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TCD Francis Turbine vertical Hmax Pmax D1a n rated nq


Hydraulic Project data sheet Transportation limit

No. per set

No. of sets

Unit

Value

Overall dimensions

Weight per set calculated

Weight per set (manual entry)

Weight per set

total Weight of sets

Rev Unit isio n

Comments, Description

1 = = = = =

2 170 67350 2720 300 45


1137539 L=6.00m, B=3.25m, H=3.5m, weight=40T

DIBBIN HEP
m kW mm rpm -

Note Reference Project Revisions

All weights are finished m/c weights Salto Pilao, VHP

TFV01

Runner
TFV0101 Francis Runner and Manufacturing Devices Nominal Runner Diameter Weight of Francis Runner Material of Francis Runner Type of Manufacturing of Francis Runner Number of Francis Buckets per Runner Wearing Rings of Francis Runner TFV010101 Runner Added_Viral Cone TFV010107 Upper Runner Wearing Rings TFV010107 Lower Runner Wearing Rings Radii Plug-in and Angle Template (Drilling Jigs for boring and TFV010151 reaming) TFV010152 Checking Device (Templates for hydraulic profile) TFV010153 Tools and Devices for Rotating Parts TFV010154 Adjusting Device TFV010155 Parts for Balancing TFV010156 Turnover Device TFV010161 Shop Assembly of rotating parts mm kg --------1 0 1 1 1 1 0 0 1 1 1 2 2 2 2 1 1 1 1 1 1 2 2,720 CA 6NM ASTM A 743 or equivalent Cast fabricated 15 separate CA 6NM ASTM A 743/Equivalent n.a. CA 6NM ASTM A 743/Equivalent CA 6NM ASTM A 743/Equivalent E250B IS2062 <covered above> Not applicable Not applicable SMVD to take care for cost if any. SMVD to take care for cost if any. SMVD to take care for cost if any.

12,522

24,996

kg

f2750x 1300 f2365/2065 x 100 f2393/2280 x 124


-

11,824 n.a. 400 250 48 n.a. n.a.

11,824 n.a. 400 250 48 0 n.a. n.a. 0 0 0

23,648 800 500 48 0

kg kg kg kg kg kg kg kg kg kg kg

Coating is optional (hard+soft)

Scaled from An Khe-Ka Nak

0 0 0

TFV02

Shaft
TFV0201 Turbine Shaft Weight Material Type of Shaft Nominal Diameter Integrated bearing collar Number of Turbine Shafts Weight of Intermediate Turbine Shaft Material of Intermediate Turbine Shaft Type of Intermediate Turbine Shaft Nominal Diameter of Intermediate Turbine Shaft Turbine shaft Intermediate Shaft Manuf Tools and Devices Shafts Drilling Template Shop Assembly Shafts Over speed guard and toothwheel (Mechanically operated) Turbine shaft protection kg ----mm ----kg ----mm 1 0 1 1 0 1 0 2 2 1 1 2 2 1 ASTM A668, Gr-D Forged shaft with 150mm center bore. 630 no bearing collar 1 per unit n/a n/a n/a n/a ASTM A668, Gr-D Not applicable SMVD to take care for cost if any. E250B-IS2062 Not applicable E250B-IS2062 (normalised) Not applicable

11,230

21,930

TFV020111 TFV020113 TFV020151 TFV020153 TFV020161 added_viral entfllt TFV0202 Couplings to Shafts

f1100/150 x 3150
-

8,618 n.a 530 500 n.a.

8,618 n.a 0 530 0 500 n.a.

17,236 0 530 0 1,000

kg kg kg kg kg kg kg

overspeed device in MBOP scope

Total Weight of Couplings per Unit No. of Couplings TFV020216 Shaft guard above coupling ends (runner side) TFV020216 Shaft guard above coupling ends (rotor side) TFV020221 Coupling parts for turbine runner / turbine shaft TFV020222 Coupling Parts to Shaft and Interm Shaft TFV020223 Coupling parts for turbine shaft / generator rotor TFV020261 Shop Assembly Couplings to Shafts entfllt Drilling Jigs for boring and reaming

kg --1 1 14 0 14 0 1 2 2 2 2 2 1 1

2 E250B-IS2062 + Normalized E250B-IS2062 + Normalized 14 x M90, 300mm long (ASTM A 434 Gr BD/Equivalent) Not Applicable 14 x M90, 570mm long(ASTM A 434 Gr BD/Equivalent) Not Applicable SMVD to take care for cost if any.

f1100/630 x 200 f1100/630 x 200


-

225 225 436 n.a. 696

225 225 436 n.a. 696

450 450 872 1,392

kg kg kg kg kg

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TCD Francis Turbine vertical

No. per set

No. of sets

Unit

Value

Overall dimensions

Weight per set calculated

Weight per set (manual entry)

Weight per set

total Weight of sets

Rev Unit isio n

Comments, Description

2
55,799 111,598

TFV03

Inlet Parts
TFV0301 Spiral Case of Francis, Kaplan and Pump Turbines incl. Stiffeners and Access Doors Weight of Spiral Case Material of Spiral Case Spiral Case Condition for Site Spiral Case Inlet Diameter Dd TFV030101 Spiral Case segments TFV030131 Access door (Man-Door for Access, complete) TFV030134 Stiffeners for Transportation/Concreting TFV030151 Manuf Tools and Devices Spiral Case TFV030161 Shop Assembly Spiral Case TFV0302 Stay Ring and Support Ring of Francis, Kaplan and Pump Turbines Weight of Stay Ring Material of Stay Ring Stay Ring Condition for Site Number of Stay Vanes Stay Vane Outer Diameter OD (Dta) Stay Vane Inner Diameter ID (Dti) Geometry of Stay Vanes Weight of Support Ring TFV030211 Stay Ring, one-part with transition plates 1 Stayvanes 2 Noze Vane 3 Stay ring (Deck ring) including transition plates TFV030211 TFV030211 TFV030221 TFV030251 TFV030261 TFV0306 Inlet Pipe Weight of Inlet Pipe Material of Inlet Pipe Condition for Site of Inlet Pipe Inlet Pipe Connection to Spiral Case TFV030622 Inlet Pipe TFV030622 Inlet pipe flange TFV030622 Fixation devices of the flange TFV030622 MIV upstream make up pipe(straight) TFV030622 Man-Door for Access, complete TFV030651 Manuf Tools and Devices Inlet Pipe TFV0307 Pit Liner Weight of Pit Liner Material of Pit liner Condition for Site of Pit Liner Pit Liner Connection to Stay Ring TFV030723 Pit Liner, 2-parts (incl. anchorage, stiffeners etc) TFV0308 Installation and Anchoring Material Weight of Auxiliary Material for Inlet Parts per Turbine Weight of Welding Rods for Inlet Parts per Turbine TFV030835 Installation Material for Spiral Case TFV030836 Anchor Bolts, nuts and plates TFV030835 Assembly material, electrods TFV030835 Paint (Layer 2 and 3 for spiral case) TFV030861 Shop Assembly Install and Anchoring Mat TFV0309 Piping, Valves and Fittings Weight of Pipes incl. Fittings per Unit Material of Pipes Weight of Valves per Unit Main Diameter of Pipes TFV030941 Spiral Case Deaeration Pipe TFV030943 Spiral Case Relief Pipe TFV030945/46 SC: Dewatering Piping (incl. valves) TFV030945/46 SC: Dewatering Piping flanges and gratings TFV030961 Shop Assembly Piping to Inlet Parts TFV030974 Pressure Measuring Instruments (Spiral Case: Winter-Kennedy) TFV030978 TFV030971 ???? ????? Spiral Case: Measuring Pipes Flow Measuring Instruments Spiral Case: Transmitter/Transducer SC: Manifold Block and Local Panel kg ------1 2 kg kg 1 1 1 1 1 2 2 1 1 1 kg --kg DN 1 1 1 1 1 1 0 1 1 0 2 2 2 2 2 2 2 2 2 2 n.a. (MIV supplier's scope) n.a. <<MBOP BOQ>> E250B-IS2062/Equivalent SMVD to take care for cost if any. tappings for measurement n.a << instrumentation BOQ>> << instrumentation BOQ>> Not applicable E250B-IS2062 steel, IS808 beams etc. Taken separetly below in BOQ SMVD to take care for cost if required. SMVD to take care for cost if any. 1,500 1,000 E250B IS 2062 multiple piece transportation Welded E250B IS 2062 1 1 72 0 0 1 2 2 2 2 2 1 kg ------S355NL/Equivalent Single piece transportation Welded ASTM A 537 Class-II (thickness = 20mm) ASTM A 537 Class-II (thickness = 110 mm finished) Class 8.8 n.a. (MIV supplier's scope) n.a. (MIV supplier's scope) SMVD to take care for cost if any. Taper piece ID 2800mm to 2678mm, 4716mm Long 6,725 Upper Barrel w/ Ribs, 2-parts Lower Barrel w/ Ribs, 2-parts Support cone Manuf Tools and Devices Stay Ring Shop Assembly Stay Ring and Support Ring 1 24 1 2 0 0 1 1 1 1 2 2 2 1 1 2 1 1 ASTM A 516 Gr 70, Alternate: EQUIVALENT WELDEBALE CAST STEEL kg ----mm 1 0 1 1 1 2 2 2 1 1 kg ------mm mm --kg ASTM A 516 Gr 70, Alternate: EQUIVALENT WELDEBALE CAST STEEL Splitted design. Welded and Machined at site. Site machining to be forseen. 22 stay vanes +1 noze vane 4,277 3,585 multi curved

ASTM A 537 Class-II (thicknesses => 12 to 32) 3 to 4 Sections to be welded at site 2,800 ASTM A 537 Class-II (thicknesses => 12 to 32) n.a. IS 2062+IS808 SMVD to take care for cost if any. SMVD to take care for cost if any.

as accompdated in tansport limit -

18,443 0 1,500

18,443 0 1,500 0 0

36,886 0 3,000 0 0

kg kg kg kg kg

f4367/3535 x 1375
524 x 430 x 90thk 2,881 525 11,283 2,881 525 11,283 0 0 4,000 0 0 5,762 1,050 22,566 0 0 8,000 0 0 kg kg kg kg kg kg kg kg

ASTM A 516 Gr 70 with strength measured in Z direction. 790 x 900 x 90 thk ASTM A 516 Gr 70 with strength measured in Z direction. f4367/3535 x 130 thk Not applicable Not applicable E250B-IS2062 SMVD to take care for cost if any. SMVD to take care for cost if any. -

f4218/3850 x 1210
-

4,000

6,725

13,450 2,800

kg kg

f3175/3535 x 110 thk


M60 x 390 long, z = 72 -

1,400 1,400 M60 x 390 long, M60 x 390 z = 72 long, z = 72 0 0 0

0 0 0

kg kg

ID 3850x 12thk x 4100 long

6,342

6,342

12,684

kg

1,500 1,000 0 0 0

3,000 2,000 0 0 0

kg kg kg kg

150

0 0 0 150 0 50 0 0 0 0

0 0 0 300 0 100 0 0 0 0

kg kg kg kg kg kg kg kg

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TCD Francis Turbine vertical

No. per set

No. of sets

Unit

Value

Overall dimensions

Weight per set calculated

Weight per set (manual entry)

Weight per set

total Weight of sets

Rev Unit isio n

Comments, Description

2
40,537
kg --------mm

TFV04

Distributor, Nozzles
TFV0401 Wicket Gates of Cylindrical Distributor Weight of 1 Cylindric Wicket Gate Number of Cylindric Wicket Gates per turbine Type of Manufacturing of Cylindric Wicket Gates Material of Cylindric Wicket Gates Type of Protection of Cylindric Wicket Gates Pad Height of Cylindric Wicket Gates TFV040101 Wicket gate TFV040151 Manuf Tools and Devices Wicket Gate (Guide Vane, templates) TFV0402 Operating Mechanism of Cylindric Distributor Weight of Cylindric Gate Mechanism per set Type of Cylindric Gate Mechanism Safety Element of Cylindric Gate Mechanism Type of Cylindric Operating Ring Type of Cylindric Wicket Gate Bearings TFV040202 Protective Sleeves + bearing housings 1 Protective sleeves with flange and upper bearing housing 2 Middle bearing housing (SS part in protective sleeve) 3 Lower bearing housing 4 lower bearing housing (SS part) 5 TFV040204 1 2 3 4 added_viral added_viral Up thrust ring support Wicket gate bearings Bushings upper bearing Bushings middle bearing Bushings lower bearing Wicket gate Thrust Bearings Wicket gate seals O-ring 24 24 24 24 24 24 24 24 24 24 48 48 48 300 24 24 24 24 48 48 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

78,774

24 1

2 1 kg ---------

24 Casting ASTM A 743 Gr. CA6NM 515 ASTM A 743 Gr. CA6NM

1465(incl. stem) x429x f150

4,464 40

4,464 40

8,928 40

kg kg

Coating optional (hard coating)

Templates: Alluminium alloy. 40 kg. SMVD to take care other cost if any.

Operating ring mechanism with two servomotors bending link Inner operated, barrel type, two servomotors. Three bearing arrangement, self lubricated bearings.

E250B IS2062+carbon steel pipe(IS 1239) SS 316L ASTM A 240(welded to protective sleeve) E250B IS2062+carbon steel pipe(IS 1239) SS 316L ASTM A 240 SS410 ASTM A 240 Deva Make (CuSnPb8213/8E) Deva Make (CuSnPb8213/8E) Deva Make (CuSnPb8213/8E) Deva Make (CuSnPb8213/8E) Cup seals of Reputed make. (Parker, etc.) NBR 70 Class 8.8 E250B IS2062(Normalised) or IS1030 280-520W SS410 ASTM A 240 E250B IS2062 E250B IS 2062(Normalised) ASTM A 276 410V Rm min.: 760 N/mm2 Rpmin.:585N/mm2 A4min.: 15% Deva Make (CuSnPb8213/8E) ASTM A 516 Gr. 70 (Normalised)(1950kg) + SS304(100kg) Self lubricated strips. Deva.bm/equivalent E250B IS 2062 E250B IS 2062 SS 304 E250B IS 2062 SMVD to take care for cost if any. SMVD to take care for cost if any. Adjustment bolts/ stud. class 8.8 + other fastners kg 2 Double acting 165 240 80-120

f300/115 x 686 f170/115 x 20 f210/115 x 120 f170/115 x 20 f300/157 x 30


ID 110, Height 40 ID 120, Height 80 ID 120, Height 55

2,110 50 332 50 40 9 20 14 6 ID 120mm ID 155 mm M10 to M30 lumpsum 300 bolts

2,110 50 50 40 0 9 20 14 6 ID 120mm ID 155 mm M10 to M30 lumpsum 300 bolts 765 40 240 170 10 2,050

4,220 100 100 80 0 18 40 28 12

kg kg kg kg kg kg kg kg kg mm mm mm

f180/155 x 2 thk

added_viral Fasteners, bolts, washer for bearing arrangement TFV040206 Wicket gate lever TFV040206 Thrust Disc TFV040206 Lever Cover TFV040207 Wicket gate bending links TFV040207 Wicket gate links pins TFV040212 Link bushes TFV040211 Operating Ring TFV040212 Bearing arrangement for operating Ring 1 Self lubrication strips 2 Bearing cover TFV040214 Limit switch arrangement TFV040215 Gate position scale TFV040225 Gate Lock TFV040251 Manuf Tools and Devices Operat Mechanism TFV040261 Shop Assembly Operating Mechanism entfllt????? Fasteners, bolts, washer ... TFV0406 Servomotors incl. Anchoring and Oil Piping Weight of 2 Gate Servomotor No. of Servomotors per Unit Type of Servomotors Servomotor Diameter Servomotor Stroke Operating Pressure Weight of Oil Pipes and Fittings Main Diameter of the Pipes

430x190x130

f185/110 x 12 f175/22 x 25
350x110x48

765 40 114 240 170

1,530 80 480 340 20 4,100

kg kg kg kg kg kg

ID 60, Height 50 3075x2575x500, ID 2025 Thickness: 5mm. Width: 30 to 40 mm. Total length: 18*175=3200mm 100x200x35

10 2,050

18 18 24 1 1 1 1 24

2 2 2 2 2 1 1 2

5 100 50 1 50

5 100 50 1 50 0 0 400

10 200 100 2 100 0 0 800

kg kg kg kg kg kg kg kg

M20x150 long and others

400

mm mm bar kg mm

TFV040621

Set of Gate servomotors with accessories (Out of two one servomotor with automatic lock and othe with manual lock)

Specification: QTY. 2/Unit Make: Reputed Bore/rod: 220/140 mm Stroke: 180 mm Design pressure: 120 bar Test pressure: 240 bar Complete with Rod ends including spherical plane bearing, manual lock, automatic lock, oil pipe connections, etc. S355 NL E250B IS 2062 X17CrNi16-2 <<MBOP BOQ>> n/a (manual lock only => covered above) SMVD to take care for cost if any. SMVD to take care for cost if any.

See specifications left side

linear transduser in instrumentation scope

TFV040621 TFV040622 added_viral TFV040623 ?????? TFV040651 TFV040661

Connecting rod SM Anchorage Servomotor pin Oil pipes for gate servomotor SM lock (hydraulically operated!) Manuf Tools and Devices Servomotor Shop Assembly Servomotor

2 2 2 1 0 1 1

2 2 2 1 2 1 1

1,000 700 30

2,000 1,400 60 0 0 0 0

4,000 2,800 120 0 0 0 0

kg kg kg kg kg kg kg

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TCD Francis Turbine vertical

No. per set

No. of sets

Unit

Value

Overall dimensions

Weight per set calculated

Weight per set (manual entry)

Weight per set

total Weight of sets

Rev Unit isio n

Comments, Description

2
kg --------mm ASTM A 516 Gr. 70 Splitted by flange connection. Additional manufacturing cost to be forseen. Protective sleeves 2,966 ASTM A240 UNS S41500 CA 6NM ASTM A 743 ASTM A 516 Gr. 70 (Thicknesses = 20mm to 180mm finished) Not applicable Not applicable Not applicable Class 8.8 E250B IS 2062 SMVD to take care for cost if any. Not applicable kg ------mm

TFV0407 Head Cover, Inner Cover, Facing Plates and Stationary Wearing Rings of Cylindric Distributor Weight of Head Cover Material of Head Cover Type of Head Cover Type of Head Cover Protection Type of Protection of Cylindric Wicket Gates. Gate Pin Circle Dz TFV040726 Facing Plates TFV040727 Stationary wearing rings TFV040731 Head Cover (including bearing support cone) TFV040732 Inner Cover ?????? Parts for wicket gate end seals ?????? Clamp plates for seal set of HC ?????? Accessories (Fasteners, bolts, washer, seals...) ?????? Mounting Parts: Connection HC/SR TFV040751 Manuf Tools and Devices Head Cover TFV040761 Shop Assembly Head Cover TFV0408 Bottom Ring, Facing Plates and Stationary Wearing Rings of Cylindric Distributor Weight of Bottom Ring Material of Bottom Ring Type of Bottom Ring Type of Bottom Ring Protection Gate Pin Circle Dz TFV040828 Facing Plates TFV040834 Bottom Ring TFV040829 Stationary wearing rings Parts for wicket gate end seals Clamp plates for seal set of HC Accessories (Fasteners, bolts, washer, seals...) Mounting Parts: Connection BR/SR TFV0411 Water Piping, Valves and Fittings 1007501 Weight of Pipes and Fittings per Unit 1007505 Material of Pipes 1007503 Weight of Valves per Unit 1007504 Main Diameter of Pipes TFV041100 Water Piping of Distributor TFV041143 HC Pressure relief pipes a) Pipe-1 b) Pipe-2 c) Pipe-3 d) bends TFV041145 Head Cover Drainage TFV041147 Cooling Water Pipes for Wearing Rings TFV041148 Valves for Wearing Ring Cooling Water TFV041161 Shop Assembly Water Piping HC Drainage piping w/ accessories HC Drainage pumps and level indicator TFV0412 Shop Assembly and Manufacturing Devices of Distributor 1007301 Turbine Size 1007302 Extend of Shop Assembly TFV041251 Devices for Shop Assembly of Distributor 1 Support bases 2 Support columns for height (bo) measurement 3 Lifting device(eye bolt) 4 Adjusting device(sheems) 5 Locking Devices TFV041261 Shop assembly of distributor 1 1 1 0 0 72 1 2 2 2 2 2 2 1

1 1 1 0 0 0 72 1 1 0

2 2 2 1 1 1 2 1 1 1

f2210/1910 x 100 f3780/1110 x 685


-

660 450 15,500

660 450 15,500 0 0 0

1,320 900 31,000 0 0 0

kg kg kg kg kg kg mm

Coating optional (hard coating) scaled from Salto Pilao with added weight of split flanges and connecting fasteners.

M36 x 150 long M36 x 150 long z=72 including z=72 including washers washers 100 100 0 0 100 0 0

kg kg kg

ASTM A 516 Gr. 70 Splitted by flange connection. Additional manufacturing cost to be forseen. 2,966 ASTM A240 UNS S41500 ASTM A 516 Gr. 70 (Thicknesses = 20mm to 180mm finished) CA 6NM ASTM A 743 Not applicable Not applicable Standard: Grade: 8.8 E250B IS 2062(Normalised) 550 6,738 220 550 6,738 220 1,100 13,476 440 kg kg kg Coating optional (hard coating) scaled from Salto Pilao with added weight of split flanges and connecting fasteners.

f3780/2353 x 687 f2413/2353 x 124


-

M36 x 150 long M36 x 150 long z=72 including z=72 including washers washers 100 100 100

kg kg

kg --kg mm 1 1 1 1 1 1 1 0 0 0 1 1 2 2 2 2 2 2 2 2 2 2 2 2 mm 1 10 4 8 1 1 1 1 1 1 1 1 2 1

ASTM A 106 Gr.B/Equivalent <<MBOP BOQ>> ASTM A 106 Gr.B/Equivalent ASTM A 106 Gr.B/Equivalent ASTM A 106 Gr.B/Equivalent ASTM A 234 Gr.WPB/Equivalent Seamless steel pipe, ASTM A 106 Gr.B/Equivalent not applicable not applicable not applicable <<MBOP BOQ>> <<MBOP BOQ>> D1a=2570mm, Dz=2820mm

DN 125, schedule 80, 12m long DN 250, schedule 80, 18m long DN 250, schedule 80, 16m long DN 125, z=12 DN 250, z =6 DN=125, t=6 mm, 5m long see dimn left side see dimn left side see dimn left side see dimn left side see dimn left side see dimn left side see dimn left side see dimn left side see dimn left side see dimn left side 0 0 0 0 0 0 0 0 0 0 mm mm mm nos mm kg kg kg kg kg

stuctural steel stuctural steel roughly 8 no. M20 eye bolts. brass ASTM A36 -

Refer GA 4990-37802-e

1500 500 40 20 15

1500 500 40 20 15 0

1500 500 40 20 30 0

kg kg kg kg kg kg kg

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TCD Francis Turbine vertical

No. per set

No. of sets

Unit

Value

Overall dimensions

Weight per set calculated

Weight per set (manual entry)

Weight per set

total Weight of sets

Rev Unit isio n

Comments, Description

2
1,327 2,653

TFV05

Shaft Seal
TFV0501 Shaft Seal incl. Maintenance Seal, Piping and Shop Assembly 1008101 Weight of Shaft Seal 1008102 Seal Diameter 1008103 Type of Seal kg mm ---

780 Hydro static seal.

FIG: SHAFT SEAL SCHEMATIC (Typical) 1 - Water collecting pan 2 - Support ring 3 - Holding/retaining ring 4 - Compression spring 5 - Indicating pin 6 - Seal ring 7 - Seal ring inserts (synth. material impregnated with molybdenum) 8 - Sliding ring 9 - Shaft 10 - Stand still seal

entfllt??? Shaft Seal, hydrostatic type TFV050100 Shaft Seal Water Supply TFV050101 Operating Seal 1 Housing 2 3 4 5 6 7 9 10 TFV050104 1 TFV050111 TFV050112 TFV050113 TFV050114 TFV050117 Added_viral Added_viral TFV050143 TFV050144 TFV050151 TFV050161 Holding Ring Springs Seal ring (splitted) Seal ring Insert Sliding ring Cover O rings Slip ring (outside +inside) Stand still (Maintenance) Seal with air supply panel seal profile Throttle Device Coarse Filter Fine Filter (hydrocyclone) Booster Pump Panel for Shaft Seal Water Supply Flow detector Pressure switch Water Piping to Shaft Seal including valves and fittings Piping to Maintenance Seal Manuf Tools and Devices Shaft Seal Shop Assembly Shaft Seal

1 1 1 1 1 20 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1

<<MBOP BOQ>> S235JR2G or equiv. (Heat treatment after welding acc. VN1450-20), (TDS 4090-38426) ASTM A-36 1.4310 DIN 10270 ASTM B427 HGW2082Mo X3CrNiMo13-4 ASTM A-36 NBR70 Carbon 73 SBR 654 <<MBOP BOQ>> <<MBOP BOQ>> <<MBOP BOQ>> <<MBOP BOQ>> <<MBOP BOQ>> <<MBOP BOQ>> <<MBOP BOQ>> <<MBOP BOQ>> <<MBOP BOQ>> SMVD to take care for cost. SMVD to take care for cost. 490 480 3.5 185 12 100 50 3 3

0 490 480 3.50 185 12 100 50 0 3 3 0 0 0 0 0 0 0 0 0 0 0

0 980 960 7.00 370 24 200 100 6 6 0 0 0 0 0 0 0 0 0 0 0

kg kg kg kg kg kg kg kg mm kg kg kg kg kg kg kg kg kg kg kg kg kg

Page 6 / 15

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TCD Francis Turbine vertical

No. per set

No. of sets

Unit

Value

Overall dimensions

Weight per set calculated

Weight per set (manual entry)

Weight per set

total Weight of sets

Rev Unit isio n

Comments, Description

2
23,150 43,620

TFV06

Draft Tube
TFV0601 Draft Tube incl. Cone, Pier Nose Liner and Accessories 1010101 Weight of Draft tube Material of Draft Tube Type of Draft Tube Draft Tube Condition for Site TFV060101 lower cone (Including flanges and loose joint) TFV060101 upper cone (SS Part) TFV060102 Draft Tube Liner(with ribs) Pier Nose Liner Discharge Ring Mandoor Outer Stiffeneres( Nelson, Anchor hooks etc. Inner Stiffeners Fits and Anchorage Manuf Tools and Devices Draft Tube Shop Assembly Draft Tube Erection material (anchors&plates in the concrete, supportentfllt?? bars,... ) entfllt?? Turn Buckles welding electrods entfllt?? Paint (Layer 2 und 3 for Draft Tube) TFV0603 Water Piping, Valves and Fittings 1010301 Weight of Draft Tube Pipes and Fittings 1010305 Material of Pipes 1010303 Weight of Draft Tube Valves 1010304 Main Diameter of Draft Tube Pipes TFV060345 DT: Dewatering Piping to Drainage Gallery, 2x DN250 TFV060378 DT: Measuring Pipes TFV060374 DT: Winter-Kennedy TFV060371 DT: Transmitter/Transducer DT: Manifold Block and Local Panel TFV060361 Shop Assembly Water Piping TFV060346 Draft Tube Drainage Valve TFV060104 TFV060111 TFV060131 TFV060134 TFV060134 TFV060136 TFV060151 TFV060161 1 1 1 0 0 1 1 1 1 1 1 1 100 1 1 2 2 2 2 2 2 2 2 2 1 1 2 2 2 1 kg --kg mm 1 1 1 0 0 1 1 2 2 1 1 1 1 1 kg -------

ASTM A 516 Gr. 70 / E250B IS 2062, Normalized w/o, pier Removable & accessible DT cone Single piece transportation possible ASTM A 516 Gr. 70 (Cone thk=20mm, Flange thk=40mm) f3000/2403 x 1570 ASTM A240 UNS S41500 (Cone thk=20mm, Flange thk=40mm) ASTM A 516 Gr. 70 (liner thk=16mm, Flange thk=40mm finished) Not applicable Not applicable (integrated with bottom ring) ASTM A 516 Gr. 70 E250B IS 2062, Normalized E250B IS 2062, Normalized E250B IS 2062, Normalized SMVD to take care for cost. SMVD to take care for cost. E250B IS 2062, Normalized E250B IS 2062, Normalized For E250B IS 2062 SMVD to take care for cost. 4,240 1,400 8,370 4,240 1,400 8,370 0 0 1,000 1,340 2,100 1,000 8,480 2,800 16,740 0 0 2,000 4,200 2,000 0 0 4,600 1,800 600 0 kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg incl outer stiffeners, liner thk 14mm

f2680/2280 x 684
6500x5000x4000 as accommodated in transport limit

1,000 1,340 2,100 1,000

included in liner weight

900 900 300

2,300 900 300 0

ASTM A 106 Gr.B/Equivalent <<MBOP BOQ>> SS pipes DN 50 for eff measurement negligible Not applicable Not applicable Not applicable <<MBOP BOQ>>

200

0 200 0 0 0 0 0

0 400 0 0 0 0 0

kg kg kg kg kg kg kg

Page 7 / 15

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TCD Francis Turbine vertical

No. per set

No. of sets

Unit

Value

Overall dimensions

Weight per set calculated

Weight per set (manual entry)

Weight per set

total Weight of sets

Rev Unit isio n

Comments, Description

2
3,784 7,568

TFV07

Bearings
TFV0701 Turbine Guide Bearing with Support and Monitoring 1012101 Weight of Turbine Guide Bearing 1012103 Nominal Diameter of Turbine Guide Bearing 1012104 Type of Turbine Guide Bearing Oil Supply of Turbine Guide Bearing TFV070100 Turbine guide bearing, complete TFV070101 Rotating Parts 1 Rotating oil pan including oil pan cover 2 Clamping ring 3 Rotating wiper seal TFV070102 Housing 1 Segment support shell(splitted) 2 Oil catchment ring(splitted) 3 Support ring(splitted) 4 Cutter ring(splitted) 5 Stationary wiper seal 6 O rings TFV070103 Guide Bearing Support TFV070104 Bearing Pads (with thrust ring and taper key) TFV070104 Bearing pad adjustment TFV070151 Manuf Tools and Devices Guide Bearing TFV070161 Shop Assembly Guide Bearing TFV070171 Flow Measuring Instruments TFV070173 Level Measuring Instruments TFV070174 Pressure Measuring Instruments TFV070176 Temperature Measuring Instruments TFV0702 Combined Thrust and Guide Bearing with Support and Monitoring 1012302 Weight of Turbine Combined Bearing 1012303 Weight of Turbine Combined Bearing Support 1012304 Nominal Diameter of Thrust Bearing of Turbine Combined Bearing 1012308 Nominal Diameter of Guide Bearing of Turbine Combined Bearing 1012301 Type of Thrust Bearing of Turbine Combined Bearing 1012307 Type of Guide Bearing of Turbine Combined Bearing Type of Oil Supply of Turbine Combined Bearing TFV070400 Combined thrust and bearing TFV070403 Bearing Support Cone, 2-parts Instruments TFV070401 Rotating Parts TFV070402 Housing TFV070404 Bearing Pads TFV070451 Manuf Tools and Devices Combined Bearing TFV070461 Shop Assembly Combined Bearing TFV070471 Flow Measuring Instruments TFV070473 Level Measuring Instruments TFV070474 Pressure Measuring Instruments TFV070476 Temperature Measuring Instruments TFV0705 Bearing Oil Supply incl. Tank, Pumps, Filters, Heat Exchanger, Piping and Monitoring 1012409 Weight of Turbine Bearing Oil Supply 1012404 Type of Turbine Bearing Oil Pump Drive Hydrostatic High Pressure Lift of Turbine Bearings TFV070521 High pressure lifting pumps for thrust bearing kg mm ----1 1 1 1 1 1 1 1 1 1 1 4 1 8 8 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 kg kg mm mm ------0 0 0 0 0 0 0 0 0 0 0 0 2 2 2 2 2 2 2 2 2 2 2 2 kg ----0 2 Not applicable Shell and tube heat exchanger specifications: Water discharge__35l/s Oil discharge____ 25 l/s Water inlet temp__25 C Water exit temp__30 C Oil inlet temp_____45 C Oil exit temp_____55 C Heat load_______3.8 kW Not applicable Not applicable ISO VG 46 Not applicable Ermetto/Equivalent SMVD to take care for cost if any. Not Not Not Not Not Not Not Not Not Not Not Not applicable applicable applicable applicable applicable applicable applicable applicable applicable applicable applicable applicable

600 Tilting pads Self lubricated by rotating oil pan with external cooler

E250B IS 2062 42CrMo4(EN 10083) 85NBR172882 (Parker or equivalent) E250B IS 2062 E250B IS 2062 E250B IS 2062 CuZn36F30 85NBR172882 (Parker or equivalent) NBR70 <included above> Segment base: E250B IS 2062 (Normalised) Babitt material: Tego V840 (VN963, VN 1720/2.4) 42CrMo4(EN 10083) SMVD to take care for cost. SMVD to take care for cost. <<Instrumentation BOQ>> <<Instrumentation BOQ>> <<Instrumentation BOQ>> <<Instrumentation BOQ>> Pad Height: 200 mm Babitt lining thickness : 2.5 mm thk Babitting area: 8 x 41000 mm2

370 72 ID 630 570 350 2,050 20 ID 850

370 72 ID 630 0 570 350 2,050 20 ID 850 0 0 210 20 0 0 0 0 0 0

740 144 0 1,140 700 4,100 40

0 420 40 0 0 0 0 0 0

kg kg mm kg kg kg kg kg mm mm kg kg kg kg kg kg kg kg kg

210 20

0 0 0 0 0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0 0 0 0 0

kg kg kg kg kg kg kg kg kg kg kg kg

kg

Added_Viral External Oil Cooler with piping for guide bearing

see see specification specification left left

Added_Viral TFV070522 Added_Viral Added_Viral Added_Viral TFV070561 TFV070500

Oil circulating pump Oil vapor suction equipment Bearing oil Oil piping Water Piping Shop Assembly Bearing Oil System Further Bearing oil supply components not included above

0 0 1 0 1 1 1

2 2 2 2 2 1 1

120 2

0 120 0 2 0 0

0 kg 240 LITRE 0 kg 4 kg 0 kg 0 kg

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TCD Francis Turbine vertical

No. per set

No. of sets

Unit

Value

Overall dimensions

Weight per set calculated

Weight per set (manual entry)

Weight per set

total Weight of sets

Rev Unit isio n

Comments, Description

2
0 0

01.10

Blow Air Down Admission Equipment (unit related)

01.10

Air Admission Air Admission (unit related)


10187 Air Admission Equipment All considered in separate KA of Air admision system 1016101 Turbine Air Admission Type 1016102 Weight of Turbine Air Admission System per Turbine 1016103 Turbine Air Admission Valve diameter in the shaft Turbine Air Admission Pipe diameter outside shaft Stabilization air through shaft 1 2 --kg mm mm

See seperate BOQ

See seperate BOQ for a unit air admission system

See seperate BOQ

01.11

Accessories
10201 General Turbine Accessories 1020101 Weight of General Turbine Accessories 1020102 Material of Turbine Coverings and Walkways 1020103 Capacity of Turbine Pit Crane 1020104 Garantee Period for Turbine Corrosion Protection 1020105 Type of Turbine Tools Nameplate Circular crane in turbine pit, manual drive(monorail hoist) Coverings, walkways, railings, protection devices Tool car, complete Inspection and Installation Platform in Draft Tube 1020101 Weight of Draft Tube Platform 1020102 Material of Main Beams of Draft Tube Platform 1020103 Material of Cross Beams of Draft Tube Platform 1020104 Material of Cover of Draft Tube Platform DT: Inspection Platform Walk ways DT: Platform Main Beams DT: Platform Cross Beams Accessories Parts for Turbine Pressure Tests 1020101 Weight of Parts for Turbine Pressure Test 1020102 HPU for Turbine Pressure Test Pressure test Spherical flanged Dished Head Pressure test arrangement for stay ring exit closure Support Pipe added by Parts for Field Testing Gaurav 1 PIPE OD 48.3 2 Parallal male stud coupling 3 4 5 6 Ball valve Straight threaded union Female straight thread branch tee Stainless steel pipe OD-12mm x 2 thk. kg --ton years --1 1 1 1 2 2 2 1 kg ------1 2 14 1 2 2 2 2 kg --1 1 1 1 1 1 S355 NL / Equivalent E250B IS 2062 Dia. 170mm, L=2m 5,700 7,710 200

16,461

19,112

E250B IS 2062 1.5 SS 304 Hoist Capacity: 1.5 ton E250-B IS:2062 (Galvanizes, hot deep) SMVD to take care for cost if required under field engg.

1 500 1,500

1 500 1,500 0

2 1,000 3,000 0

kg kg kg kg

50101

IS:808(Galvanised) Medium beams IS:808(Galvanised) Medium beams E250-B IS:2062(Galvanised) Hard wood, min stiffness 9500N/mm2 IS:808(Galvanised) IS:808(Galvanised) Fasteners

650

650 0

1,300 0

kg kg kg kg

50102

5,700 7,710 200

5,700 7,710 200

kg kg kg

1 25 6 10 8 1 1

1 1 1 1 1 1 1

DIN 2441 Flowezy/equi ABV1Aptek/equi parker/equi parker/equi SS304

OD 48.3x 4.05 thk.x60000 long (mm) 1/2" male end x other end to suit 12 OD pipe 1/2"female connection(both end) 1/2"male both end 1/2" both end female connection OD12X 15000 1/2" Male x1/2" female connection Glycerine filled Pressure: 0-100 Bar Dial Size: 4" Connection :1/2" Bottom DIA70X80 ID-36.5x3.55

see dimn left see dimn left see dimn left see dimn left see dimn left see dimn left see dimn left

see dimn left see dimn left see dimn left see dimn left see dimn left see dimn left

7 Needle Valve

8 Pressure Gauge

Wika/Equi.

see dimn left

10204

10205

9 Plug 10 round 11 O RING 12 PLUG 13 ROUND Lubricants for Initial Filling (Oil, Grease) 1020401 Quantity of Oil for Initial Filling 1020402 Quantity of Grease for Initial Filling Lubricant for initial filling Electrical Wiring in Turbine Pit incl. Local Panel (excl. Governor) 1020503 Weight of Electrical Wiring in Turbine Pit 1020502 Number of Local Panels in Turbine Pit 1020501 Type of Local Panels in Turbine Pit Electrical wiring in turbine pit w/ local terminal

1 1 1 1 1

1 1 1 1 1 l kg

ASTM A316, S.S NBR 70 ASTM A316, S.S 200 N/A ISO VG 46

see dimn left see dimn left

DIA 30X26

see dimn left

1 kg -----

200

200

200 Liter

1 lot. Specification as per EBOP.

kg

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HS2

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TCD Francis Turbine vertical

No. per set

No. of sets

Unit

Value

Overall dimensions

Weight per set calculated

Weight per set (manual entry)

Weight per set

total Weight of sets

Rev Unit isio n

Comments, Description

2
6,550 9,200

01.12

Installation Devices
50104 Turbine Lifting and Suspension Devices 5010401 Weight of Turbine Lifting and Suspension Devices kg 5010402 Lifting Device for Runner and Shaft --5010403 Lifting Device for Head Cover and Bottom Ring --5010405 Auxiliary Cranes and related Equipment for Turbine Installation and Maintenance --5010404 Wire Ropes for Turbine Installation and Maintenance --1 1 E250B IS2062 Lifting Device for Runner and Shaft 1 1 E250B IS2062 Lifting Device for Bottom Ring 1 1 E250B IS2062 Wire Ropes for Turbine Installation and Maintenance Trolly for runner and bottom ring 1 1 MC 300 IS808 / E250B IS2062 Rails for trolly 1 2 IS3443 Monorail Hoist for lifting MIV downstream extension 1 2 Span=3m, Length=2m, Capacity=2 tons Turbine Installation Devices NOTE: REFER ALONG WITH A SPECIAL TOOLS GIVEN IN SEPERATE SHEET. 5010701 Weight of Turbine Installation Devices kg 5010702 Site Manufacturing Device for Stay Ring required 5010703 Stay Vane Inner Diameter ID mm 3,585 5010704 Further Turbine Installation Devices 1 1 SMVD to take care for cost if required under field engg. Device for flame-cutting stay ring (upper part) 1 1 SMVD to take care for cost if required under field engg. Special grinding machine to machine stay ring 1 1 hydraulic torque tensioners for coupling bolts Bolt size M90 hydraulic wrenches and torque wrenches for head cover, bottom 1 1 Bolt size M20 to M 42 ring, draft tube cone bolts etc. used in the plant 1 1 SMVD to take care for cost if required under field services Hydraulic Jack Installation Consumables incl. Field Welding Electrodes 7010101 Weight of Turbine Installation Consumables kg 7010102 Weight of Low Alloy Welding Rods for Turbine Erection kg 1 2 Standard electrods for S355 NL Installation Consumables general Installation Consumables general 1 2 Standard electrods for ASTM 516 Gr.70

2,200 2,200 700 700 100 100 900 900 600 600 See specs left side. See specs left side.

2,200 700 100 900 1,200

kg kg kg kg kg

50107

0 0 see specs left side see specs left side 0 0

0 0 0 0

kg kg kg kg

70101

500 1,550

500 1,550

1,000 3,100

kg kg

01.13

Spares
??? Spares Refer seperate sheet for spares

kg

S. No.

Description 1 Runner complete with moving labyrinth seals, runner cone and fixing bolts. 2 Coupling bolts runner to turbine shaft 3 Coupling bolts turbine shaft to generator shaft 4 Labyrinth seals Upper including fasteners Fixed labyrinth seals Moving labyrinth seals 5 Labyrinth seals Lower including fasteners Fixed labyrinth seals Moving labyrinth seals 6 Liner/facing plates for top cover including fasteners 7 Liner/ facing plates for bottom ring including fasteners 8 Complete set of guide vanes 9 Shaft seal segments 11 Set of Shaft seal sleeve 12 Turbine guide bearing segments/ pads complete set 13 Guide apparatus i Bushes for top, middle and bottom stems of guide vanes ii Guide vane servomotors LH and RH iii. Shear pins Bending Links iv. Bushes for regulating mechanism v. Key laid / key driven , if applicable of relevant parts 14 Turbine head cover water level detector 15 Turbine head cover pump-motor sets 16 Grease Lubrication System (if applicable) i. Feeders ii. Filters iii. Grease pump with motor including reservoir, dozer etc

Quantity 1 no. 1 set 1 set 2 sets 2 sets 2 sets 2 sets 2 sets 2 sets 1 set 1 set 1 nos 1 set

BOQ reference TFV010101, TFV010107 TFV020221 TFV020223 TFV040727 TFV010107 TFV040829 TFV010107 TFV040726 TFV040828 TFV040101 TFV050101(5) TFV050101(6) TFV070104

2 sets of each type used 1no. each 2 sets 2 sets 2 sets of each used type 2 nos. 1 no. 1 sets 1 sets 1 no.

TFV040204 TFV040621 TFV040207 TFV040212 n.a. MBOP scope MBOP scope

n.a.

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