Technical Data Sheet

TDWB060630 RELEASE 06/06E

Central station coupling-module type TK 400

* as 19" rack version

TELE-DATA
www.TELE-DATA.de

NETWORK

PARAM

RESET/WD S/R/F 0 S/R/F 1 S/R/F 2

TK 400

Application
Working as a routing-device with control centres or with telecontrol devices, the TK 400 operates with all telecontrol protocols.

Serial interface 0 is able to work from 200 Bd. up to 230400 Bd. and serial interface 1 from 600 Bd. up to 230400 Bd. The last timer is used for the protocol software. For serial coupling in pulse-width-modulation (pulse-duration-m.) 100 Bd. up to bis 2400 Bd. are available. Both interfaces can be used either in PWM- or in PCM (pulse-codem.) -mode or as control lines for modems, so that up to 2 coupling partners can be served. Despite the functions running by different software branches on TK 400, there are general functions in order to protect the TK 400 module against malfunctions. These functions are realized by hardware supplements and by software parts.

Features
the TK 400 adjustable to any telecontrol protocol coordinates the telegram traffic between one or more substation units and AC- and/or modem-connections to central stations or substations checks automatically and continuously the memory of the device controls the watchdog parameters can be set online at any time boots itself after power-on multiple choices for connection such as fibre optics, RS 485, RS 232, 10-20mA current loop and 10mA single current

Interfaces
The TK 400 module offers the following interfaces for communication with parametrizing PC and for connection with serial communication partners: 1 serial interface to the parametrizing PC 1 serial interface to the control centre or central unit 1 serial interface to PCM or PWM coupling partners 1 serial interface RS485 1 Ethernet interface 10/100MBit 1 serial interface fibre optic ST- or SMAtype (optional) all transmitters and receivers are galvanically isolated by optocouplers all drivers are able to work at V.24 level, COM1 has got additional TTL level

Specification
The TK 400 board is equipped with an 8Bit CMOS - processor 80C400 and represents an independant computer, with an address-range of 8MByte. The CPU runs at a speed of 18 MHZ. The board has a maximum capacity of 1 RAM module with 8MBit in total memory as working memory. Depending on the kind of the module the storage capacity for saving of special system device data as well as for the specific telecontrol protocol structure are up to 16MBit flash memory. All four hardware-timers are required for the TELE-DATA realtime operating system TDXact. One timer is used for the system cycle. All of the prozessor-included UART modules turn the asynchronous V.24-interfaces. Each of these interfaces have their own baudrate timers.

Interfaces for serial communication are connected via rackmount connector. They include control lines, data lines and the requested power supply potentials. With the help of software parameters you can adjust the inversion of the specific signals. The status of each channel is shown on the 3 LEDs on the front panel.

Technical Data Sheet

Socket Connections on the front
On the left hand side of front panel you see a 9pin-Sub-Dsocket. This is used as a serial port to a standard-PC in order to supply parametrizing data called "Param". Via this connection you can easily parametrize TK 400 online at any time.

TK 400
Technical Data
Processor Processor Technology Memory Operating system Serial Interfaces Input-resistance Output-resistance Input voltage Power supply REG-P 80400 CMOS 1-8MB RAM realtime, TDExact max. 4 1000 Ohm 120 Ohm +-3..24V + 5 V +/- 10% 0,9 A max.

General Functions
Beside the functions, running by different software applications , there are main functions protecting against malfunctions of the device. These functions are worked out by hardware-implementations and by software-routines:

Reset
There are four possibilities to trigger a reset on a TK 400. A proper restart of TK 400 is garanteed in each case: by pressing "RESET" on the front panel Watchdog runs up reconnection and return of power supply Reset by montoring software module

Reference conditions during operation in a 19" rack temperature: - 10..+55C relative humidity: max. 85% at 25C Storage: temperature: relative humidity: -25..+65C max. 80% at 25C

Parametrizing REG-P An edited file is transferred via serial interface from a standard PC into REG-P. Data is kept in flash memory.

Applied rules and standards Watchdog

Watchdog is a hardware-supplement to monitor the proper process of the software. It consists of a timer that has to be triggered continuously by a background software program. Lack of retriggering leads to a hardware-reset. The correct status of watchdog is displayed by a green LED on the front panel. EN 55011: 1991 und EN 50082-2: 1995 DIN 40050 EN 50178 / VDE 0160 / 11.94 ICE 1010/EN61010 (VDE 0411) ICE255-4 ICE 529 VDE0110 / IEC 664-1 VDE0106 Teil 100

Contact positions for serial interfaces and aux. voltage

z COM1-TXD COM1-RTS PE-COM1 b COM1-GND COM1-GND PE-COM1 d COM1-RXD COM1-CTS PE-COM1 2 4 6 8 PE-CPU VCC 5V GND TTL-TXD PE-CPU VCC 5V GND PE-CPU VCC 5V GND TTL-RXD 10 12 14 16 18 485-N PE-485 PE-485 485-P PE-485 20 22 24 PE-COM2 PE-COM2 PE-COM2 26 28 COM2-TXD COM2-RTS COM2-GND COM2-GND COM2-RXD COM2-CTS 30 32

Mechanical construction
Front Panel height, width weight Protection class plug in device terminal block Mounting connector block ALU, RAL 7035 3U, 6TE (129 mm, 30 mm) 0,4 kg IP 00 IP 00 according DIN 41494 Part 5 DIN 41612

Picture 3 Dimensions plug-in module

Technical Data Sheet

Data programming cable
Cable has to be shielded and may not be longer than 1.5m.
PC-Sub-D connector 9 pin meaning TK400 Sub-Dconnector 9pin

TK 400
Electrical Connection
Terminal screws with selflocking protection; clip on connector block.

1 2 3 4 5 6 7 8 9

SHIELD RXD TXD

1 3 2 4

Typical processing of the commissioning of a converter

For most of the protocols of this converter an automatic conversion algorithm can apply. That means that not every single data point has to be addressed from protocol X to protocol Y. Typically the engineering process starts with the collection of according data like substation or device address, baud rate and address of master device. These parameters are entered with a PC-tool and translated to a mashine readable format. Then the parameters will be loaded via the serial interface with the help of a crosslink serial cable to the converter board and saved there in flash memory. Now the exemplaric Check of indications and commands can be performed and after that the acceptance test.

GND

5 6

RTS CTS

8 7 9

Electric security
Protection class I Grade of pollution 2 Overvoltage category, rated isulation voltage Name aux. voltage Serial interface Parallel interface Relais circuit Transient voltage strength Immunity Electrostatic discharge Electromagnetic fields Overvoltage max. Overvoltage II II II II 15 V 15 KV 15 V 60 V

CENTRAL STATION

TK 400
TELE-DATA
www.TELE-DATA.de

RTU 1 ... 8

RTU 1 ... 8 SINAUT 8FW

NETWORK

IEC 101

PARAM

RESET/WD S/R/F 0 S/R/F 1 S/R/F 2

TK 400

5 kV, 1,2/50 ms, 0,5 Ws

ABB RELAY 2

Airload 8 kV Contactload 4 kV 80 MHz...1000 MHz 10 V / m 900 MHz 5 MHz 10 V / m pulsemodulated

TK 400 SICAM RTU IEC 101

TELE-DATA
www.TELE-DATA.de

LWL 1: SPA-BUS

NETWORK

PARAM

RESET/WD S/R/F 0 S/R/F 1 S/R/F 2

ABB RELAY 2 LWL 1: SPA-BUS

TK 400

Rapid transient disturbance quantities (Bursts) Power supply AC 230 V, 2 kV Contacted RF-disturbance factors 50 Hz-magnetic field Disturbance emission 0,15 MHz...80 MHz Ueff = 10 V 30 A / m Group 1 limit class A
REFERENCE LIST
PROTOCOL CONVERTER

Technical Data Sheet

Ordering details
Please note: Only one code with the same capital letter is possible The code can be omitted when the capital letter is followed by zero only Feature RemoteControl device 10TE, 3HE 1 fibre-optic connector RS 485-connection RS 232-connection Order-Code TK 400 A0 A1 A2

TK 400

Protocol structure IEC 870-5-101 balanced IEC 870-5-101 unbalanced slave IEC 870-5-103 slave Other protocols specified separately Operation manual without German English G0 G1 G2 F1 F2 F3

Accessoires Programming cable Protocol description (please state structure FX) P1 PD

CENTRAL STATION PROTOCOL

C 1

N 2

N 3

C 4

O 5

R 6

T 7

O 8

E 9

T 10

A 11

L S T 12 13

A 14

I O 15

N 16

SINAUT IEC IEC SINAUT IEC IEC IEC IEC IEC IEC IEC IEC IEC DNP TG709 ETHERST 60870- 60870- FW537 60870- 60870- 60870- 60870- 60870- 60870- 60870- 60870- 60870- 3.0 NET 5-101 5-101 5-101 5-101 5-101 5-101 5-101 5-101 5-101 5-101 5-101

A B C D E F

SAT SK1703 MODBUS RTU SINAUT8FW IEC 60870-5-101 IEC 60870-5-101 IEC 60870-5-101

G TG707 H I J K L Z70 TELEGYR TG065 TELEGYR TG709 ASCII RIDAT RUP

M SPABUS N ASCII

O IEC 60870-5-101 P ASCII

Other protocols available on demand.

Wiesenstrasse 3 D-91469 Hagenbuechach

Phone: (+49) (0) 9101 / 99 78 10 Fax: (+49) (0) 9101 / 99 78 12 Mobile: (+49) (0) 171 236 75 66

info@tele-data.de www.tele-data.de