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GRAPHIC ARTS AUTOMATIC FILM PROCESSOR

By Ferpa Graphic

MATR. N:
FP USA GRAPHICS
184 Rivervale Road, Suite 12 River Vale, New Jersey 07675 U.S.A.

............................................

FERPA GRAPHIC, S.L


C/. dels Angels, s/n, nave 2 08758 Cervell - BARCELONA - SPAIN Tel. (34) 936 359 130 Fax. (34) 936 359 131 FERPITALIA
Via Induno, 18 20092 Cinisello B. (MI) - ITALIA

OMEGA PROCESSOR Installation, Use & Service Manual

Index
page 1 - PREFACE 1.1 Assumptions about the use of this manual 1.2 - Contents 2 - GENERAL INFORMATION 2.1 Machine identification data 2.2 - Guarantee 2.3 Security general instructions 3 - UTILIZATION CONDITIONS FORESEEN 4 - INSTALLATION 4.1 Pre-installation 4.2 - Processor rigging 4.3 - Replenisher tanks location 4.4 - Water connection 4.5 - Electrical connection 5 - PROCESSOR FILLING WITH CHEMICALS 6 - START UP OF THE PROCESSOR 6.1 - Processor switch on 6.2 - Filling the washing tank with water 6.3 - Filling the replenishers delivery tubes 7 - USE OF THE PROCESSOR - WORKING SEQUENCE 8 - SWITCHING OFF THE MACHINE 9 - THE COMPUTER 9.1 Computer description 9.2 - Keys function description 9.3 - Computer programming 10 - MAINTENANCE 10.1 - Daily maintenance 10.2 - Weekly maintenance 10.3 - Scheduled maintenance 3 3 3 4 4 5 5 6 6 6 6 7 7 9 10 11 11 11 11 12 13 14 14 14 17 27 27 28 28

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OMEGA PROCESSOR Installation, Use & Service Manual

1 - PREFACE
1.1 ASSUMPTIONS ABOUT THE USE OF THIS MANUAL The life of a processor and its good working are mainly related to its proper use and to a maintenance made on regular basis. Due to this, users are kindly invited to read this manual and carry out all the instructions herein contained, especially those regarding the daily, weekly and monthly maintenance operations. With respect to general safety regulations, machine operations must be executed by qualified personnel only, in accordance with the specific characteristics of this machine and the operations to be carried out. The manufacturer could never be held responsible for damages to things or persons caused by the negligence of personnel who does not follow the indications contained in this manual. This manual must be considered an integral part of the machine and, as such, it has to be saved for the entire life span of the machine, following it also in case of change of property. In order to prevent any damage to the manual, please keep it away from humidity or other factors that could damage its content. 1.2 - CONTENTS This manual is subdivided into chapters and paragraphs, in order to make its reference easier and faster. This manual gives general information about the machine it refers to and specific information about the instructions to be complied with during: v pre-installation v installation v use v maintenance

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OMEGA PROCESSOR Installation, Use & Service Manual

2 - GENERAL INFORMATION

2.1 MACHINE IDENTIFICATION DATA Attached to this manual you will find: v the reproduction of the CE plate v the Conformity declaration The CE plate (see picture below) allows the identification of the processor and gives the following information: v Name and address of the manufacturer v Type of machine v Model v Serial number v Manufacturing year

C
C/. Dels Angels, s/n, Nave 2 08758 Cervell BARCELONA Tel. (34) 936 359 130 - Fax. (34) 936 359 131 (Spain)

MADE IN SPAIN TIPO DE MQUINA MODELO SERIE N AO DE CONSTRUCCION V Hz Kw

CE plate for the identification of the processor

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OMEGA PROCESSOR Installation, Use & Service Manual

The following picture shows the location of the CE plate, fixed on the lower part of the front side of the processor:

Location of the CE plate on the processor

2.2 - GUARANTEE The processor which this manual refers to disposes of a six months guarantee period, starting from the date of invoice. This guarantee will cease in case the maintenance terms herewith described are not strictly observed and/or the failures are due to an improper use of the machine. 2.3 SECURITY GENERAL INSTRUCTIONS a. The operators of this machine must carefully read this manual before using the processor, following the specific safety instructions. b. The maintenance of the processor must be carried out by authorised and qualified operators only, previously trained by authorised engineers. c. The operators in charge of the processor maintenance are required to execute the operations showed in the Paragraph Maintenance only. d. No electrical or mechanical intervention is required to the operators. Specifically, it is absolutely forbidden to open the electronics box, closed with screws. For electrical or mechanical intervention, please call the "Maintenance Technical Service" of the vendor.

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OMEGA PROCESSOR Installation, Use & Service Manual

3 - UTILIZATION CONDITIONS FORESEEN


This processor is conceived for the processing (developing-fixing-washing-drying) of graphic arts film and paper. The introducing of these media into the processor can happen:
v v v

from the dark room entry; from the daylight entry; by means of a conveyor connecting an image setter to the processor.

No other use of the processor is foreseen.

4 - INSTALLATION
4.1 PRE-INSTALLATION The processor must be located in a suitable room where an adequate working area around the machine is available in order to allow service and general maintenance facilities. Close to the processor, the user must foresee:
v v

wall differential switch with fuse, three pole 25 Amps - 2 phases, 380 Volts + neutral + ground; water inlet set, installed with the following sequence: 1/2 tap, water filter and, after this, a second 3/4 tap.

In order to proceed with the installation procedures (described in the following paragraphs), please consider that: v looking at the processor from the side of the film output, the power supply wire is located on the left side of the machine; v the water inlet (with solenoid valve) and the liquid drain pipes are located inside the machine. 4.2 - PROCESSOR RIGGING In order to have an appropriate processor rigging, lean a spirit level across the rollers of the fixing section for a transverse check; then on the tank lateral wall for a longitudinal check. For the rigging, act on the adjustable feet.

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OMEGA PROCESSOR Installation, Use & Service Manual

4.3 - REPLENISHER TANKS LOCATION Mark the replenisher tanks respectively with the signs DEV (developer) and FIX (fixer), and locate them on the sliding plate in the processor base. Please note that the two replenisher tanks may be located alternatively on the right or on the left side of the processor. Connect the drain pipes coming from the developer and fixer tanks with two cans suitable to recover the exceeding developer and fixer.

4.4 - WATER CONNECTION a) Water supply The inlet processor tap (3/4) is located inside the processor, under the plate on which the pumps are fixed. Connect the main supply water tap (3/4) with the inlet processor tap (3/4), using a PVC, high pressure, flexible pipe. b) Water drain The water drain should be located as close as possible to the processor (within m. 1), with a drop allowing a drain of about 15 litres/minute. In any case, the maximum height of the drain from the ground should be of cm. 50 and the draining hose diameter should be of about mm. 53. If possible, connect the drain pipe of the processor washing section to the duct going to the central purification cistern of the company.

DEV.

FIX.

WATER

DEV. REPLENISHER

FIX. REPLENISHER

Water connection: processor side view

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OMEGA PROCESSOR Installation, Use & Service Manual

NOTE 1: It is possible to equip the processor with a sealed water recirculation system for the circulation of the washing water. In this case, a water connection is not required. NOTE 2: The front side of the processor is equipped with a removable plate, covering a hole where the draining pipes could pass through if required (see picture below).

DRAINING PIPES

Water connection: processor draining pipes

Please remember that the exhaust chemicals and the washing water cannot be expelled directly in the water drain.

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OMEGA PROCESSOR Installation, Use & Service Manual

4.5 - ELECTRICAL CONNECTION ATTENTION!!!! This appliance must be earthed!!!! The processor must be electrically connected to a magnetothermic switch. The following connections may be used (see also picture below):

220 V CONNECTION - 50 HZ SINGLE PHASE Required Power: 25 A 220 V CONNECTION - 50 HZ THREE PHASES Required Power: 15 A CONNECTION WITH 2 PHASES OF 380 V - 50 HZ AND NEUTRAL Required Power: 15 A

Possible Electrical Connection

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OMEGA PROCESSOR Installation, Use & Service Manual

5 - PROCESSOR FILLING WITH CHEMICALS


After the processor installation, it is necessary to fill the processor with chemical and start it, following the steps here described: a. put the wall switch and the main switch of the processor on position OFF. b. take away the lid to have access to the developer, fixer and washing tanks. Be sure that all the drain screw plugs are in their correct position and closed. c. take away the right lateral panel of the processor (input film view) to reach the two replenisher tanks (developer and fixer). d. take away the left lateral panel of the processor (input film view) to connect the developer and fixer drain pipes with two chemical waste collection tanks of adequate capacity. e. carefully following the instructions of the chemical manufacturer, fill the tanks with the chemicals. Here follows the tanks capacity according to the different processor models: Tanks Capacity (liters) Omega 51 Omega 66 Omega 78 Omega 92 17 20 24 28

f. When filling the tanks, it is recommended to follow this order:


fill the fixer tank; rinse out the developer section and then fill the tank with the developer; the filling of the washing section is not required, as it happens automatically by switching on the processor and activating an input sensor; fill the replenisher tanks, taking care not to invert the developer tank with the fixer tank, following this order: w take away the covers; w unplug the level sensors located inside the replenisher tanks. Each of them is identified with a sticker (the red DEV inscription for the developer and the blue FIX inscription for the fixer); w fill the tanks; w plug in the sensors and put on the covers; w put the replenisher pipes (red for the developer and blue for the fixer) inside each tank, fixing them adequately; w connect the level sensors connectors with the connectors coming from the electronic box..

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OMEGA PROCESSOR Installation, Use & Service Manual

g. Put on again and fix properly the lateral right and left panels and the main lid of the processor. NOTE: If one of the lateral panels or the main lid of the processor are not in their correct position, the processor will not start when switched on. An audio alarm signal ridges and an Error message appears on the control box display, indicating which of the panel is not closed.

6 - START UP OF THE PROCESSOR


6.1 - PROCESSOR SWITCH ON To switch on the processor, proceed as follows:

put on ON the wall switch; put on ON the main processor switch; be sure that the emergency switch is released (upper position); the 2 blowers for the chemicals fumes extraction begin to run; the inscription Processor halted appears on the control box display; press the ON/OFF key on the processor control box;

after a short self test period, the microprocessor computer switches on, positioning itself on Stand-by condition.

6.2 - FILLING THE WASHING TANK WITH WATER


Completely open the tap located on the wall. Using a film, activate an input sensor of the processor. In this way, the washing tank is filled with water. The intensity of the water flow is usually calibrated by the installation engineer, acting on the tap located on the processor. After this calibration, the processor tap is locked. Therefore, at the processor switching on, the operator must just open the tap on the wall.

NOTE:

A level sensor located into the washing tank will stop the water flow when necessary.

6.3 - FILLING THE REPLENISHERS DELIVERY TUBES For manual replenishment, keep pressed the push-button UP push-button DOWN for developer and the

for fixer, until the delivery tubes are filled up.

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OMEGA PROCESSOR Installation, Use & Service Manual

7 - USE OF THE PROCESSOR - WORKING SEQUENCE

a-

When the processor is switched on through the main switch, the computer always enter in STAND BY MODE. The control box display shows the number of the activated programme with the related data: De: 24C F: 25C D = 26C Sp: 025

A c t i v a t e d P r o g.: 2

If the letter De (developer), F (fixer) and D (dryer) are capital, the computer is indicating that the related chemicals have not reached the programmed temperatures yet. Therefore wait that these letters become small, before processing films. In STAND BY conditions, the processor motor turns to its minimum speed, the circulation pumps and the developer and fixer temperature controls are working. In addition to this, an anti-oxid replenishment cycle happens on the base of prearranged programme.

b-

Introducing a film into the processor and therefore activating one or more input sensor (or introducing a film from the daylight entry or activating the Cycle key) the processor enters in Operate condition. Therefore, the motor takes its programmed speed, the dryer fan moves at its maximum speed, the dryer heating element switches on and the water solenoid valve opens allowing the water to flow into the washing tank. At the same time, the automatic replenishment programme is activated. The display now shows: de: 35C f: 25C d = 45C sp: 025

A c t I v a t e d P r o g.: 2

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OMEGA PROCESSOR Installation, Use & Service Manual

The 5 segments represent the 5 sections of the processor (input sensors-developer tank-fixer tank-washing tank-dryer section) and the 2 small squares represent the film position inside the processor. When the 2 small squares leave the input sensors section, it is possible to introduce a new film.

c-

The replenishment cycles happen with programmable lengths and intervals. The replenishment length is proportional to the number of input sensors activated by the film (i.e.: 1 sensor = 1.0 2 sensors: 1.5 3 sensors: 2.0).

d-

A few seconds after the exit of the last film, the processor automatically passes to Stand By condition. Therefore, the driving motor takes its minimum speed , the dryer heating element switches off and the water flow into the washing tank stops. About 60 seconds later, also the dryer fan stops.

8 - SWITCHING OFF THE MACHINE


1 - To completely switch off the processor, set the main processor switch and the wall switch on the position OFF. 2 - To switch off the machine, at the same time leaving the chemicals fumes extraction key when the processor is in Stand-by condition. blower on, press the ON/OFF This condition also happens when the computer is set in TIMER MODE (automatic re-switching at a pre-determinate time).

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OMEGA PROCESSOR Installation, Use & Service Manual

9 - THE COMPUTER
9.1 COMPUTER DESCRIPTION The computer is composed by 3 PC Boards that, working together, constitute the whole electronic system of the machine.
v

The main board is called C.P.U. and its functioning is controlled by a Z-80 microprocessor. This board has the function to organise, calculate and decide all the operations that the machine must carry out. v The second board is called Relays Board and its job consists in transmitting the orders determined by the C.P.U. to the different peripherals and in receiving the conditions of the whole machine through the different sensors. v The third board is called Display and its screen shows all the different data memorised into the main board. In fact, the display is the bridge between the film processor and the operator.

UP

DOWN

ENTER

PROGRAMMES EXIT CYCLE ON/OFF RESET

9.2 - KEYS FUNCTION DESCRIPTION FUNCTION KEY 1: EXIT It allows to enter the Dryer Menu, the Processor Test and the Anti-oxid programme..
v

DRYER MENU: It allows to set the dryer temperature value, common to the three available working programmes.

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OMEGA PROCESSOR Installation, Use & Service Manual

PROCESSOR TEST Activating this function, some dots appear on the display and, after that, the message TEST OK is displayed. This test certifies the communication between the Display and the C.P.U.. ANTI-OXID This menu allows to programme the anti-oxid replenisher interval and the anti-oxid stroke length.

FUNCTION KEY 2: CICLE A complete processing cycle happens by pressing this key.

FUNCTION KEY 3: ON/OFF When switching on the machine, after having set the main switch on position ON, be sure that the Emergency Switch is deactivated (upper position) and then press the ON/OFF key. The processor becomes operative and a working programme appears on the display. By pressing the ON/OFF key when the processor is in Stand by condition, the processor is switched off, anyway leaving the fumes extraction fans still running.

FUNCTION KEY 4: RESET Press this key to cancel an existing error message from the display and at the same time eliminate the audio signal indicating the error. Obviously, this happens after having eliminated the cause of the error.

FUNCTION KEY 5: PROGRAMMES Press this key to recall the three available working programmes, displaying the related programming data.

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OMEGA PROCESSOR Installation, Use & Service Manual

FUNCTION KEY 6: ENTER Use this key and this function to select the data to be modified.

FUNCTION KEY 7: DOWN Press this key to decrease the data highlighted by the cursor. When the processor is in Stand by condition, pushing the DOWN manual replenishing stroke of the fixer. key causes a

FUNCTION KEY 8: UP Press this key to increase the data highlighted by the cursor. As before, when the processor is in Stand by condition, pushing the UP manual replenishing stroke of the developer. key causes a

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OMEGA PROCESSOR Installation, Use & Service Manual

9.3 - COMPUTER PROGRAMMING

UP

DOWN

ENTER

PROGRAMMES EXIT CYCLE ON/OFF RESET

A - DRYER MENU, PROCESSOR TEST AND ANTI-OXID REPLENISHMENT PROGRAMMING a - Pressing the EXIT key, you enter the dryer menu, the PROCESSOR TEST and the ANTI-OXID replenishment programme. The display shows:

* DRYER MENU PROCESSOR TEST ANTIOXID

b - Press the ENTER

key and the display shows: Temperature Prog.


DRYER MENU

------------------------------------------------------------------------

Dryer: 50

Acting on the UP

and DOWN

keys, select the desired temperatures.

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OMEGA PROCESSOR Installation, Use & Service Manual

c - Press the EXIT

key and the display shows again:


PROCESSOR TEST

* DRYER MENU PROCESSOR TEST ANTIOXID

With the DOWN

key, select Processor Test. key. The display shows:

d - Now, press the ENTER

Processor Test
--------------------------------------------------------------------

Testing

......

At the beginning, some dots appears on the display (see picture above) and then: Processor Test
--------------------------------------------------------------------

Test OK

e - Press the EXIT

key. The display shows:


ANTI-OXID MENU

DRYER MENU * PROCESSOR TEST ANTIOXID

Acting on the DOWN

key, move the cursor on the Anti-Oxid menu.

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OMEGA PROCESSOR Installation, Use & Service Manual

f - Press the ENTER

key and the display shows: ANTI-OXID MENU

---------------------------------------------------------------------

DURATION 1.7 sec. INTERVAL With the ENTER Then, using the UP 47 min.

key, move now the cursor on the value to be modified. and DOWN keys, set the desired values.

Then, once more the display comes back to the following condition:

DRYER MENU PROCESSOR TEST * ANTIOXID

Push the EXIT

key to come back to the selected working programme.

B - PROGRAMMES SELECTION To select a programme, proceed as follows: aPress the PROGRAMMES key and the display shows:
PROGRAMME SELECTION

PROGRAM 1 Dev.: 34C Stroke: 0.2 Sp.: 030s where:


Fix.: 32C Stroke: 0.3 Re. Intv: 250mm

Dev.: Indicates the developer temperature (in c). Stroke: Indicates the duration of the developer replenishment stroke (in sec.) Sp.: Indicates the developing time (in seconds). Fix.: Indicates the fixer temperature (in c). Stroke: Indicates the duration of the fixer replenishment stroke (in seconds). Re. Intv: Indicates the replenisher interval (in this example, one replenisher stroke every mm. 250)

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OMEGA PROCESSOR Installation, Use & Service Manual

b- Press the UP programmes. c-

and DOWN

keys to select one of the three available

VERY IMPORTANT!!! Having selected the desired programme, press the ENTER specific programme. The display shows: PROGRAMME 2

key to activate this

ACTIVATED

and then: De: 27C F: 26C d = 26C Sp: 025

A c t I v a t e d P r o g.: 2 NOTE: The displayed temperatures are the current temperatures inside the tanks. If the letters De - F D are capital, it means that the real temperature does not match the programmed temperature yet. If the letters de - f d are small, it means that the real and programmed temperatures are the same.

C - CHANGING THE PROGRAMMED DATA In order to modify the data or some of the data set into the computer, proceed as follows: apress down the ENTER key and immediately after; key; keys, select the programme with the data you
CHANGE DATA

b - press the PROGRAMMES c - using the UP want to modify; and DOWN

d - move forward into the programme using the ENTER to be modified; e - when this value is highlighted, modify it using the UP

key and highlight the data

and DOWN

keys;

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OMEGA PROCESSOR Installation, Use & Service Manual

f - use the EXIT

key to quit this menu.

IMPORTANT NOTE!!! When a parameter of a programme is changed, never forget to re-select this programme in order to activate it. In order to do this, press the PROGRAMMES key, recall the desired programme using the

UP and DOWN keys and then press ENTER key. After this operation, the normal working programme appears on the display.

Specifically, the display shows: PROGRAMME 2


ACTIVATED

and then: De: 27C F: 26C d = 26C Sp: 025

A c t I v a t e d P r o g.: 2

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OMEGA PROCESSOR Installation, Use & Service Manual

D - SETTING OF THE CLOCK AND OF THE RE-SWITCHING TIMER To enter this function, proceed as follows: a - press the ENTER b - press the EXIT key for 1 second; key to display the following:
CLOCK PROGRAMMING

CLOCKS PROGRAMMING * Clock Time Timer at TIMER STATUS c - Using the UP and DOWN key: OFF keys, move to the desired option and select it by

pressing the ENTER

CLOCK TIME To set the exact time, move the cursor to highlight the hour or the minutes to be modified and then, using the UP and DOWN keys, set the needed values. AUTOMATIC SWITCHING-ON OF THE PROCESSOR To set the time for the automatic re-switching of the processor (for example, in the morning after), proceed in this way:

TIMER PROGRAMMING

using the ENTER

key, highlight the hours and then the minutes. keys, set the desired re-switching

Acting on the UP and DOWN time, for instance 07.30;


press the ENTER with the DOWN press the ENTER press the EXIT

key until the cursor disappears from the display; key select TIMER STATUS; key to select ON; key. The display shows:

TIMER MODE

18:43

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OMEGA PROCESSOR Installation, Use & Service Manual

where 18:43 represents the current time. This display will remain active until the automatic re-switching of the processor (in this example: at 07:30 of the next morning). NOTE 1: To modify or cancel the time of the automatic re-switching, press and keys to change the previous display to the CLOCKS PROGRAMMING display (shown in the page before). To modify the time of the automatic re-switching, move the cursor with the DOWN key to select TIMER AT option, then press the ENTER key and change the time as shown above. To cancel the time of the automatic re-switching, move the cursor with the DOWN key to select TIMER STATE and then press the ENTER key to change ON in OFF. key.

To quit the program, press the EXIT NOTE 2:

Also in the case the TIMER STATE is set on OFF (it means that the re-switching timer is not working), press the EXIT key to quit this programme.

E - TECHNICAL NOTE
v

Changing of EPROM In case a reset of the computer is needed or in case the substitution of the Eprom on the CPU board is required, proceed as follows: 1. 2. 3. 4. 5. 6. 7. Set the processor main switch on position OFF. On the control box, press and keep down the UP key.
CHANGE OF EPROM

Always keeping the UP key pressed down, set the processor main switch on position ON. Now, OK, SYSTEM ACTIVE appears on the control box display. Only now it is possible to release the UP appears on the display. Press once more the ON/OFF programme. key and SYSTEM HALTED

key and the display shows a working

Enter into the Anti-oxid Menu (see Computer programming section) and reprogramme the duration and interval values.

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OMEGA PROCESSOR Installation, Use & Service Manual

F - ERROR MESSAGES Whenever a problem is detected by the CPU, an error message is displayed on the control box and an audio alarm is activated at the same time. After having eliminated the cause of the error, press the RESET key. Keeping it pressed, ALARM RESET is displayed. Releasing it, both Alarm Reset and the audio alarm disappear. Here follows a description of the possible error messages, together with the related causes, effects and remedies.

MESSAGE CAUSE EFFECT REMEDY

COVER OPEN The top cover or the side panels are not in the correct position. The processor stops and an audible alarm is activated. Put the top cover and/or the side panels in the correct position. After this, press the RESET processor. key to eliminate the alarm and reactivate the

MESSAGE CAUSE EFFECT REMEDY

LOW DEVELOPER LEVEL The tank developer level is low. An audible alarm is activated. The recirculation pump and the heating element are disconnected. Top up the developer tank level. After this, press the RESET eliminate the alarm and reactivate the processor. LOW FIXER LEVEL The tank fixer level is low. An audible alarm is activated. The recirculation pump and the heating element are disconnected. Top up the fixer tank level. After this, press the RESET eliminate the alarm and reactivate the processor. REPLENISHER DEV. LEVEL The replenisher developer level is low. An audible alarm is activated. The replenisher pump is de-activated. Top up the replenisher developer tank level. After this, press the RESET key to eliminate the alarm and reactivate the processor. key to key to

MESSAGE CAUSE EFFECT REMEDY

MESSAGE CAUSE EFFECT REMEDY

MESSAGE CAUSE EFFECT REMEDY

REPLENISHER FIX. LEVEL The replenisher fixer level is low. An audible alarm is activated. The replenisher pump is de-activated. Top up the replenisher fixer tank level. After this, press the RESET key to eliminate the alarm and reactivate the processor.

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OMEGA PROCESSOR Installation, Use & Service Manual

MESSAGE CAUSE EFFECT

DEVELOPER OVERHEATING An over-heating situation has arisen in the developer tank. An audible alarm is activated. The recirculation pump and the heating elements are de-activated. The motor still works in order to extract the film from the processor. Check the developer temperature value set in the programme. If this value is not correct, set the correct one and push the key, then wait for the developer temperature to reach the new value. In case this does not happen, contact the after-sales assistance service.

REMEDY

MESSAGE CAUSE EFFECT

FIXER OVERHEATING An over-heating situation has arisen in the fixer tank. An audible alarm is activated. The recirculation pump and the heating elements are de-activated. The motor still works in order to extract the film from the processor. Check the fixer temperature value set in the programme. If this value is not correct, set the correct one and push the key, then wait for the fixer temperature to reach the new value. In case this does not happen, contact the after-sales assistance service.

REMEDY

MESSAGE CAUSE EFFECT REMEDY

DRYER OVERHEATING An over-heating situation has arisen in the dryer section. An audible alarm is activated. The heating elements are de-activated. The motor still works in order to extract the film from the processor. Check the dryer temperature value set in the programme. If this value is not correct, set the correct one and push the key, then wait for the dryer temperature to reach the new value. In case this does not happen, contact the after-sales assistance service.

MESSAGE CAUSE EFFECT

DEVELOPER PROBE ERROR A problem related to the developer probe has arisen. An audible alarm is activated. The recirculation pump and the heating elements are de-activated. The motor still works in order to extract the film from the processor. Contact the after-sales assistance service. FIXER PROBE ERROR A problem related to the fixer probe has arisen. An audible alarm is activated. The recirculation pump and the heating elements are de-activated. The motor still works in order to extract the film from the processor. Contact the after-sales assistance service. DRYER PROBE ERROR A problem related to the dryer probe has arisen. An audible alarm is activated. The heating elements are de-activated. The motor still works in order to extract the film from the processor. Contact the after-sales assistance service.

REMEDY

MESSAGE CAUSE EFFECT

REMEDY

MESSAGE CAUSE EFFECT REMEDY

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OMEGA PROCESSOR Installation, Use & Service Manual

G - PROTECTION DEVICES In order to give the maximum protection to the operator in both operation and maintenance conditions, the processor disposes of the following protection devices:

SAFETY MICROSWITCHES They are located on:


upper main lid; lateral panels.

Removing any one of these components (lid - panels) will cause the stop of the processor, eliminating every kind of danger for the operator. At the same time, you will hear an alarm audio signal. On the control box display you will see LIDPANEL OPEN.

EMERGENCY SWITCH This pushbutton, if depressed, stops the machine.

CONDENSATE FUMES EVACUATION Inside the processor rear panel (film exit side), there are two extraction fans for the condensate fumes. Outside the same panel, a collector can be provided (as an option) in order to connect a flexible tube to evacuate the condensate fumes.

DISPLAY AND AUDIBLE ALARMS Whenever a problem is detected (i.e., low chemical level in the tanks), an alarm is displayed on the control box and an audible signal is emitted.

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OMEGA PROCESSOR Installation, Use & Service Manual

10 - MAINTENANCE
In order to grant a long life of the processor and to prevent technical problems, it is of great importance to follow and respect a maintenance programme. 10.1 - DAILY MAINTENANCE
v

Evening operations

Deactivate the wall switch and the processor general switch putting them on the position OFF. Completely drain the washing tank. Close the water wall tap. Clean all the cross-overs with a wet sponge. Check and, if necessary, restore the levels in the processing tanks and in the replenishment tanks. Lift the top lid of the processor as much as necessary to avoid condensate problems. Instead of lifting the processor top lid, it is possible to leave it closed, acting in this way:

NOTE 1:

leave the wall switch and the processor main switch on the position ON; key. press the ON/OFF In this way, the processor will remain switched off, but the 2 anticondensate blowers will still run, eliminating the condensate problems.

NOTE 2:

If at the end of the working day, the TIMER MODE is selected for the automatic switching on of the processor the morning after, the top lid can be left closed, as the 2 anti-condensate blowers will keep on running also in the Timer Mode.

Morning operations

Put the lid of the processor in operative position. Open the water wall tap. Reactivate the wall switch, the processor main switch and then I/O partial switch. Using a film, keep activated an input sensor untill the filling up of the washing tank is completed. Pass some clean films into the processor in order to remove dirt suspended particles in the solution or on the rollers.

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OMEGA PROCESSOR Installation, Use & Service Manual

10.2 - WEEKLY MAINTENANCE

Deactivate the wall switch and the processor main switch, putting them on the position OFF. Take off the top lid and the lateral panels of the processor. Drain the washing tank. Take off the cross-overs connecting the 4 racks and carefully wash them with a sponge. Draw out the washing rack, put it in a sink and, with the help of a sponge, wash under fluent water rollers and guides. Clean or change the filter of the dryer fan (VERY IMPORTANT!!!). If washed, put it in its position only when perfectly dry. Check and, in case, restore the levels into the processing tanks and replenishment tanks. Put back in position the washing rack and its overflow plug, the cross-overs, the lateral panels and the main lid of the processor.

10.3 - SCHEDULED MAINTENANCE Every two/three months, it is advisable to carefully clean the processor. Therefore: Deactivate the wall switch and the main switch of the processor, putting them on the position OFF. Take off the top lid and the lateral panels of the processor. Drain the 3 processing tanks recovering the liquids into suitable cans. Take off the cross-overs connecting the 4 racks. Draw out the 4 racks from the processor. Carefully clean and wash the 3 tanks. Carefully clean and wash the dev., fix. and wash racks (cross-overs included). Take off the dryer rack protections and clean the rollers, the guides and the air conveyors, using a wet sponge. Drain the replenishment tanks and carefully wash them. Change the dryer fan filter. Put the racks, the cross-overs and the overflow plug into the processor, in their original position. Now, fill up the processing tanks and the replenishment tanks with chemicals, following with care the instructions given in this manual (Processor filling with chemicals and Start-up of the processor). NOTE: If desired, before putting the chemicals into the processor, it is possible to fill the processing and replenishment tanks with water. Following the previous instructions (Start-up of the processor), run the machine for about 15 minutes, in order to wash tanks, pipes, circulation pumps, replenishment pumps and racks.

page 28

OMEGA 92 PROCESSOR Installation, Use & Service Manual

APPENDIX I MECHANICAL DRAWINGS

FIG. 1 FIG. 2 FIG. 3 FIG. 4 FIG. 5 FIG. 6 FIG. 7 FIG. 8 FIG. 9 FIG. 10 FIG. 11 FIG. 12 FIG. 13

GENERAL OVERVIEW TANK DEVELOPER RACK (GENERAL VIEW) DEVELOPER RACK (SIDE VIEW) FIXER AND WASH RACKS (SIDE VIEW) DRYER RACK (GENERAL VIEW) DRYER RACK (SIDE VIEW) TRANSMISSION SHAFT MOTOR SET PUMPS SUPPORT DRYER OUTPUT ELECTRONIC BOX CONTROL BOX

APPENDIX I

MECHANICAL DRAWINGS

page 1

OMEGA 92 PROCESSOR Installation, Use & Service Manual

FIG. 1 - GENERAL OVERVIEW

APPENDIX I

MECHANICAL DRAWINGS

page 2

OMEGA 92 PROCESSOR Installation, Use & Service Manual

TABLE 1 - GENERAL OVERVIEW

Pos.

Description

Code

Pos.

Description

Code

1 2 3 4 5 6 7 8 9 11 12 13 14 15

SWF Motor Pulley 18XL-0.37 Belt 100XL-0.37 Motor bracket Bearing rest Bearing Worm screw Daylight entry slot Main cover handle Daylight entry profile Main lid Lateral panel - left and right Drain plugs + overflow Heat exchanger for dev/fix 1000W

148000001 145000008 146000004 201000009 143000005 143000002 142000001 288092001 184000001 281092030 215092001 214000002 254000003 161000003

16 17 18 19 22 23 24 25 26 27 28 30 31 32

Main shaft Protection profile for input sensors Support profile for input sensors Bottom profile for input sensors Recirculation pumps MD.20 Replenishment pump Tank Carrying plate for replenisher cans Motor protection Rear panel Film receiving bin Temperature sensor Safety microswitch Level blades

235000002 281092025 281092020 281092015 152000003 152000005 251092001 216000021 202000001 213092001 283092001 177000002 168000009 160000092

APPENDIX I

MECHANICAL DRAWINGS

page 3

OMEGA 92 PROCESSOR Installation, Use & Service Manual

FIG. 2 / TABLE 2 - TANK

Pos.

Description

Code

1 2 3 4 5 6 7 8 9

Tank Dev/Fix drain plug Wash drain plug Heat exchanger chamber Heat exchanger support Omega 92 Screw-on cap Safety thermic relay (cut out) Temperature probe PT100 Heater 1000 W

251092001 254000003 254000004 161000011 101000023 109000007 162000016 177000002 161000003

APPENDIX I

MECHANICAL DRAWINGS

page 4

OMEGA 92 PROCESSOR Installation, Use & Service Manual

FIG. 3 - DEVELOPER RACK (GENERAL VIEW)

APPENDIX I

MECHANICAL DRAWINGS

page 5

OMEGA 92 PROCESSOR Installation, Use & Service Manual

TABLE 3 - DEVELOPER RACK (GENERAL VIEW)

Pos.

Description

Code

Pos.

Description

Code

1 2 3 4 5 6 7 8 9 10 11 12

Dev. floating lid. Curve guide Straight guide 57A/35 Lateral wall - Dev. rack Z20 reinforced gear Z50+Z20 gear Z26 reinforced helical gear Inox bush Z20 gear with screw Z17 reinforced gear Z30 gear Inox bush 10x26.5

092.21.002 092.12.022 092.12.009 000.52.075 000.16.003 000.16.095 092.16.071 092.08.002 000.16.091 000.16.007 000.16.008 000.08.003

13 14 15 16 17 18 19 20 21 22 23

Curve guide 54A/36-35R Rubber roller for tank section diam. 30 Tie rod for rack Bush - 10 mm. clearance hole PVC roller Straight guide for dev. daylight entry 67A/45 Mobil bush Conical spring Shaft for rack Inox bush for rack shaft Bush for rack rack shaft diam. 12

092.12.020 092.24.009 092.27.005 000.08.035 092.24.008 092.12.019 000.08.011 000.42.008 092.10.004 092.08.028 092.08.038

APPENDIX I

MECHANICAL DRAWINGS

page 6

OMEGA 92 PROCESSOR Installation, Use & Service Manual

FIG. 4 - DEVELOPER RACK (SIDE VIEW)

TABLE 4 - DEVELOPER RACK (SIDE VIEW) Pos. 1 2 3 4 5 6 7 8 9 Description Rubber roller for tank section diam. 30 PVC roller diam. 30 D.R.E. guide Straight guide 57A/35 Straight guide 67A/45 Curve guide 54A/36-35R Curve guide 58A/40-43R Mobil bush Conical spring Code 132092001 232092002 233092001 233092002 233092003 233092004 233092005 144000014 130000001 Pos. 10 11 12 13 14 15 16 Description Z20 gear with screw Z30 gear Z16 gear Z50/Z20 gear with inox bush 10x26,5 Developer wall Transmission shaft Z20 gear diam. 10 mm with inox bush diam. 10 Code 241000008 241000003 241000002 141000005 244000003 231000008 194000002 241000009 244000002

APPENDIX I

MECHANICAL DRAWINGS

page 7

OMEGA 92 PROCESSOR Installation, Use & Service Manual

FIG. 5 - FIXER & WASH RACKS (SIDE VIEW)

TABLE 5 - FIXER & WASH RACKS (SIDE VIEW) Pos. 1 2 5 6 7 8 9 10 Description Rubber roller for tank section diam. 30 PVC roller diam. 30 Straight guide 67A/45 Curve guide 54A/36-35R Curve guide 58A/40-43R Mobil bush Conical spring Z20 gear with screw Code 132092001 232092002 233092003 233092004 233092005 144000014 130000001 241000008 Pos. 11 12 13 14 15 16 Description Z30 gear Z16 gear Z50+Z20 gear with inox bush 10x26,5 Fixer & wash wall Transmission shaft Z20 gear with inox bush diam. 10 Code 241000003 241000002 141000005 244000003 231000009 241000009 244000002

APPENDIX I

MECHANICAL DRAWINGS

page 8

OMEGA 92 PROCESSOR Installation, Use & Service Manual

FIG. 6 - DRYER RACK (GENERAL VIEW)

APPENDIX I

MECHANICAL DRAWINGS

page 9

OMEGA 92 PROCESSOR Installation, Use & Service Manual

TABLE 6 - DRYER RACK (GENERAL VIEW)

Pos.

Description

Code

Pos.

Description

Code

0 1 2 3 4 5 6 7 8 9 10 11 12

Lid for dryer rack Lateral panel for dryer rack Tank rubber roller diam. 30 - Pin diam. 10 Bush - 10 mm. clearance hole Rack shaft Bush - 12 mm. clearance hole Right lateral wall Z20 gear Spacer inox bush Z26 reinforced helical gear Z50+Z20 gear Z17 reinforced gear Spacer inox bush

092.30.032 092.30.033 092.24.011 000.08.007 092.10.004 000.08.038 000.52.077 000.16.094 000.08.003 000.16.071 000.16.095 000.16.007 000.08.002

13 14 15 16 17 18 19 20 21 22 23 24 25

Z20 gear with screw Z30 gear Bush - 8 mm. clearance hole Bracket for air conveyor Rubber roller diam. 30 - Pin diam. 8 Upper air conveyor Air distributing guide Conical spring Curve guide 58A/40-43R Left lateral wall Bottom air conveyor Straight guide General air conveyor

000.16.091 000.16.008 000.08.035 000.51.013 092.24.010 092.05.001 092.12.000 000.42.001 092.12.021 092.52.078 092.05.002 092.12.024 092.09.014

APPENDIX I

MECHANICAL DRAWINGS

page 10

OMEGA 92 PROCESSOR Installation, Use & Service Manual

FIG. 7 / TABLE 7 - DRYER RACK (SIDE VIEW)

Pos.

Description

Code

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Z20 gear with screw Z30 gear with inox bush diam. 10 Z16 gear with inox bush diam. 10 Z20+Z50 gear Right lateral wall Transmission shaft Rubber roller dryer section diam. 30 Bottom air conveyor Upper air conveyor Inox guide 27A/15 Curve guide 43A/23.5-150R Left lateral wall Air distributing guide Curve guide 58A/40-43R Rubber roller transmission

241000008 241000013 241000002 141000005 231000010 132092004 236092001 236092003 233092006 233092007 231000011 233092008 233092005 132092003

APPENDIX I

MECHANICAL DRAWINGS

page 11

OMEGA 92 PROCESSOR Installation, Use & Service Manual

FIG. 8 - TRANSMISSION SHAFT

TABLE 8 TRANSMISSION SHAFT

Pos. Description

Code

1 2 3 4 5

Z26 reinforced helical gear Z20 reinforced gear diam. 12 Inox bush diam. 12 Seven starts never end gear Rack shaft

241000004 241000010 244000001 142000001 235092001

APPENDIX I

MECHANICAL DRAWINGS

page 12

OMEGA 92 PROCESSOR Installation, Use & Service Manual

FIG. 9 / TABLE 9 - MOTOR SET

Pos.

Description

Code

1 2 3 4 5

Pulley 18XL 0,37 Encoder disk Encoder circuit Motor support Motor SWF 402973

145000008 160000091
163000 013113 201000009

148000001

APPENDIX I

MECHANICAL DRAWINGS

page 13

OMEGA 92 PROCESSOR Installation, Use & Service Manual

FIG. 10 / TABLE 10 - PUMPS SUPPORT

Pos.

Description

Code

1 2 3

Replenishment pumps Recirculation pumps MD20 Electrovalve 24 V

152000005 152000003 166000001

APPENDIX I

MECHANICAL DRAWINGS

page 14

OMEGA 92 PROCESSOR Installation, Use & Service Manual

FIG. 11 / TABLE 11 - DRYER OUTPUT

Pos. Descripti 1 2 3 4 5 6 Dryer heater Dryer set thermic relay Centrifugal 80 fan EBM PG G2E160 Connections 9 Dryer box output guide

Cod 26100000 16200001 7 16900005 0 19600000 2 16800000 8 23309202 1 11

APPENDIX I

MECHANICAL DRAWINGS

page 15

OMEGA 92 PROCESSOR Installation, Use & Service Manual

FIG. 12 - ELECTRONIC BOX

TABLE 12 - ELECTRONIC BOX Pos. 1 2 3 4 5 6 Description Fuses block cover Fuses block 3x20 A Power box connector Signals box connector Connection box Solid state relay10 A Code 167000031 167000022 172000006 172000007 164000003 162000001 Pos. 7 8 9 10 11 12 Description Solid state relay 50 A Power supply Power board C.P.U. board Fuses connector Main connector Code 162000017 163000014 163000003 163000001 172000005 178000006

APPENDIX I

MECHANICAL DRAWINGS

page 16

OMEGA 92 PROCESSOR Installation, Use & Service Manual

FIG. 13 / TABLE 13 - CONTROL BOX

Pos.

Description

Code

1 2 3 4

5 ways microphone connector Control box Membrane keyboard Control/Display board

165000001 264000007 175000001 16300000 4

APPENDIX I

MECHANICAL DRAWINGS

page 17

OMEGA 92 PROCESSOR Installation, Use & Service Manual

APPENDIX II CONNECTION SYSTEM

APPENDIX II

CONNECTION SYSTEM

page 1

SIGNALS BOX
Dryer probe 1 1
whit e pin k

K35 K34 K33 K33 K5

1 2
red/ye l l o w

PT100 DRYER 2 2 3
grey/o r a n g e

Fixer probe PT100 FIX 3 3 4


blue/ p i n k

Developer probe PT100 DEV 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Fix. tank level 19 Dev. repl. level 20 Fix. repl. level Common levels - 24V extractors + 24V extractors 21 22 23 24 25 + Electrovalve 26 13 14 15 16 17 18 19 20 21 22 23 24 25 26 8
red/g r e e n

Common probe Stop swithc 5 5 6 7


blac k black

6 7 8 S + encoder + Common microswittches 9 Common microswittches 10 LID SWITCH 11 12 JAM SWITCH FILM INPUT SENSOR FILM INPUT SENSOR 2 MOTOR + + motor - motor Dev. tank level LEVEL DEV LEVEL FIX LEVEL REPL.. DEV LEVEL REG. FIX FILM INPUT SENSOR 3 Film input sensor Film input sensor Film input sensor Daylight lid swithc Safety swithc lids 9 Encoder signal

STOP - encoder

white/ y e l l o w white/ g r e y

K5 K29 K29 K29 K4


red/g r e e n

ENCOD ER

10
white / r e d

K27 11
red/b l a c k

K27 12
yellow / p i n k

K27 13
white/ b l u e

K27 14
white/ g r e e n

K27 15
gree n

K31 16
blu e

K31 17
gre y

K26 18
oran g e

K26 19
viol e t

K26 20
yell o w

K26 21
blac k

K4 22
blac k

K21 23
red

K21 24 25
brow n

K20 26

BUO Y

EXTRAC T O RS + -

RESET PUSHBOTON
red/g r e e n orange / b l a c k

ELECTRO V A LVE 24 V

K4 K27

POWER BOX
DEV. HEATER Developer heater FIXER HEATER Fixer heater 28 Neutral common heaters 29 Ground CIRCULATION PUMPS DEV. REPL. PUMPS REPL. FIX. PUMPS Fix. repl. pump Neutral common pumps DRYER FAN Phase dryer fan 35 Ground THERMIC RELAY 80 C Neutral dryer heater 37
whit e white/ b l a c k white/ b r o w n

27

viol e t

SOLID DEV 27 28 29 30 Circulation pumps Dev. repl. pump 31 32 33 34 30 31 32 33 34 35 36 36 37 27 SOLID FIX 28


blu e

K14 29
green/ y e l l o w

BORNAS TIERRA 30
brow n

31
blac k

K13 32
gre y

K11 33
blu e

K12 34 K14 35 TIERRA 36 BORNAS 37

MAIN SWITCH R S N
Size Document Number Thursday, January 11, 2001 Sheet 1 of 1 Rev POWER AND SIGNALS BOXES Title Date: DRYER HEATER

Phase dryer heater 38 LI


brow n yell o w

SOLID SEC 38 L1 L2
blac k

38 L1 L1 L2 L2 N
blu e

L2 N N PE Ground PE TIERRA PE N
green/yellow

TERMINALS

PE

OMEGA

OMEGA 51, 66, 78 F A F B F C F D 3 A 3 A 2 A 2 A

OMEGA 92 5 A 5 A 2 A 2 A

w h i t e /brown

black

brown

blue

brown

black

black

.
white

K13 K10

. K1 20 A 20 A 20 A blue blue brown


white

. F A
b r o wn

A brown B F B

A
grey

violet

white blue blue

b l a ck

g r ey

y e l low

B F C
y e l l o w / black

SOLID STATE RELAY DEV. K10 4

SOLID STATE RELAY FIX.

SOILD STATE RELAY DRYER

brown brown

brown brown brown grey


w h i t e K25

brown C brown

F D D D

w h i t e / black

K30
v i o let

K25

black

K15 g r e en

y e l l o w/green

TERMINALS

y e l l o w/green

K15 r e d

MAIN CONNECTOR

K16 w h i te

y e l l l o w / green

blue

K16

y e l low

K19

pink

GROUND

Title CONNECTOR - TERMINALS - RELAYS Size Date: Document Number Rev

OMEGA
Wednesday, January 10, 2001 Sheet 1 of 1

K19

10 A

10 A

50 A

brown

FUSES TERMINAL

OMEGA 51,66,78

OMEGA 92

F A OMEGA F B F C F D

3 A 3 A 1.5 A 2 A

5 A

brown

blue

grey

brown

black

black

2 A

white

K13 K10

. K1 blue blue brown A


white

. F A A F B B F C

brown

violet

2 A

white blue blue

black

20 A

20 A

20 A

RED LEDS
DL1 DL2 DL3 DL4 DL5 DL6 DL7 DL8 DL9 DL10 DL11 DL12 DL13 DL14 DL15

GREEN LEDS
DL16 DL17 DL18 DL19 DL20 DL21 DL22 DL23 DL24 DL25 DL26

POWER BOARD FUSES

brown B brown brown brown brown brown grey


white

grey

SOLID STATE RELAY DEV. K10

SOLID STATE RELAY FIX.

SOILD STATE RELAY DRYER

REPL. PUMP DEV. REPL. PUMP FIX. C I RCULATION PUMP DRYER FAN SSR1 HEATER DEV.

TANK LEV DEV T A NK LEVEL FIX

F1 F2 F3 F4 F5 F6 F7 F8 F9

1.5 A
brown

1 A 1 A 1 A

yellow/black

R E PL. LEVEL . DEV. R E PL. LEVEL FIX. S E NSOR FILM-IN 1 S E NSOR FILM-IN 2 S E NSOR FILM-IN 3 S E NSOR FILM-IN 4 A N TIJAM SENSOR S W ITCH COVER OPEN P U LSADOR ARRANQUE

brown K25 K25


yelllow/green

F D D . GROUND TERMINALS . D

white/black

K30
violet

green

blue

K15

K15

K16

K16

K19

AUX. 2 SSR3 HEATER DRYER S O LENOID VALVE (WASH) AUX. 3 AUX. 4

1 A 1 A

red/yellow orange/grey black white/yellow w h i t e/grey

black blue grey blue brown blue black/white

SIGNALS BOX
white pink

orange/black white/red red/black pink/yellow white/blue w h i t e/green red/green

FILM-IN C H EMICALS TEMP O.K. MAIN RELAY PT100 DRYER PT100 FIX PT100 DEV

y e l l o w/black

rellow violet orange grey

green red yellow white

green blue

brown black red

1 Fixer probe 2 D e veloper probe 3 Common probe 4 Stop swithc 5 - encoder 6 S Encoder signal + encoder 7 8 C o mmon microswittches 9 C o mmon microswittches LID SWITCH JAM SWITCH FILM INPUT SENSOR F I LM INPUT SENSOR 2 MOTOR F I LM INPUT SENSOR 3 + Safety swithc lids D a ylight lid swithc Film input sensor 13 Film input sensor 14 Film input sensor 15 + motor 16 - motor 17 Dev. tank level 10 11 12

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

pink white red/yellow grey/orange blue/pink black black white/yellow white/grey red/green red/green white/red red/black yellow/pink white/blue white/green green blue grey orange violet yellow black black red

blue

K35 K34 K33 K33 K27

violet pink

Dryer probe

w h i t e /black

grey white

white/black brown

8 7 6 5 4 K35 3 K34 2 1

7 6 5 K29 4 3 K31 2 1

7 6 5 K27 4 3 2 1

4 3 2 1

4 3 2 1

8 7 6 5 4 K13 3 K14 2 1

8 7 6 K16 5 K17 4 3 K18 2 1

8 7 6 5 4 K21 3 K22 2 1

K5 K5 K29 K29 K29 K4


red/green black green/yellow grey

ENCODE R

black

red/green

STOP

F4

8 7 K24 6 5 4 K25 3 K30 2 1

K37

K36

K33

K26

K10

K11

K12

K15

K19

K20

K23

red

K27 K27

DL11

DL13

DL9

DL15

1 2 3 K4 4 5
red/green DL1 DL3 DL5 DL7

K5

2 1

black blue/pink

F9

F2

F3

F5

F6

F7

F8

F1
3 2 1
white/black blue blue

K1

K27 K27 K27 K31 K31

DL10

DL12

DL24

DL26

DL21

DL23

DL17

DL19

DL2

DL4

DL6

DL25

DL20

DL22

DL16

DL18

DL8

DL14

220V

22V

K26 K26 K26

POWER

LEVEL DEV LEVEL FIX LEVEL REPL.. DEV LEVEL REG. FIX

18 Fix. tank level 19 Dev. repl. level 20 Fix. repl. level 21 Common levels 22 - 24V extractors + 24V extractors 23 24 25 + Electrovalve ELECTROVALVE 24 V EXTRACTO RS + 26 BUOY

TRAFO 24V 2A

1 2 3 K32 4 5

1 K28 2

K26 K4 K21 K21

violet brown grey green orange

white yellow

brown

K20

RESET PUSHBOTON
red/green orange/black

K4 K27

DEV. HEATER D e veloper heater 27 FIXER HEATER Fixer heater 28 N e utral common heaters 29 Ground 30 CIRCULATION PUMPS DEV. REPL. PUMPS REPL. FIX. PUMPS Fix. repl. pump 33 N e utral common pumps 34 DRYER FAN Phase dryer fan 35 Ground 36 T H ERMIC RELAY 80 C N e utral dryer heater 37 37 38 L1 L2 N TIERRA PE
white

K32 27 28 29 TIERRA 30 31 32 33 34 35 TIERRA 36 BORNAS


violet

K11

orange green

K32

K16

SOLID DEV SOLID FIX

1 2 3

3 2 1

grey grey blue black black black black red red

white/brown

K28 K14 K28 BORNAS K4 K4

white yellow

blue

1 2 3 1 2

C.P.U.
K17

2 1

K14

green/yellow

red grey

Circulation pumps 31 Dev. repl. pump 32

brown

black

K13 K11 K12 K14

grey

blue

white/black

K1

+ 12V
blue

blue red black grey

MAIN SWITCH R S N
DRYER HEATER

P h ase dryer heater 38 LI L1 L2 L2 N N PE Ground PE

yellow

SOLID SEC
brown

brown

L1 L2 N TERMINALS

POWER SUPLY +5 / +12 / -12

+ 5V GND - 12V

black

blue

green/yellow

blue

POWER BOX

3 2 1

K12

brown violet

grey

blue grey red black

1 2 K8 3 4

Title

PE
Size Date:

OMEGA CONNECTIONS Document Number

K19

AUX. 1

0.5 A

yellow/green

yellow/green

S S R2 HEATER FIX.

1 A

red

MAIN CONNECTOR

white

yellow

1 A

black

pink

10 A

10 A

50 A

yellow

5 A

white/brown

black

brown

OMEGA
Sheet 1 of 1

Rev

Wednesday, January 10, 2001

RED LEDS
DL1

REPL. PUMP DEV. REPL. PUMP FIX. CIRCULATION PUMP DRYER FAN SSR1 HEATER DEV.

yellow/ b l a c k

white/black

red/ye l l o w orange/ g r e y b l a ck white/y e l l o w white/ g r e y

orange/ b l a c k white/ r e d red/bl a c k pink/ye l l o w white/ b l u e white/g r e e n red/gr e e n

DL2 DL3 w h i t e / b lack brown DL4 DL5 DL6

blac k blu e grey blue brow n blue black/ w h i t e

whit e

gree n red yell o w whit e

rello w viol e t orang e grey

viol e t p i nk

pink

blu e

green blue

brow n b l a ck red

grey white

SSR2 HEATER FIX. AUX. 1 AUX. 2 SSR3 HEATER DRYER SOLENOID VALVE (WASH) AUX. 3 AUX. 4 FILM-IN CHEMICALS TEMP O.K. MAIN RELAY

K27

8 7 K36 6 5 K35 4 3 K34 2 1

7 6 5 K29 4 3 K31 2 1

7 6 5 K27 4 3 2 1

4 K26 3 2 1

4 K10 3 2 1

8 7

K12 6

K13 4

K14 2

K15 8

7 6 K16 5 K17 4 3 K18 2 1

8 7 K20 6 5 K21 4 3 K22 2 1

K23 7

K24 6

K25 4

3 K30 2 1

DL7 DL8 DL9 DL10 black b l u e / pink DL11 DL12 DL13 w h i t e / b lack

K33

K37

black

F4

red

r e d / green

K11

K19

F9

F2

F3

F5

F6

F7

r e d / g reen black g r e e n / y ellow grey r e d / g reen

1 2 3 K4 4 5

F8

K5 2

F1
D L 11 D L 13 D L 15

DL9

3 K1 2 1

DL14 blue blue DL15

DL1

DL3

DL5

DL7

D L 10

D L 12

D L 24

D L 26

D L 21

D L 23

D L 17

D L 19

DL2

DL4

DL6

DL8

D L 14

22V

2 2 0 V

GREEN LEDS
DL16

TANK LEV DEV TANK LEVEL FIX REPL. LEVEL . DEV. REPL. LEVEL FIX. SENSOR FILM-IN 1 SENSOR FILM-IN 2 SENSOR FILM-IN 3 SENSOR FILM-IN 4 ANTIJAM SENSOR SWITCH COVER OPEN PULSADOR ARRANQUE

POWER

TRAFO 24V 2A

D L 25

D L 20

D L 22

D L 16

D L 18

DL17 DL18 DL19 DL20 DL21

1 2 3 K32 4 5

1 K28 2

v i o l et b r o wn grey g r e en o r a n ge

1 2 K8 3 4

DL22 w h i te y e l l ow blue grey red b l a ck DL23 DL24 DL25 DL26

3 2 1

b r o wn v i o let

grey

POWER BOARD FUSES


blue

K12

F1 F2 F3 F4 F5 F6 F7

1.5 A 1 A 1 A 1 A 1 A 1 A 0.5 A 1 A 1 A

K32 K32

K11

o r a n ge g r e en

grey grey

1 2 3

3 2 1

K16

blue black black black black red red

K28 K28 K4 K4

K14

white y e l l ow

1 2 3 1 2

C.P.U.

2 1

K17

red grey

K1

F8 F9

9 8 2 6 2
blue

+12 V

blue red black grey

b r o wn

POWER SUPLY +5 / +12 / -12

+5V G N D - 12V

Title BOARDS Size Date: Document Number Rev

6 8 9

OMEGA
Wednesday, January 10, 2001 Sheet 1 of 1