 0.438 0.500 0.562 0.593 0.687 16 22 32 43 52 69 109 144 203 273 354 531 753 995 1181 1542 2111 2480 3451 PRESSURE RATING AT 73.4F 590 480 450 370 330 280 300 260 220 190 180 160 140 130 130 130 130 130 130
MM 12 20 25 32 40 50 65 75 100 125 150 200 250 300 350 400 450 500 600
OUTSIDE CRATE DIAMETER QTY FEET (IN) 3,000 2,200 1,800 1,600 1,800 1,400 990 880 1,140 260 520 200 160 120 60 40 20 20 20 0.840 1.050 1.315 1.660 1.900 2.375 2.875 3.500 4.500 5.563 6.625 8.625 10.75 12.75 14.00 16.00 18.00 20.00 24.00
Notes:
Applicable pressure de-ratings at elevated temperatures apply. All Plastic Piping systems must be designed for potential Hydraulic Shock (water hammer), see Section 10, Engineering Data. CHEMKOR pressure pipe conforms to CSA Standard B137.3 and ASTM D1784, D1785. Schedule 40 pipe is not recommended for threading. Not recommended for compressed air or gas service.
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1-17
1 2 3 4 5 6 7 8 9 10
SOCKET TEES
NOMINAL PIPE SIZE 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 5 6 8 10 12 14 16 18 20 24 NOMINAL PIPE SIZE 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 5 6 8 10 12 14 16 18 20 24
PART NUMBER 401005 401007 401010 401012 401015 401020 401025 401030 401040 401050 401060 401080W 401100F 401120F 401140F 401160F 401180F 401200F 401240F PART NUMBER 406003 406005 406007 406010 406012 406015 406020 406025 406030 406040 406050 406060 406080W 406100F 406120F 406140F 406160F 406180F 406200F 406240F
45 SOCKET ELBOWS
NOMINAL PIPE SIZE 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 5 6 8 10 12 14 16 18 20 24 NOMINAL PIPE SIZE 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 5 6 8 10 12 14 16 18 20 24
PART NUMBER 417005 417007 417010 417012 417015 417020 417025 417030 417040 417050 417060 417080W 417100 417120 417140F 417160F 417180F 417200F 417240F PART NUMBER 429005 429007 429010 429012 429015 429020 429025 429030 429040 429050 429060 429080W 429100F 829120F 429140F 429160F 429180F 429200F 429240F
90 SOCKET ELBOWS
SOCKET COUPLINGS
1-18
SOCKET CAPS
NOMINAL PIPE SIZE 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 5 6 8 NOMINAL PIPE SIZE 3/4 x 1/2 1 x 1/2 1 x 3/4 1 1/4 x 1/2 1 1/4 x 3/4 1 1/4 x 1 1 1/2 x 1/2 1 1/2 x 3/4 1 1/2 x 1 1 1/2 x 1 1/4 2 x 1/2 2 x 3/4 2x1 2 x 1 1/4 2 x 1 1/2 2 1/2 x 2 3 x 1 1/2 3x2 3 x 2 1/2 4x2 4x3 6x4 NOMINAL PIPE SIZE 3/4 x 1/2 1 x 1/2 1 x 3/4 1 1/4 x 1/2 1 1/4 x 3/4 1 1/4 x 1 1 1/2 x 1/2 1 1/2 x 3/4 1 1/2 x 1 1 1/2 x 1 1/4 2 x 1/2 2 x 3/4 2x1 2 x 1 1/4 2 x 1 1/2 2 1/2 x 2 3 x 1 1/2 3x2 3 x 2 1/2 4x2 4x3 6x4 8x3 8x4 8x6
PART NUMBER 447005 447007 447010 447012 447015 447020 447025 447030 447040 447050 447060 447080W PART NUMBER 438101 438130 438131 438166 438167 438168 438209 438210 438211 438212 438247 438248 438249 438250 438251 438292 438337 438338 438339 438420 438422 438532 PART NUMBER 437101 437130 437131 437166 437167 437168 437209 437210 437211 437212 437247 437248 437249 437250 437251 437292 437337 437338 437339 437420 437422 437532 437580F 437582F 437585F
1 2 3 4 5 6 7 8 9 10
FITTING ADAPTER
(SPGT X FPT)
PART NUMBER 478005 478007 478010 478012 478015 478020 478025 478030 478040
REDUCER BUSHINGS
(SOCKET X SLIP)
45 SOCKET LATERALS
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1-19
1 2 3 4 5 6 7 8 9
NOMINAL PIPE SIZE 3/4 x 1/2 1 x 3/4 1 1/4 x 1 1 1/2 x 1 1/4 2 x 1 1/2 3x2 4x3
NOMINAL PIPE SIZE 3/4 x 3/4 x 1/2 1 x 3/4 x 3/4 1 x 1 x 1/2 1 x 1 x 3/4 1 1/4x1 1/4x1/2 1 1/4x1 1/4x3/4 1 1/4x1 1/4x1 1 1/2x1 1/2x3/4 1 1/2x1 1/2x1 2 x 2 x 3/4 2x2x1 2 x 2 x 1 1/2 3 x 3 x 3/4 3x3x1 3 x 3 x 1 1/2 3x3x2 4 x 4 x 3/4 4x4x1 4x4x2 4x4x3
PART NUMBER 401101 401125 401130 401131 401166 401167 401168 401210 401211 401248 401249 401251 401334 401335 401337 401338 401416 401417 401420 401422
NOMINAL PIPE SIZE 3/4 x 3/4 x 1/2 1 x 3/4 x 3/4 1 x 1 x 1/2 1 x 1 x 3/4 1 1/4x1 1/4x1/2 1 1/4x1 1/4x3/4 1 1/4x1 1/4x1 1 1/2x1 1/2x3/4 1 1/2x1 1/2x1 2 x 2 x 3/4 2x2x1 2 x 2 x 1 1/2
PART NUMBER 475101 475125 475130 475131 475166 475167 475168 475210 475211 475248 475249 475251
VANCOUVER BRANCH
10
1-20
Toronto, Edmonton, Saskatoon, Vancouver, Montreal
1 2 3 4 5 6 7 8 9 10
Applications
Sight Glass Dual Containment Food Processing Chemical Processing Medical use Cosmetics Visual Testing Equipment Available in SCH 40 and 80 dimensions Available in to 8 diameters Available in 10 lengths, plain end Joined using simple solvent weld joining Fully compatible with standard PVC pipe and fittings Corrosion resistant and lightweight Packaged in bags and boxes on line to eliminate scratching * This size does not comply with Schedule 40 as to I.D. and Wall Thickness. For water at 73.4 F (23 C) with solvent cemented joints. Working pressure decreases by approximately 1.29% per degree F over 73.4 F (23 C). Complies with title 21 food & drug, part #121 paragraph 121.2521 & 121.2597 Threading not recommended. Schedule 40 type II grade I. Per ASTM D1784cell classification 12454B. Schedule 40 pipe also available in 20 ft lengths upon request.
NOMINAL MIN. WALL WEIGHT CRATE PRESSURE PART OD PIPE THICKNESS PER QTY RATING NUMBER (IN) SIZE (IN) (IN) FOOT (FEET) AT 73.4F
ID (IN)
0.540 0.302 0.675 0.423 0.840 0.546 1.050 0.742 1.315 0.957 1.660 1.278 1.900 1.500 2.375 1.939 3.500 2.900 4.500 3.826 6.625 5.761 ID (IN)
Features
NOMINAL MIN. WALL WEIGHT SCH 80 CRATE PRESSURE OD PIPE THICKNESS PER PART QTY RATING (IN) SIZE (IN) (IN) FOOT NUMBER (FEET) AT 73.4F
Notes:
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1-21
1 2 3 4
MALE ADAPTERS
NOMINAL PIPE SIZE 3/8 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 4 NOMINAL PIPE SIZE 1/4 3/8 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 4 NOMINAL PIPE SIZE 1/4 3/8 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 4 6 8 NOMINAL PIPE SIZE 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 4
PART NUMBER 436003C 436005C 436007C 436010C 436012C 436015C 436020C 436025C 436030C 436040C PART NUMBER 435002C 435003C 435005C 435007C 435010C 435012C 435015C 435020C 435025C 435030C 435040C PART NUMBER 429002C 429003C 429005C 429007C 429010C 429012C 429015C 429020C 429025C 429030C 429040C 429060C 429080C PART NUMBER 427005C 427007C 427010C 427012C 427015C 427020C 427025C 427030C 427040C
45 SOCKET ELBOWS
NOMINAL PIPE SIZE 1/4 3/8 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 4 6 8
PART NUMBER 417002C 417003C 417005C 417007C 417010C 417012C 417015C 417020C 417025C 417030C 417040C 417060C 417080C
FEMALE ADAPTERS
5 6
SOCKET COUPLINGS
90 STREET ELBOWS
(SPG X SLP)
7 8 9 10
1-22
45 STREET ELBOWS
(SLIP X SOC)
90 SOCKET ELBOWS
NOMINAL PIPE SIZE 1/4 3/8 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 4 6 8
PART NUMBER 406002C 406003C 406005C 406007C 406010C 406012C 406015C 406020C 406025C 406030C 406040C 406060C 406080C
SOCKET CAPS
NOMINAL PIPE SIZE 1/4 3/8 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 4 6 8 NOMINAL PIPE SIZE 3/4X1/2 1X3/4 1-1/4X1 1-1/2X1 1-1/2X1-1/4 2X1-1/2 2-1/2X2 3X2 3X2-1/2 4X3 6X4 8X6
PART NUMBER 447002C 447003C 447005C 447007C 447010C 447012C 447015C 447020C 447025C 447030C 447040C 447060C 447080C PART NUMBER 437101C 437131C 437168C 437211C 437212C 437251C 437292C 437338C 437339C 437422C 437532C 437585C
1 2 3 4 5 6 7 8 9 10
SOCKET WYE
REDUCER BUSHINGS
(SOCKET X SLIP)
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1-23
1 2 3 4 5 6 7 8 9 10
NOMINAL PIPE SIZE 25X20 32X20 32X25 40X20 40X25 40X32 50X20 50X25 50X32 50X40 63X25 63X32 63X40 63X50 75X32 75X40 75X50 90X63 90X32 90X50 90X63 NOMINAL PIPE SIZE 12X8 16X12 20X16 25X20 32X20 32X25 40X20 40X25 40X32 50X20 50X25 50X32 50X40 63X32 63X40 63X50 75X50 75X63 90X50 90X63 90X75 NOMINAL PIPE SIZE 20 MM 25 MM 32 MM 40 MM 50 MM 63 MM 75 MM 90 MM 110 MM 160 MM
PART NUMBER 721 200 134 721 200 141 721 200 138 721 200 155 721 200 151 721 200 147 721 200 009 721 200 010 721 200 164 721 200 161 721 200 011 721 200 178 721 200 174 721 200 170 721 200 181 721 200 182 721 200 183 721 200 184 721 200 142 721 200 144 721 200 145 PART NUMBER 721 900 329 721 900 331 721 900 334 721 900 337 721 900 342 721 900 341 721 900 348 721 900 347 721 900 346 721 900 355 721 900 354 721 900 353 721 900 352 721 900 360 721 900 359 721 900 358 721 900 365 721 900 364 721 900 372 721 900 371 721 900 370 PART NUMBER 721 721 721 721 721 721 721 721 721 721 000 000 000 000 000 000 000 000 000 000 106 107 108 109 110 111 112 113 114 117
90 SOCKET ELBOWS
PART NUMBER 721 100 101 721 100 102 721 100 103 721 100 104 721 100 105 721 100 106 721 100 107 721 100 108 721 100 109 721 100 110 721 100 111 721 100 112 721 100 113 721 100 114 721 100 117 721 100 119 721 100 120
45 SOCKET ELBOWS
REDUCER BUSHINGS
(SOC X SOC)
PART NUMBER 721 150 105 721 150 106 721 150 107 721 150 108 721 150 109 721 150 110 721 150 111 721 150 112 721 150 113 721 150 114 721 150 117 721 150 119 721 150 120
SOCKET TEES
PART NUMBER 721 200 101 721 200 102 721 200 103 721 200 104 721 200 105 721 200 106 721 200 107 721 200 108 721 200 109 721 200 110 721 200 111 721 200 112 721 200 113 721 200 114 721 200 117 721 200 119 721 200 120
1-24
BARRELL NIPPLES
PART NUMBER 721 900 905 721 900 906 721 900 907 721 900 908 721 900 909 721 900 910 721 900 911 721 900 912 721 900 913 721 900 914 721 900 917 721 900 919 721 900 920
1 2 3 4 5 6 7 8 9 10
SOCKET CAPS
SOCKET CROSSES
PART NUMBER 721 300 103 721 300 104 721 300 105 721 300 106 721 300 107 721 300 108 721 300 109 721 300 110 721 300 111 721 300 112 721 300 113 721 300 114
PART NUMBER 721 960 104 721 960 105 721 960 106 721 960 107 721 960 108 721 960 109 721 960 110 721 960 111 721 960 112 721 960 113 721 960 114 721 960 117
SOCKET UNIONS
(EPDM)
SOCKET COUPLINGS
PART NUMBER 721 910 101 721 910 102 721 910 103 721 910 104 721 910 105 721 910 106 721 910 107 721 910 108 721 910 109 721 910 110 721 910 111 721 910 112 721 910 113 721 910 114 721 910 117 721 910 119 721 910 120
PART NUMBER 721 510 103 721 510 104 721 510 105 721 510 106 721 510 107 721 510 108 721 510 109 721 510 110 721 510 111 721 510 112 721 510 113 721 510 114
SOCKET UNIONS
(VITON)
PART NUMBER 721 510 128 721 510 129 721 510 130 721 510 131 721 510 132 721 510 133 721 510 134 721 510 135 721 510 136 721 510 137 721 510 138 721 510 139
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1-25
CPVC PIPE
1 2 3
MM NOMINAL PIPE SIZE (IN) 1/4 x 20 ft 1/2 x 20 ft 3/4 x 20 ft 1 x 20 ft 1 1/4 x 20 ft 1 1/2 x 20 ft 2 x 20 ft 2 1/2 x 20 ft 3 x 20 ft 4 x 20 ft 6 x 20 ft 8 x 20 ft 10 x 20 ft 12 x 20 ft 14 x 20 ft 16 x 20 ft NOMINAL PIPE SIZE (IN) 1/2 x 10 ft 3/4 x 10 ft 1 x 10 ft 1 1/4 x 10 ft 1 1/2 x 10 ft 2 x 10 ft 2 1/2 x 10 ft 3 x 10 ft 4 x 20 ft 5 x 20 ft 6 x 20 ft 8 x 20 ft 10 x 20 ft 12 x 20 ft 14 x 20 ft 16 x 20 ft
4 5 6 7 8 9 10
1-26
PART NUMBER 020304 020307 020308 020309 020310 020311 020312 020313 020314 020316 020318 020319 020320 020322 020324 020326 PART NUMBER 020204 020207 020308 020209 020210 020211 020212 020213 020214 020216 020218 020219 020220 020222 020224 020226
O.D. (IN)
MIN. WALL WEIGHT PER THICKNESS (IN) 100 FEET 0.119 0.147 0.154 0.179 0.191 0.2 0.218 0.276 0.3 0.337 0.432 0.5 0.593 0.687 0.75 0.843 12 24 33 49 67 81 109 165 221 323 617 937 1342 1846 2222 2856 WEIGHT PER 100 FEET 16 22 32 43 52 69 109 144 203 273 354 531 753 995 1181 1542
0.54 0.302 0.84 0.546 1.05 0.742 1.315 0.957 1.66 1.278 1.9 1.5 2.375 1.939 2.875 2.323 3.5 2.9 4.5 3.826 6.625 5.761 8.625 7.625 10.75 9.564 12.75 11.376 14 12.41 16 14.214 OUTSIDE MAX. INSIDE DIAMETER DIAMETER (IN) (IN) 0.84 1.05 1.315 1.66 1.9 2.375 2.875 3.5 4.5 5.563 6.625 8.625 10.75 12.75 14 16 0.622 0.824 1.049 1.38 1.61 2.069 2.469 3.068 4.026 5.017 6.031 7.943 9.976 11.89 13.072 14.94
PRESSURE RATING AT 73.4F 1130 850 690 630 520 470 400 425 375 320 280 250 230 230 220 220 PRESSURE RATING AT 73.4F 590 480 450 370 330 280 300 260 220 190 180 160 140 130 130 130
MIN. WALL THICKNESS 0.109 0.113 0.133 0.14 0.145 0.154 0.203 0.216 0.237 0.258 0.28 0.322 0.356 0.406 0.438 0.5
Notes:
Applicable pressure de-ratings at elevated temperatures apply. All Plastic Piping systems must be designed for potential Hydraulic Shock (water hammer), see Section 10, Engineering Data. We do not recommend schedule 40 pipe for threading. Schedule 80 pipe is recommended for threading. Not recommended for compressed air or gas service. Pipe also available up to 24 diameter upon request.
1 2 3 4 5 6 7 8 9 10
Notes:
Applicable pressure de-ratings at elevated temperatures apply. All Plastic Piping systems must be designed for potential Hydraulic Shock (water hammer), see Section 10, Engineering Data. CPVC SCH 80 fittings are produced in accordance with the following standards: ASTM D1784, ASTM F-439 (socket fittings), ASTM F-437 (threaded fittings). Flanges are 150 lb. ANSI B.16.5 dimensioned. Heavy duty wyes are produced from CPVC according to ASTM D1784, Cell Class 23447B and are pressure rated to 217 PSI. Many other fittings are available on request. Some Schedule 80 reducing tees are standard tees with a reducer bushing
The maximum continuous working pressure of the fittings is equal to 150 PSI at 73.4F( 23C). No provisions have been made for pressure surges, water hammer, or other conditions which should be considered. All custom fabricated fittings are not subject to return. Many other fittings are available on request. F indicates a fabricated fitting. F* indicates fitting is available molded or fabricated. Fabricated fittings, custom manufactured and/ or modified FABCO products (Products, machined products, modified standard products, etc.) cannot be returned for credit or with restocking charge.
SOCKET TEES
NOMINAL PIPE SIZE 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 5 6 8 10 12 14 16 18 20 24
PART NUMBER 501002 501003 501005 501007 501010 501012 501015 501020 501025 501030 501040 501050 501060 501080 501100F* 501120F* 501140F 501160F 501180F 501200F 501240F
THREADED TEES
NOMINAL PIPE SIZE 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 NOMINAL PIPE SIZE 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 5 6 8 10 12 14 16 18 20 24
PART NUMBER 505002 505003 505005 505007 505010 505012 505015 505020 505025 505030 505040 PART NUMBER 506002 506003 506005 506007 506010 506012 506015 506020 506025 506030 506040 506050F 506060 506080 506100F 506120F 506140F 506160F 506180F 506200F 506124F
90 SOCKET ELBOWS
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1 2 3 4 5 6 7 8
90 THREADED ELBOWS
NOMINAL PIPE SIZE 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 NOMINAL PIPE SIZE 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 5 6 8 10 12 14 16 18 20 24 NOMINAL PIPE SIZE 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4
PART NUMBER 508002 508003 508005 508007 508010 508012 508015 508020 508025 508030 508040 PART NUMBER 517002 517003 517005 517007 517010 517012 517015 517020 517025 517030 517040 517050F 517060 517080 517100F* 517120F* 517140F 517160F 517180F 517200F 517240F PART NUMBER 519002 519003 519005 519007 519010 519012 519015 519020 519025 519030 519040
FEMALE ADAPTERS
NOMINAL PIPE SIZE 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 6 8 10 12
PART NUMBER 535002 535003 535005 535007 535010 535012 535015 535020 535025 535030 535040 535060F 535080F 535100F 535120F
45 SOCKET ELBOWS
PART NUMBER 552005 552007 552010 552012 552015 552020 552025 552030 552040 552060F 552080F
45 THREADED ELBOWS
PART NUMBER 551005 551007 551010 551012 551015 551020 551025 551030 551040 551050 551060 551080 551100F* 551120F* 551140F 551160F 551180F 551200F 551240F
MALE ADAPTERS
9 10
1-28
PART NUMBER 536005 536007 536010 536012 536015 536020 536025 536030 536040 536060F 536080F 536100F
SOCKET CAPS
NOMINAL PIPE SIZE 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 6 8 10 12 14 16 18 20 24
PART NUMBER 547002 547003 547005 547007 547010 547012 547015 547020 547025 547030 547040 547060 547080 547100F 547120F 547140F 547160F 547180F 547200F 547240F
1 2 3 4 5 6 7 8 9 10
PART NUMBER 556005 556007 556010 556012 556015 556020 556025 556030 556040 556060 556080 556100 556120 556140F 556160F 556180F 556200F 556240F
THREADED CAPS
NOMINAL PIPE SIZE 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 6 8
PART NUMBER 548002 548003 548005 548007 548010 548012 548015 548020 548025 548030 548040 548060F 548080F
PART NUMBER 520002 520005 520007 520010 520012 520015 520020 520025 520030 520040 520060F 520080F 520100F 520120F 520140F 520160F 520180F 520200F 520240F
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1 2 3 4 5 6 7 8 9 10
NOMINAL PIPE SIZE 1X3/4 1-1/4X1 1-1/2X1-1/4 2X1 2X1-1/4 2X1-1/2 2-1/2X1-1/4 2-1/2X1-1/2 2-1/2X2 3X1 3X1-1/4 3X1-1/2 3X2 3X2-1/2 4X1 4X1-1/4 4X1-1/2 4X2 4X2-1/2 4X3 5X4 6X2 6X2-1/2 6X3 6X4 8X2 8X3 8X4 8X5 8X6 10X4 10X5 10X6 10X8 12X4 12X6 12X8 12X10 14X6 14X8 14X10 14X12 16X6 16X8 16X10 16X12 16X14 18X6 18X8 18X10 18X12 18X14 18X16
PART NUMBER 829-131CFE 829-168CFE 829-212CFE 829-249CFE 829-250CFE 829-251CFE 829-290CFE2 829-291CFE2 829-292CFE 829-335CFE2 829-336CFE2 829-337CFE2 829-338CFE 829-339CFE 829-417CFE3 829-418CFE3 829-419CFE3 829-420CFE2 829-421CFE2 829-422CFE 829-490CFE 829-528CFE3 829-529CFE3 829-530CFE2 829-532CFE 829-578CFE4 829-580CFE3 829-582CFE2 829-583CFE2 829-585CFE 829-624CFE3 829-625CFE3 829-626CFE2 829-628CFE 829-664CFE4 829-666CFE3 829-668CFE2 829-670CFE 829-696CFE3 829-698CFE2 829-700CFE 829-702CFE 829-756CFE5 829-758CFE4 829-760CFE3 829-762CFE2 829-764CFE 829-786CFE6 829-788CFE5 829-790CFE4 829-792CFE3 829-794CFE2 829-796CFE
PART NUMBER 533-012 533-015 533-020 533-025 533-030 533-040 533-050F 533-060 533-080F 533-100F 533-120F PART NUMBER 575108F 575100F 575120F 575140F 575160F 575180F 575200F 575240F PART NUMBER 529002 529003 529005 529007 529010 529012 529015 529020 529025 529030 529040 529050 529060 529080 529100 529120 529140F 529160F 529180F 529200F 529240F
45 SOCKET LATERALS
SOCKET COUPLINGS
NOMINAL PIPE SIZE 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 5 6 8 10 12 14 16 18 20 24
1-30
SOCKET UNIONS
(VITON 0-RINGS)
NOMINAL PIPE SIZE 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 6
PART NUMBER 557002 557003 557005 557007 557010 557012 557015 557020 557025 557030 557040 557060
1 2 3 4 5 6 7 8 9 10
THREADED PLUGS
NOMINAL PIPE SIZE 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 6
PART NUMBER 550002 550003 550005 550007 550010 550012 550015 550020 550025 550030 550040 550060F
THREADED UNIONS
(VITON O-RINGS)
NOMINAL PIPE SIZE 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 6
PART NUMBER 558002 558003 558005 558007 558010 558012 558015 558020 558025 558030 558040 558060
SOCKET UNIONS
(EPDM O-RINGS)
NOMINAL PIPE SIZE 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 6
PART NUMBER 597002 597003 597005 597007 597010 597012 597015 597020 597025 597030 597040 597060
THREADED UNIONS
(EPDM O-RINGS)
NOMINAL PIPE SIZE 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 6
PART NUMBER 598002 598003 598005 598007 598010 598012 598015 598020 598025 598030 598040 598060
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1 2 3 4 5 6 7 8 9 10
NOMINAL PIPE SIZE 1/2 3/4 1 1 1/4 1 1/2 2 3 4 6 NOMINAL PIPE SIZE 3/4x3/4x1/2 1 x 1 x 1/2 1 x 1 x 3/4 1 1/2x1 1/2x3/4 1 1/2x1 1/2x1 2 x 2 x 1/2 2 x 2 x 3/4 2x2x1 2 x 2 x 1 1/2 3x3x2 4x4x2 4x4x3 6x6x4 8x8x4 8x8x6 10 x 10 x 6 10 x 10 x 8 12 x 12 x 8 12 x 12 x 10
PART NUMBER 575005 575007 575010 575012 575015 575020 575030 575040 575060 PART NUMBER 501101 501130 501131 501210 501211 501247 501248 501249 501251 501338 501420 501422 501532 501582 501585 501626F 501628F 501668F 501670F PART NUMBER 538072 538073 538098 538101 538130 538131 538166 538167 538168 538209 538210 538211 538212 538247 538248 538249 538250 538251 538292 538337 538338 538339 538420 538421 538422 538532
REDUCER BUSHINGS
(SOCKET X SLIP)
NOMINAL PIPE SIZE 1/2 x 1/4 1/2 x 3/8 3/4 x 1/4 3/4 x 1/2 1 x 1/2 1 x 3/4 1 1/4 x 1/2 1 1/4 x 3/4 1 1/4 x 1 1 1/2 x 1/2 1 1/2 x 3/4 1 1/2 x 1 1 1/2 x 1 1/4 2 x 1/2 2 x 3/4 2x1 2 x 1 1/4 2 x 1 1/2 2 1/2 x 2 3 x 1 1/2 3x2 3 x 2 1/2 4x2 4 x 2 1/2 4x3 6x4 8x6 10 x 4 10 x 6 10 x 8 12 x 4 12 x 6 12 x 8 12 x 10 14 x 6 14 x 8 14 x 10 18 x 8 18 x 10 18 x 12 18 x 14 18 x 16
PART NUMBER 537072 537073 537098 537101 537130 537131 537166 537167 537168 537209 537210 537211 537212 537247 537248 537249 537250 537251 537292 537337 537338 537339 537420 537421 537422 537532 537585 537624F 537626F 537628F 537664F 537666F 537668F 537670F 537696F 537698F 537700F 537748F 537750F 537752F 537754F 537756F
REDUCER BUSHINGS
(SLIP X FPT)
NOMINAL PIPE SIZE 1/2 x 1/4 1/2 x 3/8 3/4 x 1/4 3/4 x 1/2 1 x 1/2 1 x 3/4 1 1/4 x 1/2 1 1/4 x 3/4 1 1/4 x 1 1 1/2 x 1/2 1 1/2 x 3/4 1 1/2 x 1 1 1/2 x 1 1/4 2 x 1/2 2 x 3/4 2x1 2 x 1 1/4 2 x 1 1/2 2 1/2 x 2 3 x 1 1/2 3x2 3 x 2 1/2 4x2 4 x 2 1/2 4x3 6x4
1-32
NOMINAL PIPE SIZE 3/4 x 1/2 1 x 1/2 1 x 3/4 1 1/4 x 1/2 1 1/4 x 3/4 1 1/4 x 1 1 1/2 x 1/2 1 1/2 x 3/4 1 1/2 x 1 1 1/2 x 1 1/4 2 x 1/2 2 x 3/4 2x1 2 x 1 1/4 2 x 1 1/2 2 1/2 x 1 1/2 2 1/2 x 2 3 x 1 1/2 3x2 3 x 2 1/2 4x2 4 x 2 1/2 4x3 6x4 8x4 8x6 10 x 4 10 x 6 10 x 8 12 x 4 12 x 6 12 x 8 12 x 10 14 x 4 14 x 6 14 x 8 14 x 10 14 x 12 16 x 4 16 x 6 16 x 8 16 x 10 16 x 12 16 x 14 18 x 3 18 x 4 18 x 6 18 x 8 18 x 10 18 x 12 18 x 14 18 x 16 20 X 8 20 x 16 20 x 18 24 x 6 24 x 18 24 x 20
PART NUMBER 529101 529130 529131 529166 529167 529168 529209 529210 529211 529212 529247 529248 529249 529250 529251 529291 529292 529337 529338 529339 529420 529421 529422 529532 529582 529585 529624F 529626F 529628F 529664F 529666F 529668F 529670F 529-694F 529-696F 529-698F 529-700F 529-702F 529-754F 529-756F 529-758F 529-760F 529-762F 529-764F 529-783F 529-784F 529-786F 529-788F 529-790F 529-792F 529-794F 529-796F 529-818F 529-826F 529-828F 529-906F 529-918F 529-920F
1 2 3 4 5 6 7 8 9 10
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1 2 3 4 5 6 7 8 9 10
NOMINAL PIPE SIZE 3/4 x 1/2 1 x 1/2 1 x 3/4 1 1/4 x 1/2 1 1/4 x 3/4 1 1/4 x 1 1 1/2 x 1/2 1 1/2 x 3/4 1 1/2 x 1 1 1/2 x 1 1/4 2 x 1/2 2 x 3/4 2x1 2 x 1 1/4 2 x 1 1/2 2 1/2 x 1 1/2 2 1/2 x 2 3 x 1 1/2 3x2 3 x 2 1/2 4x2 4 x 2 1/2 4x3
PART NUMBER 530101 530130 530131 530166 530167 530168 530209 530210 530211 530212 530247 530248 530249 530250 530251 530291 530292 530337 530338 530339 530420 530421 530422
THREADED NIPPLES
(3 INCHES)
NOMINAL PIPE SIZE 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3
PART NUMBER 561041 561058 561081 561106 561135 561172 561215 561253 561261 561339
THREADED NIPPLES
(4 INCHES)
NOMINAL PIPE SIZE 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4
PART NUMBER 561042 561059 561082 561107 561136 561173 561216 561254 561265 561341 561423
THREADED NIPPLES
(5 INCHES)
NOMINAL PIPE SIZE 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4
PART NUMBER 561043 561061 561083 561108 561137 561174 561217 561255 561268 561342 561430
THREADED NIPPLES
(CLOSE)
NOMINAL PIPE SIZE 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4
PART NUMBER 561037 561055 561063 561104 561133 561170 561213 561251 561260 561338 561422
THREADED NIPPLES
(6 INCHES)
NOMINAL PIPE SIZE 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4
PART NUMBER 561044 561062 561084 561109 561138 561175 561218 561256 561269 561343 561426
THREADED NIPPLES
(SHORT)
PART NUMBER 561038 561056 561078 561105 561134 561171 561214 561252
1-34
1 2 3 4 5 6 7 8 9 10
PART NUMBER 010911 010912 010913 010914 010916 010917 010918 010919 010920 010922 010924 010926 010928 010930 010934 PART NUMBER 010628 010630 010634 PART NUMBER 011007 011008 011009 011010 011011 011012 011013 011014 011016 011017 011018 011019 011020
MM 40 50 65 75 100 125 150 200 250 300 350 400 450 500 600
NOMINAL PIPE SIZE (INCHES) 1 1/2 x 20 ft 2 x 20 ft 2 1/2 x 20 ft 3 x 20 ft 4 x 20 ft 5 x 20 ft 6 x 20 ft 8 x 20 ft 10 x 20 ft 12 x 20 ft 14 x 20 ft 16 x 20 ft 18 x 20 ft 20 x 20 ft 24 x 20 ft NOMINAL PIPE SIZE (INCHES) 1/2 x 10 ft 3/4 x 10 ft 1 x 10 ft NOMINAL PIPE SIZE (INCHES) 1/2 x 20 ft 3/4 x 20 ft 1 x 20 ft 1 1/4 x 20 ft 1 1/2 x 20 ft 2 x 20 ft 2 1/2 x 20 ft 3 x 20 ft 4x 20 ft 5 x 20 ft 6 x 20 ft 8 x 20 ft 10 x 20 ft
OUTSIDE INSIDE DIAMETER DIAMETER 2.375 1.900 2.875 3.500 4.500 5.563 6.625 8.625 10.750 12.750 14.000 16.000 18.000 20.000 24.000 2.173 1.734 2.635 3.210 4.134 5.109 6.085 7.921 9.874 11.710 12.860 14.696 16.534 18.370 22.043
MIN. WALL THICKNESS 0.091 0.080 0.110 0.135 0.173 0.214 0.255 0.332 0.413 0.490 0.538 0.615 0.693 0.769 0.923 MIN. WALL THICKNESS 0.488 0.439 0.585 MIN. WALL THICKNESS 0.060 0.062 0.063 0.079 0.090 0.113 0.137 0.167 0.214 0.265 0.316 0.410 0.511
WEIGHT PER PRESSURE RATING 100 FEET AT 73.4F 43.2 28.4 62.2 91.5 149.4 228.8 322.8 546.8 849.2 1195.6 1443.0 1881.0 2386.0 2947.0 4252.0 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160
OUTSIDE INSIDE DIAMETER DIAMETER 20.000 18.000 24.000 18.970 17.070 22.748
WEIGHT PER PRESSURE RATING 100 FEET AT 73.4F 1892.0 1537.0 2732.0 100 100 100
OUTSIDE INSIDE DIAMETER DIAMETER 1.050 0.840 1.315 1.660 1.900 2.375 2.875 3.500 4.500 5.563 6.625 8.625 10.750 0.910 0.696 1.169 1.482 1.700 2.129 2.581 3.146 4.046 5.001 5.995 7.755 9.667
WEIGHT PER PRESSURE RATING 100 FEET AT 73.4F 12.9 10.4 17.0 26.3 33.9 52.1 75.4 110.6 182.5 279.2 396.4 667.9 1039.2 200 200 200 200 200 200 200 200 200 200 200 200 200
Notes:
Pressure Rating at 73.4F(23C). FABCO Pressure Pipe conforms to CSA standard B 137.3 and ASTM D 1784. Pipe can be supplied on request as bell end or roll grooved (SDR21 and SDR 26).
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1
HEAVY BODIED
MAX PIPE SIZE (INTERFER- SET TIME ENCE FIT) 12 (315 mm) PVC all classes & schedules
AVAILABLE COLOR
INDUSTRY LISTING
MEETS FOLLOWING PERFORMANCE SPECIFICATION ASTM D 2564 NSF/ANSI 14 NSF/ANSI 61 CSA B137.3 CSA B181.2
INDUSTRIAL GRADE
Medium
GRAY
PW-G/DWV/SW
2 3 4 5 6 7 8
717 PVC*
Quality formulation for plumbing, industrial, pool, irrigation and electrical piping systems. Good gap filling properties. Medium set allows for more working time in warm weather.
Medium
PW-G/DWV/SW
719 PVC
Premium, high-strength formulation for 30 (800 large size industrial piping systems. mm) PVC, Ideal for fabrication of large fittings and all classes& applications requiring high gap filling schedules properties. Suitable for irrigation, conduit, other pressure and non-pressure applications.
INDUSTRIAL GRADE
Slow
PW-G/DWV/SW
6 (160 mm) High-strength formula for industrial, PVC irrigation, DWV, electrical conduit, pool 4 (110 mm) & spa and plumbing, including PVC foam Schedule 80 core pipe. PVC PN 10 Can be used without primer on non& 16 pressure systems if local codes permit.
INDUSTRIAL GRADE
Fast
PW-G/DWV/SW
AQUA BLUE
PW-G/DWV/SW
MEDIUM BODIED
Premium formula for all weather 6 (160 mm) conditions (-15F to 110F / -26C to PVC 43C). 4 (110 mm) Very Fast Excellent for industrial, irrigation, Schedule 80 electrical conduit, pool & spa and PVC PN 10 plumbing, including PVC foam core pipe. & 16 Can be used without primer on nonpressure systems if local codes permit. 6 (160 mm) PVC 4 (110 mm) Extremely Schedule 80 Fast PVC PN 10 & 16
CLEAR
PW-G/DWV/SW
Plumbing quality cement for wet conditions and/or quick pressurization. Can be used without primer on nonpressure systems if local codes permit.
BLUE
PW-G/DWV/SW
HEAVY BODIED
9 10
High strength and fast setting speed make this cement ideal for irrigation, pool and plumbing. For wet or quick pressurization conditions. Blue cement fades to clear in sunlight. Can be used without primer on nonpressure systems if local codes permit.
6 (160 mm) PVC 4 (110 mm) Very Fast Schedule 80 PVC PN 10 & 16
BLUE to CLEAR
PW-G/DWV/SW
1-36
Fast
1 2 3 4 5 6 7 8 9 10
PW-G/DWV/SW
724 CPVC
Premium, high-strength, chemicalresistant solvent cement for use with CPVC and PVC piping systems carrying acids, bases, salts, and hypochlorites. Approved for use on Corzan CPVC piping systems.
INDUSTRIAL GRADE
12 (315 mm) CPVC, all classes & schedules Medium GRAY and ORANGE ASTM F 493 NSF/ANSI 14 NSF/ANSI 61
PW-G/DWV/SW
PW-G/DWV/SW
P-75 PRIMER*
Premium, fast acting, industrial strength primer essential for proper softening and preparation of PVC and CPVC pipe and fitting surfaces. Specially formulated for wet and/or quick set applications.
AQUA BLUE
PW-G/DWV/SW
C-65 CLEANER
For removal of oil and grease from the surfaces of PVC, CPVC, ABS and STYRENE pipe and fittings for bonding. Recommended for use before priming of pipe and fittings.
CLEAR
APPLICABLE VISSET SHELF COLOR FOR USE WITH COSITY TIME LIFE
NonPVC anodized CPVC Thick syrupy, two-component, high strength reactive adhesive. Product can withstand very high pressures and is high impact resistant. aluminum ABS 40,000 Acrylic 1 year WHITE 1 year Great for repairing cracks or leaky pipe valves and fittings. Other cps Clay Excellent gap-filling properties. Ideal for fabricating fittings and joining metals Styrene saddles to pipe. Good for bonding large diameter PVC and CPVC pipe Concrete FRP and fittings.
845*
Thick syrupy, two-component, high strength reactive adhesive. Same NonPVC formula as 810, but different packaging format. anodized CPVC Product can withstand very high pressures and is high impact resistant. aluminum ABS 40,000 Great for repairing cracks or leaky pipe valves and fittings. Acrylic 1 year WHITE 1 year Other cps Excellent gap-filling properties. Ideal for fabricating fittings and joining Clay metals saddles to pipe. Good for bonding large diameter PVC and CPVC pipe Styrene and fittings. Concrete FRP Conveniently packaged in a dual cylinder cartridge for easy dispensing and application to the bonding surfaces.
NOTE: * Special Order Only **The following Weld-On adhesives have Low VOC emissions per SCAQMD Rule 1168. Use of these products can qualify for one credit in the LEED Green Building Rating System Indoor Environmental Quality.
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1 2 3 4 5
Roll-A-Weld 3 roller for pipe diameters from 3 through 6; fits MT-653 empty quart triple tight neck can.
6020
Roll-A-Weld 4 roller for pipe diameters from 3 through 8; fits standard quart can as well as MT-651 empty quart can.
5020
4 swab for pipe diameters from 3 through 8; fits standard quart can as well as MT-651 empty quart can.
APPLICATORS
7020
DAUBERS
Jumbo Roll-A-Weld 7 roller for pipe diameters of 6 or larger; fits MT-648 gallon can and cements available in wide mouth cans.
8020
4 cotton swab with wire handle for use on pipe diameter 6 or larger.
Can-Mate daubers
Adjustable plastic applicator with telescoping stem to fit pint, pint, and quart cans. Available in , and 1 dauber sizes.
Cap daubers
DH Daubers fit pint & pint cans; DP daubers fit pint & pint cans; DQ daubers fit quart cans. Available in 3/8, , , and 1 dauber sizes.
BRUSHES
PB-1
Plastic handle brush. Fits standard pint and quart cans.
CM BCP Can-Mate
Adjustable plastic handle. Natural bristle brush. Fits standard pint and quart cans.
PRIMER ACCESSORIES
CST-36 Cable Saw Empty Metal Cans (dauber not included)
36 cable saw with T-Handle for cutting plastic pipe through 8 diameters. Available Sizes: MT-648 Gallon can with 2 7/8 neck MT-651 Quart can with 1 neck MT-653 Quart can with triple tight neck (paint style) MT-654 Pint can with 1 neck
ACCESSORIES
6 7 8 9 10
Kit includes plastic carrier arm and two Can-Mate CM-150 adjustable shaft 1 diameter daubers. Job site convenience for carrying pint, pint or quart cans of cement and primer.
An advanced hand cleaner in liquid and disposable wipe format for removing residual solvent cements (PVC, CPVC, ABS), primers & sealants. Also removes dirt, oil, grease and much more.
Easy-Pour Spout
Makes pouring solvent cements and primers easy and with less mess. Fits pint, quart and standard gallon size metal cans.
For installation of large diameter plastic pipe and fittings (PVC, CPVC, ABS). Available for pipe and fittings sizes 4 - 12 diameter and 14 - 20 diameter. Lightweight, durable and can easily be operated by one person.
For beveling the ends of small diameter plastic pipe (PVC,CPVC,ABS) for solvent welding Nominal pipe sizes CTS - 3 IPS.
RELATIVE HUMIDITY 60% CURE TIME PIPE SIZES CURE TIME PIPE SIZES CURE TIME PIPE SIZES CURE TIME PIPE CURE TIME OR LESS 1/2 TO 1 1/4 1 1/2 TO 2 2 1/2 TO 8 SIZES 10 TO 15 PIPE SIZES 15+ Temperature range during up to 160 160 to 370 psi up to 160 160 to 315 psi up to 160 psi 160 to 315 psi up to 100 psi up to 100 psi assembly and cure periods psi (11 Bar) (11-26 Bar) psi (11 Bar) (11-22 Bar) (11 Bar) (11-22 Bar) (7 Bar) (7 Bar) 60-100F 15 min. 6 hrs. 30 min. 12 hrs. 1 1/2 hrs. 24 hrs. 48 hrs. 72 hrs. 40-60F 20 min. 12 hrs. 45 min. 24 hrs. 4 hrs. 48 hrs. 96 hrs 6 days 0-40F 30 min. 48 hrs. 1 hr. 96 hrs. 72 hrs. 8 days 8 days 14 days Note - Joint cure schedule is the necessary time to allow before pressurizing system. In damp or humid weather allow 50% more cure time. TEMPERATURE RANGE 1/2 TO 1 1/4 (20-40MM) 1 1/2 TO 2 (50-63MM) 2 1/2 TO 8 (75-200MM) 10 TO 15 (250-380MM) 15+(380MM+) 60-100F 2 min. 5 min. 30 min. 2 hrs. 4 hrs. 40-60F 5 min. 10 min. 2 hrs. 8 hrs. 16 hrs. 0-40F 10 min. 15 min. 12 hrs. 24 hrs. 48 hrs. Note - Initial set schedule is the necessary time to allow before the joint can be carefully handled. In damp or humid weather, allow 50% more set time.
AVERAGE NUMBER OF JOINTS/QUART (1KG) OF WELD-ON CEMENT* 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12 15 PIPE DIAMETER 300 200 125 90 60 40 30 10 5 2-3 1-2 3/4 NUMBER OF JOINTS
For Primer: Double the number of joints shown for cement. Note: 1 Joint = 1 Socket *These figures are estimates based on our laboratory tests.These figures should be used as a general guide only.
18 1/2
WELD-ON PRODUCT SHELF-LIFE Primers/Cleaners 3 years PVC Solvent Cement 3 years CPVC Solvent Cement 2 years ABS Solvent Cement 3 years
1-38
1 2 3 4
Applications
Semi-conductor Pharmaceutical Chemical processing Pulp and paper Electronic Biotechnology Healthcare Universities
NOMINAL PIPE SIZE (IN) 1/2 x 20 ft 3/4 x 20 ft 1 x 20 ft 1 1/2 x 20 2 x 20 ft 3 x 20 ft 4 x 20 ft PART NUMBER 69306 69307 69308 69310 69311 69313 69314 OUTSIDE DIAMETER (IN) 0.840 1.050 1.315 1.900 2.375 3.500 4.500
Features
Stocked in 20 lengths, plain end Extremely corrosion resistant Ideal for applications up to 180 F Joined by the thermo-seal fusion process, threading or flanging
5 6 7 8 9 10
1-39
MM 12 20 25 40 50 75 100
MIN. WALL THICKNESS (IN) 0.147 0.154 0.179 0.200 0.218 0.300 0.337
PRESSURE RATING AT 73.4F 410 330 310 230 200 190 160
Notes:
Pipe sold in 100 foot bundles to 6. Pipe is 20 feet long in plain ends. For other lengths and pipe ends, please consult our customer service department. Threading polypropylene schedule 80 pipe reduces working pressure to approximately 20 psi (drainage). Threading polypropylene schedule 40 pipe is not recommended. Larger diameter pipe is available on request. Please consult our customer service department. These products are not recommended for compressed air or gas systems. Black Polypropylene socket and threaded systems available on request. Please consult our customer service department.
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SOCKET TEES
NOMINAL PIPE SIZE 1/2 3/4 1 1 1/2 2 3 4 NOMINAL PIPE SIZE 1/2 3/4 1 1 1/2 2 3 4
PART NUMBER 653005 653007 653010 653015 653020 653030 653040 PART NUMBER 647005 647007 647010 647015 647020 647030 647040
FEMALE ADAPTERS
45 SOCKET ELBOWS
NOMINAL PIPE SIZE 1/2 3/4 1 1 1/2 2 3 4 NOMINAL PIPE SIZE 1/2 3/4 1 1 1/2 2 3 4 NOMINAL PIPE SIZE 1/2 3/4 1 1 1/2 2 3 4
PART NUMBER 635005 635007 635010 635015 635020 635030 635040 PART NUMBER 652005 652007 652010 652015 652020 652030 652040 PART NUMBER 605005 605007 605010 605015 605020 605030 605040
THREADED TEES
1-40
THREADED PLUGS
1 2 3 4 5 6 7 8 9 10
45 THREADED ELBOWS
SOCKET UNIONS
(VITON O-RINGS)
THREADED CAPS
THREADED UNIONS
(VITON O-RINGS)
SOCKET COUPLINGS
THREADED NIPPLES
(CLOSE)
THREADED COUPLINGS
THREADED NIPPLES
(SHORT)
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1 2 3 4 5 6 7 8 9 10
THREADED NIPPLES
(3 INCHES)
THREADED NIPPLES
(6 INCHES)
PART NUMBER 661084 661109 661138 661218 661256 661343 661426 PART NUMBER 637101 637130 637131 637211 637249 637251 637338 637422
THREADED NIPPLES
(4 INCHES)
REDUCER BUSHINGS
(SOCKET X SLIP)
NOMINAL PIPE SIZE 3/4 x 1/2 1 x 1/2 1 x 3/4 1 1/2 x 1 2x1 2 x 1 1/2 3x2 4x3
NOMINAL PIPE SIZE 3/4 x 1/2 1 x 1/2 1 x 3/4 1 1/2 x 1 2x1 2 x 1 1/2
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1 2 3 4 5 6 7 8 9 10
Applications:
Semi-conductor Pharmaceutical Chemical processing Pulp and paper Electronic Biotechnology Healthcare Universities
Features:
Available in 20 lengths, plain end Available in Red Kynar or natural Extremely corrosion resistant Ideal for applications up to 280 F Joined by the thermo-seal fusion process, threading or flanging.
MM 12 20 25 40 50 75 100 150
PART NUMBER RED 050307 050308 050309 050311 050312 050313 050314 050315
PART NUMBER NATURAL 70307 70308 70309 70311 70312 70313 70314 70315
OUTSIDE DIAMETER (IN) 0.840 1.050 1.315 1.900 2.375 3.500 4.500 6.625
INSIDE DIAMETER (IN) 0.546 0.742 0.957 1.500 1.939 2.900 3.826 5.761
PRESSURE RATING AT 73.4F 580 470 430 320 270 250 250 N.R.
Notes:
Threaded pipe and fittings shall be rated at 50% of the values given for socket. Valves, unions and flanges (either socket or threaded) shall be pressure rated at 150 psi service at 73.4F(23C), non-shock and have a minimum burst requirement of 3.3 times the rated pressure. Pipe is 20 feet long in plain ends. For other lengths and pipe ends, please consult our customer service department. Red Kynar pipe is pigmented to resist ultra-violet attack when handling high concentrations of halogens. The pipe is completely compatible to Fabcos line of Kynar fittings and valves. Larger diameter pipe is available upon request. Please consult customer service. These products are not recommended for compressed air or gas systems. N.R. = Not recommended for pressure applications. Schedule 40 pipe available upon request.
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1 2 3 4 5 6 7 8 9 10
SOCKET TEES
RED NATURAL PART PART NO. NO. 5801005 701005 5801007 701007 5801010 701010 5801015 701015 5801020 701020 5801030 701030 5801040 701040 5801060 701060
RED NATURAL PART PART NO. NO. 5853005 753005 5853007 5853010 5853015 5853020 5853030 5853040 5853060 753007 753010 753015 753020 753030 753040 753060
90 SOCKET ELBOWS
RED NOMINAL NATURAL PART PIPE SIZE PART NO. NO. 1/2 5806005 706005 3/4 1 1 1/2 2 3 4 6 5806007 5806010 5806015 5806020 5806030 5806040 5806060 706007 706010 706015 706020 706030 706040 706060
SOCKET CAPS
RED NATURAL PART PART NO. NO. 5847005 747005 5847007 5847010 5847015 5847020 5847030 5847040 5847060 747007 747010 747015 747020 747030 747040 747060
45 SOCKET ELBOWS
RED NOMINAL NATURAL PART PIPE SIZE PART NO. NO. 1/2 5817005 717005 3/4 1 1 1/2 2 3 4 6 5817007 5817010 5817015 5817020 5817030 5817040 5817060 717007 717010 717015 717020 717030 717040 717060
SOCKET COUPLINGS
RED NATURAL PART PART NO. NO. 5829005 729005 5829007 5829010 5829015 5829020 5829030 5829040 5829060 729007 729010 729015 729020 729030 729040 729060
RED NATURAL PART PART NO. NO. 5851005 751005 5851007 5851010 5851015 5851020 5851030 5851040 5851060 751007 751010 751015 751020 751030 751040 751060
THREADED COUPLINGS
RED NATURAL PART PART NO. NO. 5830005 730005 5830007 5830010 5830015 5830020 730007 730010 730015 730020
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THREADED CAPS
1 2 3 4 5 6 7 8 9 10
THREADED TEES
FEMALE ADAPTERS
45 THREADED ELBOWS
THREADED UNIONS
(VITON O-RINGS)
THREADED NIPPLES
(CLOSE)
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1 2 3 4 5 6 7 8 9 10
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THREADED NIPPLES
(SHORT)
RED PART NO. 5861078 5861105 5861134 5861214 5861252 RED PART NO. 5861081 5861106 5861135 5861215 5861253 RED PART NO. 5861082 5861107 5861136 5861216 5861254 RED PART NO. 5861083 5861108 5861137 5861217 5861255
NATURAL PART NO. 761078 761105 761134 761214 761252 NATURAL PART NO. 761081 761106 761135 761215 761253 NATURAL PART NO. 761082 761107 761136 761216 761254 NATURAL PART NO. 761083 761108 761137 761217 761255
THREADED NIPPLES
(6 INCH)
THREADED NIPPLES
(3 INCH)
REDUCER BUSHINGS
(SOCKET X SLIP)
NOMINAL PIPE SIZE 3/4 x 1/2 1 x 1/2 1 x 3/4 1 1/2 x1 2x1 2 x 1 1/2 3x2 4x3 6x4
RED NATURAL PART PART NO. NO. 5837101 737101 5837130 5837131 5837211 5837249 5837251 5837338 5837422 5837532 737130 737131 737211 737249 737251 737338 737422 737532
THREADED NIPPLES
(4 INCH)
THREADED NIPPLES
(5 INCH)
REDUCER BUSHINGS
(FPT X MPT)
NOMINAL PIPE SIZE 3/4 x 1/2 1 x 1/2 1 x 3/4 1 1/2 x1 2x1 2 x 1 1/2
RED NATURAL PART PART NO. NO. 5839101 739101 5839130 5839131 5839211 5839249 5839251 739130 739131 739211 739249 739251
FUSION TOOLS
Hand Held 1/2to 4 Fusion Tool
Each kit contains all of the components required for joining all sizes of socket fusion connections specified for that kit, including heating tool, male and female heat face sets with bolts, depth gages, cold ring pipe clamp with inserts, pipe cutter, beveling tool, timer, thermal blanket, auxiliary handle, hex key wrenches, thermostat adjustment tool, joining instructions and rugged heavy duty tool box. Model C168860 is for pipe sizes 1/2-2 and C169060 is for pipe size 3 to 4. Both models are 110 volts, single phase.
1 2 3
4 5 6 7 8 9 10
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HDPE PIPE
1 2 3 4 5 6 7 8 9 10
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Features: HDPE Pipe is Leak Proof
HDPE Pipe
Fabco Plastics is the leading Canadian supplier of industrial plastic pipe including HDPE. Our dedicated and knowledgeable sales staff can provide high quality technical information and accurate project quotations on a timely basis. Fabco provides HDPE pipe to 63, custom fabricated butt fusion fittings, butt fusion equipment and easy to use electrofusion fittings to 12. The standard length of HDPE pipe is 50 feet, in sizes above 2 in diameter with longer lengths available on request. Coiled pipe is available in diameters up to 3 and is available in 250 and 500 foot lengths. Larger pipe sizes and coil lengths are available on special request.
HDPE pipe can be joined by thermal fusion to form a joint that is as strong as the pipe itself and is leak free. Thermal fusion eliminates potential leak points every 8-20 feet commonly found with Concrete, PVC and Ductile Iron pipe. Leak proof joints also eliminate infiltration and exfiltration problems experienced with other pipe joining methods. Since fused joints are self-restraining, costly thrust restraints or thrust blocks are not required.
HDPE pipe is much easier to handle and install than heavier, rigid metallic or concrete pipe, allowing for cost advantages in the construction process. It is structurally better able to withstand an impact than other pipe materials, especially in cold weather installations when other pipes like PVC are prone to cracks and breaks. Flexibility and leak free joints allow for unique and cost effective methods of installation of HDPE pipe that the rigid Concrete, PVC and Ductile Iron pipes cant use. These alternate installation methods (Horizontal Directional Drilling, Pipe Bursting, Sliplining, Plow and Plant, Submerged or Floating Pipe) can save considerable time and money in most applications.
HDPE pipe will not corrode, tuberculate or support biological growth. It is the material of choice in harsh chemical environments. HDPE pipe has a smooth ID and maintains its flow capability over time - Hazen Williams C Factor remains 150, even after years of use.
HDPE pipe can be bent to a radius 25 times the nominal pipe diameter. This can eliminate many fittings required for directional changes compared to piping systems made from other materials. In addition, the flexibility of HDPE pipe makes it well suited for dynamic soils and areas prone to earthquake. HDPE pipe for pressure applications can accept repetitive pressure surges that exceed the static pressure rating of the pipe.
HDPE pipe is cost effective and has long term cost advantages due to its physical properties, leak free joints and reduced maintenance costs. The Plastics Pipe Institute estimates the service life for HDPE pipe to conservatively be 50-100 years.
HDPE PIPE
Average Nominal Outside Pipe DiamSize eter 3 3.50 4 4.50 5 5.56 6 6.63 7 7.13 8 8.63 10 10.75 12 12.75 13 13.38 14 14.00 16 16.00 18 18.00 20 20.00 22 22.00 24 24.00 26 26.00 28 28.00 30 30.00 32(M) 31.59 36 36.00 40(M) 39.47 42 42.00 48(M) 47.38 54 54.00 55(M) 55.30 63(M) 63.21 DR32.5 (50 Average Min. Inside Wall Diam- Thicketer ness 4.206 0.138 5.200 0.171 6.193 0.204 6.660 0.219 8.062 0.265 10.049 0.331 11.918 0.392 12.503 0.412 13.087 0.431 14.956 0.492 16.826 0.554 18.695 0.615 20.565 0.677 22.434 0.738 24.304 0.800 26.174 0.862 28.043 0.923 29.533 0.972 33.652 1.108 36.894 1.214 39.260 1.292 44.291 1.458 50.478 1.662 51.688 1.701 59.086 1.945 PSI) Average Weight (lbs/ft) 0.83 1.27 1.80 2.08 3.05 4.73 6.66 7.33 8.03 10.48 13.27 16.38 19.82 23.59 27.68 32.11 36.86 40.88 53.08 63.80 72.24 91.94 119.42 125.22 163.62 DR26 (64 PSI) Average Min. Average Inside Wall Weight Diam- Thick(lbs/ft) eter ness 4.133 0.173 1.03 5.109 0.214 1.57 6.085 0.255 2.23 6.544 0.274 2.58 7.922 0.332 3.78 9.873 0.413 5.87 11.710 0.490 8.25 12.284 0.514 9.08 12.858 0.538 9.95 14.695 0.615 12.99 16.532 0.692 16.45 18.369 0.769 20.30 20.206 0.846 24.57 22.043 0.923 29.24 23.880 1.000 34.31 25.717 1.077 39.80 27.554 1.154 45.68 29.018 1.215 50.67 33.065 1.385 65.79 36.251 1.518 79.07 38.575 1.615 89.54 43.519 1.822 113.96 49.597 2.077 148.02 50.786 2.127 155.20 58.055 2.431 202.81 DR21 (80 PSI) Average Min. Average Inside Wall Weight Diam- Thick(lbs/ft) eter ness 3.147 0.167 0.76 4.046 0.214 1.26 5.001 0.265 1.93 5.956 0.315 2.73 6.406 0.339 3.16 7.754 0.411 4.63 9.665 0.512 7.19 11.463 0.607 10.11 12.025 0.637 11.13 12.587 0.667 12.19 14.385 0.762 15.93 16.183 0.857 20.16 17.981 0.952 24.88 19.779 1.048 30.11 21.577 1.143 35.83 23.375 1.238 42.05 25.173 1.333 48.77 26.971 1.429 55.99 28.405 1.504 62.10 32.366 1.714 80.62 35.485 1.879 96.91 37.760 2.000 109.74 42.599 2.256 139.67 48.549 2.571 181.41 49.713 2.633 190.21 56.828 3.010 248.55 DR17 (100 Average Min. Inside Wall Diam- Thicketer ness 3.064 0.206 3.939 0.265 4.869 0.327 5.799 0.390 6.236 0.418 7.549 0.507 9.409 0.632 11.160 0.750 11.707 .0787 12.254 0.824 14.005 0.941 15.755 1.059 17.506 1.176 19.256 1.294 21.007 1.412 22.758 1.529 24.508 1.647 26.259 1.765 27.654 1.858 31.511 2.118 34.547 2.322 36.762 2.471 41.473 2.787 47.266 3.176 48.399 3.253 PSI) Average Weight (lbs/ft) 0.93 1.54 2.35 3.33 3.85 5.65 8.77 12.34 13.58 14.87 19.43 24.59 30.35 36.73 43.71 51.30 59.50 68.30 75.75 98.35 118.22 133.86 170.37 221.29 232.03 -
1 2 3 4 5 6 7 8 9 10
DR11 (160 PSI) Nominal Average Pipe Outside Size Diameter 3 4 5 6 7 8 10 12 13 14 16 18 20 22 24 26 28 30 32(M) 36 3.50 4.50 5.56 6.63 7.13 8.63 10.75 12.75 13.38 14.00 16.00 18.00 20.00 22.00 24.00 26.00 28.00 30.00 31.59 36.00 Average Inside Diameter 2.825 3.633 4.491 5.348 5.752 6.963 8.678 10.293 10.797 11.302 12.916 14.531 16.145 17.760 19.375 20.989 22.604 24.218 25.505 29.062 Min. Wall Thickness 0.318 0.409 0.506 0.602 0.648 0.784 0.977 1.159 1.216 1.273 1.455 1.636 1.818 2.000 2.182 2.364 2.545 2.727 2.872 3.273 Average Weight (lbs/ft) 1.38 2.29 3.50 4.96 5.74 8.41 13.06 18.37 20.22 22.15 28.93 36.62 45.21 54.70 65.10 76.41 88.61 101.72 112.82 146.48
DR9 (200 PSI) Average Inside Diameter 2.676 3.440 4.253 5.064 5.447 6.593 8.218 9.747 10.224 10.702 12.231 13.760 15.289 16.818 18.347 19.876 21.404 22.933 24.152 Min. Wall Thickness 0.389 0.500 0.618 0.736 0.792 0.958 1.194 1.417 1.486 1.556 1.778 2.000 2.222 2.444 2.667 2.889 3.111 3.333 3.510 Average Weight (lbs/ft) 1.65 2.73 4.17 5.92 6.85 10.03 15.59 21.92 24.13 26.43 34.53 43.70 53.95 65.28 77.68 91.17 105.71 121.38 134.62 -
DR7.3 (254 PSI) Average Inside Diameter 2.484 3.193 3.947 4.701 5.056 6.120 7.628 9.047 9.491 9.934 11.353 12.773 14.192 15.611 17.030 18.449 Min. Wall Thickness 0.479 0.616 0.762 0.908 0.976 1.182 1.473 1.747 1.832 1.918 2.192 2.466 2.740 3.014 3.288 3.562 Average Weight (lbs/ft) 1.97 3.26 4.99 7.07 8.18 11.98 18.62 26.19 28.82 31.58 41.24 52.20 64.44 77.98 92.80 108.91 -
Notes
Pipe dimensions are in accordance with ASTM F714 and AWWA C906. Pressure ratings are for water at 73.4 deg F. Some of the pipe sizes and/or DRs above are only available upon request. Other diameters and DRs not listed may be available upon special request. All dimensions are in inches unless otherwise specified. Weights are calculated by the methodology established in PPIs TR7.
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HDPE FITTINGS
1 2 3 4 5 6 7 8 9 10
NOMINAL DIAMETER 2 IPS 3 IPS 4 IPS 6 IPS 8 IPS 10 IPS 12 IPS A (IN) 4.25 5.91 6.89 9.06 11.81 13.78 14.96 NOMINAL DIAMETER 2 IPS 3 IPS 4 IPS 6 IPS 8 IPS 10 IPS 12 IPS A (IN) 3.23 4.72 5.31 6.89 8.46 10.04 10.63
Butt 45 Elbows
(Elongated)
SDR 11 (STANDARD DIMENSION RATIO) 160 PSI (WORKING PRESSURE AT 73.4F)
NOMINAL DIAMETER 3/4 IPS 1 IPS 1 1/4 IPS 1 1/2 IPS 2 IPS 3 IPS 4 IPS 6 IPS 8 IPS 10 IPS 12 IPS A (IN) 2.28 2.48 2.83 3.07 3.23 4.72 5.31 6.89 8.46 10.04 10.63 B (IN) 2.05 2.17 2.44 2.64 2.64 3.86 4.21 5.35 6.54 7.64 7.8 C (IN) WALL 0.095 0.119 0.151 0.173 0.216 0.318 0.409 0.603 0.785 0.978 1.16 D (IN) E WEIGHT OD (IN) (LBS) 1.05 1.315 1.66 1.9 2.375 3.5 4.5 6.625 8.625 10.75 12.75 4.29 4.69 5.31 5.91 6.38 9.33 10.63 14.09 17.48 20.94 22.64 0.05 0.08 0.14 0.21 0.35 1.07 2 5.55 11.64 21.3 31.84
Butt 90 Elbows
(Elongated)
SDR 11 (STANDARD DIMENSION RATIO) 160 PSI (WORKING PRESSURE AT 73.4F)
NOMINAL DIAMETER 3/4 IPS 1 IPS 1 1/4 IPS 1 1/2 IPS 2 IPS 3 IPS 4 IPS 6 IPS 8 IPS 10 IPS 12 IPS A (IN) 2.68 2.91 3.35 3.7 4.25 5.91 6.89 9.06 11.81 13.78 14.96 B (IN) 2.05 2.17 2.44 2.64 2.95 4.06 4.53 5.63 7.2 8.27 8.46 C (IN) WALL 0.095 0.119 0.151 0.173 0.216 0.318 0.409 0.603 0.785 0.978 1.16 D (IN) OD 1.05 1.315 1.66 1.9 2.375 3.5 4.5 6.625 8.625 10.75 12.75
E WEIGHT (IN) (LBS) 3.2 0.05 3.57 0.09 4.18 0.16 4.65 0.22 5.44 0.43 7.66 1.25 9.14 2.42 12.37 6.76 16.13 15.08 19.15 27.06 21.33 41.05
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HDPE FITTINGS
Butt End Caps
(Elongated)
SDR 11 (STANDARD DIMENSION RATIO) 160 PSI (WORKING PRESSURE AT 73.4F)
A (IN) B (IN) 2.05 2.2 2.52 2.83 3.23 4.72 5.31 6.89 8.66 9.84 11.77 0.095 0.119 0.151 0.173 0.216 0.318 0.409 0.603 0.785 0.978 1.16 C (IN) D (IN) WALL OD 1.05 1.77 1.315 1.77 1.66 1.99 1.9 2.2 2.375 2.52 3.5 3.7 4.5 3.98 6.625 4.84 8.625 5.83 10.75 6.3 12.75 7.52
1
WEIGHT (LBS) 0.02 0.04 0.07 0.1 0.19 0.59 1.07 2.88 6.32 10.9 18.39
NOMINAL DIAMETER 3/4 IPS 1 IPS 1 1/4 IPS 1 1/2 IPS 2 IPS 3 IPS 4 IPS 6 IPS 8 IPS 10 IPS 12 IPS NOMINAL DIAMETER 2 IPS 3 IPS 4 IPS 6 IPS 8 IPS 10 IPS 12 IPS A (IN) 3.23 4.72 5.31 6.89 8.66 9.84 11.77 B (IN) 0.14 0.206 0.264 0.39 0.508 0.633 0.75
2 3 4 5 6 7 8 9 10
E (IN) WEIGHT WALL (LBS) 0.095 0.07 0.119 0.11 0.151 0.16 0.173 0.12 0.216 0.48 0.318 0.93 0.409 1.66 0.603 4.07 0.785 8.73 0.978 14.11 1.16 19.88
E (IN) WALL WEIGHT (LBS) 0.14 0.37 0.206 0.71 0.264 1.27 0.39 3.02 0.508 6.02 0.633 10.06 0.75 14.17
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HDPE FITTINGS
1 2 3 4 5 6 7 8 9 10
Description: A conventional cross section (reduced section modulus) in ductile iron. Utilization: A back-up ring for IPS or APR connections. Buttweld or integrally flared stub-ends. Materials: Cast in ductile iron A536. Tensile strength 80,000 psi, yield 55,000 psi, elongation 6%. Dimensions: Vital dimensions AWWA C207, Mates with ANSI B16.5, B16.47; AWWA C207. Finish: Red oxide primer, hot dipped galvanized
PIPE DIAMETER 1" 1 1/4" 1 1/2" 2" 3" 4" 6" 8" 10" 12" OD 3.5 4.63 5.0 6.0 7.5 9.0 11.0 13.5 16.0 19.0 FLANGE THICKNESS 0.44 0.5 0.5 0.5 0.5 0.56 0.63 0.63 0.63 0.75 ID 0.91 1.72 1.97 2.75 3.56 4.56 6.75 8.75 10.88 12.88 BOLT # 4 4 4 4 4 8 8 8 12 12 BOLT HOLE DIAMETER BOLT CIRCLE 0.63 2.38 0.63 3.5 0.63 3.88 0.75 4.75 0.75 6.0 0.75 7.50 0.88 9.5 0.88 11.75 1.0 14.25 1.0 17.0
Butt Reducers
(Concentric Elongated)
SDR 17 (STANDARD DIMENSION RATIO) 100 PSI (WORKING PRESSURE AT 73.4F)
NOMINAL A B C DIAMETER (IN) (IN) (IN) 3 x 2 IPS 4 x 2 IPS 4 x 3 IPS 6 x 3 IPS 6 x 4 IPS 8 x 6 IPS 10 x 8 IPS 12 x 8 IPS 12x10 IPS 7.87 9.06 9.06 11.42 11.42 12.8 14.37 16.54 16.54 3.94 4.33 4.33 5.12 5.12 6.1 6.25 7.09 7.09 2.95 2.95 3.94 3.94 4.33 5.12 5.813 6.1 6.69 D (IN) WALL 0.206 0.264 0.264 0.39 0.39 0.508 0.75 0.75 0.75 E (IN) OD 2.375 2.375 3.5 3.5 4.5 6.625 8.625 8.625 10.75 F (IN) OD 3.5 4.5 4.5 6.625 6.625 8.625 10.75 12.75 12.75
G WEIGHT (IN) (LBS) WALL 0.14 0.47 0.14 0.8 0.206 0.94 0.206 2.18 0.264 2.39 0.39 4.92 0.508 10.21 0.508 12.82 0.633 14.43
NOMINAL DIAMETER 2 x 1 IPS 3 x 2 IPS 4 x 2 IPS 4 x 3 IPS 6 x 3 IPS 6 x 4 IPS 8 x 6 IPS 10 x 8 IPS 12 x 8 IPS 12 x 10 IPS
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HDPE FITTINGS
Butt Tees
NOMINAL DIAMETER 3/4 IPS 1 IPS 1 1/4 IPS 1 1/2 IPS 2 IPS 3 IPS 4 IPS 6 IPS 8 IPS 10 IPS 12 IPS
(Elongated)
1 2 3 4 5 6 7 8 9 10
Electro-Fusion Coupler
NOMINAL SIZE DA (OD) 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 3" 4" 6" 8" 10" 12"
SDR 17-7.4 PE 100/4710 BLACK. MOP WATER 160PSI / GAS 100PSI INJECTION MOLDED.
PIPE NOMINAL NOMINAL NOMINAL NOMINAL OD L D D1 T .63" 2.953 1.22 1.398 1.476 1.05" 3.189 1.417 1.496 1.594 1.315" 3.504 1.732 1.654 1.752 1.66" 3.898 2.087 1.811 1.949 1.9" 4.37 2.638 2.008 2.185 2.375" 5 3.13 2.185 2.5 3.5" 5.551 4.33 2.835 2.736 4.5" 5.98 5.55 3.307 2.95 6.625" 7.126 8.11 4.39 3.52 8.625" 9.094 10.551 5.433 4.469 10.75" 12.75"
(Fiber Reinforced)
PIPE D D2 D3 B OD (MM-IN) DIAMETER (IN) (IN) (IN) (IN) 1/2" 20 - 1/2" - MOP 160 psi 3.74 0.63 1.102 0.472 3/4" 25 - 3/4" - MOP 160 psi 4.016 0.63 1.339 0.472 1" 32 - 1" - MOP 160 psi 4.488 0.630 1.654 0.630 1 1/4" 40 - 1 1/4" - MOP 160 psi 5.118 0.630 2.008 0.630 1 1/2" 50 - 1 1/2" - MOP 160 psi 5.236 0.630 2.441 0.709 2" 63 - 2" - MOP 160 psi 6.378 0.787 3.071 0.709 2 1/2" 75-2 1/2"- MOP 160 psi 7.244 0.787 3.622 0.709 3" 90 - 3" - MOP 160 psi 7.638 0.787 4.370 0.709 4" 110/125 - 4" - MOP 160 psi 9.015 0.787 5.236 0.709 6" 160 - 6" - MOP 160 psi 11.141 0.866 7.008 0.945 8" 200/225 - 8" - MOP 160 psi 13.582 0.866 9.291 0.945 10" 250 - 10" - MOP 160 psi 16.22 0.984 11.339 1.063 12" 315 - 12" - MOP 160 psi 19.17 0.984 13.307 1.260
STEEL INSERT, INJECTION MOLDED, HIGH STIFFNESS, DIMENSIONAL AND HEAT STABILITY
K (IN) 2.38 2.75 3.120 3.500 3.880 4.750 5.500 6.000 7.500 9.500 11.750 14.250 17.000
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FUSION MACHINES
1 2 3 4 5 6 7 8 9 10
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MODEL NO. AT2400101 AT2400102 AT2400103 MODEL NO. A2435501 A2435502 A2435503
INPUT VOLTAGE REQUIREMENTS N/A, On-Board Generator N/A, On-Board Generator N/A, On-Board Generator
MINIMUM POWER REQUIREMENTS N/A, SelfContained Diesel N/A, SelfContained Diesel N/A, SelfContained Diesel
1 2 3 4 5 6 7 8 9 10
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Applications:
Chilled Water - Feeds secondary cooling applications (Heat exchangers, cooling towers) Process Cooling Water (PCW) - Feeds cooling water directly to a working tool or process Bulk / Reuse Water - Transfers large quantities of water from one process to a new process (Reclaim of process fluids, transfer between settling steps, transition from city water to processed water) Industrial Water Treatment
Industries:
Food Processing Chemical Manufacturing Power Generation Semiconductor MRI and X-Ray Centers Plating Shops Industrial Water Treatment Pharmaceutical Manufacturing Pulp and Paper Manufacturing Solar
Product Overview:
Raw Material
GF PE100 Polyethylene (2 36) SDR11 (14 36) SDR17 Fittings (2 12) Molded (14 36) Fabricated Valves Compact Lateral (Tee) Valves Full line of GF Valve Products
Fusion Technology
Infrared Butt Fusion 2 through 8 Polyethylene Contact Butt Fusion 2 through 36 Polyethylene Electro-Fusion 2 through 26 Polyethylene Ease of installation Good chemical resistance High impact resistance at very low temperatures Good abrasion resistance Low weight Excellent cost/performance ratio Safely and securely joined by heat fusion Fully integrated system from through 36
Competitive Advantages
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Fusion Technologies:
IR Plus Infrared Technology: CNC Fusion Technology High joining strength Controlled and Consistent Economical Process CNC controlled repeatable and
Fully equipped fusion joining machine Pipe diameters through 8 Integrated remote welding unit Monochrome display with icon 12 languages traceable fusion Perfect for big dimensions Precise joining
Precision controlled power parameters Voltage to compensate for ambient conditions ID resister, barcode or manual operating modes
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Carrier x Containment Sizes 1/2x2, 3/4x3, 1x3, 1-1/2x4, 2x4, 3x6, 4x8, 6x10, 8x12, plus additional sizes on request.
PVC & CPVC Carrier/Containment Combination Configured to Order Full Service Pressure Rating
Select any combination of carrier and containment pipe/fittings from PVC Sch 40, PVC Clear Sch 40, PVC Sch 80, CPVC Sch 80. Spears Double Containment carrier pipe and fittings are suitable for full Sch 40 or Sch 80 pressure applications, except where limited by addition of valves, saddles and other system components with lower pressure ratings. Secondary containment rated at 10 psi unless otherwise specified.
Simple, slip-on design centralizes carrier pipe and fittings in containment pipe. Allows free movement of components and provides necessary space for routing of leak detection cables.
Special fittings designed for final closure of containment pipe features gluewiping seal to improve distribution of solvent cement during assembly. After assembly of carrier connection, simply solvent cement pipe and closure fitting and slide assembly together. Wiping seals assures spread of cement for proper bond.
Spears unique containment enclosure of Valves provides easy access while allowing for addition of valve operation extensions or mechanical actuation. Special Tee-style configuration easily connects to containment system, minimizes space requirements and strengthens overall system integrity.
Sensor Saddles
Easy-to-install threaded saddle tees can be easily located anywhere along containment pipe for mounting user-supplied leak detection sensors. Saddle tee forms low-point reservior for detection of anyfluid in the containment system. Select either Clamp-on style (for up to 6" pipe) or Glue-on style (for up to 8" and larger pipe).
Temperature differentials can produce significant expansion and contraction changes between carrier pipe and containment pipe. These forces can severely damage system integrity. In addition to Spears floating carrier design, Spears in-line expansion joints can be used on either carrier or containment runs to compensate for expansion and contraction changes.
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+GF+ CONTAIN-IT
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+GF+ Contain-It
Reliable Secondary Containment Piping System The retrofit capability and chemical resistance of GF ContainIt make this an ideal choice for containment piping of chemical process lines. With pipe split along its length, the Contain-It piping system can be installed over virtually any tested carrier system. The carrier system can be tested without interference from the containment piping. Any leaks found during testing can be easily repaired. Leak detection cable can be installed as the split components are assembled, eliminating the need for time consuming cable pulling or the inclusion of lines to pull the cable. Containment piping can be retrofitted over plastic and metallic systems above and below ground, protecting employees, equipment and the environment. Split Pipe and Fittings are available in 4 and 6. Solid pipe may be combined with split fittings in installations which do not require retrofit capability or where it is preferred to pull a leak detection cable. Solid Pipe is available in 4 and 6. Flexible adapters allow connection to metal or chemical resistant plastic carrier systems other than PVC. Centralizers center and support the carrier pipe. They are available for IPS and metric, for one or more carrier pipes. The clear construction allows for total inspection of the annular space which, in above ground installations, may eliminate the need for expensive leak detection systems. Polyvinyl Chlorides chemical resistance, high tensile strength and good impact resistance provides a material that is suitable for a broad range of applications. Contain-It PVC secondary containment system is suitable for the intermittent and short term exposure found in containment piping. Contain-It requires fewer and less expensive tools than other containment piping systems. With Contain-It, there is no fusion welding, eliminating the need for fusion tools which simplifies the installation procedures. Except for the common pipe preparation tools, all youll need for Contain-It are the Fitting Clips, Pipe Clamp, the Drill and Counterbore Drill Bit, and the glue kit. The Injection Bonding System provides a controlled application of the bonding media, eliminating the mess usually associated with brush applied resins and solvent cements. Futhermore, fusion welding is eliminated allowing installation using less expensive tools. The bonding media is injected into the length of the split pipe using the injection gun to provide a pressure rated leak free seal. Please contact customer service for a complete list of available fittings.
Features:
Split pipe and fittings Fits over virtually any carrier system Lightweight, easy to install Clear construction
NOMINAL PIPE SIZE (INCHES) 4" 6" 4" 6"
Interlocking construction Engineered bonding media channels and flanges Pre-drilled bonding media injection ports Quick and easy fitting clips Predetermined fitting clip locators
CRATE QTY FEET 360 120 520 340 WEIGHT OUTSIDE INSIDE MIN. WALL PER 100 DIAMETER DIAMETER THICKNESS FEET 4.215 6.275 4.215 6.275 3.525 5.375 3.883 5.782 0.690 0.900 0.332 0.493 1.37 2.88 1.23 2.56
DESCRIPTION 4" Containment Pipe, Split x 10' 6" Containment Pipe, Split x 10' 4" Containment Pipe, Solid x 20' 6" Containment Pipe, Solid x 20'
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High impact polyethylene Caps are used to prevent loss of the core sample. Caps are available in different colors, sizes, and can be custom molded. Some standard cap sizes will have top and bottom integrally molded in.
Notes:
Custom sizes available, minimum quantities required. ABS resin is designed for high impact resistance and rigidity in hot and cold conditions. Order information: All core liner is made to order, call for order details and delivery.
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Applications:
Municipal freeze protection including Water and sewer mains, Service connections and Bridge crossings District heating and cooling Steam and condensate return Outdoor wood furnace and solar hydronic heating Mine intake, tailings and reclaim Snow melt systems Cryogenic systems Chemical feed and temperature maintenance Industrial process
System design assistance Urecons U.I.P. insulation systems to 149 C ( 300 F) Wide range of outer jackets, including counter wound polyethylene, extruded PE casing, Spiwrap spiral wound galvanized steel or aluminum, extruded white PVC casing, FRP casing and banded aluminum, galvanized or stainless steel Custom specialty jackets available Insulation kits custom made to suit all fittings for each of our systems Heat Tracing Systems, including Urecons constant watt Thermocable, Series cable, Self-regulating cable, Mineral insulated cable, Electronic and mechanical thermostats High temperature composite insulation systems Portable foam kits Mec-Seal and Slipjoint specialty insulation joint kits EN253 District heating systems from Logstor Flexible systems from Logstor, PEX-Flex, Cu-Flex and Steel-Flex
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IN 1 2 3 4 6 8
L/ US SEC GPM 3.9 15 6.5 25 18 70 30.8 120 69.5 270 115 450
PIPE AMBIENT -18C (0F) TIME TO FREEZE HEAT LOSS W/ 50MM (HR)*** U.I.P NO 50MM (2 MM IN WATTS/M WATTS/FT INSULATION IN) U.I.P 19 3/4 1 15 1.6 0.5 25 1 1 21 1.8 0.5 30 11/4 1 38 2.2 0.7 40 11/2 1 45 2.4 0.7 50 2 1 62 2.7 0.8 75 3 2 105 3.5 1.1 100 4 4 145 4.2 1.3 150 6 9 235 5.5 1.7 200 8 15 324 6.7 2.0 250 10 23 422 8.0 2.4 300 12 32 516 9.1 2.7 350 14 39 596 9.8 3.0 400 16 51 674 10.9 3.3
PIPE AMBIENT -34C (30F) HEAT LOSS W/ 50MM TIME TO FREEZE (HR)* U.I.P NO 50MM (2 WATTS/M WATTS/FT INSULATION IN) U.I.P 1 8 2.9 0.9 1 11 3.3 1.0 1 20 4.1 1.2 1 22 4.4 1.3 1 33 5.0 1.5 1 56 6.5 2.0 2 77 7.7 2.3 5 125 10.2 3.1 8 172 12.4 3.8 12 224 14.7 4.5 17 273 16.8 5.1 21 305 18.0 5.5 27 357 20.0 6.1
Notes:
*Calculations are based on a 4C (39F) inlet, 1000m (3281ft) long pipe run. **At end of pipe run ***Assumes initial water temperature of 1.11C (34F) No safety factor included To convert watts to Btu/hr, multiply by 3.414
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Features
Manufactured to conform to PS 15-69, ASTM D5421 and CGSB-41-GP-22. Nexus and C-Veil + 2 mat Corrosion Liner. Hand lay up and filament wound Available in size range 2 to 60 inch. Pipe Flanges are spot-faced and coated with resin, to 150 lb drilling pattern. Resins available in DOW DERAKANE MOMENTUM, 411-350 and 470, Hetron 922, Swancor 901. Hetron 992 FR, Derakane 441 and Derakane 411 BPO-DMA cure. Pre-spooling available on request.
Certified under ULC S636-95 Complete system includes pipe, fittings, cement and primer Available from 1 1/2 to 4 diameter All pipe, fittings and cement are labeled as certified Furnaces Fireplaces Boilers Water Heaters
Applications
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+GF+ Fuseal II PolyPro Pipe 2-2 +GF+ Fuseal II Fittings 2-3 Fuseal Double Containment Pipe 2-8 Fuseal Schedule 40 25/50 PVDF Pipe 2-8 +GF+ Electro Plus Fusion Machine 2-9 CPVC Corrosive Waste System 2-10 +GF+ LXT Schedule 80 Pipe 2-12 +GF+ LXT Schedule 80 Fittings 2-14
Progef Piping Systems 2-18 Sygef PVDF Piping Systems 2-19 Fusion Machines 2-20 +GF+ AquaTap 2-21 Throttle Master Needle Valves 2-23 Tuff Guard Gauge Isolators 2-23 Laboratory Faucets 2-24 Laboratory Turrets 2-24
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Applications
Pipe is readily available in flame-retardant Schedule 40/80, non-flame retardant Schedule 40/80. The Fuseal heat fusion method should be used in inaccessible places where a completely homogenous structure of pipe and fitting is essential. The mechanical system can be used under bench where speed of installation, future disassembly or modular design is desired. Fittings 1 1/2 through 6 are manufactured of flame retardant material but 8 and above are manufactured of non-flame retardant material. Made of polypropylene and PVDF, the Fuseal II system combines to provide a complete, easy to install corrosive and chemical waste drainage system. Please contact customer service for a complete list of available fittings.
PART NUMBER F8004-015AA F8004-020AA F8004-030AA F8004-040AA F8004-060AA F8004-080AB F8004-100AB F8004-120AB P8004-015AB P8004-020AB P8004-030AB P8004-040AB P8004-060AB P8004-080AB P8004-100AB P8004-120AB F8008-015AA F8008-020AA F8008-030AA F8008-040AA F8008-060AA P8008-015AB P8008-020AB P8008-030AB P8008-040AB P8008-060AB P8008-080AB P8008-100AB P8008-120AB P8004-080AB P8004-100AB P8004-120AB NOMINAL PIPE SIZE CRATE OUTSIDE INSIDE MIN. WALL WEIGHT PER QTY FEET DIAMETER DIAMETER THICKNESS 100 FEET 0.145 0.154 0.216 0.237 0.280 0.322 0.356 0.406 0.145 0.154 0.216 0.237 0.280 0.322 0.356 0.406 0.2 0.218 0.3 0.337 0.432 0.2 0.218 0.3 0.337 0.432 0.5 0.593 0.687 0.322 0.356 0.406 52 69 144 203 354 531 753 995 52 69 144 203 354 531 753 995 68 94 193 282 538 68 94 193 282 538 817 1212 1680 531 753 995
SCHEDULE 40 FIRE RETARDANT PIPE 1-1/2" x 10' 1,800 1.900 1.610 2" x 10' 1,400 2.375 2.069 3" x 10' 880 3.500 3.068 4" x 10' 1,140 4.500 4.026 6" x 10' 520 6.625 6.031 8" x 20' 200 8.625 7.943 10" x 20' 160 10.75 9.976 12" x 20' 120 12.75 11.89 SCHEDULE 40 NON FIRE RETARDANT PIPE 1-1/2" x 20' 1,800 1.900 1.610 2" x 20' 1,400 2.375 2.069 3" x 20' 880 3.500 3.068 4" x 20' 1,140 4.500 4.026 6" x 20' 520 6.625 6.031 8" x 20' 200 8.625 7.943 10" x 20' 160 10.750 9.976 12" x 20' 120 12.750 11.890 SCHEDULE 80 FIRE RETARDANT PIPE 1-1/2" x 10' 3600 1.900 1.500 2" x 10' 2800 2.375 1.939 3" x 10' 1760 3.500 2.900 4" x 10' 1140 4.500 3.826 6" x 10' 520 6.625 5.761 SCHEDULE 80 NON FIRE RETARDANT PIPE 1-1/2" x 20' 3600 1.900 1.500 2" x 20' 2800 2.375 1.939 3" x 20' 1760 3.500 2.900 4" x 20' 1140 4.500 3.826 6" x 20' 520 6.625 5.761 8" x 20' 200 8.625 7.625 10" x 20' 160 10.75 9.564 12" x 20' 120 12.75 11.376 8" x 20' 200 8.625 7.943 10" x 20' 160 10.75 9.976 12" x 20' 120 12.75 11.89
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SLEEVE COUPLING
(S X S)
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45 WYE
(S X S X S)
SIZE (INCHES) 2 x 2 x 1 1/2 3 x 3 x 1 1/2 3x3x2 4x4x2 4x4x3 6x6x2 6x6x3 6x6x4
PART NUMBER 526325 526324 526326 526328 526327 526342 526343 526344
45 DOUBLE WYE
(S X S X S X S)
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SIZE (INCHES) 6
SIZE (INCHES) 2 x 2 x 1 1/2 3 x 3 x 1 1/2 3x3x2 4x4x2 4x4x3 6x6x2 6x6x3 6x6x4
PART NUMBER 526126 526131 526130 526134 526136 526137F 526138F 526139
3x3x1-1/2x1-1/2 526184F
PIPE INCREASER
(S X S)
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REDUCER BUSHING
(SPG X S)
CAP
(S)
MALE ADAPTER
(S X MPT)
FEMALE ADAPTER
(S X FPT)
POLYETHYLENE ADAPTER
(HDPE S X FEMALE UNION NUT)
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EPDM UNION
(PPFR X PPFR)
SIZE (INCHES) 2
3 4
EXPANSION JOINT
(S X SPG)
SIZE (INCHES) 2
SIZE (INCHES) 2
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Schedule 40 25/50 PVDF Pipe V8004-015AA V8004-020AA V8004-030AA V8004-040AA V8004-060AA 1-1/2" x 10' 2" x 10' 3" x 10' 4" x 10' 6" x 10' 3600 2800 1760 1140 520 1.900 2.375 3.500 4.500 6.625 1.500 1.939 2.900 3.826 5.761 0.200 0.218 0.300 0.337 0.432
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Advantages
Intuitive user interface Multiple joint capability for speedy installations Integral carrying case for ease of transportation One-button repeat fusion cycle for same size joints Self-diagnostic error detection system Automatic compensation for ambient temperature
Technical Data
Operating Temperature: 14F(-10C) to 113F(45C) Input Voltage: 100-130 V AC / 200-250 V AC Input Frequency: 50Hz - 60 Hz Output Voltage: 0 28.5 V AC Output Current: 0-50 Amps Power Consumption: 1200 Watts max. Power Cable Length: 5ft. (1.5m) Fusion Cable Length: 18ft. (5.5m) Remote Cable Length: 20ft. (6m) Dimensions (WxHxD): 22x14x10 inch Weight: 45lbs (20.5kg)
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Features:
Complete System of Pipe, Fittings & Adapters All CPVC Construction in Full Assortment of Standard DWV Patterns Custom Fabricated Accessories-Drains, Neutralization Tanks & Pump Stations
Specially Formulated One-Step Solvent Cement Provides Chemical Resistance Equal to System Pipe & Fittings Now in Special Yellow Color ULC Flame & Smoke Rated Non-Pressure Drainage Service to 220F
One of the key advantages of the LabWasteTM CPVC system is its excellent resistance to a broad range of corrosive environments. CPVC is inert to most mineral acids, bases, salts and aliphatic hydrocarbons, and compares favorably to other non-metals in these chemical environments.
GENERAL CHEMICAL RESISTANCE OVERVIEW: Weak Acids Excellent Salts Excellent Strong Acids Excellent Aliphatic Solutions Good Weak Bases Excellent Halogens Good-Fair Strong Bases Excellent Strong Oxidants Good-Fair
Cost Saving Solvent Weld Joining Eliminates Troublesome Electro-Fusion and Mechanical Connections
The LabWaste CPVC System has been developed for use in academic, research, and institutional laboratory chemical waste drainage applications, which is the routine disposal of a wide variety of hot and cold chemicals accompanied by water for the purpose of dilution and flushing.
A proven joining method reliably used for over 50 years, Solvent Cement Welding requires no special tools, no costly fusion equipment, and provides a solid, chemically bonded joint for easy installation, repairs or alterations. Most importantly, solvent cement joints end problems typical of polypropylene system installation, such as mechanical connector pullout, maintenance on elastomer sealed joints, internal fusion wire corrosion, and cumbersome fusion joining methods. Saves time, saves cost, saves worry!
Spears LabWaste system components have been evaluated as finished products for surface burning characteristics of flame spread and smoke density by Underwriters Laboratories of Canada under standard test method CAN/ULC S102.2-M88.
Spears broad line of LabWaste CPVC fittings are produced in ASTM D 3311 and other drainage patterns required in corrosive waste system installations. Standard configurations are available in nominal sizes of 1-1/2 through 24 with many specialty fittings.
Spears LabWaste CPVC Corrosive Waste Drainage System of pipe, fittings, and cement is tested and certified for use in corrosive waste systems by NSF International, tested to IAPMO IGC 210 and ICC-ES AC252 for CPVC Chemical Waste Systems.
Spears LabWaste CPVC Corrosive Waste Drainage System is a complete system of pipe, fittings and solvent cement. Since specific ASTM Standards have not been developed for CPVC corrosive waste systems, Spears LabWaste CPVC pipe and fittings are tested and certified for use in corrosive waste systems by NSF International as a Special Engineered (SE) product. Spears LabWaste CPVC system meets the requirements of IAPMO IGC 210 and ICC-ES AC252 for CPVC Corrosive Waste Drainage Systems.
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CPVC Tanks 5-gallon to 55-gallon HDPE Tanks 5-gallon to 3000-gallon Optional Vented Tanks Socket (CPVC), Thread or Flanged Connection Inspection & Manhole Port Options Pedestrian or Vehicular Traffic Cover Options Tank Extension Options Limestone Chip Neutralization Medium
STANDARD SPECIFICATION/PRACTICE TITLE Standard 14: Plastics Piping System Conponents and Related Material, NSF-cw S.E. Certified to specified conformance standards and specifications Acceptance Criteria for CPVC Systems of Piping, Fittings and solvent Cement Used in Chemical Waster Systems
IAPMO Interim Guide Criteria, Chlorinated Poly (Vinyl Chloride) (CPVC) Pipe and IGC 210 fittings for Limited Chemical Drainage Systems Material Dimensions and Tolerances - Pipe Dimensions and Tolerances - Fittings Chemical Resistance Adjusted concentrations for CPVC Water Absorption Mechanical Joint - Transition Fittings Flattening - Pipe Impact Resistance - Pipe and Fittings Workmanship, Finish and Appearance Solvent Cement (Special Yellow Color) D 1784, cell class 23447 (CPVC) ASTM ASTM ASTM ASTM ASTM ASTM ASTM ASTM ASTM F493 F1412, F1412, F1412, F1673, F1412, F1412, F1412, F1412, F1412, Section Section Section Section Section Section Section Section Section 6.1 6.2 6.3 8.3 6.4 6.5 6.8 6.9 7 D 1784: Standard Specification for Rigid Poly (Vinyl Chloride) (PVC) and Chlorinated Poly (Vinyl Chloride) (CPVC) Compounds F 1412: Standard Specifications for Polyolefin Pipe and Fittings for Corrosive Waste Drainage Systems F 1673: Standard Specifications for Polyvinylidene Fluoride (PVDF) Corrosive Waste Drainage Systems
F 493: Standard Specification for Solvent Cements for Chlorinated Poly (Vinyl Chloride) (CPVC) Plastic Pipe and Fittings
Flammability UL94, UL94: Tests for Flammability of Plastic Materials for Parts in Devices and Material Rating V-0 Appliances Flame and Smoke Rating CAN/ULC S102.2 CAN/ULC S102.2: Surface Burning Characteristics of Flooring, Floor Covering Pipe and Miscellaneous Materials Flame Spread: 0 Smoke Developed: 5-20 Fittings Flame Spread: 5-10 Smoke Developed: 15-50 Note: Flame spread and smoke development ratings based on tests of finished product, pipe and fittings solvent cement welded as assemblies.
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Advantages
Ideal for the semiconductor, electronic, biotechnology, healthcare, university, and laboratory industries, Harvel LXT low-extractable piping is made from an innovative clean PVC compound that offers a number of advantages over other high-purity piping created using traditional construction materials, including polypropylene (PP) and polyvinylidene fluoride (PVDF): Extremely low extractable contaminants, particularly trace metals and Total Oxidizable Carbon (TOC) Fast, reliable installation with simple inexpensive joining methods Specialty one-step fast-setting solvent-cement joining system rinses up quickly Unique translucency allows visual joint integrity inspection Ultra-smooth interior pipe surface minimizes the potential for bacterial growth and particle generation Rigid Schedule 80 dimensions for pressure service requires fewer supports than flexible plastic systems
Unique Benefits
In addition to superior performance, lower material costs and fast, reliable installation, the Harvel LXT water system offers an array of unique benefits for use in critical ultra-pure water systems (UPW, DI, R/O, distilled, USP): Non-contaminating materials designed specifically for use in aggressive UPW, DI, R/O and USP water piping applications Complete line of high-purity water pipe, fittings and valves (IPS Sizes 1/2-6 diameters) Clean pipe double-bagged, sealed and boxed online to maintain cleanliness for use in high-purity environments High-impact strength and low thermal conductivity ideal for various ambient temperature UPW grades including DI, R/O and USP water Lower overall installed costs and improved lifecycle economics
Material:
Harvel LXT piping is produced from an innovative PVC compound that has been specifically formulated to reduce leachable contamination when exposed to ultra-pure water environments. Minor ingredients necessary for processing have been scrupulously selected to address their potential for contamination, and are then carefully blended in precise ratios. This results in a much cleaner material than conventional PVC compounds, and compares favorably to alternate materials typically used for UPW piping applications. This has been validated with extensive static and dynamic leach studies during exposure to 18.2 megohm ultra-pure water conducted by a reputable third party. Harvel LXT material meets the toxicological requirements of NSF International Standard 61 as being safe for use in potable water applications, and also complies with the provisions of Title 21 of the United States FDA Code of Federal Regulations as being safe for use in food contact applications.
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Joining:
The +GF+ Harvel LXT system utilizes a one-step solvent-cementing system specifically formulated for use with this product (Harvel LXT One-Step Cement). Unlike conventional PVC solvent cements, this system contains fewer contaminants and cures quickly, reducing the potential for TOC contamination. Joining is accomplished quickly and efficiently utilizing inexpensive tools, thereby greatly reducing labor and installation costs.
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Physical Properties:
Although the extractable contaminants of LXT are much lower than common PVC piping, LXT has physical properties very similar to those of conventional PVC piping. As a result, LXT products exhibit the well-known physical characteristics and other benefits of conventional PVC piping, such as good chemical and corrosion resistance, low thermal conductivity, high strength-to-weight ratio, good impact resistance, and ease of installation.
NOMINAL PIPE SIZE (IN) 1/2 x 15 ft 3/4 x 15 ft 1 x 15 ft 1 1/4 x 15 ft 1 1/2 x 15 ft 2 x 15 ft 3 x 15 ft 4 x 15 ft 6 x 15 ft PART NUMBER LXT-005 LXT-007 LXT-010 LXT-012 LXT-015 LXT-020 LXT-030 LXT-040 LXT-060 CARTON OUTSIDE INSIDE QTY FEET DIAMETER DIAMETER 330 330 270 210 165 120 75 30 15 0.840 1.050 1.315 1.660 1.900 2.375 3.500 4.500 6.625 0.528 0.724 0.935 1.256 1.476 1.913 2.864 3.786 5.709 MIN. WALL THICKNESS 0.147 0.154 0.179 0.191 0.200 0.218 0.300 0.337 0.432 WEIGHT PER 100 FEET 0.202 0.273 0.402 0.554 0.673 0.932 1.903 2.782 5.313 PRESSURE RATING AT 73.4F 420 340 320 260 240 200 190 160 140
MM 12 20 25 32 40 50 75 100 150
Notes:
PSI water, non-shock @ 73.4F(23C) with Solvent Welded Connections. All pipe is double bagged and boxed on-line for high purity environments. +GF+ Harvel LXT piping is produced to Schedule 80 dimensions in strict accordance with ASTM D1785, and exhibits a Type II pressure rating. +GF+ Harvel LXT fittings are produced to Schedule 80 dimensions per ASTM D2467. +GF+ Harvel LXT is joined using the one step solvent cement (part # 07LXT200). The pint size comes complete with a dauber which is suitable for pipe size 1/2 to 3. For pipe sizes 4 thru 6 use a roller equal in size to 1/2 the pipe diameter. 7.5 ft lengths available upon request.
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90 SOCKET ELBOWS
MALE ADAPTERS
PART NUMBER 836-005BL 836-007BL 836-010BL 836-012BL 836-015BL 836-020BL 836-030BL 836-040BL
45 SOCKET ELBOWS
PART NUMBER 817-005BL 817-007BL 817-010BL 817-012BL 817-015BL 817-020BL 817-030BL 817-040BL 817-060BL
FEMALE ADAPTERS
PART NUMBER 835-005SRBL 835-007SRBL 835-010SRBL 835-012SRBL 835-015SRBL 835-020SRBL 835-030SRBL 835-040SRBL
90 SWEEP ELBOWS
PART NUMBER 897-005BL 897-007BL 897-010BL 897-012BL 897-015BL 897-020BL 897-030BL 897-040BL
SOCKET TEES
PART NUMBER 801-005BL 801-007BL 801-010BL 801-012BL 801-015BL 801-020BL 801-030BL 801-040BL 801-060BL
PART NUMBER 857-005BL 857-007BL 857-010BL 857-012BL 857-015BL 857-020BL 857-030BL 857-040BL
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NOMINAL PIPE SIZE 3/4x1/2 1x3/4 1 1/4x1 1 1/2x1 1 1/2x1 1/4 2x1 2x1 1/2 3x2 4x2 4x3 6x4
PART NUMBER 829-101BL 829-131BL 829-168BL 829-211BL 829-212BL 829-249BL 829-251BL 829-338BL 829-420BL 829-422BL 829-532BL
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SOCKET CAPS
REDUCER BUSHING
(SPIG X FPT)
COUPLINGS
NOMINAL PIPE SIZE 1/2x1/4 1/2x3/8 3/4x1/4 3/4x1/2 1x3/8 1x1/2 1x3/4 1 1/2x3/4
PART NUMBER 838-072BL 838-073BL 838-098BL 838-101BL 838-129BL 838-130BL 838-131BL 838-210BL
TANK ADAPTERS
NOMINAL PIPE SIZE 1x1x3/4 1 1/2x1 1/2x1 2x2x1 2x2x1-1/2 3x3x2 4x4x3 6x6x3 6x6x4
PART NUMBER 801-131BL 801-211BL 801-249BL 801-251BL 801-338BL 801-422BL 801-530BL 801-532BL
REDUCER BUSHINGS
(SPG X SLP)
NOMINAL PIPE SIZE 3/4x1/2 1x1/2 1x3/4 1 1/4x1/2 1 1/4x1 1 1/2x3/4 1 1/2x1 1 1/2x1 1/4 2x1 2x1 1/2 3x2 4x3 6x4
PART NUMBER 837-101BL 837-130BL 837-131BL 837-166BL 837-168BL 837-210BL 837-211BL 837-212BL 837-249BL 837-251BL 837-338BL 837-422BL 837-532BL
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2-15
1 2 3 4 5 6 7 8 9 10
2-16
PART NUMBER 4529-005BL 4529-007BL 4529-010BL 4529-012BL 4529-015BL 4529-020BL 4522-030BL 4522-040BL
NOMINAL PIPE SIZE NO GAUGE 0-15 PSI 0-30 PSI 0-60 PSI 0-100 PSI 0-160 PSI 0-200 PSI 0-300 PSI 0-30 IN HG
PART NUMBER G0002-002BL G0152-002BL G0302-002BL G0602-002BL G1002-002BL G1602-002BL G2002-002BL G3002-002BL G30V2-002BL
TU BALL VALVE
(SKT/THRD EPDM)
PART NUMBER 1829-005BL 1829-007BL 1829-010BL 1829-012BL 1829-015BL 1822-020BL 1822-030BL 1822-040BL
NOMINAL PIPE SIZE NO GAUGE 0-15 PSI 0-30 PSI 0-60 PSI 0-100 PSI 0-160 PSI
PART NUMBER G0004-002BL G0154-002BL G0304-002BL G0604-002BL G1004-002BL G1604-002BL G2004-002BL G3004-002BL G30V4-002BL
TU BALL VALVE
(SLIP/THRD VITON)
NOMINAL PIPE SIZE NO GAUGE 0-15 PSI 0-30 PSI 0-60 PSI 0-100 PSI 0-160 PSI 0-200 PSI 0-300 PSI 0-30 IN HG
PART NUMBER G0002-005BL G0152-005BL G0302-005BL G0602-005BL G1002-005BL G1602-005BL G2002-005BL G3002-005BL G30V2-005BL
PART NUMBER 4539-005BL 4539-007BL 4539-010BL 4539-012BL 4539-015BL 4539-020BL 4532-030BL 4532-040BL
NOMINAL PIPE SIZE NO GAUGE 0-15 PSI 0-30 PSI 0-60 PSI 0-100 PSI 0-160 PSI 0-200 PSI 0-300 PSI 0-30 IN HG
PART NUMBER G0004-005B G0154-005BL G0304-005BL G0604-005BL G1004-005BL G1604-005BL G2004-005BL G3004-005BL G30V4-005BL
DIAPHRAGM VALVE
(SKT/THRD)
NOMINAL PART NUMBER PIPE SIZE 1/4 3/8 1/2 5592-002BL 5592-003BL 5592-005BL
1 2 3 4 5 6 7 8 9 10
F.I.P.T. Ends
Socket Ends
NOMINAL PART NUMBER PIPE SIZE 1/4 3/8 1/2 5692-002BL 5692-003BL 5692-005BL
Socket Ends
NOMINAL PART NUMBER PIPE SIZE 1/4 3/8 1/2 5591-002BL 5591-003BL 5591-005BLSR
F.I.P.T. Ends
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2-17
1 2 3 4 5 6 7 8 9 10
2-18
Notes:
Applications:
Vacuum High impact strength Excellent chemical resistance High stress crack resistance
CRATE QUANTITY 30 30 30 40 25 15 10 5 5 5 5 5 5 5 5 5 5 LBS/M 0.176 0.236 0.362 0.589 0.908 1.407 2.200 3.131 4.475 6.636 14.087 21.936 27 .778 34.171 54.233 68.784 87 .302
PART NUMBER 167 480 710 167 480 711 167 480 712 167 480 713 167 480 714 167 480 715 167 480 716 167 480 717 167 480 718 167 480 719 167 480 722 167 481 724 167 481 725 167 481 726 167 481 728 167 481 729 167 481 730
MIN. WALL THICKNESS MM 1.8 1.9 2.3 3.0 3.7 4.6 5.8 6.9 8.2 10.0 14.6 18.2 20.5 22.8 28.7 32.2 36.3
Applications:
Features:
Translucent appearance No corrosion or rouging Outstanding surface quality Excellent chemical resistance High impact strength
CRATE QUANTITY 30 30 40 25 15 10 5 5 5 PN 150 150 150 150 150 150 90 90 90
PART NUMBER 168 480 151 168 480 152 168 480 153 168 480 154 168 480 155 168 480 156 168 480 282 168 480 283 168 480 284
DIAMETER MM 20 25 32 40 50 63 75 90 110
MIN. WALL THICKNESS MM 1.9 2.3 3 3.7 4.6 5.8 4.3 5.1 6.3
LBS /M 0.07 0.11 0.18 0.28 0.43 0.68 0.62 0.89 1.34
Federal Register, CFR Title 21. Pressure Rating of 150 PSI (PN 10) @ 68F for 20mm through 90mm utilizing Socket fusion technology. Pressure Rating of 150 PSI (PN 10) @ 68F for 20mm through 63mm utilizing IR Plus/BCF Plus fusion technology. Pressure Rating of 90 PSI (PN 6) @ 68F for 75mm through 110mm utilizing IR Plus/BCF Plus fusion technology.
1 2 3 4 5 6 7 8 9 10
Features:
Virgin Kynar 700 Series Resin Surface finish Ra < m Ozone resistant 100% traceability to the raw material Durable packaging to ensure product integrity
Notes:
ASME BPE approved and FM 4910 approved. Federal Register, CFR Title 21. USP 25 Class VI approved. Pipe only in dimensions 250mm (10) and 315mm (12). Pressure Rating of 232 PSI (PN 16) @ 68F for 16mm through 110mm. Pressure Rating of 150 PSI (PN 10) @ 68F for 160mm through 315mm.
Applications:
Features:
PART DIAMETER CLOSEST MIN. WALL KG /M NUMBER MM INCH SIZE THICKNESS MM 175 481 203 20 1/2 1.9 0.209 175 481 204 25 3/4 1.9 0.278 175 481 205 32 1 2.4 0.423 175 481 206 40 1 1/4 2.4 0.550 175 481 207 50 1 1/2 3 0.835 175 481 208 63 2 3 1.080 175 481 209 75 2 1/2 3.6 1.519 175 481 210 90 3 4.3 2.210 175 481 211 110 4 5.3 3.336 175 481 668 160 6 4.9 4.657 175 481 669 200 8 6.2 6.916 175 481 670 225 9 6.9 9.162 175 481 671 250 10 7.7 11.100 175 481 674 315 12 7.7 17.600
PN 16 16 16 16 16 16 16 16 16 16 16 16 16 16
Virgin Kynar 700 Series Resin Technologically advanced cleanroom manufacturing Surface finish < 225mm Ra < 0.2m; >225mm Ra < 0.3 m Ozone resistant Extensive industry validated QA/QC protocol 100% traceability to the raw material Durable packaging to ensure product integrity Pressure Rating of 232 PSI (PN 16) @ 68F for 20mm through 110mm. Pressure Rating of 150 PSI (PN 10) @ 68F for 160mm through 315mm. Meets the requirements of ASME BPE. Meets the requirements of Semi F57. Meets the requirements of FM 4910. Federal Register, CFR Title 21. Meets the requirements of USP 25 Class VI.
Notes:
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2-19
FUSION MACHINES
1 2 3 4 5 6 7 8 9 10
2-20
+GF+ AQUATAP
+GF+ Type 530 AquaTap Recirculating Laboratory Faucet
Featuring GF's Inline Flow Diverter (IFD) Technology (Patent Pending) Technical Features
1 2 3 4
Ideal flow characteristics Sleek robust design Continuous flow up to valve eliminating dead-legs Easy flare-style connection method Deck or wall mounting options Needle-type flow control for precise metering
The Georg Fischer Type 530 recirculating laboratory faucet is designed to provide constant DI fluid flow to point of use when used with the new Inline Flow Diverter (IFD). The unique design of the IFD provides high flow from the distribution main through the faucet for constant water movement. The IFD uses a slight orifice reduction to create a differential pressure imbalance which forces water through the faucet with minimal pressure loss. The system is further enhanced by using smooth bore interconnecting tubing for design flexibility and simplified piping installations. Up to three faucets can be served from a single IFD. The faucet is made from high purity PVDF, and the IFD is available in SYGEF PVDF or PROGEF natural PP in either weld or sanitary clamp connections. Simple heat flaring tools make leak-proof, minimum crevice connections between components.
5 6 7 8 9 10
MOUNTING STYLE Deck Mount Wall Mount to Ceiling Wall Mount to Floor
PN 6 6 6
PART NUMBER 175 530 001 175 530 002 175 530 003
L1 89 80 80
L2 152 -
L3 183 -
L4 239 239
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2-21
+GF+ AQUATAP
1 2 3 4 5 6 7 8 9 10
2-22
Straight Coupler
90 Elbow
Tie-In Components
Example: Single IFD (Inline Flow Diverter) Serving Multiple (3) AquaTap Faucets
MARQUEST SCIENTIFIC
Tuff Guard Gauge Isolators
Marquest Scientifics new line of gauge and instrument isolators are engineered to provide total protection and isolation of corrosive & ultra pure fluids while offering a design with the most rugged features in the industry. Stainless steel reinforcement of the instrument connection to prevent fracturing associated with metal to plastic threads. This stainless steel reinforcing component is integrally molded into the the Upper Chamber to completely surround the full length of the female thread and is for all practical purposes unbreakable. Available in PVC, CPVC, Polypropylene,& PVDF. Diaphragms in PTFE Teflon , Viton and EPDM Connection Sizes: 1/4 x 1/2, 1/4 x 1/4, 1/2 x 1/2 Instrument x Process Female, NPT/BSP Connections Solvent Cement Socket Process Joint
1 2 3
Standard Gauge(SB) Installed is a Wika 213.53 Stainless Case, Brass Connection, Glycerin Filled. All Stainless Gauges(SS), Process Gauges(PG), & Pressure Switches are available.
POLYPROPYLENE, TEFLON DIAPHRAGM 1/4 FEMALE 1/2 FEMALE NPT INLET NPT INLET
TG-22T-PPR TG-22T015SB-PPR TG-22T030SB-PPR TG-22T060SB-PPR TG-22T100SB-PPR TG-22T160SB-PPR TG-22T200SB-PPR TG-22T300SB-PPR TG-25T-PPR TG-25T015SB-PPR TG-25T030SB-PPR TG-25T060SB-PPR TG-25T100SB-PPR TG-25T160SB-PPR TG-25T200SB-PPR TG-25T300SB-PPR
4 5 6 7 8 9 10
POLYPROPYLENE, VITON DIAPHRAGM 1/4 FEMALE 1/2 FEMALE NPT INLET NPT INLET
TG-22V-PPR TG-22V015SB-PPR TG-22V030SB-PPR TG-22V060SB-PPR TG-22V100SB-PPR TG-22V160SB-PPR TG-22V200SB-PPR TG-22V300SB-PPR TG-25V-PPR TG-25V015SB-PPR TG-25V030SB-PPR TG-25V060SB-PPR TG-25V100SB-PPR TG-25V160SB-PPR TG-25V200SB-PPR TG-25V300SB-PPR
Notes:
250 psi rating for PVC & CPVC, 170 psi for PP, and 250 psi for PVDF PVC, CPVC available with Solvent Socket Connection, PVDF available with metric fusion sockets. Standard Instrument Connection is 1/4 Female NPT. 1/2 Female NPT available TG-55
Notes:
Standard port connection is Female NPT. Tubing, Solvent, & Fusion connections available upon request.
200 psi rating for PVC, CPVC, PVDF. 150 psi rating for PP Cv Factors: .310 thru .780 at Full Open
CPVC STRAIGHT ANGLE
NG-250-CPV NG-375-CPV NG-500-CPV
SIZE
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2-23
MARQUEST SCIENTIFIC
1 2 3 4 5 6 7 8 9 10
Picture shown is LT-V-R1
Laboratory Faucets
Marquest Scientific Laboratory Faucets provide point of use access of Type I II & III water as well as corrosive chemicals. FDA, USDA, & USP standards are either met or exceeded. All injection molded, rugged design and construction. Outlet options include a molded serrated barb fitting for tubing, a male or female NPT thread, a .2 Micron capsule filter, and many more. Control Valve options include a zero deadleg needle valve, a compact 1/4 turn on/off lab valve, and standard 1/4 turn ball valve. Available in PVC, Natural Polypropylene, & PVDF. Gooseneck component is heavy wall, custom extruded for increased rigidity. L Series Needle Control Valve option offers all New PTFE sealing for extended life. Exceptional Low torque on/off.
From Left to Right: (1) Wall Mount PVC Lab Faucet w/ L Series Needle Valve (2) Deck Mount Natural Polypro Lab Faucet w/ Standard Ball Valve (3) Deck Mount PVC Lab Faucet w/ L Series Needle Valve & Atmospheric Vacuum Breaker (4) Deck Mount PVC Lab Faucet w/ Lab Valve
DECK MOUNT WALL MOUNT DECK MOUNT WALL MOUNT DECK MOUNT WALL MOUNT DECK MOUNT WALL MOUNT
LG-DN-X1 LG-DB-X1 LG-DL-X1 LG-DR-X1 LG-WN-X1 LG-WB-X1 LG-WL-X1 LG-WR-X1
*Fill in the (X) in the above part numbers with R-Right Handed, L-Left Handed, F-Handle in Front, B-Handle in Back. Remote, (X) remains.
An Atmospheric Vacuum Breaker for Backflow Prevention is available on most Lab Faucet configurations. An example: Part No. LGVDN-R1 Description: Lab Faucet, Deck Mount, L Series Needle Valve, Right Handed, PVC, w/ Atmospheric Vacuum Breaker installed. Meets ASME A112.18.1M. A Water Quality Light with Resistivity thresholds ranging from 5k ohm/cm through 2 MEG Ohm/cm are avaialble on most Lab Faucet configurations. Please contact us for a part number that meets your specification. An example: Part No. LGDN1MEG-R1 Description: Lab Faucet, Deck Mount, L Series Needle Valve, Right Handed, PVC, w/ 1 Meg Ohm/cm Quality Light installed. The monitoring is simple; the green light indicates the water purity is above the threshhold value; the red light warns that it is below. A .2 Micron Capsule Filter option is available on all Lab Faucet configurations. An example: Part No. LG-DNCF-R1 Description: Lab Faucet, Deck Mount, L Series Needle Valve, Right Handed, PVC, w/ .2 Micron Capsule Filter. Standard Outlet on Capsule Filter is 3/8 Male NPT. Other connections available include Hose Barb, & Female NPT.
Notes:
All deck mount assemblies include a 3 Thru-Deck Nipple (Wall Mount 1.5), Ring Nut, casual water gasket. Standard Inlet connection is 3/8 Female NPT. Tube & Fusion Socket connections available. All assemblies require a 1 diameter hole for mounting.
Laboratory Turrets
Marquest Scientifics line of Laboratory Turrets provide compact and convenient point of use access of Type I II & III water as well as corrosive chemicals. FDA, USDA, & USP standards are either met or exceeded. All injection molded, rugged design and construction. Outlet options include a molded serrated barb fitting for tubing,, as well as a male or female NPT Thread, Control Valve options include a zero deadleg needle valve and a standard 1/4 turn ball valve. Available in PVC, Natural Polypropylene, & High Purity PVDF.
PVC CONTROL VALVE RIGHT LEFT HAND HAND HANDLE ON TOP
LT-V-T1 LT-B-T1
Notes:
Cv Factor: .310 at Full Open 200 psi rating for PVC & PVDF. 150 psi rating for Natural Polypro
HANDLE ON TOP
LT-V-T3 LT-B-T3
2-24
Chemkor True Union Ball Valves 3-2 Chemkor Butterfly Valves 3-3 ChemKor Ball Valves 3-4 Hayward Isolation Ball Valves 3-5 Hayward Lateral Ball Valves 3-6 Hayward Two-Way Ball Valves 3-7 Hayward Butterfly Valves 3-9 Hayward Wafer Check Valve 3-10 Hayward Valve Automation 3-11 Hayward Actuation & Controls 3-12 +GF+ True Union Ball Valves 3-13 +GF+ Type 567 Butterfly Valves 3-14
+GF+ Type 304 Y-Check Valves 3-14 +GF+ Type 543 3-Way Ball Valves 3-14 +GF+ Actuated Ball Valves 3-15 +GF+ Actuated Butterfly Valves 3-17 +GF+ Diastar Diaphragm Valves 3-19 Spears True union 2000 Valves 3-20 Spears PVC & CPVC Gate Valves 3-22 Swing Check Valves 3-24 Specialty Valves 3-25 Pressure Control Valves 3-27 Plast-O-Matic Valves & Controls 3-30
1 2 3 4 5 6 7 8 9 10
3-2
SIZE 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4
CHEMKOR TRUE UNION BALL VALVES WITH VITON SEALS PVC CPVC POLYPROPYLENE SOC/THD 31909007 31909008 31909009 31909010 31909011 31909012 31909013 31909014 31909016 THD N/A N/A N/A N/A N/A N/A 31910013 31910014 31910016 FLANGE 31912007 31912008 31912009 31912010 31912011 31912012 31912013 31912014 31912016 SOC/THD 32909007 32909008 32909009 32909010 32909011 32909012 32909013 32909014 32909016 THD N/A N/A N/A N/A N/A N/A 32910013 32910014 32910016 FLANGE 32912007 32912008 32912009 32912010 32912011 32912012 32912013 32912014 N/A SOC/THD 34909007 34909008 34909009 34909010 34909011 34909012 34909013 34909014 N/A THD N/A N/A N/A N/A N/A N/A 34910013 34910014 N/A FLANGE 34912007 34912008 34912009 34912010 34912011 34912012 34912013 34912014 34912016
Notes:
150 psi rating for PVC and CPVC. 2 1/2 valves are fabricated with 3 valves and bushings. 2 1/2 flanged valves are nonstock. In PVC, CPVC, and PP, 1/2 to 2 are supplied with both socket and threaded ends. Threaded part numbers apply to 3 and 4 valves only. Vacuum resistant to 29.9 of mercury. PVDF valves are available upon request.
Notes:
150 psi rating for PVC and CPVC. PVC rated to 140F, CPVC rated to 210F. Vacuum resistant to 29.9 of mercury.
1 2 3 4 5 6 7 8 9 10
3-3
Notes:
Notes:
150 psi rating at 73.4F(23C) Temperature rated to 140 F. Pressure rating for 2~10 is 150 PSI. Pressure rating for 12 is 100 PSI.
Notes:
The 4 valve has a 3 body with end connectors increased to 4. PVC rated to 140 F, CPVC to 210F, PP to 180F.
CPVC/VITON SOC THREAD 32801007 32800007 32801008 32801009 32801010 32801011 32801012 32801014 32801016 32800008 32800009 32800010 32800011 32800012 32800014 32800016 PP/VITON SOC THREAD 34801007 34800007 34801008 34801009 34801010 34801011 34801012 34801014 34801016 34800008 34800009 34800010 34800011 34800012 34800014 34800016
PVC/EPDM SOC THREAD 31817007 31818007 31817008 31817009 31817010 31817011 31817012 31817014 31817016 31818008 31818009 31818010 31818011 31818012 31818014 31818016
PVC/VITON SOC THREAD 31801007 31800007 31801008 31801009 31801010 31801011 31801012 31801014 31801016 31800008 31800009 31800010 31800011 31800012 31800014 31800016
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1 2 3 4 5 6 7 8 9 10
3-4
1 2 3 4 5 6 7 8 9 10
FPM SEALS
CPVC END PART NO. Skt/Thd* TW2050ST Flanged TW2050F Skt/Thd* TW2075ST Flanged TW2075F Skt/Thd* TW2100ST Flanged TW2100F Skt/Thd* TW2125ST Flanged TW2125F Skt/Thd* TW2150ST Flanged TW2150F Skt/Thd* TW2200ST Flanged TW2200F Threaded TW2250T Socket TW2250S Flanged TW2250F Threaded TW2300T Socket TW2300S Flanged TW2300F Threaded TW2400T Socket TW2400S Flanged TW2400F Flanged TW2600F
END Skt/Thd* Flanged Skt/Thd* Flanged Skt/Thd* Flanged Skt/Thd* Flanged Skt/Thd* Flanged Skt/Thd* Flanged Threaded Socket Flanged Threaded Socket Flanged Threaded Socket Flanged Flanged
PVC PART NO. TW1050STE TW1050FE TW1075STE TW1075FE TW1100STE TW1100FE TW1125STE TW1125FE TW1150STE TW1150FE TW1200STE TW1200FE TW1250TE TW1250SE TW1250FE TW1300TE TW1300SE TW1300FE TW1400TE TW1400SE TW1400FE TW1600FE
EPDM SEALS
END Skt/Thd* Flanged Skt/Thd* Flanged Skt/Thd* Flanged Skt/Thd* Flanged Skt/Thd* Flanged Skt/Thd* Flanged Threaded Socket Flanged Threaded Socket Flanged Threaded Socket Flanged Flanged
CPVC PART NO. TW2050STE TW2050FE TW2075STE TW2075FE TW2100STE TW2100FE TW2125STE TW2125FE TW2150STE TW2150FE TW2200STE TW2200FE TW2250TE TW2250SE TW2250FE TW2300TE TW2300SE TW2300FE TW2400TE TW2400SE TW2400FE TW2600FE
Notes:
* 1/2 thru 2 Valves supplied with socket & threaded end connectors. ** 4 valve venturied to 6 OPTIONS: Lockout Handle (Suffix G), Stem Extension, Square Nut
Ordering Information:
Substitute CF (manual) or HCCF (automated) for TW prefix of standard Valve Part No. above. CrossFlo valves are available in 6 size range. Actuators specified separately.
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3-5
1 2 3 4 5 6 7 8 9 10
3-6
FPM SEALS
CPVC END PART NO. Skt/Thd* LA2050ST Flanged LA2050F Skt/Thd* LA2075ST Flanged LA2075F Skt/Thd* LA2100ST Flanged LA2100F Skt/Thd* LA2125ST Flanged LA2125F Skt/Thd* LA2150ST Flanged LA2150F Skt/Thd* LA2200ST Flanged LA2200F Threaded LA2250T Socket LA2250S Flanged LA2250F Threaded LA2300T Socket LA2300S Flanged LA2300F Threaded LA2400T Socket LA2400S Flanged LA2400F Flanged LA2600F
PVC END PART NO. Skt/Thd* LA1050STE Flanged LA1050FE Skt/Thd* LA1075STE Flanged LA1075FE Skt/Thd* LA1100STE Flanged LA1100FE Skt/Thd* LA1125STE Flanged LA1125FE Skt/Thd* LA1150STE Flanged LA1150FE Skt/Thd* LA1200STE Flanged LA1200FE Threaded LA1250TE Socket LA1250SE Flanged LA1250FE Threaded LA1300TE Socket LA1300SE Flanged LA1300FE Threaded LA1400TE Socket LA1400SE Flanged LA1400FE Flanged LA1600FE
EPDM SEALS
CPVC END PART NO. Skt/Thd* LA2050STE Flanged LA2050FE Skt/Thd* LA2075STE Flanged LA2075FE Skt/Thd* LA2100STE Flanged LA2100FE Skt/Thd* LA2125STE Flanged LA2125FE Skt/Thd* LA2150STE Flanged LA2150FE Skt/Thd* LA2200STE Flanged LA2200FE Threaded LA2250TE Socket LA2250SE Flanged LA2250FE Threaded LA2300TE Socket LA2300SE Flanged LA2300FE Threaded LA2400TE Socket LA2400SE Flanged LA2400FE Flanged LA2600FE
Notes:
* 1/2 thru 2 Valves supplied with socket & threaded end connectors. ** 4 valve venturied to 6 OPTIONS: Lockout Handle (Suffix G), Stem Extension, Square Nut For automated Multi-port and Lateral valves see automated valve section of catalogue.
Ordering Information:
Series TW Valve Choose NT Ball for automated valve applications. Center-off applications use electric actuator with Center-off option. Series LA Valve NT Ball ONLY
1 2 3 4 5 6 7 8 9 10
3-7
PVC END PART NO. Threaded TB1025T Socket TB1025S Threaded TB1037T Socket TB1037S Skt/Thd* TB1050ST Flanged TB1050F Skt/Thd* TB1075ST Flanged TB1075F Skt/Thd* TB1100ST Flanged TB1100F Skt/Thd* TB1125ST Flanged TB1125F Skt/Thd* TB1150ST Flanged TB1150F Skt/Thd* TB1200ST Flanged TB1200F
FPM SEALS
CPVC END PART NO. Threaded TB2025T Socket TB2025S Threaded TB2037T Socket TB2037S Skt/Thd* TB2050ST Flanged TB2050F Skt/Thd* TB2075ST Flanged TB2075F Skt/Thd* TB2100ST Flanged TB2100F Skt/Thd* TB2125ST Flanged TB2125F Skt/Thd* TB2150ST Flanged TB2150F Skt/Thd* TB2200ST Flanged TB2200F
PVC END PART NO. Threaded TB1025TE Socket TB1025SE Threaded TB1037TE Socket TB1037SE Skt/Thd* TB1050STE Flanged TB1050FE Skt/Thd* TB1075STE Flanged TB1075FE Skt/Thd* TB1100STE Flanged TB1100FE Skt/Thd* TB1125STE Flanged TB1125FE Skt/Thd* TB1150STE Flanged TB1150FE Skt/Thd* TB1200STE Flanged TB1200FE
EPDM SEALS
CPVC END PART NO. Threaded TB202TE Socket TB2025SE Threaded TB2037TE Socket TB2037SE Skt/Thd* TB2050STE Flanged TB2050FE Skt/Thd* TB2075STE Flanged TB2075FE Skt/Thd* TB2100STE Flanged TB2100FE Skt/Thd* TB2125STE Flanged TB2125FE Skt/Thd* TB2150STE Flanged TB2150FE Skt/Thd* TB2200STE Flanged TB2200FE
Notes:
* 1/2 thru 2 PVC Valves are supplied with both socket and threaded end connectors. OPTIONS: Lockout Handle (Suffix G), Vented Ball (Suffix D for non Sodium Hypochlorite applications), Stem Extension, Square Nut.
Ordering Information:
Add Z suffix to Valve Part No. above. Valve MUST be equipped with FPM Seals for compatibility with NaOCl service.
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1 2 3 4 5 6 7 8 9 10
3-8
SIZE 2 1/2 3 4 **6
PVC END PART NO. Threaded TB1250T Socket TB1250S Flanged TB1250F Threaded TB1300T Socket TB1300S Flanged TB1300F Threaded TB1400T Socket TB1400S Flanged TB1400F Flanged TB1600F
FPM SEALS
CPVC END PART NO. Threaded TB2250T Socket TB2250S Flanged TB2250F Threaded TB2300T Socket TB2300S Flanged TB2300F Threaded TB2400T Socket TB2400S Flanged TB2400F Flanged TB2600F
PVC END PART NO. Threaded TB1250TE Socket TB1250SE Flanged TB1250FE Threaded TB1300TE Socket TB1300SE Flanged TB1300FE Threaded TB1400TE Socket TB1400SE Flanged TB1400FE Flanged TB1600FE
EPDM SEALS
CPVC END PART NO. Threaded TB2250TE Socket TB2250SE Flanged TB2250FE Threaded TB2300TE Socket TB2300SE Flanged TB2300FE Threaded TB2400TE Socket TB2400SE Flanged TB2400FE Flanged TB2600FE
Notes:
** 4 valve venturied to 6. OPTIONS: Lockout Handle (Suffix G), Vented Ball (Suffix D for non Sodium Hypochlorite applications), Stem Extension, Square Nut.
Ordering Information:
Substitute CV (manual) or HCCV (automated) for TB prefix of standard Valve Part No. above. ProFile2 control valves are available in 6 size range. Actuators specified separately.
1 2 3 4 5 6 7 8 9 10
3-9
Series BY Options:
St. Steel Lugs (Suffix I) Stem Extensions Square Nut Operators Chain Wheel Operator Electric & Pneumatic actuation
Sizes of 10 to 24 are rugged valves for a wide variety of applications. Consult sales associate for technical specifications.
FPM BODY PVC CPVC PP PVDF PVC PVC PP CPVC PVC PVC PP CPVC PVC PVC PP CPVC PVC PVC PP CPVC PVC PVC PP CPVC PP PP PP PP ELASTOMER LINER DISC PART NO. PP BYB1100F3GGA CPVC BYB2100F2GGA PP BYB3100F3GGA PVDF BYB5100F5GWA PVC BYB1120F3GGA PP BYB2120F2GGA PP BYB3120F3GGA CPVC BYB5120F5GWA PVC BYB1140F3GGA PP BYB2140F2GGA PP BYB3140F3GGA CPVC BYB5140F5GWA PVC BYB1160F3GGA PP BYB2160F2GGA PP BYB3160F3GGA CPVC BYB5160F5GWA PVC BYB1180F3GGA PP BYB2180F2GGA PP BYB3180F3GGA CPVC BYB5180F5GWA PVC BYB1200F3GGA PP BYB2200F2GGA PP BYB3200F3GGA CPVC BYB5200F5GWA PVC BYB1240F3GGA PP BYB2240F2GGA PVC BYB3240F3GGA PP BYB5240F5GWA EPDM ELASTOMER LINER BODY DISC PART NO. PVC PVC BYB1100E3GGA PVC PP BYB2100E2GGA PP PP BYB3100E3GGA CPVC CPVC BYB5100E5GWA PVC PVC BYB1120E3GGA PVC PP BYB2120E2GGA PP PP BYB3120E3GGA CPVC CPVC BYB5120E5GWA PVC PVC BYB1140E3GGA PVC PP BYB2140E2GGA PP PP BYB3140E3GGA CPVC CPVC BYB5140E5GWA PVC PVC BYB1160E3GGA PVC PP BYB2160E2GGA PP PP BYB3160E3GGA CPVC CPVC BYB5160E5GWA PVC PVC BYB1180E3GGA PVC PP BYB2180E2GGA PP PP BYB3180E3GGA CPVC CPVC BYB5180E5GWA PVC PVC BYB1200E3GGA PVC PP BYB2200E2GGA PP PP BYB3200E3GGA CPVC CPVC BYB5200E5GWA PP PVC BYB1240E3GGA PP PP BYB2240E2GGA PP PVC BYB3240E3GGA PP PP BYB5240E5GWA
SERIES BY
SIZE BODY PVC 1 1/2 PVC - 2 PP CPVC PVC PVC 3 PP CPVC PVC PVC 4 PP CPVC PVC PVC 6 PP CPVC PVC PVC 8 Lever PP CPVC PVC PVC 8 Gear PP CPVC PP 10 PP PP 12 PP DISC PVC PP PP CPVC PVC PP PP CPVC PVC PP PP CPVC PVC PP PP CPVC PVC PP PP CPVC PVC PP PP CPVC PVC PP PVC PP
SIZE 10
FPM PART NO. BY110200VLA BY140200VLA BY440200VLA BY220200VLA BY110300VL BY140300VL BY440300VL BY220300VL BY110400VL BY140400VL BY440400VL BY220400VL BY110600VL BY140600VL BY440600VL BY220600VL BY110800VL BY140800VL BY440800VL BY220800VL BY110800VG BY140800VG BY440800VG BY220800VG BY41100VG BY44100VG BY41120VG BY44120VG
EPDM PART NO. BY110200ELA BY140200ELA BY440200ELA BY220200ELA BY110300EL BY140300EL BY440300EL BY220300EL BY110400EL BY140400EL BY440400EL BY220400EL BY110600EL BY140600EL BY440600EL BY220600EL BY110800EL BY140800EL BY440800EL BY220800EL BY110800EG BY140800EG BY440800EG BY220800EG BY41100EG BY44100EG BY41120EG BY44120EG
12
14
16
18
20
24
Notes:
PP = Glass Filled Polypropylene Series BY: fully supported ASME Class 150 bolt pattern body, 316 St. Steel shaft, FPM/EPDM elastomer liner Series BYB: ASME Class 150 bolt pattern body, 416 St. Steel shaft, FPM/EPDM elastomer liner Series BYC: Wafer pattern body, 316 St. Steel shaft, EPDM elastomer liner Options for all Series of Butterfly Valves: Submersible & Marinized Gear Operators, Stem Extensions, Valve Automation & Controls
Sizes of 2 through 8 size are designed for lightly chlorinated pool water applications. Consult sales associate for technical specifications.
EPDM ELASTOMER LINER SIZE BODY DISC PART NO. 2 PVC PVC BYB1100F3GGA 2 1/2 PVC PVC BYB2100F2GGA 3 PVC PVC BYB3100F3GGA 4 PVC PVC BYB5100F5GWA 5 PVC PVC BYB1120F3GGA 6 PVC PVC BYB2120F2GGA 8 PVC PVC BYB3120F3GGA
SERIES BYC
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1 2 3 4 5 6 7
The NEW patent - pending WCV Series Full Pattern Wafer Check Valve Features a robust thermoplastic construction with industry leading flow rates and, and ELIMINATES the need for SPACERS!!!
SIZE IN / DN 2 / 50 2-1/2 / 65 3 / 80 4 / 100 6 / 150 8 / 200 A IN / MM 1.80 / 45 2.30 / 58 2.40 / 61 2.90 / 73 3.00 / 76 4.93 / 125 B IN / MM .25 / 6 .25 / 6 .25 / 6 .50 / 12 .50 / 12 .75 / 19 C IN / MM .75 / 19 .88 / 22 .95 / 24 D IN / MM 4.00 / 101 4.75 / 120 5.25 / 133 6.75 / 171 F G H I IN / MM IN / MM IN / MM IN / MM 5.25 / 133 6.00 / 152 6.50 / 165 9.00 / 228 .75 / 190 22.50 / 572 45.00 / 1143 11.13 / 8.63 / 219 5.77 / 146 9.50 / 241 22.50 / 572 45.00 / 1143 282 10.88 / 13.38 / 7.63 / 193 11.75 / 298 22.50 / 572 45.00 / 1143 276 339 E IN / MM 2.03 / 51 2.43 / 61 3.00 / 76 4.00 / 101
PARTS LIST
8 9 10
3-10
Notes:
1. 2. 3. 4. 5. 6. 7. 8.
Face Seal O-Ring Body Wafer Disc O-Ring Wafer Disc Wafer Disc Spring Body O-Ring Body Face Seal O-Ring
Available in: 2 TO 8 PVC, CPVC AND GFPP Pressure Rating for ALL Sizes 150 PSI @ 70F Non-Shock Consult FABCO for DN100 Wafer Check Dimension
1 2 3 4 5
Electric actuators
Range from uni-directional on/off units to bi-directional on/off, as well as control scheme operators. Local/Remote control stations add process control flexibility for a turn-key single-sourced solution. Stored Energy Packs provide back-up power during mains supply failures.
Pneumatic actuators
Available in air to air (single acting), as well as air to spring (spring return fail safe) operation for all valves in all sizes. Ancillary process control components allow on/off and proportional control operation via analog and digital control signals. A full service custom shop provides customized solutions for your tough applications.
Provide a full range of electric On/Off & Proportional Control actuators for automation of ball and butterfly valves, with torque output of 300 to over 14,000 lb. in. of output torque.
Provide a smart actuation choice for On/Off & Proportional Control linear valve applications such as Open/Closed or proportional control automated diaphragm valves. Suitable for diaphragm valves to 8 in size. Consult sales associate for solutions to your requirements!
6 7 8
Series PMD air to air & Series PMS air to spring polymer actuators
Series PCD air to air & Series PCS air to spring actuators
9 10
3-11
Provide the upmost in quarter turn corrosion resistant actuation. Suitable for ball valves through 2 in size.
Provide high torque output through a compact balanced design. Standard ISO & NAMUR interface for trouble-free installation and adaptability. Suitable for ball & butterfly valves.
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1 2 3 4 5 6 7 8 9 10
3-12
LHB2BY6S2
PART NUMBER LHB1TB1S2 LHB1BY2S2 LHB1BY4S2 LHB1TB1S4 LHB1BY2S4 LHB1BY2S4 LHB2TB3S2 LHB2BY6S2 LHB2BY8S2 LHB2TB3S4 LHB2BY6S4 LHB2BY8S4
Applications:
Critical Services Applications Water and Wastewater Treatment Chemical Processing Food and Beverage Pulp and Paper Marine and Corrosive Environments
Materials:
GFPP Per ASTM D4101 Cell Class 85580 Heavy Duty FPM O-Ring Seals
Options:
LHB1TB1S2-SR
Additional Two Switches Potentiometer Available (LHB1/LHB2) Optional Handles Handlever or T-Handle LED for Open/Close Indication (LHB1/LHB2)
PARTS LIST
1. Lock Plate (GFPP) 2. Cover (GFPP) 3. Adjustment Plate (GFPP) 4. Terminal Block 5. Switch 6. Upper Shaft O-Ring (FPM) 7. Shaft (304 SSTL) 8. Lower Shaft O-Ring (FPM) 9. Body O-Ring (FPM) 10. Body (GFPP)
DESCRIPTION LHB-1 Series Limit Switch for 1/2 2 TB with 2 Switches LHB-1 Series Limit Switch for 2 3 BY with 2 Switches LHB-1 Series Limit Switch for 4 BY with 2 Switches LHB-1 Series Limit Switch for 1/2 2 TB with 4 Switches LHB-1 Series Limit Switch for 2 3 BY with 4 Switches LHB-1 Series Limit Switch for 4 BY with 4 Switches LHB-2 Series Limit Switch for 2-1/2 6 TB with 2 Switches LHB-2 Series Limit Switch for 6 BY with 2 Switches LHB-2 Series Limit Switch for 8 BY with 2 Switches LHB-2 Series Limit Switch for 2-1/2 6 TB with 4 Switches LHB-2 Series Limit Switch for 6 BY with 4 Switches LHB-2 Series Limit Switch for 8 BY with 4 Switches
1 2 3 4 5 6 7 8 9 10
PVC SOC/THD FLANGE 161 375 001 161 375 002 161 375 062 161 375 003 161 375 063 161 375 004 161 375 064 161 375 005 161 375 065 161 375 006 161 375 066 161 375 007 161 375 067 161 375 008 161 375 068 161 375 009 161 375 069 161 375 010 161 375 070 161 375 011 161 375 071
EPDM SEALS
CPVC SOC/THD FLANGE 163 375 002 163 375 062 163 375 003 163 375 063 163 375 004 163 375 064 163 375 005 163 375 065 163 375 006 163 375 066 163 375 007 163 375 067 163 375 008 163 375 068 163 375 009 163 375 069 163 375 010 163 375 070 -
SOC/THD 161 375 016 161 375 017 161 375 018 161 375 019 161 375 020 161 375 021 161 375 022 161 375 023 161 375 024 161 375 025 161 375 026
PVC
FPM SEALS/VITON
FLANGE 161 375 077 161 375 078 161 375 079 161 375 080 161 375 081 161 375 082 161 375 083 161 375 084 161 375 085 161 375 086
CPVC SOC/THD FLANGE 163 375 017 163 375 077 163 375 018 163 375 078 163 375 019 163 375 079 163 375 020 163 375 080 163 375 021 163 375 081 163 375 022 163 375 082 163 375 023 163 375 083 163 375 024 163 375 084 163 375 025 163 375 085 -
Options:
Control ball Vented ball for bleach application Pneumatic and electric actuation
Limit switches for both manual and actuated versions Polypropylene and PVDF versions
+GF+ EPDM
PVC SOC/THD FLANGE 161 546 351 161 546 352 161 546 353 161 546 354 161 546 355 161 546 356 161 546 357 161 546 358 161 546 359 161 546 360 -
+GF+ FPM/VITON
CPVC SOC/THD FLANGE 163 546 592 163 546 593 163 546 594 163 546 595 163 546 596 163 546 597 163 546 598 163 546 599 163 546 600
161 546 342 161 546 582 163 546 342 163 546 582 161 546 343 161 546 583 163 546 343 163 546 583 161 546 344 161 546 584 163 546 344 163 546 584
161 546 592 163 546 352 161 546 593 163 546 353 161 546 594 163 546 354 161 546 595 163 546 355 161 546 596 163 546 356 161 546 597 163 546 357 161 546 178 163 546 358 161 546 179 163 546 359 161 546 180 163 546 360
1 1/4 161 546 345 161 546 585 163 546 345 163 546 585 1 1/2 161 546 346 161 546 586 163 546 346 163 546 586 2 3 4 161 546 347 161 546 587 163 546 347 163 546 587 161 546 349 161 546 169 163 546 349 163 546 589 161 546 350 161 546 170 163 546 350 163 546 590 2 1/2 161 546 348 161 546 168 163 546 348 163 546 588
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3-13
+GF+ VALVES
1 2 3 4 5 6 7 8 9 10
3-14
Options:
PVC LEVER
Pneumatic and electric actuation Limit switches for both manual and actuated versions Handle extension PVDF version 316 SS shaft
FPM 161 567 161 567 161 567 161 567 161 567 161 567 161 567 161 567 161 567
EPDM 161 567 042 161 567 043 161 567 044 161 567 045 161 567 046 161 567 047 161 567 048 161 567 049 161 567 050
PVC GEAR
FPM 161 567 161 567 161 567 161 567 161 567 161 567 161 567 161 567 161 567
PVC SOCKET/L-PORT SIZE EPDM FPM 3/8" 161 543 081 161 543 091 1/2" 161 543 082 161 543 092 3/4" 161 543 083 161 543 093 1" 161 543 084 161 543 094 1 1/4" 161 543 085 161 543 095 1 1/2" 161 543 086 161 543 096 2" 161 543 087 161 543 097
PVC SOCKET/T-PORT EPDM FPM 161 543 281 161 543 291 161 543 282 161 543 292 161 543 283 161 543 293 161 543 284 161 543 294 161 543 285 161 543 295 161 543 286 161 543 296 161 543 287 161 543 297
1 2 3 4 5 6 7 8 9 10
Features:
40% duty cycle Available in PVC and CPVC, sizes 3/8-2 EPDM and FPM seals 115/230 VAC 50/60 Hz or 24VDC(optional) PVC/CPVC (socket, threaded, flanged) Manual override standard Options include heater, fail safe unit, and position sensing switches IP67, NEMA 4X rated Approvals include CE, CSA, UL, and NSF
Features:
100% duty cycle Available in PVC, CPVC, PP (sizes 3/8 - 4) and PVDF (sizes 3/8 - 2) Available in PP and PVDF, metric sizes 16 mm - 63 mm EPDM and FPM seals 115/230 VAC 50/60 Hz or 24 VDC (optional) PVC/CPVC/ PP/PVDF (socket, threaded, flanged) Manual override standard Options include heater, fail safe unit, positioner PE 25, cycle counter, cycle time monitoring and extension Approvals include CE, CSA, UL, NSF (Type 133)
Features:
100% duty cycle (1/2 - 3) Available in PVC, CPVC, PP, and SYGEF-PVDF, sizes 1/2-2 (20 mm - 63 mm) EPDM and FPM seals L-port provides independent connection of inlets with outlets T-port provides straight through flow, independent connections of inlets with outlets or interconnections of all three ports 110 to 230 VAC, 50/60 Hz, or 24 VDC (optional) Connections are PVC/CPVC (socket, thread), PP/PVDF (socket, thread, IR/ butt fusion)
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3-15
1 2 3 4 5 6 7 8 9 10
3-16
Features:
Available in PVC, sizes 3/8 - 2 EPDM and FPM seals L-port provides independent connection of inlets with outlets Diverter ball provides interconnection of two inlets with outlet for mixing or interconnection of outlets for proportional diverter operation Available in socket or threaded connections
Features:
Available in PVC and CPVC sizes 3/8 - 2 Available in PP and SYGEF-PVDF in sizes 16 mm - 63 mm EPDM and FPM seals Available in fail close, fail open, or double acting Connections: PVC/CPVC (socket, thread, flanged); PP and PVDF (metric socket, IR Plus, threaded, and flanged) Options include declutchable manual override, stroke limiter, and position indicator NSF approved (Type 233)
Features:
Available in PVC, sizes 3/8 - 2 (20 mm - 63 mm) EPDM and FPM seals L-port provides independent connection of inlets with outlets Diverter ball provides interconnection of two inlets with outlet for mixing or interconnection of outlets for proportional diverter operation Connections: Socket or threaded
1 2 3 4 5 6 7 8 9 10
3-17
Features:
Available in PVC, CPVC, PP, and SYGEF-PVDF, sizes -2 (20 mm - 63 mm) EPDM and FPM seals L-port provides independent connection of inlets with outlets T-port provides straight through flow, independent connections of inlets with outlets or interconnections of all three ports Connections: PVC/CPVC (socket, thread), PP/PVDF (socket, thread, IR/ butt)
Features:
50% duty cycle 2-6; 35% duty cycle 8 Available in PVC, CPVC, PP, PVDF in 2 to 8 sizes EPDM or FPM seals 110-230 VAC, 50/60 Hz, or 24 VDC (optional) Short face-to-face dimensions, bi-directional flow Double eccentric operating principle for low torque and long life Specially engineered disc seal and pipeline installation seals
Features:
50% duty cycle 2-6; 35% duty cycle 8 Available in PVC, CPVC, PP, PVDF in 2 to 8 sizes EPDM or FPM seals 110-230 VAC, 50/60 Hz, or 24 VDC (optional) Short face-to-face dimensions, bi-directional flow Double eccentric operating principle for low torque and long life Specially engineered disc seal and pipeline installation seals
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1 2 3 4 5 6 7 8 9 10
3-18
Features:
Wafer style Corrosion resistant Available in PVC, CPVC, PP, PVDF EPDM or FPM seals Hole patterns are class 150 to ANSI B16.5 Actuator with Namur/ISO connection standards Available fail close, fail open, or double acting Double eccentric operating principle for low torque and long life
Features:
Lug style Available in PVC, CPVC, PP, PVDF EPDM or FPM seals Hole patterns are class 150 to ANSI B16.5 Actuator with Namur/ISO connection standards Available fail close, fail open, or double acting Double eccentric operating principle for low torque and long life
1 2 3 4 5 6 7 8 9 10
Features:
Corrosion resistant and high pressure rating High efficiency due to doubled Cv values and linear valve characteristics Linear control characteristic Rotatable air connection Wide selection of material for best chemical resistance No exposed metal bolts 1/2-2 Easy integration of a wide range of accessories Suitable for slurries and abrasive media
EDPM 161637612 161637613 161637614 161637615 161637616 161637617 199025007 199025128 199025009 199025130
PTFE 161637632 161637633 161637634 161637635 161637636 161637637 199025037 199025158 199025039 -
EDPM 163637712 163637713 163637714 163637715 163637716 163637717 199025637 199025698 199025639 -
PTFE 163637732 163637733 163637734 163637735 163637736 163637737 199025667 199025728 199025669 -
Options:
EDPM 161517612 161517613 161517614 161517615 161517616 161517617 161517623 161517624 161517625 1161517027
PTFE 161317632 161317633 161317634 161317635 161314636 161317637 161317638 161317039 161317340 161317042
EDPM 163517712 163517713 163517714 163517715 163517716 163517717 163517623 163517024 163517325 -
PTFE 163517732 163517733 163517734 163517735 163517736 163517737 163517638 163517039 163517340 -
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3-19
1 2 3 4 5 6 7 8 9 10
3-20
CHECK VALVE SIZE 1/2 3/4 1 1-1/4 1-1/2 2 C 6.3 17 25 65 86 130 *8 Venturied Valves are 6 ball valves fitted with 6x8 end connector adapters.
1 2 3 4 5 6 7 8 9 10
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3-21
1 2 3 4 5 6 7 8 9 10
3-22
Computer engineered, heavy bodied PVC or CPVC construction adds extra strength with superior chemical and corrosion resistance.
Non-rising Stem
Non-rising stem reduces clearance requirements and incorporates an O-ring stem seal which eliminates the need to retighten the stem nut, as required with 2-1/2* & 3 Heavy Duty Gate Valves Available with either socket, special reinforced (SR) traditional stem packing in order to stop leaks. threaded or flanged end connectors. Specially Designed Sealing Surface Buna-N, EPDM or Viton O-rings. Specially designed sealing surface and tapered wedge 150 psi Maximum Internal Pressure Rating @ 73F. promote positive sealing and smooth operation with Optional 2 Square or T-Style Operator Nuts minimal tightening. available. Manufactured from NSF Certified materials. Exclusive Strain-Equalizing Thread Special strain-equalizing thread is used to couple the *reducer bushed 3 valve stem and wedge. This exclusive feature reduces the 4 Heavy Industrial Gate Valves chance of stripping wedge threads in the event of Designed for the most demanding of industrial accidental over tightening. applications with heavy, type 316 stainless steel exterior bonnet. High Impact Polypropylene Handle Wheel style, high impact polypropylene handle is sized Special Quick-View stem position indicator shows gate position at a glance. for a solid grip to effect positive opening and closing. Available with either socket, special reinforced (SR) Fully Repairable In-Line threaded or flanged end connectors. Replaceable components are accessible without removing Buna-N, EPDM or Viton O-rings. valve from line. Convenient O-ring replacement kits 235 psi Maximum Internal Pressure Rating @ 73F. provide for easy ordering, servicing and extended valve Optional 2 Square or T-Style Operator Nuts life. available. Manufactured from NSF Certified materials. Vacuum Service Spears Gate Valves are tested at 26 in. Hg vacuum for one hour with less than 1 in. Hg loss.
Available with socket, threaded or fl anged end connectors. Also available in 20mm through 63mm metric sockets or 1/2 through 2 BSP threads. Buna-N, EPDM or Viton O-rings. 200 psi Maximum Internal Pressure Rating @ 73F. NSF Certified for potable water service.
All thermoplastic gate valves shall be constructed from PVC Type I Cell Classification 12454 or CPVC Type IV Cell Classifi cation 23447. All O-rings shall be Buna-N, EPDM or Viton. All valves shall have non-rising stem and Polypropylene handwheel. All gate valve wedges shall have Strain-Equalizing threads. PVC valves shall have Polypropylene Wedge and CPVC valves shall have CPVC Wedge. All valve components shall be replaceable. All 1/2 through 2 valves shall be pressure rated at 200 psi, all 2-1/2 through 3 and all flanged valves shall be pressure rated at 150 psi, and all 4 valves shall be pressure rated at 235 psi for water at 73F, as manufactured by Spears Manufacturing Company.
1 2 3 4 5 6 7 8 9 10
3-23
3/4
200** psi Non1 1/4 Shock Water @ 73F 200** psi Non1 1/2 Shock Water @ 73F 2 200** psi NonShock Water @ 73F
150 psi Non2 1/2 Shock Water @ 73F 3 150 psi NonShock Water @ 73F 235** psi NonShock Water @ 73F
2013-025* 2012-025C* 2023-025* 2022-025C* 2033-025* 2032-025C* 2013-030 2023-030 2033-030 2013-040 2023-040 2033-040
2012-030C 2011-030SRC 2022-030C 2021-030SRC 2032-030C 2031-030SRC 2012-040C 2011-040SRC 2022-040C 2021-040SRC 2032-040C 2031-040SRC
* Outlet sized with bushing. ** Flanged end connectors have a Maximum Internal Pressure Rating of 150 psi @ 73F.
100 (38)
160 (71) -
210 (99) -
200 (1.38)
200 155 (1.38) (1.07) 130 (.90) 140 (.97) 140 (.97)
150 VALVE PVC (1.03) PRESSURE 2 1/2-3 RATING PSI 150 CPVC (MPA) (1.03) PVC 4 CPVC 235 (1.62)
235 219 170 145 130 (1.62) (1.51) (1.17) (1.00) (.90)
1/2 19 15
2 1/2 -
3 335 323
4 583 566
Note: Valves, Unions and Specialty Products have different elevated temperature ratings than pipe.
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1 2 3 4 5 6 7 8 9 10
3-24
Notes:
Designed for both horizontal or vertical usage. Pressure rated 125 PSI @ 73.4F(23C). Clear PVC Swing Check Valves available on request.
PVC
CPVC
PP
470-20-E 470-25-E 470-30-E 470-40-E 470-50-E 470-60-E 470-80-E 470-100-E 470-120-E 470-140-E 470-160-E 470-200-E
PVC
471-20-E 471-25-E 471-30-E 471-40-E 471-50-E 471-60-E 471-80-E 471-100-E 471-120-E 471-140-E 471-160-E 471-200-E
PP
SPECIALTY VALVES
Calibrated Needle Valves
The Chemtrol calibrated needle valve is ideally suited to the fine regulation of liquid flow required in instrumentation and laboratory work. The flow through the 1/4 valve can be accurately adjusted by observing the knob handle exposing numerals molded on the valve body. It has a positive stop for safe operation and Teflon seats to prevent wear on needle
1 2 3 4 5 6 7 8 9 10
T45CN-V
1/4" FPT x 1/4" FPT 1 0.85 2 1.41 3 1.79 4 2.15 5 2.42 6 3.15 7 4.40 8 4.50
Y Pattern Valves
The Chemtrol Y-pattern globe valve exhibits minimal pressure-drop, even when compared with a conventional upright style globe valve. Therefore, it is an excellent choice for combination on-off and throttling applications. One of the more common applications for this valve is as a pump by-pass control valve. It features malleable glass reinforced PTFE (Teflon) seat disk ensuring long-lasting positive sealing and is constructed of PVC and FPM seals. The stub acme thread on stem provides rapid open-close operation.
SIZE PART #
1/4" 2151204
1/2" 2151207
3/4" 2151208
1" 2151209
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3-25
1 2 3 4 5 6 7 8 9 10
3-26
Notes:
Angle Valves
The Chemtrol Angle Valve is used where a higher pressure-drop is desirable. One of its more common applications is as a pump by-pass control valve. It features malleable glass reinforced PTFE (Teflon) seat disk ensuring long-lasting positive sealing and is constructed of PVC and FPM seals. The stub acme thread on stem provides rapid open-close operation.
SIZE PART #
1/4"
1/2"
3/4"
1"
Maximum pressure rating of 150 psi for PVC and CPVC. Temperature rated to 140 F for PVC and 200 F for CPVC.
TYPE 35 35 35 35 35 35
VALVE T.U. BALL T.U. BALL T.U. BALL T.U. BALL T.U. BALL T.U. BALL
1 2 3 4 5 6 7 8 9 10
Notes:
INCH MATERIAL 1/2 3/4 1 1 1/4 1 1/2 PVC PVC PVC PVC PVC
Provides highly accurate and stable pressure control. Size range 1/2 - 1 1/2. Available in PVC, PP and PVDF. Diaphragms in EPDM or PTFE. Female NPT is standard. Also available with IR/BCF, socket union and flanged end connections. Spare parts are available for these valves. Contact customer service for more information.
EPDM SEATS 199 041 806 199 041 807 199 041 808 199 041 809 199 041 810
PTFE SEATS 199 041 817 199 041 818 199 041 819 199 041 820 199 041 821
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3-27
1 2 3 4 5 6 7 8 9 10
3-28
Notes: Notes:
Size range 3/8 - 4. Available in PVC, PP and PVDF. Diaphragms in EPDM or PTFE. Female NPT is standard. Also available with IR/BCF, socket union and flanged end connections. Spare parts are available for these valves. Contact customer service for more information.
Size range 1/2 - 1 1/2 Available in PVC, PP and PVDF Diaphragms in EPDM or PTFE Female NPT is standard. Also available with IR/BCF, socket union and flanged end connections Spare parts are available for these valves. Contact customer service for more information.
1 2 3 4 5 6 7 8 9 10
Notes:
Size range 1/2 - 4. Available in PVC, PP and PVDF. Diaphragms in EPDM or PTFE for 2 and 4, V82 design. 1/2-1 1/2 V182 body with piston and O-ring design. Female NPT is standard. Also available with IR/BCF, socket union and flanged end connections. Spare parts are available for these valves. Contact customer service for more information.
FPM ORING PTFE DIAPHRAGM 199 041 750 199 041 751 199 041 752 199 041 753 199 041 754 199 041 308 199 041 776 199 041 777 199 041 778
INCH MATERIAL SET RANGE BODY TYPE EPDM ORINGS 1/2 PVC 7-150 182 199 041 745 3/4 PVC 7-150 182 199 041 746 1 PVC 7-150 182 199 041 747 1 1/4 PVC 7-150 182 199 041 748 1 1/2 PVC 7-150 182 199 041 749 2 PVC 7-150 82 199 041 307 2 1/2 PVC 14-90 82 199 041 773 3 PVC 14-90 82 199 041 774 4 PVC 14-60 82 199 041 775
Notes:
Provides highly accurate and stable pressure control. Size range 1/2 - 4. Available in PVC, PP and PVDF Diaphragms in EPDM or PTFE. Female NPT is standard. Also available with IR/BCF, socket union and flanged end connections. Spare parts are available for these valves. Contact customer service for more information.
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3-29
1 2 3 4 5 6 7 8 9 10
3-30
SEAL MATERIALS
Elastomer seals include EPDM, FKM Viton, FFKM, Aflas. Thermoplastic seals include PFA, TFM, and PTFE. Special and custom materials, including Kalrez, Chemraz, and custom formulations are quoted on request. PlastO-Matic also offers a number of proprietary elastomers, including f 99 for 99% sulfuric applications, EPDMh2 for pinch valve applications, and others.
Pressure Relief, By-Pass & Anti-Siphon Valves also known as Backpressure Regulators
Series RVDT PTFE DIAPHRAGM Series TRVDT THREE-WAY VALVE
PTFE diaphragm provides the ultimate in corrosion resistance, contamination-free sealing and all-around versatility. No wetted elastomers. Patented Fail Dry safety feature. For water, highly aggressive and ultra-pure liquid applications. PVC, CPVC, Polypropylene, PVDF (Kynar), PTFE. Sizes: 1/4" to 2". Third port offers piping convenience for bypass applications. PTFE diaphragm provides the ultimate in corrosion resistance and contamination-free sealing. No wetted elastomers. Patented Fail Dry safety feature. For highly aggressive and ultra-pure liquid applications. PVC, CPVC, Polypropylene, PVDF (Kynar), PTFE. Sizes: 1/2" to 1".
Prevent over pressures, maintain back pressures or automatic by-pass in vessels and piping. Series RVDM (not shown) in-line pattern has a frictionless rolling diaphragm design for sensitive operation. Series RVT is an angle-pattern design. Settings from 5 to 100 PSI. Fail Dry, 1/2" to 2". Series RVD angle pattern diaphragm design (not shown) 1/8" to 1/2" NPT, 50 to 150 PSI. Series RVTX offered in 3 NPT.
1 2 3 4 5 6 7 8 9 10
3-31
Regulates pressure differential across filters, instruments, etc. to ensure that pressure going into the protected segment of the system does not exceed the output pressure. This valve minimizes pressure drop and improves performance while protecting the filters or instruments from overpressure. Sizes 1/4" to 3" in PVC, Natural Polypro, other materials on request.
Outperforms spring loaded regulators through improved response to pressure changes; pressure is maintained without sacrificing flow. Incorporates the patented Fail Dry safety feature. Regulator settings from 5 to 125 PSI. Sizes 1/4" to 3". Used with the patented Stabilizer Series PRS, the PRA will perform with virtually zero drop off from set pressure. Performance rivals exotic control valves but at much lower costs.
Series PRA AIR LOADED PRESSURE REGULATOR & Series PRS PRESSURE STABILIZER
The ultimate high purity pressure regulators. PRH-U features machined Kynar 740 body with metal ion-free EPDM elastomer and nonrising adjustment. UPR has convoluted TFM diaphragm and no external fasteners and is designed to meet SEMI F-57 specifications. PRH-U regulator setting from 10 to 125 PSI, sizes 1/4 to 3. UPR setting from 5 to 100 PSI, sizes 1/4 to 2. Both PRH-U and UPR include choice of spigot types. Also include proprietary POM pre-assembly cleaning, 16 hour cold/hot rinse, and final Class 100 clean and doublebag procedure.
Leak-proof check valves prevent reverse flow of water, extremely corrosive and ultra-pure liquids. Self-sealing designs allow mounting in any position. Unique molded diaphragm in sizes 1/2", 3/4" and 1"; selfguided poppet in 11/2", 2 and 3. Both styles are normally-closed no reverse pressure required. They operate silently, and seat in the same location every time. PVC, CPVC, Polypro, PVDF.
Series CK is a machined PTFE valve that features the same normally-closed diaphragm design as Series CKM, available in 3/4"and 1" sizes. Series CKD is a normally-open diaphragm check valve that is ideal for ultra-low pressure or flow, requires .5 PSI to close. Sizes 1/4" and 1/2" in PVC, Natural Polypro, PTFE and PVDF.
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3-32
Solenoid Valves
Series EAST COMPACT, DIRECT OPERATING
This compact, direct-acting design provides a cost effective solution for high pressure rated applications, where space is limited. Patented Fail-Dry safety design. For virtually all type solutions: acids, caustics, solvents, chlorine solutions and ultra-pure liquids. 2,000,000 cycle life. Sizes 1/4" and 1/2". Cv of 0.5 with 3/16" orifice; 0.8 with 1/4" orifice. PVC, CPVC, Natural Polypro, PVDF.
High pressure, high flow capability. Pilotoperated design requires 5 PSI differential across the valve. Rated for inlet pressures 5 to 140 PSI, back-pressures to 70 PSI. Cvs from 5.2 to 80. Patented FailDry safety design. PTFE bellows barrier type seal. For all type solutions. Sizes 1/2" to 3. PVC, CPVC, Natural Polypro, PVDF.
Direct-acting valve for severe service applications with virtually all solutions (acids, caustic, etc.). Unique Bellows design provides dynamic barrier seal, prevents leaking of emissions. 2,000,000 cycle life. Fail-Dry safety design. Sizes 1/4" to 1. Cv from 1.1 to 4.7, orifice from 3/8" to 11/16". PVC, CPVC, Glassfilled Polypro, PVDF.
Normally-open, direct-acting Series EASYNO closes when energized. Designed for applications that must have continued flow in the event of a power failure.Suitable for pressure, drain or vacuum service with pressures to 70 PSI. Direct-acting Series THP is a multi-purpose valve suitable for inlet and backpressures to 100 PSI; it can function as a three-way, normally-open, or normally-closed valve. Both EASYNO and THP are available in 1/4" and 1/2" sizes in PVC.
Ball Valves
TRUE-BLUE Series MBV TRUE UNION MANUAL BALL VALVES
This engineered valve offers bubble-tight sealing and easy turning with perfectly machined, polished smooth ball. Designed with trunnion to keep ball centered, reinforced shaft to eliminate breakage and dual seals to insure reliability. PTFE seats are back-loaded with O-rings for reduced torque and longer seat life. Every valve is built ready to accept actuation in just minutes with no special tools or changes, and they are built for long cycle life. PVC, CPVC, PP, and PVDF; 3-way Series TMBV available in PVC and CPVC Sizes: 1/2" through 4"; NPT, IPS, BSP, Metric Socket.
Series ABV and ABR 2-WAY and Series TABV and TABR 3-WAY AIR TO AIR or SPRING RETURN PNEUMATIC ACTUATED BALL VALVES
Rugged engineered thermoplastic construction ideal for corrosive atmospheres. Compact. lightweight assembly for reduced piping stress. Simple attachment to True Blue Ball Valve body mounting lugs. Manual override standard on most models. Spring Return options. Limit Stops and Limit Switches available. ABV sizes for 1/2" to 3", Rack and Pinion ABR for sizes 1/4" to 4".
Revolutionary ball valve adapter eliminates weakness inherent to lateral drops; installs easily into the tee without additional fittings. Also an ideal replacement for costly zero dead-leg valves. 1/2" to 2" Ball Valves sizes. 3/4" to 3" tee adapters standard; other sizes consult factory. Available in PVC, CPVC, PVDF and natural polypropylene, socket or butt fusion.
1 2 3 4 5
To vent trace amounts of gas as it occurs during system operation. Polypro float closes valve as liquid rises, opens when float chamber fills with gas. No internal or external metal components; ideal for aggressive environment. Maximum operating pressure 100 PSI. PVC, CPVC, Natural Polypro or PVDF body materials with 1/2" NPT connection; 1/8" NPT vent port.
Choice of PTFE or Viton barrier seal protects instruments from corrosion and clogging while maintaining high accuracy. Unique steel hex gauge connection (not wetted) eliminates breakage. Available with or without 21/2" stainless steel pressure or vacuum gauges. Inlet 1/2". Gauge connection 1/4" or 1/2". Compact diaphragm seal Series GGME (shown) also for pressure or vacuum.
Unique in-line design eliminates dead leg that can harbor bacterial growth and contamination. Unpigmented thermoplastic material; FKM or metal ion-free EPDM. Special flexible elastomer spool separates system liquid from gauge fill liquid and assures accurate reading. Adaptable to existing piping systems. Sizes: 1/2" to 2".
6 7 8
Used to signal equipment when pressure in a piping system either rises or falls to a set pressure; adjusts easily with adjusting screw. Maximum operating pressure of 150 psi. Features NEMA 4X design, patented Fail-Dry safety vent, PTFE diaphragm (no wetted elastomers), and all-plastic grip. Snap-action 16 Amp/3 terminal switch is standard; 25 Amp and low deadband 3 Amp switches optional. All are UL recognized and CSA approved. PVC with 1/2" NPT connection.
All-in-one pressure and temperature gauge with extra low-profile probe. Suitable for applications that can withstand wetted metal. Steel case and stainless steel connection; multiple pressure ranges available in 21/2" or 3" gauge face.
9 10
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3-33
1 2 3 4 5 6 7 8 9 10
Shut-Off Valves
Series BAT, BLT and BST SHUTOFF VALVES AUTOMATIC, AIR OPERATED
2-way globe-type shutoff valves feature PTFE shaft design, Fail Dry design and clear acrylic air cylinder shows valve position, all standard. Ultra heavy-duty valves with decades of proven rugged performance. Series BAT is double-acting air to open, air to close. Series BLT uses the liquid process pressure to open, air to close. Series BST is air x spring, normally closed or normally open. Sizes 1/2" through 2".
Long cycle life and compact design. Excellent for water, ultra-high purity or highly corrosive liquids. PTFE diaphragm with no wetted elastomers. Million-cycle design. Connections can be female socket, female threads, spigots, or flare. Patented Fail Dry safety feature. Smooth internal cavities to avoid deadleg. 1/8" NPT air connection. Standard is normally closed spring return. Sizes 1/2" to 2" in PVC.
Series HSA andHTA PINCH VALVES HIGH PRESSURE Series BSR COMPACT AIR-OPERATED SHUTOFF VALVES
BSR air-operated valves are normally closed, ideal for purity and corrosive applications. Features low friction design bubble-tight seal, no wetted metals. 1/2" and 3/4" sizes. Cv 2.5 and 5.0; 150 PSI max; vacuum service available.
Air-operated valves pinch sleeve to shut off flow; ideal when slurries or particulate might prevent bubble-tight closure in a regular seat and seal design. HSA is an inline design that closes a Patent Pending articulated sleeve molded of EPDMh2, 1/2" to 1" connections of PVC, CPVC, natural polypro or PVDF. HTA pinches user supplied tubing from 3/8" to 1/2" diameter.
Drain mounted for rapid vortex emptying of a sink or tank. IDA is available double-acting air by air or normally-closed spring return design. High capacity design provides up to twice the flow rate of typical dump valves; remains bubble-tight with up to 25" of head. Sizes 4", 5" and 6" in PVDF, polypro or PVC.
Normally-closed MFR palm or foot operated valves are the answer for applications where hand or hands must be kept free for other functions. Automatic spring-return closes valve bubble-tight seal. Lowfriction design; no wetted metals. 1/2" and 3/4" sizes. Cv 2.5 and 5.0; 150 PSI max; vacuum service available.
3-34
1 2 3
3-way globe-type diverter or sampling valves feature balanced shaft, Fail Dry design and clear acrylic air cylinder shows valve position, all standard. Ultra heavy-duty valves with decades of proven rugged performance. BFS 1/2" sizes PVC or natural polypro; F is 3/4" through 2" in PVC.
SeriesS MULTIPORT
3-way diverter or sampling valve can also be used to combine 2 inlets into 1 outlet. Includes Fail Dry warning vent. Sizes 1/4" and 1/2" in PVC, Natural Polypro, PTFE or PVDF.
Compact selector valve offered in 2-way, 3-way, 4-way, 5-way and multi-stack drillings. Ideal for lab use or other applications choosing between multiple liquid sources. Manual or actuated, offered in PVC, CPVC, polypro, PVDF or PTFE sizes 1/4" or 1/2".
4 5 6 7
Quick visual verification of tank level. GL has acrylic exterior with Pyrex inner cylinder suitable for harsh chemicals and high purity applications. Lengths from 1 to 4 feet, PVC, natural polypro or PTFE connections in 1/2" or 3/4" NPT.
8 9 10
Offers safe and positive indication of flow or clarity of corrosive or ultrapure liquids in larger piping systems. Double wall construction. Fits between standard companion flanges. Sizes 11/2" to 8" pipe.
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3-35
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3-36
Self-priming pumps deliver exact quantities of highly corrosive liquids. Features Fail Dry design. Pneumatically operated, with adjustable discharge rates. Capacities of 7, 10, 32 and 128 oz. per stroke. Other capacities available on request.
AC or DC Reed switch with indicator lights designed for use with VPA metering pump. CSA listed and NEMA-6 wash down compatible.
Automatic, tamper-proof valves maintain a constant flow regardless of inlet pressure changes between 15 and 100 PSI. No metal in contact with liquid. Maintains predetermined flow rates from 1/4 to 120 GPM. Sizes 1/4" to 3.
FACTORY INSTALLED
Depending on the product, a variety of optional and custom connections are available in most sizes and materials. Spigots Metric or IPS Sockets Flanges Flare BSP / JIS /DIN Custom
PVC Type I Sheet 4-2 PVC Type II Sheet 4-4 PVC Clear Sheet 4-5 CPVC Corzan Sheet 4-6 Homopolymer PP Sheet 4-7 Copolymer PP Sheet 4-8 High Density PE Sheet 4-9 Low Density PE Sheet 4-10 UHMW Sheet 4-11 Round Welding Rod 4-12 Acrylic Sheet 4-13 Lexan/Polycarbonate Sheet 4-13 Glass Backed Sheet 4-14 Perforated Sheet 4-15 PVDF Natural Sheet 4-15 PVC Door Strips and Sheet 4-16 Simona Plastic Rod 4-17
UHMW-PE/Plastic Rod 4-18 PVC and CPVC Shapes 4-19 Rod, Nuts, Bolts & Washers 4-20 FRP Grating 4-21 Pultruded Grating 4-24 Grating Accessories 4-25 Structural Shapes and Plate 4-26 Plates and Handrails 4-29 Ladders and Building Systems 4-30 Zinzer Welding Guns 4-31 Zinzer Welding Accessories 4-32 Laramy Torches 4-33 Laramy Welding Tips 4-34 Steinel Heat Gun and Nozzles 4-35 AutoTherm Welding Gun 4-36 Wegener Welding Guns 4-37 Wegener Extrusion Welders 4-38
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4-2
PART NUMBER
Features:
S110012* S110112* S112012* S110212* S112212* S112512* S110412* S114812* S114612* S114912* S113012* S110612* S113112* S113212* S110812* S110912* S113412* S111012* S111212
PART NUMBER
THICKNESS (MM)
6.17 9.48
Applications:
Normal Impact Excellent chemical and corrosion resistance Easily to fabricate, weld or machine Showcase quality surface Single- or double-side protective foil Stress relieved, square, flat sheets Accurate to dimensional tolerances Color consistent Chemical processing Semiconductor processing equipment Pollution control equipment Machined and fabricated parts Etching and plating tanks Scrubbers, hoods, ducts and other protective equipment
WT WT THICKTHICKPER PART PER NESS NESS SHEET NUMBER SHEET (IN) (IN) (LBS.) (LBS.)
12.57 18.74 25.13 31.31 37.48 43.87 50.04 62.61 75.18 93.92 125.22 156.53 187.83 219.14 250.44 313.06
28.22 42.33 56.44 70.55 84.43 98.55 112.66 126.74 140.87 169.09 211.42 281.75 352.30 422.62
PART NUMBER
GREY
S110011* S110111* S110211 S110311 S110411 S110511 S110611 S110711 S110811 1/16 3/32 1/8
WHITE
1/16 3/32 1/8 3/16 1/4 3/8 1/2 3/4 1
* * * * * * * * *
Notes:
Meets ASTM D-1784-81 Type I Grade I Class 12454. Meets Federal Specification L-P 535e. Meets UL 94V-0,94-5V Flammability rating. Meets ASTM E 84 Flame Spread Rate 15, Fuel Contribution 0. Maximum application temperature +140F. Custom lengths, sizes, colors and special requirements available upon request. Gray PVC Sheet has no protective foil. White PVC Sheet has one side protective foil. Blue PVC Sheet is available as a special order with one side embossed or with two sides smooth. * refers to items that are non-stock. Minimum orders and long leadtimes may be encountered. Custom lengths, sizes, colors and special requirements available upon request. Also Available in White, Light Grey, and black without protective foil.
PHYSICAL
Density Water Absorption (24 hrs @ 73 F)
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4-3
MECHANICAL
Tensile Strength Tensile Modulus Elongation Izod Impact Rockwell Hardness
THERMAL
Heat Distortion Temperature at 66 psi Heat Distortion Temperature at 264 psi Vicat Softening Temperature Coefficient of Thermal Expansion Temperature Range
ELECTRICAL
Volume Resistivity
FLAMMABILITY
Flammability
PHYSICAL
Density Water Absorption (24 hrs @ 73 F)
MECHANICAL
Tensile Strength Tensile Modulus Elongation Izod Impact Rockwell Hardness
THERMAL
Heat Distortion Temperature at 66 psi Heat Distortion Temperature at 264 psi Vicat Softening Temperature Coefficient of Thermal Expansion Temperature Range
ELECTRICAL
Volume Resistivity
FLAMMABILITY
Flammability
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4-4
Features:
Applications:
Pollution control equipment Machined and fabricated parts Etching and plating tanks Scrubbers, hoods, ducts and other protective equipment
THICKNESS (MM) 1/16 1/8 3/16 1/4 3/8 1/2 WT PER SHEET (LBS.) 15 30 45 60 90 120
High Impact (PVC-MZ: Increased Impact Resistance) Minimal shrinkage Good corrosion and chemical resistance Easy to fabricate, weld or machine, hot and cold formable Showcase quality surface Stress relieved, square, flat sheets Accurate to dimensional tolerances Color consistent
Notes:
VERSADUR 250 - 4 X 8
Meets ASTM D-1784-81 Type II Grade I Class 15333-D. Meets ASTM E 84 Flame Spread Rate 15, Fuel Contribution 0. Meets UL 94V Standards. Meets Federal Specification L-P 535e. Maximum application temperature 140F. Custom lengths, sizes, colors and special requirements available upon request. Light Grey and white PVC Sheet have no protective foil. Light Grey MZ sheet is offered without protective foil.
PHYSICAL
Density Water Absorption (24 hrs @ 73 F) D-792 D-570 D-638 D-638 D-638 D-256 D-785 D-648 D-648 D-1525 D-696 g/cc % PSI PSI % ft. lbs/in R scale F F F in./in. C F D-257 Ohm-cm
MECHANICAL
Tensile Strength Tensile Modulus Elongation Izod Impact Rockwell Hardness
THERMAL
Heat Distortion Temperature at 66 psi Heat Distortion Temperature at 264 psi Vicat Softening Temperature Coefficient of Thermal Expansion Temperature Range
ELECTRICAL
Volume Resistivity
FLAMMABILITY
Flammability
1 2 3 4 5 6
Applications:
PART NO. S114222 S114322 S110222 S112222 S112522 S110422 S114622 S110522 S110622 S113122
THICKNESS (MM) 1 2 3 4 5 6 8 10 12 15
Chemical processing Semiconductor processing equipment Machined and fabricated parts Work Stations
Features:
Normal Impact Excellent chemical and corrosion resistance Easy to fabricate, welded and machined Showcase quality surface Single- or double-side protective masking Stress relieved, square, flat sheet Accurate to dimensional tolerances Color consistent
PART NO. THICKNESS WT. PER SHEET (INCHES) (LBS) 1/8 3/16 1/4 3/8 1/2 26.90 40.57 54.01 89.72 107.66
THICKNESS (MM) 2 3 4 5 6
VERSADUR - 4 X 8 SHEET
Notes:
Meets ASTM D-1784-81 Type I Grade I Class 12454. Meets ASTM E 84 Flame Spread Rate 15, Fuel Contribution 0. Meets UL 94V-0 Standards. Meets Federal Specification L-P 535e. Maximum application temperature +140F. Custom lengths, sizes, and special requirements available upon request. Versadur and CLAS is offered with rwo sided protective foil.
ASTM TEST METHOD
PHYSICAL
PVC GLAS SHEET 1.38 0.04 10,200 426,000 36 0.52 115 144 138 152 80 x 10-6 +32 to +140 >1015 self-extinguishing 94V-0 low flammability DIN 4102 B1 up to 4 mm
MECHANICAL
Density Water Absorption (24 hrs @ 73 F) Tensile Strength Tensile Modulus Elongation Izod Impact Rockwell Hardness
7 8 9 10
4-5
THERMAL
ELECTRICAL
Heat Distortion Temperature at 66 psi Heat Distortion Temperature at 264 psi Vicat Softening Temperature Coefficient of Thermal Expansion Temperature Range Volume Resistivity Flammability
FLAMMABILITY
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4-6
Notes:
Applications: Chemical processing temperatures up to 200F Machine flanges Valves Acid tanks Linings Features: Easily to fabricate, weld or machine Color consistent Excellent impact strength, high temperature Excellent chemical and corrosion resistance
PART NO. S180211 S180311 S180411 S180511 S180611 S180711 S180811 S180911 S181011 S181111 S181211
THICKNESS (IN.) 1/8 3/16 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 3
WT PER SHEET (LBS.) 32.50 48.75 65.00 97.50 130.0 195.0 260.0 325.0 390.0 520.0 780.0
Meets ASTM D-1784-99 Type IV Grade II Class 24446-B. Meets ASTM E 84 Flame Spread Rate 20. Maximum application temperature 200F. Custom lengths, sizes, and special requirements available upon request.
MECHANICAL
THERMAL
ELECTRICAL
Heat Distortion Temperature at 264 psi Coefficient of Thermal Expansion Volume Resistivity Flammability
FLAMMABILITY
HOMOPOLYMER PP SHEET
Simona Homopolymer PP Sheet
Polypropylene is a member of the polyolefin family of the thermoplastics, polypropylene exhibits properties that make it an excellent choice for corrosion resistant applications. Homopolymer Polypropylene is the most widely utilized. Homopolymer Polypropylene is a crystalline material offering a broad range of good physical, mechanical, thermal, chemical, and electrical properties. The high degree of crystallinity and low density of Hompolymer Polypropylene offers a high strength to weight ratio. Combining the high strength to weight ratio with good chemical resistance and weldability of Homopolymer, Polypropylene allows the material to be used in many corrosion resistant structures.
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4-7
Application:
Semiconductor processing equipment Machined and fabricated parts Laboratory equipment Wet benches Food grade applications Prosthetics Etching and plating tanks Acid tanks Ducts, fume hoods and other protective equipment
DESCRIPTION 500 Natural 500 Natural 515 Euro grey 520 White 520 White 530 Black 500 Natural 500 Natural 520 White 500 Natural 500 Natural 520 White 500 Natural 500 Natural 520 White SIZE 48" x 96" 48" x 96" 48" x 96" 48" x 96" 48" x 96" 48" x 96" 48" x 120" 48" x 120" 48" x 120" 48" x 144" 48" x 144" 48" x 144" 60" x 120" 60" x 120" 60" x 120" FEATURE
Features:
Excellent chemical and corrosion resistance Easily to fabricate, weld or machine Accurate to dimensional tolerances Stress relieved, square, flat sheets Color consistent Showcase quality surface Meets established ASTM specifications
PROTECTION without protective foil 2 side protective foil 1 side protective foil 2 side protective foil without protective foil 2 side protective foil without protective foil 2 side protective foil 2 side protective foil without protective foil 2 side protective foil 2 side protective foil without protective foil 2 side protective foil 2 side protective foil
SIZE RANGE 3/4" and 1" 1/16 - 2" 1/8" to 1" 1/8" to 1" 1/16' 1/8" to 1/2" 1/4" to 1/2" 3/4" to 1" 1/4" to 1' 1/4" to 1/2" 3/4" to 1" 1/4" to 1' 1/4" to 1/2" 3/4" to 1" 1/4" to 1'
Stress Relieved Stress Relieved High Gloss/Stress Relieved High Gloss/Stress Relieved High Gloss/Stress Relieved High Gloss/Stress Relieved Stress Relieved Stress Relieved High Gloss/Stress Relieved Stress Relieved Stress Relieved High Gloss/Stress Relieved Stress Relieved Stress Relieved High Gloss/Stress Relieved
Notes:
ASTM D-4101 Group I Class I Grade I. FDA Regulation Title 21 CFR 177.1520 (C1.1). Federal Specification LP-394B Type I (GP) Type III Grade IIIA Class III. USDA Approval for direct contact with meat and poultry products (500 Natural and 520 White) Military Standard D/N/A. California Proposition 65 Safe Drinking Water and Toxic Enforcement Act Passes. UV Radiation Exposure 500 hours no visible change (515 European grey). Standards and specifications not valid for 581 Grey Polyester backed. For technical data, please contact customer service.
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COPOLYMER PP SHEET
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4-8
Applications:
Tanks and linings Lab equipment Etching equipment Fume hoods, duct work Battery cases Machined parts Industrial doors
DESCRIPTION 570 Natural 590 Black 570 Natural 590 Black 570 Natural 590 Black SIZE 48" x 96" 48" x 96" 48" x 120" 48" x 120" 60" x 120" 60" x 120" PROTECTION
Features:
High impact resistance Excellent chemical and corrosion resistance Excellent impact strength at low temperatures Lightweight Excellent formability Good abrasion resistance Good electrical properties
SIZE RANGE 1/8" to 1 1/4" to 1 1/4" to 1/4" to 1/4" to 1 1/2" to 1 1/2" 1/2" 1" 1" 1/2" 1/2"
without protective foil 2 side protective foil without protective foil 2 side protective foil without protective foil 2 side protective foil
Notes:
Call for custom lengths, other sizes, colors or special requirements. Also available in metric sizes in white grey, euro grey, and black.
TYPICAL VALUE 0.91 0.04 3,800 203,000 70 1.4 74 225 NA 190 160 x 10-6 -4 to +176 >1015 normal flammability
MECHANICAL
THERMAL
ELECTRICAL
Heat Distortion Temperature at 66 psi Heat Distortion Temperature at 264 psi Vicat Softening Temperature Coefficient of Thermal Expansion Temperature Range Volume Resistivity Flammability
FLAMMABILITY
D-257
ohmcm
1 2 3 4 5 6 7 8 9 10
4-9
Applications:
Features:
Food processing Tanks and vessels Machined and fabricated parts Laboratory equipment Chemical processing Corrosion-resistant wall coverings Wear, skid and deflector plates Ducts, hoods, chute liners and other protective equipment
Excellent chemical and corrosion resistance Excellent impact and abrasion resistance Easily to fabricate, weld, machine or thermoforming High-density, slippery surface, UV-resistant (Black only) Stress relieved Accurate to dimensional tolerances Color consistent
THICKNESS (IN.) 1/8 3/16 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 1 3/4 2 2 1/4 2 1/2 2 3/4 3 3 1/4 3 1/2 4 WT. (LBS/ SHEET) 20.2 30.3 40.4 60.6 80.8 121.2 161.6 202 242.4 282.8 323.3 363.7 404.1 444.5 484.9 525.3 565.7 646.5
TECHNICAL DATA
ASTM* TEST METHOD UNIT D-792 D-570 g/cc %
PART NO.
S340231 S340331 S340431 S340531 S340631 S340731 S340831 S340931 S341031 S341131 S341231 S341331 S341431 S341531 S341631 S341731 S341831 S341931
HDPE NATURAL - 4 X 8
PHYSICAL
MECHANICAL
THERMAL
4,500 233,000 450 3.2 65 175 118 260 7 x 10-5 -58 to +176 > 6 x1016
ELECTRICAL
Heat Distortion Temperature at 66 psi Heat Distortion Temperature at 264 psi Vicat Softening Temperature Coefficient of Thermal Expansion Temperature Range Volume Resistivity Flammability
FLAMMABILITY
normal flammability
Notes:
Meets ASTM D 1248-84 Type III, Class A (Natural), Class C (Black). Meets L-P 512C-LP-390, Class H, Type I, Grades 1 and 3. Meets FDA Regulation Title 21 CFR 177.1520 (Natural only). Meets Federal Specification LP-390B Type III, Class H, Grade I. Maximum application temperature +180F. Also available in 48 x 120 and 60 x 120. NSF Certified Cutting Board material also available in Size 48 x 96, 48 x 120, and 60 x 120. Custom lengths, sizes, and special requirements available upon request. Also Available in metric sizes.
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1 2 3 4 5 6 7 8 9 10
Applications:
Industrial Medical Thermoforming Die Pads
LDPE NATURAL - 4 X 8
1/8 3/16 1/4 3/8 1/2 3/4 1
THICKNESS (IN.)
Features:
Light-weight Good impact resistance Extremely flexible Easily cleaned Thermoforming performance Meets food handling guidelines No moisture absorption Chemical- and corrosion-resistant
PHYSICAL PROPERTIES Specific Gravity Water Absorption Water Absorption at Saturation Hardness, Shore D Tensile Strength, Ultimate Elongation at Break Tensile Modulus Flexural Modulus Flexural Yield Strength Compressive Strength Compressive Modulus Izod Impact, Notched
MECHANICAL PROPERTIES
COMMENTS ASTM D792 Immersion, 24hr; ASTM D570(2) Immersion; ASTM D570(2) ASTM D2240 ASTM D638 ASTM D638 ASTM D638 ASTM D790 ASTM D790 10% Def., 73F; ASTM D695 ASTM D695 ASTM D256 Type A ASTM D257 Crystalline, Peak; ASTM D3418 Long Term 1/8 inch
Notes:
Min 1e+015ohm Min 1e+015ohm 118C 71.1C HB Compliant 3 Unacceptable Unacceptable Unacceptable Unacceptable Unacceptable Unacceptable Unacceptable Unacceptable Unacceptable Unacceptable Unacceptable 244F 160F HB
Meets ASTM D 1248-84 Type III, Class A (Natural), Class C (Black). Meets L-P 512CLP-390, Class H, Type I, Grades 1 and 3. Meets FDA Regulation Title 21 CFR 177.1520 (Natural only). Meets Federal Specification LP390B Type III, Class H, Grade I. Maximum application temperature +180F. Custom lengths, sizes, and special requirements available upon request. LDPE sheet is offered complete with no protective foil.
4-10
UHMW SHEET
Ultra High Molecular Weight Sheet
UHMW Sheet is resistant to chemical attack and moisture absorption, and retains key physical properties to -30 C. UHMW is an excellent general-purpose material and is a costeffective solution for food handling problems, and meets FDA, USDA and 3-A Dairy guidelines for food processing and handling. It is also available in custom colours which also meet FDA and USDA guidelines for food processing and handling. It is available in 4 x 8 , 4 x 10 and 5 x 12 sheets in thicknesses up to 6.
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Applications:
Agriculture Bottling Canning Conveyor manufacturers Food processing Packaging Material handling Waste water treatment
Features:
Meets FDA/USDA guidelines; 3-A Dairyapproved (natural) Reduces noise Self-lubricating Chemical-, corrosion- and wear-resistant No moisture absorption Non-toxic, low-friction surface
PART NO. S370231 S370331 S370431 S370531 S370631 S370731 S370831 S370931 S371031 S371131 S371231 S371331 S371431 S371531 S371631 S371731 S371831 S371931
UHMW NATURAL - 4 X 8
1/8 3/16 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 1 3/4 2 2 1/4 2 1/2 2 3/4 3 3 1/4 3 1/2 4
THICKNESS (INCHES)
WT. (LBS/SHEET) 20 30 40 60 80 120 160 200 240 280 320 360 400 440 480 520 560 640
Notes:
Meets ASTM-D-4020-81 of 4.0 to 5.4-million molecular weight. Maximum application temperature +180F. Custom lengths, sizes, and special requirements available upon request. UHMW sheet is offered with no protective foil. Also available in 4 x 10 and 5 x 10.
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PART NO. W01203 W01204 W01205 W03206 W03206T W25403 W25404 W25405 W07303 W07604 W01603 W01604 MATERIAL DESIGNATION PVC-CAW PVC-CAW PVC-CAW PVC-CAW PVC-CAW PVC - MZ PVC - MZ PVC - MZ PVC - KD7300 PVC - KD7300 PVC - GLAS PVC - GLAS
DIA. MM 3 4 5 5 5 3 4 5 3 4 3 4 3 3 4 5 3 4 5 3 4 5 3 4
DIA. IN 1/8 5/32 3/16 Triangular TA90 3-Core 0.118 0.157 0.197 0.118 0.157 0.118 0.157 1/8 1/8 5/32 3/16 1/8 5/32 3/16 1/8 5/32 3/16 1/8 5/32
COLOUR Gray Gray Gray Gray Gray Lt. Gray Lt. Gray Lt. Gray Green Clear Clear Clear Natural Natural Natural Natural Natural Natural Natural Tan/Gray Tan/Gray Tan/Gray Gray Gray
MATERIAL PART NO. DESIGNATION W06203 W06204 W06205 W18603 W18604 W18605 W21603 W21604 W21605 W18903 W18904 W18905 W22603 W22604 W14603 W14604 W14605 W50602 W50603 W50604 W50605 W30603 W30604 W40603 W42603 CPVC CPVC CPVC HDPE - HWST HDPE - HWST HDPE - HWST HDPE - SR-IND HDPE - SR-IND HDPE - SR-IND HDPE - HWU HDPE - HWU HDPE - HWU HDPE - HML500 HDPE - HML500 LDPE LDPE LDPE ECTFE ECTFE ECTFE ECTFE PVDF PVDF FEP PFA
DIA. MM 3 4 5 3 4 5 3.175 3.969 4.763 3 4 5 3 4 3.175 3.969 4.763 3 3.18 3.96 4 3 4 3.5 3.5
DIA. IN 1/8 5/32 3/16 0.118 0.157 0.197 1/8 5/32 3/16 0.118 0.157 0.197 0.118 0.157 1/8 5/32 3/16 0.118 0.125 0.156 0.157 0.118 0.157 0.138 0.138
COLOUR Lt. Gray Lt. Gray Lt. Gray Natural Natural Natural Natural Natural Natural Black Black Black Natural Natural Natural Natural Natural Natural Natural Natural Natural Natural Natural Natural Natural
W04603 PVC - FLEXIBLE W08603 W08604 W08605 W11603 W11604 W11605 W08203 W08204 W05205 W12603 W12604 PP -DWST PP - DWST PP - DWST PP - SR-IND PP - SR-IND PP - SR-IND PP - DWU PP - DWU PP - DWU PP - PPS PP - PPS
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ACRYLIC/LEXAN SHEET
Acrylic Sheet
Acrylic sheet has been considered the standard of the industry since it was first introduced more than 50 years ago because of its unsurpassed quality, ease of use and wide range of colors, patterns, thickness and sizes. It is paper masked on both sides.
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Applications:
Sanitary wear Machine guards Prototypes Furniture Office machines Decorative lighting Displays Glazing
SIZE 49" x 97" 49" x 97" 49" x 97" 49" x 97" 49" x 97"
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Lexan/Polycarbonate Sheet
The major advantages of polycarbonate plastic are breakage resistance, clarity, class I approval (under all three major model building codes), light weight, high temperature, weather resistance and ease of fabrication. It is the only glazing material that is guaranteed unbreakable and is listed by U.L. as burglar resistant. In addition to clear, Lexan is also available in film and sheet form as transparent, opaque and translucent colours, pattern surface textures, mar-resistant surface coated, glass reinforced and U.L. listed bullet resistant. Lexan also has good electrical insulation properties and low moisture absorption. Resistant to both heat and flame, polycarbonates are dimensionally stable and are generally unaffected by greases, oils and acids. Weatherability is good, but not as good as acrylics. Ultraviolet rays cause slight discolouring and embrittlement. Polyfilm masked on both sides.
Applications:
Machine guards Medical equipment Electrical components Light fittings Aircraft parts Safety devices Food equipment
PART # S430421 S430521 S430621 S430721 S430821
SIZE 48" x 96" 48" x 96" 48" x 96" 48" x 96" 48" x 96"
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PART #
SIZE
WT
PART #
7.94
SIZE
WT
7.94
PART #
SIZE
WT
1.25m x 15m (49.21" 160.80 x 49.2 ft.) 1.25m x 10m (49.21" 160.52 x 32.8 ft.)
23.59 31.31 39.24 47.18 PART # S820134 S820234 THICKNESS THICKNESS WIDTH (MM) (IN) (IN) 1.5 2.3 .060 .090 39.37 39.37 MAX LENGTH 50 ft. 50 ft.
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PERFORATED SHEET - 4 X 8
PVC Gray Polypro Nat. 1/8 1/8
MATERIAL
THICKNESS (IN)
PART #
THICKNESS (MM)
WT KG/ SHEET
THICKNESS (MM)
WT KG/SHEET
Density Water Absorption (24 hrs @ 73F) Tensile Strength Tensile Modulus Elongation at break Izod Impact Rockwell Hardness Heat Distortion Temperature at 66 psi Heat Distortion Temperature at 264 psi Vicat Softening Temperature Coefficient of Thermal Expansion Temperature Range Flammability
TECHNICAL DATA
METRIC ENGLISH
D-792 D-570 D-638 D-638 D-638 D-256 D-785 D-648 D-648 D-1525 D-696 g/cm % PSI PSI % ft. lbs./in. R scale F F F in./in. C F
TYPICAL VALUES
1.78 0.02 8,000 283,000 30 NA NA NA NA 295 130 x 10-6 -22 to +284 FM-4910 listed
7 8 9 10
MECHANICAL
THICKNESS (INCHES)
WT KG/ SHEET
THERMAL
FLAMMABILITY RATINGS
FM-4910
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UHMW-PE/PLASTIC ROD
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Applications:
UHMW-PE Rod
UHMW-PE is a tough, wear resistant plastic that combines an incredibly low coefficient of friction with outstanding impact strength. This self-lubricating polymer has excellent chemical resistance and a broad temperature range making it the perfect choice for engineers in a variety of industries such as conveyor and bulk material handling.
DIAMETER 1/2 3/4 1 1 1/4 1 1/2 2 2 1/4 2 1/2 2 3/4 3 3 1/2 4 4 1/2 5 6 UHMW ROD 10' 10' 10' 10' 10' 10' 10' 10' 10' 10' 10' 10' 10' 10' 10'
Chute, hopper and truck bed liners Wear strips and guide rails Star wheels, sprockets and conveyor tracks Bumpers and dock fenders Bushings, bearings and rollers
Please contact customer service for further information on these specialty plastic rod products.
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HEXAGONAL ROD
O.D. (IN.) 1.625 1.9 1.9 2 2.125 2.25 2.25 2.375 2.5 2.5 2.625 2.75 2.875 3 3 3 3 3.25 3.5 3.563 4 4 4.25 4.25 4.5 4.75 5 5.563 6 6 6.625 6.625 8.625
I.D. (IN.) 0.562 0.562 0.906 1.25 0.75 1.125 1.5 1 1 1.5 1.5 1 1.5 1 1.25 1.5 2 1.25 1.5 1.5 2.5 3 1.75 3 2 3 3 4 2.437 4 2.875 4 5.75
SQUARE ROD
1-1/4" x 1-1/4" x 3/16" 1-1/2" x 1-1/2" x 3/16" 1-1/2" x 1-1/2" x 1/4" 2" x 2" x 1/4"
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SIZE (IN) 1/4 -20 5/16 -18 3/8 -16 1/2 -13 5/8 -11 3/4 -10 SIZE 1/4-20 5/16-18 3/8-16 1/2-13 5/8-11 3/4-10
Applications:
Scrubber units for chlorine plants Marine applications Replacement for 316 stainless steel fasteners Applications requiring non-conductivity Wastewater treatment facilities Packaging Chemical manufacturing facilities
Features:
Corrosion resistant Easy to fabricate Structurally strong Low maintenance Nonconductive Can use standard six point socket wrench Color blends with most structural materials
NUT PART #
WASHER PART #
PVC PART #
CPVC PART #
PP PART #
Notes:
Technical information available upon request. Bolts, Nuts and Washers also available in sizes 7/8 and 1 in lengths from 1/2 to 6. PVC and CPVC Rod available in 5 foot lengths, PP and Nylon available in 4 foot lengths. Threaded rods also available in sizes 7/8 and 1.
1/4-20 x 1/2 1/4-20 x 3/4 1/4-20 x 1 1/4-20 x 1-1/4 1/4-20 x 1-1/2 1/4-20 x 2 1/4-20 x 2-1/2 1/4-20 x 3 5/16-18 x 1/2 5/16-18 x 3/4 5/16-18 x 1 5/16-18 x 1-1/4 5/16-18 x 1-1/2 5/16-18 x 2 5/16-18 x 2-1/2 5/16-18 x 3 3/8-16 x 1/2 3/8-16 x 3/4 3/8-16 x 1 3/8-16 x 1-1/4 3/8-16 x 1-1/2 3/8-16 x 2 3/8-16 x 2-1/2 3/8-16 x 3
211119 211120 211121 211122 211123 211124 2111241 211126B 211127 211128 211129 2111291 211130 211132A 211133 2111331 211134 2111341 211135 2111351 2111352
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FRP GRATING
Fabcograte FRP Grating
Grating Selection Process
1. Select the proper bar spacing and height to meet your load requirements. 2. Select the proper resin to meet your environmental requirements. 3. Select the proper panel size to meet your requirement. 4. Determine if you want grit top or plain top. Three Heights 1, 1.5 and 2 1.5 Weight: 3.75 lb/ft. sq. 1 Weight: 2.5 lb/ft. sq. Tolerances: 1/16 Bar Spacing: 1.5 X 1.5 Most popular pattern 70% open area Load bearing bars in both directions Easy to fabricate Can be used without continuous side support Labour savings High material utilization, low waste Uniform appearance 1 HIGH Bar Spacing: 1 X 4 1 Weight: 2.50 lb/ft. sq. Tolerances: 1/16 Economical Original pattern 69% open area Widely used for light traffic and shorter spans
PANEL SIZE (FT.) 4 X 12 4 X 10 4X8 3 X 12 3 X 10 5 X 10 4 X 12 4 X 10 4X8 3 X 12 3 X 10 5 X 10 3 X 10 44" X 8 4X8 4 X 12 4 X 12 WT (LBS) 120 100 80 90 75 125 180 150 120 135 113 187 75 75 80 120 192
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Features:
Will not rust. Corrosion resistant. Non-sparking. Fire retardant. Non-conductive. Maintenance free. Molded-in color. Light weight. Easy to install. Impact resistant. Quality appearance.
THICKNESS 1" 1" 1" 1" 1" 1" 1.5" 1.5" 1.5" 1.5" 1.5" 1.5" 1" 1" 1" 1" 2" 1.5" x 1.5" 1.5" x 1.5" 1.5" x 1.5" 1.5" x 1.5" 1.5" x 1.5" 1.5" x 1.5" 1.5" x 1.5" 1.5" x 1.5" 1.5" x 1.5" 1.5" x 1.5" 1.5" x 1.5" 1.5" x 1.5" 1" x 4" 1" x 4" 1" x 4" 1" x 4" 2" x 2"
BAR SPACING
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FRP GRATING
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CF CHEMICAL PROOF
(standard colour is dark gray) is a vinyl ester system specifically engineered to provide premium service in highly corrosive environments. It utilizes an advanced resin system which delivers outstanding resistance to a wide range of harsh corrosive environments ranging from acidic to caustic, plus a high degree of solvent resistance. It has a Class I flame spread rating of 25 or less according to the ASTM E-84 Tunnel Test Method.
(standard colour is black). This is our only EF.R.P Grating to offer a flame spread rating of 10 or less on ASTM E-84 Tunnel Test. It has excellent acid and caustic resistance. (standard colour is light gray). This is a premium corrosion resistant isophthalic resin system selected for outstanding acid resistance. It has moderate resistance to caustic and solvent environments. It has a Class I ASTM E-84 Tunnel Test flame spread rating of 25 or less. It is more economical than types CF and CR+.
FF FOOD GRADE
(standard colour is safety yellow). Agriculture Canada approved (all ingredients have been USDA approved) to meet corrosive conditions commonly found in meat production, food processing, bottling and brewing applications. Made with isophthalic polyester. Flame spread rating is 30 or less.
(standard colour is light gray). This is a resin system designed for mildly corrosive environments. Best suited to replace metal gratings that require maintenance to maintain an aesthetically pleasing appearance. It has a Class 1, ASTM E-84 Tunnel Test flame spread rating of 25 or less for indoor use. It is more economical than type IF.
AN ARCHITECTURAL GRADE
(standard colour is green). Similar resin system as type AF but is not fire retardant or flame spread rated. More economical than AF.
RESIN CODE CF CR+ IF FF AF AN DESCRIPTION CHEMICAL PROOF FIRE RETARDANT CHEMICAL PROOF FIRE RETARDANT PLUS INDUSTRIAL GRADE FIRE RETARDANT FOOD GRADE FIRE RETARDANT ARCHITECTURAL GRADE ARCHITECTURAL GRADE NON FIRE RETARDANT BASE RESIN VINYL ESTER VINYL ESTER ISOPHTHALIC ISOPHTHALIC ORTHOPHTHALIC ORTHOPHTHALIC CORROSION RESISTANCE EXCELLENT EXCELLENT VERY GOOD VERY GOOD GOOD GOOD FLAME SPREAD RATING CLASS 1: 25 OR LESS CLASS 1: 10 OR LESS CLASS 1: 25 OR LESS CLASS 2: 30 OR LESS CLASS 1: 25 OR LESS NOT RATED COLOR DARK GRAY or ORANGE BLACK GREEN or GRAY LIGHT GRAY GREEN YELLOW or GREEN
Note : All grating types available with or without grit top for slip resistance.
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FRP GRATING
Load Deflection Tables
Deflection to Span Ratios
For a resilient, non-fatiguing, comfortable feel use the STANDARD deflection to span ratio of 1:120. For an elevated installation, where a solid feeling is desired, use a deflection to span ratio of 1:180 (NBC85). A deflectionto span ratio greater than 1:100 (1%) is not recommended. Donot exceed .5 (13mm). Determine the type of loading concentrated or uniform. Estimate the load and determine the span. Decide what maximum deflection is appropriate solid, standard or 1%. Enter the appropriate 1 (25mm) table. If the deflection is less than the maximum selected, choose the 1 thickness. It is more economical than 1.5 thick panels. If the deflection or span is too great for 1 thick panels, select 1.5 thick FRP Grating and design your support system for theappropriate span. Select the resin system.
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Panel Selection
Panel Installation
Panels are designed to be supported on all sides. Use end clips if panel ends cannot be supported. Use hold down clips to prevent panel drift.
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PULTRUDED GRATING
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Pultruded Grating
DURADEK Standard Pultruded Grating
DURADEK is a standard pultruded grating product. It is available with individual bearing bars in either 1 or 1-1/2 I shapes or a 2 T shape. DURADEK is a flame retardant product utilizing a polyester or vinyl ester resin. The bearing bars use both longitudinal (glass roving) and multidirectional (glass mat) reinforcements as well as a synthetic surfacing veil to provide unequaled corrosion resistance. The bearing bars are assembled into 12 panel sizes: 3, 4, and 5 foot widths in each of 8, 10, 12 and 20 foot lengths. Standard panels come with cross-rod spacings of 6 or optional 12 on center. Grids can be ordered with or without an anti-skid grit surface. A variety of grit material and textures can be ordered.
DURAGRID custom grid and grating systems are designed to accommodate specific applications that cannot effectively be met by a standard fiberglass grating. DURAGRID offers the customer options such as selection of bar spacing (which creates varying open space in the grating or grid), bar shape, cross-rod placement, custom fabrication, custom resin or color.
DURAGRID Heavy Duty Grating is a pultruded bar type grating that can be designed and used like traditional metal grates. The solid individual bearing bars are designed to take heavy wheel traffic such as fork lifts, tow motors and truck traffic. Heavy duty grating is constructed of the same type composite used in the other DURAGRID products.
DURAGRID Phenolic grating is a dramatic innovation for markets where fire safety is a major concern; it offers superior resistance to flame and high temperature with low emissions of smoke and toxic fumes. The nonflammable nature of phenolics enable phenolic grating to withstand higher temperatures than polyester or vinyl ester for extended periods of time without major structural damage. Combined with low thermal conductivity, this provides fire protection not available with alternate materials. DURAGRID Phenolic grating was the first composite grating to receive U.S. Coast Guard approval. It is accepted for use in locations and applications as allowed in the U.S.C.G. Policy File Memorandum 2-98 for fire retardant grating meeting structural fire integrity Level 2(L2). Please contact customer service for more information on material properties and technical information.
GRATING ACCESSORIES
Grating Accessories
Fiberglass Covered Grating Grating Clips
All Fiberglass Grating is availabe with an integral cover plate to prevent fumes in the work area or where high stiffness over drainage trenches is required. Prevent panel drift - bold, nut and washer included. Use 2 or 3 for each side of each full size panel; 4 for each Stair Thread. 18-8 stainless steel. The following Types are available:
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Type M Clips
Available to cover all panel sizes. Easy to clean both top and bottom sides. Can be used as a splash guard. Available in thickness from 1/16 (1.5mm) to 1 (25mm). Grit top surface is standard for floor plate applications.
Restrains movement in all directions. Can use selfdrilling screws when attaching to metal supports.
Fiberglass stair treads come complete with contrasting colored antislip nosing. Available in standard lengths of 24, 30, 36, or 42. Available in widths of 9, 10 1/2, or 12.
Type J Clips
Pultruded fiberglass Curb Angle provides a strong, firm base for bearing bars. Standard Curb Angle is produced using a gray, fire retardant vinyl ester resin system and is available in three sizes.
Fixed and adjustable Fiberglass Columns are available to provide elevated dry floor. Strongwells pultruded fiberglass Curb Angle provides a strong, firm base for bearing bars. Standard Curb Angle is produced using a gray, fire retardant vinyl ester resin system and is available in three sizes. Floors can be designed to support up to 2,000 pounds per square foot.
Type C
10
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4-26
An all-purpose series utilizing an isophthalic polyester resin system with a UV inhibitor. Colour: Olive Green An all-purpose series utilizing a fire retardant isophthalic polyester resin system with a UV inhibitor. Colour: Slate Gray (plus certain handrail and fixed ladder components in yellow)
Series 625
A premium series both fire retardant and highly corrosion resistant utilizing a vinyl ester resin system with a UV inhibitor. Colour: Beige
JOINING - EXTREN can be fastened mechanically with screws, bolts or rivets. FIBREBOLT fiberglass studs and hex nuts (available from FABCO) can also be used with EXTREN. EXTREN can be joined by adhesives. The strongest connections can be made by using a combination of mechanical fasteners with adhesives. Suggested fabrication techniques for EXTREN are covered in MFGs EXTREN Fabrication and Repair Manual.
MATERIAL PREPARATION
EXTREN shapes and sheet can be sawed, drilled, routed and turned on a lathe or other machine tool. Punching should be limited to thicknesses of 3/16 and under. Carbide or diamond-tipped saw blades and tool bits are recommended for faster speeds and longer tool life. Cut edges should always be sealed. EXTREN cannot be bent, rolled or pressed, as can steel.
Applications
Wastewater Treatment Plants Chemical Plants Pulp and Paper Plants Greenhouses Circuit Board Plating Trade Show Booths Electrical Switch Gear Flue Gas Desulferization and Cooling Tower Components Offshore Platforms Structural and miscellaneous components near salt water Electrical Equipment Housing Cable Tray Components
Features
Corrosion Resistant Low Conductivity Thermally and Electrically Non-Magnetic Electromagnetic Lightweight High Strength Dimensional Stability Low Maintenance
ASTM SPECIFICATIONS
ASTM D3917 Standard Specification for Dimensional Tolerance of Thermosetting GlassReinforced Plastic Pultruded Shapes. ASTM D3918 Standard Definition of Terms Relating to Reinforced Plastic Pultruded Products. ASTM D3647 Standard Practice for Classifying Reinforced Plastic Pultruded Shapes According to Composition. ASTM D4385 Standard Practice for Classifying Visual Defects in Thermosetting Reinforced Plastic Pultruded Products. LW Lengthwise PF Perpendicular to laminate face CW Crosswise N.T. Not Tested
Tensile Stress, LW D638 Tensile Stress, CW D638 Tensile Modulus, LW D638 Tensile Modulus, CW D638 Compressive Stress, LW D695 Compressive Stress, CW D695 Compressive Modulus, LW D695 Compressive Modulus CW D695 Flexural Stress, LW D790 Flexural Stress, CW D790 Flexural Modulus, LW D790 Flexural Modulus, CW D790 Modulus of Elasticity full section Modulus of Elasticity: W & full section I shapes > 4" Parallel Compressive D3846 Shear Stress, LW Shear Modulus, LW Short Beam Shear, LW D2344 Bearing Stress, LW D953 Poisson's Ratio, LW D3039 Notched Izod Impact, LW D256 Notched Izod Impact, CW D256
MECHANICAL
500/525 PLATE
20,000 10,000 1.8 0.9 24,000 16,500 1.8 0.9 35,000 15,000 2 1.1
1 2 3 4 5 6 7 8 9 10
psi psi 106 psi 106 psi psi psi 106 psi 106 psi psi psi 106 psi 106 psi 106 psi 106 psi psi 106 psi psi psi in/in ft-lbs/in ft-lbs/in % Max lbs/in3 10-6 in/ in/oF BTU-in/ ft2Hr/oF seconds KV/in volts/mil VO
30,000 7,000 2.5 0.8 30,000 15,000 2.5 0.8 30,000 10,000 1.6 0.8 2.6 2.5 3,000 0.425 4,500 30,000 0.33 25 4 45 0.6 .062.070 4.4 4 120 35 200
30,000 7,000 2.6 0.8 30,000 16,000 2.6 0.8 30,000 10,000 1.6 0.8 2.8 2.5 3,000 0.425 4,500 30,000 0.33 25 4 45 0.6 .062.070 4.4 4 120 35 200
20,000 7,500 1.8 0.7 24,000 15,500 1.8 0.7 35,000 13,000 1.8 0.9
20,000 10,000 1.8 1.4 24,000 20,000 1.8 1.4 30,000 18,000 2 1.4
PHYSICAL
32,000 32,000 32,000 32,000 32,000 0.31 0.31 0.31 0.32 0.32 15 10 10 15 10 5 5 5 5 5 40 0.6 .060.068 4.4 40 0.6 .060.068 4.4 40 0.6 .060.068 4.4 40 0.6 .060.068 4.4 40 0.6 .060.068 4.4
Barcol Hardness 24 hr Water Absorption Density Coefficient of Thermal Expansion, LW Thermal Conductivity
D2583 D570 D792 D696 C177 D495 D149 D149 UL 94 E-84 E-662 D635 Generic BS 476-7
ELECTRICAL
Flammability Classification (1/16") Tunnel Test NBS Smoke Chamber Flammability UL Thermal Index British Fire Test
FLAMMABILITY
35 200
35 N.T
35 N.T
35 250
35 N.T
35 N.T
1. This value is determined from full section simple beam bending of EXTREN structural shapes. 2. The shear stress test results will change radically if the notched orientation is altered. The value in this chart represents the test configuration where the notches are machined parallel to the reinforcing mat. For notches machined perpendicular to the reinforcing mat, this value would be two to three times larger. 3. The Shear Modulus value has been determined from tests with full sections of EXTREN structural shapes. (See Strongwells Strongwell Design Manual for further information.) 4. Value would be 50 if the surfacing veil were not there. 5. Plate compressive stress/modulus measured edgewise and flexural stress/modulus measured flatwise. Values apply to Series 525 and 625. 6. Measured as a percentage maximum by weight. 7. Span to depth ratio of 3:1; EXTREN angles will have a minimum value of 4000 psi and the I/W shapes are tested in the web. 8. Typical values because these are shape and composite dependent tests.
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EQUAL LEG ANGLES 1 x 1/8 1-1/4 x 3/16 1-1/2 x 3/16 1-1/2 x 1/8 1-1/2 x 1/4 2 x 3/16 2 x 1/4 3 x 1/4 3 x 3/8 4 x 1/4 4 x 3/8 4 x 1/2 6 x 1/2 1-1/4 x 1/8 2 x 1/8 5 x 1/2 6 x 1/4 (Stock S-525) 6 x 3/8
WIDE FLANGE BEAMS 3 x 1/4 4 x 1/4 6 x 1/4 6 x 3/8 8 x 3/8 10 x 3/8 (32' lg.) 2 x 1/8 8 x 1/2 10 x 1/2 12 x 1/2 Plate* 1/8 3/16 1/4 3/8 1/2 3/4 5/8 1 ROUND TUBE 1 x 1/8 1-1/4 x1/8 1-1/2 x 1/8 1-1/2 x1/4 2 x 1/8 2 x 1/4 2-1/2 x1/4 3 x 1/4 1-1/4 x3/16 1-3/4 x1/8 1-3/4 x 1/4 2-3/4 x 1/4 3 x 1/8 3-1/2 x .140 3-1/2 x1/2 4 x 1/8 4 x 1/4 5 x 1/8 5 x 1/4 6 x 1/8 6 x 1/4 8 x 3/16 10 x3/16 SQUARE TUBE 1 x 1/8 1-1/2 x 1/8 2 x 1/8 2 x 1/4 2 x1/4 (Yellow; Series 525) 3 x 1/4 4 x 1/4 1-1/4 x 1/8 1-1/2 x 1/4 1-3/4 x 1/8 1-3/4 x 1/4 2-1/2 x 1/4 (Stock Yellow;S-525) 3 x 1/8 3 x 3/8 3-1/2 x 1/4 (Stock S-525) 4 x 3/8 6 x 3/8
SQUARE TUBE 2 x .156 (Yellow; S-525) SQUARE TUBE W/ ROUND HOLE 1 sq. with 3/4 round hole RECTANGULAR TUBE 4 x 1/8 x 2 x 1/4 2-1/2x 1-5/8x1/8 3-1/4x2-1/2 x .160 6-1/2 x 1/4 x 2 x 1/2 7 x 4 x 1/4 9 x 6 x 5/16 9 x 6 x 7/16 CHANNEL 3-1/2 x 2 x 7/32 16 x 1/4 x 3 x 1/2 CHANNEL (LADDER RAIL) (Nonstocked items; standard color orange) 1.70 x .100 x 1.100 x .100 1.875 x .125 x 1.125 x .188 3.150 x .120 x 1.175 x .120 3.29 x .128 x 1.180 x .190 3.31 x .135 x 1.187 x .210 4.0 x .125 x 1.750 x .187 Corner Post 3-1/4 x 1/4 Curb Angle 1 x 1-1/2 1-1/2 x 1-1/2 2 x 1-1/2 (stocked at Chatfield Division) F-Section 5-1/2 x 1 x 1/4 6 x 1-1/2 x 1/4 Flat Strips 1 x 1/4 2 x 3/16 (Stock Yellow; S-525) 2 x 1/4 3 x 3/16 3 x 1/4 (Stock S-525) 3 x 3/8 3 x 1/2 (Stock S-525) 4x1/2 (Stock S-525) 6 x 1/4 Flight Channel 5-1/2x1/8x2-1/2x3/16 7-1/8x1/8x2-1/2x3/16 Fluted Tube 1 1/4
SQUARE BAR THERMAL CURE CLEAR** 1/2 5/8 3/4 1 1 1/4 1 1/2 ROD - THERMAL CURE CLEAR** 1/4 5/16 3/8 1/2 5/8 3/4 13/16 7/8 1 1 1/8 1 1/4 1 1/2 2 FOAM CORE PLANKS 4x2 5x2 6x2 8x2 FRAMING ANGLE 2 x 2 x 1/4 KICK PLATE 4 x 1/2 x 3/16 (Yellow; S-525) STAIR RISER 8 x 1-1/2 x 1/8 SLIDE GUIDE 2-1/2 x 2-1/4 x 1/4 (White; S-500) STRUT 1-5/8 x 1-5/8 x 5/32 (Gray; S-525) TOP RAIL 2 x 1/4 modified rd. tube UNEQUAL LEG ANGLES 1-3/4 x 1-1/4 x 1/4 Z-SECTION 1-1/4 x 2-1/2 x 1/8
CHANNELS 2 x 9/16 x 1/8 3 x 7/8 x 1/4 4 x 1-3/8 x 3/16 4 x 1-1/8 x 1/4 5 x 1-3/8 x 1/4 6 x 1-5/8 x 1/4 6 x 1-11/16 x 3/8 (Stock S-525) 8 x 2-3/16 x 1/4 (Stock S-525) 8 x 2-3/16 x 3/8 10 x2-3/4 x1/2 (24' lg.) 1-1/2 x 1 x 3/16 1-1/2 x 1-1/2 x 1/4 (Stock S-625) 2 x 7/8 x 1/4 2-5/8 x1/8 x1-1/4 x3/16 3 x 1 x 3/16 3-1/2 x 1-1/2 x 3/16 (Stock S-525) 4 x 1-1/16 x 1/8 5-1/2 x 1-1/2 x 3/16 (Stock S-525) 14 x 3-1/2 x 3/4 18 x 2-3/16 x 3/16 24 x 3 x .260
I-BEAMS 3 x 1-1/2 x 1/4 4 x 2 x 1/4 8 x 4 x 3/8 2 x 1 x 1/8 6 x 3 x 1/4 (Stock S-525) 6 x 3 x 3/8 6 x 4 x 1/4 8 x 4 x 1/2 10 x 5 x 3/8 10 x 5 x 1/2 12 x 6 x 1/2 (Stock S-525, S-625) 18x3/8x4-1/2x1/2 24x 3/8x 7-1/2x3/4
Notes:
*USDA approved plate available (non-stocked) in all sizes except 1/4 and 3/8. EXTREN plate is stocked in 4 x 8 sheets. **Thermal cure bars and rods were not designed to be machined. ***Not necessarily EXTREN specifications. Unless otherwise noted, all dimensions are in inches and stocked lengths are 20 long. All EXTREN Series 500 products can be produced to meet NSF potable water standards in minimum mill run quantities. Only products bearing the NSF logo are certified.
4-28
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4-29
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4-30
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Common applications include welding, preheating, forming, and shrinking of thermoplastic materials.
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4-31
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283 0197-001
283 0198-033
283 0197-002
283 0197-004
Curved welding nozzle with knife for thermoplastic material. air outlet 4mm
283 0197-005
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4-32
283 0198-021
Rapid nozzle, screw-on type for joint welding. With preheating of the welding rod made of plasticized PVC, Polyethylene, Polypropylene.Curved welding nozzle with knife for thermoplastic material. air outlet 5mm
Rapid nozzle, screw-on type for joint welding. With preheating of the welding rod made of plasticized PVC, Polyethylene, Polypropylene. for plastic filler rod 3mm and 4mm
283 0198-023
Rapid nozzle, screw-on type for joint welding . With preheating of the welding rod made of plasticized PVC, Polyethylene, Polypropylene. for plastic filler rod 5mm / also for fusion welding cord
LARAMY TORCHES
Laramy 30-10 Basic High Speed Torch
The basic Model 30-10 torch is a rugged, high-quality production tool. A lightweight, compact design makes the Model 30-10 easy on the operator and convenient for tight work areas. It is equipped with 12 of vinyl hose, regulator, gauge, torch rest, Laramy combination tip and your choice of Located Heat element. Specify 250, 350, 450, or 550 watt element with order. The Model 30-10 is shipped in a plastic carrying case and includes a copy of Laramys exclusive 56-page manual Making Even Better Plastic Welds. Additional elements and accessories can be added at any time.
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4-33
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4-34
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ELECTRONIC HEAT GUN TEMPERATURE AIRFLOW OUTPUT VOLTAGE WARRANTY ITEM NUMBER KITS ACCESSORIES Continuously variable 120F-1100F 14.8 CFM 1500 watts 120 VAC/60 Hz One year limited 34261 Available in industry specific kit presentations. Accepts a full range of nozzles and accessories.
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4-35
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4-36
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Power Supply: 230V Single-Phase Power Consumption: 3960W max. Maximum Output: PE -(5.7 lbs/hr), PP -2.2 Kg/hr (4.8lbs/hr) Weight: 5.9 Kg (approx. 13 lbs) Rod Size: PP/PE 3, 4 or 5mm (1/8, 5/32or 3/16)
4-38
Variable area Flowmeters 5-2 +GF+ Signet Products 5-7 Flow Sensors & Instruments 5-8 pH/ORP Sensors and Instruments 5-11 Conductivity Instruments 5-12 Level Sensors and Instruments 5-13 Temperature Instruments 5-13 Pressure Sensors and Instruments 5-14 +GF+ Signet Other Products 5-15 +GF+ Signet Installation Fittings 5-16 Sonic-Pro S1, S2 & S3 5-17
Aquametrix Products 5-19 Aquametrix Shark 5-20 Multi-Parameter Controller 5-21 Aquametrix TX/P Shark 5-22 Differential pH/ORP Sensor 5-23 Oxygen Sensor/Controller 5-25 Conductivity Sensors 5-26 Stainless Steel Probes 5-27 Blue White DIGI Meter 5-28 Hawk Products 5-30
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5-2
F-410N
F-410N BENEFITS
F-400N SPECIFICATIONS
Tough machined acrylic meter body, highly polished to a clear finish. Direct reading permanent scale. White back reflector for easy reading. Sturdy adapters with high grade Viton o-ring seals. Standard models #316 stainless steel float guide rods. (Optional K-series hastelloy C-276). Standard models #316 stainless steel or PVC float. (Optional K-series hastelloy C-276 or PVC). Acceptable in direct sunlight applications. Available OEM options: Private labeling, custom calibrations, custom materials.
Max. Working Pressure..... 150 psig (10.3 bar) @ 70 F (21 C) Max. Fluid Temperature.... Polypropylene adapters: 150 F (65 C) @ 0 PSI Full scale accuracy........... +/- 5% Meter body material......... Machined acrylic O-ring seals Viton (optional EP) Approximate shipping wt..1/2 lb. (.23 kg) NIST certificates optional
F-410N SPECIFICATIONS
PIPE SIZES 1/4", 3/8" and1/2" F/NPT FLOW RATES 0.025 to 5 GPM 0.1 to 20 LPM .2 to 20 SCFM .4 to 34 M3HR DIMENSIONS Height: 8 3/16" Width: 1 1/4"
Max. Working Pressure..... 150 psig (10.3 bar) @ 70 F (21 C) Max. Fluid Temperature.... 316 SS and Hastelloy Floats: 150 F (65 C) @ 0 PSI PVC floats:120 F (49 C) @ 0 PSI Full scale accuracy........... +/- 5% Meter body material......... Machined acrylic O-ring seals Viton (optional EP) Approximate shipping wt..2 lb. (.91 kg) NIST certificates optional
PIPE SIZES 3/4" and 1" F/ NPT FLOW RATES 1 to 20 USGPM 4 to 80 LPM 4 to 80 SCFM 8 to 135 M3HR DIMENSIONS Height: 11" Width: 1 3/4"
F-420N
F-420N BENEFITS
Tough machined acrylic meter body, highly polished to a clear finish. Direct reading permanent scale. White back reflector for easy reading. Sturdy adapters with high grade Viton o-ring seals. Standard models #316 stainless steel float guide rods. (Optional K-series hastelloy C-276). Acceptable in direct sunlight applications. Available OEM options: Private labeling, custom calibrations, custom materials.
F-430N
F-430N BENEFITS
F-420N SPECIFICATIONS
Max. Working Pressure..... 130 psig (8.9 bar) @ 70 F (21 C) Max. Fluid Temperature.... 130 F (54 C) @ 0 PSI Full scale accuracy........... +/- 5% Meter body material......... Machined acrylic O-ring seals Viton (optional EP) Approximate shipping wt..2 lb. (.91 kg) NIST certificates optional
Tough machined acrylic meter body, highly polished to a clear finish. Direct reading permanent scale. White back reflector for easy reading. Sturdy adapters with high grade Viton o-ring seals. Standard models #316 stainless steel float guide rods. (Optional K-series hastelloy C-276). Acceptable in direct sunlight applications. Available OEM options: Private labeling, custom calibrations, custom materials. Optional Polypropylene and CPVC Adapters available.
F-430N SPECIFICATIONS
PIPE SIZES 1" and 1 1/2" M/ NPT FLOW RATES 5 to 50 USGPM 20 to 200 LPM DIMENSIONS Height: 12" Width: 2"
Max. Working Pressure..... 130 psig (8.9 bar) @ 70 F (21 C) Max. Fluid Temperature.... 130 F (54 C) @ 0 PSI Full scale accuracy........... +/- 5% Meter body material......... Machined acrylic O-ring seals Viton (optional EP) Approximate shipping wt..6 lb. (2.7 kg) NIST certificates optional
PIPE SIZES 1 1/2" M/NPT and 2" F/NPT FLOW RATES 4 to 100 USGPM 15 to 375 LPM DIMENSIONS Height: 14" Width: 3"
230 F (110 C)
o o
TEMPERATURE
190 F (88 C)
o o
150 F (65 C)
o o
150
NON-ADJUSTABLE DIMENSIONS
Model Number F-55250L (1/4") F-55375L (3/8") F-55376L (3/8") F-55500L (1/2") F-55750L (3/4") F-55200L (1") A 7-1/4" 8-3/8" 8-3/8" 8-3/8" 9" 10-5/8"
ADJUSTABLE DIMENSIONS
Model Number F-55250LA (1/4") F-55375LA (3/8") F-55376LA (3/8") F-55500LA (1/2") F-55750LA (3/4") F-55200LA (1") A 7-1/4" 8-3/8" 8-3/8" 8-3/8" 9" 10-5/8" B 3-7/16" 4-1/2" 4-1/2" 4-1/2" 5-1/2" 5-1/4" C 1" 1-11/32" 1-11/32" 1-11/32" 1-1/2" 1-3/4"
B C D E Mount Hole 2-1/2" 11/16" 5-5/8" 1-1/4" 9/16" 2-3/4" 1-11/32" 6-1/2" 1-1/2" 1-1/16" 2-3/4" 1-11/32" 6-1/2" 1-1/2" 1-1/16" 2-3/4" 1-11/32" 6-1/2" 1-1/2" 7/8" 3-3/4" 1-1/2" 6-1/2" 1-3/4" 1-1/16" 4" 1-3/4" 8" 2" 12-1/64" D E F 5-5/8" 2-7/16" 1-11/32" 6-1/2" 3-1/4" 1-3/4" 6-1/2" 3-1/4" 1-3/4" 6-1/2" 3-1/4" 1-3/4" 6-1/2" 3-1/4" 1-5/16" 8" 3-1/2" 1-7/16"
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F-550 SPECIFICATIONS
Note: Mount Hole Dimensions are the same as the Model Non-Adjustable
F-550 NON-ADJUSTABLE
F-550N
270F (132C) 230F (110C) 190F (88C) 150F (65C) 110F (43C) 70F (21C)
PIPE SIZES
FLOW RATES
D & AD JU STA BL E
250
F-55250L(*) 0.025 to 0.250 0.1 to 1 F-55375L(*) 0.1 to 1 0.4 to 4 F-55376L(*) 0.2 to 2 0.75 to 7.5 F-55500L(*) 0.5 to 5 2 to 20 F-55750L(*) 1 to 10 4 to 40 F-55005L(*) 1 to 5 3 to 18 F-55010L(*) 1 to 10 4 to 40 F-55015L(*) 1 to 15 5 to 60 F-55200L(*) 2 to 20 7.5 to 75
1/4" M/NPT 3/8" M/NPT 3/8" M/NPT 1/2" M/NPT 3/4" M/NPT 1" M/NPT 1" M/NPT 1" M/NPT 1" M/NPT
MODEL OPTIONS (*) To order with Flow Adjustment Valve add the letter A after the L in the model number. Model #F-55005L is not available with Adjustment Valve. For optional hastelloy internals, add letter K to model number.
F-500E BENEFITS
F-500E DIMENSIONS
Model # A B F-501E 4-1/8" 1-1/4" F-502E 4-1/8" 1-1/4" F-503E 4-3/8" 1-1/4" F-504E 4-3/8" 1-1/4" F-505E 4-3/8" 1-1/4" F-506E 4-3/8" 1-1/4" F-507E 4-3/8" 1-1/4" F-508E 4-3/8" 1-1/4" F-509E 4-3/8" 1-1/4" F-510E 4-3/8" 1-1/4" F-511E 4-1/8" 1-1/4" F-514E 4-1/8" 1-1/4" F-512E 4-1/8" 1-1/4" F-513E 4-1/8" 1-1/4" C 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" D 3" 3" 3" 3" 3" 3" 3" 3" 3" 3" 3" 3" 3" 3"
F-500E SPECIFICATIONS
Temperature 120F (49C) @ 0 pressure Pressure 150 psig (10.3 Bar) @ 70F (21C) Full Scale Accuracy 5% Meter Body Material Machined acrylic Adapter Material PVC O-rings Viton Float Material #316 SS or Glass Max. Pressure Drop......... 2 psi Approximate Shipping Wt...... 1/2 lbs. (.227 kg.) F-500E
F 1-5/8" 1-5/8" 1-5/8" 1-5/8" 1-5/8" 1-5/8" 1-5/8" 1-5/8" 1-5/8" 1-5/8" 1-5/8" 1-5/8" 1-5/8" 1-5/8"
PIPE SIZES
FLOW RATES
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F-550 ADJUSTABLE
Temperature 200F (93C) @ 0 pressure Pressure 250 psig (17.2 Bar) @70F (21C) Full Scale Accuracy 5% Meter Body Material Machined acrylic Shield Material Lexan Adapter Material PVC, PVDF, CPVC O-rings Viton Float Material #316 SS Max. Pressure Drop 2 psi full scale Approximate Shipping Wt...... 2 lbs. (.907 kg.)
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F-452N F-451 with Protective Shield
F-300 BENEFITS
F-300 SPECIFICATIONS
Max. Working Pressure..... 150 psig (10.3 bar) @ 70F (21C) Max. Fluid Temperature.... 190F/88C @ 0 pressure Full Scale Accuracy.......... 10% Meter Body Material......... Acrylic Connection Type Saddle Float Material #316 SS, Hastelloy or Teflon (low flow units) Max. Pressure Drop......... 0 psi Approx. Shipping Weight: 1" to 4" Pipe: 1 lbs. (.454 kg.); 6" to 8" Pipe: 2 lbs. (.907 kg.)
I.P.S. PIPE SIZES 1", 1-1/4", 1-1/2", 2", 2-1/2", 3", 4", 6", 8" FLOW RATES 5 to 1900 U.S. GPM 20 to 7200 LPM
U-300
F-300
F-451 SPECIFICATIONS
Max. Working Pressure........ 150 psi (10 Bar) @ 70F (21C) Max. Fluid Temperature........ 212F (100C) @ 0 pressure Full Scale Accuracy 3% Meter Body Material Polysulfone Adapter Material 1" Polysulfone & 1 1/2" PVC O-Rings Viton Float Material #316 SS, Hastelloy C or Teflon, depending on calibration. Max. Pressure Drop 1 psi Approx. Shipping Weight...... 3 lbs. (1.36 kg.)
F-451006LHN 0.5 to 6 to 22 F-451001LHN 1.0 to 10 4 to 40 F-451002LHN 2.0 to 20 7.5 to 75 F-451003LHN 3.0 to 30 12 to 115 F-451004LHN 4.0 to 40 15 to 155 1-1/2" F/NPT PVC Adapters
MODEL NUMBER
1" F/NPT 1" F/NPT 1" F/NPT 1" F/NPT 1" F/NPT
F-451006LHN-24 0.5 to 6 to 22 F-451001LHN-24 1.0 to 10 4 to 40 F-451002LHN-24 2.0 to 20 7.5 to 75 F-451003LHN-24 3.0 to 30 12 to 115 F-451004LHN-24 4.0 to 40 15 to 155 Models calibrated for Air
MODEL NUMBER
1-1/2" F/NPT 1-1/2" F/NPT 1-1/2" F/NPT 1-1/2" F/NPT 1-1/2" F/NPT
4 to 40 4 to 40 8 to 80 8 to 80
7 to 70 1" F/NPT 7 to 70 1-1/2" F/NPT 14 to 140 1" F/NPT 14 to 140 1-1/2" F/NPT
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ADAPTER SIZE
F-452N SPECIFICATIONS
Max. Working Pressure..... 150 psig (10.3 bar) @ 70F (21C) Max. Fluid Temperature.... 200F (93C) @ 0 PSI Full Scale Accuracy.......... +/- 2% Meter Body Material......... Polysulfone Union Nuts ................... Glass fiber reinforced Nylon Guide Rod Material.......... 316 Stainless Steel Options: Hastelloy C-276 O-Ring Material ............ Viton; Options: EPDM Max. Pressure Drop......... 2 psi Approx. Shipping Weight.. 5 lb. (2.27 kg)
F-452040GHN 4 to 40 7 to 67 2" F/NPT F-452250GHN 40 to 240 70 to 400 2" F/NPT * The factory does not guarantee their flowmeters for use with liquids other than water. Customers are required to do their own compatibility testing. Request Kit #70000718, at no charge.
ADAPTER SIZE
FLOW RATES 2 to 175 U.S. GPM 8 to 675 LPM 4 to 240 SCFM 7 to 400 M3/Hr
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Float Material
F-44500L-8 IN-LINE
F-44250(*)-6 F-44250(*)-8 F-44375(*)-6 F-44375(*)-8 F-44376(*)-6 F-44376(*)-8 F-44500(*)-6 F-44500(*)-8 F-44750(*)-8 F-44750(*)-12
3/8" 1/2" 3/8" 1/2" 3/8" 1/2" 3/8" 1/2" 1/2" 3/4"
.025 to .250 .025 to .250 0.1 to 1.0 0.1 to 1.0 0.2 to 2.0 0.2 to 2.0 0.5 to 5.0 0.5 to 5.0 1.0 to 10.0 1.0 to 10.0 3.0 to 30.0 3.0 to 30.0 5.0 to 60.0 5.0 to 60.0
GPH
0.1 to 1.0 0.1 to 1.0 0.4 to 4.0 0.4 to 4.0 0.8 to 8.0 0.8 to 8.0 1.8 to 18.0 1.8 to 18.0 5.0 to 37.5 5.0 to 37.5 10 to 110 10 to 110 20 to 220 20 to 220
LPH
PVDF PVDF 316 SS 316 SS 316 SS 316 SS 316 SS 316 SS 316 SS 316 SS Teflon Teflon 316 SS 316 SS
F-44330(*)-6 3/8" F-44330(*)-8 1/2" F-44560(*)-6 3/8" F-44560(*)-8 1/2" MODEL Variations *L = In-Line Model is listed *LE = Panel Mount Model *LA = Adjustable Model
*LK = In-Line K-Series - specially equipped units for liquid (highly corrosive) *LKE = Panel Mount K-Series *LKA = Adjustable K-Series
F-440 SPECIFICATIONS
Max. Working Pressure........ 150 psig (10.3 bar) @ 70F (21C) Max. Fluid Temperature........ 212F (100C) @ 0 PSI Models with PVC Float....... 130F (54C) @ 0 PSI Full Scale Accuracy +/- 5% Meter Body Material Polysulfone Adapter Material Polysulfone O-Ring Material Viton Max. Pressure Drop 2 psi Approx. Shipping Weight...... 1/2lb. (.23 kg)
PIPE SIZES
0.025 to 10 U.S. GPM 0.1 to 37.5 LPM 3 to 60 GPH 10 to 220 LPH
FLOW RATES
Float Material
MODEL NUMBER
F-45375(*)-6 3/8" F/NPT F-45375(*)-8 1/2" M/NPT F-45376(*)-6 3/8" F/NPT F-45376(*)-8 1/2" M/NPT F-45500(*)-6 3/8" F/NPT F-45500(*)-8 1/2" M/NPT F-45500(*)-12 3/4" M/NPT F-45750(*)-12 3/4" M/NPT STANDARD AIR MODELS
Pipe Size
.1 to 1 .1 to 1 .2 to 2 .2 to 2 .5 to 5 .5 to 5 .5 to 5 1 to 10
.4 to 4 .4 to 4 1 to 7.5 1 to 7.5 2 to 20 2 to 20 2 to 20 4 to 40
F-45376G-6 3/8" F/NPT F-45376G-8 1/2" M/NPT F-45750G-12 3/4" M/NPT MODEL Variations *L = In-Line Model is listed *LE = Panel Mount Model *LA = Adjustable Model
1 to 12 1 to 12 4 to 48
2 to 20 2 to 20 8 to 80
*LK = In-Line K-Series - specially equipped units for liquid (highly corrosive) *LKE = Panel Mount K-Series *LKA = Adjustable K-Series
F-450N SPECIFICATIONS
Max. Working Pressure........ 150 psig (10.3 bar) @ 70F (21C) Max. Fluid Temperature........ 212F (100C) @ 0 PSI Models with PVC Float....... 130F (54C) @ 0 PSI Full Scale Accuracy +/- 5% Meter Body Material Polysulfone Adapter Material Polysulfone O-Ring Material Viton Max. Pressure Drop 2 psi Approx. Shipping Weight...... 1/2lb. (.23 kg)
PIPE SIZES
0.1 to 10 U.S. GPM 4 to 40 LPM 1 to 48 SCFM 2 to 80 M3/Hr
FLOW RATES
* The factory does not guarantee their flowmeters for use with liquids other than water. Customers are required to do their own compatibility testing. Request Kit #70000-718, at no charge.
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F-462 WITH POLYCARBONATE PROTECTIVE SHIELD
Polysulfone meter body with precisely engineered float guide ribs. No metal in the fluid path. Direct reading permanent scale. Ideal for corrosive environments* such as Deionized Water or other applications where an all plastic meter is desirable. Available OEM options: Private labeling, special calibrations and alternate materials. Not recommended for direct sunlight.
0.1 to 1.2 0.1 to 1.2 0.2 to 2.0 0.2 to 2.0 0.3 to 3.0 0.3 to 3.0 0.5 to 5.0 0.5 to 5.0
0.4 to 4.4 0.4 to 4.4 0.8 to 8.0 0.8 to 8.0 1.0 to 11 1.0 to 11 2.0 to 20 2.0 to 20
Max. Working Pressure........ 150 psig (10.3 bar) @ 70F (21C) Max. Fluid Temperature........ PVDF adapters: 210F (98C) @ 0 PSI, PVC adapters:130F (54C) @ 0 PSI Full Scale Accuracy +/- 2-1/2% Meter Body Material Polysulfone Float Material Teflon O-ring Seals Viton Max. Pressure Drop 2 psi Approx. Shipping Weight...... F-460 = 1 lb. (.45 kg), F-461 = 3 lb. (1.4 kg)
1 to 10 2 to 20 3 to 35
to 40 5 to 75 12 to 130
MODEL Variations *P= PVC Adapter *K = PVDF Adapter PVC Union Nuts = replace "X" with "P"
Optiona
* The factory does not guarantee their flowmeters for use with liquids other than water. Customers are required to do their own compatibility testing. Request Kit #70000-718, at no charge.
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5-6
Adapter Material
Float Material
MODEL NUMBER
F-462200LX-32H 2" F/NPT 2 to 20 8 to 80 Polysulfone Teflon F-462500LX-32H 2" F/NPT 5 to 50 20 to 200 Polysulfone Teflon F-462800LX-32H 2" F/NPT 8 to 80 30 to 300 Polysulfone Teflon STANDARD F-462 LIQUID MODELS with 2"Socket Fusion Adapters
Pipe Size DUAL SCALE RANGE GPM LPM Adapter Material
Float Material
F-462 SPECIFICATIONS
2" S.F. 2" S.F. 2" S.F. 2" S.F. 2" S.F. 2" S.F.
Pipe Size
2 to 20 5 to 50 8 to 80 2 to 20 5 to 50 8 to 80
8 to 80 Polypropylene 20 to 200 Polypropylene 30 to 300 Polypropylene 8 to 80 PVDF 20 to 200 PVDF 30 to 300 PVDF
Adapter Material
F-462
Max. Working Pressure........ 150 psig (10.3 bar) @ 70F (21C) Max. Fluid Temperature........ 200F (93C) @ 0 PSI Full Scale Accuracy +/- 2-1/2% Meter Body Material Polysulfone Float Material Teflon O-ring Seals Viton Max. Pressure Drop 2 psi Approx. Shipping Weight...... 5 lb. (2.27 kg)
PIPE SIZES
2" F/NPT
DIMENSIONS
Height: 18-7/8" Width: 4-5/8"
F-462200LX-34G 63mm B.F. 2 to 20 8 to 80 Polypropylene Teflon F-462500LX-34G 63mm B.F. 5 to 50 20 to 200 Polypropylene Teflon F-462800LX-34G 63mm B.F. 8 to 80 30 to 300 Polypropylene Teflon F-462200LX-34K 63mm B.F. 2 to 20 8 to 80 PVDF Teflon F-462500LX-34K 63mm B.F. 5 to 50 20 to 200 PVDF Teflon F-462800LX-34K 63mm B.F. 8 to 80 30 to 300 PVDF Teflon MODEL Variations Polycarbonate shield = add the letter "C" to the end of the model number. PVC Union Nuts = replace "X" with "P" * The factory does not guarantee their flowmeters for use with liquids other than water. Customers are required to do their own compatibility testing. Request Kit #70000-718, at no charge.
FLOW RATES
ALS MElT id u NO e F in th TH A P
2 to 80 GPM 8 to 30 LPM
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AC or DC power option Up to 6 sensor inputs (2 frequency inputs max) Up to 4 current outputs Up to 8 relays Use with all digital (S3L) sensors CE, UL, RoHS, China RoHS
Compliant with U.S. EPA 180.1 or ISO 7027 Two adjustable alarm relays Built-in pressure regulator Easy access for wiring and maintenance Optional auto cleaning for reduced maintenance Inexpensive standards allow for multiple system calibration CE, China RoHS, ETL, cETL
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0.1 to 6 m/s (0.3-20 ft/s) DN15 to DN900 (1/2-36 in) PP or PVDF PP 12.5 bar @ 20 C (180 psi @ 68 F) PVDF 14 bar @ 20 C (200 psi @ 68 F) 49 Hz per m/s nominal (15 Hz per ft/s nominal) Use with +GF+ tee, saddle, wafer or weldolet fitting Open Collector output CE, RoHS, China RoHS
0.1 to 6 m/s (0.3-20 ft/s) DN15 to DN200 (1/2-8 in) PP or PVDF PP 12.5 bar @ 20 C (181 psi @ 68 F) PVDF 14 bar @ 20 C (203 psi @ 68 F) 4 to 20 mA, digital (SL), flow switch or pulse outputs (based on part number) Use with +GF+ tee, saddle, wafer or weldolet fitting CE, UL, RoHS, China RoHS, NEMA 4X/IP 65
0.1 to 6 m/s (0.3 to 20 ft/s) DN40 DN900 (1 to 36 in) 316 Stainless Steel 17 bar @ 100 C (250 psi @ 212 F) 49 Hz per m/s nominal (15 Hz per ft/s nominal) Open Collector output CE, RoHS, China RoHS
0.05 to 10 m/s (0.15 to 33 ft/s) DN15 to DN900 (1/2 to 36 in) PP or PVDF 10.3 bar @ 25 C (150 psi @ 77 F) 4 to 20 mA, frequency/ digital (SL) Use with +GF+ tee, saddle, wafer or weldolet fitting CE, UL, CUL, RoHS, China RoHS, NEMA 4X/IP 65
0.05 to 10 m/s (0.15 to 33 ft/s) DN15 to DN900 (1/2 to 36 in) PP or PVDF 10.3 bar @ 25 C (150 psi @ 77 F) 4 to 20 mA, frequency/ digital (SL) outputs Optional relay outputs Use with +GF+ tee, saddle, wafer or weldolet fitting CE, UL, CUL, RoHS, China RoHS, NEMA 4X/IP 65
0.38 to 38 lpm (0.8 to 38 gpm) DN15 (1/2 in) PVDF 16 bar @ 20 C (232 psi @ 68 F) Open Collector output Use with +GF+ End Fitting: 3-2100-31 to 3-2100-38 CE, RoHS, China RoHS
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0.11 to 12.11 lpm (0.03 to 3.2 gpm) 1/4 in NPT or ISO 7/1-R1/4 threads Polyphenylene Sulphide and PEEK 5.5 bar @ 0 to 80 C (80 psi @ 32 F to 176 F) Open Collector output
400 to 12,000 mL/m (0.1 to 3.2 U.S. gpm) G 1/4 in ports, 1/4 in NPT pipe adapters PVDF 5.5 bar @ 24 C (80 psi @ 75 F) Open Collector output CE, RoHS, China RoHS
DN15 to DN900 (1/2 to 36 in) PVC 7 bar @ 20 C (100 psi max @ 68 F) Use with Wet-Tap Paddlewheel Flow Sensors Type 515 and 2536 CE
0.5 to 6 m/s (1.6 to 20 ft/s) DN15 to DN300 (1/2 to 12 in.) 316 Stainless Steel 103 bar (1500 psi @ safety factor 1.5) @ 149 C (300 F) 39 Hz per m/s nominal (12 Hz per ft/s nominal) Use with socket weld minitap or weld-on mini-tap AC Frequency output FM, RoHS, China RoHS
PROPOINT
Displays GPS, GPM, GPH, GPD, LPS, LPM, LPH, LPD 12 to 24 volts AC or DC Single input 1 Open Collector output 1 active current output Panel mount Analogue and digital display Use with all flow sensors with frequency outputs CE, UL, CUL, China RoHS
Displays GPM No powered required Single input Panel mount Analogue dial for indication Use with 515 FM, UL, CUL, China RoHS
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Displays GPS, GPM, GPH, GPD, LPS, LPM, LPH, LPD 12 to 24 volts AC or DC Single Input Up to 2 Open Collector output and 2 relay outputs 1 active current output Panel mount Analogue and digital display Use with all flow sensors with frequency outputs CE, UL, CUL, China RoHS
Displays GPS, GPM, GPH, GPD, LPS, LPM, LPH, LPD 12 to 24 volts AC or DC Single Input 1 Open Collector and 2 relay outputs 1 active current output Panel mount Analogue and digital display Use with all flow sensors with frequency outputs CE, UL, CUL, China RoHS
Displays GPS, GPM, GPH, GPD, LPS, LPM, LPH, LPD 12 to 24 VDC Up to 2 sensor inputs Up to 2 Open Collector or 2 input versions Up to 2 passive current outputs Panel or field mount Delta flow (for 2 channel versions only) All flow sensors with frequency outputs CE, UL, CUL, RoHS, China RoHS
Displays GPS, GPM, GPH, GPD, LPS, LPM, LPH, LPD Battery powered Single input Panel or field mount 3 totalisers, auto calibration Use with 515, 8510 CE, UL, CUL, RoHS, China RoHS
Displays GPS, GPM, GPH, GPD, LPS, LPM, LPH, LPD 12 to 24 VDC 4 to 20 mA output For use with 8510, 8512 Various tees, saddles and weldolet fittings CE, UL, CUL, RoHS, China RoHS
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0-14 pH, 2000 mV ORP Ryton body, PTFE junction Use sensor 1 inch threads for mounting DryLoc preamplifier connection with gold plated pins For use with 2750/2760 preamplifiers For aggressive applications with Sulfides, high concentration of oxidisers, and heavy metals. Differential reference technology; rebuildable
0-14 pH, 2000 mV ORP Ryton body, PTFE junction Use sensor 3/4 inch threads for mounting DryLoc preamplifier connection with gold plated pins For use with 2750/2760 preamplifiers For aggressive applications Mounts at any angle
Use a wet-tap style sensor; for 0-14 pH, 2000 mV ORP CPVC, PVC 1/2 inch or larger 1/2 or 2 inch NPT; ISO 7/1R1.5 or R2 Electrode removal without process shutdown Double O-ring seal to isolate process during electrode retraction
0-14 pH, 2000 mV ORP PBT, CPVC (PVC-C) DryLoc connection with gold plated pins 4 to 20 mA or digital (S3L) Use with Signet 8900/PLC In-line and submersible versions available Automatic buffer recognition for 3-2750-2 only CE, RoHS, China RoHS
0-14 pH, 2000 mV ORP PBT, CPVC (PVC-C) DryLoc connection with gold plated pins Millivolt signal Use with Signet 5700/8750 In-line and submersible versions available CE, RoHS, China RoHS Displays pH or ORP (mV) 12 to 24 VDC Single channel input Up to 2 Open Collector or relay outputs Up to 2 passive current outputs Panel or field mount EasyCal function Use with 2714, 2724, 2764, 2774 series electrodes CE, UL, CUL, RoHS, China RoHS
Displays pH or ORP (mV) 12 to 24 volts AC or DC Single input 2 relay outputs 1 active current output Panel mount Analogue and digital display Use with 2714, 2724, 2764 and 2774 series electrodes CE, UL, CUL, China RoHS
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CONDUCTIVITY INSTRUMENTS
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0.055 to 400,000 S (0.02 to 200,000ppm) (18.2M to 1K) 316 SS and PEEK Dual threaded NPT or ISO Connection to Signet Conductivity/Resistivity instruments or 2850 sensor electronics Short insertion depth for small size fittings RoHS, China RoHS
0.055 to 400,000 S (0.02 to 200,000ppm)(18.2M to 1 K) PBT or CPVC Integral systems connect to the 2839 series electrodes or 2819 via special order 4 to 20 mA or digital (S3L) Single and dual channel remote mount versions available CE, RoHS, China RoHS
Displays S, mS, K, M,PPM 12 to 24 volts AC or DC Single input Up to 2 relay outputs 1 active current output Panel mount Analogue and digital display Use with all Signet conductivity electrodes CE, UL, CUL, China RoHS Displays S, mS, K, M, PPM Dual 4 to 20 mA output for both temperature and process signal Relay/open collector option For use with 2839-2842 or 2819 via special order 4-wire power Standard 3/4 inch NPT/ISO fittings (customer supplied) CE, UL, CUL, RoHS, China RoHS
Displays ppm 12 to 24 volts AC or DC Single input Up to 2 relay outputs 1 active current output Panel mount Analogue and digital display For use with 2822, 2823, 2842 electrodes CE, UL, CUL, China RoHS Displays S, mS, K, M, PPM 12 to 24 VDC Single channel input Up to 2 Open Collector outputs or dry-contact relays Up to 2 passive current outputs Panel or field mount Temperature compensation For use with 2819 and 2839 series electrodes CE, UL, CUL, RoHS, China RoHS
Displays S, mS, K, M, PPM AC or DC supply Up to 2 sensor inputs Up to 2 Open Collector and 4 relay outputs Up to 3 active current outputs Panel mount % reject, % recovery, and ratio functions 2819 and 2839 series electrodes CE, UL, CUL, RoHS, China RoHS
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Displays m, cm, ft, in, lbs, kg/m3, cm3, ft3 12 to 24 VDC Up to 2 sensor inputs 4 relay (2 internal, 2 external) Up to 2 passive current outputs Panel or field mount Specific gravity entry and custom volume points Use with 2250, 2450 CE, UL, CUL, RoHS, China RoHS
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ProcessPro instrument with 2350 sensor Provides 4-20 mA output Relay or open collector options available 2 or 4 wire power option Displays C, F Standard 3/4 inch NPT fittings (customer supplied) CE, UL, CUL, RoHS, China RoHS
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ProcessPro instrument with 2450 sensor Provides 4 to 20 mA output Relay or open collector options available 2 or 4 wire power option Displays psi, kPa, bar Standard 3/4 inch NPT fittings (customer supplied) CE, UL, CUL, RoHS, China RoHS
MONTREAL BRANCH
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Regulated 24 VDC output DIN or surface mount Universal AC input Five output capacities Fused input Finger safe terminals CE, UL, CUL
Connects third party 4 to 20 mA signals to the 8900 and 9900 Up to two 4 to 20 mA sensor inputs Requires special programming for use with the 8250, 8350, 8450 Compatible with 8250, 8350, 8450, 8900, 9900 CE, China RoHS
AC and DC powered versions External relays controlled by host 8250, 8900 CE, UL, CUL, China RoHS
Battery powered Simulates pH and ORP Compatible with 2750 and 2760 preamp Connects to any Signet pH/ ORP instrument
User friendly interface Multi-language menus Configure all modifiable parameters in the sensor Monitor/graph sensor data or log sensor data to a file Monitor mV readings in pH/ ORP sensors to monitor drift CE, RoHS, China RoHS
Simulates 5 different values Verifies electronic independent of electrode Compatible with all Signet conductivity/resistivity instruments
User friendly interface Configure settings such as instrument type, units and modify labels Back up and restore 9900 Transmitter configurations to a computer Use a single file to clone multiple 9900 Transmitters Red and blue LED indicators for data and power CE, RoHS, China RoHS
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INSTALLATION FITTINGS
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SADDLE
Fibreglass Glue-On
3.0-12.0in SCH 80
METAL TEES
MATERIAL Carbon Steel NPT Copper Sweat-On Galvanized Iron NPT 316 SS NPT Brass NPT
METAL TEES
MATERIAL SS Socket
0.50-2.0in SCH K SS Weld-on 1.0-2.0in SCH 40 0.50-2.00in SCH 40 1.0-2.0in SCH 40 1.25in - 12in
MATERIAL
SADDLE
PP
2.0-12.0in SCH 80
PDVF
1.25-1.50in SCH 80
WELDOLETS/ BRAZOLETS
MATERIAL PE
SIZES - DN 2.0-12.0in
Note: *BSP and ABS fittings are available through your local FABCO sales office.
The Sonic-Pro Hybrid Ultrasonic Flowmeter includes both Doppler and Transit-Time operating methods allowing it to measure both dirty and clean fluids.
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SONIC-PRO S1
Because the clamp-on transducers are installed on the exterior of the pipe surface and have no moving parts, the meter is ideally suited for harsh chemical and abrasive fluid applications that would damage most other meters. The Sonic-Pro can be quickly installed on metal or plastic pipes from 1-1/2 to 100 diameter reducing installation costs. The Sonic-Pro also includes a built-in data logger, as well as analog and digital output signals as standard equipment. The meter can be supplied with an optional software/ communications package for remote viewing and configuration, and a relay package for process control and alarm functions.
Sonic-pro Benefits
Non-invasive clamp-on transducers. Hybrid - Selectable Doppler or Transit Time (Works with dirty or clean fluids). Factory configured for easy installation and setup. High quality 4 QVGA display* (measured diagonally).
PIPE
1 inch through 100 inch diameter plastic pipe in Doppler mode. 1-1/2 inch through 100 inch diameter plastic pipe in Transit-Time mode. 2 inch through 100 inch diameter metal pipe in Doppler and Transit-Time mode. SONIC-PRO S2 Virtually any acoustically conductive fluid. Doppler mode requires 0.02% to 15% of sound reflective particles 50 micron or larger. Maximum of 10% particles for Transit-Time operation. Velocity 0.25 to 30.0 feet per second.
FLUID
ACCURACY
+/- 1% of rate in Transit-Time mode at greater than 1 fps fluid velocity. +/- 0.01 fps in Transit-Time mode at less than 1 fps fluid velocity. +/- 2% of rate in doppler mode at greater than 5 fps fluid velocity. +/- 0.1 fps in doppler mode at less than 5 fps fluid velocity.
INTERFACE
SONIC-PRO S3
S3 models include LCD display with 5-button touch pad for configuration access. S2 models include LCD display with 2-button touch pad - no configuration access. S1 models do not include a display - no configuration access. 4-20mA analog output. 0-1000 Hz digital pulse output. Data logging to SD Card. 150,000 events possible on included 16MB card. Optional computer connection via USB, Ethernet or RS-232 for remote view and configuration. Optional relays (three 10A 250V form C) for rate alarms and process control functions.
ENVIRONMENT DIMENSIONS*
NEMA 4X (IP 66) wash down duty. Includes carrying case and accessories for portability. Height 10.75" (27.3 cm) Width 8.13" (20.6 cm) Depth 15.25" (38.9 cm) Weight 10.0 lbs. without packaging * Dimensional and weight information may be approximate.
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SONIC-PRO
Sonic-Pro Part Number Matrix
Signal Processing Unit (SPU) Display Options 1 S1 Factory configured - without display - no configuration menu access 1 S2 Factory configured - with display - no configuration menu access S3 Factory configured - with display and with user configurable menu access 2 Smart Communications and Control Options A Communications Includes Ethernet, USB, RS-232, RS-485 connections and user configuration and monitoring PC software. B Process Control Includes three 10 amp, Form C relays. Note: requires S3 configurable display or the communications option A above. C Both communications and Process Control options. X None Power Supply Cord Rating and Plug type 5 1 U.S. 125V with NEMA 5/15 plug 2 European 250V with CEE 7/VII plug 3 U.S. 250V with NEMA 6/15 plug 8 Australia/New Zealand 250V with AS 3112 plug X Power cord without attachment plug Transducer Model and Cable Length A1 Model A transducer with 10 ft cable A2 Model A transducer with 25 ft cable A3 Model A transducer with 50 ft cable A4 Model A transducer with 100 ft cable XX No Transducers Factory Configuration Options Nominal Pipe Size 4 Metric Pipe Size IPS Pipe Size 015 1-1/2 060 6 181 18 041 40mm 300 30 125 125mm 250 250mm 500 500mm 020 2 080 8 201 20 320 32 051 50mm 140 140mm 280 280mm 560 560mm 025 2-1/2 100 10 220 22 340 34 063 63mm 160 160mm 315 315mm 630 630mm 030 3 120 12 240 24 360 36 075 75mm 180 180mm 355 355mm 710 710mm 040 4 141 14 260 26 420 42 090 90mm 200 200mm 400 400mm 800 800mm 050 5 161 16 281 28 480 48 110 110mm 225 225mm 450 450mm 101 1000mm Pipe Pressure Rating 4 DA SDR 41 (ASTM D 2241) CA Class 50 (ANSI C151) TA Sanitary Tubing 0.065 wall PA PN 4 metric (DIN 8062) SK Sch 5 (ASTM D 1785) SA Sch 10 (ASTM D 1785) DB SDR 26 (ASTM D 2241) CB Class 51 (ANSI C151) TB Sanitary Tubing 0.083 wall PB PN 6 metric (DIN 8062) SB Sch 20 (ASTM D 1785) DC SDR 21 (ASTM D 2241) CC Class 52 (ANSI C151) TC Sanitary Tubing 0.109 wall PC PN 10 metric (DIN 8062) SC Sch 30 (ASTM D 1785) DD SDR 19 (ASTM D 2241) CD Class 53 (ANSI C151) TK Type K copper (ASTM B 88) PD PN 16 metric (DIN 8062) SD Sch 40 (ASTM D 1785) DE SDR 17 (ASTM D 2241) CE Class 54 (ANSI C151) TL Type L copper (ASTM B 88) PE PN 20 metric (DIN 8062) SE Sch 60 (ASTM D 1785) DF SDR 15.5 (ASTM D 2241) CF Class 55 (ANSI C151) TM Type M copper (ASTM B 88) BB Class B British (BS 3506) BC Class C British (BS 3506) SF Sch 80 (ASTM D 1785) DG SDR 13.5 (ASTM D 2241) CG Class 56 (ANSI C151) SG Sch 100 (ASTM D 1785) DH SDR 11 (ASTM D 2241) BD Class D British (BS 3506) SH Sch 120 (ASTM D 1785) DI SDR 9 (ASTM D 2241) DP DR14 (AWWA C900 PVC PIPE) BE Class E British (BS 3506) SI Sch 140 (ASTM D 1785) DJ SDR 7.3 (ASTM D 2241) DM DR18 (AWWA C900 PVC PIPE) B7 Class 7 British (BS 3506) DL SDR 18 (ASTM D 2241) DN DR25 (AWWA C900 PVC PIPE) SJ Sch 160 (ASTM D 1785) DK SDR 7 (ASTM D 2241) Pipe Material 4 A Brass (naval) F Nylon K PVDF P Steel (Carbon) B Copper G Polyethylene (HDPE) L Stainless Steel 304 Q Titanium C FRP (fiberglass reinforced plastic) H Polyethylene (LDPE) M Stainless Steel 304L Polypropylene D Iron (cast) I N Stainless Steel 316 E Iron (ductile) J PVC / CPVC O Steel (1% Carbon, hardened) 3 Display Volume Units G U.S. Gallons F Cubic Feet M Cubic Meters B U.S. Barrels Liquid (31.5 Gal) O Ounces Imperial Gallons L Liters A Acre Feet I P U.S. Barrels Oil (42.0 Gal) K Milliliters Display Time Units M Minutes H Hours D Days Fluid 4 AA Alcohol (Ethyl alcohol; Ethanol) AF Isopropyl Alcohol AK Toluene AB Benzene AG Methyl Alcohol (methanol) AL Water (distilled; waste) AC Ethylene Glycol AH Methyl Ethyl Ketone (MEK) AN Water (sea; brine) AD Ethylene Glycol / water (50%) AI Milk AP Wine AE Gasoline AJ Oil (diesel) Display Language E English S Spanish G German F French S3 C 1 A1 060 SD J G M AL E
ST Sonic-Pro Transducer Transducer model / pipe range A Model A transducers - 1.5 to 100 OD pipe Cable Length 010 10 Feet 025 25 Feet 050 50 Feet 100 100 Feet
S3
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AQUAMETRIX PRODUCTS
Rugged and Reliable Instrumentation for Over 50 Years
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Aquametrix products have earned a reputation for over five decades as a manufacturer of the some of the most rugged and reliable water quality instrumentation in the business. The company is best known as a developer of the differential probe and has grown over the years to include a line of instrumentation for mostly the wastewater market. Its focus is on measurement of pH, ORP, conductivity and dissolved oxygen. Aquametrix sensors have a reputation of working when all others fail. Aquametrix instrumentation is now made in Massachusetts by Water Analytics. With this recent change of ownership the instrumentation line is undergoing a growth in the product portfolio. Look for new instrumentation that meets the needs of the water and wastewater markets.
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AQUAMETRIX SHARK
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Each Shark comes complete. There are no extra costs associated with buying boards for different applications or buying components to achieve NEMA 4X protection.
Universal Mounting
A universal mounting kit is included for surface, panel, and pipe-mount applications. The 1/4 DIN enclosure makes panel-mount cutouts and engineering simple.
There are two displays on the Shark: a bright LED numeric display on the outside front panel, and a 2-line, 16-character LCD display on the inside. The LED readout on the outside panel can be seen several yards away. A distinctive, color-coded bar graph immediately indicates if the process is within parameters that you set (green), if the control relays are on (yellow), or if your process is in alarm condition (red). All configuration and control functions are performed on the LCD menu on the inside front panel.
Calibration
Calibration is performed easily from the front panel. The temperature can also be checked from the front. Since configuration settings are changed from the inside menu, they cannot be adjusted by mistake. Process and temperature calibration can also be performed from the inside menu where the latter can be done via manual or automatic modes. Calibration data can be recalled, indicating mode, accepted buffer values, actual sensor input signals, calibration temperature and more.
Analog Outputs
The Shark provides two isolated, independent and scalable 4-20 mA outputs. Relays with Cycle Timers The instrument also provides control of external devices using its two independent control relays. A third relay is preset to act as an alarm, but can be used as a third control relay. It has both high and low adjustable on and off set-points. Factory set for bidirectional control, both control relays can be set for either a rising or falling process, with easily programmed on/off set-points. Each control relay has a built-in independent cycle timer, with field-set on and off times. This feature reduces chemical overshoot.
Enclosure
The Shark is housed in a rugged NEMA 4X polycarbonate enclosure, making it ideally suited for heavy-duty applications.
3 green LEDs indicate within process 2 yellow LEDs indicate relays activated 2 red LEDs indicate alarm condition
MULTI-PARAMETER CONTROLLER
Shark - pH, ORP, Conductivity & Flow Control
The only controller with the inside display.
For routine operation the front display shows the process reading and allows calibration. Loosen the twospring loaded screws on the front plate and a second LCD menu flips down. In addition to showing the process reading, temperature and calibration results, other menus allow the user to change input sensors (as shown below), run diagnostics, set relays and fine tune parameters such as noise reduction.
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Four Output Options for the 21st Century. Three Options for Process Control.
Isolated 4-20 mA outputs, MODBUS over RS 485 cable or Ethernet. and aUSB port Each input channel comes with two outputs that can be configured with three choices for process control: dry contact relays, PID control or alarms. No other controller lets you switch amongst these options with just a menu change.
Mix and match any two of the five parameters. No other controller on the market can be configured so easily and quickly. Input cards are an alien concept.
Most PID controllers require extensive knowledge and trial and error. The 2400 is the first controller that makes PID control almost as easy as setting relay set points. The 2400 is the only analyzer on the market that uses a large backlit LCD touchscreen to handle all operations. The intuitive oversize menu brings Aquametrix simplicity to a new level.
No extra cards needed. NEMA 4X protection built-in, PID control, universal mounting kit. Firmware upgrades, two year warranty--all included.
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pH, ORP, Conductivity & Flow parameters available 24 VDC / 24 VDC Loop Easy to read 2 X 16 character LCD display Quick and easy to calibrate Single 4-20 mA output with range expandability 1/4 DIN size, NEMA 4X polycarbonate housing Shark-TX - Universal mounting hardware provided for surface, panel and pipe mounting Shark-TXP - Panel or DIN rail mounting hardware provided
The clean, simple front display shows the process value and temperature. An intuitive 3-button interface allows the user to change the sensor identity, calibrate the sensor, and run diagnostics. All electronics of the Shark TX are sealed inside the front swing out enclosure. A NEMA 4X box further isolates the electronics as well as the power and sensor connections
Select the parameter you wish to measure from the easy-to-use LCD menu on the front cover. Choose conductivity, pH, ORP or flow.
Each Shark-TX/P comes complete. There are no extra costs associated with buying boards for different applications. The Shark TX comes complete with a universal mounting kit for surface, panel and pipe-mount applications. The NEMA 4X, 1/4 DIN enclosure is perfect for stand-alone or panel-mount operation. The Shark-TXP comes complete with DIN rail mounting hardware for mounting in a control panel.
Display
Use the Shark TX/P for a more flexible 4-20 mA loop circuit.
The Shark-TX provides an isolated and fully scalable 4-20 mA output. The Shark TX enclosure makes it ideally suited for heavy-duty applications such as industrial wastewater neutralization, municipal water and wastewater, pulp and paper, and process control. The Shark TXP enclosure is also polycarbonate with a NEMA 4X front panel, and DIN rail mounting hardware on the back.
Power
The Shark TX/P is typically powered by a 4-20 mA loop, but can also be independently powered by a 24 VDC supply. All the connections needed for power and signal are on the back of the unit.
The appeal of being able to send a 4-20 mA output straight from the probe to the control system makes our 2 wire, looppowered probes cost effective pieces of equipment. This is the basis of operation of our P/R 65 two-wire differential pH/ORP probes. However, using the combination of a P/R60 probe and a Shark TX transmitter offers the following advantages: The 4-20 mA output can be tailored by the user to a specific a pH (ORP) range. By narrowing the measurement range this offers greater accuracy. The probe can be calibrated and tested by the transmitter away from the PLC. The Shark TX display gives a direct reading of the sensor, thus making it easy to distinguish between faults at the PLC or at the probe.
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Features:
Differential Measurement Elimination of grounding problems. Replaceable salt bridge and reference buffer solution yields low maintenance cost leading to lower lifetime cost. Potted construction for durability and longevity. Field-proven for five decades Encapsulated preamplifier transmits up to 3000 ft. Hot-Tap version (P60C-7) available Flat-faced, hardened glass, antimony electrodes (for pH measurement in HF solutions) and gold (for ORP) electrodes available Available as a direct 4-20 mA output
All differential probes feature replaceable salt bridges. The pH 7 solution in the well behind the salt bridge can be easily replenished. Kits consisting of 3 salt bridges and pH 7 solution are readily available from your Aquametrix distributor.
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The classic P/R 60 C-8 1.5 NPT fixed insertion probe has proven itself in thousands of locations that present the harshest of environments.
When space is a premium the new 1 NPT fixed probe is a fixed insertion differential probe benefits in a smaller package. The P60C5 features the same large electrode as the P60C8 for a signal-to-noise that is unmatched.
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The classic P/R 60 C-6 is a variable insertion probe for mounting in tanks or flow-through installations. An extended version, P/R60C-7 on right) is made for use with a hot tap valve.
OXYGEN SENSOR/CONTROLLER
Aquametrix 2200D Dissolved Oxygen Controller
The model 2200D Dissolved Oxygen analyzer/controller is a rugged and dependable industrial grade instrument that is extremely easy to use. Features:
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Its large, bright LED digital display is clearly visible and Its speedy calibration and simple operator interface makes this analyzer/controller a favorite with instrumentation departments in a wide variety of demanding industrial and municipal applications. Frequently used functions are accessed through an intuitive step-through menu which is printed directly on the front panel for ease of navigation. Seldom used or set-once adjustments, such as password activation, are located on DIP switches on the back of the swing-out front panel.
Intuitive step-through menu design for quick and easy setup Bidirectional control through two control relays with independent set-points for relay on and relay off High/low alarm relay Alarm LED on front panel Membrane perforation alarm Output signal is field-scalable for maximum resolution Altitude compensation for maximum accuracy Status errors illuminate LED on front panel Test feature allows simulation of DO readings to test relay set-points and analog settings Password protection and watchdog timer Applications include wastewater treatment, aeration basin monitoring, aquaria and fish hatcheries. Accessories include replaceable P91D DO cartridge, FTA2 inline mounting hardware and ball float .
Order Information
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CONDUCTIVITY SENSORS
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The MS series are general purpose probes that will cover the vast majority of all applications. Five cell constants from 0.01 to 10 are available to cover most water samples between pure water and saline conditions. They feature a tough Noryl exterior, epoxy center and a choice of either 316 stainless steel or impregnated graphite electrodes. All types are designed with a safety stop shoulder on the cell. A choice of either a thermistor or RTD, provides automatic temperature compensation to 25C when used with the Shark or compatible analyzer. Flow-through mounting is done via a special compression fitting which allows adjustable insertion length in piping or in the side of a tank. Submersion mounting is achieved by reversing the direction of the compression fitting. Mounting hardware is available which includes CPVC piping and an adjustable bracket for hanging on the rim of the tank. In addition, a hot tap version permits removal of the cell from process piping or tanks without shutting down the system.
Features:
Rated to 100 C and 15 psi Choice of 316 SS or graphite electrodes Economically Priced Automatic Temperature Compensation Constants from 0.01 to 50 Ball valve Hot Tap version available Applications include cooling towers, high purity water applications, reverse osmosis systems, food and beverage.
Order Information
5-26
1 2 3 4 5 6 7 8 9 10
Please Note: The Shark performs automatic temperature control for temperatures up to 100C.
Features:
316 SS for harsh or sanitary applications O-ring seals for high on-stream reliability Low Maintenance Easy to clean Wide measuring range Automatic temperature compensation Specially suited for plating, pharmaceutical, boilers, food and beverage industries.
Order Information
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5-27
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BW DIGI-METER F-2000 WITH MACHINED IN-LINE BODY PIPE SIZES 3/8", 1/2", 3/4", 1", 1-1/2", 2" F/NPT BW DIGIMETER F-2000 WITH SADDLE MOUNT PIPE SIZES 1-1/2", 2", 2-1/2", 3", 4", 6", 8", 10", 12"
F-1000 BENEFITS
BW DIGI-METER F-1000 WITH SADDLE MOUNT PIPE SIZES 1-1/2", 2", 2-1/2", 3", 4", 6", 8", 10", 12"
BW DIGI-METER F-1000 WITH MOLDED IN-LINE BODY PIPE SIZES 1/4", 3/8", 1/2", 3/4", 1", 2" M/NPT
BW DIGI-METER F-1000 WITH MACHINED IN-LINE BODY PIPE SIZES 1/4", 3/8", 1/2", 3/4", 1", 2"F/NPT BW DIGI-METER F-1000 WITH SOLVENT TEE BODY PIPE SIZES 1", 1-1/2", 2"
listed
here,
RT = Rate and Totalizer. Transformer or battery operated. AO = 4-20mA, 0-10 VDC analog output, flow rate & totalizer. Transformer operated. PC = Batch processing, flow rate alarm, proportional chemical metering, flow rate and totalizer. Transformer operated. AP = Analog output, batch processing, flow rate alarm, proportional chemical metering, flow rate and totalizer. Transformer operated.
F-2000 BENEFITS
BW DIGI-METER F-2000 WITH SOLVENT TEE BODY PIPE SIZES 1", 1-1/2", 2"
Easy to read 8 digit LCD, up to 4 decimal positions. Flow rate and Total flow display. AC/DC transformer or battery operated (RT models only). 4 AA batteries. Factory programmed with calibration certificate. Field programmable via front panel touch pad. Front panel security lockout. Total reset function can be disabled. Weather resistant ABS enclosure. NEMA 4X. Note: LCD is not recommended for direct sunlight applications. Panel mounting option available. Custom calibration units available. Contact the factory.
5-28
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SADDLE FITTING
MOLDED FITTING
MACHINED FITTING
SADDLE MOUNT
molded PVDF.
1-1/2" thru 3" (50mm thru 90mm) injection 3" thru 12" (110mm thru 315mm)
Max. PSI 300 psig (20 bar) @ 70F (21C) Max. Temp. 200F (93C) @ 0 PSI Note: Temperature rating of pipe fitting only. Actual pipe rating may vary PIPE SIZES: 3/8", 1/2", 3/4", 1", 1-1/2", 2" M/NPT
MACHINED IN-LINE
stock. Union and F/NPT pipe adapter connections for easy installation. Internal gland o-ring adapter seals provide greater protection against installation misalignment and vibration. Polypropylene fittings for standard applications. PVDF material for highly corrosive applications. Max. PSI 300 psig (20 bar) @ 70F (21C) Max. Temp. 200F (93C) @ 0 PSI Note: Temperature rating of pipe fitting only. Actual pipe rating may vary PIPE SIZES: 3/8", 1/2", 3/4", 1", 1-1/2", 2" F/NPT
machined from solid PVC sheet stock. Installs on existing pipe - no other fittings are required. No added pressure drop to system. Max. PSI 300 psig (20 bar) @ 70F (21C) Max. Temp 200F (93C) @ 0 PSI PVC: 140F (60C) @ 0 PSI Note: Temperature rating of pipe fitting only. Actual pipe rating may vary O-ring Seals Viton I.P.S. PIPE SIZES: 1-1/2", 2", 3", 4", 6", 8", 10", 12" METRIC PIPE SIZES: 50, 63, 90, 110, 160, 200, 250, 315mm
TEE
No added pressure drop to system. Max. PSI 316 SS TEE: 300 psig (20 bar) @ 70 F (21 C) PVC TEE: 200 psig (13.8 bar) @ 70 F (21 C) Max. Temp. 316 SS TEE: 200 F (93 C) @ 0 PSI PVC TEE: 140 F (60 C) @ 0 PSI PIPE SIZES: 1", 1-1/2", 2"
Easy to install.
8 9 10
3/8" MPT 1/2" MPT 3/4" MPT 1" MPT 1-1/2" MPT 2" MPT
3/8" FPT 1/2" FPT 3/4" FPT 1" FPT 1-1/2" FPT 2" FPT
3/8" MPT 1/2" MPT 3/4" MPT 1" MPT 1-1/2" MPT 2" MPT
3/8" FPT 1/2" FPT 3/4" FPT 1" FPT 1-1/2" FPT 2" FPT
4-5/16" 3-3/16" 4-5/16" 3-3/16" 4-5/16" 3-3/16" 4-5/16" 3-3/16" 4-1/4" 3-3/16" 4-1/4" 3-3/16" 4-1/4" 4-1/2" 4-1/4" 4-1/2"
(Outside Diameter)
Pipe O.D.
4-1/2" 3-3/16" 4-1/2" 3-3/16" 4-1/2" 3-3/16" 4-1/2" 3-3/16" 4-3/8" 3-3/16" 4-3/8" 3-3/16" 4-3/8" 4-1/2" 4-1/2" 4-1/2"
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5-29
HAWK PRODUCTS
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5-30
HAWK PRODUCTS
Hawk Products
HAWK SULTON LEVEL HAWK ORCA SONAR LEVEL SYSTEM
The Sultan 234 is a non intrusive acoustic wave transmitter with flexibility used for level measuring liquids, slurries and solids. The transmission of acoustic waves ensures minimal losses through the environment where the sensor is located. The ORCA Sonar will measure up to two density interfaces simultaneously, either bed level or RAS blanket and floc/fluff layer or clarity of water. The transducer design includes three to seven sonar crystals mounted in a single head. Each sonar array produces a concentrated sonar beam, providing more emitted power and collecting more returned signals.
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5-31
The Sultan Liquid specializes in liquid level & water/sewage monitoring applications. Low cost per measuring point.
Conductivity switches are suitable for most applications that involve a conductive liquid, including food and beverage processing, chemical, oil and gas, paint, paper, pharmaceutical and water or wastewater treatment plants.
The Gladiator Microwave provides point level switching for presence or absence of most solid and liquid materials. Used in any application where microwave energy is absorbed by the material being monitored, including replacement of traditional contact switching devices.
Real time flow measurement of liquid materials. Capable of monitoring liquid flow under the most difficult conditions. Suits a broad range of flumes, wiers and flow control structures.
The Gladiator Admittance is an all-round point level switch for detecting level of liquid, slurry or powder in a tank or vessel. The unit measures the capacitance or admittance between a probe and the wall of the container. Operates in tough industrial environments and has an excellent immunity to product build-up.
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HAWK PRODUCTS
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5-32
Vibration switches are for a wide range of liquids and solids. This type of switch is suitable for many situations requiring level detection, including pump control, high or low-level alarms, and detection of an interface between two different materials.
The Rotating Switch vane is driven by a slow speed synchronous geared motor. For safe and multipurpose level monitoring in all types of containers and silos. It can be used with all bulk materials and powders as a point switch.
EDMONTON BRANCH
Corrosion Resistant Pumps 6-2 Mazzei Injectors 6-32 Hayward Filters 6-11 Flexflo A-100N 6-33 Hayward Filter Bags 6-14 Flexflo Metering Pumps 6-35 Hayward Y-Strainers 6-16 Peristaltic Metering Pumps 6-36 Hayward Basket Strainers 6-17 Diaphragm Metering Pumps 6-39 Penguin Pumps 6-20 Engineered Skid System 6-40 Penguin Filter Chambers 6-22 Chem-Feed Fixed Speed Units 6-42 Penguin Filter Cartridges 6-24 Chem-Feed Variable Speed Units 6-43 Penguin Recovery Systems 6-26 Chem-Feed Metering Pumps 6-44 Penguin Filtration Systems 6-27 Model PC Flow Meter System 6-46 Penguin Penductors 6-31 Koflo Products 6-47
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6-2
Whether youre pumping for aeration, agitation, filtration, recirculation, spraying or transfer, these rugged, continuous duty, all-plastic pumps are ideal for the plating, electronic, photo processing, pollution control, chemical processing and water treatment industries. In systems pumping water, corrosive liquids or ultra pure fluids, a Webster pump will perform reliably year after year. With a choice of horizontal end suction, vertical immersible, and magnetic drive pumps with motors rated from 1/15 to 5HP, there is a corrosion-resistant, plastic Webster pump for applications with flow rates from 5 to over 140 gallons per minute and TDHs of up to 141 feet. Haywards line of Webster corrosion-resistant nonmetallic pumps features heavy duty, fully enclosed, epoxypainted motors. The pumps are designed and constructed so that no metal parts can ever come in contact with corrosive chemicals. Should maintenance ever become necessary, their simple straightforward design makes it quick and easy, reducing downtime and costs.
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6-3
1 2 3
Applications:
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6-4
Pumping for aeration, agitation, filtration, recirculation, spraying, transfer in the following industries: Plating Electronics Photo processing Pollution control Chemical processing Water treatment
Features:
Seal-less vertical pump Virtually maintenance-free HP: 1/15, 1/3, 1/2, 3/4, 1 and 1-1/2 Two-Year Warranty No metal in contact with fluid being pumped Seal-less design eliminates leaking, costly seal replacement and down time Non-overloading, continuous duty totally enclosed motors Teflon fume barrier protects motor end bell & bearings from corrosion caused by vapor or fumes
1 2 3 4
Features:
HP: 3 & 5 CPVC (Corzan) construction for optimum chemical resistance No metal in contact with fluid being pumped Seal-less design eliminates leaking, costly seal replacement and downtime FPM o-ring end cover seal allows mounting in liquid No pump bearings allows pump to run dry Includes mounting bracket, discharge support & discharge piping
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6-5
Applications:
Pumping for aeration, agitation, filtration, spraying, transfer in the following industries: Electronics Pollution control Chemical processing Water treatment
ITEM (FNPT) (MNPT) SHIPPING NUMBER MATERIAL H.P. VOLTS PHASE SUCTION DISCHARGE WEIGHT 1SOHX0008 CPVC 3 208-230/575 3 3" SLIP 1 1/2" 75 1SOHX0100 CPVC 3 208-230/575 3 3" SLIP 1 1/2" 75 1S9HX0008 CPVC 5 208-230/575 3 3" SLIP 2" 135
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1 2 3 4 5 6 7 8 9 10
6-6
Applications:
Features:
Pumping for aeration, agitation, filtration, spraying, transfer in the following industries: Electronics Pollution control Chemical processing Water treatment
No metal in contact with fluid being pumped Seal-less design eliminates leaking, costly seal replacement and down time FPM o-ring end cover seal allows mounting in liquid, or with inlet extension Non-overloading, continuous duty totally enclosed motors Viton fume barrier protects motor end bell and bearings from corrosion caused by vapor or fumes.
Applications:
Pumping for aeration, agitation, filtration, recirculation, spraying, transfer in the following industries: Plating Electronics Photo processing Pollution control Chemical processing Water treatment
Features
No metal in contact with fluid being pumped Viton seal elastomers and o-rings standard, EPDM available 300 series stainless steel shaft with beltdrive or direct coupled drivers Dynamically balanced, enclosed impellers Totally enclosed motors Available with bearing frame for belt drive or direct coupled driver
1/3 208-230/575
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1 1/2 208-230/575
1/3 208-230/575
1 1/2 208-230/575
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6-7
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6-8
Features
Increased end bell motor protection Larger motor bearings than the SS1 for tighter control Improved capacitor protection Seal-less design eliminates leaking, costly seal replacement and downtime Viton o-ring end cover seal allows mounting in liquid, or with inlet extension Non-overloading, continuous duty TEFC motors and body has Integral flange
1 2 3 4 5 6
T2 T4 T5 T6 T7 T8
Note: Dimensions are subject to change without notice consult FABCO for installation information.
1 1/2 FNPT 1/3 MNPT 1-1/4 1 FNPT 1/2 MNPT 1-1/4 1 FNPT 3/4 MNPT 1-1/2 1-1/4 FNPT 1 MNPT 1-1/2 1-1/4 FNPT 1 MNPT 1-1/2 1-1/4 FNPT 1-1/2 MNPT
Features
Single, Non-Coupled Motor Shaft 303 SS Proprietary, Patent-Pending PTFE Shaft Seal Extended Shaft Sleeve CPVC Cell Class 23447 per ASTM D1784 GFPP Cell Class 85580 per ASTM D4101 PVDF per ASTM D3222, II Solid, Stable One-Piece Shaft Seal Point Away from Weep Hole Less Vibration Runs True Chemical Processing and Transfer Metal Plating Waste and Water Treatment Mining Aquatic and Animal Life Support Systems Electronics Optional Inlet Screen In-Tank Filtration Impeller Trim Variations Explosion-Proof Motors Wash-Down Motors 575V Motors
Materials
Benefits
PARTS LIST
Applications
1. Motor and Shaft 2. Impeller Seal (PTFE) 3. Impeller 4. Body 5. End Cap O-Ring 6. End Cap 7. Retainer Clip
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6-9
Options
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1 2 3
MODEL NO.
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6-10
Features
Leak-proof, seal-less magnetic drive Friction free operation/reduced energy consumption Easy maintenance without special tools All-Plastic pump construction, no rust or corrosion and anti-air lock mechanism Double supported large diameter non-cantilevered shaft, PTFE bushing and ceramic shafts Unique Rifled Impeller Bushing dissipates heat build-up
HAYWARD FILTERS
Hayward FLT Series Cartridge Filters
Designed for the most demanding applications these all plastic cartridge filters are used to filter fine particles from the process fluid. Models are available to accommodate 10, 20 and 30 wound or pleated polypropylene filter cartridges. The filters are designed so that compression seals the filter unit eliminating the need for a center rod. An integral plug on the hand removable filter cover makes for easy bleeding of the unit. The filters feature a 3/4 NPT (female) inlet connection to eliminate the chance for broken NPT (male) connections. An optional mounting base is available for mounting the filter to the floor or work surface. All wound cartridges have a 1 I.D. and 2 1/2 O.D. The pleated cartridges have a 1 I.D. and 2-5/8 O.D. Maximum flow rates for both are 5 GPM per 10 of filter cartridge length. Cartridges are sold separately. Hayward FLT Cartridge Filters are small, compact, and a perfect partner to any Webster chemical duty, corrosion resistant pump.
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Applications:
For 1 to 100 micron filtration in the following industries: Plating Electronics Photo processing Pollution control Chemical processing Water treatment
Features
All Plastic CPVC Construction Will Never Rust or Corrode Compact, Easy to Install No Metal in Contact with the Process Fluid Quick and Easy Filter Cartridge Changes FPM O-Ring Seal
Applications:
For 1 to 100 micron filtration in the following industries: Plating Electronics Photo processing Pollution control Chemical processing Water treatment
Features
For use with S and D-Series Pumps CPVC Corrosion-Resistant Construction Compact and Easy to Install Immersible, Seal-Less, Bearing Free Pump Can Run Dry Quick and Easy Filter Change Single or Double Filter 1/15 HP Model Features a Built-in Power Cord
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6-11
HAYWARD FILTERS
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Notes: Features
Options
Notes:
All-plastic construction FPM seals Hand-removable cover Integral mounting base True union connections Vent valve on cover In-line or loop flow Two-Year Warranty
Flanged connections EPDM seals Pressure differential gauge and switch Manifolded housings 1/4 NPT pressure differential gauge tap Metric connections
PART # MATERIAL SIZE FLT1201 PVC Single FLT1201F PVC Single FLT1202 PVC Double FLT1202F PVC Double FLT2201 CPVC Single FLT2201F CPVC Single FLT2202 CPVC Double FLT2202F CPVC Double
END CONN. 2 Socket/Thread 2 Flanged 2 Socket/Thread 2 Flanged 2 Socket/Thread 2 Flanged 2 Socket/Thread 2 Flanged
All bag filters feature a one piece, seamless, moulded plastic body, have Viton seals and are assembled with silicone free lubricant. Simplex bag filters use single length 7 x 16 No.1 bags or double length 7 x 32 No. 2 bags. Polypropylene felt filter bags are available in 1, 5, 10, 25, 50, 100 and 200 microns and in either welded or sewn construction. Polypropylene monofilament filter bags are available in sewn construction in 150, 400, and 800 microns.
Features
No line shutdown for bag changeout Built-in mounting platform In-line or loop flow Two-Year Warranty
Options
Vent gauge with gauge guards Pressure Differential Gauges Pressure Differential Switches Automated Operation - Electric or Pneumatic
DIVERTER VALVE SIZE CPVC Double PVC Double CPVC Double END CONN. 2 Flanged 2 Flanged 2 Flanged
Polypropylene felt filter bags are available in 1, 5, 10, 25, 50, 100 and 200 microns and in either welded or sewn construction. Polypropylene monofilament filter bags are available in sewn construction in 150, 400, and 800 microns.
6-12
HAYWARD FILTERS
Hayward FLV Series Filter Vessels
All thermoplastic, glass filled polypropylene injection molded construction, for superior corrosion resistance performance!
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6-13
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Sewn Construction
A sewn bag has the strength of a mechanically secure, sewn seam. These bags have two sewn lines to make sure that certain particles do not pass through the filter bag. These bags are made from media that is silicone free and are sewn with silicone free thread so that the filtrate is not contaminated.
Welded Construction
Welded construction filter bags have the fabric fused together to form the bag and secure the sealing ring. Modern fabric welding technology provides a strong seal that wont leak or come apart in the flow.
1 Micron- 800 Micron bags available Polypropylene Needle Felt Rated up to 200F Polyester Needle Felt Rated up to 300F Polypropylene Monofi lament Mesh Rated up to 200F Nylon Monofi lament Mesh Rated up to 325F
Another construction consideration is the type of sealing ring. This is a ring at the opening of the bag that helps seal it to the housing. It can be made of plastic or metal. The ring material is important not only for chemical compatibility, but also for disposal purposes. If the bag is going to be disposed of by incineration, its important that the ring be plastic, and not metal. Hayward bags are made with a sewn-in PP ring.
PP Flange Ring
Consider the ring material of the bag when looking at chemical compatibility of the application. Hayward flanged bags have a PP flange ring.
PP Flange Handles
Flanged bags have PP handles at the top to make removal easier. Other bags have a sewn-in cloth handle for removal.
6-14
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6-15
HAYWARD Y-STRAINERS
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Notes:
PART # YS10050T YS10050S YS10075T YS10075S YS10100T YS10100S YS10125T YS10125S YS10150T YS10150S YS10200T YS10200S YS10200F YS10250T YS10250S YS10250F YS10300T YS10300S YS10300F YS10400T YS10400S YS10400F
SIZE END CONN. 1/2 Thread 1/2 Socket 3/4 Thread 3/4 Socket 1 Thread 1 Socket 1-1/4 Thread 1-1/4 Socket 1-1/2 Thread 1-1/2 Socket 2 Thread 2 Socket 2 Flanged 2-1/2 Thread 2-1/2 Socket 2-1/2 Flanged 3 Thread 3 Socket 3 Flanged 4 Thread 4 Socket 4 Flanged
PVC
PART # YS20050T YS20050S YS20075T YS20075S YS20100T YS20100S YS20125T YS20125S YS20150T YS20150S YS20200T YS20200S YS20200F YS20250T YS20250S YS20250F YS20300T YS20300S YS20300F YS20400T YS20400S YS20400F
SIZE END CONN. 1/2 Thread 1/2 Socket 3/4 Thread 3/4 Socket 1 Thread 1 Socket 1-1/4 Thread 1-1/4 Socket 1-1/2 Thread 1-1/2 Socket 2 Thread 2 Socket 2 Flanged 2-1/2 Thread 2-1/2 Socket 2-1/2 Flanged 3 Thread 3 Socket 3 Flanged 4 Thread 4 Socket 4 Flanged
CPVC
PART # YS00050T YS00050S YS00075T YS00075S YS00100T YS00100S YS00125T YS00125S YS00150T YS00150S YS00200T YS00200S
CLEAR PVC
SIZE END CONN. 1/2 Thread 1/2 Socket 3/4 Thread 3/4 Socket 1 Thread 1 Socket 1-1/4 Thread 1-1/4 Socket 1-1/2 Thread 1-1/2 Socket 2 Thread 2 Socket
Features
Horizontal or Vertical Installation 2:1 Open Air Ratio Hex Cap for Easy Access to Screen Plastic Screen has 1/32 Perforation Two-Year Warranty
Options
All Y-Strainers have an FPM o-ring seal and are assembled with silicone free lubricant. Each Y-Strainer includes one 1/32 perforated plastic screen. Y-strainers are available with Stainless steel screens. To replace the plastic screen with an all stainless one, there will be a price adder. Screens have some plastic components. Stainless steel screens are available in perforations of 1/32, 1/16, 1/8, 3/16, & 1/2. 1/2 perf offered only on 1-1/2 and larger Y-strainers. Stainless steel mesh screens come in sizes 20, 40, 60, 80, 100, 200 and 325
6-16
1 2 3 4 5 6 7 8 9 10
Features
External Body Threads Low Pressure Drop In-Line or Loop Piping Design True Union Connections Ergonomic Hand-Removable Cover FPM Seals Integral, Flat Mounting Base Liquid Displacing Cover Two-Year Warranty
PVC
SIZE 1/2 3/4 3/4 1 1 1-1/4 1-1/4 1-1/2 1-1/2 2 2 2-1/2 2-1/2 2-1/2 3 3 3 4 4 4 6 8
END CONN. Flanged Skt/Thd Flanged Skt/Thd Flanged Skt/Thd Flanged Skt/Thd Flanged Skt/Thd Flanged Threaded Socket Flanged Threaded Socket Flanged Threaded Socket Flanged Flanged Flanged
PART # SB2050SF SB2075ST SB2075SF SB2100ST SB2100F SB2125ST SB2125F SB2150ST SB2150F SB2200ST SB2200F SB2250T SB2250S SB2250F SB2300T SB2300S SB2300F SB2400T SB2400S SB2400F SB2600FT SB2800FT
CPVC
END CONN. Flanged Skt/Thd Flanged Skt/Thd Flanged Skt/Thd Flanged Skt/Thd Flanged Skt/Thd Flanged Threaded Socket Flanged Threaded Socket Flanged Threaded Socket Flanged Flanged Flanged
Options
Stainless steel strainer baskets Pressure differential gauge and switch Clear, see-through model made of Eastar EPDM seals (add an E to end of part #) Polypropylene and Food-Grade FRP also available
Basket Selection
The 1/2 to 1 strainers can be ordered with either a 1/32 or 1/16 perf plastic basket. The 1 1/2 and 2 with a 1/32, 1/16, 1/8, or 3/16 perf plastic basket. The 3 and 4 with a 1/16, 1/8 or 3/16 perf plastic basket. The 6 and 8 with a 1/8 or 3/16 perf plastic basket. Stainless steel baskets for all size strainers are available in these perfs: 1/32, 3/64, 1/16, 5/64, 7/64, 1/8, 5/32, 3/16, 1/4, 3/8, 1/2; and in mesh sizes: 20, 40, 60, 80, 100, 200, 325
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6-17
1 2 3 4 5 6 7 8 9 10
Options
Stainless steel strainer baskets Pressure differential gauge and switch Clear, see-through model made of Eastar EPDM seals (add an E to end of part #) Polypropylene also available
Features
External Body Threads Low Pressure Drop Operates Continuously, No Shut Down For Basket Cleaning or Changing True Union Connections and FPM Seals Ergonomic Hand-Removable Cover Hand-Removable Vent and Drain Liquid Displacing Cover Two-Year Warranty 1/2 thru 2 Strainers are supplied with both socket and threaded end connectors. For 1/2, 3/4 and 1 Basket Strainers, standard perforation is 1/32. For 1-1/2 thru 8 Basket Strainers, standard perforation is 1/8. All Simplex Basket Strainers are assembled with silicone free lubricant. Each Simplex Basket Strainer includes one plastic basket. If perforation is not specified, then standard basket perforation will be supplied. The 1/2 to 1 strainers can be ordered with either a 1/32 or 1/16 perf plastic basket. The 1-1/2 and 2 with a 1/32, 1/16, 1/8, or 3/16 perf plastic basket. The 3 and 4 with a 1/16, 1/8 or 3/16 perf plastic basket. The 6 and 8 with a 1/8 or 3/16 perf plastic basket. Stainless steel baskets for all size strainers are available in these perfs: 1/32, 3/64, 1/16, 5/64, 7/64, 1/8, 5/32, 3/16, 1/4, 3/8, 1/2; and in mesh sizes: 20, 40, 60,80, 100, 200, 325
PVC
PART # DB1050ST DB1050SF DB1075ST DB1075SF DB1100ST DB1100F DB1125ST DB1125F DB1150ST DB1150F DB1200ST DB1200F DB1250T DB1250S DB1250F DB1300T DB1300S DB1300F DB1400T DB1400S DB1400F DB1600FT DB1800FT SIZE 1/2 1/2 3/4 3/4 1 1 1-1/4 1-1/4 1-1/2 1-1/2 2 2 2-1/2 2-1/2 3 3 3 4 4 4 6 8
END CONN. Skt/Thd Flanged Skt/Thd Flanged Skt/Thd Flanged Skt/Thd Flanged Skt/Thd Flanged Skt/Thd Flanged Socket Flanged Threaded Socket Flanged Threaded Socket Flanged Flanged Flanged
CPVC
PART # DB2050ST DB2050SF DB2075ST DB2075SF DB2100ST DB2100F DB2125ST DB2125F DB2150ST DB2150F DB2200ST DB2200F DB2250T DB2250S DB2250F DB2300T DB2300S DB2300F DB2400T DB2400S DB2400F DB2600FT DB2800FT SIZE 1/2 1/2 3/4 3/4 1 1 1-1/4 1-1/4 1-1/2 1-1/2 2 2 2-1/2 2-1/2 2-1/2 3 3 3 4 4 4 6 8
END CONN. Skt/Thd Flanged Skt/Thd Flanged Skt/Thd Flanged Skt/Thd Flanged Skt/Thd Flanged Skt/Thd Flanged Threaded Socket Flanged Threaded Socket Flanged Threaded Socket Flanged Flanged Flanged
Notes:
2-1/2 Threaded
6-18
1 2 3
Notes:
CORZAN CPVC PART # BS21001/32 BS21001/16 BS21001/8 BS21003/16 Perf 1/32 1/16 1/8 3/16
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6-19
316 SS MESH PART # 20 BS720020 40 BS720040 60 BS720060 80 BS720080 100 BS7200100 316 SS PART # BS740020 BS740040 BS740060 BS740080 BS7400100
CORZAN CPVC Perf PART # 1/32 BS22001/32 1/16 BS22001/16 1/8 BS22001/8 3/16 BS22003/16
MESH 20 40 60 80 100
CORZAN CPVC Perf PART # 1/32 BS24001/32 1/16 BS24001/16 1/8 BS24001/8 3/16 BS24003/16
316 SS MESH PART # 20 BS76001420 40 BS76001440 60 BS76001460 80 BS76001480 100 BS760014100 316 SS MESH PART # 20 BS78001420 40 BS78001440 60 BS78001460 80 BS78001480 100 BS780014100
FOR 6
CORZAN CPVC Perf PART # 1/32 BS26001/32 1/16 BS26001/16 1/8 BS26001/8 3/16 BS26003/16
FOR 8
CORZAN CPVC Perf PART # 1/32 BS28001/32 1/16 BS28001/16 1/8 BS28001/8 3/16 BS28003/16
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PENGUIN PUMPS
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6-20
Applications
Chemical process Sump pumping Fume scrubbing Recirculation pumping Waste treatment Plating solution filtering Transfer pumping
Features
Choice of CPVC, PVDF, or Polypropylene Runs dry without damage Self-priming when immersed No metal contact Chemical resistant
Applications
Plating, Anodizing, and Electropolishing Fume Scrubbing, Pollution Control, and Evaporators Recirculation, Agitation, Spray/Rinse, and Filtering Water and Waste Treatment Photographic Processing and Developers PCB Manufacturing Chemical Processing
Features
True Volute Design High Efficiency Energy Saving Higher Flow vs. Pressure No Metal Contact
PENGUIN PUMPS
Penguin Magnetic Drive Pump
Penguin magnetic-driven pumps are designed to handle a wide range of chemicals without difficulty. Constructed of polypropylene, Kynar, or stainless steel, Series M pumps have an upper working temperature of 190/220/250F, respectively, and thus can handle highly corrosive or mild chemicals, acids, or solvents. Series M pumps eliminate the conventional shaft seal found in most pumps. This means that there is no rotating seal to wear out and allow the liquid being pumped to leak out. The pumping action may eventually fail, however, the liquid can never leak out. Series M pumps are easy to install and operate, and are virtually maintenance-free. Available options include: Horsepower: 1/15, 1/10, 1/5, 1/3, 1/2, 3/4, 2, 3, 5 Construction Material/ O-Ring: Polypropylene, PVDF/Kynar, 316SS, Hastelloy Self Primer: Self Priming Pump and 1 HP Motor Please contact customer service for assistance in sizing your pump.
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Applications
Features
Sealless No Metal Contact Bearing-Free Chemical-Resistant Leak-Resistant Available in 316SS, Kynar, and Hastelloy
Applications
Plating Solution Filtration Circuit Etching Recirculation Pumps/ Water Treatment Fume Scrubbing/ Pollution Control
Features
Corrosion Resistant Very High Efficiency True Volute Design with Center Discharge No Metal Contact High Flow Rates
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Features
Leak-Resistant Corrosion-Resistant No Liquid Bypass/No External Frame Rods Removes Solid Dirt Particles Quick Change Cartridge Choice of Construction Materials Uses Filter Cartridges, Submicronic Pleated Cartridges, or Filter Sleeves
Features
Leak-Resistant Corrosion-Resistant No Liquid Bypass/No External Frame Rods Removes Organic Contaminants and Solid Dirt Particles Easy Conversion to Filter Chamber Choice of Disposables Carbon Cartridge or Bagged Granular Carbon
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Features
Leak-Resistant Corrosion-Resistant No Liquid Bypass/No External Frame Rods Removes Solid Dirt Particles Quick Change Cartridge Rugged CPVC Construction including Mounting Bracket Complete In-Tank Filtration
Features
Leak-Resistant No Liquid Bypass/No External Frame Rods CPVC Construction Filtration Down to 1 Micron Simple Filter Bag Replacement High Volume Surface Filtration Lower Initial Cost/Reusable Filter Media
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Features Features
True Depth Filtration Various Core and Media Material Combinations including Preleached Fibrillated Polypropylene Chemical and Temperature Compatibility Wide Choice of Porosities
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Features
Nominal and Absolute Particle Retention Ratings Superior Flow Characteristics High Dirt Holding Capacity Many Lengths and Cartridge Styles
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Features
Recovers 99% of Precious Metals Improves Purity of Rinse Low Initial Cost Pays for Itself During Normal Plating Sequence Selection of Sizes to Fit All Plating Tanks Longer Life Before Resin Changes Depth Filtration Available
Features
Recovers 99% of Precious Metals Improves Purity of Rinse Low Initial Cost Pays for Itself During Normal Plating Sequence Selection of Sizes to Fit All Plating Tanks Longer Life Before Resin Changes Depth Filtration Available
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Penguin Mixers
Penguin mixers are designed to handle a wide range of chemicals for both tanks and drums without difficulty. Series PM propeller mixers are completely constructed of 316SS shafts, couplings, and propellers. Series PM turbine mixers utilize the same 316SS shaft and coupling, but are only available with a polypropylene turbine. For a mixer where no metal is in contact with the solution, a polypropylene propeller and sleeved shaft are supplied. Series PM mixers are available in four different mounting styles including bracket mount, clamp mount, flange mount, and thread mount. Available options include: Dual Propellers: Polypropylene, 316SS Polypropylene Sleeves: Polypropylene Sleeved Shaft Air Motors: 1/20, 1/4, 1/3, 1/2, and 1 hp Propeller/ Turbine: 3 Propeller, 2 Turbine, 4 Propeller, 5 Propeller Please contact customer service for assistance in sizing your mixer.
Features
Maintains System Purity Leak-Resistant Molded Thread Connections Between Joints No Metals Utilized Internally or Externally Confined O-ring Seal and Impermeable Diaphragm Bleed for Filling/No Air Entrapment for Most Accuracy
PENGUIN PENDUCTORS
Penguin PE Penductor Sparging Eductors
Penguin Penductor sparging eductors offer a new twist to the current eductor craze. Based on established eductor principles, the Series PE Penductor was designed especially for industrial sparging applications. The nozzle was designed utilizing the same orifice size as a typical 3/8 NPT tank mixing eductor, with a larger connection size, thus giving you the same flow characteristics with less pressure drop. This can reduce the horsepower required on larger systems. The larger connection size allows you to use standard PVC reducing tees without extra bushings or reducing couplings, thus saving you valuable tank space. The diffuser was designed with a larger plume dispersion angle for more uniform agitation and a lower profile to allow you to utilize your tank space more efficiently. The result, the Penductor, a more efficient spacesaving eductor made specifically for the surface finishing industry.
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Features
IPS SIZE 3/4" FPT 3/4" FPT 1" MPT 1" MPT
Flows Comparable with Conventional 3/8 Tank Mixing Eductors Lower Profile Helps Save Valuable Tank Space and Makes for Easier Retrofits Larger Connection Sizes Eliminate Need for Multiple Bushings When Using Standard Fittings or P-Series Pump Larger Plume Dispersion Angle Helps Eliminate Dead Spots Between Eductors Maximum Temperature 280 F
Features
Available as systems with pumps, kits or nozzles sold separately Deluxe model features adjustable nozzles No metal to solution contact Perfect solution for large tanks Induces 4 gallons extra for every gallon passing through nozzle
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MAZZEI INJECTORS
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Mazzei Injectors
Mazzei Injectors are high efficiency, Venturi-type, differential pressure injectors. A pressure difference between the inlet and outlet ports of the injector creates a vacuum inside the injector body, which initiates suction through the suction port.
When a pressurized operating (motive) fluid enters the injector inlet, it is constricted toward the injection chamber and changes into a high velocity jet stream. The increase in velocity through the injection chamber results in a decrease in pressure, thereby enabling an additive material to be drawn through the suction port and entrained into the motive stream. As the jet stream is diffused toward the injector outlet its velocity is reduced and it is reconverted into pressure energy (but at a pressure lower than injector inlet pressure). Mazzei Injectors are extremely efficient. They operate over a wide range of pressures and require only a minimal pressure differential between inlet and outlet sides to initiate a vacuum at the suction for either liquid or gas.
Applications
Chemical Wastewater treatment Chlorination Pulp & Paper Slurries Printing inks Oil based fluids Gaseous fluids Shear sensitive fluids Caustics Chemical Slurries Food and Beverage
Special Features
Considerable cost savings versus other injection methods Single unit construction-Trouble free operation with no moving parts No electrical connections needed Can run dry with no problems Molded of: Polypropylene, PVDF (KYNAR) or 316 L Stainless Steel Flow ranges of 1/2 GPM (2 liters/min.) through 4,000 GPM (15 m3 per min) ISO-R (BSPT) threads available in Kynar models Proven Performance
PVDF is an advanced thermoplastic that is superior to other types including PVC, Polypropylene & Polyethylene Stronger/Higher pressure and temperature-handling capabilities Resistant to ozone Greater chemical resistance / Resistant to Chlorine, Sulfuric and Nitric Acids Abrasion and wear resistant Sunlight (UV) resistant
What do you want to inject (i.e. liquid or gas?) How much do you want to inject (i.e. liquid in GPH or gas in scfh?) Motive Flow Rate (i.e. how much water needs to run through the injector?) Inlet Pressure in psi (i.e. what is the pressure upstream from the injector?)** Outlet Pressure in psi (i.e. what pressure will the injector see downstream?)**
Mazzei Injectors are of very high quality and are technically designed for exact performance. In order to select the right injector for your application please contact Fabco so that we can match your requirement to the Mazzei performance tables. **Remember, for the injector to operate it must experience a higher inlet pressure than outlet pressure (called the differential pressure). Our injectors are very efficient and begin to operate with as little as 20% differential pressure!
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FLEXFLO A-100N
A-100N Peristaltic Fixed & Variable Speed Units
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Self priming against maximum line pressure. Outputs to 95.1 GPD, pressures to 100 PSI. Tube Failure Detection System (TFD). Compatible with Blue-Whites Micro-Flo Verification sensor. De-gassing design eliminates gas or air accumulation in the head. Precise output control to 20:1 turndown by means of a dial knob. Adjustable 5 second repeating interval timer (0.25 - 5.0 sec) results in a high frequency of small injections per minute. Output amount is not effected by changes in back pressure. Durable housing of rugged valox. Advanced cooling system.
Self priming against maximum line pressure. Outputs to 95.1 GPD, pressures to 100 PSI. De-gassing design eliminates gas or air accumulation in the head. Manual output control digital interval timer for 200:1 turndown ratio. Accepts pulse inputs for time on per one pulse or multiple pulses. Accepts 4-20mA & 0-10Vdc signal for external interval percentage control. No special input wiring connectors to buy. Digital interval timer results in a high frequency of small injections per minute. Output amount is not effected by changes in back pressure. Durable housing of rugged valox. Advanced cooling system.
Self priming against maximum line pressure. Outputs to 95.1 GPD, pressures to 100 PSI. Output amount is not affected by changes in back pressure. Tube Failure Detection System (TFD). 1 amp alarm output relay switch. Compatible with BlueWhites Micro-Flo Verification sensor. Precise output control with digital touch and LCD display. Variable speed results in near continuous chemical injection. Accepts 4-20mA, 0-10Vdc, and Pulse inputs for external speed control. Easy to read Service and Alarm indicator icons on LCD display. Display motor speed or input signal values on the LCD display. De-gassing design eliminates gas or air accumulation in the head. Durable housing of rugged Valox.
Self priming against maximum line pressure. Outputs to 95.1 GPD, pressures to 100 PSI. Output amount is not affected by changes in back pressure. Tube Failure Detection System (TFD). Compatible with BlueWhites Micro-Flo Verification sensor. Easy to use dial knob style output control. Variable speed results in near continuous chemical injection. De-gassing design eliminates gas or air accumulation in the head. Durable housing of rugged Valox.
MODEL NUMBER
Max. Working Pressure: 100 psig (6.9 bar) Max. Fluid Temperature: 130F (54C) Ambient Temp Range: 14 to 110F(-10 to 43C) Max. Viscosity: 5,000 Centipoise Max. Suction Lift: 30 ft. Water 0 psig Duty Cycle: Continuous Max. Solids: 50% by volume Amperage Draw: 115V/60Hz, 230V/60Hz, 220V/50Hz O-ring Seals: Viton Dimensions: 6-1/4" H x 10" W x 9-1/4" D Approx. Shipping Weight: 10 lb. (4.5 kg)
A1N0(*)(**)-4T 2.3 0.10 0.20 6 100 A1N1(*)(**)-4T 4.9 0.21 0.44 13 100 A1N2(*)(**)-4T 8.0 0.33 0.71 21 100 A1N1(*)(**)-6T 16.0 0.67 1.42 42 100 A1N2(*)(**)-6T 24.0 1.00 2.13 63 100 A1N3(*)(**)-6T 30.1 1.25 2.67 79 75 A1N1(*)(**)-7T 52.5 2.19 4.66 138 50 A1N3(*)(**)-7T 95.1 3.96 8.45 250 50 VOLTAGE OPTIONS (*)Replace:0=115V/60Hz, 1=220V/50Hz, 2=230V/60Hz Note: 220V/50Hz units deliver approximately 20% less output. MODEL OPTIONS (**)Replace: C=A100NC, E=A100NE, F=A100NF, V=A100NV
MAX OUTPUT @ ANY PRESSURE MAX GPD GPH LPH ML/MIN PSI
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FLEXFLO A-100N
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OPTIONS 1 = TI40-6V replaces A-014N-6A injector 2 = C-340A footvalve replaces C-342-6 strainer 5 = A-014NK-6A replaces A-014N-6A injector 6 = Jumper setting digital square wave T7 = 7 gallon star system III tank system T15 = 15 gallon star system III tank system T30 = 30 gallon star system III tank system X = NSF61 certified (Unit shipped without accessories) TUBING CONNECTION TYPE T = Compression Tube nuts Q = Push on quick connect PUMP TUBE TYPE/SIZE 1 = -1T Tygothane, 1/4" OD 2 = -2T Tygothane, 3/8" OD 3 = -3T Tygothane, 7/16" OD 4 = -4T Norprene, 1/4" OD 5 = -5T Viton, 5/16" OD 6 = -6T Norprene, 3/8" OD 7 = -7T Norprene, 7/16" OD 8 = -8T Norprene Chemical, 7/16" OD
Gearbox 14RPM,115V 60Hz 30RPM,115V 60Hz 45RPM,115V 60Hz 60RPM,115V 60Hz 14RPM,220V 50Hz 30RPM,220V 50Hz 45RPM,220V 50Hz 60RPM,220V 50Hz 14RPM,230V 60Hz 30RPM,230V 60Hz 45RPM,230V 60Hz 60RPM,230V 60Hz 14RPM, 24VDC 30RPM, 24VDC 45RPM, 24VDC 60RPM, 24VDC 90011-094 90011-091 90006-580 90011-146 14RPM, 90VDC 30RPM, 90VDC 45RPM, 90VDC 60RPM, 90VDC Catalog # 70002-146 70002-147 70002-156 70002-159 70002-148 70002-149 70002-157 70002-160 70002-150 70002-151 70002-158 70002-161 A-641N-14 A-641N-30 A-641N-45 A-641N-60 A-646N-14 A-646N-30 A-646N-45 A-646N-60
plug
ELECTRONIC CONTROLS C = Fixed speed 5 second analog cycle timer for Industrial markets E = Fixed speed digital cycle timer for Industrial markets F = Variable speed analog control for Industrial markets V = Variable speed digital control for Industrial markets Z = Fixed speed proportional control set-up for Industrial markets X = Fixed speed not output feed control A = Fixed speed 1 minute analog cycle timer for Pool chlorination S = Fixed speed 6/60 second analog cycle timer for Spa chlorination
90006-581)
90008-299
OPTIONAL QUICKCONNECT
C-335-6 A-014N-6A) C-330-6 C-334-6 C-346) 71000-156 C-342-6 A-002N-1T A-002N-2T A-002N-3T A-002N-4T A-002N-5T A-002N-6T A-002N-7T A-002N-8T 76001-003 71000-159, -4,-6 tubes only 71000-350, -1,-2,-3,-7 tubes only 71000-255, -5, -8 tubes only STATOR ASSEMBLY 14RPM,30RPM,115V 14RPM,30RPM,220V 14RPM,30RPM,230V Catalog # 71000-211 71000-213 71000-212 90011-091 76000-999 90006-579
Q U AL
IT
Y
90011-160)
DC MOTOR BRUSH KIT (not shown) A100NF: C-1814N-2, 90VDC A100NV: C-1814N-4, 24VDC 90011-044 76001-001 90006-582 71000-214, 14-30 RPM AC motors 71000-493, 45-60 RPM AC motors 71000-489, All DC motors 70000-656 71000-364
90010-223
TOT TIM AL E WH ADJ CYC EN UST LE LIT TIM ON E
DU
C T
45RPM,60RPM,115V 71000-466 45RPM,60RPM,220V 71000-467 45RPM,60RPM,230V 71000-468 24VDC (Model V) 90010-244 Motor Assembly 90VDC (Model F) 90010-242 Motor Assembly
STA ND
BY UP
A-033N
99
SEC PR . IME CY
TUB
ADJ CYC UST LE ME TIM NT E OM ME
CLE
DO
WN
REC
TIM
ER
ND
TUB
TO ON 99
E CH
ANG E WH
A-023N-B, Model A A-023N-H, Model C A-023N-F, Model S A-023N-E-115, Model E A-023N-E-220, Model E A-023N-E-230, Model E C-1817N-1, 115V Model F A-023N-V-115, Model V A-023N-V-230, Model V 90008-199
90002-191
NORPRENE
Alcohol general Alum, 5% in water Ammonium chloride Ammonium hydroxide Benzyl alcohol Bleach Brine solutions Calcium hypochlorite 20% Ethylene glycol Ferric chloride Ferric nitrate Ferric sulfate Ferrous chloride - 43% in water Ferrous sulfate Formic acid Glucose Hydrochloric acid 33% Hydrocyanic acid Hydrogen peroxide Hypochlorous acid Iodine Lactic acid Magnesium chloride Magnesium sulfate Phosphoric acid
ENCLOSURE 71000-187 Model C,F, w/cord 71000-188 Model X w/cord 71000-219 Model C,F, w/J-Box 71000-220 Model X w/J-Box 71000-429 Model E w/J-Box 71000-494 Model V w/J-Box
EN
DIS
TYGOTHANE
Coconut Fuel Linseed Lubricating Mineral Soap solutions Turpentine
VITON
Allyl Alcohol Ethylene bromide Hydrofluoric acid Hydrobromic acid Isopropyl Alcohol Toluene
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The STAR III tank is available in 7, 15 or 30 gallon capacity. The Polyethylene Tank has UV inhibitors for sunlight protection; and extra heavy wall thickness for stability. A well located opening at the top of the tank allows for easy addition of chemical. The tank lid position can be open, closed or vented. The STAR III tank is a handy rectangular shape, and is raised off the floor for easy wash down. For a convenient Peristaltic Metering System Package, Get the FLEXFLO STAR III. B
DIM A DIM B DIM C SHIP WT. 12.00 18.50 18.50 24LB 7 GALLON TANK (30) (47) (47) (11Kg) 17.25 20.00 20.00 32LB 15 GALLON TANK (44) (51) (51) (15Kg) 27.50 20.00 20.00 38LB 30 GALLON TANK (69) (51) (51) (18Kg)
Benefits:
The Star System is equipped with the FLEXFLO A-100N model of your choice - fixed or variable speed models with standard or digital controls. All necessary accessories are included. Three Tank capacities to choose from: 7 gallon, 15 gallon, or 30 gallon. The polyethylene tank has extra heavy wall thickness for stability with U.V. inhibitor for sunlight protection. Lid positions include open, closed, or vent. Convenient rectangular shape. Raised off the floor for easy wash down.
Flexflo A-1600
Pool and Spa chlorine and acid injection. Automatic PH control systems.
Applications:
Specifications:
Max. Working Pressure: 5 psig (1.7 bar) Max. Fluid Temperature: 130F (54C) Ambient temp range: 14 to 110F (-10 to 43C) Max. viscosity: 500 Centipoise Max. suction lift: 10 ft. Water Duty cycle: Continuous Turndown ratio: Not adjustable Amperage draw: 115V/60Hz starting .74 / running .45 230V/60Hz starting .36 / running .21 220V/50Hz starting .31 / running .19 24V/60Hz starting 3.4 / running 2.0 Dimensions: 4-3/4 H x 10 W x 6-1/4 D
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All
NEW
All
The All New A2 is the newest addition to the ProSeries Flex-Pro Peristaltic Pump line.
More compact and with lower feed capability than the A3 and A4, the A2 is well suited to smaller capacity municipal and industrial water and wastewater treatment applications. Peristaltic metering pumps are well suited to metering chemicals that can foul pumps with conventional check valves. Peristaltic Pumps have rollers that compress the pump tube in a progressive squeezing action.
FLEX-PRO A2V
FLEX-PRO A2F
FLUIDS
Comparison Chart
A2F (Standard) A2V (Deluxe)
I N P U T O U T P U T TFD Proportional FVS** (Leak PPM* (Flow Remote Frequency Frequency Alarm Relay Detection) Dosing Verification) Start/Stop 4-20 mA 0-10 VDC (Hz) 4-20 mA (Hz) (10 Amp)
Acid Polymer Ferric chloride Ink Sludge Flocculant and other fluids
*PPM = Parts Per Million **FVS requires Micro-Flo Sensor sold separately
OUTPUT
Choose from multiple pump tube sizes and materials. Minimum 0.01 U.S. gallons per hour (0.05 liters per hour). Maximum 11.1 U.S. gallons per hour (42 liters per hour).
PRESSURE
Maximum inlet pressure 125 psi (8.6 bar). Maximum system pressure 125 psi (8.6 bar).
ENVIRONMENT
Flex-Pro Model Number A2 Flex-Pro A2 Peristaltic Metering Pump Series F Single manual output control (manual/local control only) V Multiple automatic input output control and alarm modes (remote control) Maximum Motorspeed 2 125 RPM (maximum rotor rotation speed) Power Options 4 115V / 60Hz, power cord NEMA 5/15 plug (US) 5 230V / 60Hz, power cord NEMA 6/15 plug (US) 6 220V / 50Hz, power cord CEE 7/VII plug (EU) 8 240V / 50Hz, power cord AS 3112 plug (Australia/New Zealand) x No Power Cord Inlet/Outlet Connection Size, Connection Type, Connection Material S 3/8 OD x 1/4 ID Tube Compression Fitting, Natural PVDF (Kynar) M 1/2 Male NPT Fitting, Natural PVDF (Kynar) C 3/4 Tri-clamp connections, Natural PVDF (Kynar) Pump Tube Material, Pump Tube Size ND Norprene .075 ID NH Norprene .250 ID TH Norprene Chemical .250 ID GE Tygothane .125 ID GG Tygothane .187 ID
Benefits:
Options 1 TI40-6V Threadless injection check valve, replaces A-104NK-6A threaded check valve 2 C340A Foot valve, replaces standard C-342 inlet strainer (no check valve) 3 4-20 mA analog output (requires V series control) R Right facing pump head, input / output (Left facing fluid input / output is standard) D Down facing pump head, input / output (Left facing fluid input / output is standard) C1 Communications Interface - Profibus DPV1 - (requires V series control) C2 Communications Interface -Modbus RTU - (requires V series control) C3 Communications Interface - Modbus TCP - (requires V series control) C4 Communications Interface - Industrial EtherNet/IP - (requires V series control) C5 Communications Interface - Profinet RT I/O - (requires V series control)
Peristaltic technology at a very appealing price. Gentle and efficient smooth pumping action. Self priming, no valves to clog, de-gassing design eliminates gas and air accumulation in the head. Built-in Tube Failure Detection. No more costly rebuild kits! Backed by a generous Two Year Warranty. Manual pump speed control. Prime button. Rotor reverse. Tube life timer. Displays % motor speed and RPM. Flow verification sensor compatible. Color LCD (RGB multicolor). Output Adjustment: 100:1
A2 V
4 - S NH
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FLUIDS
Comparison Chart
A2F (Standard) A2V (Deluxe)
I N P U T O U T P U T TFD Proportional FVS** (Leak PPM* (Flow Remote Frequency Frequency Alarm Relay Detection) Dosing Verification) Start/Stop 4-20 mA 0-10 VDC (Hz) 4-20 mA (Hz) (10 Amp)
Chlorine Acid Caustic Polymer Alum Ferric chloride Sodium Bisulfite Ink Dye Sludge Slurry Flocculant and other fluids Please contact FABCO for additional information.
*PPM = Parts Per Million **FVS requires Micro-Flo Sensor sold separately
OUTPUT
Choose from multiple pump tube sizes and materials. Minimum 0.008 U.S. gallons per hour (0.031 liters per hour). Maximum 158.5 U.S. gallons per hour (600 liters per hour).
CONTROL
PRESSURE
Maximum inlet pressure 125 pounds per square inch (8.6 bar). Maximum system pressure 125 pounds per square inch (8.6 bar). Maximum suction lift 30 feet of water.
ACCURACY
DIMENSIONS*
via 4-20mA or high speed digital pulse. Remote speed control via Tube Failure Detection and Flow 4-20mA, 0-10 VDC, pulse inputs. Verification systems. Pulse triggered batching. Alarm outputs: one 6 amp 2500:1 turndown. 250VAC relay, three 1 amp Remote start/stop. 115VAC contact closures. Remote/Local lockout. Alarm monitoring: any 4 of 17 Bi-directional flow. pump functions/features. Output motor speed tachometer
ENVIRONMENT
NEMA 4X (IP 66) wash down duty.
Height 14.25 (36.1 cm) Width 12.13 (30.8 cm) Depth 18.63 (47.3 cm) Weight 48 lbs. without packaging * Dimensional and weight information may be approximate.
Benefits:
Flex-Pro Model Number A3 Flex-Pro A3 Peristaltic Metering Pump Series F Single manual output control mode (manual control), Basic version V Multiple automatic input output control and alarm modes (remote control), Deluxe version Drive 2 Brushless DC motor, 0.05 to 125 RPM Power Cord (operating voltage requirement 96 VAC to 264 VAC) 4 115V / 60Hz, power cord NEMA 5/15 plug (US) 5 230V / 60Hz, power cord NEMA 6/15 plug (US) 6 220V / 50Hz, power cord NEMA 7/VII plug (EU) 8 240V / 50Hz, power cord AS 3112 plug (Australia/New Zealand) x No Power Cord Connection Type S 3/8 OD x 1/4 ID Tube Compression Fitting, Natural PVDF (Kynar) M 1/2 Male NPT Fitting, Natural PVDF (Kynar) C 3/4 Tri-clamp connections, Natural PVDF (Kynar) Pump Tube Material ND .075 ID Norprene tube NF .155 ID Norprene tube NH .25 ID Norprene tube NJ .312 ID Norprene tube NK .38 ID Norprene tube NKL .38 ID Norprene tube Low Pressure, Extra long tube life at low pressures TH .25 ID Norprene Chemical tube TK .38 ID Norprene Chemical tube GE .125 ID Tygothane tube GG .187 ID Tygothane tube GH .25 ID Tygothane tube GK .38 ID Tygothane tube Options (Leave this blank for standard model) 1 TI40-6V Threadless injection check valve, replaces A-104NK-6A threaded check valve 2 C304A Foot valve, replaces standard C-342 inlet strainer (no check valve) R Right facing pump head, input / output (Left facing fluid input / output is standard) D Down facing pump head, input / output (Left facing fluid input / output is standard)
A3 V
4 - S NH
Updates and enhancements begin with the electronics, which now include a large terminal block mounted within the newly designed junction box. This modification makes it easier to access the electronics. And, the junction box is now one piece rather than two. With the Flex-Pro A3s Newly Engineered Terminal Block complete with color-coded overlays making connections is fast and efficient. Plus, the Flex-Pros New junction box provides extra working room. There are no loose wires. The Flex-Pro A3s New terminal block board, located within the junction box, utilizes eleven pluggable terminal blocks. The easy-to-understand, color-coded overlay clearly identifies terminals and connections. Just follow the handy overlay guide. The Flex-Pro A3 Junction Box has five cable glands, and the A3 is equipped with water-tight connectors. With Flex-Pro A3s thoughtfully designed user-friendly connectors you choose whats right for your installation. Hard Conduit or flexible cable. Multiple pump tube sizes and materials from which to choose. Multi color LCD Display.
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Flex-pro A4 Benefits
Inputs (fully configurable): 4-20 mA, 0-10 VDC, pulsed, contact closure (remote start / stop). Outputs (fully configurable): 4-20 mA, pulsed, 6 amp relay, multiple contact closures. Automated parts per million dosing. Batch dispensing. Displays (color): % motor speed, RPM, output volume, alarm screens, incoming sinal value, etc.
NEMA 4X
WASH DOWN
FLEX-PRO A4F
IP66
FLEX-PRO A4V
FLUIDS
4 5 6 7 8 9 10
Comparison Chart
A4F (Standard) A4V (Deluxe)
I N P U T
Start/Stop 4-20 mA 0-10 VDC
Remote
Chlorine Acid Caustic Polymer Alum Ferric chloride Sodium Bisulfite Ink Dye Sludge Slurry Flocculant and other fluids Please contact FABCO for additional information.
OUTPUT
*PPM = Parts Per Million **FVS requires Micro-Flo Sensor sold separately
Flex-Pro Model Number A4 Flex-Pro A4 Peristaltic Metering Pump Series F Single manual output control mode (manual control), Basic version V Multiple automatic input output control and alarm modes (remote control), Deluxe version Drive 2 Brushless DC motor, 0.05 to 125 RPM Power Cord (operating voltage requirement 96 VAC to 264 VAC) 4 115V / 60Hz, power cord NEMA 5/15 plug (US) 5 230V / 60Hz, power cord NEMA 6/15 plug (US) 6 220V / 50Hz, power cord NEMA 7/VII plug (EU) 8 240V / 50Hz, power cord AS 3112 plug (Australia/New Zealand) x No Power Cord Connection Type M 1/2 Male NPT Fitting, Natural PVDF (Kynar) B 1/2 Hose Barb Fitting, Natural PVDF (Kynar), A4 models only Pump Tube Size, Material NH .25 ID Norprene tube NJ .312 ID Norprene tube NK .38 ID Norprene tube NKL .38 ID Norprene tube Low Pressure, Extra long tube life at low pressures NL .50 ID Norprene tube (A4 models only) NP .75 ID Norprene tube (A4 models only) NHH .25 ID + .25 ID Dual Norprene tube, Single inlet & outlet port (A4 models only) NKKL .38 ID + .38 ID Dual Norprene tube Low Pressure, Extra long tube life at low pressures TH .25 ID Norprene Chemical tube TK .38 ID Norprene Chemical tube THH .25 ID + .25 ID Dual Norprene Chemical tube (A4 models only) TKK .38 ID + .38 ID Dual Norprene Chemical tube (A4 models only) GH .25 ID Tygothane tube GK .38 ID Tygothane tube GHH .25 ID + .25 ID Dual Tygothane tube (A4 models only) GKK .38 ID + .38 ID Dual Tygothane tube (A4 models only) Options (Leave this blank for standard model) 1 TI40-6V Threadless injection check valve, replaces A-104NK-6A threaded check valve 2 C304A Foot valve, replaces standard C-342 inlet strainer (no check valve) R Right facing pump head, input / output (Left facing fluid input / output is standard) D Down facing pump head, input / output (Left facing fluid input / output is standard)
Choose from multiple pump tube sizes and materials. Minimum 0.0008 U.S. gallons per hour (0.003 liters per hour). Maximum 33.3 U.S. gallons per hour (126 liters per hour).
PRESSURE
Maximum inlet pressure 125 pounds per square inch (8.6 bar). Maximum system pressure 125 pounds per square inch (8.6 bar). Maximum suction lift 30 feet of water.
CONTROL
Remote speed control via 4-20mA, 0-10 VDC, pulse inputs. Pulse triggered batching. 2500:1 turndown. Remote start/stop. Remote/Local lockout. Bi-directional flow. Output motor speed tachometer via 4-20mA or high speed digital pulse. Tube Failure Detection and Flow Verification systems. Alarm outputs: one 6 amp 250VAC relay, three 1 amp 115VAC contact closures. Alarm monitoring: any 4 of 17 pump functions/features.
ACCURACY
ENVIRONMENT DIMENSIONS*
NEMA 4X (IP 66) wash down duty. Height 10.75 (27.3 cm) Width 8.13 (20.6 cm) Depth 15.25 (38.9 cm) Weight 29.5 lbs. without packaging * Dimensional and weight information may be approximate.
A4 V 2 4 - S NH
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NORPRENE TUBING
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MEETS FDA CRITERIA FOR FOOD | RESISTANT TO OILS, GREASES AND FUELS
Cyclohexane Diesel Fuel Fatty acids Gasoline Heptane Hexane Kerosene Lard Mineral spirits Soap solutions Turpentine Oils: ASTM reference No. 1,2,3 Castor Coconut Fuel Oils: Linseed Lubricating Mineral
TYGOTHANE TUBING
Chem-Pro Benefits
Comparison Chart
C2F & C3F C2V & C3V
*PPM = Parts Per Million **FVS requires Micro-Flo Sensor sold separately
Variable speed, Smooth motor driven chemical feed. Built-in diaphragm failure detection. Nema 4X washdown / IP 66 . Easy to read, Back Lit LCD display. Large Double Ball Valve. Priming / Degassing Valve - Built-in. Leak Detection - Built-in Diaphragm Failure Detection (DFD). Housing constructed of chemical resistant, powder coated 413 aluminum. Suction tubing, injection fitting, and foot valve included. Turndown Ratio 100:1. Accuracy +/- 2% full scale. Output adjustment 1% to 100%.
OUTPUT
C2 Minimum 0.7 U.S. gallons per hour (0.27 liters per hour). Maximum 20.3 U.S. gallons per hour (76.8 liters per hour). C3 Minimum 0.19 U.S. gallons per hour (0.74 liters per hour). Maximum 42.0 U.S. gallons per hour (159 liters per hour).
ENVIRONMENT DIMENSIONS*
NEMA 4X (IP 66) wash down duty. C2 Height 7.75 (19.7 cm) Width 11.75 (29.8 cm) Depth 10.75 (27.4 cm) Weight 19.2 lbs. without packaging C3 Height 9.00 (22.8 cm) Width 13.13 (33.3 cm) Depth 10.75 (27.4 cm) Weight 23.25 lbs. without packaging * Dimensional and weight information may be approximate.
PRESSURE
CONTROL
Maximum 175 pounds per square inch (12 bar). Suction lift 15 feet of water.
Remote speed control via 4-20mA, 0-10 VDC, pulse inputs. Pulse triggered batching. 100:1 turndown. Diaphragm leak detection and Flow Verification systems. Alarm output: one 3 amp 250VAC relay.
FLUIDS
Chlorine Acid Caustic Alum Ferric chloride Sodium Bisulfite Ink Dye Flocculant and other fluids Please contact FABCO for additional information.
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DOUBLE SKID
SINGLE SKID
Versatile, single pump and dual pump systems. Drip containment trays, removable for easy cleaning. Efficient, small footprint design. Exclusive flow indicator, visually indicates pump is delivering solution. Self-filling calibration cylinder (flooded suction not required). Proven components, Plast-O-Matic ball valves, PRV (pressure relief valve), gauge guards, and metal free check valves. Metal free check valve, protects operator from back-flow during maintenance. Fits any ProSeries metering pump (diaphragm and peristaltic). Stainless steel mounting pads. Heavy duty, chemical resistant powder coated 6061-T6 aluminum. Welded joint construction.
Inlet Strainer: PVC body, Viton seals (optional EP). Calibration Cylinder: PVC body, PVC end caps. Pulsation Dampener: 10 cubic inch volume, CPVC body, Viton bladder (optional EP). Pressure gauge with guard: Gauge: Liquid filled SS gauge with blowout plug, bottom mount, 1/4 NPT threads. Guard: PVC body, Viton diaphragm seal (optional EP), temperature compensated oil filled. Flow Indicator: Machined cast acrylic body, PVC connections, ceramic ball indicator, polypropylene ball stop, PVC half unions, Viton seals (optional EP). Drip Tray: Polypropylene Tubing: Reinforced braided PVC, 200 PSI max, NSF std. 51. Tubing Clamps: 300 series stainless steel band, 400 series stainless steel screw.
CONSTRUCTION
Chemically resistant polyester powder coated 6061-T6 aluminum. Welded joint construction. Schedule 80 PVC piping and unions. True union vented ball valves with PTFE shaft bearings and seats. 316 stainless steel skid mounting pads. 316 stainless steel pump mounting extension brackets. 150 PSI maximum working pressure (10.2 bar).
DIMENSIONS*
Single Skid Height 35.00 Width 23.75 Depth 24.00 Weight 60 lbs. Double Skid Height 35.00 Width 39.75 Depth 24.00 Weight 70 lbs. (88.9 (60.3 (61.0 (27.2 cm) cm) cm) Kg) without pumps
COMPONENTS
Pressure relief valve: PVC body, PTFE diaphragm seal, HDPE adjustment screw, 5-100 PSI adjustment range. Check Valve: PVC body, Viton diaphragm (optional EP), cracking pressure 1.0-1.5psi.
(88.9 cm) (101.0 cm) (61.0 cm) (31.8 Kg) without pumps
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Page 25
Matrix
1
CPVC Strainer, Viton seals (without flow verification) CPVC Strainer, EP seals (without flow verification) CPVC Strainer & 30-300 ml/min Flow Verification, Viton CPVC Strainer & 100-1000 ml/min Flow Verification, Viton CPVC Strainer & 200-2000 ml/min Flow Verification, Viton CPVC Strainer & 300-3000 ml/min Flow Verification, Viton CPVC Strainer & 500-5000 ml/min Flow Verification, Viton CPVC Strainer & 700-7000 ml/min Flow Verification, Viton CPVC Strainer & 30-300 ml/min Flow Verification, Viton CPVC Strainer & 100-1000 ml/min Flow Verification, EP CPVC Strainer & 200-2000 ml/min Flow Verification, EP CPVC Strainer & 300-3000 ml/min Flow Verification, EP CPVC Strainer & 500-5000 ml/min Flow Verification, EP CPVC Strainer & 700-7000 ml/min Flow Verification, EP
Inlet Strainer and Flow Verification Sensors A PVC Strainer, Viton seals (without flow verification) B PVC Strainer, EP seals (without flow verification) C PVC Strainer & 30-300 ml/min Flow Verification, Viton D PVC Strainer & 100-1000 ml/min Flow Verification, Viton E PVC Strainer & 200-2000 ml/min Flow Verification, Viton F PVC Strainer & 300-3000 ml/min Flow Verification, Viton G PVC Strainer & 500-5000 ml/min Flow Verification, Viton H PVC Strainer & 700-7000 ml/min Flow Verification, Viton J PVC Strainer & 30-300 ml/min Flow Verification, Viton K PVC Strainer & 100-1000 ml/min Flow Verification, EP L PVC Strainer & 200-2000 ml/min Flow Verification, EP M PVC Strainer & 300-3000 ml/min Flow Verification, EP N PVC Strainer & 500-5000 ml/min Flow Verification, EP P PVC Strainer & 700-7000 ml/min Flow Verification, EP X None
Q R S T U V W Y 3 4 5 6 7 8
2 3 4 5 6 7 8 9 10
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Optional Materials of Construction - Order Code / Price Calibration Cylinder Volume PVC Polypropylene Glass 1.6 GPH (100 ml) E S L 4 GPH (250 ml) D R K 8 GPH (500 ml) C Q J 16 GPH (1,000 ml) B P I 32 GPH (2,000 ml) A O H X None Pressure Relief Valve A PVC body, PTFE diaphragm D CPVC body, PTFE diaphragm B PVDF body, PTFE diaphragm C PTFE body, PTFE diaphragm Pulsation Dampener A 10 cubic inch, CPVC body, PTFE diaphragm, Viton seals B 10 cubic inch, CPVC body, PTFE diaphragm, EPDM seals X None Pressure Guage w/Guard A PVC guard, 200 PSI gauge, PTFE diaphragm diaphm G CPVC guard, 200 PSI gauge, PTFE diaphm diaphm B PVC guard, 100 PSI gauge, PTFE diaphragm H CPVC guard, 100 PSI gauge, PTFE diaphm diaphm CPVC guard, 30 PSI gauge, PTFE diaphm C PVC guard, 30 PSI gauge, PTFE diaphragm I X None Check Valve A PVC valve body, Viton diaphragm seal B PVC valve body, EPDM diaphragm seal C CPVC valve body, Viton diaphragm seal D CPVC valve body, EPDM diaphragm seal
Note: All skid systems ship with accessory kits for the following pump connections: male NPT female NPT hose barb 1/4 ID tube (3/8 OD)
Note: Flex-Pro and Chem-Pro pumps are sold and shipped separately.
Notes: For safety reasons, it is recommended that all systems be supplied with a Pressure Relief Valve and a Check Valve.
CFS - 1
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DELUXE C MODELS feature stroke length and electronic time interval control. The pumps On-time is
adjustable from 5-100% of the repeating 5 second time interval. (0.25-5.0 seconds) The high frequency of the repeating 5 second time interval and the extremely accurate mechanical stroke adjustment, result in a higher frequency of small injections per minute. Minimum recommended output is .5% of maximum.
DIGITAL E MODELS feature stroke length, electronic user programmable time interval (interval lengths
from 1 through 99 seconds are user programmable), and external input signal control. The unit accepts pulse inputs (programmable from 1-9900) which can trigger programmable timed chemical injection batches from 1-99 seconds in duration. Analog signals can be used to remotely vary the interval timers on-time adjustment.
Superior pump head design. All ball bearing, permanently lubricated gear motor for smooth, powerful operation. Pump head design and material options. Efficient, dependable design - each unit is factory tested. Private labeling for volume purchasers. 3/8" OD x 1/4" ID tubing connections.
C-1100 FIXED SPEED SPECIFICATIONS
Max. Working Pressure: 150 psig (10.3 bar) Max. Fluid Temperature: 130 F (54 C) Ambient temp range: 14 to 110F (-10 - 43C) Max. viscosity: 1000 Centipoise Max. suction lift: 10 ft. Water Output accuracy: +/- 1% full scale repeatability Turndown ratio: 20:1 Standard models 400:1 Deluxe models 4000:1 Digital models Enclosure: Acceptable for outdoor use. NEMA 3R (IP23) Amperage draw: 115V/60Hz start 1.37 / run 1.95 230V/60Hz start 0.57 / run 0.37 220V/50Hz start 0.49 / run 0.34 O-ring seals: Viton and TFE/P Dimensions: 6-1/4" H x 10" W x 9-1/4" D Approximate shipping weight: 10 lb. (4.2 kg)
2.4 9.1 4.9 18.9 6.4 24.6 10.8 41.1 15.0 56.8
DELUXE C MODELS with Stroke and Time Adjustment C11C3(*)4X000V00 C11C4(*)4X000V00 C11C4(*)1X000V00 C11C5(*)4X000V00 C11C5(*)3X000V00
MODEL NUMBER
MAX OUTPUT AT 0 PSI Max Strokes MAX GPD GPH LPH OZ/MIN Per minute PSI
2.4 9.1 4.9 18.9 6.4 24.6 10.8 41.1 15.0 56.8
DIGITAL E MODELS with Stroke, Pulse, and 4-20mA Adjustment C11E3(*)4X000V00 C11E4(*)4X000V00 C11E4(*)1X000V00 C11E5(*)4X000V00 C11E5(*)3X000V00 57.7 119.7 155.9 260.8 360.0
MAX OUTPUT AT 0 PSI Max Strokes MAX GPD GPH LPH OZ/MIN Per minute PSI
2.4 9.1 4.9 18.9 6.4 24.6 10.8 41.1 15.0 56.8
VOLTAGE OPTIONS (*)Replace: 4=115V/60Hz, 5=220V/50Hz, 6=230V/60Hz Note: 220V/50Hz units deliver approximately 20% less output
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1 2 3 4 5 6 7 8 9 10
percentage and external input signal speed control. The unit accepts pulse inputs from 1-999 Hz and 4-20mA or 0-10Vdc analog input signals. The minimum and maximum speed at the minimum and maximum input values can be programmed using the digital LCD display.
C-1100 OUTPUT VS. PRESSURE
IP66
NEMA 4X
WASH DOWN
Fixed Speed Units DIGITAL V MODEL - VARIABLE SPEED UNIT with Stroke Length & 4-20mA, 0-10dc, and Pulse Input Speed Control
Superior pump head design. All ball bearing, permanently lubricated gear motor for smooth, powerful operation. Flow verification sensor option available. No special input signal connectors to buy. 1 amp alarm output (digital models). Pump head design and material options. Efficient, dependable design - each unit is factory tested. Private labeling for volume purchasers. 3/8" OD x 1/4" ID tubing connections.
Benefits:
Applications:
Water treatment and conditioning. Soap, wax and detergent injection. Wastewater treatment. Biocide feed. Rural water systems. Cooling tower & boiler treatment. Fertilizer and nutrient injection. Pool chlorination & PH control.
MODEL NUMBER
GPD
MAX OUTPUT AT 0 PSI Max Strokes MAX GPH LPH OZ/MIN Per minute PSI
DIGITAL V MODELS with Stroke, Pulse Input and 4-20mA Analog Input Speed Adjustment
MODEL NUMBER GPD
MAX OUTPUT AT 0 PSI Max Strokes MAX GPH LPH OZ/MIN Per minute PSI
VOLTAGE OPTIONS (*)Replace: 4=115V/60Hz, 5=220V/50Hz, 6=230V/60Hz Note: 220V/50Hz units deliver approximately 20% less output
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C-1500N DELUXE
C-1500N
C15N0(*)2X026V00 C15N1(*)2X026V00 C15N3(*)2X026V00 C15N2(*)2X000V00 C15N4(*)2X026V00 C15N2(*)4X000V00 C15N3(*)4X000V00 C15N4(*)2X000V00 C15N4(*)4X000V00 C15N4(*)1X000V00 C15N4(**)3X000V00
3.4 0.2 0 .5 0.3 8.3 0.3 1.3 0.7 16.3 0.6 2 .5 1.4 26.6 1.1 4.2 2.4 34.2 1.4 5.4 3.0 49.0 2.0 7.7 4.3 57.7 2.4 9.1 5.1 68.4 2.8 10.8 5.9 119.7 4.9 1 8.9 1 0.6 155.9 6.4 24.6 13.8 228.1 9.5 36.0 20.2
C15N4(*)2I026V00 .007-1.4 .027-5.40 .015-3.00 125 125 C15N4(*)2I000V00 .014-2.8 .054-10.8 .030-5.90 125 125 C15N4(*)1I000V00 .032-6.4 .123-24.6 .069-13.8 125 20 VOLTAGE OPTIONS (*)Replace: 0=115V/60Hz, 1=220V/50Hz, 2=230V/60Hz, 3=24V/60Hz (**)Replace: 4=115V/60Hz, 5=220V/50Hz, 6=230V/60Hz Note: 220V/50Hz units deliver approximately 20% less output
PSI
Benefits:
User Selectable scale factors include: Flow units: Gallons; Liters; Ounces; Milliliters Time units: Minutes; Hours; Days Clear PVC viewing lens. Weather resistant Valox PBT enclosure. LCD is not recommended for direct sunlight installation.
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C-1700N SPECIFICATIONS
Max. Working Pressure........ 125 psig (8.6 bar) Max. Fluid Temperature........ 130 F (54 C) Ambient temp range............ 14 to 110 F (-10 to 43 C) Max. viscosity 1000 Centipoise Max. suction lift 10 ft. Water Output accuracy +/- 10% of max. (water 0 psi, 5 suction lift) Turndown ratio 20:1 Standard models 400:1 Deluxe models with optional Time Interval controller Amperage draw 115V/60Hz starting .74 / running .45 230V/60Hz starting .36 / running .21 220V/50Hz starting .31 / running .19 24V/60Hz starting 3.4 / running 2.0 O-ring seals Viton and TFE/P Dimensions 9-1/2" H x 7-1/2" W x 4" D Approximate shipping wt....... 11 lb. (5.0 kg)
C17N0(*)2X000V00 14.2 0.6 2.3 1.3 14 125 C17N0(*)4X000V00 28.9 1.2 4.5 2.6 14 125 C17N2(*)2X000V00 50.2 2.1 7.9 4.4 45 125 C17N3(*)2X000V00 62.3 2.6 9.8 5.5 60 125 C17N2(*)4X000V00 89.7 3.7 14.1 8.0 45 125 C17N3(*)4X000V00 119.0 5.0 18.8 10.6 60 125 C17N4(*)2X000V00 133.8 5.5 21.1 11.9 125 125 C17N4(*)4X000V00 243.3 10.1 38.4 21.6 125 70 C17N4(*)1X000V00 304.2 12.6 48.0 27.0 125 20 VOLTAGE OPTIONS (*)Replace: 0=115V/60Hz, 1=220V/50Hz, 2=230V/60Hz Note: 220V/50Hz units deliver approximately 20% less output
Please Note: Outputs given are a combined total of both pump heads using pure water at zero gauge pressure. All C-1700N are shipped complete with accessory package. Ordering matrix available on request, Order #80000-301.
C-614P-(*)VAC 24 1.0 3.8 2.7 C-630P-(*)VAC 58 2.4 9.3 5.2 C-645P-(*)VAC 91 3.8 14.9 8.1 C-660P-(*)VAC 110 4.6 17.4 9.8 C-6125P-(*)VAC 237 9.9 37.0 21.1 C-6250P-(*)VAC 389 16.2 61.4 34.6 VOLTAGE OPTIONS (*)Replace: 115=115V/60Hz, 220=220V/50Hz, 230=230V/60Hz, 24=24V/60Hz Note: 220V/50Hz units deliver approx. 20% less output
125 125 80 60 30 10
C-600P SPECIFICATIONS
Max. Working Pressure...............125 psig (8.6 bar) Turndown ratio 27:1 Standard models Max. Fluid Temperature..............130 F (54 C) Amperage draw 115V/60Hz.....starting .74 / running .45 Ambient temp range......................14 to 110 F (-10 to 230V/60Hz.....starting .36 / running .21 43 C) 220V/50Hz.....starting .31 / running .19 Max. viscosity 1000 Centipoise 24V/60Hz.......starting 3.4 / running 2.0 Max. suction lift 10 ft. Water 12VDC............3.0 amp max Output accuracy +/- 10% of max. Dimensions 6-1/2" H x 6-5/8" W x 5-3/8" D (water 0 psi, 5 suction lift) Approximate shipping wt............8 lb. (3.6 kg)
Easy access, side mounted mechanical output rate adjustment. Double-ball inlet and outlet cartridge type ceramic check valves. PVDF valve body and fitting, ceramic balls, Viton and TFE/P o-rings. Superior pump head design of precision molded polypropylene. Teflon coated EP diaphragm. All ball bearing, permanently lubricated gear motor for smooth, powerful operation. Polypropylene injection check valve with Viton and TFE/P o-rings and spring loaded ceramic ball seal. PVDF suction (foot) valve with Viton and TFE/P o-rings, ceramic check ball and removable polypropylene filter screen. Includes 3/8" OD suction and discharge tubing, and all mounting hardware. Efficient, dependable design - each unit is factory tested. Private labeling for volume purchasers.
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Each F-2000 flowmeter is designed specifically for use on the intended pipe size and operating flow range. Contact the factory for assistance in specifying the correct model for your application.
Models with flow ranges from .4 to 8000 gallons per minute. Pipe sizes from 3/8" through 12". Pipe fitting styles include: Injection molded inline units with MPT end connectors. 3/8" - 2" pipe. Machined inline units with FPT end connectors and union adapters. 3/8" - 2" pipe. Saddle mount units from 1-1/2" - 12" pipe. PVC solvent weld tee fittings from 1" - 2" Display mounting options include: On-sensor mounting. Remote panel mounting (1/4 DIN opening) Remote pipe or wall mounting. Power options include 115Vac, 220Vac, 230Vac, 16-24V DC. Calibration unit options: Gallons, liters, cubic meters, acre feet, imperial gallons, or custom units.
Water treatment and conditioning. Rural water well systems. Wastewater treatment. Cooling tower & boiler treatment. Biocide feed. Fertilizer and nutrient injection.
Applications:
Virtually any metering pump can be used for your Proportional Feed System. For diaphragm pump applications, we recommend the CHEM-FEED C-1500N Series. For peristaltic pump applications, we recommend the FLEXFLO A-100N Series. Contact the factory for assistance in specifying the best model for your application.
Standard Models feature a quick adjusting, high accuracy mechanical stroke length feed control allowing you to easily fine tune your system. Superior pump head design. All ball bearing gear motor for smooth, powerful operation. Voltage options 115Vac, 220Vac, 230Vac, 24Vac. Pump head configuration and material options. Field serviceable. Efficient, dependable design - each unit is factory tested. Self priming, even against line pressure. No valves in the pump head to clog or clean. Great for slurries. Patented Tube Failure Detection System (TFD). De-gassing design eliminates gas or air accumulation in the pump head. Output amount is not effected by changes in back pressure. Voltage options: 115Vac, 220Vac, 230Vac.
OPTION 1 C-1500N DIAPHRAGM PUMP SYSTEM F-2000 FLOWMETER MODEL NUMBER: PCS11MP2GM2-Z C-1500N PUMP MODEL NUMBER: C15N402Z000V00 (TANK SOLD SEPARATELY)
Our sales staff can assist you in selecting the exact flowmeter and pump models to meet your application requirements. The flowmeter and pump will be pre-wired and factory tested to ensure a high quality, hassle free installation.
OPTION 2 A-100N PERISTALTIC PUMP SYSTEM F-2000 FLOWMETER MODEL NUMBER: PCP120K8GM1-ZW A-100N PUMP MODEL NUMBER: A1N10A-6T (TANK SOLD SEPARATELY)
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KOFLO PRODUCTS
Koflo Chemical Injection Quills
Koflo Chemical Injection Quills are used to introduce medium to highly corrosive chemicals into a pipeline without damage to the side port or pipe wall at the point of injection. Chemical injection quills insure that chemicals are evenly dispersed into the center of the pipeline, which prevents channeling of the chemical down the pipe wall. The body and stinger are both constructed of chemical resistant plastics or alloys (PVC, Kynar, 316 SS, or Hastelloy C-276). Each unit comes complete with an integral removable spring loaded ball check to prevent flow of the injected chemical into the main flow when the system is shut down. Injection quills with stinger lengths of 3 and 5 are available from stock.* All injection quills come with FNPT x MNPT connections for ease of installation.
1 2 3 4 5 6
CONN. A B SIZE 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 5.5 7.5 5.5 7.5 5.5 7.5 5.5 7.5 3 5 3 5 3 5 3 5
STINGER BODY SPRING BALL PRESSURE LENGTH* MATERIAL MATERIAL MATERIAL MAX (PSIG) 3 5 3 5 3 5 3 5 PVC PVC Kynar Kynar 316 SS 316 SS Hastelloy C Hastelloy C Hastelloy C Hastelloy C 316 SS 316 SS Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic 150 150 150 150 3000 3000 3000 3000
TEMP MAX. (F) 140 140 280 280 500 500 500 500
.575 .250 1.125 .575 .250 1.125 .575 .250 1.125 .575 .250 1.125 .530 .350 1.125 .530 .350 1.125 .530 .350 1.125 .530 .350 1.125
7 8 9 10
Notes:
Maximum pressures stated above at 70F *Longer stinger lengths available, please consult your Fabco Representative
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KOFLO PRODUCTS
1 2 3
CAPACITY
FIXED CAPS 100ML 250ML 500ML 1000ML 2000ML 4000ML 10,000ML 20,000ML
TOP SLIP CAP 100ML-SC 250ML-SC 500ML-SC 1000ML-SC 2000ML-SC 4000ML-SC 10,000ML-SC 20,000ML-SC
TUBE O.D. COLUMN HEIGHT 1.315 1.660 2.375 2.375 3.500 4.000 6.625 6.625 12 1/2 16 1/4 16 25 24 34 27 46
4 5 6 7 8 9 10
100ML 0-1.5GPH 250ML 0-4GPH 500ML 0-8GPH 1000ML 0-16GPH 2000ML 0-32GPH 4000ML 0-64 GPH 10,000ML 0-160GPH 20,000ML 0-320GPH
TECHNICAL SPECIFICATIONS
A 12 1/2 16 1/4 16 25 24 34 27 46
INCREMENTS 1 ML / .02 GPH 2 ML / .05 GPH 5 ML / .05 GPH 5 ML / .125 GPH 10 ML / .25 GPH 20 ML / .25 GPH 100 ML / 1 GPH 100 ML / 1 GPH
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KOFLO PRODUCTS
Koflo Clear PVC Static Mixers, Series 308
In response to a growing need for high quality PVC static mixers at a lower price, Koflo developed the Series 308 PVC Static Mixer. This unit is a clear PVC static mixer, which unlike other static mixers, allows for a visual inspection of the mixing process. All Series 308 static mixers are made in standard 6 element and 12 element configurations. Additionally, all PVC static mixers are edge sealed to the inside of the housing. The advantages of edge sealing are twofold. Not only does edge sealing increase mixing efficiency, but this bonding method also increases the structural integrity of the entire mixer. All mixers come standard with male NPT threads. Sizes 3/8"- 2" are in stock for immediate delivery. One of the primary uses of the Series 308 static mixers is in the dilution of polymers and flocculants. With proper blending, it is quite common to recover the cost of a mixer in a relatively short period of time, due to the lower chemical costs associated with better mixing.
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Other Applications:
Admixing of water treatment chemicals pH control Chlorination and ozonation Process control sampling
MODEL NUMBER
PIPE DIA. NUMBER OF MAX. WORKING TYPICAL PRESSURE LENGTH WEIGHT MNPT ENDS ELEMENTS PRESSURE (PSI @75 F) FLOW (GPM) LOSS (PSI)
TECHNICAL SPECIFICATIONS
3/8-40C-4-6-2 3/8-40C-4-12-2 1/2-40C-4-6-2 1/2-40C-4-12-2 3/4-40C-4-6-2 3/4-40C-4-12-2 1-40C-4-6-2 1-40C-4-12-2 1.25-40C-4-6-2 1.25-40C-4-12-2 1.5-40C-4-6-2 1.5-40C-4-12-2 2-40C-4-6-2 2-40C-4-12-2 3/8 3/8 1/2 1/2 3/4 3/4 1 1 1 1/4 1 1/4 1 1/2 1 1/2 2 2 6 12 6 12 6 12 6 12 6 12 6 12 6 12 6 1/2 11 7 12 9 15 11 18 14 25 15 28 19 35 1.3 OZ 2.1 OZ 2.1 OZ 3.3 OZ 3.7 OZ 5.8 OZ 6.5 OZ 9.9 OZ 12.2 OZ 18.3 OZ 14.8 OZ 25.4 OZ 25 OZ 43 OZ 310 310 300 300 240 240 220 220 180 180 170 170 140 140 .4-3 .4-3 .65-5 .65-5 1.5-12 1.5-12 2.5-16 2.5-16 4-32 4-32 6-40 6-40 9-60 9-60 .25-11.25 .50-22.5 .25-10 .50-20 .25-11 .50-22 .30-11.75 .60-23.5 .25-13.5 .50-27 .25-12.25 .50-24.5 .25-9.25 .50-18.5
Note:
Also available in gray PVC, PVDF, PFA, Fiberglass & Stainless Steel
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6-49
KOFLO PRODUCTS
1 2 3 4 5 6 7 8 9 10
6-50
SIZE 1 1 1/2 2 2 1/2 3 4 6 8 10 12
2 12 14 15 17 21 22 27 32 39 45
A *NUMBER OF ELEMENTS 3 4 5 12 12 13 14 16 18 16 19 21 19 22 25 23 27 31 27 32 37 33 41 49 43 53 63 52 66 79 60 76 90
6 13 19 23 27 33 41 56 73 90 105
B 4 4 4 4 4 8 8 8 12 12
E 4 5 5 6 7 7 8 9 12 12
6 ELEMENT MODEL NUMBER 3/8-40C-4-6-2 1/2-40C-4-6-2 3/4-40C-4-6-2 1-40C-4-6-2 1.25-40C-4-6-2 1.5-40C-4-6-2 2-40C-4-6-2
A 6 ELEMENT 6 1/2 7 9 11 14 15 19
12 ELEMENT MODEL NUMBER 3/8-40C-4-12-2 1/2-40C-4-12-2 3/4-40C-4-12-2 1-40C-4-12-2 1.25-40C-4-12-2 1.5-40C-4-12-2 2-40C-4-12-2
A 12 ELEMENT 11 12 15 18 25 28 35
Snyder Tank Systems 7-2 Cone Bottom Tanks 7-13 Tank-Saver Platform System 7-3 Tank Fittings 7-14 Chemical Resistance Chart 7-4 Tank Accessories 7-16 Vertical Tanks 7-5 Sodium Hypochlorite Storage 7-18 Double-Wall Tanks 7-7 Sulfuric Acid Storage 7-19 Open Top Tanks & Containments 7-9 Horizontal Tanks 7-10 Bleach Protection System 7-20 Open Top Tanks Systems 7-11 Tank Heaters 7-21 Closed Top Tank Systems 7-12 Tank Controls 7-22
1 2 3 4 5 6
Note: FABCO recommends Flex Connectors for all lower outlets and inlets
7 8 9 10
7-2
Toronto, Edmonton, Saskatoon, Vancouver, Montreal
1 2 3
PLATFORM SYSTEM
TANK-SAVER
4 5 6 7 8 9 10
7-3
CAPACITY DIAMETER HEIGHT 2000 102 103 2500 102 122 3000 102 142 3500 102 158 4000 102 178 4500 102 197 5000 102 216 All tank dimensions exclude ladder attachment.
The Tank-Saver Platform System is portable, so its ideal for both permanent and temporary bulk storage tank installations. With the Tank-Saver, you can ship your entire tank system, even the ladder assembly in one piece on site.
The Tank-Saver has a domed top design, so the bottom of your tank is more fully supported. This important feature can extend your tanks life in high cycle rate applications.
With the Tank Saver System, you wont even need additional clearance or separation from the floors surface for draining tanks. The integrated slab crates space required for complete drainage. Finding tank and containment systems as versatile and dependable as Snyders would be a challenge in itself. Add the innovation of our Tank Saver System, and its easy to see why Snyder is the first choice in bulk storage solutions. Call your FABCO Representative to learn more about the TankSaver Platform System and other innovative Snyder Products. Note: FABCO recommends Flex Connectors for all lower outlets and inlets
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1 2 3 4 5 6 7 8 9 10
7-4
HDLPE Insulated 1.9/600 HDLPE#880046* 1.9/600 HDLPE#880046* 1.9/600 XLPE HDLPE & XLPE HDLPE & XLPE 1.5/600 1.35/600 1.5/600
Notes:
Ambient Temperature. Chart applies to Industrial ASTM designed tanks. *Chemical may cause tank material to discolor. ** 316SS may pit upon drying. Not recommended for SUMOs. High purity chemical applications are limited to natural tank color or special hot compounded resins. For chemicals or chemical blends not listed on the above chart, please contact Snyder Industries
ALL DIMENSIONS AND US GALLON CAPACITIES ARE NOMINAL AND SUBJECT TO CHANGE Toronto, Edmonton, Saskatoon, Vancouver, Montreal
VERTICAL TANKS
Snyder/RTS Vertical Tanks
PART NO. 1530000N 1541000N 1000101N 1540700N 5680000N 1550000N 5690000N 8010000N 5700000N 1540200N 5710000N 1540400N 5720000N 1540000N 1540300N 8020000N 5730000N 5740000N 1630000N 1630200N 1630100N 8030000N 8040000N 5750000N 1630300N 5760000N 1740000N 5770000N 5780000N 1800300N 1800000N 1820000N 8060000N 1700100N 1700200N 1810000N 1831000N 1830000N 1710000N 8120000N 1830200N 1830400N 1840300N 1770000N 8120100N 1840000N 1780200N 8300000N 5050300N 5050000N 8130000N 5090000N 8140000N US GALLONS 22 30 35 50 60 65 90 110 120 120 150 190 200 200 200 200 250 275 300 290 300 300 300 330 330 360 400 440 500 500 550 550 550 700 710 850 1000 1100 1100 1100 1200 1300 1400 1500 1500 1550 1900 1900 2000 2000 2000 2500 2500 US BRIMFUL 22 30 35 56 60 70 94 115 125 120 155 205 213 235 200 215 260 285 300 310 300 315 318 342 360 373 400 456 518 525 550 580 580 720 710 850 1100 1140 1150 1150 1240 1400 1500 1550 1550 1600 1930 1950 2000 2300 2100 2600 2600 DIAMETER (IN) 18 23 22 23 26 23 34 33 34 32 34 42 40 40 36 33 40 47 35 42 36 33 46 47 48 53 45 53 53 48 48 64 64 48 60 48 60 64 86 86 60 72 60 86 86 64 72 64 93 90 90 90 90 HEIGHT (IN) 23 23 36 38 40 46 36 41 50 39 60 47 56 48 59 69 67 56 80 59 82 94 51 66 55 56 62 67 74 74 75 47 46 99 68 117 89 90 55 55 109 87 128 72 72 124 119 147 84 88 88 107 107 MANWAY (IN) 2 10 6 10 14 6 14 10 14 10 14 10 14 6 10 10 14 14 18 10 10 10 10 14 10 14 18 14 14 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18
1 2 3 4 5 6 7 8 9 10
7-5
Features:
Industrial (ASTM D-199806) and Commercial design standards available. Available with cable restraint systems that meet 150 mph wind load and IBC seismic requirements. Specific gravity ratings are based on the industrys most severe calculation. Standard specific gravity choices are 1.5 and 1.9, other ratings are available upon request. All materials are UV stabilized for long- term outdoor service.
Material options:
High-density linear polyethylene (HDLPE) - black and natural white color - Complies with FDA Regulation 177.1520 and NSF standard 61. Cross-linked, high-density polyethylene (XLPE) - black and natural white color. Opaque white sodium hypochlorite resin #880059 up to 12,500 gallons for outdoor application. Sulfuric acid HDLPE resin #880046 up to 15,000 gallons.
ALL DIMENSIONS AND US GALLON CAPACITIES ARE NOMINAL AND SUBJECT TO CHANGE
Note: FABCO recommends Flex Connectors for all lower outlets and inlets
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VERTICAL TANKS
1 2 3 4 5 6 7 8 9 10
7-6
PART NO. 5090300N 8390000N 5130300N 5130000N 8160000N 7410000N 8190000N 5190000N 7421100N 7360000N 8200000N 5210000N 7420000N 7000400N 7000500N 8210000N 5480000N 1002100N 7020000N 7000000N 5250000N 7430000N 7140300N 8220000N 7140000N 5300400N 5300500N 5300000N 7440000N 5320300N 5300600N 7400000N 5360000N 7450000N 5330000N 5330300N 5350000N 5370000N 5280000N
US GALLONS 2500 2650 3000 3000 3000 3000 3650 3900 4000 4100 4100 4400 4500 4500 4600 4650 4900 5000 5500 5500 5600 6000 6000 6200 6500 6600 6600 7000 7500 8000 8000 8500 8750 9500 10500 10500 12500 15000 16500
US BRIMFUL 2600 3000 3000 3150 3150 3200 4000 4100 4300 4200 4400 4600 4700 5300 5100 5000 5100 5100 5600 6000 6350 6300 6500 6300 7000 7100 7600 7700 7800 8875 8300 8950 9250 9900 10850 10850 12750 15250 16800
DIAMETER (IN) 96 102 96 90 90 102 102 90 120 102 120 90 102 143 120 102 90 102 90 120 142 102 120 120 120 120 143 142 102 143 120 120 142 120 142 143 142 142 142
HEIGHT (IN) 98 97 111 127 127 96 126 163 104 130 100 182 142 91 116 154 202 154 221 132 102 188 145 140 153 158 123 122 234 144 186 194 143 215 169 177 198 234 257
MANWAY (IN) 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18
Note:
Snyders integrally molded-in bottom drain fitting, SUMO, provides maximum drainage for vertical bulk storage tanks 2000 Gal. and larger and is available as an option in diameter sizes up to 6 depending on tank size.
PART NO. 1001600N 1001700N 300 NST 400 NST 300 400
ALL DIMENSIONS AND US GALLON CAPACITIES ARE NOMINAL AND SUBJECT TO CHANGE Toronto, Edmonton, Saskatoon, Vancouver, Montreal
DOUBLE-WALL TANKS
Snyder/RTS Dual Containment Mini-Captors
Smaller dual-containment tanks provide added safety and environmental protection in more confined or remote storage locations. The advanced double-wall tank design is enclosed to prohibit foreign matter from entering the secondary containment tank, and a unique octagonal shape provides optimal spacing and sealing surface for the industrys most reliable transition fitting.
US DIAMETER GALLONS (IN) 35 22 60 120 150 275 360 500 26 34 34 47 53 53 HEIGHT (IN) 36 41 49 60 60 60 79 MANWAY (IN) 6 14 14 14 14 14 14
1 2 3 4 5 6 7 8 9 10
7-7
Primary Tank
Enables material contents to be safely dispensed from the top of the tank. (optional)
2 Vent
Provides location versatility in that it can fit through most any doorway.
ALL DIMENSIONS AND US GALLON CAPACITIES ARE NOMINAL AND SUBJECT TO CHANGE www.fabcoplastics.com
DOUBLE-WALL TANKS
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7-8
Adds mobility and versatility, and can extend tank life. Available on 102 Captor, and 102 single wall tanks.
U-vent Assemblies
Can be securely fastened and sealed to many of the large flat areas located on the top section of the tank. (optional)
OSHA-Approved Ladders
Uniquely designed to mechanically seal fitting outlet through both the inner and outer tank walls. Material unloading is easier and more cost effective than pumping contents from the top of the tank. (optional) Captor primary tank wall
interface with optional cable restraint system to meet seismic zone 4 and 110 mph wind requirements.
Encloses and interlocks outer and inner tank to prevent rain, snow, and debris from entering outer containment tank.
ALL DIMENSIONS AND US GALLON CAPACITIES ARE NOMINAL AND SUBJECT TO CHANGE Toronto, Edmonton, Saskatoon, Vancouver, Montreal
1 2 3 4 5 6 7 8 9 10
ALL DIMENSIONS AND US GALLON CAPACITIES ARE NOMINAL AND SUBJECT TO CHANGE www.fabcoplastics.com
7-9
HORIZONTAL TANKS
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Material options:
High-density linear polyethylene (HDLPE) - black and natural white color - Complies with FDA Regulation 177.1520 and NSF standard 61. Cross-linked, high-density polyethylene (XLPE) black and natural white color. Opaque white sodium hypochlorite resin #880059 (available on HLTs up to 525 gallons) for outdoor application. Sulfuric acid resin #880046 (available on HLTs up to 525 gallons).
US DIAMETER LENGTH HEIGHT MANWAY GALLONS (IN) (IN) (IN) (IN) 30 23 20 26 6 60 23 39 26 6 125 30 49 35 10 230 38 52 43 10 300 38 68 44 10 300 38 72 43 10 500 49 72 55 18 525 48 75 53 10 730 54 80 58 10 750 46 117 48 18 1000 46 154 48 18 1025 48 139 50 18 1600 56 158 60 24 1650 71 143 55 18 1685 62 159 62 18 2000 84 142 55 18 2000 62 160 70 18 2600 82 155 70 18 3000 92 142 76 18 3400 82 155 86 24
PART NO. 1080000N 1060000N 1120000N 1280000N 1320100N 1320000N 1400100N 1400000N 1360000N 1300000N 1420000N 1440000N 8440000N 1000700N 1460000N 1002300N 7510000N 8470000N 7500000N 7520000N
Note:
Hoops are required on horizontal leg tanks 730 gallons and above.
ALL DIMENSIONS AND US GALLON CAPACITIES ARE NOMINAL AND SUBJECT TO CHANGE Toronto, Edmonton, Saskatoon, Vancouver, Montreal
7-10
1 2 3 4
5 6 7 8 9 10
ALL DIMENSIONS AND US GALLON CAPACITIES ARE NOMINAL AND SUBJECT TO CHANGE www.fabcoplastics.com
7-11
1 2 3 4 5 6 7 8 9 10
100% HDLPE
Superior all plastic hinge provides more reliable service and greater protection from dust and debris. Bolted and sealed lids also available. (optional)
Material Construction complies with FDA Regulation 177.1520 and National Sanitation Foundation (NSF) standard 61.
Provides strength and accessibility for forklift handling when tanks are full and empty with appropriate restraint banding. Also can be permanently mounted to the floor for long-term installations.
Designed to interface with respective tank stands. including welded, bolted or bulkhead types of fittings.
Corrosion proof and available for both flat and total drain bottom tank configurations; stands elevate tanks 12 to 18 off the floor for fitting and piping clearance. (optional)
PART NO. 5790000N 5800000N 5810000N 5820000N 5830000N 1540000N 5840000N 5850000N 5860000N 5870000N 5880000N 5890000N 1800000N 1810000N
US HEIGHT DIAMETER GALLONS (IN) (IN) 55 90 120 150 200 200 250 275 330 360 440 500 550 850 42 41 51 62 58 54 70 60 69 60 71 79 86 126 26 34 34 34 40 40 40 47 47 53 53 53 48 48
TOP Flat Flat Flat Flat Flat Domed Flat Flat Flat Flat Flat Flat
LID O.D. 14 14 14 14 14 6 14 14 14 14 14 14 34 42 42 42 48 54 48 54 54 60 60 60 60 60
Domed 18 Domed 18
ALL DIMENSIONS AND US GALLON CAPACITIES ARE NOMINAL AND SUBJECT TO CHANGE Toronto, Edmonton, Saskatoon, Vancouver, Montreal
7-12
1 2 3 4 5 6 7 8
Features:
1890000N 5000000N 8310000N 1900000N 5010000N 8330000N 1910000N 5070000N 5110000N 8350000N 5100000N 5150000N 8360000N 5440000N 5180000N 5200000N 7040000N 5280000N 7180000N 5320000N 5340000N 7490000N
Available in 30, 45 and 60-degree slopes, sizes range from 15-13,000 gallons. Available with cable restraint system that meets 150 mph wind load and IBC seismic requirements. Specific gravity ratings are based on the industrys most severe calculation. Standard specific gravity choices are 1.5 and 1.9, other ratings are available upon request. Maximum operating temperature is 100 F. All materials are UV stabilized for long-term outdoor service.
Material options:
High-density linear polyethylene (HDLPE) - black and natural white color - Complies with FDA Regulation 177.1520 and NSF standard 61. Cross-linked, high-density polyethylene (XLPE) - black and natural white color
Smaller cone bottom tanks are ideal for small mix or batch applications.
Large cone bottom tanks ranging in sizes from 2,500 to 13,000 gallons, are used to store and deliver up to 10,000 cubic ft. of bulk resins at a processing plant.
9 10
ALL DIMENSIONS AND US GALLON CAPACITIES ARE NOMINAL AND SUBJECT TO CHANGE
Note: FABCO recommends Flex Connectors for all lower outlets and inlets
www.fabcoplastics.com
7-13
TANK FITTINGS
1 2 3 4 5 6 7 8 9 10
7-14
Notes:
Moulded, with double tapped NPT internal threads. Heavy duty bulkhead fittings feature double tapped internal NPT threads and a unique left hand self tightening nut. Complete with one (1) EPDM gasket (Buna-N and Viton gasketing materials available upon request). Gasket effectively seals against curved or irregular surfaces.
FITTINGS:
The Standard threaded fittings recommended for our polyethylene tanks are the welded polyethylene female Boss and the removable PVC Bulkhead fitting. Half and full welded couplings are also available. All threaded fittings are standard NTA.
VALVES:
PVC True Union ball valves and polypropylene gate valves are available. The PVC TU ball valve permits easy disconnect without disturbing plumbing and has replaceable seats and seals. An economy tap is available for small tank applications and is used with either a threaded boss or bulkhead fitting.
FABCO is ready to help with your specific requirements and can assemble a tank-accessory package that will uniquely meet your storage, mixing or dispensing application.
ORDER INFORMATION:
When ordering a tank with fitting(s) installed, identify the connection, type, size, and exact location. If positioning is critical to the installation, it is recommended that a dimensional drawing accompany the order. If installing your own fittings, cut holes at least 1/16 (1.59 mm) larger in diameter than piece to be installed. Care must be taken to allow clearance of inside flange or bottom inside radius of tank.
Notes:
Identify fitting and specify its exact location. If installing your own fittings, cut holes at least 1/16 in. larger in diameter than piece to be installed. Care must be taken to allow clearance of inside flange. The standard threaded fitting recommended for polyethylene tanks is a removable P.V.C. Adaptor (Bulkhead or Compression Fitting) with FEMALE N.P.T. and Neoprene Gaskets. Where chemical reaction does not permit P.V.C. and Neoprene Fittings, Polyethylene welded Boss with FEMALE N.P.T. can be used as an alternative. Welded poly bosses full and half couplings, and gusseted flanged nozzles are available for installation on all containers. Fabricated options such as baffles, interior piping, welded covers and tank extensions are available. Special and custom sizes available on request.
TANK FITTINGS
Bolted Flange Fittings
Bolted Flange Fittings are available in PVC and CPVC. Bolt heads are encapsulated in polyethylene providing chemical resistance. Available bolt materials are 316 Stainless Steel, Titanium, C-276 and Alloy 400. Available in a variety of diameters.
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Flexi-Joint Connections
This unique product is a built-in shock absorber. It can absorb movement & stress, accommodate pipe misalignment, surge force protection, and isolate pump vibration. It allows you to install direct to a tank with confidence. Available in a variety of diameters.
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7-15
TANK ACCESSORIES
1 2 3 4 5 6
Insulation and Heat Tracing
Tank Accessories
Liquid Level Assemblies Ladders & Seismic Restraint Systems Variety of Manways
A wide variety of manways are available from 8 to 24 size in threaded vented styles, 12 to 24 in hinged styles, and 14 to 24 in bolted and sealed vapor tight styles.
OSHA compliant ladders are available with and without cages in fiberglass and steel construction. Cable restraint systems are available that meet 150 mph wind load and IBC seismic requirements.
Liquid levels can be monitored more closely with external sight gauges and ultrasonic level sensors.
Flexmaster
7 8 9 10
A heating element and thermostat can be installed to allow regulation of temperature. In temperature sensitive applications, Snyder tanks can be insulated with rigid urethane foam. The insulation carries an R-16 rating and has a chemical and weather resistant acrylic latex mastic coating.
A uniquely designed flexible tank connection that allows a tanks sidewall to move freely, substantially reducing stress at fitting locations resulting in longer, trouble free tank installations.
Increase corrosion resistance without jeopardizing bolted fitting strength by utilizing Snyders encapsulated bolted fittings which ensure no metals come in contact with interior liquids. Available with PVC, CPVC, or PP flanges and with 316 SS, Titanium or Hastelloy encapsulated bolts.
For maximum sealing power and fitting strength, Snyder specially cast, 316 stainless steel fitting to provide long-term durability and leak resistance.
ALL DIMENSIONS AND US GALLON CAPACITIES ARE NOMINAL AND SUBJECT TO CHANGE Toronto, Edmonton, Saskatoon, Vancouver, Montreal
7-16
FLEXMASTERTM
FlexmasterTM
In recent years, a variety of expansion joint products have been utilized to help alleviate the stress generated at the tank and piping interface points. While some of these products can be an expensive alternative in steel tank installations, none provide the degree of expansion required in a plastic tank, which is why Snyder engineering has been compelled to develop a solution to this age-old problem. The Flexmaster is a uniquely designed flexible tank connection that allows a tanks sidewall to move freely, which substantially reduces stress at fitting locations, resulting in longer, trouble free tank installations. Its a well known fact within the tank manufacturing industry that the majority of all tank failures occur at a fitting location. This is because, the rigidity of a tanks plumbing connection apparatus typically does not allow the tank sidewall to expand and contract adequately, which creates a stress point that ultimately becomes the cause of failure at some stage within a tanks useful life. Bottom Line, Flexmaster will increase the useful life of your companys tanks while reducing the risk of premature tank failures, which will ultimately result in more profits. Flexmaster is constructed of the same polyethylene resin as the tank, which guarantees superior chemical resistance at a lower cost than traditional expansion joints.
PART NO. 5390100N95401 5390100N99601 5390000N95401 5390000N99601 DESCRIPTION 2 Flange Connector Assembly - HDLPE 2 Flange Connector Assembly - XLPE 3 Flange Connector Assembly - HDLPE 3 Flange Connector Assembly - XLPE
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Stress point resulting from tank expanding and contracting as it is filled and emptied.
SUMOTM
Snyder Industries unique molded drain fitting, the SUMO, has been developed from knowledge accumulated from over 50 years of rotationally molding polyethylene tanks. The SUMO was designed to help ensure maximum liquid drainage from vertical bulk storage tanks.
Maximum Drainage:
Using standard bulkhead fittings as outlets for vertical storage tanks can leave as much as 9 of liquid in the bottom of the tank. This means the tank is keeping your product, and your money. The SUMO provides maximum drainage so the product gets to your customer. It also helps reduce unscheduled maintenance downtime due to build up of sediment.
Ease of Installation:
Because SUMO is molded into the tank, pipe and fitting assembly is also easier with no secondary siphon tube assembly required.
The SumosTM encapsulated insert allows for modification free attachment to two, three, four, and six inch ANSI pipe sizes, and can be located at 90 locations around the base of most of our tanks.
With other polyethylene tank full drainage outlets, additional flange connections are required. With the SUMO you eliminate this cost by piping directly into it. A molded-in outlet also reduces the stress on the tank caused by cutting and bolting. This means youll save even more money since your tank will last longer. More importantly, you avoid having resin that is not fully cured in the area of the tank that is most stressed. And, if the SUMO fitting is damaged for any reason, it can be repaired. This further extends your tank life. Snyder is able to encapsulate either a stainless steel, hastelloy, or titanium insert into the wall of the tank. This encapsulated insert is then sealed off from the liquid contents of the tank by the two O-rings that are installed on a specially machined male adapter. The SUMOTM provides a metal reinforcement completely isolated from any chemical attack. Maximum tank drainage results from the SUMOTM being molded at the knuckle radius of the tank.
ALL DIMENSIONS AND US GALLON CAPACITIES ARE NOMINAL AND SUBJECT TO CHANGE www.fabcoplastics.com
7-17
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HDLPE exposed 6 months in 16.5% NaOCL. 400 ft. pounds @ -40 degrees F.
XLPE exposed 6 months in 16.5% NaOCL. 160 ft. pounds @ -40 degrees F.
XLPE with Linear Liner Actual sodium hypochlorite tank; shows thin liner, delamination, cracking, etc.
Pictures are worth a thousand words. Snyder researched and tested the best material for the job, and as a result, recommends the correct material for storage of Sodium Hypochlorite .
Ultraviolet (UV) radiation not only destroys light sensitive chemicals such as sodium hypochlorite (NaOCL) it also has the potential to significantly degrade the structural integrity of the storage tank containing the light sensitive chemical. In the past, most polyethylene tank manufacturers have promoted either black pigment or natural translucent polyethylene for sodium hypochlorite applications. While a black tank can block UV rays it also absorbs sunlight which can heat the tank to a level that harms both the tank and the chemicals it contains. The Snyder Bleach Protection System reflects light away from the container, protecting the bleach within from both UV rays and heat damage. Snyders HDLPE #880059, opaque white resin, was specifically designed for storing NaOCL. #880059s opacity prevents UV rays from attacking the sodium hypochlorite while its white color reflects the sunlight. Reducing exposure to these decomposition catalysts means longer shelf life for your NaOCL. Rotationally molded HDLPE tanks, unlike fiberglass reinforced plastic (FRP) tanks, have homogeneous walls. Without any fibers for the chemicals to wick along, you get consistent corrosion resistance throughout the tank. HDLPE tanks also have excellent impact resistance, which minimizes damage to the tank during shipping and installation. The performance of a tank is dependent not only upon the materials used, but also on the manufacturing process. Snyder has the most rigorous QC program in the industry - to ensure that every tank is built to last. Another Snyder innovation, our Snyder Unitized Molded Outlet (SUMO), helps maximize tank drainage to remove the sedimentation that can occur with time. The SUMO is available in titanium in 2, 3 4, or 6 sizes for NaOCL. Whether youre in the water treatment, waste water treatment, pulp and paper, or chemical processing industry, the .942 density HDLPE can provide a cost effective alternative for storing sodium hypochlorite. Corrosion resistance and toughness mean long tank life. All at an economical price. Call us today to determine if you can benefit by using Snyder storage tanks.
Based on studies conducted in conjunction with the University of Nebraska and resin producers, Snyder Industries, Inc. has determined the best current polyethylene resins available for the storage of sodium hypochlorite. Indoor Storage Outdoor Storage
Low UV exposure: HDLPE Resin, natural in color, 1.9 specific gravity, and 600 psi, which meets ASTM standards. (ASTM D 1998) Moderate UV Exposure: HDLPE Resin, black in color, 1.9 specific gravity, 600 psi which meets ASTM standards. (ASTM D 1998)
HDLPE Resin, natural in color, 1.9 specific gravity, 600 psi which meets ASTM (ASTM D 1998) standards. 1 sprayed on polyurethane foam insulation with mastic coating. HDLPE Resin #880059, opaque white in color, 1.9 specific gravity, 600 psi which meets ASTM standards (ASTM D 1998), provides a full opacity without the residual heat and UV affects of black tanks. We also recommend the Titanium SUMO fitting for full drainage and ease in the periodic flushing of the tank in order to prolong tank life. Flushing the tank every six months is recommended. These studies have shown that salt build up in the tanks holds free oxygen molecules near the surface, causing oxidation of the polyethylene. It should also be noted that heavy metal contaiminants such as copper or iron increase the rate of oxidation. By utilizing these suggested tank designs, and by following installation guidelines and good maintenance and piping practices, the life of the tank will be extended.
The Compass Publications Chemical Resistance Guide for Plastics 2000, a well respected reference guide for the Plastics Industry states under its listing for XLPE Polyethylene for Sodium Hypochlorite Not as good as HDPE.
7-18
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HDLPE #880046 exposed 6 months in 98% H2SO4 400 ft. lbs. @-40F.
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Sulfuric Acid to 98% Concentration HDLPE resins #880046, natural in color, 1.9 specific gravity, 600 psi, meets ASTM Standards and Snyder Industries provides a FULL 3 YEAR WARRANTY for storage at ambient temperatures. Specify the correct tank material....one that you can depend on...a material that has been proven to be the best overall for the storage of Sulfuric Acid!
The resin that Snyder recommends is a true high density linear resin. Unlike other tank manufacturers who try to achieve the same results using a laminated Linear LOW Density liner in a XLPE tank, Snyder uses the better material, for the whole tank - providing much higher tensile strength, and chemical resistance. Additional advantages over lined tanks: you dont have the potential problems of total coverage of the laminated linear material over the XLPE material during processing; and, delamination as a result of the constant filling and emptying processes associated with storage tanks in general. The High Density linear resin that Snyder uses provides: the best chemical barrier best chemical resistance best tank life, and, is repairable by welding if the tank is ever damaged.
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7-19
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7-20
Snyder Industries has researched and tested the best material for this application and as a result developed an HDLPE resin specifically designed for the containment of bleach, or sodium hypochlorite. The Snyder Bleach Protection System is available in both bulk storage tanks and IBCs. The proprietary Snyder resin package is formulated with a special opaque pigment that prevents UV rays from attacking the bleach contained within.
In the past, most polyethylene tank and IBC manufacturers have promoted either black pigmented or natural translucent polyethylene for sodium hypochlorite applications. While a black tank can block UV rays, it also absorbs sunlight, which can heat the tank to a level that harms both the tank and the chemicals it contains. The Snyder Bleach Protection System reflects light away from the container, protecting the bleach within from both UV rays and heat damage.
Snyder Bleach Protection is available for both the bulk storage and transportation of bleach products. Vertical, horizontal or double wall tanks are available in many sizes and designs up to 12,500 gallons. Portable, D.O.T.approved IBCs are available in a variety of options up to 550 gallons. Whether youre a manufacturer, distributor or end-user of bleach, the Snyder Bleach Protection System will keep your companys investment and profits safe, preserving and even extending the useful life of your bleach.
For More information on the Snyder Bleach Protection System or any other Snyder Product, please contact your FABCO Representative.
TANK HEATERS
Process Technology Electric Immersion Heaters
1 2 3
Metal Heaters
Compatible with virtually any chemistry. Sizes up to 27 kW. Large variety of standard and custom configurations for over the side and bottom installations
Variety of materials to match your application (titanium, 316 stainless, 304 stainless and plain steel). Sizes up to 54 kW. Standard and custom configurations for over the side and bottom installations.
4 5 6
Quartz Heaters
Ideal for most acidic chemistries. Metal grounded quartz sheathed heaters up to 30 kW. Polypropylene guards standard.
Unique or difficult applications are our specialty. Configurations available include: lab heaters, flexible riser heaters, phosphate heaters, deep tank heaters, VaripowerTM heaters, EasyPlugTM heaters, etc.
7 8 9
Water Heaters
Excellent for DI spray rinse, precision cleaning and other applications. Electric inline water heaters with all titanium wetted parts. Sizes up to 144 kW.
Wide variety of heater types and features to fit virtually any application. Stainless, titanium, fluoropolymer and other materials. Sizes from 1/2 screw plug to 14 flanged.
10
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7-21
TANK CONTROLS
1 2 3 4 5 6 7 8 9 10
7-22
Metal Coils
Heat exchangers designed and built to your specific application, including simple U coils, single and multi bank grid coils, helical coils, serpentine coils, standard and custom designs. Wide variety of materials available.
Fluoropolymer Coils
Excellent chemical compatibility. Rugged construction with perforated guards. Variety of sizes and configurations available.
Engineered specifically to your needs. Spiral plate, tube-in-tube and other designs available. Variety of materials of construction.
Temperature Controls
Sophisticated digital to simple non-indicating controls. Combination controls up to 150 amp capacity. Custom designed central control stations.
Conductivity and capacitive style controls for the ultimate in reliability. Multi-level controls available. Can be packaged with temperature controls.
Accessories
Accessory Items Include
Thermowells, digital timers, electronic temperature indicators, amp hour meters, solenoid valves, strainers, coil insulators and vacuum breakers.
Pool and Spa Hose 8-2 Clear PVC Hose 8-3 Clear Braided PVC Hose 8-4 PVC Hose 8-5 PE Tubing 8-7 PP Tubing 8-8 Specialty Tubing 8-9
Hose Clamps 8-10 Flexible Tubing 8-11 PVC Hose Insert Fittings 8-13 PP Cam Coupler Fittings 8-14 Tube Fittings 8-15 Compression Tube Fittings 8-17 HDPE & Nylon Insert Fittings 8-28
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8-2
Features:
Applications:
SOLID CREAM PART # PFH050 PFH075 PFH100 F36MCR PFH150 PFH200 PFH300
MAX. WORKING MINIMUM VACUUM PRESSURE BEND APPROX. RATING (IN HG) STD (PSI) DIAMETER WEIGHT LENGTH @ 68 F (LBS/FT) (IN) (MM) @68F @104F @68F @104F (IN) 0.850 21.50 100 70 28 26 2 100/50 0.14 OD 1.053 26.75 1.320 33.52 100 100 80 70 70 65 70 70 55 50 50 40 28 28 28 28 28 28 26 24 24 24 24 22 2 3 4 4 6 8 100/50 100/50 100/50 100/50 100/50 50 0.21 0.28 0.37 0.44 0.58 1.20
1 1/4" 1.663 42.25 1 1/2" 1.904 48.35 2" 3" 2.381 60.48 3.500 89.00
Notes:
Inside diameter is nominal. Tolerance on outside diameters are 0.20. Vacuum rating on sizes 1 thru 2 is 29.8 HG @ 72 F Not recommended for compressed air or gas service. Like other materials, Spa Hoses can be damaged by rodents or insects, including termites. Our warranty does not cover damages caused by them. Spa Hose should not be used underground in areas infested by termites. This product warning shall be given to every purchaser of Spa Hose. Use with recommended primers and PVC cements; consult with glue supplier for recommendations. Coils of Tigerflex Spa Hose should not be stacked more than five coils high. Hose which has been stacked high may be damaged over time.
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8-3
Applications: Features:
High gloss crystal clear appearance with glass smooth interior to reduce sediment buildup. Non-toxic blue tint to enhance clarity. NSF-51 and NSF-61 certified material. Self-extinguishing. Compound hardness 73 3 Shore A.
PART # CVT037 K0100304 CVT051 K0100306 CVT071 CVT073 CVT074 CVT092 K0100508 K0100509 CVT107 CVT108 K0100610 K0100709 CVT135 CVT137 CVT138 K0101012 CVT164 CVT165 CVT180 K0101218 CVT185 K0101418 K0101420 CVT210 CVT213 K0101624 K0102024 CVT241 K0102028 K0102430 K0102432 K0103240 NOM. I.D. 1/8" 3/16" 3/16" 3/16" 1/4" 1/4" 1/4" 5/16" 5/16" 5/16" 3/8" 3/8" 3/8" 7/16" 1/2" 1/2" 1/2" 5/8" 5/8" 5/8" 3/4" 3/4" 3/4" 7/8" 7/8" 1" 1" 1" 1-1/4" 1-1/4" 1-1/4" 1 1/2" 1 1/2" 2" NOM. O.D. 1/4" 1/4" 5/16" 3/8" 3/8" 7/16" 1/2" 7/16" 1/2 9/16" 1/2" 9/16" 5/8" 9/16" 5/8" 11/16" 3/4" 3/4" 13/16" 7/8" 1" 1 1/8" 1-1/4" 1 1/8" 1 1/4" 1-1/4" 1-3/8" 1 1/2" 1 1/2" 1-5/8" 1 3/4" 1 7/8" 2" 2 1/2" WALL THICKNESS 1/16" 1/32" 1/16" 3/32" 1/16" 3/32" 1/8" 1/16" 3/32" 1/8" 1/16" 3/32" 1/8" 1/16" 1/16" 3/32" 1/8" 1/16" 3/32" 1/8" 1/8" 3/16" 1/4" 1/8" 3/16" 1/8" 3/16" 1/4" 1/8" 3/16" 1/4" 3/16" 1/4" 1/4"
Tubing for laboratories. Water distillation lines. Deionized water systems. Air conditioning and refrigeration drainage. Air lines and bottling plants. Beverage dispensing units Ice making machines. High efficiency furnace drainage. Transfer of weak chemicals & acids.
STANDARD LENGTH (FT) 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 50 50 50 50 50 50 APPROX. WT PER ROLL (LBS.) 2.0 1.2 2.7 4.5 3.4 5.5 8.0 4.0 6.5 9.4 4.7 7.5 10.7 6.0 6.0 9.5 13.4 8.2 11.6 16.1 18.8 30.0 42.9 21.4 34.1 24.1 38.2 53.6 14.8 23.1 32.2 27.1 37.5 48.2
WP/PSI 68 F (20C) 65 50 55 60 55 58 60 50 55 60 45 50 55 35 30 40 45 26 35 40 35 40 45 30 35 25 30 35 20 30 40 30 35 35
Notes:
Working Pressure decreases as temperature increases. Pressure ratings can only be obtained with proper coupling procedures. Use of compression fittings with non-reinforced PVC tubing is not recommended. Hose claims involving use of these fittings will be disallowed.
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8-4
Features:
Constructed with non-toxic compounds. NSF-51 and NSF-61 certified material. Crystal clear allows visual confirmation of product flow. Longitudinally-reinforced to reduce elongation under pressure. Light weight. Self-extinguishing. Non-marking. Silicone-free. Non-conductive. One-piece lengths. Resistant to chemicals Compound hardness 73 3 Shore A.
Applications:
Food & beverage dispensing. Deionized water. Liquid food products. Air and water lines. Powdered food products. Potable water transfer. Air breathing lines. Pneumatic lines. Packaging machines.
PART # NYR-050 NYR-055 NYR-060 NYR-072 NYR-080 NYR-090 NYR-100 NYR-110 NYR-120 NYR-130 NYR-150 K3150MM04 k3150MM06 K3150MM08 K3150MM10 K3150MM12 k3150MM19
NOMINAL I.D. 3/16" 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1-1/4" 1-1/2" 2" 4 mm 6 mm 8 mm 10 mm 12 mm 19 mm
NOMINAL WALL O.D. THICKNESS 0.375" 3/16" 0.438" 1/16" 0.531" 1/16" 0.594" 1/16" 0.750" 3/32" 0.891" 1/8" 1.031" 1/16" 1.300" 3/32" 1.620" 1/16" 1.938" 3/32" 2.490" 1/8" 9 mm 2.5 mm 11 mm 2.5 mm 13.5 mm 2.75 mm 16 mm 3 mm 18 mm 3 mm 26 mm 3.5 mm
WP/PSI 70F/(20C) 250 250 250 225 200 200 150 125 100 100 75 250 250 250 225 200 150
WP/PSI STANDARD APPROX. WT 122F/(50C) LENGTH PER ROLL (LBS.) 150 300 13 150 300 17 135 300 24 125 300 27 100 300 40 100 200 35 85 200 43 75 200 59 55 100 45 50 100 64 35 100 94 150 100 4 150 100 6 135 100 8 125 100 10 100 100 12 85 100 21
Notes:
Working Pressure decreases as temperature increases. Pressure ratings can only be obtained with proper coupling procedures. Use of compression fittings with braided hose is not recommended. Hose claims involving use of these fittings will be disallowed.
PVC HOSE
Series K7130 Heavy Wall PVC Transfer Hose
Series K7130 Heavy Wall PVC Food & Beverage Vacuum/ Transfer Hose is made from crystal clear PVC compound, formulated in compliance with applicable FDA(03) requirements, meets USDA(17), 3A(01), NSF(13), UL(16), USP(18) and RoHS(15) criteria. It is reinforced with helically-wound spring steel wire. Hose clamps and fittings are also available.
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8-5
Features:
Applications
Industrial vacuum pumps and lines Food & beverage dispensing. Car wash applications. Coolant and air breathing lines. Deionized water systems. The service temperature range is from +25F (-4C) to +150F (+65C). NSF 51 certified
29.9 HG vacuum rating. Spiral wire reinforcement prevents kinking or collapsing, hose diameter will not expand under normal rated working pressures. Crystal clear allows visual confirmation of product flow. Glass-smooth interior reduces material buildup. Electrogalvanized helical steel wire can be used for static dissipation. Compound hardness 73 3 Shore A. Self-extinguishing. Non-marking, non-toxic and silicone-free.
WP/ PSI 70F 250 150 150 150 150 100 100 100 100 WP/ PSI 122F 80 80 80 65 65 50 50 35 35 STANDARD APPROX. MIN. BEND LENGTH OF WT PER RADIUS @ COIL ROLL 70F 100 ft. 10 lbs. 1" 100 ft. 13 lbs. 1 1/2" 100 ft. 21 lbs. 2" 100 ft. 30 lbs. 2 100 ft. 36 lbs. 3" 100 ft. 44 lbs. 4" 50 ft. 37 lbs. 5" 50 ft. 42 lbs. 6" 50 ft. 56 lbs. 8"
Notes:
SERIES SIZE NOMINAL NOMINAL # CODE ID (IN) OD (IN) K7130 K7130 K7130 K7130 K7130 K7130 K7130 K7130 K7130 04 06 08 10 12 16 20 24 32 1/4 3/8 1/2 5/8 3/4 1 1 1/4 1 1/2 2 0.500 0.625 0.813 1.000 1.125 1.375 1.750 2.000 2.500
Features:
Applications:
Industrial vacuum pumps and lines Food & beverage dispensing. Car wash applications. Coolant and air breathing lines. Deionized water systems. The service temperature range is from +25F (-4C) to +150F (+65C). NSF 51 certified
29.9 HG vacuum rating. Spiral wire reinforcement prevents kinking or collapsing, hose diameter will not expand under normal rated working pressures. Crystal clear allows visual confirmation of product flow. Glass-smooth interior reduces material buildup. Electrogalvanized helical steel wire can be used for static dissipation. Self-extinguishing. Non-marking, non-toxic and silicone-free.
WP/ WP/ STANDARD APPROX. MIN. BEND PSI PSI LENGTH OF WT PER RADIUS @ 70F 122F COIL ROLL 70F
150 100 100 100 70 70 70 50 50 50 50 50 70 70 70 50 50 35 35 30 30 30 30 30 100 ft. 100 ft. 100 ft. 100 ft. 100 ft. 100 ft. 50 ft. 50 ft. 50 ft. 50 ft. 50 ft. 50 ft. 7 lbs. 11 lbs. 15 lbs. 19 lbs. 24 lbs. 33 lbs. 25 lbs. 29 lbs. 42 lbs. 58 lbs. 69 lbs. 81 lbs. 1" 1 1/2" 2" 2 3" 4" 5" 6" 8" 9" 10" 12"
Notes:
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PVC HOSE
1 2 3 4 5 6 7 8 9 10
8-6
PART # UBK200 UBK250 UBK300 UBK400 UBK500 UBK600 UBK800
Features: Applications:
Food & beverage dispensing. Coolant and air breathing lines. Deionized water systems. Liquid food products. Powdered food products. Potable water transfer. Pneumatic lines. Packaging machines.
Constructed with non-toxic compounds. NSF-51 and NSF-61 certified material. Crystal clear allows visual confirmation of product flow. Longitudinally-reinforced
SERIES SIZE NOMINAL NOMINAL # CODE ID (IN) OD (IN)
K3130 K3130 K3130 K3130 K3130 K3130 K3130 K3130 K3130 K3130 K3130 K3130 02 03 04 05 06 08 10 12 16 20 24 32 1/8 3/16 1/4 5/16 3/8 1/2 5/8 3/4 1 1 1/4 1 1/2 2 .328 .406 .500 .563 .625 .813 1.000 1.125 1.375 1.750 2.000 2.500
to reduce elongation under pressure. Light weight. Self-extinguishing. Non-marking and Silicone-free. One-piece lengths. Compound hardness 73 3 Shore A.
WP/ WP/ STANDARD APPROX. PSI PSI LENGTH WT PER 70F 122F OF COIL ROLL
350 350 350 275 275 250 225 200 150 125 100 75 200 200 200 160 145 130 125 120 85 75 65 55 300 300 300 300 300 300 200 200 200 100 100 100 ft. ft. ft. ft. ft. ft. ft. ft. ft. ft. ft. ft. 12 17 24 28 32 52 52 60 76 64 75 96 lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs.
Notes:
The service temperature range is from +25F (-4C) to +150F (+65C). NSF 51 certified Working Pressure decreases as temperature increases. Pressure ratings can only be obtained with proper coupling procedures. Use of compression fittings with yarn-reinforced hose is not recommended. Hose claims involving use of these fittings will be disallowed.
Notes:
The service temperature range is from -40F to +150F. Actual service temperature range is application-dependent. Spiral Double Bolt Clamps Service life may vary depending on operating conditions and type of material being conveyed.
PE TUBING
Series E Instrument Grade PE Tubing
Parflex flexible polyethylene thermoplastic tubing is extruded from high molecular weight resin for increased dimensional stability, uniformity and long-term strength. Its resistance to environmental stress cracking greatly exceeds that of ordinary polyethylene tubing as measured by ASTM D-1693. (10% IGEPAL).Parflex polyethylene tubing is available in black as well as seven coding colours as recommended by the Instrument Society of America. Black (EB) tubing contains an ultraviolet inhibitor which is recommended for use in sunlit areas. Ingredients of natural and colour tubing (except black) listed below meet F.D.A. requirements for food contact applications. All tubing conforms to ASTM D-1248, Type I, Class A, Category 4, Grade E5. Parker Fast & Tite fittings or Parker Brass fittings are recommended for this type of Tubing. The suggested operating temperature -80F (-62C) to +150F (+66C).
OD (IN) 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 5/16 5/16 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 5/8 5/8 5/8 5/8 WALL LENGTH WO @73F THICKNESS (FT) 0.040 0.040 0.040 0.040 0.040 0.040 0.040 0.040 0.040 0.040 0.040 0.040 0.040 0.040 0.062 0.062 0.062 0.062 0.062 0.062 0.062 0.062 0.062 0.062 0.062 0.062 0.062 0.062 0.062 0.062 0.062 0.062 100 500 1000 100 500 1000 100 500 100 500 500 500 500 500 500 500 100 500 100 500 500 500 500 500 500 500 100 100 100 100 500 500 120 120 120 120 120 120 120 120 120 120 120 120 120 120 145 145 125 125 125 125 125 125 125 125 125 125 90 90 70 70 70 70 MIN. BURST PSI @ 73F 625 625 625 625 625 625 625 625 625 625 625 625 625 625 800 800 675 675 675 675 675 675 675 675 675 675 425 425 325 325 325 325 MIN. BEND RADIUS (IN) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1/8 1 1/8 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 2 1/2 2 1/2 4 4 4 4 WEIGHT PER 100 FT 1.17 0.74 0.32 1.28 0.78 0.66 0.99 0.78 1.02 0.78 0.93 0.74 0.74 0.74 1.02 1.03 1.10 0.62 1.93 1.28 1.35 1.40 1.38 1.42 1.38 1.38 1.78 2.44 3.35 3.27 1.20 1.99
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8-7
PART NO. E-43-0100 E-43-0500 E-43-1000 EB-43-0100 EB-43-0500 EB-43-1000 E-43-R-0100 E-43-R-0500 E-43-B-0100 E-43-B-0500 E-43-O-0500 E-43-Y-0500 E-43-P-0500 E-43-G-0500 E-53-0500 EB-53-0500 E-64-0100 E-64-0500 EB-64-0100 EB-64-0500 E-64-R-0500 E-64-B-0500 E-64-O-0500 E-64-Y-0500 E-64-P-0500 E-64-G-0500 E-86-0100 EB-86-0100 E-108-0100 EB-108-0100 E-108-0500 EB-108-0500
COLOUR Natural Natural Natural Black Black Black Red Red Blue Blue Orange Yellow Purple Green Natural Black Natural Natural Black Black Red Blue Orange Yellow Purple Green Natural Black Natural Black Natural Black
ID (IN) 0.170 0.170 0.170 0.170 0.170 0.170 0.170 0.170 0.170 0.170 0.170 0.170 0.170 0.170 0.187 0.187 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.375 0.375 0.500 0.500 0.500 0.500
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PP TUBING
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8-8
PART #
PP-21-1000 PPB-21-1000 PP-32-0500 PPB-32-0500 PP-43-0500 PPB-43-0500 PP-53-0500 PPB-53-0500 PP-64-0500 PPB-64-0500 PP-86-0250 PPB-86-0250
Notes:
Suggested operating temperatures, depending upon conditions are 0F (18C) to +200F (+93C). The recommended fittings for this pipe are the Parflex Fast & Tite fittings or the Parker Brass fitting.
WORKING PRESSURE AT 73F (PSI)
300 300 300 300 300 300 300 300 300 300 200 200
COLOUR
White Black White Black White Black White Black White Black White Black
O.D. (IN)
1/8 1/8 3/16 3/16 1/4 1/4 5/16 5/16 3/8 3/8 1/2 1/2
I.D. (IN)
.080 .080 .120 .120 .170 .170 .187 .187 .250 .250 .375 .375
WALL (IN)
.023 .023 .034 .034 .040 .040 .062 .062 .062 .062 .062 .062
1 2
ACUTECH PVDF KYNARPVDF 1/8 - 1 PURFLEX 85 Tygothane PUR, ESTER 1/8 - 1 85 (A) 1.18 -70 to 185 -56 to 85 Gas 6000 Transparent Slight None Excellent 6 x O.D. 550 Burns Excellent Excellent 0.3-5 1-10 4-25 PURFLEX 75 PUR, ETHER POLYFLEX 50 LLDPE
FABCO MATERIAL NORTON COMPANY RESIN AVAILABLE SIZES CERTIFICATIONS DUROMETER (SHORE) SPECIFIC GRAVITY OPERATING TEMP. RANGE (F) OPERATING TEMP. RANGE (C) STERILIZATION* TENSILE STRENGTH, PSI COLOUR ODOR TASTE IMPARTED TEAR STRENGTH BEND RADIUS ELONGATION (%) FLAME RESISTANCE ABRASION RESISTANCE CORROSION RESISTANCE PERMEABILITY ** N2 O2 CO2
FUELFLEX BRAIDFLEX 65 70 Tygon F-4040-A 5) PVC, FUEL 1/8 - 3/4 60 (A) 1.23 -15 to 165 -26 to 74 N/A 1900 Transparent Yellow Slight N/A Good 4 x O.D. 425 Self-ext. Very Good Excellent 0.5-2 1-6 10-35
ACUTECH FEP
ACUTECH PFA
Tygon Chemfluor B-44-4X Chemfluor FEP I.B./NT-80 6) PFA PVC REINFORCED 3/16 - 2 USDA, FDA, NSF-51 65 (A) 1.20 -5 to 180 -21 to 82 Gas Chemical 2000 Clear Slight None Very Good 6 x O.D. 350 Self-ext. Good Excellent 0.5-2 1-6 10-35 TEFLON FEP 1/16 1/2 USDA, FDA 58 (D) 2.17 -103 to 400 -75 to 205 Autoclave Gas Chemical 3000 TEFLON PFA 1/16 1/2
3 4 5 6 7 8 9 10
8-9
1/8 - 1 1/8 - 1 75 (A) 1.13 -70 to 175 -56 to 79 Gas 3500 Transparent None None Excellent 6 x O.D. 700 Burns Excellent Excellent 1-10 1-20 1040 USDA, FDA 50 (D) 0.92 -100 to 175 -73 to 79 Chemical 1700 Translucent Slight None Very Good 8 x O.D. 600 Burns Good Excellent 20 60 280
USDA, FDA, USDA, FDA, 3-A NSF-51 USP VI USP VI 55 (A) 1.19 -25 to 160 -35 to 71 Autoclave Gas Chemical 1650 Crystal Clear Slight None Good 4 x O.D. 450 Self-ext. Very Good Excellent 0.5-2 1-6 10-35 65 (A) 1.20 -10 to 175 -23 to 79 Autoclave Gas Chemical 2200 Crystal Clear Slight None Good 5 x O.D. 400 Self-ext. Very Good Excellent 0.5-2 1-6 10-35
USDA, USDA, FDA FDA, 3-A USP VI 60 (D) 2.15 -454 to 500 -268 to 260 Autoclave Gas Chemical 3000 67 (D) 1.78 -25 to 255 -32 to 124 Autoclave Gas Chemical 4300 Translucent None None Excellent 10 x O.D. 375 Self-ext. Very Good Excellent 0.6 0.4 2
Transparent Transparent None None Good 8 x O.D. 300 Self-ext. Very Good Excellent 20 60 135 None None Good 10 x O.D. 300 Self-ext. Very Good Excellent 18 65 150
TYPE:
1) Laboratory tubing 2) Beverage tubing 3) Food, Milk and Dairy Products tubing 4) Surgical and Hospital tubing 5) Fuel and Lubricant tubing 6) Pressure-rated food, milk and dairy products tubing
*STERILIZATION GUIDELINES:
Autoclaving (121C, 15 psig for 20 minutes) Clean and rinse item with distilled water before autoclaving. Certain chemicals which have no appreciable effects on resins at room temperature may cause deterioration at autoclaving temperatures unless removed with distilled water beforehand. Gas ethylene oxide formaldehyde. Disinfectants benzalkonium chloride, formalin, ethanol, etc. Dry Heat 170C (338F). Radiation gamma irradiation at 2.5 Mrad with unstabilized plastic. For additional information, contact FABCO PLASTICS Preferred method of sterilization Polyethylene, Polypropylene, Polyurethane, and Nylon Tubing also available upon request.
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HOSE CLAMPS
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8-10
NOMINAL SIZE 1/4" (6.35) 5/16" (7.94) 3/8" (9.52) 1/2" (12.70) 5/8" (15.87) 3/4" (19.05) 1" (25.40) 1 1/4" (31.75) 1 1/2" (38.10) 1 3/4" (44.45) 2" (50.80) 2 1/4" (57.15) 2 1/2" (63.50) 2 3/4" (69.85) 3" (76.20) 3 1/4" (82.55) 3 1/2" (88.90) 3 1/2" (88.90) 3 3/4" (95.25) 4" (101.60) 4 1/2" (114.30) 5" (127.00) 5 1/4" (133.35) 5 1/2" (139.70) 6" (152.40) 6 1/2" (165.10) 7 1/4" (184.00) 7 1/2" (190.50) 7 3/4" (196.85) 8" (203.20) 8 3/4" (222.25) 9 1/2" (241.30) 9 3/4" (247.65) 10" (254.00) 11 1/4" (285.75) 11 3/4" (298.45) 13 1/8" (333.38) 14" (355.60) MIN. DIAMETER 1/4" (6.35) 5/16" (7.94) 3/8" (9.52) 1/2" (12.70) 9/16" (14.27) 11/16" (17.47) 5/8" (15.87) 13/16" (20.62) 1 1/16" (27.00) 1 7/16" (36.50) 1 9/16" (39.70) 1 13/16" (46.05) 2 1/16" (52.40) 2 5/16" (58.75) 2 9/16" (65.10) 2 13/16" (71.45) 3" (76.20) 3" (76.20) 3 5/16" (84.15) 3 9/16" (90.50) 4 1/8" (104.77) 4 5/8" (117.47) 4 3/8" (111.12) 5 1/8" (130.17) 5 5/8" (142.81) 6 1/8" (155.57) 6 7/8" (174.63) 6 5/8" (168.27) 6 7/8" (174.63) 7 5/8" (193.68) 7 7/8" (200.03) 9 1/8" (231.78) 8 7/8" (225.43) 9 1/8" (231.79) 10 7/8" (276.23) 10 7/8" (276.23) 12 5/16" (312.74) 13 1/4" (336.55)
Hose Clamps
Fabco tubing and hose clamps are available in two configurations. Type 1 is constructed of 301 stainless steel band with 5/16 Slotted carbon steel hex head screw. Type 2 is constructed of 301 stainless steel bands with 5/16 Slotted 305 stainless steel hex head screw. Chart indicates standard sizes. Contact Fabco for availability of non-standard sizes.
Notes:
MAX. DIAMETER STANDARD PACK TYPE 1 PART # TYPE 2 PART # 5/8" (15.87) 7/8" (22.23) 25/32" (19.81) 1" (25.40) 1 1/8" (28.57) 1 1/4" (31.75) 1 1/2" (38.10) 1 3/4" (44.45) 2" (50.80) 2 3/8" (60.32) 2 1/2" (63.50) 2 3/4" (69.85) 3" (76.20) 3 1/4" (82.55) 3 1/2" (88.90) 3 3/4" (95.25) 3 13/16" (96.85) 4" (101.60) 4 1/4" (107.95) 4 1/2" (114.30) 5" (127.00) 5 1/2" (139.70) 5 11/16" (144.46) 6" (152.40) 6 1/2" (165.10) 7" (177.80) 7 3/4" (196.85) 7 7/8" (200.02) 8 1/4" (209.55) 8 1/2" (215.90) 9 1/4" (234.95) 10" (254.00) 10 1/4" (260.35) 10 1/2" (266.70) 11 3/4" (298.45) 12 1/4" (311.15) 13 5/8" (346.08) 14 1/2" (368.30) 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 SCL04 SCL05 SCL06 SCL08 SCL10 SCL12 SCL16 SCL20 SCL24 SCL28 SCL32 SCL36 SCL40 SCL44 SCL48 SCL52 SCL54 SCL56 SCL60 SCL64 SCL72 SCL80 SCL84 SCL88 SCL96 SCL104 SCL116 SCL120 SCL124 SCL128 SCL140 SCL152 SCL156 SCL160 SCL180 SCL190 SCL212 SCL224 SSCL04 SSCL05 SSCL06 SSCL08 SSCL10 SSCL12 SSCL16 SSCL20 SSCL24 SSCL28 SSCL32 SSCL36 SSCL40 SSCL44 SSCL48 SSCL52 SSCL54 SSCL56 SSCL60 SSCL64 SSCL72 SSCL80 SSCL84 SSCL88 SSCL96 SSCL104 SSCL116 SSCL120 SSCL124 SSCL128 SSCL140 SSCL152 SSCL156 SSCL160 SSCL180 SSCL190 SSCL212 SSCL224
FLEXIBLE TUBING
Economical Flexible Tubing
TYPE Construction Sizes Std. Lengths Colours Temp Range Options Applications TDS TD-HS FLEXFLYTE VF Single Ply Vinyl Coated Polyester with Two Ply Vinyl Coated Polyester Single Ply Vinyl Coated Fiberglass Vinyl Scuff Strip with Vinyl Scuff Strip 3 12 ID 3 12 ID 2 14 ID 25 FT 25 FT 25 FT BLACK WITH BLACK WITH BLACK ORANGE WEARSTRIP ORANGE WEARSTRIP 40 to 200F 40 to 200F 20 to 200F Odd size diameters and custom Odd size diameters and custom Ventilation of photo reproduction lengths available. Custom colour lengths available. Custom machines, fine dust collection systems, wearstrip available (minimum may colour wearstrip available transfer of low volume cool apply). (minimum may apply). and warm air. Vinyl coated polyester fabric cover, Flame retardant to UL94V0, Fiberglass cover with flame retardant enclosed spring steel wire helix, highly visible extruded vinyl vinyl coating each side. Vinyl-coated highly visible extruded vinyl orange orange scuff strip, vinyl-coated spring steel wire helix permanently scuff strip. Flame retardant to polyester fabric enclosed bonded to carcass. Flame retardant to UL94V0. Excellent flexibility. spring steel wire helix. UL94V0. Excellent flexibility.
1 2 3 4 5 6 7 8 9 10
Features
Features
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8-11
FLEXIBLE TUBING
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8-12
Vac-U-Flex Tubing
TYPE Construction Sizes Std. Lengths Colours Temp Range Options/ Applications SUPER VACUFLEX PVC 1/4 4 ID 50 FT (25 on 3 and 4) GREY -20 to 150F Commerical or Industrial vacuum cleaners, ventilating or cooling industrial machinery, bilge pumps and bilge ventilation. TPE Two Ply Thermoplastic Elastomer 3/4" 6 ID 25 FT BLACK -40 to 250F TPU Two Ply Urethane 3/4 6 ID 25 FT CLEAR -40 to 250F
Pitch, wall thickness and length "Colour, pitch, wall thickness and variations available with minimum length variations available with order quantity." minimum order quantity."
Features
"Industrial weight, specially "Flexible, smooth bore 100% formulated thermoplastic clear thermoplastic polyurethane High strength fiber reinforced elastomer (black)material; coated material; coated spring steel PVC hose cover bonded to spring steel helix encapsulated helix encapsulated and bonded coated spring steel helix. Offers and bonded to hose jacket. Offers to hose jacket. Offers high flexibility for ease of handling flexibility; smooth bore; rubberabrasion, puncture, and tear and installation like characteristics. Exceptional resistance; excellent chemical, toughness; resistant to most acids, oil, and fungus resistance. Low alkalies, and solvents." temperature flexibility."
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INSERT TEE
(INSERT X INSERT X INSERT)
PVC PART PP PART NO. NO. 1401005 PT1G 1401007 1401010 1401012 1401015 1401020 PT2G PT3G PT4G PT5G PT6G
PVC PART PP PART NO. NO. 1435005 1435007 1435010 1435012 1435015 1435020 PVC PART NO. PP PART NO.
(INSERT X MIPT)
PVC PART PP PART SIZE (IN) NO. NO. 1/2 1436005 PA1G 3/4 1436007 PA2G 1 1436010 PA3G 1 1/4 1436012 PA4G 1 1/2 1436015 PA5G 2 1436020 PA6G 2 1/2 1436020 1436020 SIZE (IN) 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 SIZE (IN) 1/2 3/4 1 1 1/4 1 1/2 2 SIZE (IN) 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 SIZE (IN) 1/2 3/4 1 1 1/4 1 1/2 2 PVC PART PP PART NO. NO. 1406005 1406007 1406010 1406012 1406015 1406020 1406025 PE1G PE2G PE3G PE4G PE5G PE6G 1406025
(INSERT X INSERT)
SIZE (IN) 3/4X1/2 1X1/2 1X3/4 1X7/8 1-1/4X3/4 1-1/4X1 1-1/2X3/4 1-1/2X1 1-1/2X1-1/4 2X1 2X1-1/4 2X1-1/2 2-1/2X1-1/2 SIZE (IN)
(INSERT X INSERT)
INSERT 90 ELBOW
1429101 PC21G 1429130 PC31G 1429131 PC32G 14291315 PC42G 1429167 PV43G 1429168 PC52G 1429210 PC53G 1429211 PC54G 1429212 PC63G 1429249 PC64G 1429250 PC65G 1429251 1429251 1429291 1429291 PP PART NO. PA21G PA32G PA42G PA43G PA53G PA54G PA65G
(INSERT X MIPT)
INSERT 90 ELBOW
PVC PART PP PART NO. NO. 1413005 1413007 1413010 1413012 1413015 1413-020 PEM1G PEM2G PEM3G PEM4G PEM5G PEM6G
(INSERT X INSERT)
INSERT COUPLING
PVC PART PP PART NO. NO. 1429005 PC1G 1429007 PC2G 1429010 PC3G 1429012 PC4G 1429015 PC5G 1429020 PC6G 1429025 1429025 PVC PART PP PART NO. NO. 1449005 1449007 1449010 1449012 PP4G 1449015 PP5G 1449020 PP6G
PVC PART NO. 1/2X3/4 1429101 1/2X1 1429130 3/4X1/2 1429131 3/4X1 14291315 1X3/4 1429167 1X1-1/4 1429168 1X1-1/2 1429210 1-1/4X3/4 1429211 1-1/4X1 1429212 1-1/4X1-1/2 1429249 1-1/2x3/4 1-1/2X1 1429250 1-1/2X1-1/4 1429251 1-1/2X2 1429291 2x1-1/2 SIZE (IN) 3/4 X 3/4 X 1/2 1 X 1 X 1/2 1 X 1 X 3/4 1 1/2X1 1/2X1/2 1 1/2x1 1/2X3/4 1 1/2 X1 1/2 X 1 2 X 2 X 3/4 2X2X1 3/4 X 1/2 X 1/2 1 X 3/4 X 1/2 1 X 3/4 X 3/4
PP PART NO. PT221G PT331G PT332G PT551G PT552G PT553G PT662G PT663G PT211G PT321G PT322G
INSERT PLUG
(INSERT)
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8-13
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SIZE (IN) PART NO. 1/2 3/4 1 1 1/4 1 1/2 2 3 24011 24111 24211 24311 24411 24511 24711
DUST CAPS
(TYPE G)
SIZE (IN) PART NO. 1/2 24008 3/4 24108 1 24208 1 1/4 24308 1 1/2 24408 2 24508 3 24708 SIZE (IN) PART NO. 1/2 24017 3/4 24117 1 24217 1 1/4 24317 1 1/2 24417 2 24517 3 24717 SIZE (IN) PART NO. 1 1/2 2 249015A 249020A
DUST PLUGS
(TYPE DP)
SIZE (IN) PART NO. 1/2 3/4 1 1 1/4 1 1/2 2 3 24002 24102 24202 24302 24402 24502 24702
SIZE (IN) PART NO. 1/2 24003 3/4 24103 1 24203 1 1/4 24303 1 1/2 24403 2 24503 3 24703 SIZE (IN) PART NO. 1/2 3/4 1 1 1/4 1 1/2 2 3 24004 24104 24204 24304 24404 24504 24704
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Notes:
(TYPE E)
SIZE (IN) PART NO. 1/2 24015 3/4 24115 1 24215 1 1/4 24315 1 1/2 24415 2 24515 3 24715 SIZE (IN) PART NO. 1/2 24016 3/4 24116 1 24216 1 1/4 24316 1 1/2 24416 2 24516 3 24616
1/2 couplers and adapters will interchange with 3/4 couplers and adapters. Only the threads and barbs are 1/2. 1-1/4 couplers and adapters will interchange with 1-1/2 couplers and adapters. Only the threads and barbs are 1-1/4.
EPDM STAINLESS GASKET SIZE STEEL HANDLE SIZE (IN) PART # (IN) PART # 1/2-3/4 61570 1/2-1 61594 1 61571 1 1/4-2 61595 1 1/4-1 1/2 61572 3 61596 2 61574 3 61575
8-14
TUBE FITTINGS
Fast & Tite Tube Fittings
The most complete line of plastic fittings for thermoplastic tubing in the industry. FAST & TITE thermoplastic tube fittings from Parker will prove to be the answer to your tubing connector needs. These fittings are available in Black High Density Polyethylene as a standard. White Nylon is also available. A unique 302 stainless steel grab ring, for tube retention, coupled with a Nitrile O-Ring for positive seal assures good tube connection with only hand tight assembly. Vibration or tube movement will not break the seal and cause leakage. Fittings are completely reusable. Parts are easily replaced. Use FAST & TITE fittings with all plastic, metal or glass tubing. All ingredients in FAST & TITE fittings meet F.D.A. and NSF requirements for food contact and potable water. The temperature range is 0 to +212F for black polypropylene -40 to +200F for white nylon.
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MALE CONNECTOR
(TUBE X MPT)
PART NUMBER P4MC2 P4MC4 P5MC2 P5MC4 P6MC2 P6MC4 P6MC6 P6MC8 P6MC12 P8MC2 P8MC4 P8MC6 P8MC8 P8MC12 P10MC2 P10MC4 P10MC6 P10MC8 P10MC12
OD X MPT (IN) 1/4 x 1/8 1/4 x 1/4 5/16 x 1/8 5/16 x 1/4 3/8 x 1/8 3/8 x 1/4 3/8 x 3/8 3/8 x 1/2 3/8 x 3/4 1/2 x 1/8 1/2 x 1/4 1/2 x 3/8 1/2 x 1/2 1/2 x 3/4 5/8 x 1/8 5/8 x 1/4 5/8 x 3/4 5/8 x 1/2 5/8 x 3/4
PART NUMBER P4MT2 P4MT4 P5MT2 P5MT4 P6MT4 P6MT6 P8MT6 P8MT8 P10MT8
OD X MPT (IN) 1/4 x 1/8 1/4 x 1/4 5/16 x 1/8 5/16 x 1/4 3/8 x 1/4 3/8 x 3/8 1/2 x 3/8 1/2 x 1/2 5/8 x 1/2
TEE UNION
(TUBE)
SIZE (IN) 1/4 x 1/4 5/16 x 5/16 3/8 x 3/8 1/2 x 3/8 1/2 x 1/2 5/8 x 3/8 5/8 x 5/8
FEMALE CONNECTOR
(TUBE X FPT)
PART NUMBER P4FC2 P4FC4 P6FC4 P6FC6 P6FC8 P8FC6 P8FC8 P10FC8
OD X FPT (IN) 1/4 x 1/8 1/4 x 1/4 3/8 x 1/4 3/8 x 3/8 3/8 x 1/2 1/2 x 3/8 1/2 x 1/2 5/8 x 1/2
O-RING
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8-15
TUBE FITTINGS
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MALE ELBOW
(TUBE X MPT)
PART NUMBER P4ME2 P4ME4 P4ME6 P5ME2 P5ME4 P5ME6 P6ME4 P6ME6 P6ME8 P6ME12 P8ME6 P8ME8 P10ME8
OD X MPT (IN) 1/4 x 1/8 1/4 x 1/4 1/4 x 3/8 5/16 x 1/8 5/16 x 1/4 5/16 x 3/8 3/8 x 1/4 3/8 x 3/8 3/8 x 1/2 3/8 x 3/4 1/2 x 3/8 1/2 x 1/2 5/8 x 1/2
GRAB RING
OD X MPT (IN) 1/4 x 1/8 3/8 x 1/4 1/2 x 3/8 5/8 x 1/2
FEMALE ELBOW
(TUBE X FPT)
OD X MPT (IN) 1/4 x 1/8 1/4 x 1/4 5/16 x 1/2 3/8 x 1/4 3/8 x 3/8 1/2 x 3/8 1/2 x 1/2 5/8 x 1/2
TUBE SUPPORT
SIZE (IN) 1/4 x 3/16 5/16 x 3/16 3/8 x 1/2 1/2 x 3/8 5/8 x 1/2
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ELBOW UNION
UNION CONNECTOR
(TUBE) PART NUMBER P4EU4 P5EU4 P5EU5 P6EU4 P6EU5 P6EU6 P8EU6 P8EU8 P10EU10 OD X MPT (IN) 1/4 x 1/4 5/16 x 1/4 5/16 x 5/16 3/8 x 1/2 3/8 x 5/16 3/8 x 3/8 1/2 x 3/8 1/2 x 1/2 5/8 x 5/8
PART NUMBER P4UC4 P5UC4 P5UC5 P6UC4 P6UC5 P6UC6 P8UC6 P8UC8 P10UC6 P10UC8 P10UC10
OD X MPT (IN) 1/4x 1/4 5/16 x 1/4 5/16 x 5/16 3/8 x 1/4 3/8 x 5/16 3/8 x 3/8 1/2 x 3/8 1/2 x 1/2 5/8 x 3/8 5/8 x 1/2 5/8 x 5/8
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8-16
(TUBE)
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8-17
1. Cut the tubing end squarely and remove the internal and external burrs. 2. Insert the tubing through the back of the nut all the way through the nut assembly to the tube stop in the fitting body (see illustration). If the tubing does not enter the nut easily, loosen the nut one turn and then insert the tubing all the way to the tube stop in the fitting body. 3. Turn the nut hand tight. 4. Wrench tighten the nut 1-1/2 - 2 turns. 5. All nuts must be retightened when the system reaches projected operating temperature. NOTE: Squeaking sound when tightening nut is normal. For pipe threaded connections, Teflon Tape* must be used. *Duponts Reg. T.M. Patent 1983 SG NUT ASSEMBLY PG NUT ASSEMBLY (A) SG Nut (B) Steel Gripper (A) PG Nut (B) Plastic Gripper
Caution: To insure proper assembly, tubing MUST be fully inserted into the fitting body to the tube stop. NOTE: It is not necessary to disassemble this fitting for application. Merely insert tubing to stop and tighten nut.
(C) Sleeve
(C) Sleeve
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Material Selection
(N) Nylon has good resistance to organic
solvents, oils and gasoline. Good strength at high temperatures. Material rating: -40 to 200F. Cold and hot-water applications. Longtime weathering resistance. Good impact resistance, both single and repeated. Not recommended for use with ammonium, boric acid, calcium, sulfuric acid, or hydrochloric acid. F.D.A. listed. Also N.S.F. listed. rated for 180F in water applications. Unaffected by most inorganics, except sulfuric, nitric and hydrochloric acids. Listed by U.S.D.A. and F.D.A. for coffee, milk and antibiotics. Also N.S.F. listed. Should not be continuously exposed to sunlight.
tensile strength and good impact resistance over a broad temperature range. Translucent white color. Not affected by continuous hot-water service and works smoothly with metal tubing. Celcon cannot be recommended for continuous exposure to solutions with a chlorine concentration greater than 1 ppm. Material is rated at -40 to 200F in open air, and
Material is rated at -30 to 215. Opaque, white color. Unaffected by most weak acids and alkalies. Below 175F it has good resistance to organic solvents. Do not use with oxidants or strong acids or in continuous sunlight. N.S.F. listed. 20% glass filled for improved stiffness.
outstanding chemical resistance for handling highly corrosive fluids. Material rated at -80 to 275, with a cloudy, white color. F.D.A. listed, N.S.F. Listed.
Notes:
*TRADEMARK of Ticona
8-18
1 2 3
The part number for JACO compression Fittings is designed so that each number and letter immediately identifies the shape, size and material. For example: the first number identifies the shape, I.E. 10 = Male Connector, 25 = Female Connector, 50 = Union Elbow, etc. The second number designates the tube size, in 1/16 increments, I.E. 4 = 1/4 O.D. Tubing, 8 = 1/2 O.D. Tubing. The third number, also in 1/16 increments, (unless a Union type fitting is required), designates the pipe size. The letter following the numbers indicates the material: K =Kynar N =Nylon P =Polypropylene C =Celcon The last letter(s) denote the nut desired: O = Standard - *50 P.S.I. P.G. = Plastic Gripper for plastic tubing - *220 P.S.I. S.G. = Stainless Steel Gripper for use with hard surfaced tubing - *220 P.S.I.
4 5 6 7 8
may not reflect running changes made to improve part performance. Check with JACO Manufacturing Company in critical applications. *Operating pressures of JACO Tube Fittings are regulated by ambient and fluid temperatures, type of fluid being carried, tubing type, and conditions of mechanical abuse. Pressures in excess of above specifications in all fitting sizes should be tested by the customer in their particular application.
9 10
8-19
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8-20
Male Connectors
5/16 1/8 5/16 1/4 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 5/8 5/8 3/4 3/4 7/8 1/8 1/4 3/8 1/2 1/8 1/4 3/8 1/2 3/8 1/2 1/2 3/4 3/4
1-11/32 29/64 1-19/32 15/32 1-15/64 1-27/64 1-15/32 1-5/8 9/16 9/16 9/16 9/16
1 2 3
4 5 6
N 1/64 7/16 15/32 15/32 19/32 19/32 11/16 45/64
1-3/16-16 1-57/64
7 8 9 10
8-21
5/16-1/4 1/2-20 7/16-20 3/8-1/4 1/2-3/8 5/8-3/8 5/8-1/2 5/8-20 7/16-20 3/4-20 7/8-20 7/8-20 1-3/16 -16 5/8-20 5/8-20 3/4-20 7/8-20
.380.170 31/64 11/16 .385 .460.170 19/32 13/16 .465 .590.250 11/16 15/16 .595 .715.250 45/64 1-1/16 .720 .715.375 45/64 1-1/16 .720 .995.500 1.000 7/8 1-7/16
15-14-10 7/8-5/8
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1 2 3 4 5 6 7 8
JACO TUBE PART NO. O.D. 20-4 20-5 20-6 20-8 20-12 1/4 5/16 3/8 1/2 3/4
Bulkhead Unions
A 1/64 7/16-20 1-31/64 1/2-20 1-5/8 5/8-20 1-49/64 3/4-20 1-7/8 1-1/16-20 2-13/64 THREAD
Female Connectors
9 10
8-22
JACO TUBE PART NO. O.D. 25-4-2 25-4-4 25-5-4 25-6-4 25-6-6 25-6-8 25-8-6 25-8-8 25-10-8 1/4 1/4 5/16 3/8 3/8 3/8 1/2 1/2 5/8
PIPE THD. 1/8 1/4 1/4 1/4 3/8 1/2 3/8 1/2 1/2
THREAD
A 1/64 7/16-20 59/64 7/16-20 1-3/32 1/2-20 1-7/32 5/8-20 1-13/64 5/8-20 1-7/32 5/8-20 1-17/64 3/4-20 1-9/32 3/4-20 1-9/32 7/8-20 1-1/2
B D E F G H + 1/64 .005/.010 .010 1/64 1/64 23/64 .250 .330-.335 .170 15/32 43/64 3/8 .250 .330-.335 .170 15/32 51/64 15/32 .312 .380-.385 .232 31/64 3/4 29/64 .375 .460-.465 .250 9/16 3/4 15/32 .375 .460-.465 .250 19/32 15/16 15/32 .375 .460-.465 .250 19/32 1-1/16 39/64 .500 .590-.595 .375 11/16 15/16 9/16 .500 .590-.595 .375 11/16 1-1/16 11/16 .625 .715-.720 .500 45/64 1-1/16
1 2
JACO TUBE PIPE THREAD PART NO. O.D. THD. 40-2-2 40-4-2 40-4-4 40-4-6 40-5-2 40-5-4 40-6-4 40-6-6 40-8-4 40-8-6 40-8-8 40-10-6 40-10-8 1/8 1/4 1/4 1/4 5/16 5/16 3/8 3/8 1/2 1/2 1/2 5/8 5/8 1/8 1/8 1/4 3/8 1/8 1/4 1/4 3/8 1/4 3/8 1/2 3/8 1/2 5/16-24 7/16-20 7/16-20 7/16-20 1/2-20 1/2-20 5/8-20 5/8-20 3/4-20 3/4-20 3/4-20 7/8-20 7/8-20
A C 1/64 1/64 9/16 5/8 13/16 13/16 13/16 1-1/64 55/64 1-1/32 29/32 29-32 29/32 1-5/64 15/16 1-1/32 15/16 1-1/32 1-3/32 1-1/8 1-5/64 1-1/8 1-1/16 1-1/4 1-17/64 1-17/64 1-9/64 1-29/64
.175-.180 .330-.335 .330-.335 .330-.335 .380-.385 .380-.385 .460-.465 .460-.465 .590-.595 .590-.595 .590-.595 .715-.720 .715-.720
G .010 .109 .170 .218 .218 .232 .232 .250 .250 .375 .375 .375 .500 .500
H 1/64 7/16 15/32 15/32 15/32 31/64 31/64 19/32 19/32 11/16 11/16 11/16 45/64 45/64
J 1/64 1/4 3/8 3/8 35/64 7/16 7/16 37/64 9/16 11/16 11/16 11/16 13/16 13/16
K 1/64 13/16 .250 9/32 3/8 1/4 1/4 5/16 3/8 5/16 3/8 3/8 3/8 1/2
L 1/64 1/4 3/8 3/8 35/64 7/16 7/16 37/64 9/16 11/16 11/16 11/16 55/64 55/64
3 4 5 6 7 8
Female Elbows
JACO TUBE PIPE THREAD PART NO. O.D. THD. 45-2-4 45-4-2 45-4-4 45-5-4 45-6-4 45-6-6 45-8-6 45-8-8 45-10-8 1/8 1/4 1/4 5/16 3/8 3/8 1/2 1/2 5/8 1/4 1/8 1/4 1/4 1/4 3/8 3/8 1/2 1/2
A 1/64 5/16-24 51/64 7/16-20 13/16 7/16-20 13/16 1/2-20 15/16 5/8-20 1 5/8-20 15/16 3/4-20 1-1/16 3/4-20 1-1/16 7/8-20 1-25/64
G 1/64 .109 .170 .170 .232 .250 .250 .375 .375 .500
H 1/64 23/64 3/8 3/8 7/16 9/16 9/16 11/16 11/16 13/16
J 1/64 43/64 9/16 51/64 25/32 13/16 13/16 29/32 29/32 1-1/16
I 1/64 23/64 3/8 3/8 7/16 9/16 9/16 45/64 45/64 13/16
9 10
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8-23
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JACO PART TUBE A D THREAD NO. O.D. 1/64 +.005/.010 50-4 1/4 7/16-20 13/16 .250 50-5 5/16 1/2-20 29/32 .312 50-6 3/8 5/8-20 15/16 .375 50-8 1/2 3/4-20 1-1/16 .500 50-10 5/8 7/8-20 1-1/4 .625 50-12 3/4 1-1/16 1-35/64 .750 50-14 7/8 1-3/16-16 1-9/16 .875 A D +.005/ 1/64 .010 .875 E
50-14-10 7/8-5/8
.9951.000
F H J K L +.005/ 1/64 1/64 1/64 1/64 .010 .750 7/8 1 1/8 1-3/16 .625
JACO A B D E TUBE PIPE PART THREAD +.005/ O.D. THD. NO. 1/64 1/64 .010 60-4-2 1/4 1/8 7/16-20 1-29/64 47/64 .250 .330-.335 60-4-4 1/4 1/4 7/16-20 1-15/32 47/64 .250 .330-.335 60-5-4 5/16 1/4 1/2-20 1-39/64 13/16 .312 .380-.385 60-6-4 3/8 1/4 5/8-20 1-15/16 31/32 .375 .460-.465 60-6-6 3/8 3/8 5/8-20 1-29/32 61/64 .375 .460-.465 60-8-6 1/2 3/8 3/4-20 2-13/64 1-7/64 .500 .590-.595 60-8-8 1/2 1/2 3/4-20 2-7/32 1-1/8 .500 .590-.595 60-10-8 5/8 1/2 7/8-20 2-17/32 1-1/4 .625 .715-.720 60-12-8 3/4 1/2 1-1/16-20 3-7/64 1-9/16 .750 .860-.865 60-12-12 3/4 3/4 1-1/16-20 3-7/64 1-9/16 .750 .860-.865 60-14-12 7/8 3/4 1-3/16-20 3-3/32 1-35/64 .875 .995-1.000
G 1/64 15/32 15/32 31/64 19/32 19/32 11/16 11/16 45/64 13/16 13/16 7/8
H 1/64 3/4 59/64 63/64 1-1/16 1-3/32 1-5/32 1-21/64 1-7/16 1-41/64 1-41/64 1-5/8
K 1/64 3/8 3/8 7/16 9/16 1/2 43/64 5/8 13/16 1-1/16 1-1/16 1-3/16
L 1/64 1/4 5/16 9/32 5/16 3/8 25/64 31/64 1/2 9/16 11/16 11/16
M 1/64 3/8 3/8 7/16 9/19 1/2 43/64 39/64 13/16 1-1/16 1-1/16 1-3/16
8-24
1 2 3 4 5
JACO TUBE PART THREAD O.D. NO. 70-2 70-4 70-5 70-6 70-8 70-10 70-12 70-14 1/8 1/4 5/16 3/8 1/2 5/8 3/7 7/8 5/16-24 7/16-20 1/2-20 5/8-20 3/4-20 7/8-20 1-1/16 -20
B 1/64 9/16
705/8- 7/8-20 2-17/32 10-6 3/8 5/8-20 70-14- 7/8- 1-3/16-16 3-3/32 10 5/8 - 7/8-20 70-14- 7/8- 1-3/16-16 3-1/64 10 -10 5/8 - 7/8-20
.175.180 .330.335 .380.385 .460.465 .590.595 .715.750 .860.865 .9951.000 .715.720 .9951.000 .9951.000
K M N + O P Q .005/ 1/ 1/ 1/64 1/64 .010 .010 64 64 1/4 3/8 7/16 1/4 23/64 29/64 19/ 32 45/ 64 45/ 64
6 7 8 9 10
17/32
35/64 35/64
.375 11/16 1-1/16 43/64 11/16 .500 45/4 1-1/4 53/64 53/64
111 35/64 1/16 11.750 7/8 1-1/8 35/64 3/16 1.500 45/64 13/16 13/16 .375 9/64 11.750 7/8 1-9/64 .625 7/16 5/32 11.500 7/8 1-9/64 .625 7/16 5/32 .625 13/16
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8-25
1 2 3 4 5 6 7 8 9 10
8-26
JACO TUBE PIPE A THREAD PART NO. O.D. THD. 1/64 75-4-2 1/4 1/8 7/16-20 1-15/32 75-4-4 1/4 1/4 7/16-20 1-21/32 75-5-4 5/16 1/4 1/2-20 1-3/16 75-6-4 3/8 1/4 5/8-20 2 75-6-6 3/8 3/8 5/8-20 2-1/8 75-8-6 1/2 3/8 3/4-20 2-1/4 75-8-8 1/2 1/2 3/4-20 2-3/8 75-10-8 5/8 1/2 7/8-20 2-47/64 75-12-8 3/4 1/2 1-1/16-20 3-3/16 75-12-12 3/4 3/4 1-1/16-20 3-3/16 75-14-12 7/8 3/4 1-3/16-16 3-3/16
B D E F G H K 1/64 +.005/.010 .010 1/64 1/64 1/64 3/4 .250 .330-.335 .170 15/32 47/64 3/8 15/16 .250 .330-.335 .170 15/32 47/64 3/8 1-1/64 .312 .380-.385 .232 31/64 13/16 7/16 1-3/64 .375 .460-.465 .250 19/32 31/32 35/64 1-3/32 .375 .460-.465 .250 19/32 31/32 37/64 1-9/64 .500 .590-.595 .375 11/16 1-7/64 11/16 1-9/32 .500 .590-.595 .375 11/16 1-3/32 21/32 1-15/32 .625 .715-.720 .500 45/64 1-1/4 13/16 1-39/64 .750 .860-.865 .625 13/16 1-37/64 1 1-5/8 .750 .860-.865 .625 13/16 1-9/16 1 1-5/8 .875 .995-1.000 .750 7/8 1-9/16 1-1/8
M 1/64 23/64 3/8 7/16 35/64 37/64 11/16 43/64 13/16 1-3/64 1-3/64 1-3/16
Compression Nuts
JACO TUBE PART NO. O.D. 0-2 1/8 0-4 1/4 0-5 5/16 0-6 3/8 0-8 1/2
JACO PART NO. PG-4 PG-5 PG-6 PG-8 PG-10 PG-12 PG-14 JACO PART NO. SG-4 SG-5 SG-6 SG-8 SG-10 SG-12 SG-14
+.005/.010 .250 .312 .375 .500 .625 .750 .875 +.005/.010 .250 .312 .375 .500 .625 .750 .875
INSERT SPECIFICATIONS
B .240.250 .300.312 .360.370 .475.490 C D + .002 .005 .199 .217 1/8 9/64
1 2 3 4 5 6 7 8
JACO A PART NO. 1/64 0-2 BLD 7/16 0-4 BLD 5/8 0-5 BLD 11/16 0-6 BLD 13/16 0-8 BLD 15/16
C 1 3 3 3 3 3
BULKHEAD NUTS
JACO PART NO. 0-4B 0-5B 0-6B 0-8B 0-12B
9 10
8-27
* These items are offered in addition to our standard fitting product line. Standard discount schedule applies based upon total number of items ordered and are not subject to combined pricing with our stardard fitting line.
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1 2 3 4 5 6 7 8 9 10
8-28
Notes:
MALE ELBOW
(INSERT X MPT)
TEE UNION
(INSERT)
BLACK HDPE PART NO. P2TUB2 P3TUB3 P4TUB4 P5TUB5 P6TUB6 P8TUB8 P10TUB10 BLACK HDPE PART NO. P2UCB2 P3UCB3 P4UCB4 P5UCB5 P6UCB6 P8UCB8 P10UCB10
WHITE NYLON PART NO. N2TUB2 N3TUB3 N4TUB4 N5TUB5 N6TUB6 N8TUB8 N10TUB10 WHITE NYLON PART NO. N2UCB2 N3UCB3 N4UCB4 N5UCB5 N6UCB6 N8UCB8 N10UCB10
WHITE NYLON PART NO. N6TUB4 N6TUB8 N8TUB6 WHITE NYLON PART NO. N4MTB4 N6MTB6 N8MTB8
UNION CONNECTOR
(INSERT)
SIZE (IN) 1/8 3/16 1/4 5/16 3/8 1/2 5/8 SIZE (IN)
SIZE (IN) 1/4 x 1/4 x 1/4 3/8 x 3/8 x 3/8 1/2 x 1/2 x 1/2
1/4 x 1/8 3/8 x 1/8 '3/8 x 1/4 1/2 x 1/8 1/2 x 1/4 1/2 x 3/8 3/4 x 3/8 3/4 x 1/2 SIZE (IN) 1/8 1/4 3/8 1/2 3/4
BLACK WHITE HDPE NYLON PART NO. PART NO. P4HPN2 N4HPN2 P6HPN2 N6HPN2 P6HPN4 N6HPN4 P8HPN2 N8HPN2 P8HPN4 N8HPN4 P8HPN6 N8HPN6 P12HPN6 N12HPN6 P12HPN8 N12HPN8 WHITE NYLON PART NO. N2HPL N4HPL N6HPL N8HPL N12HPL
WHITE NYLON PART NO. P2HPN2 N2HPN2 P4HPN4 N4HPN4 P6HPN6 N6HPN6 P8HPN8 N8HPN8 P12HPN12 N12HPN12 PART NO. WHITE PART NO. NYLON PART NO. P4MCB4 N4MCB4 P6MCB6 N6MCB6 P8MCB8 N8MCB8 N12MCB12 N12MCB12
MALE CONNECTOR
(INSERT X MPT)
ELBOW UNION
(INSERT)
BLACK WHITE HDPE NYLON PART NO. PART NO. 1/4 P4EUB4 N4EUB4 3/8 P6EUB6 N6EUB6 1/2x1/4 P8EUB4 N8EUB4 1/2x3/8 P8EUB6 N8EUB6 1/2 P8EUB8 N8EUB8 5/8 P10EUB10 N10EUB10 SIZE (IN)
SECTION 9: VENTILATION
TABLE OF CONTENTS
HF Centrifugal Fans 9-2 Universal FRP Fans 9-5 Instaduct 9-6 Instaduct Specifications 9-8 Instaduct PVC Duct Pipe 9-9 Instaduct PVC Fittings 9-10
Fire Retardant Duct Pipe 9-13 Instaduct CPVC Duct Pipe 9-14 Mass Tranfer Packing 9-15 Column Internals 9-18 Energy-Saving Hollow Balls 9-19 Eliminators 9-20
HF CENTRIFUGAL FANS
1 2 3 4 5 6 7 8 9 10
9-2
The HF series of fan housings in generally made from rotationally moulded flame and UV retardant polyethylene (PEs). Other thermoplastic materials are available upon request. The housing is fitted with a splinter guard around the circumference. A condensate drain is installed at the lowest point of the housing. HF fans are normally produced in an upblast position and capable of rotating the exhaust outlet in steps of 45. The normal position is either refered to as GR 360 or GL 360. The exhaust outlet may be connected via a flexible connector of flange outlet. Since the outlet is round; attachment to round ducting does not require a transition fitting.
Impeller
The impeller is made of flame retardant polypropylene (PPs) that is balanced both statically and dynamically. In the case of a direct drive fan the impeller is secured to the motor shaft by means of a taper lock bushing. On belt drive fans the impeller is secured in the same way (taper lock bushing) to the drive shaft and supported by flanged double bearings. The impeller can be removed without having to dismantle the housing from the frame. The fan is mounted to a welded steel frame that is hot dip galvanized.
Drive Arrangements
Inlet/Outlet
Both inlet and outlet diameters are the same sizes for ease of installation of adjacent duct work. In addition
Motors
Supplied as high efficiency TEFC motors. Explosion and mill & chemical service rated motors are optional.
HF CENTRIFUGAL FANS
Accessories: Vibration Isolators Access/Inspection Port
All HF fans are designed to accommodate vibration isolators in either neoprene pads or housed spring units.
All HF fans can be provided with an access port, which allows for examination and cleaning of the housing interior without disassembly, resulting in less downtime.
1 2 3 4 5 6 7 8 9 10
Heavy-duty polyvinyl chloride (PVC) is available. Where applications require tight bolted duct connections. Flanges are available with or without prepunched holes.
Weather Cover
Shaft Seals
To limit the air leakage around the housing shaft passage, a felt ring is standard construction. For more stringent applications other shaft seal options are available.
A wide assortment of both enclosed starters/ disconnects from Nema 1 to corrosion resistant boxes are available.
A wide assortment of VFDs are available to meet both motor capability and application. Chemical resistance of materials used can be derived from the material manufacturers. In case of critical gas media, please inquire in writing giving all the conditions of the application.
MATERIAL PE, PE-FR (PEs) RESISTANT TO NOT RESISTANT TO Acids, Caustic Soda, Oxidizing Acids and Salt Solutions, Oil and Halogens Diluted Solvents
Material Data:
HF-fans are suitable for exhausting agressive corrosive fumes or humid air. Explosive atmosphere can be delivered with HF-fans especially designed for this purpose. The permissible gas temperatures for plastics most frequently used in our fans are generally: For PE, PE-FR (PEs) -20 C up to 60 C These temperature ranges must be reviewed and if necessary limited depending upon gas composition and impellers rotational speed. In case of exceptionally aggressive media, the reduction must be reviewed and determined from case to case.Our data sheets contain information about mechanical limits. Other applications or design changes must be implemented in consultation with the manufacturer. Rough assessment of chemical resistance can be made according to the following instructions:
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9-3
HF CENTRIFUGAL FANS
1 2 3 4 5 6 7 8 9 10
9-4
TYPE HF R HF R HF R HF R HF R HF R D 160 200 250 315 400 500 A 18.27 22.91 28.78 36.25 44.92 57.76 B 20.28 24.41 29.42 35.75 44.49 55.12 C 18.86 21.65 25.00 28.78 34.96 41.42 E 11.42 13.15 15.75 16.69 28.46 35.16 F G H 13.39 5.47 11.02 15.12 6.38 13.46 17.72 7.24 16.34 18.66 9.21 20.08 31.63 11.42 25.59 38.31 13.27 31.89 J 9.65 11.50 13.19 17.28 20.28 23.98 K 7.72 9.61 12.32 15.47 19.06 24.53 L 11.42 1315 15.75 16.69 16.22 20.87 M 6.69 8.35 10.43 13.19 13.34 21.26 N 9.09 11.26 14.13 18.07 22.20 28.27 R 7.40 9.37 11.57 14.57 18.00 23.46 XMAX 18.03 22.72 25.63 30.55 32.88 38.94 LBS 49 68 108 143 192 271
1 2 3 4 5 6 7 8 9 10
9-5
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INSTADUCT
1 2 3 4 5 6 7 8 9 10
9-6
Instaduct
Make EXHAUST SYSTEMS EASIER...thats the mission for FABCO PLASTICs seamless, moulded, quick connecting (solvent cementable), belled-end, rigid PVC INSTADUCT fittings. INSTADUCT PVC fittings provide a broad range of cost effective benefits over traditional, fabricated fittings. INSTADUCT PVC fittings are exceptionally corrosion resistant, have smooth interior walls for unimpeded flow, providing reduced sediment build up as well as reduced turbulence and Static Pressure. They are non-contaminating for purity applications, are installer friendly with fast, reliable, solventwelded connections and the light weight means easier handling. INSTADUCT PVC fittings also provide good pressure-bearing capability. INSTADUCT PVC fittings from 3 through 24 diameter are machine moulded, one-piece construction. Sizes 6 through 24 are normally stocked for immediate shipment. INSTADUCT PVC fittings are manufactured from Type 1 Grade 1 PVC ensuring a high level of corrosion resistance and a temperature rating up to 140 deg. F. For special applications involving higher temperatures or with abrasive airborne particulate INSTADUCT moulded of Fire Retardant Polypropylene is available, in metric sizes only. INSTADUCT PVC fittings from FABCO PLASTICS are the ideal foundation for a well designed and well installed ventilation system. To compliment the moulded, seamless, INSTADUCT PVC fittings, FABCO PLASTICS also offers a full range of Custom Fabricated fittings for applications over 24 in diameter.
Benefits:
Resists chemical and corrosive attack preventing expensive maintenance, replacement and downtime Safely withstands temperatures up to 140 deg. F, maintaining system integrity in aggressive environments Provides consistent uniformity and reduced fabrication time with seamless extruded sizes from 3 through 24 eliminating the need to fabricate from sheet Resists bacterial and biological activity Reduces labour and keeps installation costs down with lightweight, easily solvent cemented units Low overall installed cost than other alternatives Offers low flame and smoke generation characteristics
Applications:
Air handling systems Air pollution control systems Corrosive fume exhaust systems Source ventilation of fumes- for metal cleaning, pickling, plating, halogen gas purging and etching Exhaust ventilating systems- high humidity areas Chemical Processing Medical/Hospital Use Electroplating Pharmaceuticals Food Processing Dairy Processing Laboratory Applications Environmental Applications Cosmetics Beverage Processing Fish Hatchery
In General, the selection of PVC will provide wider corrosion resistance than metal. Proper engineering design and use of an acceptable plastic for the particular environment will result in satisfactory performance. Care should be taken to avoid using PVC in presence of ketones, chlorinated hydrocarbons and aromatic solvents. The upper temperature limit is 140 deg. F (approx.). Most of the difficulty experienced with failures, resulted from inadequately constructed units due lack of sufficient engineering design data. When proper consideration is given to the corrosive environment, failures are rarely associated with the incompatibility of PVC with materials being exhausted.
The PVC must not be used to exceed manufacturers temperature and impact rating. Inspection and maintenance opening provided (clean outs) should be on straight runs and elbows. Equipment and special accessories should be accessible for the service required. Standard and custom fabricated hoods providing proper capture velocities at those points where fumes are generated. Condensate should be collected and drained off. A recommended minimum slope for horizontal ducts pitched downward in the direction of airflows 1 inch in 40 feet, with the recommended minimum slope for ducts pitched downward in the direction opposite the airflow equal to 1 inch in 10 ft. Drains with traps or valves are to be provided.
INSTADUCT
POLYVINYL CHLORIDE (PVC)
Whenever the term PVC resins and PVC compounds are used, they are generally understood to refer to materials made from one of the following: a) polyvinyl chloride b) chlorinated polyvinyl chloride c) polyvinyl chloride copolymers The resin portion of the compound should contain at least 80 percent vinyl chloride according to ASTM D-1784-81. The compounding ingredients may consist of lubricants, stabilizers, non- poly (vinyl chloride) resin modifiers, and pigments essential for processing, property control and colouring. PVC has the ability to be compounded for a wide range of applications. Use of PVC in air ventilating systems however, is primarily limited to the rigid material. The material in addition to being used for duct is also used for structures such as hoods, exhaust fans, and fume scrubbers. PVC Solvent Cements - these cements are compounded with PVC resins or copolymers, a solvent, and an evaporation retardant. While clear amber cements can be produced, most commercial cements are colored grey with inert pigments. There are two grades of solvent pipe cement. One is designed for DWV; the other is of heavier consistency for Schedule 40, 80, and 120 m pipes. When cementing is applicable, the latter is suggested for structural fabrication. Cements are available from FABCO (see section 4). Instaduct up to 24 diameter can be cemented following proper solvent cementing procedures. Duct and fittings over 24 diameter must be hand welded. Changes in physical property occur with corrosion attack and are measured in terms of tensile strength, impact strength, and flexural strength. The degree of attack with organic solvents increases in order with the following common solvents: Alcohol, ketones, ester, aromatic and chlorinated solvents. A very distinct softening of the specimens and some solution occurs in most instances because of corrosive attack. Stress cracking can occur with some plastics. However, Type 1, Grade 1, rigid polyvinyl chloride has rather rare instance of stress cracking. Higher temperature applications in corrosive environments will result in substantial increases in penetration and become apparent as temperatures approach the heat distortion point. The decreased corrosion resistance, as well as the upper physical operating temperatures compared to working stress, occur simultaneously.
1 2 3 4 5 6 7 8 9 10
9-7
FLAMMABILITY
Polyvinyl chloride (PVC), contains approximately 56% chlorine by weight, and in its rigid, unplastisized form, it is selfextinguishing when tested per ASTM-635. (Generally, the threshold for vinyl resin to be selfextinguishing is approximately 30% chlorine.) Some PVC ductwork is required to be furnished with internal sprinklers while systems without sprinklers are acceptable as long as the PVC does not exceed wall thickness, (thin walled PVC collapses from the heat of fire and interrupts flames spread by shutting off air flow) and does not contain other combustible deposits.
Designed systems normally include the following: B) Duct sizing information (diameter or width and height) for all ducts. C) Total system design CFM and all terminal CFM requirements. D) Frequency and/or location of access doors and test holes. E) Location and type of regulating dampers. F) Location and type of all fire and smoke protection devices and equipment as may be desired, or required by local codes and regulations. G) Location of flexible connections. H) Location of all expansion joints. I) Type of PVC material from which the duct is to be manufactured, and details of the duct to special requirements not in accordance with this reference manual. J) Pressure Classification: (positive or negative) to which each duct system (or each portion of a duct system where applicable) is to be constructed. K) Location and type of drain connections when required. L) Details and location of any acoustical treatment.
CORROSIVE RESISTANCE
Performance rating based solely on advertising data from the reference material, can be made meaningless by the presence of a contaminant. It is essential that close coordination with the manufacturer be maintained to ensure applicability. Corrosion attack is primarily the penetration of the corrosive environment into the surface of the plastic materials. This results in a weight gain of the PVC. Penetration of the corrosive environment onto the plastic proper also changes the physical properties. The degree of the weight gain, penetration and change in physical properties is the manner whereby thermoplastic corrosion is measured. Penetration either occurs relatively rapidly or does not occur at all. A 30-day immersion test is usually satisfactory to determine whether or not a thermoplastic material will handle the corrosive environment intended. Weight gain greater than 7% suggests unsuitability. Borderline environments in liquid service are usually satisfactory for fume exhaust systems, where condensation does not occur. Exhaust ducts with adequate drainage can be satisfactory where limited condensation occurs. Further, design of fume exhaust systems usually incorporates 9 to 12 parts of room air to one of fume, thereby diluting the fume concentration and reducing corrosive attack.
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INSTADUCT SPECIFICATIONS
1 2 3 4 5 6 7 8 9 10
9-8
Instaduct Specifications
1. MATERIALS
1.1 PVC Composed - The PVC used will possess minimum property values equivalent to that designated by ASTM-D-1784-81. 1.2 Rigid Sheets - Rigid PVC sheets used in the fabrication of ductwork and accessories, shall be manufactured from the basic compounds as specified in paragraph 1.1. The manufactured sheet products shall be equivalent to the requirements of ASTMD1927-81 1.3 Extruded ducts and Shapes - Extruded material, where used, shall be manufactured from the basic compounds as specified in paragraph 1.1 Thermally formed large diameter round duct sections shall be machine fusion welding the length of duct.
Unless otherwise specified in the design documentation, the centerline radius for standard elbows shall be 1 times the diameter.
6. OFFSETS
Unless otherwise specified in the design documentation, the centerline radii for standard offset shall be the same as for elbows.
2.1 Wall Thickness : The minimum nominal wall thickness shall be as specified. The allowable tolerance on the minimum thickness of the duct wall shall be minimum 15% of the specified nominal thickness. 2.2 Round Duct: a.) Extruded round duct up to 24 diameter shall be determined by the nominal inside diameter and wall thickness are indicated herein. Tolerances on extruded duct including out of roundness shall generally be governed by the requirements of ASTMS1785-83 but in any event tolerance will allow for proper joint fitment and cementing. b.) Fabricated ducts larger than 24 in diameter shall be determined by the nominal inside diameter. The tolerance including out of roundness shall be the greater of 1% of the diameter or 3/16 of an inch. 2.3 Fittings - Wall thickness of mitered fittings shall be at least of duct of the same size. 2.4 Squareness of Ends - Individual sections and fittings shall maintain suitable tolerances such that field erection can be accomplished in a neat and workmanship like manner, and such as to maintain essentially airtight construction and structural integrity.
Minimum wall thickness and reinforcement of transitions shall be that required for the larger diameter or width of transition piece.
Branch ducts shall enter the main duct near the large end of the transitions, at an angle not exceeding 45o wherever possible. Branches shall not be positioned directly opposite one another on a main or a sub-main. The intersection of branches with mains and sub-mains shall be continuously welded.
9. TRANSVERSE JOINTS
Hand welded butt joints may be used for connections wherever desirable. For field connections, however, it is recommended that a bell and spigot or flexible connection be used.
A hand-welded butt joint shall have a tensile strength at last equal to 75% of the duct itself.
Bell and spigot joints, are made by thermal forming of the end of round duct. The straight duct shall be inserted into the bell end a minimum of 2
3. SOLVENT CEMENTING
Solvent cementing may be used as a method of joining PVC ducting. (This process joins the O.D. of the duct to the I.D. of the fitting). The solvents in the cement produce a surface reaction that dissolves the PVC. As the surfaces are places in contact with each other, the solvents evaporate, the reaction stops and the PVC hardens to its original state. (This method is suitable only for applications where adequate surface-to-surface contact area exists.) INSTADUCT is closely fitted to ensure uniform contact of the mating surface. When used with larger sizes of duct (over 12 inches diameter or width) particular care shall be exercised to insure that the solvent does not set up in any area prior to mating of the parts. When performing solvent welding, care must be taken to follow FABCOs instructions precisely with respect to preparing the material to be joined, applying the cement and placing the materials into contact with each other.
The coupling joint is thermally formed of a thickness equivalent to or greater than that of the duct. The coupling is cemented to the duct section.
Flexible connections shall be provided to form an anti-vibration barrier at the locations indicated on the design drawings and shall be fabricated from the flexible plasticized PVC material (not less than 3/32 inch thick) having corrosion resistance and temperature compatibility suitable for the environment. Longitudinal seams shall be sealed by machine fusion welding.
4. LONGITUDINAL SEAMS
All horizontal ducts shall be supported. Duct shall also be supported independently at other locations and on both sides of an expansion or flexible joint. Hangers and supports shall be securely fastened to the building or structure. Care shall be taken to avoid creating conditions of stress on the finished material. Hanger materials and hardware shall be stainless steel or plastisol coated steel for corrosion resistance as necessary. Otherwise, mild steel or equal may be used.
17. DRAINS
Volume dampers shall be installed at the locations indicated on the project drawing for balancing and adjustment of the system. Volume dampers shall be constructed of PVC material and provided with suitable corrosion proof attachments for permanently setting dampers in a fixed position after balancing.
The drains shall be full sized half couplings, preferably 2 in diameter and suitable for receiving standard IPS pipe connections. The fittings shall be continuously welded and trimmed flush with the interior surface of the duct.
1 2 3 4 5
Fans, scrubbers, filters, eliminators, sound traps and other such auxiliary equipment, can be incorporated into the system.
PART NUMBER 010118 0101181 0101185 010119 0101195 010120 010121 010122 010124 010126 010128 010130 010134 010138 010142
DIAMETER DIAMETER WALL THICKNESS O.D. (IN) WT (LBS/FT) LENGTH (FT) (MM) (IN) (IN) 6 6 7 8 9 10 11 12 14 16 18 20 24 28 32 150 150 180 200 225 250 280 315 355 400 450 500 600 700 800 6.625 6.625 7.375 8.625 9.375 10.750 11.375 12.750 14.000 16.000 18.000 20.000 24.000 28.000 32.000 .125 .187 .187 .187 .187 .187 .187 .187 .187 .187 .187 .219 .250 .250 .250 1.530 2.275 2.534 2.982 3.239 3.733 3.944 4.440 4.884 5.586 6.750 8.144 11.163 13.470 17.070 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20
6 7 8 9 10
9-9
Notes:
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1 2 3 4 5 6 7 8 9 10
9-10
90 SOCKET ELBOWS
MM 160 200 250 315 355 400 450 500 600 MM 160 200 250 315 355 400 450 500 600 MM 160 200 250 315 355 400 450 500 600 MM 160 200 250 315 355 400 450 500 600 MM 160 200 250 315 355 400 450 500 600
PART NUMBER 01010518 01010519 01010520 01010522 01010524 01010526 01010528 01010530 0101534 PART NUMBER 01010318 01010319 01010320 01010322 01010324 01010326 01010328 01010330 01010334 PART NUMBER 01010718 01010719 01010720 01010722 01010724 01010726 01010728 01010730 01010734 PART NUMBER 01010618 01010619 01010620 01010622 01010624 01010626 01010628 01010630 01010634 PART NUMBER 01011018 01011019 01011020 01011022 01011024 01011026 01011028 01011030 01011034
FLANGES
IN. 6 8 10 12 14 16 18 20 24
MM 160 200 250 315 355 400 450 500 600 MM 160 200 250 315 355 400 450 500 600 MM 160 200 250 315 355 400 450 500 600 MM 160 200 250 315 355 400 450 500 600 MM 160 200 250 315 355 400 450 500 600
PART NUMBER 01011118 01011119 01011120 01011122 01011124 01011126 01011128 01011130 01011134 PART NUMBER 01011218 01011219 01011220 01011222 01011224 01011226 01011228 01011230 01011234 PART NUMBER 01011618 01011619 01011620 01011622 01011624 01011626 01011628 01011630 01011634 PART NUMBER 01010218 01010219 01010220 01010222 01010224 01010226 01010228 01010230 01010234 PART NUMBER 01010118 01010119 01010120 01010122 01010124 01010126 01010128 01010130 01010134
45 SOCKET ELBOWS
DAMPER ASSEMBLIES
45 WYE
SOCKET TEES
IN. 6 8 10 12 14 16 18 20 24
30 ELBOWS
SOCKET COUPLINGS
IN. 6 8 10 12 14 16 18 20 24
15 ELBOWS
IN. 6 8 10 12 14 16 18 20 24
AXBXC 8" x 6" x 4" 10" x 6" x 4" 12" x 8" x 6" 14" x 10" x 8" 16" x 12" x 10" 18" x 14" x 12" 20" x 16" x 14" 22" x 18" x 14" 24" x 20" x 16" 24" x 20" x 18" 26" x 20" x 18" 26" x 22" x 20" 28" x 24" x 18" 28" x 24" x 20" 30" x 28" x 18" 30" x 26" x 20" 30" x 26" x 24" 32" x 26" x 20" 32" x 28" x 20" 32" x 26" x 22" 32" x 28" x 24" 34" x 30" x 20" 34" x 30" x 18" 34" x 30" x 24" 36" x 32" x 20" 36" x 34" x 18" 36" x 34" x 20"
PART NUMBER 010652180 010652200 010652220 010652240 010652260 010652380 010652300 010652320 010652340 010652360 010652380 010652400 010652420 010652440 010652460 010652480 010652500 010652520 010652540 010652560 010652580 010652600 010652620 010652640 010652660 010652680 010652700
1 2 3 4 5 6 7 8 9 10
45 PANT LEGS
IN. 6 8 10 12 14 16 18 20 24
PART NUMBER 01011418 01011419 01011420 01011422 01011424 01011426 01011428 01011430 01011434
90 PANT LEGS
IN. 6 8 10 12 14 16 18 20 24
PART NUMBER 01011318 01011319 01011320 01011322 01011324 01011326 01011328 01011330 01011334
RAIN CAPS
IN. 6 8 10 12 14 16 18 20 24
PART NUMBER 01011918 01011919 01011920 01011922 01011924 01011926 01011928 01011930 01011934
AXBXC 8x6x6 10 x 8 x 8 12 x 10 x 10 14 x 8 x 8 14 x 10 x 10 16 x 10 x 10 16 x 12 x 12 18 x 10 x 10 18 x 12 x 12 18 x 14 x 14 20 x 12 x 12 20 x 14 x 14 20 x 16 x 16 22 x 14 x 14 22 x 16 x 16 22 x 18 x 18 24 x 14 x 14 24 x 16 x 16
PART NUMBER 0101140806 0101141008 0101141210 0101141408 0101141410 0101141610 0101141612 0101141810 0101141812 0101141814 0101142012 0101142014 0101142016 0101142214 0101142216 0101142218 0101142414 0101142416
IN. 6 8 10 12 14 16 18 20 24
PART NUMBER 01013018 01013019 01013020 01013022 01013024 01013026 01013028 01013030 01013034
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9-11
1 2 3 4 5 6 7 8 9 10
9-12
90 ELBOWS
PART NUMBER 01045236 01045238 01045240 01045242 01045244 01045246 01045248 01045250 01045252 01045254 01045256 01045258
45 ELBOWS
PART NUMBER 01025236 01025238 01025240 01025242 01025244 01025246 01025248 01025250 01025252 01025254 01025256 01025258
30 ELBOWS
PART NUMBER 01005236 01005238 01005240 01005242 01005244 01005246 01005248 01005250 01005252 01005254 01005256 01005258
48
Operation
Note: For use with ducts up to 20 in diameter.
Pull (PT #1) positioning handle, turn to position desired and it locks on release. Damper position is indicated on position handle by orientation of two indicating slots.
MATERIAL PVC PP PE
1 2 3 4 5 6 7 8 9 10
Applications:
Corrosive fume extraction Chemical blending Automotive manufacturing Municipal water treatment Metal Finishing Anodizing Laboratories
Features:
Resists chemical attack replacement and downtime. Safely withstands temperatures of up to 212F Is extruded to IPS dimensions. Is lightweight allowing easy, low-cost installation. Material has excellent flame resistant Is readily available with fabricated fittings of all configurations.
PART NUMBER 250114 250114 250116 250117 2501175 250118 2501185 250119 2501195 250120 250121 250122 250124 250126 250128 250130 250132 250134 250138 250142 250146
OD (MM) 75 90 110 125 140 160 180 200 225 250 280 315 355 400 450 500 560 630 710 800 900
WALL THICKNESS (MM) 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.5 3.5 4.0 5.0 5.0 6.0 7.0 8.0 8.0 10.0 12.0 12 15
WT (LBS/FT) 0.33 0.34 0.62 0.82 0.92 1.05 1.19 1.33 1.74 1.95 2.47 3.45 3.89 5.24 6.82 8.65 9.69 13.14 18.39 20.74 29.21
Notes:
Standard length is 16.4 ft. (5 metres) Colour is light grey with limited UV resistance Fittings are available upon request Product supplied with plain end.
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9-13
1 2 3 4 5 6 7 8 9 10
9-14
Applications:
Plating Corrosive fume extraction Chemical blending Automotive manufacturing Municipal water treatment Metal Finishing Anodizing Laboratories
Features: Resists chemical attack replacement and downtime. Meets ASTM material standard D-1784 Safely withstands temperatures of up to 212F Is extruded to IPS dimensions. Is lightweight allowing easy, low-cost installation. Material has excellent flame resistant Is readily available with fabricated fittings of all configurations.
DUCT SIZE 6" 8" 10" 12" 14" 16" 18" 20" 24" AVG. O.D. (IN) 6.625 8.625 10.750 12.750 14.000 16.000 18.000 20.000 24.000 AVG. O.D. TOL. .020 .020 .020 .020 .030 .030 .040 .070 .090 OUT OF ROUND TOL.* .050 .075 .075 .075 .075 .075 .080 .140 .180 MIN. WALL (IN) 0.172 0.172 0.172 0.172 0.172 0.172 0.172 0.199 0.230 AVG. WALL (IN) 0.187 0.187 0.187 0.187 0.187 0.187 0.187 0.199 0.250 MAX. WALL (IN) 0.202 0.202 0.202 0.202 0.202 0.202 0.202 0.239 0.270 NOMINAL WT. PER FT.(LB) 2.555 3.349 4.192 4.986 5.485 6.273 7.580 9.146 12.536
DUCT PART NUMBER 020118 020119 020120 020122 020124 020126 020128 020130 020134
DUCT COUPLING PART NUMBER 02011018 02011019 02011020 02011022 02011024 02011026 02011028 02011030 02011034
Notes:
Available in 10 ft and 20ft lengths Product supplied with plain end. Fabricated fittings available upon request.
1 2 3 4 5 6 7
ABSORPTION G (LB/ L (LB/ SYSTEM HR-FT2) HR-FT2) SYSTEM HCl-H2O 1792 2048 HCl-NaOH 1567 2048 Cl2-NaOH 1229 2202 NO2-Na2S+NaOH 717 1127 NH3-H2SO4 492 1024 NH3-H2O 512 1024 NH3-H2O 512 4096 SO2-NaOH 1946 4096 HF-H2O 1844 3072 H2S-NaOH 1229 1331
PHYSICAL PROPERTIES SIZE (IN.) 1 1 1/4 2 GEOMETRIC SURFACE AREA 85 70 48 (FT2/FT3) PACKING FACTOR 28 25 16 (1/FT.) VOID SPACE (%) 90 92 93 WEIGHT (LB/ 6.2 5.6 4.2 FT3) NUMBER O 2,300 N/A 380 PIECES/FT3
3 1/2 38 12 95 3.3 48
8 9 10
Notes:
Other plastics are available on request.. * Depending on glass content ** At 1 atm, air/water at max. recommended depth)
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9-15
1 2 3 4 5 6 7 8 9 10
9-16
1 2 3 4 5 6 7 8 9 10
Applications:
Air pollution Scrubbing Liquid - liquid contact Absorption, distillation, extraction, stripping, humidification, dehumidification, decarbonating, de-aerating Biological filtration
MATERIAL 1" 918010 919010 920010 9201010 921010 922010 923010 2" 918020 919020 920020 9201020 921020 922020 923020 MAX. CONTINUOUS SPECIFIC OPERATING GRAVITY TEMP. (F) 918030 220 0.91 3" 919030 920030 9201030 921030 922030 923030 260 212 190 150 185 290 0.97 0.95 0.92 1.46 1.55 1.77
PHYSICAL PROPERTIES Nominal Size 1" 2" 3" No. pcs/m3 57500 6400 1400 No. pcs/ft3 1630 190 42 Wt.*kg/m3 95 60 48 Wt.*lb/ft3 5.85 3.75 3.00 Void Space % 90 93 94
General Grade Polypropylene Polypropylene (10% Glass reinforced) High Density Polyethylene Low Density Polyethylene PVC CPVC PVDF
Applications:
Air pollution Scrubbing Liquid - liquid contact Absorption, distillation, extraction, stripping, humidification, dehumidification, decarbonating, de-aerating Biological filtration
MATERIAL 1" 2" 3" 968030 969030 970030 9701030 971030 972030 973030 MAX. CONTINUOUS OPERATING TEMP. (F) 220 260 212 190 150 185 290 SPECIFIC GRAVITY 0.91 0.97 0.95 0.92 1.46 1.55 1.77
PHYSICAL PROPERTIES Nominal Size 1" 2" 3" No. pcs/m3 57500 6400 1400 No. pcs/ft3 1630 190 42 Wt.*kg/m3 95 60 48 Wt.*lb/ft3 5.85 3.75 3.00 Void Space % 90 93 94
General Grade 968010 968020 Polypropylene Polypropylene (10% 969010 969020 Glass reinforced) High Density 970010 970020 Polyethylene Low Density 97011010 9701020 Polyethylene PVC 971010 971020 CPVC 972010 972020 PVDF 973010 973020
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9-17
COLUMN INTERNALS
1 2 3 4 5 6 7 8 9 10
Column Internals
Fabco Plastics offers a wide variety of internals for a given function. The selection among different types of internals (i.e., liquid distributors) is made based on the characteristics of the application. Some internals operate better at high loads, some at low. Some exhibit better turndown than others. The following list summarizes the points to be considered in the selection of the proper internals.
Liquid Distributors Tower diameter Pourpoint density Geometric coverage Turndown Presence of solids Pressure drop Liquid pressure Liquid condition Entrainment Type and size of packing Feed inlets Space to top of packing Material selection Packing Supports Tower diameter Pressure drop & capacity Packing type and size Combinations with collector/ redistributors Load limitations Material selection Liquid Collector/Redistributors Same as for liquid distributors Total and effective mixing Gas redistribution Gas Distributors Column size Inlet nozzle design Available pressure drop Turndown Space availability Material selection Mist Eliminators Efficiency/capacity Presence of solids Gas velocity and properties Pressure drop Liquid load Mist size and properties
LIQUID DISTRIBUTORS Trough type distributors are generally used in towers with high liquid rates and/or fouling service. Liquid is introduced into the parting box which properly distributes the liquid into the troughs. Generally, one parting box is used for smaller towers while multiple parting boxes are used for larger diameters or high liquid rates. Trough distributors can be made in plastics, FRP or metals and ceramics. Orifice type distributors are made in various sizes and designs. Typically all sizes have round or rectangular chimneys with a flat floor sealed to the vessel support ring. These distributors can act as bed limiters by having antimigration bars/ rods in the open areas. Orifice type distributors can be made in plastics, metals or ceramics. SUPPORT PLATES/GRIDS Multibeam support plates are composed of corrugated sheets perforated with slots/holes to separate gas and liquid flow paths maximizing total throughput. The slots/holes are laid out in a uniform pattern where the open area approaches or exceeds the cross-sectional area of the tower. The slots/holes sizes are such that the packing do not fall through them. The angle of corrugation, height and width of each beam varies with design and material used. Multibeam support plates are available in various metals, plastics and ceramics. MIST ELIMINATORS Knitted wire filament mist eliminators are available in various densities, filament sizes and surface areas to suit specific process conditions for maximum removal of mist and micron-size droplets. Mist eliminators can be made in various metals and plastics. Additionally, our random and structured packing can be used as mist eliminators. Chevron and plate type mist eliminators are suitable for high liquid load, dirty services and high capacities. They can be applied in horizontal flow or used in vertical upflow and they can be made in sections to be installed through a manway. Chevron mist eliminators can be made in plastics or metals. CUSTOM INTERNALS Special internals for liquid and gas distribution can also be provided. Fabco has experience in flashing feed, collector tray, and sparger designs. BED LIMITERS/HOLD DOWN Bed limiters, or holddowns as they are also called, are used to limit the packing bed from moving and getting packing pieces entrained away from the bed. They are secured to the wall or loosely placed on the packing; they are made of rods and bars or in combination with screens or expanded metal, depending on the application. Bed limiters can be made in various metals and plastics. COLLECTOR/REDISTRIBUTORS Collector redistributors are similar to the orifice liquid distributors with risers. Our model CR01 collector is composed of a flat perforated plate with round or rectangular chimneys. The risers or chimneys have caps to prevent liquid from bypassing. Redistributors are normally used when a long packed bed section has to be split up into smaller sections or when an intermediate feed is inserted in the column. Collector/redistributors can be made in various metals and plastics. JP-7 - A CHEMICAL LIQUID FOR PREVENTING FOULING OF SCRUBBER PACKING One of the most common problems with air stripping and absorption towers is that over time they become fouled with solids, resulting in the loss of efficiency, capacity and increased pressure drop. Fabco has accumulated a wealth of knowledge in dealing with packing fouling problems while optimizing stripping and absorption efficiencies. The addition of JP-7 as a pretreatment will keep free iron, calcium, manganese and other minerals in suspension, preventing oxidation within the air stripping column, thus preventing a fouling problem. Typical dosages of JP-7 range from 1 to 3 gallons per million gallons of water. JP-7 is furnished in a stable, liquid form and is fed on a continual basis with a low maintenance chemical feed pump.
9-18
1 2 3 4 5 6 7 8 9 10
PRECISION GROUND SOLID BALLS Diameter 1/8 5/32 3/16 1/4 5/16 3/8 1/2 9/16 5/8 3/4 7/8 1 Nylon NY125 NY156 NY187 NY250 NY312 NY375 NY500 NY562 NY625 NY750 NY875 Delrin DL125 DL156 DL187 DL250 DL312 DL375 DL500 DL562 DL625 DL750 DL875 Acrylic ACR250 ACR250 ACR250 ACR625 PP PP125 PP156 PP187 PP250 PP312 PP375 PP500 PP625 PP750 HDPE HDPE125 HDPE156 HDPE187 HDPE250 HDPE312 HDPE375 HDPE500 HDPE625 HDPE750 Teflon TEF125 TEF156 TEF187 TEF250 TEF312 TEF375 TEF500 TEF625 TEF750 -
Notes:
Other plastics are available on request. Heat loss data available upon request. Case quantities are 1000. Smaller quantities available on request.
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9-19
ELIMINATORS
1 2 3 4 5 6 7 8 9 10
Applications
Downstream of gas scrubbers, especially spray scrubbers and packed columns. Fitted also to acid coolers, evaporating coolers and evaporators.
Applications
Features
Notes:
Downstream of scrubbers, especially spray scrubbers or towers. Process gas cleaning Evaporators Acids mists from electroplating and electro-deposition plants.
Removal efficiency 99.9% of limit drop size droplets and larger. High face velocity which results in com pact units. Two profiles available, one with a single drain channel, the other with three to suit different applications. Easy to clean.
We supply modular packs of profiles for installation into existing housings, towers or vessels and complete units with housing for pressure or vacuum operation We recommend operating conditions that consist of an inlet face velocity of 2.5 - 6 m/s, and up to 12 m/s with two stages or more for a single stage of eliminators. Also available in ABS, PVDF, Carbon Steel, Galvanized Steel, or Stainless Steel (304, 316) upon request.
Features
High efficiency mist elimination combined with very low pressure drop. Compact size finds wide application. Can be retrofitted to scrubbers and other process equipment. Available in a full range of corrosion resistant materials.
MODULE WIDTH 12" or 24" 12" or 24" 12" or 24" 12 or 24" 12" or 24" 12" or 24" 12" or 24"
Notes:
9-20
Plastic Material Digest 10-2 Plastic Piping Standards 10-30 Thermoplastic Fabrication 10-3 Chemical Resistance Guide 10-31 Processing/Machining Plastics 10-5 Chemical Resistance Chart 10-33 Installation Instructions 10-7 Glossary of Terms 10-58 Solvent Welding Instructions 10-8 HDPE Pipe And Fittings 10-60 Thermo-Sealing Instructions 10-15 Thermoplastic Pipe Joint Repair 10-19 Pump Data 10-63 Threading Instructions 10-21 Conversion Factors 10-68
1 2 3 4 5 6 7 8 9 10
FRP
FIBERGLASS REINFORCED PLASTICS commonly manufactured by hand lay up (HLU) in accordance with CGSB-41-GP-22 in Canada and NBS PS 15-69 in the United States. Also manufactured according to ASTM D-3299 for machine made Filament Wound (FW) construction. FRP constructions are on a custom designed basis allowing the designer to select many different resin systems and laminate constructions. As an engineered system FRP generally displays higher physical properties than thermoplastics with a wide chemical and temperature resistance. Joining methods are by Flanging, Butt and Strap joined or bell and spigot connection.
CPVC
(Chlorinated Polyvinyl Chloride) conforming to ASTM D-1784 Class 23447-B, formerly designated Type IV, Grade 1, CPVC has physical properties at 73F similar to those of PVC, and its chemical resistance is similar to that of PVC. CPVC, with a design stress of 2,000 psi and maximum service temperature of 210F has, over a period of about 25 years, proven to be excellent material for hot corrosive liquids, hot and cold water distribution and similar applications above the temperature range of PVC. CPVC is joined by solvent cementing, threading or flanging.
These plastics commonly referred to as thermoplastic lined FRP such as PVC, CPVC, PP, PVDF, FEP, ECTFE chemically or mechanically bonded to an FRP structural overlay. This custom engineered system offers the unique properties of the thermoplastic liner with the superior physical properties of the FRP. Joining methods include Flanging, Fusion and Solvent Cementing of the LINER and OVERLAYING WITH FRP.
Polypropylene
(PP) Polypropylene homopolymer, conforming to ASTM D-4101 Class PP110 B67154, formerly designated Type 1, is a member of the polyolefin family of plastics. Although PP has less physical strength than PVC, it is chemically resistant to organic solvents as well as acids and alkalies. Generally, polypropylene should not be used in contact with strong oxidizing acids, chlorinated hydrocarbons and aromatics. Polypropylene has gained wide acceptance where its resistance to sulfurbearing compounds is particularly useful in salt water disposal lines, crude oil piping, and low pressure gas gathering systems. Polypropylene has also proved to be an excellent material for laboratory and industrial drainage where mixtures of acids, bases and solvents are involved. Polypropylene is joined by the thermoseal fusion process, threading or flanging.
(Fluoroelastomer) FPM is inherently compatible with a broad spectrum of chemicals. Because of extensive chemical compatibility which spans considerable concentration and temperature ranges, fluorocarbons have gained wide acceptance as a material of construction for butterfly valve O-rings and seats. Fluorocarbons can be used in most applications involving mineral acids (with the exception of HCI), salt solutions, chlorinated hydrocarbons and petroleum oils.
EPDM (EPT)
EPDM is a terpolymer elastomer made from ethylenepropylene diene monomer. EPDM has good abrasion and tear resistance and offers excellent chemical resistance to a variety of acids and alkalines. It is susceptible to attack by oils and is not recommended for applications involving petroleum oils, strong acids (with the exception of HCI), or strong alkalines.
Teflon
PVDF (Kynar)
PTFE (Polytetrafluoroethylene) has outstanding resistance to chemical attack by most chemicals and solvents. PTFE has a temperature rating of -200F to +500F. PTFE, a self-lubricating compound, is used as a seat material in Fabco Ball Valves.
(Polyvinylidene Fluoride) PVDF is a strong, tough, and abrasion resistant fluoro carbon material. It resists distortion and retains most of its strength to 280F. It is chemically resistant to most acids, bases, and organic solvents and is ideally suited for handling wet or dry chlorine, bromine and other halogens. No other solid thermoplastic piping components can approach the combination of strength, chemical resistance and working temperatures of PVDF. PVDF is joined by the thermo-seal fusion process, threading or flanging.
Neoprene (CR)
Neoprene was the first commercial synthetic rubber. It is a moderately oil-resistant material with good ozoneresisting properties. Neoprene is not recommended for use with aromatic hydrocarbons or chlorinated solvents. It is specifically recommended for use with higher concentrations of sodium hydroxide. It can be used in continuous service up to 180F.
10-2
THERMOPLASTIC FABRICATION
Thermoplastic Fabrication
INTRODUCTION
The preparation of thermoplastics for assembly by welding or other fastening methods is similar to the procedures used in metal fabrication. The pieces are laid out, cut, machined and joined with the same tools, equipment, and skills employed in the metal working trades. There are, however, special forming requirements for thermoplastics, not encountered in metal work. The degree of skill and the quality of preparatory work in layout and in various machining operations on components for fit up are very important in assuring accurate assembly and successful fabrication. Fabrication of thermoplastics covers a wide field of operations on sheet, rod, tube, and special shapes in making them into finished products: cutting, sawing, machining, forming and joining or fastening together for the completed object. Machining may include beveling, routing, grinding, turning, milling, drilling, tapping, and threading. Once the different parts are shaped, they then may have to be joined. Assembly techniques include use of self-tapping screws, threaded inserts, press fitting, snap fitting, cold heating, heat joining (like hotplate welding, hot-wire welding, induction heating, thermal-impulse heating, resistancewire welding, or hot flaring, spin welding), cementing, and hot gas welding. Each operation requires its own tools and equipment. taps and dies should not be driven at high speeds or with heavy pressure. A tapered plug should be inserted into tubular ends when threading to hold the pipe round and to prevent the die from distorting or digging into the pipe wall. This insures uniform circumferential depth of threads. Pipe for threading should be held in a pipe vice since sawtooth jaws will leave marks. Thermoplastic materials are readily threaded without use of external lubricants. However, ordinary lubrication or cutting oil will be beneficial to the operation. In a pipe-threading machine, water soluble oil or plain cold water is used. Clearing of cuttings from the die is strongly recommended.
1 2 3 4 5 6 7 8 9 10
HEAT WELDING
CUTTING
The most important and most versatile of welding methods is hot gas and air welding which, in principle, is similar to oxyacetylene welding of metals, but with a difference in the technique involved. Specialized welding equipment has been developed in which the pressure and the rate and area of heating are precisely controlled in order to provide strong, tight bonds. Welding rods are available in different sizes to suit the individual jobs. Hot gas welding of thermoplastics is accomplished with a welding torch and tips or tools. It is divided into three basic types of welding: tack welding, hand welding and high speed welding. Each type requires different tips or high speed tools.
Thermoplastic rods and shapes can be readily cut with an ordinary hand hacksaw, or power saws can be used. Using a circular power saw, a cutting speed of 6,000 rpm. Using hand pressure is recommended. With bandsaws, this should be reduced to 3,600 fpm with hand pressure. Under some circumstances a lathe can be used. Best results are obtained with fine-toothed saw blades (6 to 9 teeth per in.) and little or no set (maximum 0.025 in.).
FUSION WELDING
THREADING
Industrial thermoplastics such as PVC, PP, PE, and PVDF can be fusion welded using modern temperature and pressure controlled fusion equipment. This relatively simple equipment is available to fuse PIPE and Tube products to 24 diameter. SHEETS and Plates can also be fused using micro processor controlled fusion machines. Weld efficiency, when using modern equipment, will develop weld strength of up to 98% of the unwelded parent material.
Thermoplastic pipe, rod and shapes can easily be threaded using either standard hand pipe stocks or power operated equipment. For optimum results in threading, use of new taps and dies is recommended; but in any case they should be clean and sharp and maintained in good condition. Power threading machines should be fitted with dies having 5 negative front rake and ground especially for this application, tapered guide sleeves are not required. For hand stocks, the dies should have a negative front rake angle of 5 to 10. Dies which have been designed for use on brass or copper pipe may be successfully used. Carboloy dies give longer service. Taps should be ground with a 0 to 10 negative rake, depending upon the size and pitch of the thread. Die chasers should have a 33 chamfer on the lead: a 10 front or negative rake; and a 5 rake on the back of relief edge. Self-opening die heads and collapsable taps, power threading machines and a slight chamfer to lead the tap or dies will speed production, however,
Cementing is a convenient technique for bonding PVC and CPVC (High-Temp) stock. Surfaces to be cemented must be clean and dry. They should be cut square and smooth and wiped clean of dirt, grease, etc. with a small amount of Fabco Pipe Cleaner. When solvent-cementing, it is important to have close clearances between the surfaces to be joined. Solventcement should be applied with an ordinary small paint brush to each member. (Do not use synthetic hair brushes). Then the cemented surfaces should immediately be pushed snugly together. After the cemented joint has been pressed together the initial set takes place within several minutes. Handling strength, however, is not developed for approximately 30 minutes. Relative motion between the cemented surfaces during the initial set period is undesirable. It is good practice to apply no more than 10% of the rated stress for four hours. Full strength of the joint is developed after about 48 hours.
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10-3
THERMOPLASTIC FABRICATION
1 2 3 4 5 6 7 8 9 10
FLANGING
One of the earliest methods of joining thermoplastics piping, flanging continues to be used extensively for process lines. Thermoplastic flanges and flanged fittings are available in a full size range and may be attached to pipe by solvent welding, by threading, or by thermal bonding, as required by the particular thermoplastics material.
Thermoplastics may be turned, threaded, grooved, milled, or polished to very close tolerances, with the same tools as are used for wood or metal. The only requirement for machining of plastic that differs from metal machining is compensation for heating up of materials due to its poor heat-conductivity. The limitation of heat build-up is accomplished by use of sharp, high-speed tools, streams of air or water/soda cooling, and proper machine feeds. In machining plastics on a lathe, tool bits should be sharpened as for machining brass. The tool should be ground with a front clearance of 10, a 2 negative back-rake and no side rake. The tool should have a 10 side-clearance. Chips should be blown or washed away from the work to reduce frictional heat to a minimum. The piece is set up in the lathe for turning or thread cutting as in metal work but with special protection provided for the plastic where it is held in the chuck jaws. The plastic should be wrapped in several heavy layers of heavy cardboard, held in place by masking tape, before being inserted into chuck. A cutting speed of 200 fpm is recommended. Lathe speed for machining different diameters of plastic can be calculated as: 4 times the cutting speed (fpm) divided by the diameter of the plastic in inches. Example: With a plastic rod 1- in. diameter, the lathe speed would be
200 times 4 divided by 1 or 800 rpm. Light cuts are recommended - 0.030 to 0.060 in. cross-feed at a time. In sawing plastic sheet, there is likely to be concentrated heat build-up in the saw blades. To allow for this, the blade used should be selected in accordance with the gauge of the material. The saw blade for cutting thicker materials should be heavier and should be hollow ground. The saw should make a slicing cut in the material: to do this, the teeth should have negative rake, with little or no set. The rate of feed should be very slow. The blade of a circular saw should just show through the material. If it extends too far through, it will increase the heat build-up, by increasing friction. In cutting polyethylene and polypropylene on a circular saw, the saw blade required is different from that used in cutting PVC. PE and PP do not require a hollow ground blade and are cut by a well-set saw blade. Shears can be used for cutting of light gauge thermoplastic sheets. All shearing should be accomplished at room temperature. A cold sheet will crack or shatter. A 1/8-in. sheet of Type 1 PVC can be sheared easily. Heavier-gauge Type 1 PVC will tend to cut off-square and also show stress marks. Type 2 PVC, PP, PE and modified high impact PVC shear better and to a higher gauge than Type 1 PVC. In drilling plastics, the same problems are experienced as in drilling metal. The non-conducting characteristics of the material and the heat concentration in the tool must be allowed for. This is accomplished by grinding the drill differently than for drilling metals. If the holes are to be drilled in the fabrication at hand, the drill should be reground to a negative rake and the lip angle increased for 59 to 70. The margin on the drill should be smooth and highly polished to reduce friction. Drilling speeds should be reduced: 50 to 150 rpm is a safe range, with 120 rpm being optimum. Very slow feeds should be used.
10-4
PROCESSING/MACHINING PLASTICS
Guidelines For Processing and Machining Plastics
General Remarks
Non-reinforced thermoplastics can be machined with cutting tools of highspeed steel. For reinforced materials, hard metal tools are required. In all cases, only properly sharpened tools are to be used. Due to the poor thermal conductivity of plastics, provision has to be made for good heat dissipation. Heat is best dissipated via the chips. Dimensional stability of parts is conditional on stress-relieved, semi-finished materials which have to be annealed. The heat generated by the cutting tool otherwise inevitably leads to the release of processing stresses and deformation of the part. In the case of high material removal volumes, intermediate heating may be necessary after the main machining operation so as to remove the arising thermal stresses. Materials with high moisture absorption (e.g. polyamides) may require conditioning before machining. Plastics require larger finishing tolerances than metals. Furthermore, allowance has to be made for the many times greater thermal expansion.
2. Milling
Dimensional Stability
For plane surfaces, face milling is more economical than peripheral milling. For perpheral milling and profiling, the cutting tools should not have more than two cutting edges so that vibrations due to the number of teeth are kept to a minimum and chip widths are sufficiently large. Optimum removal rates and surface finish are obtained with single-point tools.
1 2 3 4 5 6 7 8 9 10
As a general rule it is possible to use twist drills; these should have an angle of twist of 12-16 and very smooth helical flutes for good chip removal. Larger diameters should be rough-drilled or produced by trepanning or internal turning. On drilling into solid material, care must be taken to ensure that the tools are properly sharpened; otherwise, the developing compressive strain can build up and cause the material to split. Reinforced plastics possess higher residual processing stresses with lower impact strength than unreinforced plastics and are thus particularly susceptible to cracking. Where possible, these should be heated to about 120C before drilling or sawing (heating time approximately 1 hour per 10 mm cross-section). This procedure is also recommended in the case of polyamide 6/6.
4. Sawing
Guide values for cutting tool geometry are given in the table. For particularly high quality surface finishes, the tip is to be shaped as a broad-nosed finishing tool as shown in Figure 1. For cutting off, the tool should be ground to the profile shown in Figure 2 so as to avoid a remaining stump. On thin walled and particularly flexible workpieces, on the other hand, it is better to work with tools that are ground to a knife-like cutting geometry. Figures 3 and 4.
Unnecessary generation of heat by friction is to be avoided, since sawing is generally used to cut off thickwalled parts with relatively thin tools. Wellsharpened and heavily crossed sawblades are therefore advised. Note: The information is only to assist and advise you on current technical knowledge and is given without obligation or liability. All trade and patent rights should be observed. All rights reserved.
Figure 3.
1 1 Finishing tip
2 2 Turning tool
Figure 4.
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10-5
6 1
9
DRILLING AND BORING Clearance angle () y1 Rake angle ()b Side angle () V Cutting speed ft/min S Feed mils/rev The angle of twist of the drill bit should be approximately 12 to 16. Clearance angle () y Rake angle () V Cutting speedft/min t Pitch mils 8-10 90 0-5 950 1020 90 5-8 950 150300 8-12 1530 115310 y1 b V S y V t In the case of fluid cooling only use pure water In the case of fluid cooling only use pure water 75310 115195 0-4 5-8 2030 150650 4-12 90 90 1530 8-10 12 5 1020 950 1020 6505-20 1300 5-10 15 1525030 6-10 350 6 5-10 90 90 118 7090 120 150300 8-12 150650 4-12 150300 8-12 400 300 2-8 2030 1530 2030 1530 1530 5-15 250300 4-12 1530 1530 2-5 1600 950 1600 0-5 16002600 5-8 950 0-5 16002600 5-8 1015 950 600950 5-10 30005000 1015 600950 75195 2030 75195 115310 75195 115310 75195 115310 115195 100 Preheat to 240F before drilling or sawing 1020 SAWING SPECIAL MEASURES TURNING MILLING Clearance angle () y Rake angle () X Side Clearance angle angle () V Cutting () y Rake angle () V speed ft/min S Feed Cutting speed ft/min mils/rev The nose radius The feed can amount to r must be at least 0.020 up to 0.020 in./tooth in. 6-8 4-20 4560 950 950 15 1020 5-15 y X V S y V 2530 2-8 0 5-8 0-5 0-5 0-5 5-10 0-5 6-8 4-20 15 5-15 5 5 2-8 4560 500650 4-20 5 10005-20 2000 4560 950 950 4560 4560 1020 5-15 9508005-15 1950 4-16 5-15 1600 5-10 4560 950 9505-15 1300 8-16 5-15 4560 9508005-15 1950 4-16 5-15 1600 5-10 1530 4560 90 8001600 4-20 1080020 5-15 1600 5-15 1020 10 5008005-15 1600 4-12 5-15 1600 5-20 130 1016 500650 4-12 150500 4-12 4511502-10 60 4-12 1300 1-5 90 8001600 3-10 1020 50250 4-12 1530 4560 6 5-10 120 500650 4-20 1525030 6-10 350 250300 4-12 1530 1015 600950 6509505-10 1600 8-20 0-10 1600 8-12 1030 150650 8-12 1530 6-8 6 10 Preheat to 240F before drilling or sawing Preheat to 240F before drilling or sawing 6-8 6-8
10
PROCESSING/MACHINING PLASTIC
5505-15 750 15 6-8 In the case of fluid cooling only use pure water Preheat to 240F before drilling or sawing In the case of fluid cooling only use pure water 115- Use hard metal cutting 195 tools
10-6
MACHINING OPERATIONS
POLYCARBONATE
5-10
5-15
POLYSULFONE
NYLON 6/6
6-10
ACETAL
5-10
POLYETHERIMIDE (ULTEM)
INSTALLATION INSTRUCTIONS
Thermoplastic Installation Instructions
SCOPE
One of the more important features of industrial thermoplastics is the ease with which they lend themselves to a variety of fabricating techniques. This versatility, plus the wide selection of piping components now available, make possible fast and economical installation, maintenance and modification of industrial piping systems. It is the objective of this section to provide detailed instructions on all known techniques of joining, maintaining and handling thermoplastics in order to permit maximum integrity of your piping system. heat fusion techniques. A thermal sealing procedure is used when joining 1/2 through 4 sizes. When joining 6 polypropylene systems, which are recommended for drainage applications only, a fillet welding procedure is utilized.
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THREADING
SOLVENT WELDING
The generally preferred method of joining rigid thermoplastics such as PVC and CPVC is solvent welding. This process gives a stronger joint than threading and is also considered faster and simpler. Additionally, solvent welding permits the use of thinner walls when compared to threaded connections for equivalent pressure ratings.
Polypropylene (PP), a thermoplastic polyolefin and PVDF (Kynar), cannot be dissolved by even the strongest of organic solvents. Since solvent attack (or bite) by dissolution is necessary to effect a solvent cement bond with thermoplastics, it is not possible to join polypropylene or PVDF by solvent cementing. Therefore, polypropylene and PVDF pressure systems can only be joined using heat fusion techniques. A thermal sealing procedure is used when joining using
Threaded joints are sometimes used when a piping system must be dismantled for occasional cleaning or modifications. Since threading results in a reduction in the effective wall thickness of the pipe, the pressure rating of threaded pipe is reduced to one-half that of unthreaded pipe, ie. pipe joined by solvent cementing or thermal sealing. This reduction in wall thickness resulting from threading can seriously affect the pressure carrying capability and mechanical strength of Schedule 40 or lighter pipe and therefore, only Schedule 80 or heavier pipe should be threaded when the pipe is used for pressure applications. Also, threading is not recommended for plastic pipe above 4 inches in diameter nor is it recommended for pressure polypropylene piping systems.
FLANGING
One of the earliest methods for joining thermoplastic piping, flanging continues to be used extensively for process lines. Thermoplastic flanges and flanged fittings are available in a full size range and mat be attached to pipe by solvent welding, by threading, or by thermal sealing, as required by the particular thermoplastic material.
SCOPE
Industrial thermoplastic piping components are designed and manufactured for use in severe duty systems involving the transport of aggressive liquids. In order to ensure their integrity, once installed, they must be handled with reasonable care prior to installation.
STORAGE
1. Pipe - When pipe is received in standard lifts it should remain in the lift until ready for use. Lifts should not be stacked more than three high and should always be stacked wood on wood. Loose pipe should be stored on racks with a minimum support spacing of three feet. Pipe should be shaded but not covered when stored outside in high ambient temperatures. This will provide for free circulation of air and reduce the heat build-up due to direct sunlight exposure. 2. Fittings - Fittings should be stored in their original cartons to keep them free of dirt and reduce the possibility of damage. If possible, fittings should be stored indoors. 3. Solvent Cements and Primers - Solvent cements have a definite shelf life and each can and carton is clearly marked with a date of manufacture. Stock should be rotated to ensure that the oldest material
COMPOSED OF VARIOUS SOLVENTS AND REQUIRE SPECIAL CONDITIONS FOR STORAGE. BECAUSE OF THEIR FLAMMABILITY THEY MUST NOT BE EXPOSED TO IGNITION, HEAT, SPARKS OR OPEN FLAMES.
HANDLING
1. Pipe and Fittings - Care should be exercised to avoid rough handling of thermoplastic pipe and fittings. They should not be dragged over sharp projections, dropped or have objects dropped upon them. Pipe ends should be inspected for cracks resulting from such abuse. Transportation by truck or pipe trailer will require that the pipe be continuously supported and all sharp edges on the trailer bed that could come in contact with the pipe must be padded. 2. Solvent Cements and Primers - Keep containers for solvent cements tightly closed except when in use. Avoid prolonged breathing of solvent vapors, and when pipe and fittings are being joined in partially enclosed areas use a ventilating device to attenuate
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vapor levels. Keep solvent cements, primers and cleaners away from all sources of ignition, heat, sparks and open flames. Avoid repeated contact with the skin by wearing proper gloves impervious to the solvents. Application of the solvents or cements with rags and bare hands is not recommended;
natural fiber brushes and other suitable applicators can produce satisfactory results.
FABCO recommends the use of a primer for all applications. A suitable primer will usually penetrate and soften the surfaces more quickly than cement alone. Additionally, the use of a primer can provide a safety factor for the installer, for he can know under various temperature conditions when sufficient softening has been achieved. For example, in cold weather more time and additional applications may be required. Sufficient cement to fill the loose part of the joint must be applied. Besides filling the gap, adequate cement layers will penetrate the surfaces and also remain wet until the joint is assembled. Prove this for yourself. Apply on the top surface of a piece of pipe two separate layers of cement.
1. Assemble proper materials for the job (proper primer, cement, if necessary - cleaner, and applicator for the size of pipe and fittings to be assembled). 2. Pipe must be cut as square as possible. Use a miter box saw or power saw. Check the end of the pipe with a square to make sure it has been cut squarely. A diagonal cut reduces bonding area in the most effective and critical part of the joint.
First apply a heavy layer of cement; then along side it, apply a thin brushed out layer. Test the layers every 15 seconds or so by a gentle tap with your finger. You will note that the thin layer becomes tacky and then dries quickly (probably within 15 seconds); the heavy layer will remain wet much longer. A few minutes after
3. Plastic tubing cutters may also be used for cutting plastic pipe; however, some produce a raised bead at the end of the pipe. This bead must be removed with a file or deburring tool, as it will scrape the cement away when pipe is inserted into the fitting.
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4. Remove inside diameter burrs or raised beads with an internal deburring tool or knife. Remove the burrs or raised beads on the outside diameter of the pipe by using a file or external deburring tool that will produce a 3/32, 10-15 chamfer (bevel). Burrs can scrape channels into pre-softened surfaces or create hang-ups across the inside fitting diameter.
8. Priming; the purpose of a primer is to penetrate and soften the surfaces so they can fuse together. The proper use of a primer and checking its softening capability provides assurance that the surfaces are prepared for fusion in a wide variety of conditions. Check the penetration or softening on a piece of scrap pipe before you start the installation or if the weather changes during the day.
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5. With a clean-dry rag, remove any dirt, grease, shavings or moisture from the inside and outside of the pipe and fitting. A thorough wipe is usually sufficient. (Moisture will retard cure and dirt, grease, or any foreign material can prevent proper fusion). Using a knife or other sharp object, drag the edge over the coated surface. Proper penetration has been made if you can scratch or scrape a few thousandths of the primed surface away. Because weather conditions do affect priming and cementing action, repeated applications to both surfaces may be necessary. In cold weather more time is required for proper penetration. NOTE: WITHOUT HESITATION, COMPLETE STEPS 9 THROUGH 16. FOR PIPE DIAMETERS OF 6 AND LARGER, THE SIZE OF THE JOINING CREW SHOULD BE INCREASED (SEE JOINING LARGE DIAMETER PIPE AND FITTINGS). 9. Using the correct applicator (as outlined in step #7), aggressively apply the primer into fitting socket, keeping the surface and applicator wet until the surface has been softened. More applications may be needed for hard surfaces and cold weather conditions. Re-dip the applicator in primer as required. When the surface is primed, remove any puddles of primer from the socket.
6. Check pipe and fittings for dry fit before cementing. For proper interference fit, fitting should go over end of pipe easily but become tight about 1/3 to 2/3 of the way on. Too tight a fit is not desirable; you must be able to fully bottom the pipe in the socket during assembly. If the pipe and fittings are not out of round, a satisfactory joint can be made if there is a net fit, that is, the pipe bottoms in the fitting socket with no interference, but without slop. A quick, dry fit slop test: Hold a short length of pipe vertically with a fitting bottomed on the pipe. If the fitting falls off the end of the pipe, do not start assembly. Contact your pipe or fitting supplier. Measure the fitting socket length and mark this distance on the pipe OD to insure the fitting has been fully inserted, add a couple inches to this distance and make a second check mark on the pipe, as the primer and cement will remove the first mark. All pipe and fittings must conform to ASTM or other recognized product standards.
10. Next, aggressively apply the primer to the end of the pipe to a point 1/2 beyond the depth of the fitting socket.
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15. Apply a second, full even layer of cement on the pipe. Most joint failures are caused by insufficient application of cement. 14. Aggressively apply a medium layer of cement into the fitting socket; avoid puddling cement in the socket. On bell-end pipe do not coat beyond the socket depth or allow cement to run down into the pipe beyond the bell. 12. With the proper size and type of applicator, while surfaces are still wet, immediately apply the appropriate Weld-On cement. PLEASE NOTE: THE ADDING OF PRIMERS, CLEANERS OR OTHER THINNERS TO THIN THE VISCOSITY OF SOLVENT CEMENT IS NOT RECOMMENDED. 13. Cementing: (Stir or shake the cement before using.) Aggressively apply a full, even layer of cement to the pipe-end equal to the depth of the fitting socket do not brush it out to a thin paint type layer, as this will dry too quickly. 11. Apply a second application of primer to the fitting socket. Do not allow primer to run down the inside of the fitting or pipe.
16. Immediately, while cement is still wet, assemble the pipe and fittings. If not completely wet, recoat parts before assembly. If cement coatings have hardened, cut pipe, dispose of fitting and start over. Do not assemble partially cured surfaces. While inserting, twist 1/8 to 1/4 turn until reaching socket bottom. Do not continue to rotate after the pipe has reached the socket bottom.
17. Hold the pipe and fitting together for a minimum of 30 seconds to eliminate movement or pushout.
18. After assembly, a joint should have a ring or bead of cement completely around the juncture of the pipe and fitting. If voids (gaps) in this ring are present, sufficient cement was not applied and the joint may be defective.
19. Using a rag, remove the excess cement from the pipe and fitting, including the ring or bead around the socket entrance, as it will needlessly soften the pipe and fitting, and does not add to joint strength. Excess cement around the socket entrance will also extend the cure time. Avoid disturbing or moving the joint.
20. Handle newly assembled joints carefully until initial set has taken place. Follow Weld-On set and cure times before handling or hydro-testing piping system.
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7. Large diameter pipe and fittings require longer set and cure times. *(In cold weather, a heat blanket may be used to speed up the set and cure times.) 8. Prefabricate as many joints as possible. 9. If pipe is to be buried, make as many joints as possible above ground, then after joints have cured, carefully lower into trench. 10. Never bury empty cans, brushes, or anything else containing wet cement, primer, or cleaner next to the pipe. *Contact FABCO PLASTICS for further information.
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Chemical Applications
Installations of plastic pipe and fittings for chemical applications requires a higher degree of skill than other installations; joint failures in these systems could be life threatening. It is for this reason we recommend the following tips for these applications. cure times on page 22. 3. Flush system before putting into operation. 4. Installers should use extra care during assembly to ensure proper installation of system. 5. Make sure the proper cement for the specific application is used. 6. If there is any doubt about compatibility of materials (pipe, fittings or cement) with chemicals in system, manufacturers of materials should be contacted.
1. Installers should attend a Weld-On Installation Seminar. 2. Allow at least two to three times the normal set and
Repairs
Taking into consideration the cost of materials, time involved and labor costs, in most cases the installer is better off cutting out the defective joint, replacing it with new materials and taking greater care in the joining process. If the joint cannot be cut out, the following repair is somewhat successful. This repair is for leaks only, not cases where pipe has separated from fitting. Leak area should be dry and clean of debris, oil or grease. 1. Apply Weld-On 810/811 to area to be repaired. Let the adhesive set. 2. Cut a fiberglass mat or tape, providing sufficient coverage/wrap to the leak area. Saturate mat/tape with adhesive. 3. Cover or wrap repair area with saturated mat/tape. Work air bubbles out of the fiberglass mat/tape. 4. Let repaired area cure before pressurizing. Although not a guaranteed fix, this process has proven very successful in most applications.
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1. Store solvent cements and primers in a cool or shaded area prior to use. 2. If possible, store fittings and pipe or at least the ends to be solvent welded, in a shady area before cementing. 3. Cool the surfaces to be joined by wiping with a damp rag. Make sure that surface is dry prior to applying solvent cement. 4. Try to do the solvent welding during the cooler morning hours. 5. Make sure that both surfaces to be joined are still wet with cement when putting them together. With large diameter pipe, more people on the crew may be necessary. 6. Using a primer and a heavier, high viscosity cement will provide a little more working time. Vigorously shake or stir the cement before using. As you know, during hot weather there can be a greater expansion-contraction factor. We suggest you follow the advice of the pipe manufacturer regarding this condition. Anchored, and final connections should be made during the cooler hours of the day. By using Weld-On products as recommended and by following these hot weather tips, making strong, leakproof joints even during very hot weather conditions can be achieved.
1. Prefabricate as much of the system as is possible in a heated work area. 2. Store cements and primers in a warmer area when not in use and make sure they remain fluid. If possible, store the fittings & valves the same way. 3. Take special care to remove moisture including ice and snow from the surfaces to be joined, especially from around the ends of the pipe. 4. Use the most aggressive Weld-On Primer available to soften the joining surfaces before applying cement. More than one application may be necessary. 5. Vigorously shake or stir cement before using. Allow a longer cure period before the system is tested and used. *A heat blanket may be used to speed up the set and cure times. 6. Read and follow all of our directions carefully before installation. All Weld-On cements are formulated to have well balanced drying characteristics and to have good stability in subfreezing temperatures. For all practical purposes, good solvent welded joints can be made in very cold conditions with proper care and a little common sense.
AVERAGE INITIAL SET SCHEDULE FOR WELD-ON PVC/CPVC SOLVENT CEMENTS TEMPERATURE PIPE SIZES PIPE SIZES PIPE SIZES PIPE SIZES PIPE SIZES RANGE 1/2 TO 1 1/4 1 1/2 TO 2 2 1/2 TO 8 10 TO 15 15+ 60-100F 2 min. 5 min. 30 min. 2 hrs. 4 hrs. 40-60F 5 min. 10 min. 2 hrs. 8 hrs. 16 hrs. 0-40F 10 min. 15 min. 12 hrs. 24 hrs. 48 hrs.
Note - Initial set schedule is the necessary time to allow before the joint can be carefully handled. In damp or humid weather, allow 50% more set time.
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Note - Joint cure schedule is the necessary time to allow before pressurizing system. In damp or humid weather allow 50% more cure time. **These figures are estimates based on testing done under laboratory conditions. Field working conditions can vary significantly. This chart should be used as a general reference only.
PIPE DIAMETER NUMBER OF JOINTS 1/2 300 AVERAGE NUMBER OF JOINTS/QT. OF WELD-ON CEMENT 3/4 1 1 1/2 2 3 4 6 8 200 125 90 60 40 30 10 5 10 2-3 12 1-2 15 3/4
*For Primer: Double the number of joints shown for cement. These figures are estimates based on our laboratory tests. Due to the many variables in the field, these figures should be used as a general guide only. Note: 1 Joint = 1 Socket
IN. MM. 1/2 3/4 20 25 1 32 PIPE SIZE EQUIVALENT CHART - INCHES/MILLIMETERS 1 1/4 1 1/2 2 2 1/2 3 4 6 8 10 12 40 50 63 75 90 110 160 200 250 315 14 355 18 450 24 600 30 800
Helpful Hints
We are all aware that a properly cemented joint is a most critical part of the installation of plastic pipe and fittings. And no matter how many times we join pipe and fittings, its very easy to overlook something. So, we just want to remind you of a few things you may already know. 1. Have you reviewed all of the instructions on the cement container label or in ASTM D-2855? 2. Are you using the proper cement for the job for the type and size of pipe and correct fittings being joined? 3. Do you need to take special precautions because of unusual weather conditions? 4. Do you have sufficient manpower? Do you need more help to maintain proper alignment and to bottom pipe in fitting? 5. Do you have the proper tools, applicators and sufficient quantities of Weld-On cements and primer and is cement in good condition? Please Note: The adding of primers, cleaners or other thinners to thin the viscosity of solvent cement is not recommended. 6. Remember, primer is NOT to be used on ABS pipe or fittings. 7. Be sure to use a large enough applicator to quickly spread cement generously on pipe and fittings. Then assemble immediately. 8. Avoid puddling excess primer and cement inside the fitting socket, especially on thin wall, bell-end PVC pipe. 9. Do NOT allow primer or cement to run through a valve-socket into the valve body. The solvents can cause damage to interior valve components and cause valve malfunction. 10. Be aware at all times of good safety practices. Solvent cements for pipe and fittings are flammable, so there should be no smoking or other sources of heat, spark or flame in working or storage areas. Be sure to work only in a well ventilated space and avoid unnecessary skin contact with all solvents. More detailed safety information is available from us. 11. Take advantage of our free literature on joining techniques. We offer DVDs/CDs on joining PVC/ CPVC pipe and fittings, and individual bulletins.
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Special Precautions
WELD-ON SOLVENT CEMENTS MUST NEVER BE USED IN A PVC OR CPVC SYSTEM USING OR BEING TESTED BY COMPRESSED AIR OR GASES!
Do not use any type of dry granular calcium hypochlorite as a disinfecting material for water purification in potable water piping systems. The introduction of granules or pellets of calcium hypochlorite with PVC and CPVC solvent cements and primers (including their vapors) may result in a violent chemical reaction if a water solution is not used. It is advisable to purify lines by pumping chlorinated water into the piping system this solution will be nonvolatile. Furthermore, dry granular calcium should not be stored or used near solvent cements and primers. All systems should be flushed before start-up to remove excess fumes from piping system. New or repaired potable water systems shall be purged of deleterious matter and disinfected prior to utilization. The method to be followed shall be that prescribed by the health authority having jurisdiction or, in the absence of a prescribed method, the procedure described in either AWWA C651 or AWWA C652.
CAUTION:
USE CEMENTS AND PRIMERS ONLY IN WELL VENTED AREAS SEE MSDS SECTION II (AVAILABLE ON REQUEST) FOR EXPOSURE LIMITS AND FIRST AID INSTRUCTIONS CEMENTS AND PRIMERS ARE VOLATILE, KEEP AWAY FROM ANY SOURCE OF IGNITION
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THERMO-SEALING INSTRUCTIONS
Thermo-Sealing (Socket Fusion) Instructions
For Polypropylene and PVDF Pressure Piping Systems
SCOPE
The socket fusion joining method which is detailed herein applies to all FABCO polypropylene and PVDF pressure piping systems including molded socket fittings, and socket type valve connections. This procedure involves the application of regulated heat uniformly and simultaneously to pipe and fitting mating surfaces so that controlled melting occurs at these surfaces. All recommendations and instructions presented herein for socket fusion are based upon the use of a ThermoSeal fusion tool for applying uniform heat to pipe and fittings. cuts, a miter box, hold down or jig must be used. Pipe or tubing cutters can also be used to produce square, clean cuts, however, the cutting wheel should be specifically designed for plastic. 2. Deburring and Beveling - All burrs, chips, filing, etc., should be removed from both the pipe I.D. and O.D. before joining. Use a knife, deburring tool or halfround, coarse file to remove all burrs. All pipe ends should be beveled to approximately the dimensions shown below for ease of socketing and to minimize the chances of wiping melt material from the I.D. of the fitting as the pipe is socketed. The beveling can be done with a coarse file or a beveling tool.
1/16" to 3/32"
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Cutting tools Cotton rags Deburring tool Thermo-Seal tool Electric Model NA with 1/2 - 2 tool pieces or Electric Model NB with 1/2 - 4 tool pieces Vise
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ELECTRIC MODEL tools are available for making socket fusion joints. They are the preferred socket fusion tools because the thermostatically controlled heat source automatically maintains fusion temperatures within the recommended range. 1. Electric Model NA. This tool which is electrically heated and thermostatically controlled, is used to join polypropylene and PVDF pipe, and valves and fittings in sizes 1/2 through 2. This unit operates on 110 VAC (6.7 amps; 800 watts) electrically and is fitted with ground wires. 2. Electric Model NB. This tool is also electrically heated and thermostatically controlled and is used to join polypropylene pipe and fittings in sizes 1/2 through 4. This unit operates on 110 VAC (1.38 amps; 1650 watts) electrically and is fitted with ground wires.
1. Cutting - Polypropylene or PVDF can be easily cut with a power or hand saw, circular or band saw. For best results, use the fine-toothed blades (16-18 teeth per inch). A circumferential speed of about 6,000 ft/min. is suitable for circular saws; band saw speed should be approximately 3,000 ft/min. Carbide-tipped blades are preferable when large quantities of pipe are to be cut. It is important that the pipe ends be cut square. To ensure square end
3. Cleaning - Using a clean, dry cotton rag, wipe away all loose dirt and moisture from the I.D. and O.D. of the pipe end and the l.D. of the fitting. DO NOT ATTEMPT TO SOCKET FUSE WET SURFACES. 4. Joint Sizing - In order to provide excess material for fusion bonding, polypropylene and PVDF components are manufactured to socket dimensions in which the socket I.D. is smaller than the pipe O.D. Therefore, it should not be possible to easily slip the pipe into the fitting socket past the initial socket entrance depth and in no case should it ever be possible to bottom the pipe in the socket prior to fusion. Before making socket fusion joints, fittings should be checked for proper socket dimensional tolerances, based on the above discussion, by attempting to insert the pipe into the fitting socket. If a fitting socket appears to be oversize, it should not be used. 5. Planning Construction - Socket fusion joints are more easily made when there is sufficient space to properly secure the Thermo-Seal tool and to maneuver pipe and fittings into the Thermo-Seal tool. Therefore, it is recommended that the piping system be prefabricated, as much as possible, in an area where there is sufficient room to work, and that as few joints as possible should be made in areas where there is limited working space. Mechanical joints such as flanges or unions may be considered in extremely tight areas. 6. Thermo-Seal Tool Set Up a. Install the male and female tool pieces on either side of the Thermo-Seal tool and secure with set screws.
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THERMO-SEALING INSTRUCTIONS
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NOTE: One turn of the adjustment screw will give
approximately a 25F temperature change b. Insert the electrical plug into a grounded 110 VAC electrical source, and allow the tool to come to the proper operating temperature. The tool temperature is read directly from the mounted temperature gauge, and tool temperature can be adjusted by turning the thermostat adjustment screw with a screwdriver. (Counterclockwise) to raise the temperature and clockwise to lower the temperature.)
2. Attach the depth gauging clamp to the pipe by butting the clampup to the end of the depth gauge and locking it into place. Then remove the depth gauge.
3. Simultaneously place pipe and fitting squarely and fully on heat tool pieces so that the I.D. of the fitting and the O.D. of the pipe are in contact with the heating surfaces. Care should be taken to insure that the pipe and fitting are not cocked when they are inserted on the tool pieces.
made only when the Thermo-Seal tool is operating at the proper temperature, and only when the length of time that the pipe and fittings remain on the heated tool pieces does not exceed those times recommended for the particular size of pipe and fitting to be joined. Please consult the user manual for your particular system. Excessive temperatures and excessive heating times will result in excessive melting at and below the surfaces of the fitting socket I.D. and pipe O.D. When the pipe is inserted into the fitting socket, excessive melt material needed for socket fusion will be scraped from the socket wall and into the fitting waterway and the resulting joint will be defective. Low temperatures and insufficient heating times will result in a lack of or incomplete melting making it impossible to make a good socket fusion joint.
4. Hold the pipe and fitting on the tool pieces for the prescribed amount of time. During this time a bead of melted material will appear around the complete circumference of the pipe at the entrance of the tool piece.
5. Simultaneously remove the pipe and fitting from the tool pieces and immediately insert the pipe, squarely and fully and without purposeful rotation, into the socket of the fitting. Hold the completed joint in place and avoid relative movement between components for at least 15 seconds.
1. Place the proper size depth gauge over the end of the pipe.
6. Once a joint has been completed the clamp can be removed and preparation for the next joint can be started.
THERMO-SEALING INSTRUCTIONS
Plastic welding gun with flexible hose, pressure regulator and gauge Welding and tacking tips Compresses air supply or bottled nitrogen (see note below) 1/8 welding rod Cotton rags
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Joining
7. The surfaces of the female and male tool pieces are Teflon coated to prevent sticking of the hot plastic. It is important that the tool pieces be kept as clean as possible. Any residue left on the tool pieces should be removed immediately by wiping with a cotton cloth. CAUTION: HOT PLASTIC MATERIAL CAN CAUSE SEVERE BURNS; AVOID CONTACT WITH IT.
Procedures for making good socket fusion joints can be summarized into five basic principles as follows: 1. The tool must be operated at the proper temperature. 2. The pipe end must be beveled. 3. The fitting must be slipped squarely onto the male tool while the pipe is simultaneously inserted into the female tool. 4. The fitting and pipe must not remain on the heat tool for an excessive period of time. Recommended heating times must be followed. 5. The pipe must be inserted squarely into the fitting socket immediately after removal from the heated tools. 6. The Thermo-Seal tool must be kept clean at all times.
NOTE: Fillet welding of thermoplastics is quite similar to the acetylene welding or brazing process used with metals. The fundamental differences are that the plastic rod must always be the same basic material as the pieces to be joined; and heated gas, rather than burning gas, is used to melt the rod and adjacent surfaces. Because of its economy, compressed air is normally the gas of choice for most plastic welding. A welding gun which generates itsown air supply is frequently desirable for field-made pipe joints where ultimate weld strength is not required. For welding guns which require compressed gas, nitrogen is preferable when the compressed plant air system does not contain adequate drying and filtration (Presence of moisture in the gas stream causes premature failure in the heater element of the welding gun. Impurities in the gas stream, particularly those in oil, may oxidize the plastic polymer, resulting in loss of strength. Polypropylene is known to be affected in this manner).
1. Insert pipe fully and squarely into the fitting after removing all dirt, oil, moisture and loose particles of plastic material from thewelding surfaces by wiping with a clean cotton cloth.
PRESSURE TESTING
The strength of a socket fusion joint develops as the material in the bonded area cools. One hour after the final joint is made, a socket fusion piping system can be pressure tested up to 100% of its hydrostatic pressure rating. CAUTION: AIR OR COMPRESSED GAS IS NOT RECOMMENDED AND SHOULD NOT BE USED AS A MEDIA FOR PRESSURE TESTING OF PLASTIC PIPING SYSTEMS.
2. Adjust the nitrogen/air pressure between approximately 3 and 8 psi and further adjust the pressure as necessary to control both temperature and rate of welding. NOTE: Tacking required prior to welding. 6 polypropylene joints require a slip fit. Therefore, they must be dry fitted and tack welded to prevent movement of the pipe and fitting prior to the application of welding rod. Special welding gun tips are required for tacking. A low strength bond is accomplished by pulling the heated tacking tip along while directly in contact with the interface of pipe and fitting at an angle of 75 to 80 . Initially, joints are tack-fused at four intervals.
The joining procedure covered herein applies only to 6 polypropylene drainage or non-pressure systems. Fillet Welding is not recommended as a primary joining technique for pressure rated systems.
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THERMO-SEALING INSTRUCTIONS
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Then at least one complete revolution around the joint is made to provide a uniform groove for subsequent rod welding.
and 8 CPVC design, as well as socket designs for polypropylene and PVDF.
PRESSURE RATING
As with all other thermoplastic piping components, the maximum non-shock operating pressure is a function of temperature. Maximum pressure rating for FABCO valves, unions and flanges is 150 psi. Above 100F refer to the TEMPERATURE CORRECTION FACTOR CHART HEREIN.
SEALING
3. Holding the polypropylene welding rod at an angle of 75 to the joint and while maintaining pressure on the rod, apply heat uniformly to the rod and the pipe and fitting with an arching motionof the welding torch. The degree of heating can be controlled by regulating the nitrogen/air flow to the welding gun or by regulating the distance from thetip of the welding gun to the work. Too much heat will over melt the polypropylene material and cause it to splash. Too little heat will result in incomplete fusion. Lay three separate weld beads in the following manner for a full fillet weld: A. Pipe to fitting B. Pipe to bead C. Fitting to bead When terminating each weld bead, the bead should be lapped ontop of (never along-side) itself for a distance of 3/8 to 1/2 insights to hot gas welding see REPAIRING THERMOPLASTIC PIPE JOINTS.
The faces of flanges are tapered back away from the orifice area at a 1/2 to 1 degree pitch so that when the bolts are tightened the faces will be pulled together generating a force in the water way area to improve sealing.
INSTALLATION TIPS
Flanging is used extensively for plastic process lines that require periodic dismantling. Plastic flanges are factory flanged valves and fittings in PVC, CPVC, PVDF and polypropylene are available in a full range of sizes and types for joining to pipe by solvent welding, threading or socket fusion as in the case with polypropylene with PVDF. Gasket seals between the flange faces should be an elastomeric full flat faced gasket with a hardness of 50 to 70 durometer. FABCO can provide neoprene gaskets in the 1/2 through 12 range having an 1/8 thickness. For chemical environments too aggressive for neoprene another resistant elastomer should be used. When it is necessary to bolt plastic and metal flanges - use flat face metal flanges - not raised face, and use recommended torques shown in table under INSTALLATION TIPS.
Once a flange is joined to pipe, the method for joining two flanges together is as follows: 1. Make sure that all the bolt holes of the mating flanges match up. It is not advisable to twist the flange and pipe to achieve this. 2. Use flat washers under bolt heads and nuts. 3. Insert all bolts. (Lubricate bolts.) 4. Make sure that the faces of the mating flanges are not separated by excessive distance prior to bolting down the flanges. 5. The bolts on the plastic flanges should be tightened by pulling down the nuts diametrically opposite each other using a torque wrench. Complete tightening should be accomplished in stages and the final torque values shown in the table should be followed for the various sizes of flanges. Uniform stress across the flange will eliminate leaky gaskets.
FLANGE SIZE 1/2 - 1-1/2 2 - 4 6 - 8 10 12 RECOMMENDED TORQUE* 10 - 15 ft.lbs. 20 - 30 ft.lbs. 33 - 50 ft.lbs. 53 - 75 ft.lbs. 80 - 110 ft.lbs.
*For a well lubricated bolt with flat washers under bolt head and nut. The following tightening pattern is suggested for the flange bolts.
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8 6
DIMENSIONS
Bolt circle and number of bolt holes for the flanges are the same as Class 150 metal flanges per ANSI B16.5. Threads are tapered iron pipe size threads per ANSI B1.20.1. The socket dimensions conform to ASTM D-2467 which describes 1/2 through 8 sizes and ASTM D439 for Schedule 80 CPVC which gives dimensional data for 1/2 through 6. Internal Fabco specifications have been established for the 10 and 12 PVC patterns
6. If the flange is mated to a rigid and stationary flanged object, or a metal flange, particularly in a buried situation where settling could occur with the plastic pipe, the adjacent plastic pipe must be supported or anchored to eliminate potential stressing of the flange joint.
10-18
1 2
Plastic welding gun with pressure regulator, gauge and hose. Filler rod Emery cloth Cotton rags Cutting pliers Hand grinder (optional) Compressed air supply of bottled nitrogen Source of compressed air
5. Welding temperatures vary for different thermoplastic materials (500F - 550F for PVC and CPVC, 550F 600F for PP, 575F - 600F for PVDF). Welding temperatures can be adjusted for the various thermoplastic materials as well as any desired welding rate, by adjusting the pressure regulator (which controls the gas flow rate) between 3 and 8 PSI.
3 4 5 6 7 8
Wipe all dirt, oil and moisture from the joint area. A very mild solvent may be necessary to remove oil. CAUTION: MAKE SURE THAT ALL LIQUID HAS BEEN REMOVED FROM THE PORTION OF THE PIPING SYSTEM WHERE THE WELD IS TO BE MADE. If backwelding is required, all residual cement, which is easily scorched during welding, must be removed from the fillet by using emery cloth. If the weld is to seal a threaded joint, a file can be used to remove threads in the weld area in order to provide a smooth surface.
1. Remove residual solvent cement from the weld area using emery cloth. When welding threaded joints, a file can be used to remove threads in the weld area.
CAUTION: For welding guns which require compressed gas, nitrogen is preferred when the compressed plant air system does not contain adequate drying and filtration. (Presence of moisture in the gas stream causes premature failure in the heater element of the welding gun. Impurities in the gas stream, particularlythose in oil, may oxidize the plastic polymer, resulting in loss of strength. Polypropylene is known to be affected in this manner). 6. With air or an inert gas flowing through the welding torch, insert the electrical plug for the heating element into an appropriate electrical socket to facilitate heating of the gas and wait approximately 7 minutes for the welding gas to reach the proper temperature.
2. Wipe the weld area clean of dust, dirt and moisture. 3. Determine the amount for the correct filler rod necessary to make one complete pass around the joint by wrapping the rod around the pipe to be welded. Increase this length enough to allow for handling of the rod to the end of the pass.
CAUTION: THE METAL BARREL OF THE WELDING TORCH HOUSES THE HEATING ELEMENT SO IT CAN ATTAIN EXTREMELY HIGH TEMPERATURES. AVOID CONTACT WITH THE BARREL AND DO NOT ALLOW IT TO CONTACT ANY COMBUSTIBLE MATERIALS. 7. Place the leading end of the filler rod into the fillet formed by the junction of the pipe and fitting socket entrance. Holding the filler rod at an angle of 90 to the joint for PVC, CPVC and Kynar, 75 to the joint for polypropylene, pre-heat the surfaces for the rod and base materials at the weld starting point by holding the welding torch steady at approximately
9 10
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10-19
1 2 3 4 5 6 7 8 9 10
1/4 to 3/4 inches from the weld starting point and directing the hot gas in this area until the surfaces become tacky . While preheating, move the rod up and down slightly so that the rod slightly touches the base materials. When the surfaces become tacky, the rod will stick to the base material.
8. Advance the filler rod forward by applying a slight pressure to the rod. Simultaneously applying even heat to the surfaces of both the filler rod and base material by moving the torch with a fanning or arcing motion at a rate of about 2 cycles per second. The hot gas should be played equally on the rod and base material (along the weld line) for a distance of about 1/4 inch from the weld point.
11. Properly applied plastic welds can be recognized by the presence of small flow lines or waves on both sides of the deposited bead. This indicates that sufficient heat was applied to the surfaces of the rod and base materials to effect adequate melting and that sufficient pressure was applied to the rod to force the rod melt to fuse with base material melt. If insufficient heat is used when welding PVC, CPVC or PVDF, the filler rod will appear in its original form and can easily be pulled away from the base material. Excessive heat will result in a brown or black discoloration of the weld. In the case of polypropylene, excessive heat will result in a flat bead with oversized flow lines.
WELDING PRINCIPLES
12. Always unplug the electrical connection to the heating element and allow the welding gun to cool before shutting off the gas or air supply to the gun.
IMPORTANT: If charring of the base or rod material occurs, move the tip of the torch back slightly, increase the fanning frequency or increase the gas flow rate. If the rod or base materials do not melt sufficiently reverse the previously discussed corrective procedures. Do not apply too much pressure to the rod because this will tend to stretch the weld bead causing it to crack and separate after cooling. 9. Since the starting point for a plastic weld is frequently the weakest part of the weld, always terminate a weld by lapping the bead on top of itself for a distance of 3/8 to 1/ 2 inches. Never terminate a bead by overlapping the bead side by side.
The procedures for making good thermoplastic welds can be summarized into four basic essentials: 1. Correct Heating Excessive heating will char or overmelt. Insufficient heating will result in incomplete melting. 2. Correct Pressure Excessive pressure can result in stress cracking when the weld cools. Insufficient pressure will result in incomplete fusion of the rod material with the base material. 3. Correct angle Incorrect rod angle during welding will stretch the rod and the finished weld will crack upon cooling. 4. Correct speed Excessive welding speed will stretch the weld bead and the finished weld will crack upon cooling.
10. When welding large diameter pipe, three weld passes may be required. The first bead should be deposited at the bottom of the fillet and subsequent beads should be deposited on each side of the first bead. When making multiple pass welds, the starting points for each bead should be staggered and ample time must be allowed for each weld pass to cool before proceeding with additional welds.
Filler rod size and the number of weld passes required to make a good plastic weld are dependent upon the size of the pipe to be welded as presented below. Do not use filler rod larger than 1/8 in diameter when welding with CPVC. Also, when welding CPVC, the number of passes for pipe sizes 1 through 2 should be increased to three.
PIPE SIZE 1/2 - 3/4 1 - 2 2-1/2 - 4 6 - 8 10 - 12 ROD SIZE 3/32 3/32 1/8 1/8 or 5/32 5/32 or 3/16 NUMBER OF PASSES 1 1 or 3 3 3 3
Pressure Testing
The strength of a plastic weld develops as it cools. Allow ample time for the weld to cool prior to 100% pressure testing. CAUTION: Air or compressed gas is not recommended and should not be used as a media for pressure testing of plastic piping systems.
10-20
THREADING INSTRUCTIONS
Threading Instructions for Thermoplastic Pipe
SCOPE
The procedure presented herein covers threading of all IPS Schedule 80 or heavier thermoplastic pipe. The threads are National Pipe Threads (NPT) which are cut to the dimensions outlined in (ANSI) B1.20.1 and presented in the table on the following page.
1 2
L4 L2
(Imperfect threads due to chamfer on die) Taper of thread 1 in 16 measured on diameter
3 4
D
Pipe Preparation
Plastic pipe can be easily cut with a handsaw, power hacksaw, circular or band saw. For best results, use a finetoothed blade (16-18 teeth per inch) with little or no set (maximum 0.025). A circumferential speed of about 6,000 ft./ min. is suitable for circular saws; band saw speed should be approximately 3,000 ft./min. Carbide-tipped blades are preferable when quantities of pipe are to be cut. To ensure square-ends, a miter box hold-down or jig should be used. Pipe or tubing cutters can be used for smaller diameter pipe when the cutting wheel is specifically designed for plastic pipe.
L3 h p E0
L1
E1
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10-21
Threading Dies
Thread cutting dies should be clean, sharp and in good condition, and should not be used to cut materials other than plastics. Dies with a 5 negative front rake are recommended when using power threading equipment and dies with a 5 to 10 negative front rake are recommended when cutting threads by hand.
1. Hold pipe firmly in a pipe vise. Protect the pipe at the point of grip by inserting a rubber sheet or other material between the pipe and vise.
*These dimensions are based on the median wall thickness and average outside diameter for the respective pipe sizes. Variations in wall thicknesses and O.D. dimensions may require alteration of the plug dimensions. 3. Use a die stock with a proper guide that is free of burrs or sharp edges, so the die will start and go on square to the pipe axis.
2. A tapered plug must be inserted in the end of the pipe to be threaded. This plus provides additional support and prevents distortion of the pipe in the threaded area. Distortion of the pipe during the threading operation will result in eccentric threads, non-uniform circumferential thread depth or gouging and tearing of the pipe wall. See the following Table for approximate plug O.D. dimensions.
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THREADING INSTRUCTIONS
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4. Push straight down on the handle, avoiding side pressure that might distort the sides of the threads. If power threading equipment is used, the dies should not be driven at high speeds or with heavy pressure. Apply an external lubricant liberally when cutting the threads. Advance the die to the point where the thread dimensions are equal to those listed in Table No. 1. Do not over thread.
7. Thread the fitting onto the pipe and tighten by hand. Using a strap wrench only, further tighten the connection an additional one or two threads past hand tightness. Avoid excessive torque as this may cause thread damage or fitting damage. 5. Periodically check the threads with a ring gauge to ensure that proper procedures are being followed. Thread dimensions are listed in Table 1 and the gauging tolerance is 1-1/2 turns.
PRESSURE TESTING
6. Brush threads clean of chips and ribbons. Then starting with the second full thread, and continuing over the thread length, wrap TFE (Teflon) thread tape in the direction of the threads. Overlap each wrap by one half of the width of the tape. FABCO does not recommend the use of any thread lubricant/sealant
Threaded piping systems can be pressure tested up to 100% of thehydrostatic pressure rating as soon as the last connection is made. CAUTION: AIR OR COMPRESSED GAS IS NOT RECOMMENDED AND SHOULD NOT BE USED AS A MEDIA FOR PRESSURE TESTING OF PLASTIC PIPING SYSTEMS.
Wrench Total Number Pitch Diameter Pitch Diameter Pitch Normal Normal Makeup Length: Outside of at Beginning of at Beginning of Nominal of Engagement Engagement Length For End of Pipe Diameter Threads External Internal Size Thread By Hand By Hand Internal to Vanish D Per In. Thread Thread p L1 L2 Thread Point n E0 E1 L3 L4 IN IN IN IN IN IN IN IN IN IN 1/4 0.54 18 .05556 .228 .4018 .1667 .5946 .47739 .49163 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 0.84 1.05 1.315 1.660 1.900 2.375 2.875 3.500 4.500 14 14 11 1/2 11 1/2 11 1/2 8 8 8 .07143 .07143 08696 08696 08696 12500 12500 .12500 .32 .339 .400 .420 .420 .436 .682 .766 .844 .5337 .5457 .6828 .7068 .7235 .7565 1.1375 1.2000 1.3000 .2143 .2143 .2609 .2609 .2609 .2609 .2500 .2500 .2500 .7815 .7935 .9845 1.0085 1.0252 1.0582 1.5712 1.6337 1.7337 .75843 .96768 1.21363 1.55713 1.79609 2.26902 2.71953 3.34062 4.33438 .77843 .98887 1.23863 1.58338 1.82234 2.29627 2.76216 3.38850 4.38712
PIPE AND FITTING THREADS AMERICAN STANDARD TAPER PIPE THREAD, NPT (EXCERPT FROM ANSI B1.20.1)
Height of Thread (Max) h IN .04444 .05714 .05714 .06957 06957 06957 06957 10000 10000 10000
11 1/2 .08696
(NOTE: Special dies for threading plastic pipe are available). When cutting threads with power threading equipment, self opening die heads and a slight chamfer to lead the dies will speed production.
10-22
ENGINEERING DATA
Temperature Rating of Fabco Products
Since the strength of plastic pipe is sensitive to temperature, the identical test method is used to determine the material strength at elevated temperature levels. The correction factor for each temperature is the ratio of strength at that temperature level to the basic strength at 73 F. Because the hoop stress is directly proportional to the internal pressure, which created that pipe stress, the correction factors may be used for the temperature correction of pressure as well as stress. For pipe and fitting applications above 73 F, refer to the table below for the Temperature Correction Factors. To determine the maximum non-shock pressure rating at an elevated temperature, simply multiply the base pressure rating obtained from the table in the preceding column by the correction factor from the table below. The allowable pressure will be the same as the base pressure for all temperatures below 73 F.
OPERATING TEMPERATURE (F) 70 80 90 100 110 115 120 125 130 140 150 160 170 180 200 210 240 280
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* Recommended for intermittent drainage pressure not exceeding 20 psi. N.R. = Not Recommended.
SCHEDULE 80 POLYPROPYLENE Nom. Pipe Thermo Seal Threaded Size Joint 1/2 410 20 3/4 330 20 1 310 20 1 1/4 260 20 1 1/2 230 20 2 200 20 2 1/2 3 190 20 4 160 20 6 140 N.R.
SCHEDULE 80 PVDF Thermo Seal Joint 580 470 430 326 270 250 220 190 Threaded 290 230 210 160 140 N.R. N.R N.R.
In order to determine the pressure rating for a product system, first find the plastic material and schedule of pipe and fittings in the heading of the Maximum NonShock Operating Pressure table below. Then, locate the selected joining method in the subheading of the table and go down the column to the value across from a particular pipe size, listed in the far left column. This will be the maximum non-shock operating pressure at 73 F for the defined product system.
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10-23
ENGINEERING DATA
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1. For more severe service, an additional correction factor may be required. 2. 8 CPVC Tee, 90 ELL and 45 ELL rated at 1/2 of value shown. Pressure rating of 175 psi can be obtained by factory overwrapping with glass and polyester. Consult Customer Service for delivery information. 3. Recommended for intermittent drainage pressure not exceeding 20 psi.
express pressure on an absolute scale where zero equals a theoretically perfect vacuum and standard atmospheric pressure equals 14.6959 psia. Solvent cemented or thermo-sealed joints are particularly recommended for vacuum service. In PVC, CPVC, PP, or PVDF vacuum systems, mechanical devices such as valves and transition joints at equipment will generally represent a greater intrusion problem than the thermoplastic piping system will. Experience indicates that PVC vacuum systems can be evacuated to pressures as low as 5 microns with continuous pumping. However, when the system is shut off, the pressure will rise and stabilize around 10,000 microns or approximately 10 mm of Mercury at 73 F. The following chart lists the allowable collapse loading for plastic pipe at 73 F. It shows how much greater the external pressure may be than the internal pressure. (Thus, a pipe with 100 psi internal pressure can withstand 100 psi more external pressure than a pipe with zero psi internal pressure.) For temperatures other than 73 F, multiply the values in the chart by the correction factors listed in the temperature correction table on the preceding page. The chart also applies to a vacuum. The external pressure is generally atmospheric pressure, or 0.0 psig, while the internal pressure is normally identified as a vacuum or negative gauge pressure. However, this negative value will never exceed 14.7 psig. Therefore, if the allowable pressure listed in the chart (after temperature correction) is greater than the difference for internal-to-external pressure, the plastic system is viable.
Pipe Size 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 6 8 10 12 Sch. 40 Sch. 80 Sch. 80 Sch. 80 Sch. 80 PVC PVC CPVC PP PVDF 450 285 245 160 120 75 100 70 45 25 16 12 9 575 499 469 340 270 190 220 155 115 80 50 43 39 575 499 469 340 270 190 220 155 115 80 50 230 200 188 136 108 76 62 46 32 391 339 319 183 129 105 78 54
The maximum pressure rating for valves, flanges, and unions, regardless of size, is 150 psi at 73 F. As with all other thermoplastic piping components, the maximum non-shock operating pressure is related to temperature. Above 100 F refer to the chart below.
MAXIMUM NON-SHOCK OPERATING PRESSURE (PSI) VS. TEMPERATURE Temperature ( F) 100 110 120 130 140 150 160 170 180 190 200 250 280 PVC 150 135 110 75 50 N.R. N.R. N.R. N.R. N.R. N.R. N.R. N.R. CPVC 150 140 130 120 110 100 90 80 70 60 50 N.R. N.R. PP 150 140 130 118 105 93 80 70 50 N.R. N.R. N.R. N.R. PVDF 150 150 150 150 150 140 133 125 115 106 97 50 25
10-24
ENGINEERING DATA
Pressure Losses in a Piping System
Piping Calculations
As a fluid flows through a piping system, it will experience a headloss depending on, among other factors, fluid velocity, pipe wall smoothness and internal pipe surface area. The Tables on pages 9 and 10 give Friction Loss and Velocity data for Schedule 40 and Schedule 80 thermoplastic pipe based on the Williams and Hazen formula. H=0.2083 x (100/C)1.852 x (q1.852/d4.8655) Where: H = Friction Head Loss in Feet of Water/100 Feet of Pipe C = Surface Roughness Constant (150 for all thermoplastic pipe) q = Fluid Flow (gallons/min.) d = Inside Diameter of Pipe
Valve Calculations
As an aid to system design, liquid sizing constants (Cv values) are shown for valves where applicable. These values are defined as the flow rate through the valve required to produce a pressure drop of 1 psi. To determine the pressure drop for a given condition the following formula may be used: P=(QS.G.)/(Cv) Where: P = Pressure drop across the valve in psi Q = Flow through the valve in gpm S.G. = Specific gravity of the liquid (Water=1.0) Cv = Flow coefficient See the solution of the following example problem. For Cv values for specific valves, contact customer service or consult the manufacturers catalog.
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EXAMPLE:
Fittings and valves, due to their more complex configurations, contribute significant friction losses in a piping system. A common method of expressing the losses experienced in fittings is to relate them to pipe in terms of equivalent pipe length. This is the length of pipe required to give the same friction loss as a fitting of the same size. Tables are available for the tabulation of the equivalent pipe length in feet for the various sizes of a number of common fittings. By using this Table and the Friction Loss Tables, the total friction loss in a plastic piping system can be calculated for any fluid velocity. For example, suppose we wanted to determine the pressure loss across a 2 Schedule 40, 90 elbow, at 75 gpm. From the lower table we find the equivalent length of a 2 90 elbow to be 5.5 feet of pipe. From the Schedule 40 Pipe Table we find the friction loss to be 3.87 psi per 100 feet of pipe when the flow rate is 75 gpm. Therefore, the solution is as follows: 5.5 Feet/90 Elbow x 3.87 psi/100 Feet = 0.21 psi Pressure Drop/90 Elbow which is the pressure drop across a 2 Schedule 40 elbow. But, what if it were a 2 Schedule 80 elbow, and we wanted to know the friction head loss? The solution is similar, except we look for the friction head in the Schedule 80 Pipe Table and find it to be 12.43 feet per 100 feet of pipe when the flow rate is 75 gpm. The solution follows: 5.5 Feet/90 Elbow x 12.43 Feet/100 Feet = 0.68 Feet Friction Head/90 Elbow which is the friction head loss across a 2 Schedule 80 elbow.
Find the pressure drop across a 1 1/2 PVC ball check valve with a water flow rate of 50 gpm. The Cv is 56. P=(50 x 1.0)/56 P=(50/56) P=0.797 psi
Hydraulic Shock
Hydraulic shock is the term used to describe the momentary pressure rise in a piping system which results when the liquid is started or stopped quickly. This pressure rise is caused by the momentum of the fluid; therefore, the pressure rise increases with the velocity of the liquid, the length of the system from the fluid source, or with an increase in the speed with which it is started or stopped. Examples of situations where hydraulic shock can occur are valves which are opened or closed quickly or pumps which start with an empty discharge line. Hydraulic shock can even occur if a highspeed wall of liquid (as from a starting pump) hits a sudden change of direction in the piping, such as an elbow. The pressure rise created by the hydraulic shock effect is added to whatever fluid pressure exists in the piping system and, although only momentary, this shock load can be enough to burst pipe and break fittings or valves.
Proper design when laying out a piping system will limit the possibility of hydraulic shock damage.
The following suggestions will help in avoiding problems: 1. In a plastic piping system, a fluid velocity not exceeding 5 ft./sec. will minimize hydraulic shock effects, even with quickly closing valves, such as solenoid valves. (Flow is normally expressed in GALLONS PER MINUTEGPM. To determine the fluid velocity in any segment of piping the following formula may be used:
For a copy of the tables mentioned in this section, please contact customer service.
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ENGINEERING DATA
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V=(0.4085xGPM)/Di2 Where: v = fluid velocity in feet per second Di = inside diameter GPM = rate of flow in gallons per minute Flow Capacity Tables are available for the fluid velocities resulting from specific flow rates in Schedule 40 and Schedule 80 pipes. The upper threshold rate of flow for any pipe may be determined by substituting 5 ft./sec. Fluid velocity in the above formula and solving for GPM. Upper Threshold Rate of Flow (GPM) = 12.24 Di2 2. Using actuated valves, which have a specific closing time, will eliminate the possibility of someone inadvertently slamming a valve open or closed too quickly. With air-to-air and air-to-spring actuators, it will probably be necessary to place a flow control valve in the air line to slow down the valve operation cycle, particularly on valve sizes greater than 1 1/2. 3. If possible, when starting a pump, partially close the valve in the discharge line to minimize the volume of liquid that is rapidly accelerating through the system. Once the pump is up to speed and the line completely full, the valve may be opened. 4. A check valve installed near a pump in the discharge line will keep the line full and help prevent excessive hydraulic shock during pump start-up. Before initial start-up the discharge line should be vented of all air. Air trapped in the piping will substantially reduce the capability of plastic pipe withstanding shock loading.
gravity of 1.2 at a rate of 30 gpm and at a line pressure of 160 psi. What would the surge pressure be if a valve were suddenly closed? From table: c = 24.2 v = 3.35 p = (3.35) (26.6) = 90 psi Total line pressure = 90 + 160 = 250 psi Schedule 80 2 PVC has a pressure rating of 400 psi at room temperature. Therefore, 2 Schedule 80 PVC pipe is acceptable for this application.
PIPE 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 6 8 10 12 14 SURGE WAVE CONSTANT(C) PVC CPVC PP Sch.40 Sch.80 Sch.40 Sch.80 Sch.80 31.3 29.3 28.7 26.3 25.7 23.2 22.0 20.2 21.1 19.5 17.8 15.7 14.8 14.0 13.7 13.4 34.7 32.7 31.7 29.8 29.2 27.0 25.8 24.2 24.7 23.2 21.8 20.2 18.8 18.3 18.0 17.9 33.2 31.0 30.3 27.8 27.0 24.5 23.2 21.3 22.2 20.6 18.8 16.8 15.8 15.1 14.7 14.4 37.3 34.7 33.7 31.6 30.7 28.6 27.3 25.3 26.0 24.5 22.9 21.3 19.8 19.3 19.2 19.2 25.9 23.1 21.7 19.8 18.8 17.3 16.6 15.4 14.2 PVDF Sch.80 28.3 25.2 24.0 20.6 19.0 18.3 17.0 15.8
Providing all air is removed from an affected system, a formula based on theory may closely predict hydraulic shock effect. Where: p = maximum surge pressure, psi v = fluid velocity in feet per second. C = surge wave constant for water at 73 F. *SG = specific gravity of liquid, *if SG is 1, then p = vC
CAUTION: The removal of all air from the system in order for the surge wave analysis method to be valid was pointed out at the beginning of this segment. However, this can be easier said than done. Over reliance on this method of analysis is not encouraged. Our experience suggests that the best approach to assure a successful installation is for the design to focus on strategic placements of air vents and the maintenance of fluid velocity near or below the threshold limit of 5 ft./sec.
EXAMPLE:
The formula for calculating thermally induced dimensional change, utilizing the convenient coefficient (Y), is dependent upon the temperature change to which the system may be exposed between the installation temperature and the greater differential to maximum or minimum temperature as well as, the length of pipe run between directional changes or anchors points.
10-26
ENGINEERING DATA
the length of pipe run between directional changes or anchors points. Also, a handy chart is presented at the bottom of this column, which approximates the dimensional change based on temperature change vs. pipe length. L=Yx(T1-T2)/10 X L/100 L = Dimensional change due to thermal expansion or contraction(in) Y = Expansion coefficient (See table above) (in/10/100 ft) (T1-T2) = Temperature differential between the installation temperature and the maximum or minimum system temperature, whichever provides the greatest differential ( F). L = Length of pipe run between changes in direction (ft.) C = Coefficient of Expansion (in/in/ F x 105) (see physical property chart on page 2 for values) (T1-T2) = Temperature change ( F) between the installation temperature and the maximum or minimum system temperature, whichever provides the greatest differential.
73F PVC 4.20 CPVC 4.23 PP 1.79 PVDF 2.19 MODULUS OF ELASTICITY 90F 100F 140F 180F 210F 250F 3.75 3.60 2.70 N/A N/A N/A 4.00 3.85 3.25 2.69 2.20 N/A 1.25 1.15 .72 .50 N/A N/A 1.88 1.74 1.32 1.12 .81 .59
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EXAMPLE 1:
How much expansion can be expected in a 200 foot straight run of 3 inch PVC pipe that will be installed at 75 F when the piping system will be operated at a maximum of 120 F and a minimum of 40 F? L=(120-75)/10x200/100=0.360x4.50x2.0=3.24 in.
TEMP T(F) 10 20 30 40 50 60 70 80 90 100 110 120 LENGTH OF PIPE TO CLOSEST ANCHOR POINT (FT.) 10' 20' 30' 40' 50' 60' 70' 80' 90' 100' 0.04 0.07 0.11 0.14 0.18 0.22 0.25 0.29 0.32 0.36 0.07 0.14 0.22 0.29 0.36 0.43 0.50 0.58 0.65 0.72 0.11 0.22 0.32 0.43 0.54 0.65 0.76 0.86 0.97 1.08 0.14 0.29 0.43 0.58 0.72 0.86 1.00 1.15 1.30 1.44 0.18 0.36 0.54 0.72 0.90 1.08 1.26 1.44 1.62 1.80 0.22 0.43 0.65 0.86 1.08 1.30 1.51 1.73 1.94 2.16 0.25 0.50 0.76 1.01 1.26 1.51 1.76 2.02 2.27 2.52 0.29 0.58 0.86 1.15 1.44 1.73 2.02 2.30 2.59 2.88 0.32 0.65 0.97 1.30 1.62 1.94 2.27 2.59 2.92 3.24 0.36 0.72 1.08 1.44 1.80 2.16 2.52 2.88 3.24 3.60 0.40 0.79 1.19 1.58 1.98 2.38 2.77 3.17 3.56 3.96 0.43 0.86 1.30 1.73 2.16 2.59 3.02 3.46 3.89 4.32
N/A - Not Applicable The magnitude of the resulting longitudinal force can be determined by multiplying the thermally induced stress by the cross sectional area of the plastic pipe. F = St x A F = FORCE (lbs) St = STRESS (psi) A = CROSS SECTIONAL AREA (in)
EXAMPLE 2:
What would be the amount of force developed in 2 Schedule 80 PVC pipe with the pipe rigidly held and restricted at both ends? Assume the temperature extremes are from 70 F to 100 F. St = EC (T1 T2) St = EC (100 70) St = (3.60 x 105) x (3.0 x 10-5) (30) St = 324 psi The Outside and Inside Diameters of the pipe are used for calculating the Cross Sectional Area (A) as follows: (See the Pipe Reference Table for the pipe diameters and cross sectional area for specific sizes of schedule 80 Pipes.) A=/4(ODID)=3.1416/4(2.3751.913) =1.556 in The force exerted by the 2 pipe, which has been restrained, is simply the compressive stress multiplied over the cross sectional area of that pipe. F = St x A F = 324 psi x 1.556 in.2 F = 504 lbs.
Note: Temperature change ( T) from installation to the greater of maximum or minimum limits. To determine the expansion or contraction for pipe of a material other than PVC, multiply the change in length given for PVC in the table above by 1.2667 for the change in CPVC, by 1.6667 for the change in PP, or by 2.6333 for the change in PVDF.
Calculating Stress
If movement resulting from thermal changes is restricted by the piping support system or the equipment to which it is attached, the resultant forces may damage the attached equipment or the pipe itself. Therefore, pipes should always be anchored independently at those attachments. If the piping system is rigidly held or restricted at both ends when no compensation has been made for thermally induced growth or shrinkage of the pipe, the resultant stress can be calculated with the following formula. St = EC (T1-T2) St = Stress (psi) E = Modulus of Elasticity (psi) (See table below for specific values at various temperatures)
Stresses and forces which result from thermal expansion and contraction can be reduced or eliminated by providing for flexibility in the piping system through frequent changes in direction or introduction of loops as graphically depicted on this page.
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10-27
ENGINEERING DATA
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Normally, piping systems are designed with sufficient directional changes, which provide inherent flexibility, to compensate for expansion and contraction. To determine if adequate flexibility exists in leg (R) (see Fig. 1) to accommodate the expected expansion and contraction in the adjacent leg(L) use the following formula: R = 2.877D L SINGLE OFFSET FORMULA Where: R = Length of opposite leg to be flexed (ft.) D = Actual outside diameter of pipe (in.) L = Dimensional change in adjacent leg due to thermal expansion or contraction (in.)
An expansion loop (which is fabricated with 90 elbows and straight pipe as depicted in Fig. above) is simply a double offset designed into an otherwise straight run of pipe.
Keep in mind the fact that both pipe legs will expand and contract. Therefore, the shortest leg must be selected for the adequacy test when analyzing inherent flexibility in naturally occurring offsets.
The length for each of the two loop legs (R), required to accommodate the expected expansion and contraction in the pipe run (L), may be determined by modification of the SINGLE OFFSET FORMULA to produce a LOOP FORMULA, as shown below: R = 2.041 D L LOOP FORMULA
EXAMPLE 3:
EXAMPLE 4:
What would the minimum length of a right angle leg need to be in order to compensate for the expansion if it were located at the unanchored end of the 200 ft. run of pipe in Example 1 from the previous page? R = 2.8773.500 x 3.24 = 9.69 ft. Flexibility must be designed into a piping system, through the introduction of flexural offsets, in the following situations: 1. Where straight runs of pipe are long. 2. Where the ends of a straight run are restricted from movement. 3. Where the system is restrained at branches and/or turns. Several examples of methods for providing flexibility in these situations are graphically presented below. In each case, rigid supports or restraints should not be placed on a flexible leg of an expansion loop, offset or bend.
How long should the expansion loop legs be in order to compensate for the expansion in Example 1 from the previous page? R = 2.041 3.500 x 3.24 = 6.87 ft.
The formulae above for Single Offset and Loop bends of pipe, which are designed to accommodate expansion or contraction in the pipe, are derived from the fundamental equation for a cantilevered beam in this case a pipe fixed at one end. A formula can be derived from the same equation for calculating the minimum cold bending radius for any thermoplastic pipe diameter. RB = DO (0.6999 E/SB 0.5) Where: RB = Minimum Cold Bend Radius (in.) DO = Outside Pipe Diameter (in.) E * = Modulus of Elasticity @ Maximum Operating Temperature (psi) SB * = Maximum Allowable Bending Stress @ Maximum Operating Temperature (psi)
*The three formulae on this page provide for the maximum bend in pipe while the pipe operates at maximum long-term internal pressure, creating maximum allowable hydrostatic design stress (tensile stress in the hoop direction). Accordingly, the maximum allowable bending stress will be one half the basic hydraulic design stress at 73 F with correction to the maximum operating temperature. The modulus of elasticity, corrected for temperature may be found in the table in the second column of the preceding page.
EXAMPLE 5:
What would be the minimum cold radius bend, which the installer could place at the anchored end of the 200 ft. straight run of pipe in Examples 1 and 3, when the maximum operating temperature is 100 F instead of 140F? RB = 3.500 (0.6999 x 360,000/ 1/2 x 2000 x 0.62 0.5) =1,420.8 in. or 118.4 ft
10-28
ENGINEERING DATA
Pipe Support Spacing
Correct supporting of a piping system is essential to prevent excessive bending stress and to limit pipe sag to an acceptable amount. Horizontal pipe should be supported on uniform centers, which are determined for pipe size, schedule, temperature, loading and material. Point support must not be used for thermoplastic piping and, in general, the wider the bearing surface of the support the better. Supports should not be clamped in such a way that will restrain the axial movement of pipe that will normally occur due to thermal expansion and contraction. Concentrated loads in a piping system, such as valves must be separately supported. The graphs on this page give recommended support spacing for Chemtrol thermoplastic piping materials at various temperatures. The data is based on fluids with a specific gravity of 1.0 and permits a sag of less than 0.1 between supports. For heavier fluids, the support spacing from the graphs should be multiplied by the correct factor in the table below.
SPECIFIC GRAVITY 1.0 1.1 1.2 1.4 1.6 2.0 2.5 CORRECTION FACTOR 1.0 .98 .96 .93 .90 .85 .80
CPVC Schedule 80
220 200 180 160 140 120 100 80 60
2
1 /4 1 /2 3 /4
1 2
Temperature F
1 11/4 11/2 6
2 8
21/2
4 10
9 12
Polypropylene Schedule 80
180 160
3 4
Temperature F
1 11/4 11/2 2 6 7
4 8
6 9
PVC Schedule 40
140 120 100
PVDF Schedule 80
180 160
5 6
Temperature F
Temperature F
80 60
2
1 /4
1 /2 3 /4
1 11/4 11/2 2 6
21/2 3
4 8
8 10
10 12 12
PVC Schedule 80
140 120 100 80 60
2 4
60
2 3 4
1/2 3/4
1 5
11/2
2 6
3 7
4 8
6 9
7 8
Temperature F
1 /4
1 /2 3 /4
6 10
10 12
12 14
The above data is for uninsulated lines. For insulated lines, reduce spans to 70% of graph values. For spans of less than 2 feet, continuous support should be used.
9 10
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10-29
1 2 3 4 5 6 7 8 9 10
This standard covers the procedures for heat-fusion bonding of polyolefin materials.
These standards set forth requirements for PVC (D2564) and CPVC (F-493) Solvent Cement including a resin material designation and resin content quality standard. Also included in these standards are test procedures for measuring the cement quality by means of burst and lap shear tests.
This standard covers PVC and CPVC compounds used in the manufacture of plastic pipe, valves, and fittings. It provides a means for selecting and identifying compounds on the bases of a number of physical and chemical criteria. Conformance to a particular material classification in this standard requires meeting a number of minimum physical and chemical properties.
This standard covers the requirements for primers to be used for PVC solvent cemented joints of pipe and fittings.
This standard describes the procedure for making joints with PVC pipe and fittings by means of solvent cementing. The following are standards of other groups that are commonly encountered in industrial thermoplastic piping design.
These standards cover the specification and quality of Schedule 40, 80 and 120 PVC (D-1785) and CPVC (F-441) pressure pipe. Outlined in these standards are dimensional specifications, burst, sustained and maximum operating pressure requirements and test procedures for determining pipe quality with respect to workmanship and materials.
This specification details the dimensions and tolerance for tapered pipe threads. This standard is referenced in the ASTM standard for threaded fittings mentioned above.
ANSI B16.5
These standards cover PVC (D-2464) and CPVC (F437) Schedule 80 threaded pressure fittings. Thread dimensional specifications, wall thickness, burst, material quality, and identification requirements are specified.
This specification sets forth standards for bolt holes, bolt circle, and overall dimensions for steel 150# flanges.
These standards cover Schedule 40 PVC (D-2466) threaded and socket pressure fittings. Stipulated in the standard are thread and socket specifications, by lengths, wall thickness, burst material, quality and identification requirements.
This standard provides specifications for toxilogical and organoleptic levels to determine the suitability of plastic piping for potable water use. It additionally requires adherence to appropriate ASTM Standards and specifies minimum quality control programs. To meet this standard, a manufacturer must allow third party certification by NSF of the requirements of this standard. Technical assistance regarding standards, applications, product performance, design, and installation tips are available from FABCO.
Standards D-2467 (PVC) and F-439 (CPVC) cover the specification of Schedule 80 socket type pressure fittings, including dimensions and physical requirements.
This standard covers the specifications for propylene (PP) plastic injection and extrusion materials. This standard covers the specifications for PVDF fluoroplastic molding and extrusions materials.
Material and Performance Certification Letters Returned Product Evaluation Product, Installation, and Design Seminars Technical Reports on a variety of Subjects
10-30
1 2 3 4 5 6 7 8 9 10
Temp. in F = A rating, maximum temperature which material is recommended, resistant under normal conditions. B to Temp. in F = Conditional resistance, consult factory. C = Not recommended. Blank = No data available.
A = Recommended, resistant under normal conditions. B = Conditional, consult factory. C = Not recommended. Blank = No data available. Temperature maximums for thermoplastics, elastomers and metals should always fall within published temp/ pressure ratings for individual valves. THERMOPLASTICS ARE NOT RECOMMENDED FOR COMPRESSED AIR OR GAS SERVICE. This guide considers the resistance of the total valve assembly as well as the resistance of individual trim and fitting materials. The rating assigned to the valve body plus trim combinations is always that of the least resistant part. In the cases where the valve body is the least resistant, there may be conditions under which the rate of corrosion is slow enough and the mass of the body large enough to be usable for a period of time. Such use should always be determined by test before installation of the component in a piping system. In the selection of a butterfly valve for use with a particular chemical, the liner, disc, and stem must be resistant. All three materials should carry a rating of A. The body of a properly functioning butterfly valve is isolated from the chemicals being handled and need not carry the same rating. ABS (Acrylonitrile-Butadiene-Styrene) Class 4-2-2 conforming to ASTM D1788 is a time proven material. The smooth inner surface and superior resistance to deposit formation makes ABS drain, waste, and vent material ideal for residential and commercial sanitary systems. The residential DWV system can be exposed in service to a wide temperature span. ABS-DWV has proven satisfactory for use from -40F to 180F These temperature variations can occur due to ambient temperature or the discharge of hot liquids into the system. ABS-DWV is very resistant to a wide variety of materials ranging from sewage to commercial household chemical formulations. ABS-DWV is joined by solvent cementing or threading and can easily be connected to steel, copper, or cast iron through the use of transition fittings. CPVC (Chlorinated Polyvinyl Chloride) Class 23447B, formerly designated Type IV, Grade 1 conforming to ASTM D-1784 has physical properties at 73F similar to those of PVC, and its chemical resistance is similar to or generally better than that of PVC. CPVC, with a design stress of 2000 psi and maximum service temperature of 210F, has proven to be an excellent material for hot corrosive liquids, hot and cold water distribution, and similar applications above the temperature range of PVC. CPVC is joined by solvent cementing, threading or flanging. P.P. (Polypropylene) (PP) Type 1 Polypropylene is a polyolefin which is lightweight and generally high in chemical resistance. Although Type 1 polypropylene conforming to ASTM D-2146 is slightly lower in physical properties compared to PVC, it is chemically resistant to organic solvents as well as acids and alkalies. Generally, polypropylene should not be used in contact with strong oxidizing acids, chlorinated hydrocarbons, and aromatics. With a design stress of 1000 psi at 73F, polypropylene has gained wide acceptance where its resistance to sulfur-bearing compounds is particularly useful in salt water disposal lines, crude oil piping, and low pressure gas gathering systems. Polypropylene has also proved to be an excellent material for laboratory and industrial drainage where mixtures of acids, bases, and solvents are involved. Polypropylene is joined by the thermo-seal fusion process, threading or flanging. At 180F., or when threaded, P.P. should be used for drainage only at a pressure not exceeding 20 psi. PVC (Polyvinyl Chloride) Class 12454-B, formerly designated Type 1, Grade 1. PVC is the most frequently specified of all thermoplastic materials. It has been used successfully for over 30 years in such areas as chemical processing, industrial plating, chilled water distribution, deionized water lines, chemical drainage, and irrigation systems. PVC is characterized by high physical properties and resistance to corrosion and chemical attack by acids, alkalies, salt solutions, and many other chemicals. It is attacked, however, by polar solvents such as ketones, some chlorinated hydrocarbons and aromatics. The maximum service temperature of PVC is 140F. With a design stress of 2000 psi, PVC has the highest long term hydrostatic strength at 73F of any of
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10-31
1 2 3 4 5 6 7 8 9 10
the major thermoplastics being used for piping systems. features high resiliency with low compression set, flame PVC is joined by solvent cementing, threading, or resistance, and is animal and vegetable oil resistant. flanging. Neoprene is principally recommended for food and PVDF (KYNAR) (Polyvinylidene Fluoride) is a strong, beverage service. Generally, neoprene is not affected tough and abrasion resistant fluorocarbon material. It by moderate chemicals, fats, greases, and many oils resists distortion and retains most of its strength to and solvents. Neoprene is attacked by strong oxidizing 280F. It is chemically resistant to most acids, bases, acids, most chlorinated solvents, esters, ketones, and organic solvents and is ideally suited for handling wet aromatic hydrocarbons, and hydraulic fluids. Neoprene or dry chlorine, bromine and other halogens. No other has a moderate temperature range of -20F to 160F. solid thermoplastic piping components can approach NITRILE (NBR) (BUNA-N) is a general purpose the combination of strength, chemical resistance and oil resistant polymer known as nitrile rubber. Nitrile working temperatures of PVDF. PVDF is joined by the is a copolymer of butadiene and acrylonitrile and has thermo-seal fusion process, threading or flanging. a moderate temperature range of -20F to 180F. EPDM EPDM is a terpolymer elastomer made from Nitrile has good solvent, oil, water, and hydraulic fluid ethylenepropylene diene monomer. EPDM has good resistance. It displays good compression set, abrasion abrasion and tear resistance and offers excellent resistance and tensile strength. Nitrile should not be chemical resistance to a variety of acids and alkalines. It used in highly polar solvents such as acetone and is susceptible to attack by oils and is not recommended methyl ethyl ketone, nor should it be used in chlorinated for applications involving petroleum oils, strong acids, hydrocarbons, ozone or nitro hydrocarbons. or strong alkalines. It has exceptionally good weather FLUOROCARBON (FKM) (VITON) (FLUOREL) aging and ozone resistance. It is fairly good with Fluorocarbon elastomers are inherently compatible ketones and alcohols and has an excellent temperature with a broad spectrum of chemicals. Because of range from -20F to 250F. this extensive chemical compatibility, which spans HYPALON (CSM) Hypalon has very good resistance considerable concentration and temperature ranges, to oxidation, ozone, and good flame resistance. It fluorocarbon elastomers have gained wide acceptance is similar to neoprene except with improved acid as a material of construction for butterfly valve O-rings resistance where it will resist such oxidizing acids and seats. Fluorocarbon elastomers can be used in as nitric, hydrofluoric, and sulfuric acid. Abrasion most applications involving mineral acids, salt solutions, resistance of Hypalon is excellent, about the equivalent chlorinated hydrocarbons, and petroleum oils. They are of the nitriles. Oil and solvent resistance is somewhat particularly good in hydrocarbon service. Fluorocarbon between that of neoprene and nitrile Salts have little elastomers have one of the broadest temperature ranges if any effect on Hypalon. Hypalon is not recommended of any of the elastomers, -20F to 300F, however, are for exposure to concentrated oxidizing acids, esters, not suitable for steam service. ketones, chlorinated, aromatic and nitro hydrocarbons. TEFLON (PTFE) Polytetrafluoroethylene has Hypalon has a normal temperature range of -20F to outstanding resistance to chemical attack by most 200F. chemicals and solvents. PTFE has a temperature rating NEOPRENE (CR) Neoprenes were one of the first of -20F to 400F in valve applications. PTFE, a self synthetic rubbers developed. Neoprene is an all purpose lubricating compound, is used as a seat material in ball polymer with many desirable characteristics and valves. VITON is a registered trademark of the DuPont Company TEFLON is a registered trademark of the DuPont Company HYPALON is a registered trademark of the DuPont Company KYNAR is a registered trademark of the Pennwalt Company FLUOREL is a registered trademark of the 3M Company
10-32
METAL
400 SERIES SS DUCTILE IRON 3% NI/IRON NI PLATED DUCTILE
1 2 3 4 5 6 7 8
CARBON STEEL
Acetaldehyde CH3CHO Acetamide CH3CONH2 Acetic Acid CH3COOH Acetic Acid CH3COOH Acetic Acid CH3COOH Acetic Acid CH3COOH Acetic Anhydride (CH3CO)2O Acetone CH3COCH3
Acetophenone
Conc.
C 140 C
B 350 to 200
B B B 200 to to to 200 180 200 25% C 180 180 140 B 140 to 350 176 73 B B to to 140 176 C C 120 73 C 120 73 73 B B to to 104 68 C 73 350 140 C 70
50% 85%
350 70 350
A A
C C
C C
C C
C C
C C
C C
C C
C C
C C
A C
A A
A B
Glacial C
73
350
B to 70 C
C6H5COCH3
Acetyl Chloride CH3COCI Acetylene Acrylonitrile H2C=CHCN Adipic Acid COOH(CH2)4COOH Sat'd. Allyl Alcohol CH2=CHCH2OH Allyl Chloride CH2=CHCH2CI
96%
C Gas, 73 100%
C C 73
C C
C 73
200
A C
A C
A C
A C
C A
C A
A A A
C A
A A
A A
140
A C
A C
A B
A C
A B to 200
A A
B B 350 140 to to 176 220 160 B B B B 250 to to to to 300 180 120 70 350 C B to 70 C C C A A A A
C 140 C
Aluminum Acetate Sat'd. AI(C2H4O2)3 Aluminum 180 140 140 140 Ammonium Sat'd. Sulfate (Alum) AINH4(SO4)212H2O Aluminum Chloride B (Aqueous) Sat'd. 160 180 180 140 to 140 212 AICI3
B Aluminum Fluoride Sat'd. 160 180 180 73 to 140 AIF3 212 B Aluminum Hydroxide Sat'd. 160 180 180 140 to 140 AI(OH)3 212
350 176
C C
C 190 A
C B B
C B B
C C B
A A B
COPPER C C C C C C A C A C
316 SS
630 SS
BRASS
EPDM
PPSU
PVDF
CPVC
PTFE
FKM
ABS
PVC
PEX
PP
B B 250 176 to to 176 A 200 200 B B B 250 to to to 176 A 300 200 200 B 250 176 160 to 176 180
9 10
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10-33
400 SERIES SS
GRAY IRON
1 2 3 4 5 6 7 8 9 10
METAL
Sat'd.
B B 250 176 140 to to A 200 400 B B B 400 to to to 248 A 200 200 200 B B B B 250 to to to to A 300 300 200 390 B 400 140 to 140 140 400 212 70 B to 160 C A
Aluminum Potassium B Sat'd. 160 180 140 140 to 140 Sulfate (Alum) 212 AIK(SO4)212H2O Aluminum Sulfate B Sat'd. 160 180 140 140 to 140 (Alum) 212 AI2(SO4)3 Ammonia Gas NH3 Ammonia Liquid NH3 Ammonium Acetate CH3COONH4
100% C C 140 140 140
100% 160
C 140 C
140
B Sat'd. 120 180 73 140 to 140 212 180 180 140 140
B B
Ammonium Bifluoride Sat'd. NH4HF2 Ammonium Carbonate Sat'd. (NH4)2CO3 Ammonium Chloride NH4CI Ammonium Fluoride NH4F Ammonium Fluoride NH4F
140 A
B B 400 176 to to 212 200 200 B B 400 300 to to 250 A 200 212 B B 400 300 to to 140 A 200 100 B B 400 300 to to 140 A 120 100 B B 400 to 200 200 to A 300 190 B 400 to 300 C B 200 to A 190
A to C 140 C C C C C
B Sat'd. 120 180 212 140 to 140 212 10% B 120 180 212 140 to 140 212 120 180 212 C 140
C C
25%
Ammonium Hydroxide 10% NH4OH Ammonia Hydroxide NH4OH Ammonium Nitrate NH4NO3
Ammonium Persulphate
Sat'd.
120
C 212 140
140
B A to to 70 140 A
B Sat'd. 120 180 212 140 to 140 212 B 180 140 140 to 140 212 All B 120 180 212 140 to 140 248 B 120 180 212 140 to 140 212 Dilute 120 180 212 140 50 60% 140
(NH4)2S2O8
Ammonium Phosphate
(Monobasic) NH4H2PO4
B B B 400 to 200 to to A 200 200 180 400 300 200 200 176 A B B B B 350 to to to to 300 180 160 70 B B B B to to to to 300 180 200 190 100 210 C C C
NH4SCN
B A
B A
B A
B A
B B
B B
B B
B B
A A
A A
A A A
10-34
COPPER C B B C B C C C C C C C C C
BRASS
316 SS
630 SS
EPDM
PPSU
PVDF
CPVC
PTFE
FKM
ABS
PVC
PEX
PP
METAL
DUCTILE IRON 400 SERIES SS 3% NI/IRON NI PLATED DUCTILE
CARBON STEEL
COPPER
BRASS
316 SS
630 SS
EPDM
PPSU
PVDF
CPVC
PTFE
FKM
ABS
PVC
PEX
1 2 3 4
n-Amyl Chloride CH3(CH2)3CH2Cl Aniline C6H5NH2 Aniline Hydrocloride C6H5NH2HCI Anthraquinone C14H8O2 Anthraquinone Sulfonic Acid C14H7O2SO3H2O Antimony Trichloride SbCI3
(Nitrohydrochloric Acid) Sat'd.
C C
C C
PP C
C C B to 68
C C
400 200
C B to 140
C C
C C
200 B to 70 A
A C
A C
A C
A C
A B
A B
A C
A B
A B
A A
A A
A A C
140
180
140
C C B to 70 C
180 73 140
Sat'd.
70
70
Aqua Regia
B to C 190
B A
350
80%
400 350
C A A
C A A
C A A
C A A
C A B
C A B
C A B A B
C A B
B A A
A A A
B A A A A
5 6 7
B Barium Carbonate Sat'd. 120 180 140 140 to 140 BaCO3 248
B B 400 to 140 to 248 300 160 400 B B B B to to to to A 300 200 160 400 B B B to to to 248 300 220 200 B to 248 A 200
Barium Hydroxide Sat'd. 73 180 140 140 Ba(OH)2 Barium Nitrate Ba(NO3)2 Barium Sulfate BaSO4 Barium Sulfide BaS Beer Beet Sugar Liquors Benzaldehyde C6H5CHO Benzene C 6H 6 Benzene Sulfonic Acid C6H5SO3H Benzoic Acid C6H5COOH
10% 10% C Sat'd. 73 180 140 73 140
400
B Sat'd. 73 180 140 140 to 140 212 Sat'd. 73 180 140 140 B B 120 180 180 140 to to 248 140 180 180 140 B to 73 C B to 73 C C 73
B B B B 400 to to to to A 300 200 200 380 400 B B B B to to to to 310 200 200 400 B B B to to to 250 140 300
A C
300 120
8 9 10
A A
73
73 B to 68 B to 73 350
C 250
B to A 140
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10-35
400 SERIES SS
DUCTILE IRON
3% NI/IRON
GRAY IRON
NI PLATED DUCTILE
GRAPHITE
CARBON STEEL
2 3 4 5 6 7 8 9 10
Benzyl Alcohol C6H5CH2OH Bismuth Carbonate (BiO)2CO3 Black Liquor Bleach (Sodium Hypochlorite) Blood Borax Na3B4O710H2O Boric Acid H3BO3 Brine Bromic Acid HBrO3 Bromine Br2 Bromine Br2 Bromine Water Butadiene H2C=CHHC=CH2 Butane C4H10
CH3COOCH2CH2CH2CH3 Liquid 73 Gas, 25% Sat'd. Sat'd. Sat'd. 12% Cl
120
400
B B to to 70 250 70 B to 200
70
70
70
70
B A A
B A A
C A
C A B A
B A A
A A
A A
B B 300 to to 200 200 200 B B B to to to 185 A 300 200 200 400 B 200 B C B C B 200 B to C 350 B to C 180 B to C 210 70
Sat'd. Sat'd.
B 160 180 212 140 to 140 212 180 140 140 180 C B 140 to 212 C B to 248 140 C
B A C
B A C
B A C
C C
C C
B C B
C C
B B
A A
B B C
300
180
200
180
300
50% 50%
180
73
C C
A A
A A
A A
A A
A A
A A
A A
A A
A A
A A
A A
A A
140 73 350
Butyl Acetate
C C
C 140
175
B B
B B
B B
B B
B A
A A
A A
A A B
Butyl Alcohol CH3(CH2)2CH2OH Butyl Cellosolve n-Butyl Chloride C4H9CI Butylene CH3CH=CHCH3 Butyl Phthalate C16H22O4 Butyl Stearate Butyric Acid CH3CH2CH2COOH Calcium Bisulfide Ca(HS)26H2O
C Liquid C
180 140
73
C 250
C C
70 B to 400 C B to 400 C
B A
B A
B A
B A
B A
B A
B A
B A
400
180
250 250 C
C C
C C
C 73
180 73 C
73 140
300
A A
10-36
COPPER A C C C A A
METAL
316 SS
630 SS
BRASS
EPDM
PPSU
PVDF
CPVC
PTFE
FKM
ABS
PVC
PEX
PP
METAL
DUCTILE IRON 400 SERIES SS 3% NI/IRON NI PLATED DUCTILE
CARBON STEEL
COPPER
BRASS
316 SS
630 SS
EPDM
PPSU
PVDF
CPVC
PTFE
FKM
ABS
PVC
PEX
1 2 3 4 5 6
PP
Calcium Bisulfite Ca(HSO3)2 Calcium Carbonate CaCO3 Calcium Chlorate Ca(CIO3)22H2O Calcium Chloride CaCI2 Calcium Hydroxide Ca(OH)2 Calcium Hypochlorite Ca(OCI)2 Calcium Nitrate Ca(NO3)2 Calcium Oxide CaO Calcium Sulfate CaSO4 Camphor C10H16O Cane Sugar C12H22O11 Caprylic Acid CH3(CH2)COOH Carbitol Carbon Dioxide CO2 Carbon Dioxide CO2 Carbon Disulfide CS2 Carbon Monoxide CO Carbon Tetrachloride CCI4 Carbonic Acid H2CO3 Castor Oil Caustic Potash (Potassium Hydroxide) KOH
Gas
350
B 180 180 140 to 140 248 B 180 180 140 to 140 248 B B 120 180 180 140 to to 248 176 160 180 180 140 140
B 350 to 210
B B B B 350 to to to to 140 200 200 200 190 B B B 350 to to to 300 212 200 200 B B 250 210 to to 212 200 220 B 200 to 310 C C B to 90 400 C A
140
140
180
140
140
B B B B 200 to to to to 300 176 70 212 350 400 350 B 200 to 80 C B to 80 B to 140 C C C 100 C 70
B A
B A
B A
B A
B A A
B A A
B A B A
B A A
A A
A A A
A A
73
B Dry, 160 180 140 140 to 140 100% 212 Wet 160 180 140 140 140 B to 68
B B 400 to 200 to 212 250 200 B 400 to 140 250 200 C C C 212 B to 400
7 8 9 10
140
C 140 140
73
B to 550 400
140
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10-37
DUCTILE IRON
400 SERIES SS
3% NI/IRON
GRAY IRON
NI PLATED DUCTILE
GRAPHITE
CARBON STEEL
2 3 4 5 6 7 8 9 10
Caustic Soda (Sodium Hydroxide) 40% 160 180 180 140 Na0H C 73 73 Cellosolve Cellosolve Acetate
CH3COOCH2CH2OC2H5 C 73 C 73 73
Chloral Hydrate CCI3CH(OH)2 Chloramine NH2CI Chloric Acid HCIO37H2O Chloric Acid HCIO37H2O
Dilute 10% 20%
180 C
140 73
B to 70 80 B B to to 120 120 70 C C B
Chlorine Gas (Moisture Content < 150 ppm) Chlorine Gas C (Moisture Content > 150 ppm) Liquid C Chlorine Chlorinated Water (< 3500 ppm) Chlorinated Water (> 3500 ppm) Chloroacetic Acid CH2CICOOH Chlorobenzene C6H5CI Chloroform CHCI3 Chlorosulfonic Acid CISO2OH Chromic Acid H2CrO4 Chromic Acid H2CrO4 Chromic Acid H2CrO4 Citric Acid C6H8O7 Coconut Oil Coffee Coke Oven Gas
10% 50% Dry Dry
B A* A*
C C
C C
C C
C C
400
C C
C C
C C
C B 73 73
C B B C C A A C C C C C B A B
C B B C C A A C C C C C B A B
C B
C C
C C
C C C C
C C C
C C B C
C C A A C A A C A to 70 B to 70 B to 70 A A A A
C C A B C A A C
400 400 C 73 C C 140 C C 73 120 C C C 73 73 73 140 73 140 140 B 200 to 175 C 200 C 200 200 C C C C C C C C C C C C C C C C C C
C C C A A C C C C C B A B
C C C A A C C C C C B A B C C C B C C C C C C A C C C B C C C C C C A
C 180 C C C C 73
C B C C C C C C B C A A C C C C
C C C B C C
C A A C B to 212 B to 212 C
B to 212 B 30% C 180 73 140 to 212 B 50% C C 73 C to 212 B Sat'd. 160 180 140 140 to 248 B C 73 140 to 248 73 180 140 140 180 140 140 73 140
C C
B B A
A A
10-38
COPPER C C C C C C C C C A
METAL
BRASS
316 SS
630 SS
EPDM
PPSU
PVDF
CPVC
PTFE
FKM
ABS
PVC
PEX
PP
METAL
DUCTILE IRON 400 SERIES SS 3% NI/IRON NI PLATED DUCTILE
CARBON STEEL
COPPER
BRASS
316 SS
630 SS
EPDM
PPSU
PVDF
CPVC
PTFE
FKM
ABS
PVC
PEX
1 2 3 4 5 6 7 8
PP
Copper Acetate Sat'd. Cu(C2H3O2)2H2O Copper Carbonate Sat'd. CuCO3 Copper Chloride CuCI2 Copper Cyanide CuCN Copper Fluoride CuF22H2O Copper Nitrate Cu(NO3)23H2O Copper Sulfate CuSO45H2O Corn Oil Corn Syrup Cottonseed Oil Creosote Cresol CH3C6H4OH Cresylic Acid Crude Oil CuprIc Sulfate CuSO45H2O Cuprous Chloride CuCI Cyclohexane C6H12 Cyclohexanol C6H11OH Cyclohexanone C6H10O Detergents (Heavy Duty) Dextrin (Starch Gum) Dextrose C6H12O6 Diacetone Alcohol CH3COCH2C(CH3)2OH
Sat'd. Liquid 90% 50% C 120 2% 30%
73 180
73
350 350
B to 300
C C
C 70
B B
A A A A C C
B to 190 B B to 176 to A 210 400 B to 390 B 80 140 to A 190 B B to 212 A to 230 200 B B to 200 to A 212 212 250 C C C C C C C B to 400 212 B to 400 B to 400 B 140 B to 300 A A
C C
C C
C C
C C
C C
C C
C C
C A
C C
B B
C C B
C C B
C C B
C C B
C C B
C C B
C C B B
C C B
B A A
A A A
C C A
A A
185 140 140 C C C 180 C 140 140 73 B to 73 C C 140 B 140 140 to 212
200 200 B 400 to 200 70 B 350 C to 220 200 200 400 250 C C C C B to 250
B B
B B
B B
B B
B A
B A
B A A
B A
A A
A A B
A A B
A C
A C
A C
A C
A C
A C
B B
A A
A A
A A
A C
Sat'd. 100 180 73 140 Sat'd. 70 180 73 C C C C C C C 140 73 140 C C C 140 B to C 248 B to 73 104 C C B to 140 140 140
C A A A
C A B A B A B A B B A B A A B A B A A A B A A A A A A A A A A A A A
A A
B A
B A A A A
B A A
B A A
B A B A
180 140
A A
B B to 212 200 176 to 180 200 B 400 200 200 200 to 400 B 350 to C C C 300
A A A
9 10
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10-39
DUCTILE IRON
400 SERIES SS
3% NI/IRON
GRAY IRON
NI PLATED DUCTILE
GRAPHITE
CARBON STEEL
2 3 4 5 6 7 8 9 10
Dibutoxyethyl Phthalate C20H30O6 Dibutyl Phthalate C6H4(COOC4H9)2 Dibutyl Sebacate C4H9OCO(CH2)8OCOC4H9 Dichlorobenzene C6H4CI2 Dichloroethylene C2H4CI2 Diesel Fuels Diethylamine C4H10NH Diethyl Cellosolve C6H14O2 Diethyl Ether C4H10O Diglycolic Acid 0(CH2COOH)2 Dimethylamine (CH3)2NH Dimethyl Formamide HCON(CH3)2 Dioctyl Phthalate C6H4(COOC8H17)2 Dioxane C4H8O2 Diphenyl Oxide (C6H5)2O Disodium Phosphate Na2HPO4 Dow Therm A C12H10C12H10O Ether ROR Ethyl Acetate CH3COOCH2CH3 Ethyl Acrylate CH2=CHCOOC2H5 Ethyl Alcohol (Ethanol) C2H5OH Ethyl Benzene C6H5C2H5 Ethyl Chloride C2H5CI
Dry C C Sat'd. C Sat'd. C C
73
73
350
73 C C C C C C
73 C C
73 C C
350
C C C B
C C C C
C B 200 C A A B A A A A A B A A A A A A A B A A A
200 70
70
A A
A A
C A
A A
73
73
B to 73 250
140
73 140
73
180
120 C 250
C C
C C
C C
73 140
200
C C
C C
C C B to 310 90 A A
A A
A A
A A
A A
C A
C A
C A A
73
140
400
B to 70 210 C C
80
212
B to A 350 C C
A A
C C
C C
C C
73 73 C 200
C B to 158 C
C C
C C
A A
A A
A B
B A
B A
B A
A A
A A
A A
C C
C 140 140
350
C C A
A A
A A A A
A A
A A
A A A
A A
A A
A A
A A
B to 158 200 C C C
C C C
C C C
350
70 B to A 400
B A
B A B
B A
B A
B A A
B A A
A A A
10-40
COPPER C
METAL
BRASS
316 SS
630 SS
EPDM
PPSU
PVDF
CPVC
PTFE
FKM
ABS
PVC
PEX
PP
METAL
DUCTILE IRON 400 SERIES SS 3% NI/IRON NI PLATED DUCTILE
CARBON STEEL
COPPER
BRASS
316 SS
630 SS
EPDM
PPSU
PVDF
CPVC
PTFE
FKM
ABS
PVC
PEX
1 2 3
PP
Dry C
C C C
C C C
A A
Ethylene Chloride Dry (Vinyl Chloride) CH2CHCl Ethylene Chlorohydrin CICH2CH2OH Ethylene Diamine NH2CH2CH2NH2 Ethylene Dichloride Dry C2H4CI2 Ethylene Glycol OHCH2CH2OH Ethylene Oxide CH2CH2O Ethyl Formate Fatty Acids R-COOH
73
200
70
C C 73 C C C
73 C
C C B to 212
140 C 350
B to 80 300 C C
B to 90 C
C A A
A A A A A A A C C
C A A A A C C C C A
A A
B A A A A C C C C C C C C C C C C C C C C C A A A A A A A C
A A A A A A A C C A B B C A A C A A
A A A
212 140 C C
B to 400 B B to 400 250 250 250 to 220 250 400 C C C C B to 250 B to 200 B to 176 B to 176 B to 200 B to 200 B to 176 B to 200 B to 200 C C C C B to 400 250
A B A
4 5
73
120
400 400
C C
C C C
Ferric Chloride Sat'd. 120 180 140 140 to 140 (Aqueous) FeCl3 212 Ferric Hydroxide Sat'd. 160 180 140 140 Fe(OH)3 Ferric Nitrate Fe(NO3)39H2O
Sat'd. 160 180 140 140 140
B to 140 212 B Ferric Sulfate 160 180 140 140 to 140 Fe2(SO4)3 212 B Ferrous Chloride Sat'd. 160 180 140 140 to 140 FeCI2 212
B to 300 B 400 to 210 B 400 to 300 B 200 to 280 400 210 B to 200 B 400 to 210 B 400 to 200 400 300 C
160 176 B B to to 200 200 B B to to 200 400 B to 176 200 200 185 212 212 B to 200 B to 400
C C
6 7 8 9 10
A A A
C C C
C C C
C C C
C C C
C C C C
A A C
C C C
Ferrous Hydroxide Sat'd. 160 180 140 140 Fe(OH)2 Ferrous Nitrate Fe(NO3)2 Ferrous Sulfate FeSO4 Fish Oil Flue Gas Fluoroboric Acid HBF4 Fluorine Gas F2 Fluorine Gas F2
Dry, 100% Wet C 73 73 140 140 73 73 C C 73 73 160 180 140 140 160 180 140 140 180 180 140
A A C A A C A A B B C B C C B A C C C C A A C C C A C C A A C C A A C A A A
A A A A C A A B A
A A A A A A
140 C C
350 70 C C
C C C
70 140 C C B to 300 C
B B C
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10-41
DUCTILE IRON
400 SERIES SS
3% NI/IRON
GRAY IRON
NI PLATED DUCTILE
GRAPHITE
CARBON STEEL
2 3 4 5 6 7 8 9 10
Fluorosilicic Acid (Hydrofluosilicic 50% Acid) H2SiF6 Formaldehyde HCHO Formaldehyde HCHO Formaldehyde HCHO Formic Acid HCOOH Freon 11 CCl3F Freon 12 CCl2F2 Freon 21 CHCl2F Freon 22 CHClF2 Freon 113 C2Cl2F3 Freon 114 C2Cl2F4 Fructose C6H12O6 Furfural C4H3OCHO Gallic Acid C6H2(OH)3CO2HH2O Gasoline (Leaded) Gasoline (Unleaded) Gasohol Gasoline (Sour) Gelatin Glaubers Salt Glucose C6H12O6H2O Glue Glycerin C3H5(OH)3 Glycol Amine Glycolic Acid OHCH2COOH
Sat'd. C C C C 100%
73
73 140
B to 212 B to 176
300
140 140
B to 140 100 300 212 140 150 212 140 300 B to 140 C B to 70 B C
140
C C
C 73
140 73 C 140
140 73
C B to 250 B C C B B
B C
A A
C A
C A
B A A
C B
C B
C B
C B
A A
A A
A A A
73
73 C C 73 73 140 C
B C 140 C B
B C 250 B B
C C C C C
A A A A A
A A A A A
A A A A A
A A A A A
A A A A A
B B B B B A
B B B B B A A
B B B B B
B B B B B A
A A A A A A A
A A A A A A A
A A A A A A A
73
73 C C
B to 160 C
73
140
73
300
C C C C
C C
B B B B
73 73 73 C 140
C C
190
C C
A A A B C A
A A A B
A A A
A A A
A A A A
A A A A C A
A A A A
A A A
A A A A C A
A A A B C A
A A A A
A A A A A A
C
C
250
C
A
B A
C A
C
A
120 180 212 140 140 140 140 180 212 140
140 140
400 400
A A A C
A A A C B
A A A
A A A
A A A A C
A A A A C
A A A
A A A
A A A A C
A A A
A A A A A
A A A
A
C
180 73 140
140
200 140
140
10-42
COPPER C A A A A A A A A
METAL
BRASS
316 SS
630 SS
EPDM
PPSU
PVDF
CPVC
PTFE
FKM
ABS
PVC
PEX
PP
A
A
METAL
DUCTILE IRON 400 SERIES SS 3% NI/IRON NI PLATED DUCTILE
CARBON STEEL
COPPER
BRASS
316 SS
630 SS
EPDM
PPSU
PVDF
CPVC
PTFE
FKM
ABS
PVC
PEX
1 2 3 4
Glyoxal OCHCHO Grease Green Liquor Gypsum Heptane C7H16 n-Hexane C6H14 Hexanol CH3(CH2)4CH2OH Hydraulic Oil (Petroleum) Hydrazine H2NNH2 Hydrobromic Acid HBr Hydrobromic Acid HBr Hydrochloric Acid HCI Hydrochloric Acid HCI Hydrocyanic Acid HCN Hydrofluoric Acid HF Hydrofluoric Acid HF Hydrofluoric Acid HF 20% 50% 10% 30%
73 C C C 160 180 140
PP
B C C A C C C C B 250 to 200 200 B B 250 to to 140 250 140 250 C B to 300 C C C C C C C 212 70 C A A A A A A C C C C C C C C C B A C C B C
B C C
B C C B A A A B C C C C C C C C C C C C C C C C C C
C A A
C A A A A A A A A C C C C C C C C C C C C C C C C C C A C C A C C C C C C C C C C B A A A A A A A A
A A A A A A A A A C C B B A C C C B A A A A
A A
A
A A A A A
Slurry
73 180 C 140 C 73 180 73 73 140 73 C 73 C 140 140 140 73 73
A
A A A A C C C C C C C C C B A C C
A A A A A C C C C C C C C C C
A
A A A A C C C C C C C C C C A C C
B A A A A C C C C C C C C C C A B B B
A A A
B 73 140 140 to 212 B 120 to 140 B 180 140 140 to 212 B 180 140 140 to 212 B 180 73 140 to 248 B 73 180 73 to 212 73 140 73 C 73 73
200 A 200 A
C C C C B C C C B A A A B C
C C C C C C C C C A C C
5 6 7 8 9 10
B to 120 212
Hydrogen Peroxide 50% H2O2 Hydrogen Peroxide 90% H2O2 Hydrogen Sulfide H2S Hydrogen Sulfide H2S Dry Wet
B to 140 230 A 150 B B B 250 to to to 160 130 70 100 B B B 250 to to C to 300 200 400 B B 300 212 to to 212 A 70 185 B 300 to C 212 A 140 B 300 to C C 70 A 140 B B 300 140 to C to C 220 400 B 300 200 to 200 210 220 B B to 300 to C C 70 A 73 100 B 30 to C C C C 70 250 140 140 130 C 70 C C A A
A C C
A C C
A C C B
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10-43
DUCTILE IRON
400 SERIES SS
3% NI/IRON
GRAY IRON
NI PLATED DUCTILE
GRAPHITE
CARBON STEEL
2 3 4 5 6 7 8 9 10
A C C A
A C C A
A
C C A C
C C
C C
C
C
C C B C A A
A C A A A A A C C C
Iodine I2 Iron Phosphate Isobutane Isobutyl Alcohol (CH3)2CHCH2OH Isooctane (CH3)3CCH2CH(CH3)2 Isopropyl Acetate CH3COOCH(CH3)2 Isopropyl Alcohol (CH3)2CHOH Isopropyl Ether (CH3)2CHOCH(CH3)2 JP-3 Fuel JP-4 Fuel JP-5 Fuel JP-6 Fuel Kelp Slurry Kerosene Ketchup Ketones Kraft Liquors Lactic Acid CH3CHOHCOOH Lactic Acid CH3CHOHCOOH Lard OIl Latex Lauric Acid CH3(CH2)10COOH Lauryl Chloride CH3(CH2)10CH2Cl
10%
73
73
B C to C 176
B 200 to 80 160
B B to 190 to 80 70 A
C
A A A A A
A
A
140 C C 73 140
250 C
250
C C C
73 73
250 C
A A
A A
B B C 212 140 C 140 to 300 160 70 to 170 550 130 120 C C C 73 140 200 C C B 73 300 C C C C 70 250 C C C C 140 B to 400 B to 400 70
A A A
A A A A A
A A A
A A A
A A A
A A A
A A A
A A A
A A A
A A A
A A A
73
300
250 B to 120
200
A B
A B A C A C C
A B A
A B A
A B A C A
A B A C A C B
A B
A A
A A A
B
A A
A
A A
73
B 73
250
250
B to 400
A C
A C A C B A B A
250 210 200 70 73 120 140 200 200 200 250 300 212 80 C
200 C
A
C A
C C C C
C A C
C
A A A A
A A
C
140
A C
73 180
C C
B 70 to 400 70 B to 400
C 140 73
140
300 176 80
A C
C 140
140
C 140
C A
C A
B A
B A
B A
A A
120
300 300
C C
C C
C C
A A
10-44
COPPER C C
METAL
BRASS
316 SS
630 SS
EPDM
PPSU
PVDF
CPVC
PTFE
FKM
ABS
PVC
PEX
PP
A
A
METAL
DUCTILE IRON 400 SERIES SS 3% NI/IRON NI PLATED DUCTILE
CARBON STEEL
COPPER
BRASS
316 SS
630 SS
EPDM
PPSU
PVDF
CPVC
PTFE
FKM
ABS
PVC
PEX
1 2 3
Lead Acetate Pb(CH3COO)23H2O Lead Chloride PbCI2 Lead Nitrate Pb(NO3)2 Lead Sulfate PbSO4 Lemon Oil Lime Sulfur Linoleic Acid Linseed Oil Lithium Bromide LiBr Lithium Chloride LiCI Lithium Hydroxide LiOH Lubricating Oil (ASTM #1) Lubricating Oil (ASTM #2) Lubricating Oil (ASTM #3) Ludox Magnesium Carbonate MgCO3
Sat'd.
B 180 180 140 to 140 212 180 140 140 120 120
PP
300 200
B B to to 140 140 C
212 A A A
Sat'd.
B B 300 to to 200 212 A 300 220 B B 300 to 120 to 212 A 210 180 B to 300 73 C 70 C 70 B B C C
120
73
73
73
C C A
C C A
C C A
C C A
A C A
A C A
A C A A
A C A C A
A B A B A C A
4 5 6 7 8 9 10
B C A
B C A
B C A C A
B A A
B A A
B A
A A A A A A
350
180 C 140
73
350
350
A C
A C B
A C
A C
A A B
A A B
A A B
A A B
A A
B B 225 to 140 to 212 300 180 400 230 176 B to 185 A 200 212
B Magnesium Chloride Sat'd. 120 180 140 140 to 140 MgCI2 140 Magnesium Citrate 180 140 140 MgHC6H5O75H2O Magnesium Oxide 160 MgO
A A A A A
A A A A
A A A A A A
B Maleic Acid Sat'd. 160 180 140 140 to 140 HOOCCH=CHCOOH 140
250
140
300 176
140
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10-45
DUCTILE IRON
400 SERIES SS
3% NI/IRON
GRAY IRON
NI PLATED DUCTILE
GRAPHITE
CARBON STEEL
2 3 4 5 6 7 8 9 10
Sat'd.
Sat'd.
Mercurous Nitrate HgNO32H2O Sat'd. Mercury Hg Methane CH4 Methanol (Methyl Alcohol) CH3OH Methyl Acetate CH3CO2CH3 Methyl Acetone Methyl Amine CH3NH2 Methyl Bromide CH3Br Methyl Cellosolve HOCH2CH20CH3 Methyl Chloride CH3Cl Dry Methyl Chloroform CH3CCl3 Methyl Ethyl Ketone (MEK) CH3COC2H5 Methyl Formate Methyl Isobutyl Ketone (CH3)2CHCH2COCH3 Methyl Isopropyl Ketone CH3COCH(CH3)2 Methyl Methacrylate CH2=C(CH3)COOCH3 Methylene Bromide CH2Br2 Methylene Chloride CH2Cl2 Methylene Chlorobromide CH2ClBr Methylene Iodine CH2I2 Methylsulfuric Acid CH3HSO4 Milk
C C C
140
300 100
300
C 180 140
C 140 C
C C
B A C
B A C C A A B B C C A A
B A A C B A A
B A A C B A A A
B A B B B A A A
B A A
B A
A A A B A
C C C C C C C C C
C C 73 C C 73
C C C C C C C C C C
C A A
A A A A
A A A
A A
73
73
200
B to 130 C
73
150
C C C C C C
73 C C C C
140 C C
C C C
C C C
C C C
C C C B B B B A B A
A A
200 70 C
C 70
70 C B B B B C C C C C A A A
10-46
COPPER C C C C A A
METAL
BRASS
316 SS
630 SS
EPDM
PPSU
PVDF
CPVC
PTFE
FKM
ABS
PVC
PEX
PP
METAL
DUCTILE IRON 400 SERIES SS 3% NI/IRON NI PLATED DUCTILE
CARBON STEEL
COPPER
BRASS
316 SS
630 SS
EPDM
PPSU
PVDF
CPVC
PTFE
FKM
ABS
PVC
PEX
1 2 3 4 5 6
Mineral Oil Molasses Monochloroacetic Acid 50% CH2CICOOH Monochlorobenzene C6H5CI Monoethanolamine HOCH2CH2NH2 Morpholine C4H8ONH Motor Oil Muriatic Acid Naphtha Naphthalene C10H8 Natural Gas Nickel Ammonium Sulfate Nickel Chloride NiCI2 Nickel Nitrate Ni(NO3)26H2O Nickel Sulfate NiSO4 Nicotine C10H14N2 Nicotinic Acid C5H4NCOOH Nitric Acid HNO3 Nitric Acid HNO3 Nitric Acid HNO3 Nitric Acid HNO3 Nitric Acid HNO3 Nitric Acid Nitrobenzene C6H5NO2
<10% 37%
B 73 180 C 140 to 212 180 140 140 140 140 C 73 C C 140 140 B to 140 140 140 C
PP
B B B to 300 C 250 to to 73 200 400 B 300 to 200 200 212 212 200 200 C C C 70 C C C C C C B to 70 A A A
A C A
A C A
A C
A C
A C A
A C A B B
A C A B B A
A C A B B
A C A
A C A A
A C A
A C
C B B
B B
180 C 140
A C
A C A
A C B
A C
A C A
A C A
A C A
A C A
A C A
A B A
A C A
C
A
73
C 73
250 C
A A C
A A C
B A C A C
A A C
A A C
A A C
A A
A A A
A A
73 140
B Sat'd. 160 180 180 140 to 140 212 B Sat'd. 160 180 180 140 to 140 248 B Sat'd. 160 180 180 140 to 140 212 180 180 140 140
B B 406 176 176 to to A 200 400 B B 400 212 to to 248 A 200 200 400 176 176 160 B to A 400 C
B B B C C C B
A B B A
7 8 9 10
B C 180 180 140 to 212 C B B to 140 140 to 130 212 B to 73 140 120
30%
40%
250 C
250 C 250 C 70 C
C C C C
C C C C
70 C C C
C C C A
C C C B
C C C B
C C C
C C C
C C C A
C C C A
C C C A
C C C C
B C
A A A A
C C C
B C to C 122
400 C
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10-47
DUCTILE IRON
400 SERIES SS
3% NI/IRON
GRAY IRON
NI PLATED DUCTILE
GRAPHITE
CARBON STEEL
2 3 4 5 6 7 8 9 10
Nitrogen N2 Nitroglycerin CH2NO3CHNO3CH2NO3 Nitrous Acid HNO2 Nitrous Oxide N 2O n-Octane C8H18 Oleic Acid
Gas C 73 B to 73
10%
180 C 140 73 C 73 73
73 73
100 B to 80 C
C C A
C B A
C B A
C C
C B A
C B A A
B A
C C
Oleum (Sulfuric Acid) C Fuming xH2SO4yS03 Olive Oil Oxalic Acid HOOCCOOH2H2O Oxygen O2 Ozone O3 Palm Oil Palmitic Acid CH3(CH2)14COOH Palmitic Acid CH3(CH2)14COOH Parafin C36H74 Peanut Oil n-Pentane CH3(CH2)3CH3 Peracetic Acid CH3COOOH Perchloric Acid HCIO4 Perchloric Acid HCIO4 Perchloroethylene (Tetrachloroethylene) CI2C=CCI2 Perphosphate Phenol C6H5OH
C 40% C C 10% 70%
160 C
B B 73 140 to to 248 68
350 C 250
B 50% 160 180 140 140 to 140 122 Gas B 160 180 C 140 to 140 212 180 C 140 73 73 73 180 140 73 180 73 C 140 120 120
300 300 C
406
300 B
C C C C C
A C B B A
A C B B A
A C
A C B B A
A C B B A
A C B B
A A
B B A
A A
B B B
B B A
A A A
A A A
250 C 250
400
C 73
10%
140 400 A
70%
70 400 C
400
73 140 73 73 73 73
B to A 210
10-48
COPPER A C A A A A A A A A
METAL
BRASS
316 SS
630 SS
EPDM
PPSU
PVDF
CPVC
PTFE
FKM
ABS
PVC
PEX
PP
METAL
DUCTILE IRON 400 SERIES SS 3% NI/IRON NI PLATED DUCTILE
CARBON STEEL
COPPER
BRASS
316 SS
630 SS
EPDM
PPSU
PVDF
CPVC
PTFE
FKM
ABS
PVC
PEX
1 2 3 4
PP
Phenylhydrazine C6H5NHNH2 Phosphate Esters Phosphoric Acid H3PO4 Phosphoric Acid H3PO4 Phosphoric Acid H3PO4 Phosphoric Anhydride P2O5 Phosphorus Pentoxide P2O5 Phosphorus Trichloride PCl3 Photographic Solutions Phthalic Acid C6H4(COOH)2 Picric Acid C6H2(NO2)3OH Pine Oil Plating Solutions (Brass) Plating Solutions (Cadmium) Plating Solutions (Chrome) Plating Solutions (Copper) Plating Solutions (Gold) Plating Solutions (Lead) Plating Solutions (Nickel) Plating Solutions (Rhodium) Plating Solutions (Silver) Plating Solutions (Tin) Plating Solutions (Zinc)
10% C 10%
B to C 104
B to 70
C C C
C
C C C
C C
C
C C C
C C B
A A A C
B B B 300 to 104 to to A 300 206 400 B 300 176 to 171 212 A 104 300 176 C 122 B to A 185 B
B 50% 73 180 212 140 to 140 212 85% 180 212 140 73
73 73 C
73 73 73
200 B
C C B
A A A
300 70
70
A C
140 C
5 6 7 8
73
C 140
300 70
140 140
140
140
140 140
140
140
B B 300 120 to 80 to 200 190 B B B B 300 to to to to 300 180 200 190 B 300 210 to 140 140 180 B B 300 to to 300 180 B B to 190 B A
140
9 10
10-49
140
140
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DUCTILE IRON
400 SERIES SS
3% NI/IRON
GRAY IRON
NI PLATED DUCTILE
GRAPHITE
CARBON STEEL
2 3 4 5 6 7 8 9 10
Polysulfide Liquor Polyvinyl Acetate Potassium Alum Potassium Aluminum Sulphate Potassium Bicarbonate KHCO3
Sat'd. 180 140 140
C B
C B
C B
B A
B
A C
B A B
B B B
B B 400 176 to to 212 180 200 B B 400 176 to to 212 180 200 400 200 200 200 212 B C C B A B
180
140
140
B 180 140 140 to 140 212 B 180 140 140 to 212 B 180 212 140 to 140 212 B 180 212 140 to 140 212 B 180 212 140 to 140 248 73 180 180 140 C 140
Potassium Bichromate Sat'd. K2Cr2O7 Potassium Bisulfate KHSO4 Potassium Bromate KBrO3 Potassium Bromide KBr Potassium Carbonate (Potash) K2CO3 Potassium Chlorate (Aqueous) KClO3 Potassium Chloride KCl Potassium Chromate K2CrO4 Potassium Cyanide KCN Potassium Dichromate Sat'd. K2Cr2O7 Potassium Ferricyanide K3Fe(CN)6 Potassium Ferrocyanide K4Fe(CN)63H2O
400 B 140 70 212 A B B 400 212 to to 212 70 140 400 212 200 200 B to A 212 B to A 212 B C
160 180 212 140 C 140 B 160 180 212 140 to 140 212 180 212 140 140
400 B 200 200 212 B B 400 176 to 140 to C 140 212 400 B 200 200 200
B C
B C
B B
B B
C C
A A
B 180 180 140 to 140 400 140 C 70 140 248 B B Potassium Fluoride 180 180 140 to 140 400 200 to 70 212 A KF 212 180 B B B Potassium Hydroxide 25% 160 180 212 140 to 248 300 320 to to 80 A KOH 140 80 212
A A
160 180
140
400 70
B to 70 70
180 73
73
400 70
400 B
10-50
COPPER C B B A C C A
METAL
BRASS
316 SS
630 SS
EPDM
PPSU
PVDF
CPVC
PTFE
FKM
ABS
PVC
PEX
PP
METAL
DUCTILE IRON 400 SERIES SS 3% NI/IRON NI PLATED DUCTILE
CARBON STEEL
COPPER
BRASS
316 SS
630 SS
EPDM
PPSU
PVDF
CPVC
PTFE
FKM
ABS
PVC
PEX
1 2 3
PP
140
400 70
B to 70
70
B to 70
140
200 140 C
KMnO4 KMnO4
10%
180 73 140
400 210 C
Potassium Permanganate
25%
180 73
73
400 200 C
Potassium Persulfate K2S2O8 Potassium Sulfate K2SO4 Potassium Sulfide K2S Potassium Sulfite K2SO32H2O Potassium Tetraborate Potassium Tripolyphosphate Propane C3H8 Propargyl Alcohol Propionic Acid CH3CH2CO2H Propyl Acetate Propyl Alcohol CH3CH2CH2OH n-Propyl Bromide Propylene Glycol Propylene Glycol Propylene Oxide CH3CHCH2O n-Propyl Nitrate Pyridine N(CH)4CH Pyrogallic Acid C6H3(OH)3 Pyrrole Quinone C6H4O2 Rosin
<25% >25% 73 C
B 180 140 140 to 140 176 B 160 180 180 140 to 140 212 180 140 180 140 68 140 140
400 180 C
4 5 6 7 8 9 10
C B A
C B
C B
C C
C C A
C C A
B A
A A A
B A A
A A A
A A
A A A
A A A A
A A A B A A A B A A A B A A A A A A B A A A B A A A A B A A A A A A A A A A A A A A A A A A A A
B B B 350 to 180 to to 225 176 300 300 180 300 200 180 70 250 A B to 300 200 180 70 250 A 180
A A
73
C B to 68
140
150 C 200 C
C C C B to 100 C C
C C C
C C C B B A B A B
A A B B C
A A B
73
73
150 C C
C C C
140 C C B
A B
A B
A B A
A B A C
A B
A B A
A B A
140
140
C 200 C
B to 200 200
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10-51
DUCTILE IRON
400 SERIES SS
3% NI/IRON
GRAY IRON
NI PLATED DUCTILE
GRAPHITE
CARBON STEEL
2 3 4 5 6 7 8 9 10
Salicylic Acid C6H4(OH)(COOH) Selenic Acid H2SeO4 Silicic Acid SiO2nH2O Silicone Oil Silver Chloride AgCI Silver Cyanide AgCN Silver Nitrate AgNO3 Silver Sulfate Ag2SO4 Soaps Sodium Acetate CH3COONa Sodium Aluminate Na2AI2O4 Sodium Benzoate C6H5COONa Sodium Bicarbonate NaHCO3 Sodium Bichromate Sodium Bisulfate NaHSO4 Sodium Bisulfite NaHSO3
Sat'd. Sat'd. 180
300 300 C
300
70
70
B 180 140 140 to 140 212 180 212 73 160 180 140 140 B 180 180 140 to 140 212 160 180 180 140 B to 140 140 B to 140 73
400 176 176 70 212 350 140 212 212 400 A 70 350 70 C C 70 90 A A C C A C C A C C A C C A C C A C C A C C A A C C A C A C A to 100 B A A C A C C
350 300 C
400 212 C
Sat'd.
B B B 300 to to 140 to 200 180 200 140 B B B 300 140 to to to 140 70 140 B B 400 212 to to 212 200 200 B B 400 176 140 to to C 70 212
140
B B B to to to 212 200 200 200 B 400 176 160 to 212 200 B B B 300 to to to 210 A 300 220 200 300 140 C 70 B to A 180
140
Sodium Borate (Borax) Sat'd. 160 180 180 140 Na2B4O710H2O Sodium Bromide NaBr Sodium Carbonate Na2CO3 Sodium Chlorate NaCIO3 Sodium Chloride NaCI Sodium Chlorite NaCIO2
25% Sat'd. Sat'd. 120 180 140 140
140
140
B B B 73 180 212 140 C 140 to 400 176 to to 212 73 200 200 180 140 73 C 140 B B B B 350 to to to to 200 200 200 200 B 350 to 160 120 212 212 200 70 C B to C 140
140
180 73
140
10-52
COPPER C A C C A
METAL
BRASS
316 SS
630 SS
EPDM
PPSU
PVDF
CPVC
PTFE
FKM
ABS
PVC
PEX
PP
METAL
DUCTILE IRON 400 SERIES SS 3% NI/IRON NI PLATED DUCTILE
CARBON STEEL
COPPER
BRASS
316 SS
630 SS
EPDM
PPSU
PVDF
CPVC
PTFE
FKM
ABS
PVC
PEX
1 2 3 4
PP
B to 140 176
B 350 176 to 140 176 200 275 230 300 176 140 C B to C 212 C
Sodium Ferricyanide Na3Fe(CN)62H2O Sat'd. Sodium Ferrocyanide Na3Fe(CN)610H2O Sodium Fluoride NaF Sodium Hydroxide NaOH Sodium Hydroxide NaOH Sodium Hydroxide NaOH Sodium Hydroxide NaOH Sodium Hydroxide NaOH Sodium Hypochlorite NaOCI5H2O
Sodium Metaphosphate < 5% Sat'd.
140 140
70 140 70 140
A A
B B B 400 to 212 to to A 200 200 140 120 180 212 140 C B B 350 to 212 to 80 130 200 A
30%
5
B B
50%
B B B B to 194 350 to 212 to to 140 130 200 70 B to 140 B B B B 350 to to to to 130 70 200 70 C C 70
70%
120 180 73
73
6 7 8
(NaPO3)n
180 120 140 B Sat'd. 160 180 180 140 to 140 212 B 160 180 73 140 to 140 212 120 180 73 140 180 212 140 10% Acid 180 140 73 140 140
B to A 400
Sodium Nitrate NaNO3 Sodium Nitrite NaNO2 Sodium Perborate NaBO34H2O Sodium Perchlorate NaCIO4 Sodium Peroxide Na2O2 Sodium Phosphate NaH2PO4
B B 400 200 to to 212 A 171 200 400 176 171 B to 212 140 B 70 C 140 A C 400 C A
C B
C B
C B
C B
C B
C B
C B A B
A A
A A
A A
B B
B 120 180 212 140 to 140 140 120 180 212 120 180 212 180 140 140 140 140
Sodium Phosphate Alkaline NaH2PO4 Sodium Phosphate Neutral NaH2PO4 Sodium Silicate
9 10
A A
B B C
B B C
B B B
B B
B B A
B B A
B B A
A A
B B A
A A A
A A A
A A A
B B
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10-53
DUCTILE IRON
400 SERIES SS
3% NI/IRON
GRAY IRON
NI PLATED DUCTILE
GRAPHITE
CARBON STEEL
2 3 4 5 6 7 8 9 10
Sodium Sulfate Na2SO4 Sodium Sulfide Na2S Sodium Sulfite Na2SO3 Sodium Thiosulfate Na2S2O35H2O Sour Crude Oil Soybean Oil Stannic Chloride SnCI4 Stannous Chloride SnCI2 Starch Steam (Low Pressure) Steam (Medium Pressure) Steam (High Pressure) Stearic Acid CH3(CH2)16COOH Stoddards Solvent Styrene C6H5CH=CH2 Succinic Acid COOH(CH2)2COOH Sugar C6H12O6 Sulfamic Acid HSO3NH2 Sulfate Liquors (Oil) Sulfite Liquors Sulfur S Sulfur Chloride S2CI2 Sulfur Dioxide SO2 Sulfur Dioxide SO2
Sat'd. 160 180 212 140 Sat'd. 160 180 212 140
B B 400 to 200 to 212 A 200 200 140 B B 350 200 to to 176 200 200
B B B B Sat'd. 160 180 212 140 to 140 to 350 200 to to 140 212 73 200 200 180 180 140 140 140 73 Sat'd. 140 140 350 140 C C 160 140 C
B C A
C A
C A A
C A B A
C B A A A
A A A A A
140
140
B B B B 350 to to to to A 210 150 140 185 B 300 176 to 212 212 176 400 400 C A
140
A A C
A A C A A B A
A A C C
A A C B
A A C C A
A A B C A B A
A A A C A B A
A A C B
A A B C A B A
A A A A
A A A A A A
A A A A A
120 73 C 140
350 C
B to 70
C C C
140 A 250 C
A A B A
C 250 350 C C
B A
200 140 70
B B to to 70 176
180 20%
140
140
350 70 C B to 150 C
C B
C B B C
B C
C C
B C
A A
A A
C 180 C
6%
B B B 200 to to to 170 250 150 150 350 B C B to 140 70 70 266 A C C 140 A B to A 250 B to A 140
6%
73 180
140
180 212 140 C Gas (Dry) Gas (Wet) C 73 140 140 140
C C A
C C B
C C A
C C A
B C A
B C A
C C A
B C
B C A
B C A
A C A C A
350 160 C
C 140 73
120
140 C
10-54
COPPER A C C A A C A C C C A C
METAL
BRASS
316 SS
630 SS
EPDM
PPSU
PVDF
CPVC
PTFE
FKM
ABS
PVC
PEX
PP
METAL
DUCTILE IRON 400 SERIES SS 3% NI/IRON NI PLATED DUCTILE
CARBON STEEL
COPPER
BRASS
316 SS
630 SS
EPDM
PPSU
PVDF
CPVC
PTFE
FKM
ABS
PVC
PEX
1 2 3 4 5
PP
Sulfur Trioxide SO3 Sulfuric Acid H2SO4 Sulfuric Acid H2SO4 Sulfuric Acid H2SO4 Sulfuric Acid H2SO4 Sulfuric Acid H2SO4 Sulfurous Acid H2SO3 Tall Oil Tannic Acid C76H52O46 Tanning Liquors Tar Tartaric Acid HOOC(CHOH)2COOH Tetrachloroethane CHCl2CHCl2 Tetrachloroethylene Cl2C=CCl2 Tetraethyl Lead Pb(C2H5)4 Tetrahydrofuran C4H8O Thionyl Chloride SOCl2 Thread Cutting Oils Titanium Tetrachloride TiCl4 Toluene (Toluol) CH3C6H5 Tomato Juice Transformer Oil Transformer Oil DTE/30 Tributyl Phosphate (C4H9)3PO4 Trichloroacetic Acid CCI3COOH
Gas
73
B to C 120
B B B <30% 120 180 180 140 to to to 250 212 B 248 140 73 50% B B 73 180 140 140 to to 212 250 212 C 212 140 C 180 73 140 C 150 73 73 B to 212 200 140 C 200 70 C
158 248 A
158 212 A
70% 90%
C C
C C
C C
C C
C C
C C
C C
C C
C C
C C
C C
B C
C C
C C
100% Sat'd.
200 C 350 C
C C
C C C
158 C C 200 A
C C B A
C C B A
C C B
C C
C C B B
C C B B
C C B C
C C
C C B
C B A B
C A A A
C A A A
C C
B 180 140 140 to 140 212 C 180 140 120 B C 180 73 140 to 140 212 160 180 73 140 C C 120
250 C 200
10%
B 250 200 200 to 200 200 B 200 to 70 200 200 250 C C C B B 250 C 200 158 to A 200 C 400 C 350 C 350 C C C C C C C C C C C 200 212 120 C C A
A A A
A A A A C A C
B A C A C A C A C A C A A
A A A A A A B
6 7
C C
A C A B A A C A A A
A C
A B
140 C C C C C
8
A
A C
A C A A
A B A A
A A A A
A A A A
9 10
C 50%
C C
C C A
B B
B C
A C
A C
A C
B C
A B
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10-55
DUCTILE IRON
400 SERIES SS
3% NI/IRON
GRAY IRON
NI PLATED DUCTILE
GRAPHITE
CARBON STEEL
2 3 4 5 6 7 8 9 10
Trichloroethylene CHCI=CCI2 Triethanolamine (HOCH2CH2)3N Triethylamine (C2H5)3N Trimethylpropane (CH2OH)3C3H5 Trisodium Phosphate Na3PO412H2O Tung Oil Turpentine Urea CO(NH2)2 Urine Varnish Vaseline (Petroleum Jelly) Vegetable Oil Vinegar Vinyl Acetate CH3COOCH=CH2 Water (Acid Mine) H 2O Water (Deionized) H2O Water (Distilled) H 2O Water (Potable) H 2O Water (Salt) H2O Water (Sea) H2O Water (Soft) H 2O Water (Waste) H 2O
B to C 176 C 73
C 200 C B to 190 B to 73
200 A
73 140 73
C 140
73
B 160 140 to 70 C C C C
C 140
70 B to A 300 C C B B A A A
350 212 C
B C
C C C
C C C
C A B A A
A A A
C 140 C
120
300 C 140 140 140 300 C 200 B 300 to C 210 350 C C C 200 A A
A A
A A
A A
A A
A A
200
73
C 140 140
C C
C B to A 190
B C
B C C
B C
B C
B C C C C
A A A
A A C
140
B B B B 400 to to to to A 140 200 150 200 B 400 140 to 210 400 250 A
B 160 180 212 140 to 140 248 B 160 180 212 140 to 140 248 160 180 212 140 140
B B B 400 to to 140 to A 250 210 200 B B B 400 to to to 212 A 250 210 140 400 400 A A
B 160 180 212 140 to 140 248 160 180 212 140 73 180 212 140 140 140
A B
A B
A B
B B
C B
C B
B B
B B
C B
A B
A A
10-56
COPPER A A C A B A A A B B A B
METAL
BRASS
316 SS
630 SS
EPDM
PPSU
PVDF
CPVC
PTFE
FKM
ABS
PVC
PEX
PP
METAL
DUCTILE IRON 400 SERIES SS 3% NI/IRON NI PLATED DUCTILE
CARBON STEEL
COPPER
BRASS
316 SS
630 SS
EPDM
PPSU
PVDF
CPVC
PTFE
FKM
ABS
PVC
PEX
1 2 3 4
Whiskey White Liquor Wine Xylene (Xylol) C6H4(CH3)2 Zinc Acetate Zn(CH3COO)22H2O Zinc Carbonate ZnCO3 Zinc Chloride ZnCI2 Zinc Nitrate Zn(NO3)26H2O Zinc Sulfate ZnSO47H2O
PP
C C C
C C C
C C C
C C C
C C C
A A
300 104 140 190 350 200 200 140 200 B to A 200 C 70
C
C
C 350 C
140 C 70 70
C 70
C B
C B
A B
B 400 210 to 194 212 A 200 180 140 100 190 A B B 400 to to 171 300 220 B A
140 140
A C C B C C C B C A A
A A A
5 6 7 8 9 10
The data set forth herein is provided as is. NIBCO INC., its distributors and the authors of and contributors to this publication specifically deny any warranty or representation, expressed or implied, for the accuracy and/or reliability of the fitness for any particular use of information contained herein or that any data is free from errors. NIBCO, its distributors and the authors of and contributors hereto do not assume any liability of any kind whatsoever for the accuracy or completeness of such information. Moreover, there is a need to reduce human exposure to many materials to the lowest practical limits in view of possible long-term adverse effects. To the extent that any hazards may have been mentioned in this publication, we neither suggest nor guarantee that such hazards are the only ones which may exist. Final determination of the suitability of any information or product for the use to be contemplated by the user, the manner of that use, and whether there is any infringement of patents is the sole responsibility of the user. The successful use or operation of valves, fittings or pipe depends on many factors, not just the chemical resistance of their materials. We recommend that anyone intending to rely on any data, information or recommendation or to use any equipment, processing technique or material mentioned in this publication should satisfy himself as to such suitability and that he meets all applicable safety and health standards. We strongly recommend that users seek and adhere to manufacturers or suppliers current instructions for handling each material they use.
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10-57
GLOSSARY OF TERMS
1 2 3 4 5 6 7 8 9 10
Glossary of Terms
Adhesive a substance capable of holding materials together by surface attachment. Adhesive solvent an adhesive having a volatile organic liquid as a vehicle. See Solvent Cement. Aging (1) The effect on materials of exposure to an environment for an interval of time. (2) The process of exposing materials to an environment for an interval of time. Antioxidant a compounding ingredient added to a plastic composition to retard possible degradation from contact with oxygen (air), particularly in processing or exposure to high temperatures. Artificial weathering the exposure of plastics to cystic laboratory conditions involving changes in temperature, relative humidity, and ultraviolet radiant energy, with or without direct water spray, in an attempt to produce changes in the materials similar to those observed after long-term continuous outdoor exposure. Note: The laboratory exposure conditions are usually intensified beyond those encountered in actual outdoor exposure in an attempt to achieve an accelerated effect. This definition does not involve exposure to special conditions such as ozone, salt spray, industrial gases, etc. Bell end the enlarged portion of a pipe that resembles the socket portion of a fitting and that is intended to be used to make a joint by inserting a piece of pipe into it. Joining may be accomplished by solvent cements, adhesives, or mechanical techniques. Beam loading the application of a load to a pipe between two points of support, usually expressed in pounds and the distance between the centers of the supports. Burst strength the internal pressure required to break a pipe or fitting. This pressure will vary with the rate of build-up of the pressure and the time during which the pressure is held. Cement see adhesive and solvent, cement. Chemical resistance (1) The effect of specific chemicals on the properties of plastic piping with respect to concentrations, temperature and time of exposure. (2) The ability of a specific plastic pipe to render service for a useful period in the transport of a specific chemical at a specified concentration and temperature. Cleaner medium strength organic solvent such as methyl ethyl katone to remove foreign matter from pipe and fitting joint surfaces. Compound the intimate admixture of a polymer or polymers with other ingredients such as fillers, softeners, plasticizers, catalysts, pigments, dyes, curing agents, stabilizers, antioxidants, etc. Copolymer see Polymer. Creep the time-dependent part of strain resulting from stress, that is, the dimensional change caused by the application of load over and above the elastic formation and with respect to time. Deflection Temperature the temperature at which a specimen will deflect a given distance at a given load under a prescribed conditions of test. See ASTM D648. Formerly called heat distortion. Deterioration a permanent change in the physical properties of a plastic evidenced by impairment of these properties. Note a. Burst strength, fiber stress, hoop stress, hydrostatic design stress, long-term hydrostataic strength, hydrostatic strength (quick), long-term burst, ISO equation, pressure, pressure rating, quick burst, service factor, strength, stress and sustained pressure test are related terms. Elasticity that property of plastics materials by virtue of which they tend to recover their original size and shape after deformation. Note if the strain is proportional to the applied stress, the material is said to exhibit Hookean or ideal elasticity. Elastomer a material which at room temperature can be stretched repeatedly to at least twice its original length and, upon immediate release of the stress, will return with force to its approximate original length. Elevated temperature testing tests on plastic pipe above 23 (73F). Environmental stress cracking cracks that develop when the material is subjected to stress in the presence of specific chemicals. Extrusion a method whereby heated or unheated plastic forced through a shaping orifice becomes one continuously formed piece. Note this method is commonly used to manufacture thermoplastic pipe. Failure, adhesive rupture of an adhesive bond, such that the plane of separation appears to be at the adhesive-adherend interface. Fiber stress the unit stress, usually in pounds per square inch (psi), in a piece of material that is subjected to an external load. Filler a relatively inert material added to a plastic to modify its strength, permeance, working properties, or other qualities, or to lower costs. Fungi resistances the ability of plastic pipe to withstand fungi growth and/or their metabolic products under normal conditions of service or laboratory tests simulating such conditions. Heat joining making a pipe joint by heating the edges of the parts to be joined so that they fuse and become essentially one pipe with or without the addition of additional material. Hoop stress the tensile stress, usually in pounds per square inch (psi), in the circumferential orientation in the wall of the pipe when the pipe contains a gas or liquid under pressure. Hydrostatic design stress the estimated maximum tensile stress in the wall of the pipe in the circumferential orientation due to internal hydrostatic pressure that can be applied continuously with a high degree of certainty that failure of the pipe will not occur. Hydrostatic strength (quick) the hoop stress calculated by means of the ISO equation at which the pipe breaks due to an internal pressure build-up, usually within 60 to 90 seconds. Long-term burst the internal pressure at which a pipe or fitting will break due to a constant internal pressure held for 100,000 hours (11.43 years). Impact, Izod a specific type of impact test made with a pendulum type machine. The specimens are molded or extruded with machined notch in the center. See ASTM D256. ISO equation an equation showing the inter-relations between stress, pressure and dimensions in pipe, namely: S = P (ID + t) or S = P (OD t) 2t 2t Where: S = stress P = pressure ID = average inside diameter OD = average outside diameter t = minimum wall thickness (Note a) Reference: ISO R1611960 Pipes of Plastics Materials for the Transport of Fluids (Outside Diameters and Nominal Pressures) Part I, Metric Series. Joint the location at which two pieces of pipe or a pipe and a fitting are connected together. The joint may be made by an adhesive, a solvent-cement or a mechanical device such as threads or a ring seal. Long-term hydrostatic strength the estimated tensile stress in the wall of the pipe in the circumferential orientation (hoop stress) that when applied continuously will cause failure of the pipe at 100,000 hours (11.43 years). These strengths
10-58
GLOSSARY OF TERMS
are usually obtained by extrapolation of log-log regression equations or plots. Molding, injection a method of forming plastic objects from a granular or powdered plastics by the fusing of plastic in a chamber with heat and pressure and the forcing part of mass into a cooler chamber where it solidifies. Note: this method is commonly used to manufacture thermoplastic fittings. Outdoor exposure plastic pipe placed in service or stored so that it is not protected from the elements of normal weather conditions, i.e., the suns rays, rain, air and wind. Exposure to industrial and waste gases, chemicals, engine exhausts, etc. are not considered normal outdoor exposure. Permanence the property of a plastic which describes its resistance to appreciable changes in characteristics with time and environment. Plastic a material that contains as an essential ingredient an organic substance of large molecular weight, is solid in its finished state, and, at some stage in its manufacture or in its processing into finished articles, can be shaped by flow. Plastics pipe a hollow-cylinder of plastic material in which the wall thicknesses are usually small when compared to the diameter and in which the inside and outside walls are essentially concentric. See plastics tubing. Plastics tubing a particular size of plastics pipe in which the outside diameter is essentially the same as that of copper tubing. See plastics pipe. Polypropylene plastics plastics based on polymers made with propylene as essentially the sole monomer. Poly (vinyl chloride) a resin prepared by the polymerization of vinyl chloride with or without the addition of small amounts of other monomers. Poly (vinyl chloride) plastics plastics made by combining poly (vinyl chloride) with colorants, fillers, plasticizers, stabilizers, lubricants, other polymers, and other compounding ingredients. Not all of these modifiers are used in pipe compounds. Pressure when expressed with reference to pipe the force per unit area exerted by the medium in the pipe. Pressure rating the estimated maximum pressure that the medium in the pipe can exert continuously with a high degree of certainty that failure of the pipe will not occur. Primer strong organic solvent, preferably tetrahydrofuran, used to dissolve and soften the joint surfaces in preparation for and prior to the application of solvent cement. Primer is usually tinted purple. Quick burst the internal pressure required to burst a pipe or fitting due to an internal pressure build-up, usually within 60 to 90 seconds. Schedule a pipe size system (outside diameters and wall thicknesses) originated by the iron pipe industry. Self-extinguishing the ability of a plastic to resist burning when the source of heat or flame that ignited it is removed. Service factor a factor which is used to reduce a strength value to obtain an engineering design stress. The factory may vary depending on the service conditions, the hazard, the length of service desired, and the properties of the pipe. Solvent cement in the plastic piping field, a solvent adhesive that contains a solvent that dissolves or softens the surfaces being bonded so that the bonded assembly becomes essentially one piece of the same type of plastic. Solvent cementingmaking a pipe joint with a solvent cement. See Solvent Cement. Stress when expressed with reference to pipe the force per unit area in the wall of the pipe in the circumferential orientation due to internal hydrostatic pressure. Sustained pressure test a constant internal pressure test for 100 hours. Thermoplastic a plastic which is thermoplastic in behavior. Capable of being repeatedly softened by increase of temperature and hardened by decrease of temperature. Vinyl Chloride Plastics plastics based on resins made by the polymerization of vinyl chloride or copolymerization of vinyl chloride with other unsaturated compounds, the vinyl chloride being in greatest amount by weight. Weld-orKnit-line a mark on a molded plastic formed by the union of two or more streams of plastic flowing together. ABBREVIATIONS ASA American Standards Association ASTM American Society for Testing and Materials CPVC Chlorinated Poly (Vinyl Chloride) plastic or resin. IAPMO International Association of Plumbing and Technical Officials ISO International Standards Organization NSF National Sanitation Foundation PP Polyproylene plastic or resin PPI Plastic Pipe Institute PS Product Standard when references to a specification for plastic pipe and fittings. These specifications are promulgated by the U.S. Department of Commerce and were formerly known as Commercial Standards. PSI pounds per square inch PVC Poly (Vinyl Chloride) plastic or resin SPI The Society of the Plastics Industry, Inc.
1 2 3 4 5 6 7 8 9 10
www.fabcoplastics.com
10-59
1 2 3 4 5 6 7 8 9 10
10-60
1 2 3 4 5 6 7
The Sheet Metal & Air Conditioning Contractors National Association (SMACNA) sponsored a physical testing program on both rectangular and round Type I Grade I PVC fabricated duct, as well as a theoretical analysis of the test work. Equations were developed for collapse pressures of varying I/D ratios (I = distance between reinforced stiffeners (inches) and D = OD (inches)) as well as for collapse of a very long tube. Round duct sizes ranged from 18 O.D. to 48 O.D. with wall thicknesses of .137 to .282. Test values correlated within a 10% range. Fabco ran actual collapse tests on 4 sizes of extruded seamless duct from 6 through 12 with I/D ratios exceeding 10 which confirmed the values calculated
from the very long tube equation. (Note: Collapse values for all sizes with ratios exceeding 10 approach values for a very long tube). This graph can be utilized to determine reinforcement spacing distance for higher negative pressures than shown in the SMACNA publication(1) for the sizes and minimum wall thicknesses shown. Example: 16 duct at 20 water I/D = 4 l = 16 x 4 = 64 between reinforcing stiffeners. (1) Thermoplastic Duct (PVC) Construction Manual, SMACNA
8 9 10
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10-61
1 2 3 4 5 6 7 8 9 10
Graph II: Calculated Collapse Pressure with Safety Factory of 5, FABCO Type I Grade I PVC Seamless Duct @ 7075F vs Nominal O.D./Wall
This calculated collapse pressure graph with a safety factor of 5 for Type I Grade PVC duct has been experimentally confirmed for D/I ratios from 44-170. The 5-1 safety factor is believed to be sufficient for reasonable out of roundness due to storage and handling. Use of this graph for lower D/I ratios of Type I Grade I PVC pressure pipe should provide collapse pressures of greater than a 5-1 safety factor, since out of roundness will be appreciably less due to heavier walls of pipe produced under ASTM standards 1785 and 2241.
Use of minimum wall thicknesses as shown in Fabcos Specification for Duct and the ASTM Standards mentioned above are recommended when utilizing this graph for operating temperatures of 70 75 and below.Values of collapse pressures above 407 of water exceed a complete vacuum and should be considered as external collapse pressure. Conversion to PSI collapse pressure can be obtained by multiplying the inches of water by .0361; inches of water to inches of mercury by .07369.
10-62
PUMP DATA
Pump Data
I. STANDARDS FOR MEASURING HEADS AND CAPACITY.
Head is measured in feet, pounds per square inch (PSI), or in inches of mercury. However, so that a common means of head measurement is understood, it is recommended that all heads be expressed in feet of water. Measurement of liquid should be expressed in U.S. gallons. Available NPSH Is a function of the system in which pumps operate. Can be calculated for any installation. For a pump to operate properly, available NPSH should be greater than the required NPSH, plus 2 feet for safety factor, at a desired head and capacity. In simple terms, available NPSH is calculated by deducting from barometric pressure, in feet, the static suction head (+ or -), friction loss, and the vapor pressure (ft.) of liquid being pumped. Velocity heads should also be deducted. NPSH does not indicate the priming capabilities of selfpriming centrifugal pumps. This capability is shown, generally on engine driven pumps, by respective breakoff lines representing 10, 15, 20, 25 static suction lifts.
1 2 3 4 5 6 7 8 9 10
At sea level it is 14.7 PSI. This will maintain a column of mercury 29.9 inches or a column of water 33.9 ft. high. This is the theoretical height of which water may be lifted by suction. The practical limit for cold water (60 F) is 25 feet.
Static Suction Lift Is the vertical distance from the center line of the pumps suction inlet to the constant level of the water. This is added to discharge head to obtain total dynamic head. Positive Suction Head Is the vertical distance above the center line of the pumps suction to the constant level of the water. This is subtracted from the discharge head to obtain total dynamic head. Dynamic Suction Head Is the suction lift (or head) plus suction line friction loss. May be positive or negative. Static Discharge Elevation Is the vertical distance from the pumps discharge to the highest point in the discharge line. TDH (Total Dynamic Head) Is the total head and is the total of static suction lift (head), friction loss in suction line, static discharge elevation, friction loss in discharge line and fittings, plus discharge pressure, if any. To be hydraulically correct, we should not include Static Head in total dynamic head. Dynamic means moving and Dynamic Head only includes velocity head and friction loss. However, most pump people use TDH interchangeably with TH (Total Head). Friction Head Is the heat loss experienced by the movement of the liquid through the suction and discharge lines. Charts are available showing loss in feet of head at various flows through various pipe or hose sizes. Charts also show velocity in feet/sec, which is particularly important when pumping liquids with solids in suspension. Fittings, valves, etc. must be considered.
a) Feet head x .433 = PSI (pounds per square inch). b) PSI (water) x 2.31 = Ft. Head c) Specific gravity of water (sp.gr.) = 1.0. d) PSI (water) x 2.31/sp.gr. = Ft. Head e) Weight of one U.S. gallon of water = 8.33 pounds f) One cubit foot (cu.ft.) of water contains 7.48 gallons. g) GPM = Gallons Per Minute. h) Imperial gallon x 1.2 = U.S. gallon; U.S. GPM x .833 = Imp. GPM. i) TDH = Total Head or total dynamic head. j) WHP = Water Horsepower. k) BHP = Brake Horsepower. I) EFF = Pump Efficiency. m) WHP = Ft .Head x GPM/3960 n) BHP = WHP/EFF or BHP = Ft. Head x GPM/3960 x EFF (Pump) o ) EFF = WHP/BHP x 100 p) For liquids having different specific gravity other than 1.0. WHP = Ft. Head x GPM x sp.gr./3960 BPH = Ft. Head x GPM x sp.gr./3960 x EFF BHP (for liquids other than water) = BHP (for water) x sp.gr.
IV. NPSH.
Net Positive Suction Head is defined as head that causes liquid to flow through the suction line and enter the impeller eye. This head comes from either atmospheric pressure or from a static suction head plus atmospheric pressure. Two types of NPSH will be considered. Required NPSH Is a function of pump design. It varies between different makes, between different models, and with capacity of any one pump. This value is supplied by the manufacturer, if available. Refer to pump curves or contact the factory.
Three rules govern the operation of centrifugal pumps: a) Capacity varies directly with changes of speed or of the impeller diameter. GPM1/GPM2 = RPM1/RPM2 or GPM1/GPM2 = Dia.1/Dia.2 GPM2 = GPM1/RPM1xRPM2 and GPM2 = GPM1/Dia.1xDia.2
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10-63
PUMP DATA
1 2 3 4 5 6 7 8 9 10
b) Head varies as the square of the speed or the impeller diameter. Head1/Head2= RPM12/RPM22 or Head1/Head2 = Dia.12/Dia.22 Hd2 = Hd1/RPM12/RPM22 and Hd2 = Hd1/Dia.12 /Dia.2 c) Power (BHP) varies as the cube of the speed or impeller diameter BHP1/BHP2 = RPM13/RPM13 or BHP1 = Dia13/Dia23 BHP2 = BHP13/RPM13xRPM23 and BPH2= BHP13/Dia.13xDia23
The specific gravity of a substance is the ratio of the weight of a given volume to the weight of an equal volume of water at standard conditions. 1. A centrifugal pump will always develop the same head in feet no matter what the specific gravity of the liquid pumped; however, the pressure (in pounds per square inch) will be increased or decreased in direct proportion to the specific gravity. 2. The brake horsepower (BHP) of a pump varies directly with specific gravity. If the liquid has a specific gravity other than water (1.0), multiply the BHP for water by the sp.gr. of liquid handled.
X. VISCOSITY
At elevations above sea level, suction lift should be reduced accordingly to insure that the same amount of water can get into the pump as would occur at an equivalent sea level lift. Lower atmospheric pressure reduces horsepower output of gas engines, thus causing a drop in speed which reduces pump performance. Enginepower will decrease 3.5% for each 1000 ft. above sea level and 1% for each 10F above standard temperature at 60F.
ATMOSPHERIC PRESSURE CONDITIONS ELEVATIONS ABOVE SEA LEVEL Altitude Atmospheric Barometer Reduction to Equivalent Above Pressure Reading Max. Practical Head or Sea Pounds/ Ins. of Dyn.Suction Water, Ft. Level sq.in. Mercury Lift 0 14.7 29.929 33.95 0 ft. 1000 14.2 28.8 32.7 1.2 2000 13.6 27.7 31.6 2.3 3000 13.1 26.7 30.2 3.7 4000 12.6 25.7 29.1 4.8 5000 12.1 24.7 27.9 6 6000 11.7 23.8 27.0 6.9 7000 11.2 22.9 25.9 8 8000 10.8 22.1 24.9 9
The viscosity of a fluid is the internal friction or resistance to motion of its particles. The coefficient of viscosity of a fluid is the measure of its resistance to flow. Fluids having a high viscosity are sluggish in flow, for example: heavy oil or molasses. Liquids such as water or gasoline have relatively low viscosity and flow readily. Viscosity is a fluid property independent of specific gravity. Viscosities vary with temperature; as temperature increases, viscosity decreases. Pressure changes have negligible influence on viscosity. There are many types of viscometers and expressed in many terms. Commonly used is SSU (Seconds Saybolt Universal). This is actually the time in seconds required for a given quantity of fluid to pass through a standard orifice under standard conditions. Viscous liquids tend to reduce the capacity, head, and efficiency, and increase the BHP. Kinematic Viscosity (in Centistokes) = Absolute Viscosity (in centipoise)/Specific Gravity Centistrokes = SSU/4.64 This is an approximation for Viscosities greater than 250 S.S.U.The approximated performance for pumping fluids more viscous than water is determined from the following formula: BHPvis = Qvis X Hvis X S.G./3960/Evis
VIII. GUIDELINES FOR PUMPING WARM WATER MAXIMUM PRACTICAL DYNAMIC SUCTION LIFTAND VAPOR PRESSURE
WATER CHARACTERISTICS Altitude Atmospheric Barometer Reduction to Equivalent Above Pressure Reading Max. Practical Head or Sea Pounds/ Ins. of Dyn.Suction Water, Ft. Level sq.in. Mercury Lift 0 14.7 29.929 33.95 0 ft. 1000 14.2 28.8 32.7 1.2 2000 13.6 27.7 31.6 2.3 3000 13.1 26.7 30.2 3.7 4000 12.6 25.7 29.1 4.8 5000 12.1 24.7 27.9 6 6000 11.7 23.8 27.0 6.9 7000 11.2 22.9 25.9 8 8000 10.8 22.1 24.9 9
Liquid is supplied to the inlet at the center of the pump head. Since centrifugal pumps are not self-priming, liquid must be supplied by gravity feed or the pump must be primed. The spinning impeller propels the liquid outward by centrifugal force, providing the motive force required to move the liquid. The specially shaped volute receives the liquid and converts the radial motion to a smooth pulseless flow. Easily adjust the flow rate by restricting the flow at the outlet.
IMPELLER A rotating vaned disck that provides the pumping force. VOLUTE The body of the pump that is shaped to receive liquid from the inlet and direct it through the outlet.
10-64
PUMP DATA
Liquid Pump Terminology
HEAD The ability of a pump to push a column of water vertically in a pipe. As the column lengthens, the flow rate decreases until the columns weight just balances the pumps force and there is no flow. This height is the total head (usually expressed as feet of head). FLOW RATE Usually expressed in gallons per minute (GPM) for large-volume pumps; in gallons per hour (GPH) for small-volume pumps. DYNAMIC SEAL Seal located at the shaft end of the pump drive. HECK VALVE Allows liquid to flow in one direction only. Generally used in discharge line to prevent reverse flow. DEAD HEAD Ability of a pump to continue running without damage when discharge is closed off. Only recommended with centrifugal pumps. DENSlTY (specific weight of a fluid) Weight per unit volume, often expressed as pounds per cubic foot or grams per cubic centimeter. FLOODED SUCTION Liquid flows to pump inlet from an elevated source by means of gravity. Recommended for centrifugal pump installations. FLOW A measure of the liquid volume capacity of a pump. Given in gallons per hour (GPH), gallons per minute (GPM), liters per minute (I/min), or milliliters per minute (ml/min). FLUIDS Include liquids, gases, and mixtures of liquids, solids, and gases. For the purposes of this catalog, the terms fluid and liquid are both used to mean a pure liquid or a liquid mixed with gases or solids that acts essentially like a liquid in pumping applications. FOOT VALVE A type of check valve with a built-in strainer. Used at point of liquid intake to retain liquid in system, preventing loss of prime when liquid source is lower than pump. HEAD A measure of pressure, expressed in feet of head for centrifugal pumps. Indicates the height of a column of water being moved by the pump, assuming negligible friction losses. PRESSURE The force exerted on the walls of a container (tank,,pipe etc.) by a liquid. Normally measured in pounds per square inch (psi) for positive displacement and metering pumps. PRIME A charge of liquid required to begin pumping action when liquid source is lower than pump. May be held in pump by a foot valve on the intake line, or by a valve or chamber within the pump. SEAL A device mounted in the pump housing and/or on the pump shaft, to prevent leakage of liquid from the pump. There are three types: 1. LIP A flexible ring (usually rubber or similar material) with the inner edge held closely against the rotating shaft by a spring. 2. MECHANICAL Has a rotating part and a stationary part with highly polished touching surfaces. Has excellent sealing capability and long life, but can be damaged by dirt or grit in the liquid. 3. PACKED Multiple flexible rings mounted around the pump shaft and packed together by tightening gland nuts; some leaking is essential for lubrication. RELIEF VALVE Usually used at the discharge of a positive displacement pump. An adjustable, springloaded valve opens when a preset pressure is reached. Used to prevent excessive pressure buildup that could damage the pump or motor. SEALLESS (MAGNETIC DRIVE) No seal is used; power is transmitted from motor to pump impeller by magnetic force. SELF-PRIMING Refers to pumps that draw liquid up from below pump inlet (suction lift), as opposed to pumps requiring flooded suction. SPECIFIC GRAVITY The ratio of the weight of a given volume of liquid to the same volume of pure water. Pumping heavier liquids (specific gravity greater than 1.0) will require more drive horsepower. STATIC DISCHARGE HEAD Maximum vertical distance (in feet) from pump to point of discharge with no flow. STRAINER A device installed in the inlet of a pump to prevent foreign particles from damaging the internal parts. SUMP A well or pit in which liquids collect below floor level sometimes refers to an oil or water reservoir. TOTAL HEAD Sum of discharge head, suction lift, and friction loss. VISCOSITY The thickness of a liquid, or its ability to flow. Most liquids decrease in viscosity and flow more easily as they get warmer.
1 2 3 4 5 6 7 8 9
Impeller
Discharge
Inlet
Volute (body)
10
10-65
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PUMP DATA
2 3 4 5 6 7 8 9 10
HEAD IN FEET
CORRECTION FACTORS
BHPvis = Viscous brake horsepower Determine BHPvis when pumping 66 usgpm at 80 ft. of S.G. = Specific Gravity 3960 = Constant 50% NaOH with a pump at 48% Eff. with water. Qw = Capacity pumping water (USGPM) *S.G. = 1.53 *Given from other tables Cq = Capacity correction factor (Fig 1) *Visc = 78cSt = 120 CP/1.53 Qw = 66 usgpm Qvis = Viscous Capacity (USGPM) = Cq X Qw H.W. = 80 ft. Hw = Head pumping water (ft.) E.W. = 48% = .48 CH = Head correction factor (Fig 1) Cq = .84 ) Hvis = Viscous head (ft) = Ch X Hw Ch = 1.00 ) From above chart Ew = Efficiency pumping Water Ce = .58 Ce = Efficiency correction factor (Fig 1) Qw x Cq = 66 x .84 = 55.44 Evis = Viscous Efficiency = Ce X Ew Hw x Ch = 80 x 1.00 = 80.0 BHPvis = (cq X Qs) X (Hw X Ch) X S.G./3960/Ce/Evis Ew x Ce = .48 x .58 = .2784 BHPvis = 55.44 x 80.0 x 1.53/3960/0.2784 = 6.16 H.P.
WHERE
10-66
PUMP DATA
PERFORMANCE CORRECTION CHART
1 2 3 4 5 6 7
HEAD
8 9
CAPACITY IN 100 GPM
10
10-67
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CONVERSION FACTORS
1 2 3 4 5 6 7 8 9 10
10-68
Conversion Factors
INDEX
Index
A
A-100N Peristaltic Fixed & Variable Speed Units Acrylic Sheet Actuated Ball Valves 3-15, 3-16, 3-17, Air & Gas Venting Valves AM Series Stainless Steel Probes Angle Valves Aquametrix 2200D Dissolved Oxygen Controller Aquametrix 2400 Multi-Parameter Controller Aquametrix Differential pH/ORP Sensor Aquametrix Shark Aquametrix TX/P Shark AquaTap Recirculating Laboratory Faucets Autotherm Temperature Regulated Welding Gun 6-33 4-13 3-21 3-33 5-27 3-26 5-25 5-21 5-23 5-20 5-22 2-21 4-36 Cone Bottom Tanks Constant Flow Valves & Optional Connections Contain-It Conversion Factors Copolymer PP Sheet CPVC
Corzan Sheet CPVC Pipe Expansion Joints Gate Valves Instaduct CPVC Ventilation Duct Pipe Schedule 80 CPVC Fittings
1 2 3 4 5 6 7 8 9 10
3-5
D
Damper Regulator Mechanism Diaphragm Metering Pumps Diverter and Muliport Valves Double Containment Systems Dual Containment Mini-Captors Ducting 9-12 6-39 3-35 1-57 7-7
1-62 9-13 1-62 9-14 9-10 9-9
B
Ball Check Valves 3-3 Ball Valves 3-2, 3-4, 3-13, 3-14, 3-32 Basket Strainers 6-18 Black HDPE and Nylon Insert Fittings 8-28 Bleach Protection System 7-20 Blue Standard Imported Valves 3-30 Bolted Flange Bulkhead Fittings 7-15 Bolted Flange Fittings 7-15 Butterfly Valves 3-3, 3-9, 3-14 Butt Fusion Machine 2-20
Fiberglass Duct Fire Retardant PP Ventilation Duct Pipe GVS-65 Gas Venting System Instaduct CPVC Ventilation Duct Pipe Instaduct PVC Ventilation Duct Fittings Instaduct PVC Ventilation Duct Pipe
C
Calibrated Needle Valves 3-25 Calibration Cylinders 6-48 Captor Containment Systems 7-8 Centrifugal Pumps 6-6, 6-20 Check Valves 3-3, 3-14, 3-20, 3-24, 3-31 Chemcock Valves 3-25 Chem-feed Engineered Skid System 6-40 Chemical Injection Quills 6-47 Chemical Resistance Chart 10-33 Chemical Resistance Guide 10-31 Chlorine Analyser and Turbidimeter 5-7 Clear Braided PVC Hose 8-4 Clear PVC Hose 8-3 Closed Top Total Drain Tanks 7-12 Column Internals 9-18 Compact Econo Ball Valves 3-4 Composolite Fiberglass Building System 4-30 Compression Tube Fittings 8-17 Compressors 4-33, 4-34 Conductivity/Resistivity Instruments 5-12 Conductivity Sensors 5-26
Duplex Bag Filter Duplex Head Pumps Durashield Foam Core Building Panels
E
Economic F-440 Series Flowmeters Electric Actuated Ball Valves Electric Actuated Butterfly Valves Eliminator Type LTH 2000 Eliminator Type LTV 1500 Energy-Saving Hollow Balls Engineering Data Expansion Joints 5-5 3-15, 3-16 3-17 9-20 9-20 9-19 10-23 1-12
F
Fabcograte FRP Grating Fabricating Torches Fans 4-21 4-33
9-5 9-5 9-5 9-2
FBIX Backward Inclined Centrifugal Fan FRBJ Radial Bladed Junior Centrifugal Fan FRBX Radial Bladed Centrifugal Fan HF Thermoplastic Centrifugal Fans
Fast & Tite Tube Fittings FBIX Backward Inclined Centrifugal Fan
8-15 9-5
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INDEX-1
INDEX
1 2 3 4 5 6 7 8 9 10
Fiberglass
Building System Gritted Plate Handrails Ladders Pipe, Duct & Fittings Structural Shapes and Plates Threaded Rod and Nuts
Fuseal Schedule 40 25/50 PVDF Pipe Fuseal Schedule 40 and 80 Polypro Pipe Fuseal Schedule 40 Fittings Fusion
BCF Plus Fusion Machine Butt Fusion Machine Electro Plus Fusion Machine Fusion Tools IR Plus Fusion Machine McElroy 824 Fusion Machine Socket Fusion Machine TracStar 630 Fusion Machine
3-36
6-23 6-11, 6-24, 6-25 6-11, 6-12, 6-14 6-11, 6-27-6-29 6-22, 6-23, 6-28 6-24 6-13
Carbon Treatment Chambers Cartridge Filters Filter Bags Filtration Systems Filter Chambers Filter Sleeves Filter Vessels
G
Gate Valves Gauge Guards, Instrumentation and Control General Purpose Flexible Tubing Glass Backed Sheet Glossary of Terms Grating
Grating Accessories Pultruded Grating
9-13
Ball Dome Fittings 7-15 Black HDPE and Nylon Insert Fittings 8-28 Bulkhead Fittings 7-14, 7-15 Clear PVC Fittings 1-22 Compression Tube Fittings 8-17 CPVC Fittings 1-27 Fast & Tite Tube Fittings 8-15 Fiberglass Fittings 1-62 Flange Fittings 7-15 Fuseal Schedule 40 Fittings 2-3 Gray PVC Fittings 1-18 HDPE Fittings 1-50 Instaduct PVC Ventilation Duct Fittings 9-10 LXT Schedule 80 Fittings 2-14 Metric PVC Fittings 1-24 PP Cam Coupler Fittings 8-14 PVC Fittings 1-3, 1-14, 1-18, 1-22 PVDF Red and Natural Fittings 1-44 Signet Installation Fittings 5-16 SUMOTM 7-17 White PVC Fittings 1-14
Guidelines For Processing and Machining Plastics 10-5 GVS-65 Gas Venting System 1-62
H
Hand Held 1/2to 4 Fusion Tool Hawk Products HDPE 1-47 5-31
1-50 10-60 1-48
Fixed Speed Pumps 6-33, 6-42 Flexflo A-1600 Metering Pumps 6-35 Flexflo Star III Metering System 6-35 Flexible PVC Door Strips and Sheet 4-16 Flexible Tubing 8-11 Flexi-Joint Connections 7-15 TM Flexmaster 7-17 Flex-Pro Chemical Resistance List 6-39 Flow & Level Indicators 3-35 Flowmeter with Rib Guided Float 5-6 Flow Sensors and Instruments 5-8 Foot Operated Valves 3-26 FRBJ Radial Bladed Junior Centrifugal Fan 9-5 FRBX Radial Bladed Centrifugal Fan 9-5 Full Port Swing Check Valves 3-24 Fuseal Double Containment Pipe 2-8
Heavy Duty Bulk Head Fittings HF Thermoplastic Centrifugal Fans High Capacity Flowmeters High Density PE Sheet Homopolymer PP Sheet Horizontal Centrifugal Pumps Horizontal Leg Tanks Horizontal Volute Pumps Hose Clamps
I
Immersible Pumps 6-4, 6-5, 6-8 Industrial Polyethylene 1-55 In-Line Units Flowmeters 5-2 Instaduct CPVC Ventilation Duct Pipe 9-14 Instaduct PVC Ventilation Duct Fittings 9-10 Instaduct PVC Ventilation Duct Pipe 9-9 Instructions for Solvent Welding 10-8 Instrumentation
Aquametrix 2200D Dissolved Oxygen Controller Aquametrix 2400 Multi-Parameter Controller Aquametrix Differential pH/ORP Sensor 5-25 5-21 5-23
INDEX-2
INDEX
Aquametrix Shark 5-20 Aquametrix TX/P Shark 5-22 Chlorine Analyser and Turbidimeter 5-7 Conductivity/Resistivity Instruments 5-12 Conductivity Sensors 5-26 Flowmeters 5-2, 5-4, 5-28 Flowmeters with Rib Guided Float 5-6 Flow Sensors and Instruments 5-8 Gauge Guards, Instrumentation and Control 3-33 Hawk Products 5-31 Level Sensors and Instruments 5-13 Limit Switch 3-12 Machined Panel Mount Meter 5-3 Multi-Parameter Instruments 5-7 Panel Mount 5-3 pH/ORP Sensors and Instruments 5-11 Pressure Sensors and Instruments 5-14 Signet Installation Fittings 5-16 Signet Other Products 5-15 Temperature Instruments 5-13
Metric PVC Fittings Micro-Flo Flow Verification System Mixers Model 75 1/2 - 2 Fusion Tool Model PC Proportional Feed System Multi-Parameter Instruments Multiport Valves
1 2 3 4 5 6 7 8 9 10
N
Narrow Natural Natural Natural Vertical Storage Tanks Polypropylene Pipe Polypropylene Schedule 80 Fittings PP Piping System 7-6 1-39 1-40 2-18
O
Oil Collection Tanks Open Top Tanks Systems 7-9 7-9, 7-11, 7-12
J
Jaeger Tri-Packs Plastic Packing 9-15
P
Paddlewheel Flowmeter Panel Mount Penductor Sparging Eductors Penductor Systems Perforated Sheet Peristaltic Metering Pumps pH/ORP Sensors and Instruments Pipe 5-28 5-3 6-31 6-31 4-15 6-36, 6-37, 6-38 5-11
1-21 1-26 2-8 1-62 9-13 1-17 1-62 1-48 9-14 9-9 2-12 1-39 1-59 2-2 2-18 1-60 1-2, 1-13, 1-17 1-35 2-8, 2-19 1-43 10-19 1-13
L
Laboratory Ball Cock Valves Laboratory Faucets Laboratory Grade PP Tubing Laboratory Turrets LabWaste Custom System Accessories LabWaste General Specifications LabWaste System Level Sensors and Instruments Lexan/Polycarbonate Sheet Limit Switch Liquid Dispensing Assemblies Low Density PE Sheet LXT Schedule 80 Fittings LXT Schedule 80 Pipe 3-4 2-24 8-8 2-24 2-11 2-11 2-10 5-13 4-13 3-12 3-26 4-10 2-14 2-12
M
Machined Acrylic Flowmeters Machined Panel Mount Meter Magnetic Drive Pumps Manual Diaphragm Valves Mass Transfer Packing 5-4 5-3 6-10, 6-21 3-19
9-15 9-17 9-17
Jaeger Tri-Packs Plastic Packing Transferlox Plastic Saddles Transferpack Plastic Rings
Clear PVC Pipe CPVC Pipe Double Containment Pipe Fiberglass Pipe Fire Retardant PP Ventilation Duct Pipe Gray PVC Pipe GVS-65 Gas Venting System HDPE Pipe Instaduct CPVC Ventilation Duct Pipe Instaduct PVC Ventilation Duct Pipe LXT Schedule 80 Pipe Natural Polypropylene Pipe Plastic Lining/Core Piping Polypro Pipe PP Piping Systems Pre-Insulated Plastic Pipe PVC Pipe PVC SDR Pressure Pipe PVDF Piping Systems PVDF Schedule 80 Pipe Repairing Thermoplastic Pipe Joints White PVC Pipe
Mazzei Injectors McElroy 824 Fusion Machine Metal Recovery System Metering Ball Valves Metering Pumps
Bolts, Nuts and Washers Lining/Core Piping Material Digest Piping Standards Rod
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INDEX-3
INDEX
1 2 3 4 5 6 7 8 9 10
Pneumatic Actuated Ball Valves Pneumatic Actuated Butterfly Valves Pneumatic Actuated Diaphragm Valves Polyethylene
High Density PE Sheet Industrial Polyethylene Low Density PE Sheet Penductor Sparging Eductors PE Tubing
Polypropylene
Fire Retardant PP Ventilation Duct Pipe Fuseal Schedule 40 and 80 Polypro Pipe Laboratory Grade PP Tubing Natural Polypropylene Pipe Natural Polypropylene Schedule 80 Fittings Natural PP Piping System Pleated Filter Cartridges PP Cam Coupler Fittings Simona Copolymer PP Sheet Simona Homopolymer PP Sheet STD PP Piping System
Clear PVC Pipe 1-21 Clear PVC Static Mixers 6-49 Clear Schedule 40 PVC Fittings 1-22 Flexible PVC Door Strips and Sheet 4-16 +GF+ Metric PVC Fittings 1-24 GVS-65 Gas Venting System 1-62 Instaduct PVC Ventilation Duct Pipe 9-9 Instaduct PVC Ventilation Duct Fittings 9-10 PVC and CPVC Shapes 4-19 PVC S80 Expansion Joints 1-12 PVC Duct Collapse Pressure 10-61 PVC Globe Valves 3-26 PVC Hose 8-3, 8-4, 8-5, 8-6 PVC Hose Insert Fittings 8-13 PVC SDR Pressure Pipe 1-35 Schedule 40 Clear PVC Fittings 1-22 Simona PVC Type I Sheet 4-2 Simona Versadur Clear PVC Sheet 4-5 Simona Versadur PVC Type II Sheet 4-4 Spears PVC Gate Valves 3-22
PVDF
Pressure By-Pass Valves Pressure Gauges Guards Pressure Reducing Valve Pressure Regulating Valves Pressure Regulators Pressure Relief Valves Pressure Retaining Valve Pressure Sensors and Instruments Proportional Flow Control Pultruded Grating Pumps
3-27 6-30 3-28 3-29, 3-31 3-27 3-27, 3-28, 3-30 3-27 5-14 3-8 4-24
Fuseal Schedule 40 25/50 PVDF Pipe +GF+ SYGEF Plus PVDF Piping System +GF+ SYGEF STD PVDF Piping System PVDF Natural Sheet PVDF Red and Natural Fittings PVDF Schedule 80 Pipe
R
Rectangular (PCO) Tanks Repairing Thermoplastic Pipe Joints Rod
Plastic Rod Round Welding Rod
7-10 10-19
4-17, 4-18 4-12
A-100N Peristaltic Fixed & Variable Speed Units 6-33 Centrifugal Pumps 6-6, 6-20 Diaphragm Metering Pumps 6-39 Duplex Head Pumps 6-4 Fixed Speed Pumps 6-33, 6-42 Horizontal Centrifugal Pumps 6-20 Horizontal Volute Pumps 6-21 Immersible Pumps 6-4, 6-5, 6-8 Magnetic Drive Pump 6-10, 6-21 Metering Pumps 6-35, 6-44, 6-45 Peristaltic Metering Pumps 6-36, 6-37, 6-38 Pump Data 10-63 Quick Service Pumps 6-6 Sealless Vertical Pumps 6-20 Variable Speed Pumps 6-43 Vertical Immersible Pumps 6-9 Chemkor Schedule 40 Gray PVC Fittings Chemkor Schedule 40 Gray PVC Pipe Chemkor Schedule 80 PVC Fittings Chemkor Schedule 80 PVC Pipe Chemkor Schedule 40 White PVC Fittings Chemkor Schedule 40 White PVC Pipe Clamp-It PVC Tapping Saddles 1-18 1-17 1-3 1-2 1-14 1-13 1-12
S
Schedule 40 Clear PVC Pipe Schedule 40 Clear PVC Fittings Schedule 40 Gray PVC Fittings Schedule 40 Gray PVC Pipe Schedule 40 White PVC Fittings Schedule 40 White PVC Pipe Schedule 80 Clear PVC Pipe Schedule 80 CPVC Fittings Schedule 80 PVC Fittings Schedule 80 PVC Pipe Self Aligning Ball Dome Fittings Sheet 1-21 1-22 1-18 1-17 1-14 1-13 1-21 1-27 1-3 1-2 7-15
4-13 4-5 4-8 4-6 4-30 4-21 4-29
PVC
Acrylic Sheet Clear PVC Sheet Copolymer PP Sheet CPVC Corzan Sheet Durashield Foam Core Building Panels Fabcograte FRP Grating Fiberglass Gritted Plate
INDEX-4
INDEX
Glass Backed Sheet High Density PE Sheet Homopolymer PP Sheet Industrial Polyethylene Lexan/Polycarbonate Sheet Low Density PE Sheet Perforated Sheet PVC Type I Sheet PVC Type II Sheet PVDF Natural Sheet Ultra High Molecular Weight Sheet 4-14 4-9 4-7 1-55 4-13 4-10 4-15 4-2 4-4 4-15 4-11 Tank Controls Tank Fittings and Adapters Tank Heaters Tank Stands Used Oil Collection Tanks Vertical Open Top Containment Tanks Vertical Tanks 7-22 7-14 7-21 7-11 7-9 7-9 7-5
1 2 3 4 5 6 7 8 9 10
1-12 5-13
10-19 10-7 10-3 10-7 10-15 10-21
Signet Installation Fittings 5-16 Signet Other Products 5-15 Simplex Bag Filter 6-12 Simplex Plastic Basket Strainers 6-17 Single Union Ball Valves 3-2 Snyder Chemical Resistance Chart 7-4 Sodium Hypochlorite Storage 3-7, 7-18 Solenoid Valves 3-3 Solvent Cement and Primer 1-36 Sonic-Pro S1, S2 & S3 5-17 Specialty Tanks 7-10 Specialty Tubing 8-9 Static Mixers 6-49 STD PP Piping System 2-18 Steinel HG 2000E Electric Heat Gun 4-35 Steinel Reduction Nozzles 4-35 Stopcocks 3-25 Storage and Handling of Thermoplastic Piping 10-7 Strainers
Basket Strainers Y-Strainers
Repairing Thermoplastic Pipe Joints Storage and Handling of Thermoplastic Piping Thermoplastic Fabrication Thermoplastic Installation Instructions Thermo-Sealing (Socket Fusion) Instructions Threading Instructions for Thermoplastic Pipe
Three-Way Valves 3-14, 3-20 Throttle Master Needle Valves 2-23 Tie-In Components 2-22 Tiger-Flex Pool and Spa Hose 8-2 Torches 4-33, 4-34 TracStar 630 Fusion Machine 1-54 Transferlox Plastic Saddles 9-17 Transferpack Plastic Rings 9-17 True Union Ball Valves 3-13, 3-20, 3-21 True Union Multiport Isolation Ball Valves 3-5 True Union Multiport Lateral Ball Valves 3-6 True Union Two-Way Ball Valves 3-7, 3-8 Tubing
Economical Flexible Tubing General Purpose Flexible Tubing High Temperature Flexible Tubing Laboratory Grade PP Tubing Series E Instrument Grade PE Tubing Specialty Tubing Tubing Interconnect Components Vac-U-Flex Tubing 8-11 8-11 8-11 8-8 8-7 8-9 2-22 8-12
Sulfuric Acid Storage Tanks 7-19 SUMOTM 7-17 Super Bloc True Union Ball Valves 3-2 Super C Compact Ball Valves 3-4 Swing Check Valves 3-24
2-23
T
Tanks
Captor Containment Systems Closed Top Total Drain Tanks Cone Bottom Tanks Dual Containment Mini-Captors Horizontal Leg Tanks Open Top Flat Bottom Tanks Open Top Tanks Systems Open Top Total Drain Bottom Tanks Retangular (PCO) Tanks Snyder Chemical Resistance Chart Synder Tank Systems Specialty Tanks Sodium Hypochlorite Storage Sulfuric Acid Storage Tanks Tank Accessories 7-8 7-12 7-13 7-7 7-10 7-11 7-12 7-11 7-10 7-4 7-2 7-10 7-18 7-19 7-16
U
UHMW-PE Rod Ultra High Molecular Weight Sheet Universal Ball Dome Fittings Urecon/Fabco Pre-Insulated Plastic Pipe 4-18 4-11 7-15 1-60
V
Vac-U-Flex Tubing Valves 8-12
3-21 3-18 3-26 3-34 3-14 3-25 3-31 Actuated Ball Valves 3-15, 3-16, 3-17, Actuated Butterfly Valves 3-17, Angle Valves Ball Valves 3-2-3-8, 3-13-3-17, 3-20, 3-32, Butterfly Valves 3-3, 3-9, Calibrated Needle Valves Check Valves 3-3, 3-14, 3-20, 3-24,
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INDEX-5
INDEX
1 2 3 4 5 6 7 8 9 10
Chemcock Valves Constant Flow Valves Diaphragm Valves Foot Operated Valves Gate Valves Imported Valves Multiport Valves Needle Valves Pressure Reducing Valve Pressure Regulating Valves Pressure Relief/By-Pass Valves Pressure Retaining Valve Solenoid Valves Swing/Wafer Check Valves Three-Way Valves True Union 2000 Valves Valve Automation Venting Valves Y Pattern Valves
3-25 3-36 3-19 3-20, 3-26 3-22 3-30 3-5, 3-6, 3-35 2-23 3-28 3-29, 3-31 3-27, 3-28, 3-30 3-27 3-32 3-10, 3-24 3-14, 3-20 3-20-3-21 3-11 3-33 3-14, 3-25
Y
Y Check Valves Y Pattern Valves Y-Strainers 3-14 3-25 6-16
Z
Zinzer Jumbotherm Welding Gun Zinzer Unitherm Welding Gun Zinzer Welding Accessories 4-31 4-31 4-32
Variable Speed Pumps Versatile F-450N Series Flowmeters Versatile F-451 Series Flowmeters Vertical Pumps Vertical Tanks Volute Pumps
W
Wafer Check Valve Wegener Airtherm Hot Air Welding Gun Wegener Duratherm Hot Air Welding Gun Wegener Exweld Alpha2 EC Extrusion Welder Wegener Exweld Beta2 EC Extrusion Welder Wegener Exweld Gamma2 EC Extrusion Welder Wegener Exweld Mini-F Extrusion Welder Wegener Spark Testers Welding
Autotherm Temperature Regulated Welding Gun Instructions for Solvent Welding Laramy 30-10 Basic High Speed Torch Laramy 30-102 Fabricating Torch Laramy 30-200 Torch and Compressor Laramy Custom Welding Tips Laramy Economy Compressor/Torch Laramy Universal High-Speed Tip Laramy Vari-FT/RS Self Contained Torch Round Welding Rod Wegener Airtherm Hot Air Welding Gun Wegener Duratherm Hot Air Welding Gun Wegener Exweld Alpha2 EC Extrusion Welder Wegener Exweld Beta2 EC Extrusion Welder Wegener Exweld Gamma2 EC Extrusion Welder Wegener Exweld Mini-F Extrusion Welder Zinzer Jumbotherm Welding Gun Zinzer Unitherm Welding Gun Zinzer Welding Accessories
INDEX-6
Conditions of Sale
TERMS PRICES NOTICE TO BUYER INFORMATION
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INDEX-7
All prices shown are subject to change without notice and should be confirmed with FABCO. These prices do not constitute an offer to sell. All are based on standard domestic packaging and do not include special overseas packaging or other requirements. Dealer, Contractor and OEM discounts for volume orders are available for most product lines.
PLACING ORDERS
To expedite handling of your order, please use the combination of part number, size and brief description. Our minimum order is $25.00 net. PRODUCT WARRANTY All products not manufactured by FABCO carry the original manufacturers warranty. Copies are available on SHIPPING All shipments are FOB shipping point except those qualified request. All products manufactured by FABCO will be free materials which carry mill shipment freight allowances. of defects in material and workmanship for a period of one The term FOB shipping point means the carrier accepts year from shipment from FABCO. If found to be defective all responsibility upon accepting the shipment at our by us, we will repair or replace the nonconforming parts dock. Therefore, any claims for damage or loss must be or goods at our option or return the purchase price at our option. Notice of a defective product must be given to settled between you and the carrier without delay. FABCO in writing immediately upon the discovery of such defect and include a copy showing proof of purchase. BILLING TERMS FABCO will not be liable for special or consequential Prior credit approval and nondelinquent status are damages in any claim, suit or proceedings arising under necessary before shipping on open account. Our open this warranty, nor will FABCO accept any liability for account terms are net 30 days. A 2% per month (24% claims for labor, loss of profit, repairs or other expenses per annum) charge is made on accounts exceeding 30 incidental to replacement. days. All taxes required by law are computed and added The Product Warranty expressed above is our only to your invoice. Our minimum billing is $25.00 net. warranty and may not be verbally changed or modified by any representative of FABCO. The offer to repair or replace nonconforming goods within warranty does not EXPORT SHIPMENT FABCO will be happy to handle your export order. We cover defects caused by shipping damages, damages will offer prompt replies on your inquiry including Pro caused by improper use or installation, or by the buyers Forma Invoice, CIF Port of Unloading, and export crating attempts to use the products beyond their mechanical, on all our products. Terms and Letter of Credit drawn on thermal or electrical capacity. All freight costs incurred in a Canadian bank. Address your inquiry to Export Dept. shipping parts to or from FABCO, or to the manufacturer if necessary, are at the expense of the customer. at our Maple, Ontario office. FABCO reserves the right of product substitution to meet market shortages.
FABCO will endeavour to furnish such advice as it may be able to supply with reference to the use by buyer of any materials purchased, but FABCO makes no guarantees and assumes no obligation or liability for the advice given verbally or in print or the results obtained. Buyer assumes all risk and liability which may result from the use of any material, whether used singly or in combination with other products. No suggestion for product use shall be construed as a recommendation for its use in infringement on any existing patent.
Claims for shortages or inaccurate filling of orders must be made to FABCO within ten days after receipt of goods. Include a copy of the invoice or shipper on which the goods were purchased. You will then receive a Returned Goods (RG) authorization number. There is a 25% restocking charge on any standard goods returned for credit or exchange, when the error is not ours, providing such goods that are returned are in new and saleable condition, are returned on a prepaid basis and the returned goods do not exceed ten percent of the original ordered quantities. Goods returned without the RG authorization will be refused. Any custom fabricated, hand fabricated or specially ordered products are non returnable.
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OUR TERMS OF PAYMENT ARE STRICTLY NET 30 DAYS. YOUR APPLICATION FOR CREDIT IS YOUR AGREEMENT TO ABIDE BY THESE TERMS. OWNERSHIP OF GOODS OR SERVICES PURCHASED SHALL REMAIN THE PROPERTY OF FABCO PLASTICS WHOLESALE (ONTARIO) LIMITED UNTIL PAID IN FULL.
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INDEX-8