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Engine - 2.0L Duratorq-TDCi (85kW/115PS) - DW/2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW, Emission Requirements: Stage IV - Timing Belt Removal and Installation Special Tool(s) 303-1059 Alignment Peg, Crankshaft
Removal
1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures). 2. Remove the following items: 1. Refer to: Accessory Drive Belt (303-05F Accessory Drive - 2.0L Duratorq-TDCi (85kW/115PS) - DW/2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (118kW/160PS) - DW, Removal and Installation). 2. Refer to: Starter Motor (303-06F Starting System - 2.0L Duratorq-TDCi (85kW/115PS) - DW/2.0L DuratorqTDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW, Removal and Installation). 3.
5.
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CAUTION: Make sure that the crankshaft is not rotated while the special tool is installed. Install the Special Tool(s): 303-1059
http://127.0.0.1:8888/wsm/js/procedure.do?psuid=&language=en&country=USA&pr...
2012-02-23
Strona 2 z 4
10.
CAUTION: Take extra care when handling the crankshaft position (CKP) sensor ring.
11.
Installation
1. 1. NOTE: Make sure that a new component is installed. 2. Torque: 56 Nm
2. 1. NOTE: Make sure that a new component is installed. 2. NOTE: Make sure that a new component is installed. 3. NOTE: Only tighten the bolt finger tight at this stage. 4.
CAUTION: Take extra care when handling the crankshaft position (CKP) sensor ring.
4. Torque: 50 Nm
http://127.0.0.1:8888/wsm/js/procedure.do?psuid=&language=en&country=USA&pr...
2012-02-23
Strona 3 z 4
7.
CAUTION: Only rotate the crankshaft clockwise. Rotate the crankshaft 4 revolutions.
10. NOTE: The special tool can only be installed if the valve timing is correct. Install the Special Tool(s): 303-735
11.
13. Torque: 7 Nm
14. 1. Torque: 10 Nm 2. NOTE: Only tighten the bolts finger tight at this stage. 3. Torque: 133 Nm
15. Lower and remove the Trolley jack. General Equipment: Trolley jack
16. Torque: 90 Nm
http://127.0.0.1:8888/wsm/js/procedure.do?psuid=&language=en&country=USA&pr...
2012-02-23
Strona 4 z 4
17. 1. Torque: 7 Nm 2. NOTE: Make sure that a new component is installed. Torque: Stage 1: 70 Nm Stage 2: 60
18. Remove the special tools. Special Tool(s): 303-1059, 303-393, 303-393-01
19. Install the following items: 1. Refer to: Accessory Drive Belt (303-05F Accessory Drive - 2.0L Duratorq-TDCi (85kW/115PS) - DW/2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (118kW/160PS) - DW, Removal and Installation). 2. Refer to: Starter Motor (303-06F Starting System - 2.0L Duratorq-TDCi (85kW/115PS) - DW/2.0L DuratorqTDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW, Removal and Installation). 20. Connect the battery. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
http://127.0.0.1:8888/wsm/js/procedure.do?psuid=&language=en&country=USA&pr...
2012-02-23