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Primary Precautions to be Observed During Maintenance 1. Before troubleshooting a particular problem, consult the operator to obtain clues that may assist in finding the problem. Who would be more familiar with the symptom of the problem than the individual that constantly operates the machine. 2. Copy Samples Always make copy samples before and after your maintenance service to ensure proper machine operation. 3. Drum
Do not expose the drum to sunlight or room light. When the drum is removed from the machine, place a cover over it. When cleaning the photosensitive surface, use a cleaning pad moistened with the specified drum cleaner. Never use solvents other than the drum cleaner; otherwise the photosensitive material of the drum can be dissolved.
4. After maintenance is completed, remember to reset the PM counter. (47 mode, Code 90/See the adjustment section for details.) 5. Always reset the drum counter when replacing the drum. (47 mode, Code 91/See the adjustment section for details.) Caution Be sure to turn the main switch OFF and pull the plug before working on the machine.
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SERVICE
SERVICE SCHEDULE
[1] Service Schedule
Copy Q'ty Model Service items (Unit:1,000cps) 0 30 60 90 120 150 180 210 240 270 300 330 360 390 Guarantee period (5years or 400,000cps) Number of cycle
Maintenance (Every 30,000cps) Main body Periodic check ( I ) (Every 60,000cps) Periodic check ( II ) (Every 120,000cps) ADF DF-204 Maintenance (Every 30,000cps) Periodic check ( I ) (Every 210,000cps) DBU DB-607 Maintenance (Every 30,000cps) DB-207A Maintenance (Every 30,000cps) STR ST-103 Maintenance (Every 30,000cps) ST-104 Maintenance (Every 30,000cps) Periodic check ( I ) (Every 60,000cps) Periodic check ( II ) (Every 90,000cps)
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7-2
SERVICE
1 2
Image check Kit contents check Drum cartridge Cleaning blade (25HA-213*) Separation claw (include separation claw position change) PCL CEL Charging corona unit (wire) Second paper feed driven roller Third paper feed driven roller Toner supply unit Blower brush/Cleaning pad Blower brush/Cleaning pad Cleaner knob/Blower brush Blower brush/Cleaning pad Blower brush/Cleaning pad Blower brush/Cleaning pad Blower brush/Cleaning pad Blower brush/Cleaning pad Blower brush/Cleaning pad Setting powder Drum cleaner/Cleaning pad
Conveyance section
Transfer/Separation corona unit Paper conveyance guide plate Paper conveyance section (upper section)
Developing section
Developer Developing unit Toner density sensor Around the unit Blower brush Blower brush/Cleaning pad Towel/Blower brush Towel/Blower brush Towel/Blower brush Towel/Blower brush Blower brush Blower brush/Cleaning pad
Paper feed roller (Upper/Lower) Paper drive roller (Upper/Lower) Paper driven roller (Upper/Lower) Bypass roller Sensor (PS1) Paper feed guide plate
7-3
SERVICE
No.
Classification
Service item
Optics section
Exposure lamp Reflection mirrors(main and aux.) Lens First to fourth mirrors AE sensor Photo sensors Optics stopper felt Platen glass Platen cover Ozone filter (26LA1001*) Scale plate APS sensor
Blower brush/Cleaning pad Blower brush/Cleaning pad Blower brush/Cleaning pad Blower brush/Cleaning pad Blower brush Blower brush Multi oil Drum cleaner/Cleaning pad Drum cleaner/Cleaning pad Cleaning pad Blower brush Roller cleaner/Cleaning pad Roller cleaner/Cleaning pad Drum cleaner/Cleaning pad Roller cleaner/Cleaning pad Roller cleaner/Cleaning pad Drum cleaner/Cleaning pad Cleaning pad/Paper/Drum cleaner Cleaning pad/Paper/Drum cleaner Cleaning pad/Paper/Drum cleaner Roller cleaner/Cleaning pad Solvest 240 Plas guard No.2
Upper fixing roller Lower fixing roller Paper exit roller Paper exit roller/A Fixing claw Upper fixing guide plate Cleaning roller (35EA5305*) Fixing temperature sensor 1 Fixing temperature sensor 2 Thermostat Sensor cleaning blade (2 pcs) Gears
Final check
L detection adjustment (47 mode, Code 51) *1 Around the machine W.U.T. check Image check (light distribution and intensity adjustments) Unit external parts Current leakage breaker PM counter reset (47 mode, Code 90) *2 Drum counter reset (47 mode, Code 91) *3
7-4
SERVICE
No.
Classification
Service item
1 2
Paper feed check (with enclosures removed) Paper feed roller Paper feed belt Paper feed driven roller Double feed prevention roller Photo sensor Drum cleaner/Cleaning pad Drum cleaner/Cleaning pad Drum cleaner/Cleaning pad Drum cleaner/Cleaning pad Blower brush Drum cleaner/Cleaning pad Blower brush Plas guard No.2 Drum cleaner/Cleaning pad Drum cleaner/Cleaning pad Cleaning pad
Paper conveyance belt Photo sensor Conveyance gear Reversal roller Paper exit roller Around the unit (with enclosures mounted) Paper feed check
Final check
No.
Classification
Service item
1 2 3
Paper feed check (with enclosures removed) Paper feed roller Paper feed drive roller Paper feed driven roller Paper conveyance side door Sensor Paper feed check (with enclosures mounted) External section Drum cleaner/Cleaning pad Drum cleaner/Cleaning pad Drum cleaner/Cleaning pad Drum cleaner/Cleaning pad Blower brush Blower brush
Final check
7-5
SERVICE
No.
Classification
Service item
1 2
Paper feed check (with enclosures removed) Paper feed roller Drum cleaner/Cleaning pad
Paper feed drive roller Paper feed driven roller Paper conveyance side door Sensor Paper feed check (with enclosures mounted) External section
Drum cleaner/Cleaning pad Drum cleaner/Cleaning pad Blower brush Blower brush
Final check
No.
Classification
Service item
1 2
Paper feed check (with enclosures removed) Conveyance belt Feed belt Gate switching gear Conveyance roller Conveyance guide plate Cleaning pad Cleaning pad Plas guard No.2 Drum cleaner/Cleaning pad Drum cleaner/Cleaning pad Blower brush Blower brush Drum cleaner/Cleaning pad Drum cleaner/Cleaning pad
3 4
Paper detection sensor Drive in a staple position Paper feed check (with enclosures mounted) External section
7-6
SERVICE
No.
Classification
Service item
1 2
Paper feed check (with enclosures removed) Static brush (L,S) Feed roller Sensor hole for paper remainder Aligner Drum cleaner/Cleaning pad Cleaning pad/Cotton pad Cleaning pad Plas guard No.2 /Cotton pad Plas guard No.2 /Cotton pad Plas guard No.2 /Cotton pad Plas guard No.2 /Cotton pad Multi oil /Cotton pad Plas guard No.2 /Cotton pad
Drive unit
Tray pin slide groove Carrier support slide groove Inside of groove for transfer cam Stapler slide groove Shaft holder section Gear section
Final check
Paper feed check (with enclosures mounted) External section Drum cleaner/Cleaning pad
7-7
SERVICE
Service item Drum Upper fixing roller 26AA5305* Drum counter reset (47 mode, Code 91)
Implementation classification Service material and tools Cleaning Check Lubrica- Replace- Supply tion ment
Implementation classification Service material and tools Cleaning Check Lubrica- Replace- Supply tion ment
2. ADF [DF-204]
(1) Periodic check [ I ] (Every 210,000 copies)
Service item Paper feed belt 04804027* Double feed prevention roller 19604021*
Implementation classification Service material and tools Cleaning Check Lubrica- Replace- Supply tion ment
3. STR [ST-104]
(1) Periodic check [ I ] (Every 60,000 copies)
Implementation classification Service material and tools Cleaning Check Lubrica- Replace- Supply tion ment Tray pin slide groove Plas guard No.2/Cotton pad Carrier support slide Plas guard No.2/Cotton pad groove Inside of groove for Plas guard No.2/Cotton pad transfer cam Stapler slide groove Plas guard No.2/Cotton pad Shaft holder section Multi oil/Cotton pad Gear section Plas guard No.2/Cotton pad Service item
7-8
SERVICE
Service item Static brush (L) 12QA1019* Static brush (S) 12QA4819*
Implementation classification Service material and tools Cleaning Check Lubrica- Replace- Supply tion ment
7-9
SERVICE
COPY MATERIALS
[1] Toner Kit
1. Configuration (1kit/8,000 copies)
Description Toner Quantity 1 pc
1 pc
Ozone filter
1 pc
1 pc
Polyethylene gloves
1 set
1 pc
1 pc
1 pc
7-10
SERVICE
1 pc
1 pc
1 pc
1 pc
Ozone filter
1 pc
1 pc
1 pc
7-11
SERVICE
SERVICE MATERIALS
Material No. Description Shape Remarks
000V-16-0
Drum cleaner
000V-17-0
Roller cleaner
00GR00020
00GR00170
Multi-oil
00GR00210
Solvest 240
000V-19-0
Setting powder
000V-18-1
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SERVICE
SPECIAL TOOLS
Tool No. LX15-0010 Description Optics pulley holding jig (for replacing optics wire) Shape Quantity 1 Remarks
25HA61651
00M6-2-00
00V9-4-00
AE chart
00VD-2002
Potential chart
00VD-5000
00VC-2-00
Drum cover
00VD-1000
Blower brush
00VE-1002 or 00VE-1003
Tester
(00VE-1002)
(00VE-1003)
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