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Documenti di Professioni
Documenti di Cultura
Contents
Thermal/electronic overload relays
Overview ........................................................................................................................................................................
Accessories ..................................................................................................................................................................
12
Odering details T, TA
14
15
17
18
24
28
32
3
1SAC 1010 01 D0201
Thermal/electronic
Type
E 16 DU
T 7 DU
PTM 91 6566
SB 7361
SST 133 90 R
SST 002 98
SST 098 98
overload relays
TA 25 DU
TA 42 DU
TA 75 DU
Description
Three-pole, with temperature compensation and phase-failure protection
1 NO + 1 NC built-in auxiliary contacts
A 310
Design
Resetting
Setting ranges
Convertible Manual/Automatic
Number
from
to
11
18
0.1 0.16 A
24 ... 32 A
18 ... 25 A
29 ... 42 A
18 25 A
60 80 A
DB 25
DB 80
DB 80
Accessories
Remote tripping coil
Remote reset coil
Main terminal shroud
Identification marker
DS 25-A
DR 25-A
Terminal shroud integrated
BA 5-50
T 7 DU
4
1SAC 1010 01 D0201
TA 80 DU
TA 110 DU
T / TA 200 DU
T / TA 450 DU/SU
PTM 91 6569
PTM 91 6570
PTM 91 6571
SB 7398
PTM 91 6565
Overview
T 900 DU/SU
A 324
A 310
Convertible Manual/Automatic
4
29 ... 42 A
60 ... 80 A
65 ... 90 A
80 110 A
80 110 A
150 200 A
4
DU
130 ... 185 A
285 ... 400 A
4
SU
40 ... 60 A
285 ... 400 A
265 375 A
610 850 A
AT 450/EH/ DT 450/A
AT 900/EH
A 95, A 110
AE 95, AE 110
A 95, A 110
AE 95, AE 110
T for EH 145
EH 175
EH 210
TA for A 145, A 185
T for EH175+AT450/EH160
EH 210 + AT 450/EH 160
EH 260 + AT 450/EH 300
EH 300 + AT 450/EH 300
EH 370 + AT 450/EH 370
TA for A 210
A 260
A 300
EH 370+AT 900/EH 370/550
EH 550 + AT 900/EH 550
EH 700 + AT 900/EH 700
EH 800 + AT 900/EH 800
DB 200
TA 80 DU ... V 1000
TA 110 DU V 1000
LT 200 / LT 200 A
BA 5-50
DS 25-A
DR 25-A
DS 25-A
DR 25-A
LT 450 .
LT 900 .
T 450 SU
T/TA 450 DU/SU V 1000
T 900 SU
T 900 DU/SU V 1000
5
1SAC 1010 01 D0201
Motor protection
Selection of the protection device
Motor protection - General aspects
Selection of an adequate motor protection is of great importance with regard to the operational reliability and service life of a motor.
The effectiveness of the available motor protection devices depends on the range of application.
The following shows a summary which facilitates the correct choice. Since no general rules exist, we will gladly give you further advice in
special cases such as heavy starting.
Efficiency
Protection device
current-dependent:
Fuses
Protection device,
temperature-dependent:
Thermistor
machine protection
CUSTORAPID
SST 081 91 M 1
SST 081 91 M 2
1 Current overloading
2 Rated duty types S1-S8
to IEC 34-I
3 Operation when starting,
braking, reversing
4 Operation at starting rates
Schalthufigkeit 15 ops./h
5 Locked motor
SST 081 91 M 3
m
m
m
m
m
m
m
P
P
P
P
m
P
P
P
P
P
In the case
of motors with
thermally critical rotor
m not effective
M partly effective
P fully effective
Note on fuses
Fuses do not protect a motor against overload. They serve only as short-circuit protection of switchgear and cables.
For direct starting, fuses of around 1.5 to 2.5 times the rated current should be used. A fuse must withstand 1.3 times its rated current for a
sustained period. This would entail thermal overload of the motor. In order to protect motors against short-circuits, it is advisable to use fuses
aM in conjunction with the thermal overload relay. The specifications in relation to short-circuit protection for contactors and overload relays
must be noted when selecting the rating of fuses or circuit-breakers.
6
1SAC 1010 01 D0201
Type
Order code
Setting range
...
Max.fuse
See page 22
aMg
L/gG
A
A
Price / Packing
piece unit
piece
Weight /
piece
kg
SST00298
T 7 DU 0.16
T 7 DU 0.24
T 7 DU 0.4
0.1 ...
0.16 ...
0.24 ...
0.16
0.24
0.4
0.5
1
2
1
1
1
0.070
0.070
0.070
T 7 DU 0.6
T 7 DU 1.0
T 7 DU 1.6
0.4
0.6
1.0
...
...
...
0.6
1.0
1.6
2
4
6
1
1
1
0.070
0.070
0.070
T 7 DU 2.4
T 7 DU 4.0
T 7 DU 6.0
1.6
2.4
4.0
...
...
...
2.4
4.0
6.0
6
10
10
1
1
1
0.070
0.070
0.070
T 7 DU 9.0
T 7 DU12.0
6.0
9.0
... 9.0
... 12.0
10
20
1
1
0.070
0.070
7
1SAC 1010 01 D0201
Order code
Setting range
...
Max.fuse
See page 20
aM
gL/gG
A
A
Price /
piece
Packing
unit
piece
Weight
per
piece
kg
SB 7386
TA 25 DU
0.1 ...
0.16 ...
0.25 ...
0.16
0.25
0.4
0.5
0.63
1.25
1
1
1
0.150
0.150
0.150
0.4 ...
0.63 ...
1.0 ...
0.63
1.0
1.4
2
2
2
4
4
1
1
1
0.150
0.150
0.150
TA 25 DU 1.8
TA 25 DU 2.4
TA 25 DU 3.1
1.3
1.7
2.2
...
...
...
1.8
2.4
3.1
4
4
6
6
6
10
1
1
1
0.150
0.150
0.150
TA 25 DU 4.0
TA 25 DU 5.0
TA 25 DU 6.5
2.8
3.5
4.5
...
...
...
4.0
5.0
6.5
6
10
16
10
16
20
1
1
1
0.150
0.150
0.150
TA 25 DU 8.5
TA 25 DU 11
TA 25 DU 14
6.0
7.5
10
... 8.5
... 11
... 14
20
25
25
25
35
35
1
1
1
0.150
0.150
0.150
TA 25 DU 19
TA 25 DU 25
TA 25 DU 32
13
18
24
... 19
... 25
... 32 (1)
35
50
63
50
63
80
1
1
1
0.150
0.150
0.170
0.1 ...
0.16 ...
0.25 ...
0.16
0.25
0.4
0.50
0.63
1.25
1
1
1
0.150
0.150
0.150
0.4 ...
0.63 ...
1.0 ...
0.63
1.0
1.4
2
2
2
4
4
1
1
1
0.150
0.150
0.150
TA 25 DU 1.8
TA 25 DU 2.4
TA 25 DU 3.1
1.3
1.7
2.2
...
...
...
1.8
2.4
3.1
4
4
6
6
6
10
1
1
1
0.150
0.150
0.150
TA 25 DU 4.0
TA 25 DU 5.0
TA 25 DU 6.5
2.8
3.5
4.5
...
...
...
4.0
5.0
6.5
6
10
16
10
16
20
1
1
1
0.150
0.150
0.150
TA 25 DU 8.5
TA 25 DU 11
TA 25 DU 14
TA 25 DU 19
TA 25 DU 25
TA 25 DU 32
V1000
V1000
V1000
V1000
V1000
V1000
6.0
7.5
10
13
18
24
...
...
...
...
...
...
8.5
11.0
14
19
25
32 (1)
20
25
25
35
50
63
25
35
35
50
63
80
1
1
1
1
1
1
0.150
0.150
0.150
0.150
0.150
0.170
50
63
80
63
80
100
1
1
1
0.330
0.330
0.330
50
63
80
63
80
100
1
1
1
0.330
0.330
0.330
18
22
29
25
32
42
SB 7361
18
22
29
25
32
42
TA 42 DU
8
1SAC 1010 01 D0201
Order code
...
Setting range
Max.fuse
See page 21
aM
gL/gG
A
A
Price /
piece
Packing
unit
piece
Weight /
piece
kg
SB 7387
18
22
29
... 25
... 32
... 42
50
63
80
63
80
100
1
1
1
0.330
0.330
0.330
TA 75 DU 52
TA 75 DU 63
TA 75 DU 80
36
45
60
... 52
... 63
... 80
100
125
160
125
160
200
1
1
1
0.330
0.330
0.330
TA 75 DU
18
22
29
... 25
... 32
... 42
50
63
80
63
80
100
1
1
1
0.330
0.330
0.330
TA 75 DU 52
TA 75 DU 63
TA 75 DU 80
36
45
60
... 52
... 63
... 80
100
125
160
125
160
200
1
1
1
0.330
0.330
0.330
80
100
125
160
100
125
160
200
1
1
1
1
0.360
0.360
0.360
0.360
SB 7399
TA 80 DU 42
TA 80 DU 52
TA 80 DU 63
TA 80 DU 80
29
36
45
60
...
...
...
...
42
52
63
80
TA 80 DU
V 1000
V 1000
V 1000
V 1000
29
36
45
60
...
...
...
...
42
52
63
80
80
100
125
160
100
125
160
200
1
1
1
1
0.360
0.360
0.360
0.360
160
200
200
224
1
1
0.750
0.750
1
1
0.750
0.750
65
80
... 90
... 110
SB 7398
TA 110 DU ... V 1000 (EEx e) for contactors A 95, A 110, AE 95 and AE 110
TA 110 DU 90
65
80
... 90
... 110
160
200
200
224
TA 110 DU
Type
Order code
Setting range
For contactor
Price /
piece
Packing
unit
piece
Weight /
piece
A.
..
kg
66
80
100
110
130
150
...
...
...
...
...
...
90
110
135
150
175
200
A 145, 185
A 145, 185
A 145, 185
A 145, 185
A 145, 185
A 145, 185
0.750
0.750
0.750
0.750
0.750
0.750
80
100
110
130
150
...
...
...
...
...
110
135
150
175
200
A 145, 185
A 145, 185
A 145, 185
A 145, 185
A 145, 185
0.750
0.750
0.750
0.750
0.750
SST032 99
TA 200 DU 90
TA 200 DU 110
TA 200 DU 135
TA 200 DU 150
TA 200 DU 175
TA 200 DU 200
TA 200 DU
V1000
V1000
V1000
V1000
V1000
9
1SAC 1010 01 D0201
Order code
Setting range
For contactor
Price /
piece
Packing
unit
piece
Weight /
piece
...
kg
130
165
220
... 185
... 235
... 310
1.500
1.500
1.500
130
165
220
... 185
... 235
... 310
1.500
1.500
1.500
40
55
70
95
130
165
220
...
...
...
...
...
...
...
60
80
105
140
185
235
310
1.500
1.500
1.500
1.500
1.500
1.500
1.500
40
55
70
95
130
165
220
...
...
...
...
...
...
...
60
80
105
140
185
235
310
1.500
1.500
1.500
1.500
1.500
1.500
1.500
SST030 99
TA 450 DU
V1000
V1000
V1000
V1000
V1000
V1000
V1000
Type
For contactor
Price /
piece
Packing
unit
piece
A 145, 185
A 260, 300
Weight /
piece
kg
0.470
0.470
0.070
Order code
Setting range
...
SST 275 92 R
T 200 DU
for contactors EH 145, EH 150, EH 160, EH 175, EH 210
T 200 DU 110
GJZ 432 1401 R 0002 80 ...
T 200 DU 135
GJZ 432 1401 R 0003 100 ...
T 200 DU 150
GJZ 432 1401 R 0004 110 ...
T 200 DU 175
GJZ 432 1401 R 0005 130 ...
T 200 DU 200
GJZ 432 1401 R 0006 150 ...
T 200 DU
Max.fuse
See page 21
aM
gL/gG
A
A
Weight /
piece
kg
110
135
150
175
200
200
200
224
250
250
224
224
250
315
315
1
1
1
1
1
0.910
0.910
0.910
0.910
0.910
135
150
175
200
200
224
250
250
224
250
315
315
1
1
1
1
0.910
0.910
0.910
0.910
V1000
V1000
V1000
V1000
100
110
130
150
...
...
...
...
10
1SAC 1010 01 D0201
Order code
Setting range
...
Max.fuse
See page 2/16
aM gL/gG
A
A
Price /
piece
Packing
unit
piece
Weight /
piece
1
1
1
1
1.500
1.500
1.500
1.500
1
1
1
1
1.500
1.500
1.500
1.500
1
1
1
1
1
1
1
1
0.700
0.700
0.700
0.700
0.700
0.700
0.700
0.700
125
160
200
315
355
400
500
630
1
1
1
1
1
1
1
1
0.700
0.700
0.700
0.700
0.700
0.700
0.700
0.700
kg
SST 139 90 R
T 450 DU for contactors EH 160, EH 175, EH 210, EH 250, EH 260, EH 300, EH 370
T 450 DU 185
T 450 DU 235
T 450 DU 310
T 450 DU 400
130
165
220
285
...
...
...
...
185
235
310
400
355
400
500
630
T 450 DU / SU
T 450 DU 185
T 450 DU 235
T 450 DU 310
T 450 DU 400
V 1000
V 1000
V 1000
V 1000
130
165
220
285
...
...
...
...
185
235
310
400
355
400
500
630
T 450 SU for contactors EH 160, EH 175, EH 210, EH 250, EH 260, EH 300, EH 370
T 450 SU 60
T 450 SU 80
T 450 SU 105
T 450 SU 140
T 450 SU 185
T 450 SU 235
T 450 SU 310
T 450 SU 400
40
55
70
95
130
165
220
285
...
...
...
...
...
...
...
...
60
80
105
140
185
235
310
400
125
160
200
315
355
400
500
630
V 1000
V 1000
V 1000
V 1000
V 1000
V 1000
V 1000
V 1000
40
55
70
95
130
165
220
285
...
...
...
...
...
...
...
...
60
80
105
140
185
235
310
400
SST 140 90 R
T 900 DU 375
T 900 DU 500
T 900 DU 650
T 900 DU 850
T 900 DU / SU
265
355
465
610
...
...
...
...
375
500
650
850
500
800
1000
1250
1
1
1
1
3.000
3.000
3.000
3.000
265
355
465
610
...
...
...
...
375
500
650
850
500
800
1000
1250
1
1
1
1
3.000
3.000
3.000
3.000
V 1000
V 1000
V 1000
V 1000
265
355
465
610
...
...
...
...
375
500
650
850
500
800
1000
1250
1
1
1
1
1.500
1.500
1.500
1.500
265
355
465
610
...
...
...
...
375
500
650
850
500
800
1000
1250
1
1
1
1
1.500
1.500
1.500
1.500
V 1000
V 1000
V 1000
V 1000
11
1SAC 1010 01 D0201
SST 182 91 R
Order code
for thermal
overload
relay
Mounting
DB 25/25 A
DB 25/32 A
TA 25 DUO25 A
TA 25 DU 32 A
snapping
onto
1
1
0.050
0.075
DB 80
TA 42 DU
TA 75 DU
TA 80 DU
35 mm
0.170
DB 200
TA 110 DU
TA 200 DU
T 200 DU
Screw
mounting
0.230
Packing Weight /
unit
piece
piece
kg
SST 193 91 R
DB 25
Price /
piece
DB 80
SST 279 92 R
Description
DB 200
The FASTON terminal blocks are supplied as complete mounting kits for thermal overload relays TA 25
DU and as mounting kit for single set-ups DB 25... A maximum of 2 6.3 mm tab connectors or 2 2.8 mm
tab connectors can be connected per pole to the FASTON terminal blocks.
The connection points are safe from finger-touch and safe from touch by the back of the hand to
VDE 0106, Part 100.
Type
Order code
Mounting onto :
LC 30-T
Relay TA 25 DU
0.021
LC 26-B1
Mounting kit
DB 25/25 A + DB 25/32 A
0.015
0.030
SST 014 94 R
LC 26-B1
DX 25
TA 25 DU < 25 A and
DB 25/25 A
EH 175, EH 210
EH 260, EH 300
EH 370
1set
1set
1set
0.500
0.750
1.100
AT 900/ EH 370/
EH 550
GJZ 520 1911 R 0002
AT 900/ EH 700 GJZ 520 1912 R 0002
AT 900/ EH 800 GJZ 520 1913 R 0002
EH 370, EH550
EH 700
EH 800
1set
1set
1set
0.800
1.900
3.000
Bag
0.100
Type
Order code
50 label carriers
50 transparent protection covers
60 non-adhesive labels
75 self-adhesive labels
for contactor
overload relays
Price /
piece
Pack.
unit
piece
Weight /
piece
kg
A 145, A 185
A 260, A 300
TA 450
TA 450
1
1
0.500
0.750
12
1SAC 1010 01 D0201
Order code
Mounting onto :
Price /
piece
Pack.
unit
piece
Weight /
piece
kg
SST 289 92 R
Terminal shroud (for protection against direct contact). Contactor terminals and TOL terminals are
covered
LT 200/160
T 200 DU + EH 145/150/160
0.150
LT 450/250
0.310
LT 450/370
0.310
LT 900/700
LT 900/800
0.450
0.600
LT ...
Terminal shroud for TA 200
LTA 185-AY
1SFN 12 4704 R1000
between A 145/185
and TA 200 DU
A 145, A 185
LT 200/A
A 145, A 185
Type
Order code
For relay/
description
1.000
0.070
Price /
piece
Pack.
unit
piece
Weight /
piece
kg
1
1
1
1
1
0.100
0.100
0.100
0.100
0.100
1
1
1
1
1
0.100
0.100
0.100
0.100
0.100
SST 205 91 R
DS 25-A
24 V
48 V
110 V
220/380 V
500 V
Operatingvoltage Uc
at 50/60 Hz
SST 204 91 R
DR 25-A
24 V
48 V
110 V
220/380 V
500 V
Operatingvoltage Uc
at 50/60 Hz
Circuit diagrams
ABB 86 6680/2S
ABB 86 6680/1S
ABB 86 6679/2S
TA 25 DU with DR 25-A
ABB 86 6679/1S
TA 25 DU with DS 25-A
13
1SAC 1010 01 D0201
Order code
Setting range
A
... A
Max. fuse
aM
gL/gG
A
A
Price /
piece
Pack.
unit
piece
Weight /
piece
kg
SST 018 99
E 16 DU tripping class 10
for contactors B 6, B 7, BC 6, BC 7, B 6S, B 7S, A 9, A 12, A 16
E16 DU 0.32 10 a
E16 DU 1.0 10 a
E16 DU 2.7 10 a
E16 DU 6.3 10 a
E16 DU 18.9 10 a
0.1
0.3
0.9
2.0
5.7
... 0.32
... 1.00
... 2.70
... 6.30
... 18.90
1
4
10
20
50
1
1
1
1
1
0.150
0.150
0.150
0.150
0.150
1
4
10
20
50
1
1
1
1
1
0.150
0.150
0.150
0.150
0.150
4
10
20
50
1
1
1
1
0.150
0.150
0.150
0.150
E 16 DU tripping class 20
for contactors B 6 , B 7, BC 6, BC 7, B 6S, B 7S, A 9, A 12, A 16
E 16 DU
E16 DU 0.32 20 a
E16 DU 1.0 20 a
E16 DU 2.7 20 a
E16 DU 6.3 20 a
E16 DU 18.9 20 a
0.1
0.3
0.9
2.0
5.7
... 0.32
... 1.00
... 2.70
... 6.30
... 18.90
E 16 DU tripping class 30
for contactors B 6, B 7, BC 6, BC 7, B 6S, B 7S, A 9, A 12, A 16
E16 DU 1.0 30 a
E16 DU 2.7 30 a
E16 DU 6.3 30 a
E16 DU 18.9 30 a
SST 017 99
0.3
0.9
2.0
5.7
... 1.00
... 2.70
... 6.30
... 18.90
Not suitable for single-phase motors and direct current (DC) motors!
E 16 DU with B 6, B 7
Mounting kits for single set-ups
Type
Order code
for thermal
overload relays
DB 16 E
Mounting
Schraub-/
Hutschiene
Price /
piece
Pack.
unit
piece
Weight /
piece
kg
SST 019 99
DB 16 E
E 16 DU
with A 9, A 12, A 16
E 16 DU
14
1SAC 1010 01 D0201
SST 289 92 R
Type
E 200 DU
E 320 DU
Order code
Setting range
for contactor
Price /
piece
Pack.
unit
piece
Weight /
piece
kg
1
1
1
1
0.000
65
105
170
270
...
...
...
...
200
320
500
800
A 145 ...
A 210 ...
AF 400 ...
AF 580 ...
A 185
A 300
AF 460
AF 750
Type
Order code
DT 500/AF 460
DT 800/AF 750
description
The mounting kits includes busbars and accessories for contactor mounting
LT 200 E
LT 320 E
E 500 DU
E 800 DU
Contactor A 300
with E 320 DU and
terminal shroud
15
1SAC 1010 01 D0201
Notes
16
1SAC 1010 01 D0201
Application
Thermal overload relays T are use in connection with contactors A, BC, AE and EH to protect motors with a
rated operating voltage of up to 690 V AC and 800 V DC.
Product range
Standard relays
SB7601S3
Types: T 7 DU, TA 25 DU, TA 42 DU, TA 75 DU, TA 80 DU, TA 110 DU, T / TA 200 DU,
T / TA 450 DU/SU, T 900 DU/SU
Relays T 7 to T / TA 200 are connected directly into the motor circuit and the motor current
flows through them.
Relays T / TA 450 DU and T 900 DU are powered via converters with a linear characteristic.
Relays T / TA 450 SU and T 900 SU are powered via converters with saturation characteristic
and therefore have longer tripping times.
See section "Protection with heavy starting", see Page 18
Special designs
Thermal overload relays with different approvals and certificates, see Page 26. Relays to protect
EEx e motors, see Page 18
Technical data
All relays feature:
Trip-free mechabism: Tripping in the event of a fault is not prevented even if the Reset button is
pressed.
Temperature compensation: - see Page 18
Phase failure protection in accordance with IEC 947-4-1: This device shortens
the tripping times in the event of phase failure and thus improves the motor protection
within the limits of the setting range.
17
1SAC 1010 01 D0201
ABB 82 7833
Use of the CUSTORAPID motor protection is recommended for higher switching frequencies and
alternating loading, e.g. for frequent starting and braking. Use of a combination of thermal overload
relays and CUSTORAPID is recommended in the case of locked rotors on motors with thermally
critical rotors.
5s
Switching frequency
depending on duty
ratio ED in %,
ta: Motor starting time
ABB 83 6246
Reference No.
of the PTB
T 7 DU V 1000
TA 25 DU V 1000
TA 42 DU, TA 75 DU, TA 80 DU V 1000
TA 110 DU V 1000
Type
Reference No.
of the PTB
3.43-187/98
T / TA 200 DU V 1000
3.53-5315/93
3.53/38 7.3023 T / TA 450 DU, T900 DU V 1000 3.53/38 1.671
3.53/38 0.418 T 450 SU, T900 SU V 1000
3.53/38 1.672
3.43-760/98
Tripping
Example :
Tripping at -25 C. Tripping occurs at 1.5 times the setting current.
Reset :
Types E 16 DU, T 7 DU, TA 25 DU ... T 900 DU/SU feature a convertible Manual/
Automatic reset.
no Tripping
Condition as delivered :
Ambient temperature
SST 085 92 K
Limits of ambient
temperature compensation
to IEC 947-4-1
Manual reset.
18
1SAC 1010 01 D0201
T7 DU
SB 7386
Auxiliary switch
NC
95 - 96
NO
97-98
NC
95 - 96
NO
97 - 98
V
A
500
6
500
6
10
A
A
A
1.5
0.7
0.5
1.5
0.5
0.3
3
1.9
1
1.5
0.95
0.75
at DC 13 to 24 V
to 60 V
to 120 V
to 250 V
A
A
A
A
0.2
0.02
1.25
0.50
0.25
0.12
0.42
0.17
0.08
0.04
TA 25 DU
AC V
DC V
gL/gG A
500
500
440
A
A
500
440
10
K1
K1
K1
K1
K3
K3
K1
K1
Contacts
Manual
SB 7398
NC 95-96
NO 97-98
Relay tripped
Automatic
open
closed
open
closed
closed
open
closed
open
Reset
NC 95-96
closes when
Buttons pressed
NO 97-98
opens when
Buttons pressed
Reset
NC 95-96
closes when
Buttons released
NO 97-98
opens when
Buttons pressed
Button R
TA 110 DU
Button R/O
opens when
opens when
Buttons pressed Buttons pressed
closes when
closes when
Buttons released Buttons released
A 467
A 471
A 468
TA 25 DU, TA 42 DU,
TA 75 DU, TA 80 DU
19
1SAC 1010 01 D0201
T 7 DU
TA 25 DU
Approvals, certificates
TA 75 DU
see page 26
690
kV
660/690
6
C
C
40 to +70
25 to +55 (limit values, see page 18 )
Mounting position
10
15
multiple of g
10
12
multiple of g
91 A 373
Resistance to shock
at rated current Ie
critical shock
direction A1, A2
Resistance to vibration:
(1 mm, 50 Hz)
Mounting
TA 42 DU
onto contactor
with AB.. mounting kit
8
hooking beneath the contactor, screwing on its main terminals
by screws: 2 x M4 or
35 mm EN 50022
Screw terminals
Screw terminal
with terminal block
with busbars or cable lugs
Connection cross-sections
single-core or stranded
flexible with wire end ferrule
busbars
M3.5
mm2
mm2
mm2
M4
mm2
mm2
M5
M6
M 3.5
2 x 0.75 ... 2.5
2 x 0.5 ... 1.5
2 x 0.75 4
2 x 0.75 2.5
All terminals are safe from finger-touch and safe from touch by the back of the hand to VDE
0106, Part 100 (no extra terminal shrouds are required up to and including TA 110 DU)
Number of paths
Setting ranges
Tripping class to
IEC 9474-1 / VDE 0660, Part 1021
Frequency range
T/TA450 SU/T900 SU
Hz
Switching frequency
without early tripping
Resistance per phase in mW
and heat dissipation per phase in W
at maximum setting current
Required fuses
for short-circuit protection
10 A
30
0 400
50/60
20
1SAC 1010 01 D0201
TA 110 DU
T/TA 200 DU
T 900 DU/SU
660/690
1000
kV
C
C
- 40 to +70
- 25 to +55 (limit values, see page 18)
Resistant to changeable climate KFW; 30 cycles
any, but please avoid vertical mounting position wherever possible
ms
15
xg
12
xg
8
M6
M6
4 screws M5
4 screws M6
HC, M8
M10
M10
M10
16 35
16 35
25 120
25 95
20 x 4
2 x 240
2 x 240
25 x 5
2 x 300
2 x 300
40 x 5. 6 and 8
M 3.5
2 x 0.75 4
2 x 0.75 2.5
mm2
mm2
All terminals are safe from finger-touch and safe from
touch by the back of the hand to VDE 0106, part 100.
All terminals are safe from finger-touch and safe from touch by the back
of the hand to VDE 0106, part 100,only with additional terminal shrouds.
21
1SAC 1010 01 D0201
Resistance
per phase
from to
A
A
gL/gG
A
mW
aM
A
S 223 K
A
gL/gG
A
S 223 K
K6
Power loss
per phase
at upper
current setting
W
...
...
...
0.16
0.24
0.40
0.5
1
2
20
20
20
0.4
0.6
1.0
...
...
...
0.60
1.00
1.60
2
4
6
20
20
20
1.6
2.4
4.0
...
...
...
2.40
4.00
6.00
6
10
10
20
20
20
6.0
9.0
... 9.00
... 12.00
10
20
20
20
62.300
27.000
11.700
1.6
1.6
1.9
4.610
1.660
0.630
1.7
1.7
1.6
K 10
0.270
0.107
0.049
1.6
1.7
1.8
K 25
0.021
0.010
1.7
1.4
Setting ranges
Resistance
per phase
from to
A
A
gL/gG
A
mW
aM
A
S 223 K
A
gL/gG
A
S 223 K
K6
0.5
25
25
25
1.0
1.0
1.6
2
3
3
4
6
8
25
25
25
25
25
25
25
25
25
Power loss
per phase
at upper
current setting
W
0.16
0.25
0.4
0.5
0.63
1.25
0.4
0.63
1.0
1.3
1.7
2.2
2.8
3.5
4.5
0.63
1.00
1.40
1.80
2.40
3.10
4.00
5.00
6.50
2
4
4
6
6
10
10
16
20
6.0
7.5
10
13
18
24
8.50
11.00
14.00
19.00
25.00
32.00
25
35
35
50
63
80
20
25
25
35
50
63
2
2
4
4
6
6
10
16
10
16
16
20
25
32
25
K10
K25
K40
85850.000
35150.000
13750.000
2.2
2.2
2.2
5370.000
2190.000
1120.000
670.000
383.000
229.000
137.000
87.500
51.000
2.2
2.2
2.2
2.2
2.2
2.2
2.2
2.2
2.2
30.400
18.200
11.200
6.300
4.700
3.2.000
2.2
2.2
2.2
2.3
2.9
3.3
(1) Assignment class 1 to IEC 947-4-13: A short-circuit may cause damage to the relay necessitating exchange. (Corresponds to class a to IEC 292-1)
Assignment class 2 to IEC 947-4-12: No damage or changes to the response values occur in the event of a short-circuit (corresponds to class c to IEC 292-1).
22
1SAC 1010 01 D0201
from
... to
gL / gG
aM
A
S 273
A
S 703
A
Resistance
per phase
Power loss
per phase
at upper
current setting
mW
gL / gG
A
25
32
42
63
80
100
50
63
80
50
50
63
50
50
63
160
160
160
5.5
2.89
1.84
3.43
2.91
3.24
25
32
42
63
80
100
50
63
80
50
50
63
50
50
63
160
160
160
5.5
2.89
1.84
3.43
2.91
3.24
36
45
60
52
63
80
125
160
200
100
125
160
63
80
100
100
160
250
250
1.3
0.936
0.615
3.51
3.72
3.94
42
52
100
125
80
100
63
63
63
80
160
160
1.84
1.3
3.24
3.51
45
60
63
80
160
200
125
160
100
100
250
250
0.936
0.615
3.72
3.94
Resistance
per phase
gL/gG
A
Power loss
per phase
at upper
current setting
Setting range
from to
A
A
aM
A
gL/gG
A
mW
160
200
250
315
0.540
0.378
4.37
4.57
200
224
250
250
315
355
400
500
0.318
0.255
0.214
0.182
5.79
5.74
6.55
7.28
100
125
160
250
not applicable
to
overload relays with
current transformer
2.2
2.2
2.2
2.2
not applicable
to
overload relays with
current transformer
2.2
2.2
2.2
2.2
not applicable
to
overload relays with
current transformer
2.2
2.2
2.2
2.2
90
110
200
224
135
150
175
200
224
250
315
315
... 60
... 80
... 105
... 140
125
160
200
315
185
235
310
400
355
400
500
630
250
315
400
500
375
500
650
850
500
800
1000
1250
400
630
800
1000
(1) Assignment class 1 to IEC 947-4-13: A short-circuit may cause damage to the relay necessitating exchange. (Corresponds to class a to IEC 292-1)
Assignment class 2 to IEC 947-4-12: No damage or changes to the response values occur in the event of a short-circuit (corresponds to class c to IEC 292-1).
23
1SAC 1010 01 D0201
TA 25 DU
TA 42 DU
TA 75 DU
SST 140 90 R
SB 7398
SB 7387
SB 7386
SB 7361
Tripping curves
TA 110 DU
T 900 DU
T 7 DU
TA 42 DU / TA 75 DU / TA 80 DU
120
100
80
60
120
100
80
60
120
100
80
60
40
40
40
20
20
20
10
8
6
10
8
6
10
8
6
40
4
2
1
1 1,2 1,5
2 phases
3 phases
warm
2
1
6 7 8 9 10
0,8
1,5
Minutes
warm
2
1
0,8
40
40
40
20
20
20
10
8
6
10
8
6
10
8
6
3 phases
1
40
2 phases
Minutes
cold
2
Tripping time
Minutes
Tripping time
2 phases
3 phases
warm
1
0,8
1 1,2 1,5
6 7 8 9 10
Pick-up current
as a multiple of the setting current
7 8 9 10
cold
2
3 phases
1
2 phases
20
2 phases
3 phases
warm
1
0,8
1 1,2 1,5
Pick-up current
as a multiple of the setting current
7 8 9 10
Seconds
10
8
6
SST 033 90 K
SST 031 90 K
2 phases
Seconds
3 phases
10
8
6
40
20
20
cold
T / TA 450 SU / T 900 SU
120
100
80
60
1 1,2 1,5
Pick-up current
as a multiple of the setting current
120
100
80
60
3 phases
6 7 8 9 10
T 450 DU / T 900 DU
4
Minutes
1 1,2
10
8
6
120
100
80
60
40
3 phases
2 phases
Pick-up current
as a multiple of the setting current
T / TA 200 DU
Tripping time
Seconds
3 phases
10
8
6
Pick-up current
as a multiple of the setting current
Seconds
40
20
SST 003 90 K
Seconds
2 phases
10
8
6
0,8
2 phases
2 phases
1
20
SST 201 98 K
Seconds
20
SST 005 90 K
cold
2 phases
10
8
6
SST 032 90 K
40
cold
Tripping time
3 phases
1
Minutes
Tripping time
Minutes
Tripping time
3 phases
4
2
warm
1
0,8
1 1,2 1,5
6 7 8 9 10
Pick-up current
as a multiple of the setting current
24
1SAC 1010 01 D0201
4
s
5
s
6
s
7.2
s
8
s
0.16
0.25
0.4
17.3
16.8
16.3
10
10
10
7
7.2
7
5.6
6
5.6
4.5
4.7
4.4
4
4.3
3.9
0.4
0.63
1.0
0.63
1.0
1.4
17.3
20
18.3
10.3
12.6
11.2
7.1
8.4
8
5.7
6.7
6.3
4.5
5.3
5
4
4.5
4.6
1.3
1.7
2.2
1.8
2.4
3.1
18.8
19.6
18.3
11.1
11.5
10.5
7.5
8
7.6
6
6
6
4.7
4.9
4.7
4.2
4.5
4.2
2.8
3.5
4.5
4.0
5.0
6.5
18.8
17.8
17.8
11.2
10.9
10.5
8
7.7
7.5
6.1
6
5.6
4.7
4.5
4.6
4.2
4.1
4
6.0 8.5
7.5 11
10
14
17.8
18.8
17.8
10.9
11.5
10.9
7.7
8.3
7.7
6.1
6.5
6
5
5.1
4.7
4.5
4.5
4.2
13
18
24
20.5
22.4
23.7
11.9
13.3
14
8.8
8
10
6
6.8
7.7
4.7
5
6
4
4.5
5.3
19
25
32
...
...
...
25
32
42
41
37
34
23.2
21
18.5
16
13.8
12.6
11.8
10.6
9.5
9 7.5
8 6.8
6.8 6
36
45
60
...
...
...
52
63
80
43
37.4
46.7
23.9
21.3
23
16.1
15.2
15.7
11.8
10.6
11.5
9 7.3
7.6 6.6
7.9 6.7
11.5
12.2
8.5
8.8
6.3
6.7
5.4
5.1
90
110
32
34.5
16.7
18.2
90
110
135
27.7
25.1
24.4
15.8
14.1
13.3
10.6
9.7
8.9
7.9
7.1
6.3
5.6
5.2
4.6
4.9
4.5
4
110
130
150
175
30
30.1
15.8
15.8
10.6
11.0
7.5
7.5
5.6
5.6
4.6
5.0
150
200
42.2
21.8
14.5
10.3
7.3
185
235
14.9
18
8.9
10
7.1
7.1
5.6
5.5
4.5
4
4.2
3.8
220
285
310
400
16.8
17
10
10
7.1
7.5
5.7
5.5
4.7
4.3
4
4
375
500
16
17
8.9
10.6
7
7.5
5.5
6
4.2
4.5
3.8
4
465
610
650
850
20
18.8
11.9
11.2
7.9
7.9
6
6
5
4.7
4.5
4.2
25
1SAC 1010 01 D0201
(mm2)
3), 4)
metric
AWG / MCM
0
8
12
8
12
15
1,0
1,5
2,5
18
16
14
15
20
25
20
25
32
2,5
4,0
6,0
12
10
10
32
50
65
50
65
85
10
16
25
8
6
4
85
100
115
100
115
130
35
35
50
3
2
1
130
150
175
150
175
200
50
70
95
0
00
000
200
225
250
225
250
275
95
120
150
0000
250
300
275
300
350
300
350
400
185
185
240
350
400
500
Number
(A)
400
500
630
500
630
800
MCM
Crosssection
(mm2)
2
2
2
Number
150
185
240
Crosssection
(mm2)
2
2
3
250
350
300
Table 3). Copper test buses for test currents over 400 A to 3150 A.
Test current range1)
Crosssection
(mm2)
(A)
4), 5), 6)
Dimensions
(inches)
400
500
630
500
630
800
2
2
2
30 x 5
40 x 5
50 x 5
1
x 0,250
1,25 x 0,250
1,5 x 0,250
800
1000
1250
1000
1250
1600
2
2
2
60 x 5
80 x 5
100 x 5
2
x 0,250
2,5 x 0,250
3
x 0,250
1600
2000
2500
2000
2500
3150
3
4
3
100 x 5
100 x 5
100 x 10
3
3
6
x 0,250
x 0,250
x 0,250
l
p
g
G
Approvals
Test mark
Abbreviation
valid for
Thermal overload relays
T 7 DU
CSA
UL
UL
Phys.Technische
Bundesanstalt
PTB
BV
GL
LRS
DNV
PRS
RINa
MRS
Canada
USA
USA
Germany
France
Germany
Great Britain
Norway
Poland
Italy
Russia
TA 25 DU
TA 42 DU
TA 75 DU
TA 80 DU
TA 110 DU
T / TA 200 DU
T / TA 450 DU/SU
L (2)
T 900 DU/SU
L (2)
26
1SAC 1010 01 D0201
Notes
27
1SAC 1010 01 D0201
E 16 DU
Standards:
(major European and international standards)
see page 31
690
690
kV
C
C
- 25 to +70
- 25 to +70
Climatic resistance to
Mounting position
Resistance to shock
any
Shock duration ms
11
multiple of g
15
multiple of g
Resistance to vibrations
(1 mm, 10 ... 100 Hz)
Mounting
- onto contactor
- with AB.. mounting kit for single set-ups
Nm
M3.5
Connection cross-sections
- single-core or stranded
- flexible with wire end ferrule
mm2
mm2
2 x 0.75...4
2 x 0.75...4
All terminals are safe from finger-touch and safe from touch
by the back of the hand to VDE 0106, Part 100
E 16 DU
Setting ranges
Frequency range
Switching frequency
without early tripping
Resistance per phase in W
and power loss per phase in W
at max. setting current
Required fuses
for short-circuit protection
Hz
50 and 60
80 ops./h with 40% if the making current does not
exceed 6 x In and the starting time does not exceed 1s.
see page 31
see page 31
28
1SAC 1010 01 D0201
Type
Standards:
(major European and international standards)
E 320 DU
E 500 DU
UL, CSA
690
690
kV
C
C
- 25 to +70
- 25 to +70
Climatic resistance to
Mounting position
Resistance to shock
any
Shock duration ms
30
multiple of g
E 800 DU
categorie 1, class B
- onto contactor
- with AB.. mounting kit for single set-ups
M3.5
Nm
mm2
mm2
2 x 0.75...4
2 x 0.75...4
M8
M10
(M10)
(M12)
All terminals are safe from finger-touch and safe from touch
by the back of the hand to VDE 0106, Part 100
Hauptleiteranschlsse sind nur mit zustzlichen Klemmenabdeckungen
finger- und Handrckensicher
Type
E 320 DU
60 ... 200
E 500 DU
E 800 DU
3
100 ... 320
50 and 60
29
1SAC 1010 01 D0201
E 16 DU
NC
95-96
NO
97-98
V
A
600
6
600
6
A
A
3
1.1
3
1.1
at AC-15 500 V
at AC-15 690 V
A
A
0.9
0.7
0.9
0.7
at DC-13 24 V
at DC-13 60 V
at DC-13 110 V
at DC-13 220 V
A
A
A
A
1.5
0.5
0.4
0.2
1.5
0.5
0.4
0.2
Short-circuit protection
gL A
20
3-phase
from cold state
10
8
6
Minutes
Tripping time
4
Class 30
2
1
40
Class 20
Seconds
20
Class 10
10
8
6
4
2
1
0,8
1 1,2 1,5
6 7 8 9 10
Ansprechstrom
als Vielfaches des Einstellstromes
30
1SAC 1010 01 D0201
...
gL/gG
A
Resistance
per phase
at upper
setting current
W
Power loss
per phase
0.97
0.113
0.014
0.0024
0.0008
0.1
0.11
0.1
0.1
0.29
...
0.32
...
1.00
...
2.70
...
6.30
... 18.90
1
4
10
20
50
UL
USA
CSA
Canada
German
National
Standards
Laboratory
PTB
Ex ,,e *
Germany
GL
Germany
LRS
Great Britain
BV
France
DNV
Norway
Protection of intrinsically safe motors (EN 50019) class Ex "e" to DIN VDE 0165/02.91
(= Protection of intrinsically safe motors (EN 50019) of enclosure increased safety "e" in accordance
with the provisions for "Installation of electrical systems in explosion-hazard areas" to DIN VDE 0165/02.91.)
31
1SAC 1010 01 D0201
ABB97001
ABB00E16 DU
TA 25 DU
* For TA 25 DU 32
E 16 DU + DB 16 E
ABB97002
ABB00E16 DU/DB16
TA 25 DU + DB 25
* For TA 25 DU 32
** For DB 25/32 A mounting kit for single set-up
TA 25 DU + DS 25-A
Drilling plan
ABB 84 7563_1
ABB97003
* For TA 25 DU 32
ABB97004
ABB97006
TA 25 DU + DR 25-A
ABB97005
TA 42 DU
* For TA 25 DU 32
ABB STOTZ-KONTAKT GmbH
32
1SAC 1010 01 D0201
ABB97009
ABB97007
ABB97010
TA 80 DU
ABB97008
TA 75 DU
* For TA 75 DU 80
TA 42 DU, TA 75 DU, TA 80 DU + DB 80
Drilling plan
SST 080 91 M
TA 110 DU
E0215D9
136
78
E0215D9
SST TA110DU
126
6.2
(M6)
33
1SAC 1010 01 D0201
SST 036 90 M
T 900 DU/SU
SST 037 90 M
T / TA 450 DU/SU
E0233D5
120
E0223D5
140
ABB TA200DU
(M6)
(dimensions in mm)
34
1SAC 1010 01 D0201
ABB E200DU
E 200 DU
ABB E320DU
E 320 DU
ABB E800DU
E 800 DU
ABB E500DU
E 500 DU
(dimensions in mm)
35
1SAC 1010 01 D0201
Publication
no: 1SAC 1010 01 D0201
Printed in Germany (02/01)