Pack wall-mount enclosures

for modular devices up to 160 A

Prisma Plus, LV switchboards, thought out for simplicity.

The Pack enclosure, the simplicity

With the Pack enclosure, Schneider Electric proposes highperformance technical solutions for modular switchgear in production of electrical distribution switchboards up to 160 A for buildings of the small and medium tertiary sectors (hotels, offices, shops and others). Its discrete design guarantees harmonious integration in entrance halls and passageways.

A complete enclosure delivered already mounted in a single reference

b Simple to order, the enclosure consists of: v a back equipped with modular rails, v cover panels, v plastic gland plate, v front plates, v blanking plates, v earth bars. b A discreet appearance and perfect adaptability to all sites.

A range of enclosures adapted to needs

b With its range of 5 enclosures (2 to 6 rows), delivered already mounted, the Pack enclosures lets you upgrade your switchboard at any time according to your requirements. b The doors, plain or transparent sold as options, are right/left reversible.

A double rail is delivered already mounted on the top of 4, 5 and 6-row wall-mount enclosures. A NG160 circuit breaker can be mixed with Multi9 devices.

Easy to install

b A clever wall-mounting device compensates for inaccurate drilling and allows repositioning of the installed enclosure. b External wall-mounting lugs are also available.

A hinged bearing plate moves freely under the screw head.

Enclosure xing is particularly easy.

Designed to facilitate cable insertion

b Pre cut-outs at the enclosure back are provided for rear cable insertion. b Reference marks on the plastic gland plates facilitate cutting. b They can be replaced by an optional metal plate.
Removable, the gland plate is very easy to install.

Overview

of all in one

An offer tested for greater safety

Prisma Plus solutions conform to the specications of standard IEC 60439-1: v temperature rise control, v dielectric properties, v short-circuit withstand, v protection circuit efciency, v clearances and creepage distances, v mechanical operation, v IP withstand. Installation, distribution and prefabricated connection systems have passed all tests successfully in the most restricting congurations.

Complete accessibility to switchgear

b Guides and reference marks ensure automatic positioning of the cover panels. b The cover panel assembly is very quickly xed with only 4 screws. b Each front plate is xed onto the supports by captive screws.

1/8 turn is sufcient to x the front plates. Very quick assembly by 4 screws only.

An open-ended switchboard

b A door can be added after the enclosure has been installed. Equipped with 2 clip-on hinges, it is installed without tools. b A function can be extended or isolated in the switchboard (metering, connection to terminals, etc.) thanks to an additional enclosure that can be added on vertically at any time.

The door is installed easily without tools. An additional enclosure to be completed is associated vertically.

A sober and elegant design for successful interior integration

b The extra at door combined with the shallowness of the enclosure, the curved, gentle and harmonious lines enable the enclosure natural installation in all environments.

A pushbutton lets you free the handle.

Simple and ergonomic to operate.

Overview

The Pack enclosure, a clear, innova

The Pack enclosure benefits from a particularly modern distribution system. Highperforming, flexible and open-ended solutions guarantee quick implementation together with long-term reliability of connections and safety during operation. From the simplest to the most sophisticated, these solutions are tailored to meet your needs and are designed with a strict eye to detail to ensure a professional result.
Overview

Type tested prefabricated connection for each distribution block

Connections are made using 6 mm and 10 mm tap-off terminals.

Powerclip 125 / 160 A b Delivered already mounted, this compact and fully insulated busbar consist of tapped copper bars, tted into supports and able to be cut to the required length. b Positioned to the left of the enclosure, it allows short connections with modular rows. b The connections are made on the front throughout switchboard height.

Powerclip busbar supplied by Vigi NG160 circuit-breaker with type tested prefabricated connection.

Dependable and open-ended distribution blocks

Polybloc 160 A and Distribloc 125 / 160 A distribution blocks b The Polybloc 160 A and Distribloc 125 and 160 A distribution blocks are clipped onto the modular rail. b Equipped with spring loaded terminals for 4, 6, 10 mm cables (Distribloc) and 16 mm cables (Polybloc), they offer quick and reliable connection together with simplied phase rebalancing.

Polybloc 160 A distribution block supplied by NG160 circuit breaker. Clipped onto the modular rail, the Distribloc distribution block blends perfectly into the switchboard.

40/125 A stepped splitter blocks b Stepped splitter blocks are clipped onto modular rail or screwed onto a slotted mounting plate. b They are delivered with cover and insulating back. b Connections are screwed on. b All strips are inter-insulated.

Stepped splitter block mounted on rail.

ating and legible architecture

Multiple devices feeding options

Multiclip 80 A distribution block b The Multiclip 80 A distribution block, fully insulated, is clipped onto the rear of the modular rails. b The possibility of mixing all types of modular device ensures maximum exibility of the distribution block. b The Multiclip distribution block is delivered with 4 mm and 6 mm connections.

Spring loaded terminal connection is quick, reliable and maintenance-free.

Distribution by a Multiclip 80 A distribution block.

The Multiclip distribution block is easy to implement.

The comb busbar, another reliable and economical distribution solution b The comb busbars are fully insulated and can be cut to the required length. b Devices are plugged in a single operation. b Modications can be made without disassembling the comb busbar.

Supply with comb busbars.

Very organised wiring routing

b Straps and trunkings are used to route the power wiring for greater switchboard legibility and quality.

Associated with a vertical trunking, the wiring straps allow transparent and tidy wiring routing.

Wiring straps are clipped onto the back of the modular rail.

Very comfortable connection

b The dismountable enclosure guarantees a high degree of accessibility for cabling. b Cable length is minimised to facilitate access and enhance switchboard legibility. b The connection terminal blocks as well as the earth bar are equipped with spring loaded terminals which guarantee easy, quick and reliable connection.

Feeders and earth are connected in spring loaded terminals.

Technical data
Icw 10 kA eff./ 1s Ipk 30 kA IP 30 IK 07 (without door) 08 (with door) No. of rows 2 3 4 5 6 Height Width Depth Associability 5 heights 555 mm from 480 mm (48 modules to 1080 mm of 9 mm or 24 modules of 18 mm) 157 mm height with (without door) enclosure 186 mm extension (with door)

I Pack wall-mount enclosures 160 A

Overview

Pack wall-mount enclosure

Catalogue numbers 2 and 3-row enclosures

Pack wall-mount enclosure

2 and 3-row enclosures include: b DIN rails for modular devices, b earth bar, b top and bottom plain front plates = 1.5 modules (75 mm), b front plates with cut-outs = 3 modules (150 mm), b plastic gland plate, b 3 divisible blanking plates. No. of rows 2 Height of enclosure (mm) Enclosure 480 08002 Plain door 08082 Transparent door 08092

3 630 08003 08083 08093 Reversible doors (opening to left or right), equipped with a handle (without barrel lock). For barrel locks and inserts, see Door accessories.

4, 5 and 6-row enclosures

4, 5 and 6-row enclosures include: b 1 DIN rail for an NG160 circuit breaker at the top of the enclosure, b 1 DIN rail (L = 432 mm) and 4 raisers for installation of modular devices at the top of the enclosure, b DIN rails for modular devices, b earth bar, b 1 top front plate with cut-outs = 5 modules (250 mm), b front plates with cut-outs = 3 modules (150 mm), b 1 bottom front plate with cut-outs = 4 modules (200 mm), b plastic gland plate, b 6 divisible blanking plates. No. of rows 4 Height of enclosure (mm) Enclosure 780 08004 Plain door 08084 Transparent door 08094

5 930 08005 08085 08095 6 1080 08006 08086 08096 Reversible doors (opening to left or right), equipped with a handle (without barrel lock). For barrel locks and inserts, see Door accessories.

Enclosure accessories

Flush-mount kit and wall-mount brackets

Designation Flush-mount kit 4 external wall-mount brackets Cat. no. 08822 08803

08822

08803 Cat. no. 08940

Door accessories
Designation Barrel lock + 2 keys no.405

Earthing braid, 6 mm2 08910 Earthing wire 6 mm2 08911 The braid is equipped with a 4 mm diameter lug at one end and a 6 mm diameter lug on the other. It is used to earth a door or wicket door with devices.

Enclosure accessories
Designation Touch-up spray paint, RAL 9001 Touch-up paint brush, RAL 9001 Adhesive drawing holder Cat. no. 08962 08961 08963

Pack wall-mount enclosure

Catalogue numbers Enclosure extension (empty)

Pack wall-mount enclosure

Height of enclosure (mm) 480

Enclosure 08012

Plain door 08082

Transparent door 08092

630 08013 08083 08093 Accessories (modular rails, front plates, etc.) for the device mounting: see Other installation accessories.

Combination uprights
Designation 2 combination uprights

To make the combination more rigid, particularly during transport, it is mandatory to use a set of combination uprights secured to the rear of the switchboard. Cat. no. 08817

Gland plates

Designation Top or bottom plate with (additional) plastic gland plate Plain metal gland plate

Cat. no. 08878 08879

08878

08879

Trunking spreader

Designation Trunking spreader

Cat. no. 08821

08821

Identication labels

Clip-on labels 12 clip-on labels 18 x 35 18 x 72 25 x 85 18 x 35 18 x 72 25 x 85

Cat. no. 08913 08915 08917 08914 08916 08918 Cat. no. H = 24 mm H = 36 mm 08903 08904 Cat. no. 13735 13736

12 engraving plates

Clip-on labels

Adhesive labels 12 adhesive label holders, W = 432 mm

Symbol sheets 10 adhesive symbol sheets

standard special

Adhesive labels

Pack wall-mount enclosure

Catalogue numbers Powerclip busbars

Distribution Cable running

125 A Powerclip busbars Three-pole Four-pole L = 450 mm L = 750 mm L = 450 mm L = 750 mm

Cat. no. 04103 04107 04104 04108 Cat. no. L = 1000 mm L = 1000 mm 04111 04121

160 A Powerclip busbars Three-pole Four-pole

Busbar connections
Functional unit NG125 and INS40 / 125 (equipped with tunnel terminals) Designation 4 125 A connections, L = 230 mm A 35 mm ferrule for connection to tunnel terminals is crimped to one end. A 45 ring lug is crimped to the other end. 95 mm tunnel terminals for INS: cat. no. 28947 (set of 3) cat. no. 28948 (set of 4) One-piece connection, 160A, L = 150 mm Supply to Powerclip busbars from a switchboard incomer. Supply to a row incomer from Powerclip busbars. One-piece connection, 160A, L = 440 mm Cat. no. 04145

NG160 incoming device (located on left-hand side), NG125, INS160, C120

04147

b NG160 incoming device (located in the middle), NG125, INS160, C120 b NG160 Vigi incoming device (located on left-hand side)

04148

Tap-off blocks
04147

b Each block can be used to connect: v one 6 mm and one 10 mm cables (04151), v one 16 mm cable (04152). Equipped with spring terminals. Designation 12 Powerclip tap-off with 6 mm and 10 mm terminals 12 Powerclip tap-off with 16 mm terminals Cat. no. 04151 04152

04148

04151

04152

Connection covers
Designation

Clip-on covers that block off the connected cable lugs and can be cut as needed. They maintain IPxxB value for cables from 10 to 25 mm with 90 angle lugs. Cat. no. 04150 8 IPxxB covers for Powerclip busbars

8.8 class screws

Designation

For the electrical connection on the copper bars. Cat. no. 04158 Batch of 20 screws CHC M6 x 12 for Powerclip busbar

160 A Polybloc distribution block

Designation 160 A Polybloc distribution block, 1P Note: Installation on a raised DIN rail.

Cat. no. 04031

Connection for NG160, NG125, INS40 / 160, C120 with or without Vigi
Designation 4 160 A connections for modular devices, L = 380 mm Two 45 mm end ttings for tunnel terminals. Cat. no. 04149

Pack wall-mount enclosure

Catalogue numbers 125 / 160 A Distribloc distribution block

Distribution Cable running

Designation 125 A Distribloc distribution block 160 A Distribloc distribution block with connections Note: Installation on a raised DIN rail.

Cat. no. 04045 04046

Connection for NG125, INS40 / 160, C120 with or without Vigi

Designation 4 NG-INS125 connections for Distribloc, L = 210 mm A male ferrule for a tunnel terminal is crimped on one end. A 45 angle lug with a hole is crimped on the other end. Cat. no. 04047

Multiclip distribution block

Designation 80 A Multiclip distribution block, 4P 63 A Multiclip distribution block, 4P, 1/2 row Insulation voltage Ui: 500V AC. Nominal current: 63/80 A (40C). Upstream connection: tunnel terminals up to 25 mm. Downstream connections by provided connections: 63 A 1/2 row: 2 x 4 max. + 2 x 6 max. neutral: 4 x 4 max. + 4 x 6 max. 80 A: 7 x 4 max. + 2 x 6 max. neutral: 4 x 6 max. + 13 x 4 max.

Cat. no. 04004 04008

40/125 A stepped splitter blocks

Designation 100 A stepped 2-pole splitter block (2 x 7 holes) 125 A stepped 2-pole splitter block (2 x 13 holes) 40 A stepped 4-pole splitter block (4 x 13 holes) 100 A stepped 4-pole splitter block (4 x 7 holes) 125 A stepped 4-pole splitter block (4 x 13 holes) 125 A stepped 4-pole splitter block (4 x 17 holes) Insulation voltage Ui: 500V AC. Nominal current: 40/100/125 A (40C). Additional bar for splitter block no. 13508 for splitter block no. 13510 for splitter block no. 13512 for splitter block no. 13514

Cat. no. 13506 13507 13508 13510 13512 13514

Cat. no. 13516 13515 13517 13518

Comb busbars

48 modules comb for C60 circuit-breaker One-pole Two-pole Three-pole Four-pole Insulation voltage Ui: 500V AC. Nominal current: 1 point: 80 A (40C), 2 points: 100 A (40C).

Cat. no. 14891 14892 14893 14894

Comb accessories
Designation 40 end-caps 1P/2P/1P+N, for comb busbars 3P/4P/3P+N, for comb busbars Cat. no. 14886 14887 14888 14885

40 tooth-caps for comb busbar teeth 4 insulated connectors for 25 mm cables

Cable running

Cable straps 12 horizontal cable straps 4 covers for horizontal cable straps, L = 430 mm Trunking 4 horizontal sections, 60 x 30 mm, L = 450 mm + supports 12 horizontal trunking supports 2 xing brackets, height = 15 mm (for vertical trunking)

Cat. no. 04239 04243 Cat. no. 04257 04255 04206

Pack wall-mount enclosure

Catalogue numbers Earth bar

Earth bars Other accessories

Earth bar with spring terminals

Cat. no.

04215 04201

04214

Bare earth bar, 12 x 3 mm with 330 mm of connection space, equipped with 04201 a 35 mm tunnel terminal (for earth blocks with spring terminals) 4 earth blocks with 12 x 4 mm spring terminals (L = 75 mm) 04214 4 earth blocks with 3 x 16 mm spring terminals (L = 37 mm) 04215 Earth bar with clamps Earth bar with 40 clamps + one 35 mm terminal (L = 450 mm) Cat. no. 04200

Fixing accessories
Fixing accessories 2 xing brackets, height =15 mm (for vertical earth bar) 04200 Cat. no. 04206

Kit for neutral bar

A neutral bar is created by inserting insulating spacers behind an earth bar. Designation Kit for neutral bar Cat. no. 04210

Cable-tie supports

Designation 2 cable-tie supports

Cat. no. 08867

Blanking plates

Designation Blanking strip, height = 46 mm, L = 1 m 4 divisible blanking plates, height = 46 mm, L = 90 mm

Cat. no. 03220 03221

Other installation accessories

Modular rails
Designation Rear modular device rail Modular device rail Depth behind front Useful length (mm) Cat. no. plate (mm) 79 432 03004 432 342 03008 04227

DIN rail and 4 modular raisers 03004 03008

Slotted mounting plate

Designation Recessed slotted mounting plate height = 300 mm 04227 03172 Cat. no. 03172

Front plates
Height (mm) 50 150 200 Plain front plate 03801 03803 03804 Transparent front plate 03342

Pack wall-mount enclosure

Dimensions Wall-mount enclosure
2 and 3-row wall-mount enclosures

Dimensions

Door
4, 5 and 6-row wall-mount enclosures

No. of rows 2 3 4 5 6

Height (mm) 480 630 780 930 1080

Gland plates

Wall mounting
No. of rows 2 3 4 5 6 Heights (mm) H1 396 546 696 846 996 H2 546 696 846 996 1146

Depth behind front plate

Earthing braid

03004

Delivred with rail set up.

Upper rail in wall-mount enclosures of 4, 5 and 6 rows.

The Guiding System, the new way to create your electrical installations
A comprehensive offer The Guiding System is rst and foremost a Merlin Gerin product offer covering all LV and MV electrical distribution needs: SM6 switchboards from 1 to 36 kV, Compact and Masterpact circuit breakers from 100 to 3200 A, modular switchgears and enclosures up to 125 A, Prisma Plus functional system for electrical distribution switchboards up to 3200 A and Canalis busbar trunking up to 5000 A. All these products have been designed to operate together, ensuring electrical, mechanical and communication compatibility. In this way the electrical installation is both optimised and more efcient, providing better continuity of supply, enhanced safety for people and equipment, guaranteed upgradeability and effective control and monitoring. Tools to simplify design and implementation With the Guiding System you have a comprehensive range of tools - the Guiding Tools - that will help you increase your product knowledge and implement Merlin Gerin products, in compliance with current standards and procedures. These tools include technical books and guides, design aid softwares, training courses, etc. and are regularly updated.

The Guiding System, combined with your know-how and creativity, allows optimised, reliable, open-ended and standard-compliant installations.
For a genuine partnership with you Because each electrical installation is unique, there is no standard solution. With the Guiding System, the variety of combinations allows genuine customised solutions. You can express your creativity and apply your know-how in the design, installation and operation of an electrical installation. You and Merlin Gerins Guiding System form a genuine partnership.

Schneider Electric Industries SAS

89 boulevard F. Roosevelt F - 92500 Rueil Malmaison France Tel: + 33 (0)1 41 29 85 00 Fax: + 33 (0)1 41 29 89 01
http://www.schneider-electric.com

As standards, specications and designs develop from time to time, always ask for conrmation of the information given in this publication. This document has been printed on ecological paper. Published by: Schneider Electric Industries SAS Designed by: Esquisse Photos: Schneider Electric Industries SAS, M. Bougot, Ameg, Headlines Printed by: Imprimerie des Deux-Ponts

ART74775

06/2006

DESW011EN

Schneider Electric Industries SAS - All right reserved.