RASHTRIYA ISPAT NIGAM LIMITED Coke Oven Battery No.

5 Complex with By-Product Plant and Other Facilities POWER GENERATION UNIT
Bidder: Date: APPENDIX- I

Clarifications list
REF. CLAUSE OF TS (Doc. No / Clu. No / Page No.)

Sr.No

Tender specification

Clarifications Proposed by Bidder

Remarks

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Broad battery limits for the work covered in contractors scope are indicated below. i) 11 kV Generator Power Evacuation feeder 11kV VCB at Power Plant ii) 11 kV Service Auxiliary Incomer -11 kV VCB at LBDS of COB-5 iii) Cable gallery from proposed cable gallery of COB5 approximately at a distance of 15 m Supply of commissioning spares Supply of spares required for two years normal O&M Supply of special tools and tackles for the equipment/systems supplied Equipment/systems/mechanisms like acoustic enclosure, pollution norms like noise level, vibration level, etc. Generator neutral grounding transformers (NGTs) with isolator/link Cost (whichever applicable) and secondary loading resistor As per tender electrical distribution, Unit auxiliary transformer incoming power supply is fed from tapof point of generator. Th erequirement of separate VCB panel for the same is not applicable and bot offered. Required 11KV VCB feeder at LBDC 11kV switchboard is purchaser scope.

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One no. 11 kV VCB panel for incomer of unit auxiliary transformer

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11 kV XLPE cables from LBDS 11 kV Switchboard to 11 kV VCB panel of Station Auxiliary transformer. Approximate distance 200m

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5.0 / 5.2.2-10 / 2 fast and slow changeover arrangement Transducer panels for inputs/outputs from/to 5.0 / 5.2.2-12 / 2 electrical equipment to/from DCS/PLC 2 Nos 11000/433V dry type cast resin transformer of 5.0 / 5.2.2-13 / 2 adequate capacity with associated auxiliaries. LT busduct 5.0 / 5.2.2-14 / 3 between UAT & switchgear and between SAT & switchgear DC System including 220 V Battery 2 Sets of adequate capacity 5.0 / 5.2.2-16 / 3 Float and float cum boost charger for 220 V Battery 2 Set DCDB All supporting structures like cable trestles, cable trays and other 5.0 / 5.2.2-22 / 3 200Mtrs cable - explain cables accessories for these cables shall be considered by the tenderer. Complete earthing system for all the equipment/systems earthing mats, 5.0 / 5.2.2-24 / 3 earthing ring mains, equipment earthing and electronic earthing as per actual requirement. Plant illumination within battery limit with sufficient 5.0 / 5.2.2-28 / 3 numbers of LDBs/SLDBs 5.0 / 5.2.2-26 / 3 Local Control Stations Complete electrics of compressed air, air 5.0 / 5.2.2-33 / 3 conditioning and ventilation systems in all the premises under battery limit 5.0 / 5.2.2-34 / 3 CO2 extinguishing system for generator

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Scope check - Mech Mechanical

Electrics for all items being provided by the tenderer 5.0 / 5.2.2-35 / 4 such as fire Scope check - Mech protection/fighting, etc 5.0 / 5.2.3 / 4 Laying and termination of all interconnecting cabling required for Considered with in battery limit. completeness and commissioning of the plant. Any modification or additional requirements by Statutory Authorities shall have to be carried out without time and cost implication to the purchaser. For construction power supply a 415 V feeder shall be provided by the purchaser at one point within an approximate distance of 200 m. Contractor shall have to make their own arrangement for feeding to various load centers. This shall include required power and control cables, and switch fuse units, etc. Construction power shall be given free of cost. Civil & structural work for electrical equipment, i.e. foundations, rooms, Check with civil buildings etc. are included in the scope of this package. Cable gallery from proposed cable gallery of COB-5 approximately at a distance of 15m

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700577 - 10 - EPC

06-10-12

Section:- 8

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Battery limits Broad battery limits for the work covered in contractors scope are indicated below. However, contractor shall include all equipment & services in his scope and clearly indicate deviations if any in the tender. 1 11 kV Generator Power Evacuation feeder 11kV VCB at Power Plant 2 11 kV Service Auxiliary Incomer -11 kV VCB at LBDS of COB-5 3 Outgoing terminals of construction power network at purchasers end (at approximate distance of 200 m.) 4 Cable gallery from proposed cable gallery of COB5 approximately at a distance of 15 m Where explosion hazard due to fuel gas/oil is present, dust proof and flame proof/ increased safety type apparatus shall be used. All such equipment shall be certified by the recognised statutory authority as fit for use in that particular location. MCCs shall have Incomers and bus couplers as Air Circuit Breakers. Air conditioning MCC shall have auto changeover arrangement. All MCCs shall be intelligent type. Cost These spare cubicles/modules shall be complete with the contactor/starters/other accessories and shall be fully wired. The rating, number and type of spare feeders shall be decided during detailed engineering stage. All the relays including generator protection relays shall be microprocessor based numeric type irrespective of their use with communication facilities. Dedicated DC system of adequate capacity shall be provided. These shall be consisting of battery banks, battery chargers, DCDB and all other associated cabling and accessories. A UPS system of adequate capacity and 100% redundancy shall be provided. This shall be consisting of battery banks (VRLA, SMF type), battery chargers, C&I inverter banks, static switches, manual bypass switches, 3 phase to 1 phase transformer, ACDB and all other associated cabling and accessories. 9. Short time overload capability : 150% for 15 sec. 13. Over speed : 120% for 2 min. Generator Excitation System b) Performance Requirements - The excitation system shall have sufficient reserve and redundancy to permit effective utlisation of generator capability over the entire operating range and under all service condition without any restriction. The ceiling voltage shall not be less than 150% of the machine excitation voltage. The same shall be considered as per approved TG vendor standard.

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The manufacturer of exciter is required to perform O.C, S.C and over speed balancing and H.V tests. Voltage ceiling of main exciter to be 1000 V. 5.0 / 5.3.2-c) / 12 PMG and main exciter Resistor shall be able to carry the specified current for 5 minutes (Generator NGT and resistor shall be sized for 5 Minutes.) with temperature rise not 5.0 / 5.3.4 / 14 exceeding 350deg.C over the maximum specified ambient temperature. The resistor shall also be able to carry at least 10% of its rated current continuously. Ammeter for exciter field 5.0 / 5.3.5 / 15 Voltmeter for exciter field Null voltmeter Transducer Panel The various signals for which the transducers / transmitters are specified are as follows: MW MVAR Voltage Generating Current Speed Speed setting DC Excitation Voltage 5.0 / 5.3.5 / 17 DC Excitation current Frequency Power factor Balance Meter Partial Discharge Vibration Temperature Pressure Any other signal required for effective control and monitoring of generating unit. Generator metering - Comprehensive Micro 5.0 / 5.3.6 / 18 Processor based communicable Load Management system shall be provided. Each cubicle shall be suitable for easy 5.0 / 5.3.8 / 19 extension on both sides.

700577 - 10 - EPC

06-10-12

Section:- 8

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Further, the cubicles shall be designed for connection to 3 core cables (entry from bottom) or/and bus ducts connection and shall have enough space for terminating the total number of 11/11 kV XLPE power cables/ bus duct indicated in the enclosed drawing in addition to control cables. Suitable dummy cubicle shall be provided adjacent to each breaker cubicle for facilitating termination of power cables. 2. Nominal system voltage : 11kV +6% and 9% 4. Rated frequency : 50 Hz + 6% 5. Rated continuous current : As per SLD enclosed SF6 gas pressure in case of GCB etc 110 V AC P.T. secondary buses from the 6.6KV system is not applicable 6.6 kV kV bus P.T. for metering Single phase CTs shall be provided for all then 3 phases in case of MSG and in CT 2 extreme phased of ASG. 1. Nominal system voltage :11kV, +6% -9% 1. Nominal system voltage : 11kV +6% -9% Each outgoing feeder shall have ACB panels of adequate capacity and as per requirement of MCC loads. Outgoing feeders shall be connected to different MCCs /PDBs / ACDB/MLDB. The rating of outgoing feeders of PCCs shall be selected from standard circuit breakers ratings of 630A, 800A, 1000A &1250A. However maximum loading from each breaker shall be one rating lower than the breaker rating Each MCC shall have two incomer and one bus coupler ACB panels. Maximum loading in a MCC shall not exceed 800A. UNINTERRUPTED POWER SUPPLY SYSTEM (UPS) Insulation of the drive shall be class `B'. Contractor shall provide all necessary cable trays with supporting structure for their own use and 30% additional for purchasers use. Explosion proof/increased safety type shall be provided in hazardous areas. The tests to be carried out on the equipment at precommissioning stage shall include following but not limited to the following; C&I Actuator-check

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LPBS

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Deviation list
Sr.No REF. CLAUSE OF TS Tender specification Clarifications Proposed by Bidder Remarks

700577 - 10 - EPC

06-10-12

Section:- 8