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Standard Features
D Kohler Co. provides one-source responsibility for the generating
system and accessories.
D The generator set and its components are prototype-tested,
factory-built, and production-tested.
Ratings Range
60 Hz 50 Hz D The 60 Hz generator set offers a UL 2200 listing.
Standby: kW 31--42 27--34 D The generator set accepts rated load in one step.
kVA 31--53 27--42 D The 60 Hz generator set meets NFPA 110, Level 1, when
Prime: kW 29--39 25--30 equipped with the necessary accessories and installed per NFPA
kVA 29--49 25--37 standards.
D A one-year limited warranty covers all systems and components.
Two-, five-, and ten-year extended warranties are also available.
D Alternator features:
d The unique Fast-Responset II excitation system delivers
excellent voltage response and short circuit capability using a
permanent magnet (PM)-excited alternator.
d The brushless, rotating-field alternator has broadrange
reconnectability.
D Other features:
d A rugged industrial gas engine delivers rated power at
1800 rpm (60 Hz) and 1500 rpm (50 Hz).
d Controllers are available for all applications. See controller
features inside.
d The electronic, isochronous governor incorporates an
integrated drive-by-wire throttle body actuator delivering
precise frequency regulation.
Application Data
Engine Engine Electrical
Engine Specifications 60 Hz 50 Hz Engine Electrical System 60 Hz 50 Hz
Manufacturer General Motors Ignition system Electronic, Distributor
Engine: model, type Industrial Powertrain Battery charging alternator:
Vortec 4.3 L, 4-Cycle Ground (negative/positive) Negative
Natural Aspiration Volts (DC) 12
Cylinder arrangement V-6 Ampere rating 70
Displacement, L (cu. in.) 4.3 (262) Starter motor rated voltage (DC) 12
Bore and stroke, mm (in.) 101.6 x 88.4 (4.00 x 3.48)
Battery, recommended cold cranking
Compression ratio 9.05:1
amps (CCA):
Piston speed, m/min. (ft./min.) 318 (1044) 265 (870)
Qty., rating for --18_C (0°F) One, 630
Main bearings: quantity, type 4, Babbitt
Rated rpm 1800 1500 Battery voltage (DC) 12
Max. power at rated rpm, kW (HP) 56 (75) 44.8 (60)
Engine power at standby rating, kW (HP) Fuel
Natural Gas 49.2 (66) 40.3 (54) Fuel System 60 Hz 50 Hz
LP Gas 53.7 (72) 42.5 (57) Fuel type LP Gas or
Cylinder head material Cast Iron Natural Gas
Piston type and material High Silicon Aluminum Fuel supply line inlet 1 NPTF
Crankshaft material Nodular Iron Natural gas/LPG fuel supply pressure,
Valve (exhaust) material Forged Steel measured at the generator set fuel inlet
Governor type Electronic downstream of any fuel system
Frequency regulation, no-load to full-load Isochronous equipment accessories, kPa (in. H2O) 1.74--2.74 (7.0--11.0)
Frequency regulation, steady state ±0.5%
Frequency Field-Convertible Fuel Composition Limits * Nat. Gas LP Gas
Air cleaner type, all models Dry Methane, % by volume 90 min. —
Ethane, % by volume 4.0 max. —
Exhaust Propane, % by volume 1.0 max. 85 min.
Propene, % by volume 0.1 max. 5.0 max.
Exhaust System 60 Hz 50 Hz
C4 and higher, % by volume 0.3 max. 2.5 max.
Exhaust manifold type Dry Sulfur, ppm mass 25 max.
Exhaust flow at rated kW, m3/min. (cfm) 8.8 (310) 7.6 (270) Lower heating value,
Exhaust temperature at rated kW, dry kJ/m3 (Btu/ft3), min. 26.6 (890) 67.5 (2260)
exhaust, _C (_F) 649 (1200)
Maximum allowable back pressure, * Fuels with other compositions may be acceptable. If your fuel is
kPa (in. Hg) 10.2 (3.0) outside the listed specifications, contact your local distributor for
further analysis and advice.
Exhaust outlet size at engine hookup,
mm (in.) 76 (3.0) OD
Operation Requirements
Air Requirements 60 Hz 50 Hz
Radiator-cooled cooling air,
m3/min. (scfm)] 142 (5000) 113 (4000)
Cooling air required for generator set
Decision-Makert 3+, 16-Light Controller
when equipped with city water cooling or
Audiovisual annunciation with NFPA 110 Level 1 capability.
remote radiator, based on 14_C (25_F)
rise and ambient temperature of 29_C Microprocessor logic, AC meters, and engine gauge features.
(85_F), m3/min. (cfm) 12- or 24-volt engine electrical system capability.
82 (2900) 71 (2500)
Remote start, prime power, and remote annunciation options.
Combustion air, m3/min. (cfm) 2.61 (92) 2.27 (80)
Refer to G6-30 for additional controller features and accessories.
Heat rejected to ambient air:
Engine, kW (Btu/min.) 16.0 (910) 13.0 (740)
Alternator, kW (Btu/min.) 6.3 (360) 6.2 (350)
] Air density = 1.20 kg/m3 (0.075 lbm/ft3)
Fuel Consumption 60 Hz 50 Hz
Natural Gas, m3/hr. (cfh) at % loadw Standby Ratings
100% 16.5 (584) 13.5 (477)
75% 13.8 (486) 10.4 (367)
50% 10.2 (360) 8.0 (281) Decision-Makert 1 Controller
25% 7.7 (272) 5.8 (206) Single-light annunciation and basic controls with NFPA capability.
Relay logic, AC meters, and engine gauge features.
Natural Gas, m3/hr. (cfh) at % loadw Prime Ratings 12-volt engine electrical system capability only.
100% 15.5 (548) 12.4 (437) Remote or automatic start options.
75% 12.8 (452) 9.7 (344) Refer to G6-29 for additional controller features and accessories.
50% 9.7 (344) 7.6 (267) Note: Not available with 600-volt alternator.
25% 7.5 (264) 5.7 (200)
© 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2008 by Kohler Co. All rights reserved.
G4-74 (35RZG) 9/08q
Industrial Generator Set Accessories
Decision-Makert3+ Controller
Standard Features
D Supports Modbusr RTU (Remote Terminal Unit)
communication protocol via RS-485 networks.
D Supports CANbus J1939 communication protocol for
ECM engines
D Contains microcomputer-based logic with a ROM
(read-only memory)-based control algorithm.
D Features upgradeable software for new system
functionality.
D Provides overspeed protection, cooldown mode, and a
selectable crank mode.
D Provides audio and visual alarms.
D Features analog meters and engine gauges.
D Meets the National Fire Protection Association
requirements of NFPA 99 and NFPA 110 with additional
accessories. NFPA 110, Level 1 requirements typically
apply to health care facilities; NFPA 110, Level 2
requirements apply to less-critical applications.
D Uses conformal coated circuit boards for environmental
durability.
G6-30 10/07k
Decision-Maker™ 3+, 16-Light Controller
G6-30 10/07k
Standard Features
D Sixteen LED indicating lights for status, warnings, and D Switches and standard features:
shutdowns d Horn, alarm (with silencing switch)
D Status indicators: d Mode, prime power via jumper selection
d Air damper (red) (if equipped)* d Potentiometer, generator output voltage-adjusting
d Master switch not-in-auto (red) (front panel mounted, ±5% of nominal voltage)
d System ready (green) (350--2000 kW models have adjustment on voltage
regulator in junction box)
D Warning indicators:
d Auxiliary (multiple function)(red) d Shutdown, overvoltage protection
d Battery charger (red)* d Switch, latch-type emergency stop (standard on most
200--2000 kW generator set models)
d Fuel, low—level or pressure (red)* d Switch, lamp test
d Pressure, low oil (yellow)* d Switch, meter range selector
d Temperature, low water (engine) (red)*
d Switch, run, off/reset, auto (engine start) generator set
d Temperature, high engine (yellow)* master
d Voltage, high battery (yellow)* d Timer, engine cooldown, (5-minute fixed)
d Voltage, low battery (red)* D Eight DIP switches for control and communication:
D Shutdown indicators: d Cooldown disable
d Auxiliary (multiple function)(red) d Crank mode select for continuous or cyclic cranking.
d Emergency stop (red)* The cranking provides up to 30 seconds of continuous
d Low fuel (utilizes auxiliary indicator)(red); 125RZG model cranking or 75 seconds of cyclic cranking (crank
only 15 seconds, rest 15 seconds, crank 15 seconds, etc.).
The crank disconnect speed is 750 rpm (25 Hz).
d Level, low coolant (utilizes auxiliary indicator) (available
with radiator-mounted generator set models only) d Engine communication setting (2)
d Overcrank (red) d Modbusr addresses (bit 0, bit 1, bit 2)
d Overspeed (red) d Overspeed protection selection of 60 Hz for 50 Hz models
or 70 Hz for 60 Hz models
d Temperature, high engine (red)
d Pressure, low oil (red) D Terminal strips:
d Underfrequency (utilizes auxiliary indicator)(red) d Terminal strip connections for 2-wire remote start
D Panel illumination lamps (2)
d Terminal strip connections for 2-wire (series connection)
remote emergency stop
D Analog gauges, 51 mm (2 in.):
d Terminal strip connections for remote annunciator
d Pressure gauge, oil
d Terminal strip connections for remote dry contact kit
d Temperature gauge, engine cooling system
d Terminal strip connections for prime power feature
d Voltmeter, DC battery (prevents battery drain when not in use and no battery
D Analog meters, 89 mm (3.5 in.): charger connected)
d AC ammeter, 2% of full-scale accuracy D LEDs on circuit board for troubleshooting diagnosis
d AC voltmeter, 2% of full-scale accuracy d Crank fault
d Frequency meter, 0.5% of full-scale accuracy d Emergency stop
D Running time meter d Overvoltage fault
d Run operation
* Requires optional kit or user-provided device to enable function and lamp indication.
G6-30 10/07k
KOHLER CO., Kohler, Wisconsin 53044 USA Kohler Power Systems
Phone 920-565-3381, Fax 920-459-1646 Asia Pacific Headquarters
For the nearest sales and service outlet in the 7 Jurong Pier Road
US and Canada, phone 1-800-544-2444 Singapore 619159
KohlerPower.com Phone (65) 6264-6422, Fax (65) 6264-6455
- FASTCHECKr hand-held diagnostic fault detector - Remote Annunciator Panel enables the operator to
activates controller circuits without operating engine/ monitor the status of the generator from a remote location.
generator. Helps service or maintenance personnel May be required for NFPA 99 and NFPA 110 installations.
quickly identify faults in controller and engine circuits.
- Run Relay provides a three-pole, double-throw relay with
- 10 Amp Float/Equalize Battery Charger with Alarm 10 amp at 250 VAC contacts for indicating that the generator
Feature warns controller of battery charger fault, high set is running or shut down.
battery voltage, and low battery voltage.
- Modbusr/Ethernet Converter GM41143-KP2 for network
- 6 Amp Float/Equalize Battery Charger has automatic communications.
3-stage charging with indicator LEDs. Durable potted
assembly for full waterproofing and shockproofing.
UL 1236 listed. Modbusr is a registered trademark of Schneider Electric.
DISTRIBUTED BY:
G6-30 10/07k