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Author's personal copy
Received 9 August 2007; received in revised form 1 November 2007; accepted 20 December 2007
Available online 6 January 2008
Abstract
Yield stress of aqueous bentonite dispersions was determined at two concentrations, with two bentonites, over a range of pH values, with the vane
technique and by extrapolation of the full rheograms, derived with concentric cylinder viscometer, fitted to Herschel–Bulkley and to Casson models.
All samples exhibited a yield stress and gave very similar yield stress values determined by the three techniques and hence, any of the techniques
can be used for measurement of the yield stress. Data extrapolation using either the Herschel–Bulkley or the Casson model would be favoured,
though, because it gives, in addition to the yield stress, the rheological model parameters. The close matching observed for all three techniques is
attributed to preparation and intensive preshearing procedures, similar to ones experienced by fluids in flow situations. pH of dispersions affected
their yield stress but the effect was different for the two bentonites and the two concentrations tested. Measurement time at each rotational speed
should be kept at a minimum of 60 s. Bentonite dispersions build continuously structure over time and the yield stress evolution with time could be
well described by power law. A model to predict yield stress, previously suggested for suspensions at the isoelectric point, could be a good starting
point for yield stress prediction of bentonite dispersions.
© 2008 Elsevier B.V. All rights reserved.
0927-7757/$ – see front matter © 2008 Elsevier B.V. All rights reserved.
doi:10.1016/j.colsurfa.2007.12.050
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218 V.C. Kelessidis, R. Maglione / Colloids and Surfaces A: Physicochem. Eng. Aspects 318 (2008) 217–226
success and this could be the result of not knowing which is the
Nomenclature real property that is measured. Hence, one must assess which
of the yield stress values is the real engineering property, not
A term in Eq. (9)
dependent on the measuring methodology and furthermore a
AH Hamaker constant (J)
procedure should be standardized on how to measure it.
B term in Eq. (9)
It is the scope of this work to provide further evidence that the
d particle diameter (m)
yield stress of aqueous bentonite dispersions is an engineering
D vane diameter (m)
reality. The yield stress of bentonite dispersions will be deter-
h0 inter-particle distance (m)
mined at different conditions such as, different raw material,
H vane height (m)
different preparation procedures, different concentrations and
K fluid consistency index (Pa sn )
different pH values, by the vane technique and also estimated
n fluid behavior index
by extrapolation of concentric cylinder viscometric data using
r radius (m)
Herschel–Bulkley and Casson rheological models. The values
SQ2 sum of square errors (Pa2 )
will be compared so that a best approach for obtaining the engi-
t time (s)
neering property of bentonite dispersions known as yield stress
Tm torque (N/m)
will be proposed. An attempt will also be made to predict yield
Greek letters stress of such dispersions from proposed relationships between
γ̇ shear rate (s−1 ) microstructure and macroscopic properties, which, if successful,
ζ zeta potential (V) could provide evidence that yield stress is a material property.
μC Casson viscosity (Pa s)
μp plastic viscosity (Pa s) 2. Background theory
τ yield stress (Pa)
τB Bingham yield stress (Pa) The yield stress from the vane measurements can be com-
τ CA Casson yield stress (Pa) puted, following the approaches of Nguyen and Boger [8], James
τe yield stress on bottom and top surface of vane (Pa) et al. [10] and Alderman et al. [28]. If the stress is non-uniform
τ HB Herschel–Bulkley yield stress (Pa) over the circumscribed cylinder by the vane, then
τ HSRB high shear rate Bingham yield stress (Pa) τy D D/2
τvn vane yield stress (Pa) Tm = πDH +2 π τe (r)r dr (1)
2 0
τLSRB linear shear rate Bingham yield stress
τ y,max maximum yield stress (Pa) where Tm is the maximum measured torque with the vane instru-
φ solid volumetric concentration ment, τ y is the yield stress, H is the height of the vane and D is
the diameter of the vane. τ e is the shear stress developed on the
bottom and top surfaces of the vane, which is assumed to vary
from the center to the outer circumference by
direct measuring devices or by implementing indirect measuring
m
techniques. τe 2r
Direct measurement techniques rely on an independent = (2)
τy D
assessment of the yield stress, normally carried out with the
rotating vane method [8,11,24,28,29], a technique used widely in Substitution into Eq. (1) and integration yields,
soil mechanics and adapted for use in fluids. Numerical simula-
πD3 H 1
tion [30,31] has provided further support for the reliability of the Tm = τy + (3)
2 D m+3
technique. The vane has usually four thin blades and is rotated at
very slow speed while immersed in the material. The resulting If m is zero or very small, it may be concluded that the fluid
torque is measured continuously as a function of time and anal- ‘yields’ and the shear stress along the radius of the bottom or top
ysis of the curve provides the yield stress, which is often called of the vane is constant and equals the yield stress, τvn [23,34].
the static yield stress [32]. The technique is not prone to errors James et al. [10] using vanes of different height and diameter
attributed when use is made of the indirect techniques, because, in illite suspensions of various concentrations found that (m)
firstly, no wall slippage occurs, with the material yielding in ranged between 0.01 and 0.05, hence, it may be concluded that
itself and secondly, it causes less structural disruption, which is the stress is uniform over the cylindrical surface and equal to the
particularly important for fluids having fragile gel structure like yield stress. Setting thus m = 0 in Eq. (3) results in
water–bentonite suspensions. The vane technique, although an
πD3 H 1
established method used with many suspensions, it has not been Tm = τvn + (4)
2 D 3
used widely in the drilling fluids industry [19,33].
Various efforts have been reported in the past aiming at devel- A typical stress (torque) versus time diagram is shown in
oping models which relate microstructure (the interaction among Fig. 1, with data of sample 6, to be analyzed later. The value of
molecules and suspending particles) to macrostructure (rheol- the vane yield stress, τvn , is estimated then by Eq. (4), taking the
ogy and in particular the yield stress) but none had significant maximum shear stress (torque) value from the diagram.
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V.C. Kelessidis, R. Maglione / Colloids and Surfaces A: Physicochem. Eng. Aspects 318 (2008) 217–226 219
220 V.C. Kelessidis, R. Maglione / Colloids and Surfaces A: Physicochem. Eng. Aspects 318 (2008) 217–226
Table 1
Sample information and measured and estimated values of yield stresses
Sample # Sample information (wt%) pH τvn (Pa) τ HB (Pa) R2c SQ2 (Pa2 ) τ CA (Pa) R2c SQ2 (Pa2 )
ticle sizes for both bentonites smaller than 70 m, with most ferent four bladed vane spindles, in order to cover the extended
of them around 10–20 m [27,44]. The samples were prepared yield stress range, one with length of 4.333 cm, and diameter of
according to American Petroleum Institute (API) procedures 2.167 cm while the second had length of 2.535 cm and diameter
[25,26] with deionized water, using a Hamilton Beach high of 1.267 cm. Vane was rotated at 0.1 rpm.
speed mixer to stir the samples at 11,000 rpm for 20 min when
preparing the dispersion. In order to have dispersions covering 3.3. Methodology
an extended yield stress range, the pH of the dispersions was var-
ied. The sample pH was adjusted to the desired value with 1 M All measurements were done at 25 ◦ C. pH was measured with
NaOH or 5 M HCl, while the ‘natural’ pH of the dispersions, Inolab pH-meter and ranged from acidic (pH of 5.3) to alkaline
without any additive, was around 8.8. The samples were then (pH of 11.1). The conditions of testing the 14 samples are shown
poured in a covered container and left undisturbed for 16 h for in Table 1.
full hydration at room temperature. Prior to testing, the samples The effects of length of measuring time while at a particular
were stirred for 5 min at 11,000 rpm and the final pH value was rotational speed on the measured rheological properties was also
recorded and it is this value that is reported in Table 1, as there determined. This was done by using measuring times of 60 s,
is a shift in pH of bentonite dispersions [27]. After pH measure- 120 s and 180 s. An extensive literature search did not return
ment, the sample was poured into the viscometer container to any particular standard but the usual practice [25,26] recom-
get the rheograms and it was then poured into the container to mends rotation until ‘reading stabilizes’. Such testing should
measure the vane yield stress. be performed under otherwise similar conditions of samples.
For this reason, three separate batches of Zenith dispersions at
3.2. Equipment 6.42 wt.% were prepared exactly the same way, following API
preparation procedures, with the samples left overnight for 16 h
Rotational viscometric data was obtained with a variable for full hydration and agitated for 5 min at 11,000 rpm prior to
speed rotational viscometer (Grace Instruments, USA) which testing, thus experiencing the same preshearing history.
offers electronically controlled and continuously varied speeds The build up of the structure of these dispersions over time
from 0.01 rpm to 600 rpm, connected to a PC for data storing was measured by measuring the vane yield stress, using a 6.42%
and analysis. The inner fixed cylinder diameter is 1.7245 cm and Zenith bentonite dispersion prepared as per API specifications
the outer rotating cylinder diameter is 1.8415 cm thus giving a and left to hydrate overnight for 16 h. Prior to first measurement
gap with a diameter ratio of δ = 1.06785. Viscometric data were (t = 0), the dispersion was agitated at 11,000 rpm for 5 min and
obtained at fixed speeds of 600 rpm, 300 rpm, 200 rpm, 100 rpm, then the vane yield stress was determined after 60 min, 120 min,
60 rpm, 6 rpm and 3 rpm, which give Newtonian shear rates on 180 min and 240 min. At 300 min, the dispersion was presheared
the inner fixed cylinder of 1021.38 s−1 , 510.67 s−1 , 340.46 s−1 , according to the normal practice (i.e. 11,000 rpm for 5 min)
170.23 s−1 , 102.14 s−1 , 10.21 s−1 and 5.11 s−1 , respectively. before final measurement.
The readings were taken from high to lower speeds, while
rotation lasted for 60 s at each rotational speed, with readings 4. Results and discussion
recorded every 10 s, thus giving six measurements for each rota-
tional speed. These six values were then averaged and recorded 4.1. Comparison of yield stress measurement techniques
for rheological parameter estimation according to the two chosen
models. For each of the samples, the rheograms were fitted to the
Direct yield stress measurements were performed with a Herschel–Bulkley and Casson models, computing the relevant
Brookfield yield stress vane measuring device using two dif- rheological parameters together with the estimation of the good-
Author's personal copy
V.C. Kelessidis, R. Maglione / Colloids and Surfaces A: Physicochem. Eng. Aspects 318 (2008) 217–226 221
N
2
τy,k
DD = −1 (8)
τvane
i=1
222 V.C. Kelessidis, R. Maglione / Colloids and Surfaces A: Physicochem. Eng. Aspects 318 (2008) 217–226
V.C. Kelessidis, R. Maglione / Colloids and Surfaces A: Physicochem. Eng. Aspects 318 (2008) 217–226 223
the Casson model is almost the same with that estimated from
the Herschel–Bulkley model, if data from 180 s measurement
time are used, while it is larger at 120 s measurement time (ratio
of τ CA /τ HB = 1.16) and much larger at 60 s (τ CA /τ HB = 1.25).
Unfortunately, no vane yield stress measurements were made
for these samples.
The results of the time evolution tests of the vane yield stress
while the dispersion is at rest are shown in Fig. 8. It is seen that
the fluid builds continuously structure over time and the yield
stress data follow a power type of growth, given by
τvn = 22.7 + 0.076(t)0.893 (9) Fig. 8. Evolution of vane yield stress with time. Zenith bentonite at 6.42% (w/w).
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224 V.C. Kelessidis, R. Maglione / Colloids and Surfaces A: Physicochem. Eng. Aspects 318 (2008) 217–226
V.C. Kelessidis, R. Maglione / Colloids and Surfaces A: Physicochem. Eng. Aspects 318 (2008) 217–226 225
law over a period of 5 h. Intensive preshearing after 5 h was not AADE-03-NTCE-35 presented at the AADE National Technical Confer-
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